CN118594326A - A compound fertilizer mixing device - Google Patents
A compound fertilizer mixing device Download PDFInfo
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- CN118594326A CN118594326A CN202411067522.3A CN202411067522A CN118594326A CN 118594326 A CN118594326 A CN 118594326A CN 202411067522 A CN202411067522 A CN 202411067522A CN 118594326 A CN118594326 A CN 118594326A
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- 239000003337 fertilizer Substances 0.000 title claims abstract description 54
- 150000001875 compounds Chemical class 0.000 title claims abstract description 23
- 239000010720 hydraulic oil Substances 0.000 claims description 6
- 238000013016 damping Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 17
- 230000000694 effects Effects 0.000 abstract description 5
- 238000003756 stirring Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 235000015097 nutrients Nutrition 0.000 description 5
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004720 fertilization Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
- B01F31/56—Mixers with shaking, oscillating, or vibrating mechanisms having a vibrating receptacle provided with stirring elements, e.g. independent stirring elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
- B01F35/123—Maintenance of mixers using mechanical means using scrapers for cleaning mixers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/75—Discharge mechanisms
- B01F35/754—Discharge mechanisms characterised by the means for discharging the components from the mixer
- B01F35/7548—Discharge mechanisms characterised by the means for discharging the components from the mixer using tilting or pivoting means for emptying the mixing receptacle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/32—Mixing fertiliser ingredients
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Accessories For Mixers (AREA)
- Fertilizers (AREA)
Abstract
本发明公开了一种复合肥料混配装置，包括底座，所述底座上表面滑动连接有两个安装板，其中一个所述安装板通过轴承贯穿转动连接有连接柱，所述连接柱固定连接有混合筒，所述混合筒处设置有混合机构；所述混合机构包括两个旋转板，所述旋转板通过轴承与所述混合筒内侧壁转动连接，所述旋转板通过轴承贯穿转动连接有一个主轴和多个副轴，所述主轴贯穿固定连接有主齿轮和从动锥齿轮，所述副轴贯穿固定连接有副齿轮，所述混合筒内侧壁固定连接有两个齿圈，所述副齿轮与对应的主齿轮啮合。优点在于：本发明的装置具有更高的效率，且混合效果更好，大大降低劳动强度的同时，避免了混合过程中加工环境的污染。
The present invention discloses a compound fertilizer mixing device, comprising a base, wherein the upper surface of the base is slidably connected to two mounting plates, one of the mounting plates is rotatably connected to a connecting column through a bearing, the connecting column is fixedly connected to a mixing barrel, and a mixing mechanism is arranged at the mixing barrel; the mixing mechanism comprises two rotating plates, the rotating plates are rotatably connected to the inner side wall of the mixing barrel through a bearing, the rotating plates are rotatably connected to a main shaft and a plurality of secondary shafts through a bearing, the main shaft is fixedly connected to a main gear and a driven bevel gear, the secondary shaft is fixedly connected to a secondary gear, the inner side wall of the mixing barrel is fixedly connected to two gear rings, and the secondary gear is meshed with the corresponding main gear. The advantages are: the device of the present invention has higher efficiency and better mixing effect, greatly reduces labor intensity, and avoids pollution of the processing environment during the mixing process.
Description
技术领域Technical Field
本发明涉及肥料混配技术领域，尤其涉及一种复合肥料混配装置。The invention relates to the technical field of fertilizer mixing, and in particular to a compound fertilizer mixing device.
背景技术Background Art
农业是重要的产业之一，我们生活中所食用的粮食与蔬菜均是通过农业种植获得，农业种植过程中，为了保证农作物的茁壮成长，在进行定期浇灌与驱虫的同时，还需要给予农作物一定的肥料，在农作物的生长过程中，其所需要的营养物质多种多样，在天然土壤中，虽然存在一定的营养物质，但是其可能不足以支撑农作物的生产，因此，为了保证农作物拥有足够的营养生长，需要进行施肥操作，而农作物所需的营养物质多种多样，单一的肥料难以一次满足农作物所需，此时则需要将多种肥料进行混合，从而得到复合肥料，保证肥料中存在多样营养物质，在混合过程中，通常使用到肥料混配装置。Agriculture is one of the important industries. The food and vegetables we eat in our lives are obtained through agricultural planting. In the process of agricultural planting, in order to ensure the healthy growth of crops, in addition to regular watering and deworming, crops also need to be given certain fertilizers. In the process of crop growth, they need a variety of nutrients. In natural soil, although there are certain nutrients, they may not be enough to support the production of crops. Therefore, in order to ensure that crops have sufficient nutrients for growth, fertilization operations are required. The nutrients required by crops are various, and a single fertilizer is difficult to meet the needs of crops at one time. At this time, it is necessary to mix multiple fertilizers to obtain compound fertilizers to ensure that there are various nutrients in the fertilizer. In the mixing process, a fertilizer mixing device is usually used.
现有技术中，现有的肥料混配装置一般为搅拌混合机，其需要经过上料、混合、下料、清理等过程中，在下料与清理过程中，均处于停机状态，无法进行混合，导致现有的装置的效率较低，同时混合效果也一般，且人工进行下料与清理，也大大增加了劳动强度，在混合的过程中，由于对肥料的搅拌，一些粉末状肥料飞扬，也使得加工环境恶劣，影响着加工人员的身体健康。In the prior art, the existing fertilizer mixing device is generally a stirring mixer, which needs to go through the processes of loading, mixing, unloading, cleaning, etc. During the unloading and cleaning processes, the machine is in a shutdown state and cannot be mixed, resulting in low efficiency of the existing device and general mixing effect. Manual unloading and cleaning also greatly increases the labor intensity. During the mixing process, due to the stirring of the fertilizer, some powdered fertilizer flies, which also makes the processing environment bad and affects the health of the processing personnel.
发明内容Summary of the invention
本发明的目的是为了解决现有技术中的问题，而提出的一种复合肥料混配装置。The purpose of the present invention is to solve the problems in the prior art and to propose a compound fertilizer mixing device.
为了实现上述目的，本发明采用了如下技术方案：In order to achieve the above object, the present invention adopts the following technical solutions:
一种复合肥料混配装置，包括底座，所述底座上表面滑动连接有两个安装板，其中一个所述安装板通过轴承贯穿转动连接有连接柱，所述连接柱固定连接有混合筒，所述混合筒处设置有混合机构；A compound fertilizer mixing device comprises a base, wherein two mounting plates are slidably connected to the upper surface of the base, one of the mounting plates is rotatably connected to a connecting column through a bearing, the connecting column is fixedly connected to a mixing cylinder, and a mixing mechanism is arranged at the mixing cylinder;
所述混合机构包括两个旋转板，所述旋转板通过轴承与所述混合筒内侧壁转动连接，所述旋转板通过轴承贯穿转动连接有一个主轴和多个副轴，所述主轴贯穿固定连接有主齿轮和从动锥齿轮，所述副轴贯穿固定连接有副齿轮，所述混合筒内侧壁固定连接有两个齿圈，所述副齿轮与对应的主齿轮啮合，所述副齿轮与对应的所述齿圈啮合，所述主轴侧壁固定连接有多个主叶片，所述副轴侧壁固定连接有多个副叶片。The mixing mechanism includes two rotating plates, which are rotatably connected to the inner wall of the mixing cylinder through bearings, and the rotating plates are rotatably connected to a main shaft and multiple secondary shafts through bearings, the main shaft is fixedly connected with a main gear and a driven bevel gear, the secondary shaft is fixedly connected with a secondary gear, the inner wall of the mixing cylinder is fixedly connected with two gear rings, the secondary gears are meshed with the corresponding main gears, and the secondary gears are meshed with the corresponding gear rings, the side wall of the main shaft is fixedly connected with multiple main blades, and the side wall of the secondary shaft is fixedly connected with multiple secondary blades.
进一步，所述混合机构还包括机架，所述机架与其中一个所述安装板侧壁固定连接，所述机架固定连接有伺服电机，所述伺服电机的输出轴固定连接有驱动轴，所述驱动轴与安装板通过轴承贯穿转动连接，所述驱动轴与混合筒通过单向轴承贯穿转动连接并延伸至其啮合，所述驱动轴位于混合筒内部的一端通过单向轴承转动连接有主动锥齿轮，所述主动锥齿轮与从动锥齿轮啮合。Furthermore, the mixing mechanism also includes a frame, which is fixedly connected to one of the side walls of the mounting plate, and the frame is fixedly connected to a servo motor, and the output shaft of the servo motor is fixedly connected to a drive shaft, and the drive shaft is rotatably connected to the mounting plate through a bearing, and the drive shaft is rotatably connected to the mixing barrel through a one-way bearing and extends to engage with it, and one end of the drive shaft located inside the mixing barrel is rotatably connected to a driving bevel gear through a one-way bearing, and the driving bevel gear is engaged with the driven bevel gear.
进一步，所述底座开设有滑动槽，所述底座通过滑动槽滑动连接有滑块，所述滑块与滑动槽内侧壁之间固定连接有若干第一弹簧，所述安装板与滑块上表面固定连接。Furthermore, the base is provided with a sliding groove, the base is slidably connected to a slider via the sliding groove, a plurality of first springs are fixedly connected between the slider and the inner side wall of the sliding groove, and the mounting plate is fixedly connected to the upper surface of the slider.
进一步，所述滑动槽与滑块的截面均为T字型。Furthermore, the cross-sections of the sliding groove and the sliding block are both T-shaped.
进一步，所述旋转板上表面固定连接有多个刮板，所述刮板与混合筒内侧壁滑动连接。Furthermore, a plurality of scrapers are fixedly connected to the upper surface of the rotating plate, and the scrapers are slidably connected to the inner wall of the mixing barrel.
进一步，所述安装板处设置有抖动机构，所述抖动机构包括滑套，所述滑套与其中一个所述安装板侧壁固定连接，所述滑套密封滑动连接有往复块，所述往复块与滑套之间固定连接有多个第二弹簧，所述滑套侧壁贯穿固定连接有固定筒，所述固定筒密封滑动连接有顶柱，所述滑套内填充有液压油，所述底座上表面固定连接有固定块，所述顶柱与固定块侧壁固定连接，所述驱动轴位于所述伺服电机与安装板之间的一段通过单向轴承贯穿转动连接有凸轮，所述凸轮与往复块上表面相抵。Furthermore, a shaking mechanism is provided at the mounting plate, and the shaking mechanism includes a sliding sleeve, the sliding sleeve is fixedly connected to one of the side walls of the mounting plate, the sliding sleeve is sealingly and slidingly connected to a reciprocating block, a plurality of second springs are fixedly connected between the reciprocating block and the sliding sleeve, a fixed cylinder is passed through and fixedly connected to the side wall of the sliding sleeve, the fixed cylinder is sealingly and slidingly connected to a top column, the sliding sleeve is filled with hydraulic oil, a fixed block is fixedly connected to the upper surface of the base, the top column is fixedly connected to the side wall of the fixed block, a section of the drive shaft located between the servo motor and the mounting plate is rotatably connected to a cam passing through a one-way bearing, and the cam is against the upper surface of the reciprocating block.
进一步，所述安装板处设置有气幕机构，所述气幕机构包括空心的中转块，所述中转块与机架上表面固定连接，所述中转块内密封滑动连接有气板，所述中转块底壁贯穿滑动连接有多个滑动杆，所述滑动杆一端贯穿延伸至中转块外部并与所述往复块上表面固定连接，另一端贯穿延伸至所述中转块内部并与所述气板下表面固定连接，所述中转块侧壁贯穿固定连接有多个进气管，其中一个所述安装板上表面固定连接有喷气块，所述喷气块的截面为开口朝向一侧的凹字形，所述喷气块与中转块共同贯穿固定连接有出气管。Furthermore, an air curtain mechanism is provided at the mounting plate, and the air curtain mechanism includes a hollow transfer block, the transfer block is fixedly connected to the upper surface of the frame, an air plate is sealingly and slidably connected inside the transfer block, a plurality of sliding rods are slidably connected through the bottom wall of the transfer block, one end of the sliding rod extends through to the outside of the transfer block and is fixedly connected to the upper surface of the reciprocating block, and the other end extends through to the inside of the transfer block and is fixedly connected to the lower surface of the air plate, a plurality of air inlet pipes are fixedly connected through the side wall of the transfer block, one of the upper surfaces of the mounting plate is fixedly connected to an injection block, the cross-section of the injection block is a concave shape with the opening facing one side, and an air outlet pipe is fixedly connected to the injection block and the transfer block.
进一步，所述进气管与出气管内均设置有单向阀。Furthermore, one-way valves are provided in both the air inlet pipe and the air outlet pipe.
进一步，所述喷气块内底壁固定连接有导向板，所述导向板倾斜设置。Furthermore, a guide plate is fixedly connected to the inner bottom wall of the jet block, and the guide plate is arranged at an angle.
进一步，所述连接柱与安装板的转动连接处设置有阻尼垫圈。Furthermore, a damping washer is provided at the rotational connection between the connecting column and the mounting plate.
本发明具有以下优点：The present invention has the following advantages:
1、通过两个旋转板的设置，将混合筒分割成三个部分，其中上下两个部分均可以用于混配肥料，再通过伺服电机对混合筒进行翻转，即可在下方部分下料的同时，上方的部分保持混合，从而大大提高了加工效率；1. The mixing drum is divided into three parts by setting two rotating plates, of which the upper and lower parts can be used to mix fertilizers. The mixing drum is then flipped by a servo motor, so that the upper part can be mixed while the lower part is unloading, thereby greatly improving the processing efficiency;
2、通过伺服电机驱动驱动锥齿轮转动，再带动从动锥齿轮转动，而后使得主齿轮转动，主齿轮再通过与副齿轮的啮合，带动副齿轮转动，副齿轮再通过与齿圈的啮合，使得副齿轮自转的同时，围绕主齿轮公转，从而使得副轴自转的同时，围绕主轴公转，从而使得副叶片自转的同时，围绕主轴公转，配合主叶片，相较于传统的旋转搅拌，可以起到对肥料更好的搅拌效果；2. The servo motor drives the bevel gear to rotate, which in turn drives the driven bevel gear to rotate, and then the main gear rotates. The main gear then drives the sub-gear to rotate by meshing with the sub-gear. The sub-gear then meshes with the gear ring, so that the sub-gear rotates and revolves around the main gear at the same time, so that the sub-shaft rotates and revolves around the main shaft at the same time, so that the sub-blades rotate and revolve around the main shaft at the same time, and cooperate with the main blades. Compared with traditional rotary stirring, it can achieve a better stirring effect on fertilizer;
3、旋转板被副轴带动转动，从而使得刮板随旋转板转动，对混合筒内壁进行刮擦，避免混合过程中，肥料粘附在混合筒内壁，从而影响其混合均匀；3. The rotating plate is driven by the secondary shaft to rotate, so that the scraper rotates with the rotating plate to scrape the inner wall of the mixing cylinder to prevent the fertilizer from adhering to the inner wall of the mixing cylinder during the mixing process, thereby affecting the uniform mixing;
4、通过抖动机构的设置，在进行混合的同时，驱动轴还会带动凸轮转动，配合第二弹簧使得往复块上下往复运动，从而通过液压油带动顶柱往复运动，再配合第一弹簧，进而使得混合筒不断往复运动，产生抖动效果，通过混合筒的抖动，配合刮板的刮擦，使得下方部分混合完成的饲料排出下料，从而完成自动下料，无需人工操作，大大降低劳动强度；4. Through the setting of the shaking mechanism, while mixing, the driving shaft will also drive the cam to rotate, and cooperate with the second spring to make the reciprocating block reciprocate up and down, thereby driving the top column to reciprocate through the hydraulic oil, and then cooperate with the first spring to make the mixing cylinder reciprocate continuously, producing a shaking effect. Through the shaking of the mixing cylinder and the scraping of the scraper, the mixed feed at the bottom is discharged, thereby completing automatic unloading without manual operation, greatly reducing labor intensity;
5、往复块在往复运动的同时，还会通过滑动杆带动气板同步上下往复运动，通过气板的上下往复运动，将空气通过出气管泵入喷气块，再从喷气块内喷出，通过喷出的空气，在混合筒上方形成一层空气幕，进而避免混合过程中，内部粉末状肥料飞扬污染环境。5. While the reciprocating block is reciprocating, it will also drive the air plate to reciprocate up and down synchronously through the sliding rod. Through the up and down reciprocating motion of the air plate, the air is pumped into the jet block through the air outlet pipe, and then ejected from the jet block. The ejected air forms an air curtain above the mixing barrel, thereby preventing the internal powdered fertilizer from flying and polluting the environment during the mixing process.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提出的一种复合肥料混配装置的结构示意图；FIG1 is a schematic structural diagram of a compound fertilizer mixing device proposed by the present invention;
图2为本发明提出的一种复合肥料混配装置另一视角下的结构示意图；FIG2 is a schematic structural diagram of a compound fertilizer mixing device proposed by the present invention from another perspective;
图3为本发明提出的一种复合肥料混配装置的内部结构示意图；FIG3 is a schematic diagram of the internal structure of a compound fertilizer mixing device proposed by the present invention;
图4为图3中的A处放大图；FIG4 is an enlarged view of point A in FIG3 ;
图5为本发明提出的一种复合肥料混配装置中滑套与中转块的内部结构示意图；FIG5 is a schematic diagram of the internal structure of a sliding sleeve and a transfer block in a compound fertilizer mixing device proposed by the present invention;
图6为本发明提出的一种复合肥料混配装置中混合机构的部分结构示意图；FIG6 is a partial structural schematic diagram of a mixing mechanism in a compound fertilizer mixing device proposed by the present invention;
图7为本发明提出的一种复合肥料混配装置中混合机构另一视角下的部分结构示意图。FIG. 7 is a partial structural schematic diagram of a mixing mechanism in a compound fertilizer mixing device proposed by the present invention from another perspective.
图中：1底座、2安装板、3连接柱、4混合筒、5机架、6伺服电机、7驱动轴、8旋转板、9主轴、10从动锥齿轮、11主动锥齿轮、12副轴、13副齿轮、14齿圈、15主齿轮、17副叶片、18主叶片、19刮板、20滑动槽、21滑块、22第一弹簧、23滑套、24往复块、25第二弹簧、26凸轮、27固定筒、28顶柱、29固定块、30中转块、31气板、32滑动杆、33喷气块、34出气管、35导向板、36进气管。In the figure: 1 base, 2 mounting plate, 3 connecting column, 4 mixing cylinder, 5 frame, 6 servo motor, 7 driving shaft, 8 rotating plate, 9 main shaft, 10 driven bevel gear, 11 driving bevel gear, 12 secondary shaft, 13 secondary gear, 14 ring gear, 15 main gear, 17 secondary blade, 18 main blade, 19 scraper, 20 sliding groove, 21 slider, 22 first spring, 23 sliding sleeve, 24 reciprocating block, 25 second spring, 26 cam, 27 fixed cylinder, 28 top column, 29 fixed block, 30 transfer block, 31 air plate, 32 sliding rod, 33 jet block, 34 outlet pipe, 35 guide plate, 36 inlet pipe.
具体实施方式DETAILED DESCRIPTION
参照图1-7，一种复合肥料混配装置，包括底座1，底座1上表面滑动连接有两个安装板2，其中一个安装板2通过轴承贯穿转动连接有连接柱3，连接柱3固定连接有混合筒4，连接柱3与安装板2的转动连接处设置有阻尼垫圈，从而使得二者之间的转动存在一定的摩擦阻力，从而避免在混合过程中，混合筒4出现转动现象，仅在伺服电机6带动混合筒4转动的情况下，混合筒4才会转动，混合筒4处设置有混合机构；Referring to Fig. 1-7, a compound fertilizer mixing device comprises a base 1, two mounting plates 2 are slidably connected to the upper surface of the base 1, one of the mounting plates 2 is rotatably connected to a connecting column 3 through a bearing, the connecting column 3 is fixedly connected to a mixing barrel 4, a damping washer is provided at the rotation connection between the connecting column 3 and the mounting plate 2, so that there is a certain friction resistance between the rotation of the two, so as to avoid the mixing barrel 4 from rotating during the mixing process, and the mixing barrel 4 will rotate only when the servo motor 6 drives the mixing barrel 4 to rotate, and a mixing mechanism is provided at the mixing barrel 4;
混合机构包括两个旋转板8，旋转板8通过轴承与混合筒4内侧壁转动连接，旋转板8通过轴承贯穿转动连接有一个主轴9和多个副轴12，主轴9贯穿固定连接有主齿轮15和从动锥齿轮10，副轴12贯穿固定连接有副齿轮13，混合筒4内侧壁固定连接有两个齿圈14，副齿轮13与对应的主齿轮15啮合，副齿轮13与对应的齿圈14啮合，主轴9侧壁固定连接有多个主叶片18，副轴12侧壁固定连接有多个副叶片17，混合机构还包括机架5，机架5与其中一个安装板2侧壁固定连接，机架5固定连接有伺服电机6，伺服电机6的输出轴固定连接有驱动轴7，驱动轴7与安装板2通过轴承贯穿转动连接，驱动轴7与混合筒4通过单向轴承贯穿转动连接并延伸至其啮合，单向轴承的设置使得驱动轴7在一个方向的转动下不会带动混合筒4转动，而在另一个方向的转动下，带动其转动，驱动轴7位于混合筒4内部的一端通过单向轴承转动连接有主动锥齿轮11，单向轴承的设置使得驱动轴7在一个方向的转动下不会带动主动锥齿轮11转动，而在另一个方向的转动下，带动其转动，且该处的单向轴承与驱动轴7与混合筒4之间的单向轴承所允许的转动反向相反，主动锥齿轮11与从动锥齿轮10啮合。主动锥齿轮11转动带动与其啮合的从动锥齿轮10转动，从而使得主轴9转动，主轴9则带动主齿轮15转动，通过主齿轮15与副齿轮13的啮合，以及副齿轮13与齿圈14的啮合，使得副齿轮13自转的同时，围绕主齿轮15转动，进而使得副轴12带动副叶片17自转的同时，围绕主轴9转动，配合主轴9带动主叶片18转动，对内部的肥料进行混合，相较于现有技术仅通过单纯的旋转搅拌，具有更好的混合效果，使得内部的肥料混合更加均匀，混合完成后，使得伺服电机6反转180°，由于单向轴承的设置，且主动锥齿轮11与凸轮26上均有负载，此时驱动轴7则仅会带动混合筒4转动，而不带动主动锥齿轮11与凸轮26转动，驱动轴7则会带动混合筒4转动180°，将上方混合好的部分转动至下方，而将下方已下料完成的部分转动至上方，混合筒4上方进行混合的同时，下方进行下料，在下料的过程中，依然保持肥料的混合，相较于现有技术需要停机进行下料，可以保证一直处于搅拌混合状态，使得加工效率大大提升。The mixing mechanism includes two rotating plates 8, which are rotatably connected to the inner wall of the mixing barrel 4 through bearings. The rotating plate 8 is rotatably connected to a main shaft 9 and multiple secondary shafts 12 through bearings. The main shaft 9 is fixedly connected to a main gear 15 and a driven bevel gear 10, and the secondary shaft 12 is fixedly connected to a secondary gear 13. The inner wall of the mixing barrel 4 is fixedly connected to two gear rings 14, and the secondary gear 13 is meshed with the corresponding main gear 15. The secondary gear 13 is meshed with the corresponding gear ring 14. The side wall of the main shaft 9 is fixedly connected to multiple main blades 18, and the side wall of the secondary shaft 12 is fixedly connected to multiple secondary blades 17. The mixing mechanism also includes a frame 5, which is fixedly connected to the side wall of one of the mounting plates 2, and the frame 5 is fixedly connected to a servo motor 6, and the output shaft of the servo motor 6 is fixedly connected A driving shaft 7 is connected, and the driving shaft 7 is rotatably connected to the mounting plate 2 through a bearing. The driving shaft 7 is rotatably connected to the mixing drum 4 through a one-way bearing and extends to mesh with it. The one-way bearing is set so that the driving shaft 7 will not drive the mixing drum 4 to rotate when it rotates in one direction, but drives it to rotate when it rotates in the other direction. One end of the driving shaft 7 located inside the mixing drum 4 is rotatably connected to an active bevel gear 11 through a one-way bearing. The one-way bearing is set so that the driving shaft 7 will not drive the active bevel gear 11 to rotate when it rotates in one direction, but drives it to rotate when it rotates in the other direction. The rotation of the one-way bearing at this location is opposite to the rotation allowed by the one-way bearing between the driving shaft 7 and the mixing drum 4, and the active bevel gear 11 is meshed with the driven bevel gear 10. The active bevel gear 11 rotates to drive the driven bevel gear 10 meshing with it to rotate, so that the main shaft 9 rotates, and the main shaft 9 drives the main gear 15 to rotate. Through the meshing of the main gear 15 and the sub-gear 13, and the meshing of the sub-gear 13 and the ring gear 14, the sub-gear 13 rotates around the main gear 15, and then the sub-shaft 12 drives the sub-blade 17 to rotate while rotating around the main shaft 9, and the main shaft 9 drives the main blade 18 to rotate, so as to mix the internal fertilizer. Compared with the existing technology that only uses simple rotation stirring, it has a better mixing effect, so that the internal fertilizer is mixed more evenly. After the mixing is completed, The servo motor 6 reverses 180°. Due to the setting of the one-way bearing and the load on the active bevel gear 11 and the cam 26, the drive shaft 7 will only drive the mixing drum 4 to rotate, but will not drive the active bevel gear 11 and the cam 26 to rotate. The drive shaft 7 will drive the mixing drum 4 to rotate 180°, rotating the mixed part at the top to the bottom, and rotating the part at the bottom that has been unloaded to the top. While mixing is being carried out at the top of the mixing drum 4, unloading is being carried out at the bottom. During the unloading process, the fertilizer is still mixed. Compared with the prior art that needs to stop for unloading, it can be ensured that it is always in a stirring and mixing state, so that the processing efficiency is greatly improved.
底座1开设有滑动槽20，底座1通过滑动槽20滑动连接有滑块21，滑块21与滑动槽20内侧壁之间固定连接有若干第一弹簧22，安装板2与滑块21上表面固定连接，如图5所示，滑动槽20与滑块21的截面均为T字型，从而保证滑块21与底座1的稳定滑动连接，避免其滑出滑动槽20。The base 1 is provided with a sliding groove 20, and the base 1 is slidably connected to a slider 21 through the sliding groove 20. A plurality of first springs 22 are fixedly connected between the slider 21 and the inner side wall of the sliding groove 20. The mounting plate 2 is fixedly connected to the upper surface of the slider 21. As shown in FIG. 5, the cross-sections of the sliding groove 20 and the slider 21 are both T-shaped, thereby ensuring a stable sliding connection between the slider 21 and the base 1 to prevent it from sliding out of the sliding groove 20.
旋转板8上表面固定连接有多个刮板19，刮板19与混合筒4内侧壁滑动连接，通过刮板19的设置，其随旋转板8一同转动，在混合与下料时，对混合筒4内壁进行刮擦，避免混合与下料过程中，肥料粘附在混合筒4内壁，影响混合与下料过程。A plurality of scrapers 19 are fixedly connected to the upper surface of the rotating plate 8, and the scrapers 19 are slidably connected to the inner wall of the mixing drum 4. Through the setting of the scrapers 19, they rotate together with the rotating plate 8, and scrape the inner wall of the mixing drum 4 during mixing and feeding, so as to prevent the fertilizer from adhering to the inner wall of the mixing drum 4 during the mixing and feeding process, thereby affecting the mixing and feeding process.
值得一提的是，两个从动锥齿轮10对称设置，使得主动锥齿轮11带动二者转动时，以相反的反向转动，即混合与下料时，旋转板8的转动反向相反，从而使得刮板19的转动方向相反，避免混合与下料时刮板19的转向相同，仍然会有部分肥料附着在混合筒4内壁。It is worth mentioning that the two driven bevel gears 10 are symmetrically arranged so that when the active bevel gear 11 drives the two to rotate, they rotate in opposite directions, that is, during mixing and unloading, the rotating plate 8 rotates in opposite directions, thereby making the rotation direction of the scraper 19 opposite, avoiding the same direction of rotation of the scraper 19 during mixing and unloading, and some fertilizers will still adhere to the inner wall of the mixing barrel 4.
安装板2处设置有抖动机构，抖动机构包括滑套23，滑套23与其中一个安装板2侧壁固定连接，滑套23密封滑动连接有往复块24，往复块24与滑套23之间固定连接有多个第二弹簧25，滑套23侧壁贯穿固定连接有固定筒27，固定筒27密封滑动连接有顶柱28，滑套23内填充有液压油，底座1上表面固定连接有固定块29，顶柱28与固定块29侧壁固定连接，驱动轴7位于伺服电机6与安装板2之间的一段通过单向轴承贯穿转动连接有凸轮26，单向轴承的设置使得驱动轴7在一个方向的转动下不会带动凸轮26转动，而在另一个方向的转动下，带动其转动，该处的单向轴承与驱动轴7与主动锥齿轮11之间单向轴承所允许的转动反向一致，凸轮26与往复块24上表面相抵，混合过程中，驱动轴7还会带动凸轮26转动，配合第二弹簧25，使得往复块24上下往复运动，往复块24则通过液压油带动顶柱28往复运动，配合第一弹簧22的设置，使得安装板2带动混合筒4不断地往复抖动，此时，下方的旋转板8转动，带动刮板19转动，配合下方的主叶片18与副叶片17，将下方已混合完成的肥料进行下料，刮板19转动将粘附在混合筒4内壁的肥料刮下，保证下料完全，而抖动则会使得下方部分混合完成的饲料更快的落下，从而提高下料效率，同时，无需人工操作，大大降低劳动强度。A shaking mechanism is provided at the mounting plate 2, and the shaking mechanism includes a sleeve 23, the sleeve 23 is fixedly connected to one of the side walls of the mounting plate 2, the sleeve 23 is sealingly and slidably connected with a reciprocating block 24, a plurality of second springs 25 are fixedly connected between the reciprocating block 24 and the sleeve 23, a fixed cylinder 27 is passed through and fixedly connected to the side wall of the sleeve 23, the fixed cylinder 27 is sealed and slidably connected with a top column 28, the sleeve 23 is filled with hydraulic oil, a fixed block 29 is fixedly connected to the upper surface of the base 1, the top column 28 is fixedly connected to the side wall of the fixed block 29, a section of the drive shaft 7 between the servo motor 6 and the mounting plate 2 is rotatably connected with a cam 26 through a one-way bearing, the setting of the one-way bearing ensures that the cam 26 will not be driven to rotate when the drive shaft 7 rotates in one direction, but will be driven to rotate when the drive shaft 7 rotates in the other direction, and the one-way bearing at this location is connected to the drive shaft 7 and the main The rotation allowed by the one-way bearing between the moving bevel gears 11 is in the same direction, and the cam 26 is against the upper surface of the reciprocating block 24. During the mixing process, the driving shaft 7 will also drive the cam 26 to rotate, and cooperate with the second spring 25 to make the reciprocating block 24 reciprocate up and down. The reciprocating block 24 drives the top column 28 to reciprocate through the hydraulic oil, and cooperates with the setting of the first spring 22, so that the mounting plate 2 drives the mixing barrel 4 to shake back and forth continuously. At this time, the rotating plate 8 below rotates, driving the scraper 19 to rotate, and cooperates with the main blade 18 and the auxiliary blade 17 below to discharge the mixed fertilizer below. The scraper 19 rotates to scrape off the fertilizer adhered to the inner wall of the mixing barrel 4 to ensure complete feeding, and the shaking will make the partially mixed feed below fall faster, thereby improving the feeding efficiency. At the same time, no manual operation is required, which greatly reduces the labor intensity.
值得一提的是，在混合筒4下方设置箱体对肥料进行收集时，抖动机构使得混合筒4抖动的同时，还会同时带动收集所使用的箱体一同抖动，从而将箱体内的肥料抖动均匀，从而避免出现肥料在一处堆积，更加便于后续的运输。It is worth mentioning that when a box is set under the mixing cylinder 4 to collect fertilizer, the shaking mechanism causes the mixing cylinder 4 to shake, and at the same time, the box used for collection will be driven to shake together, so that the fertilizer in the box is shaken evenly, thereby avoiding the accumulation of fertilizer in one place and making subsequent transportation more convenient.
安装板2处设置有气幕机构，气幕机构包括空心的中转块30，中转块30与机架5上表面固定连接，中转块30内密封滑动连接有气板31，中转块30底壁贯穿滑动连接有多个滑动杆32，滑动杆32一端贯穿延伸至中转块30外部并与往复块24上表面固定连接，另一端贯穿延伸至中转块30内部并与气板31下表面固定连接，滑动杆32与中转块30的贯穿处设置有密封胶圈，从而保证二者的滑动连接处密封，中转块30侧壁贯穿固定连接有多个进气管36，其中一个安装板2上表面固定连接有喷气块33，喷气块33的截面为开口朝向一侧的凹字形，喷气块33与中转块30共同贯穿固定连接有出气管34，往复块24往复运动的同时，还会通过滑动杆32带动气板31往复运动，气板31往复运动的过程中，通过进气管36将外界的空气抽入中转快30内，再通过出气管34将抽入的空气泵入喷气块33内，通过导向板35的设置，使得空气均匀且快速的从喷气块33内喷出，在混合筒4上方形成一层空气幕，通过空气幕的形成，避免搅拌混合过程中，内部肥料飞扬污染环境。An air curtain mechanism is provided at the mounting plate 2, and the air curtain mechanism includes a hollow transfer block 30, the transfer block 30 is fixedly connected to the upper surface of the frame 5, and an air plate 31 is sealed and slidably connected inside the transfer block 30. A plurality of sliding rods 32 are slidably connected through the bottom wall of the transfer block 30, one end of the sliding rod 32 extends through the outside of the transfer block 30 and is fixedly connected to the upper surface of the reciprocating block 24, and the other end extends through the inside of the transfer block 30 and is fixedly connected to the lower surface of the air plate 31. A sealing rubber ring is provided at the penetration of the sliding rod 32 and the transfer block 30 to ensure that the sliding connection between the two is sealed, and a plurality of air inlet pipes 36 are fixedly connected through the side wall of the transfer block 30, one of which is fixed on the upper surface of the mounting plate 2. An air jet block 33 is connected, and the cross-section of the air jet block 33 is a concave shape with an opening facing one side. The air jet block 33 and the transfer block 30 are penetrated and fixedly connected with an air outlet pipe 34. When the reciprocating block 24 reciprocates, the air plate 31 is also driven to reciprocate through the sliding rod 32. During the reciprocating movement of the air plate 31, the outside air is drawn into the transfer block 30 through the air inlet pipe 36, and then the drawn air is pumped into the air jet block 33 through the air outlet pipe 34. Through the setting of the guide plate 35, the air is evenly and quickly ejected from the air jet block 33, forming a layer of air curtain above the mixing cylinder 4. Through the formation of the air curtain, the internal fertilizer is prevented from flying and polluting the environment during the stirring and mixing process.
进气管36与出气管34内均设置有单向阀，如图4所示，出气管34为三通管，其两端延伸进入中转块30内，且位于气板31的上下方，另一端延伸至喷气块33内，出气管34位于中转块30内的两端内均设置有单向阀，该单向阀仅允许空气从中转块30内进入出气管34内，进气管36内的单向阀仅允许空气从外界进入中转块30内。Both the air inlet pipe 36 and the air outlet pipe 34 are provided with a one-way valve. As shown in Figure 4, the air outlet pipe 34 is a three-way pipe, both ends of which extend into the transfer block 30 and are located above and below the air plate 31, and the other end extends into the injection block 33. Both ends of the air outlet pipe 34 located in the transfer block 30 are provided with a one-way valve, which only allows air to enter the air outlet pipe 34 from the transfer block 30, and the one-way valve in the air inlet pipe 36 only allows air to enter the transfer block 30 from the outside.
喷气块33内底壁固定连接有导向板35，导向板35倾斜设置，导向板35的设置如图4所示，通过导向板35的设置，使得进入喷气块33内的空气可以均匀喷出，同时减小喷出面积，使得喷出空气的速度进一步增加，从而形成足够流速的空气幕，阻挡内部粉末肥料飞扬。A guide plate 35 is fixedly connected to the inner bottom wall of the jet block 33. The guide plate 35 is arranged obliquely. The arrangement of the guide plate 35 is shown in FIG4 . Through the arrangement of the guide plate 35, the air entering the jet block 33 can be uniformly ejected, while reducing the ejection area, so that the velocity of the ejected air is further increased, thereby forming an air curtain with a sufficient flow rate to prevent the internal powder fertilizer from flying.
本发明中，将一定比例的肥料置于混合筒4内，开启伺服电机6，伺服电机6转动带动驱动轴7转动，由于单向轴承的设置，此时驱动轴7不带动混合筒4转动，而带动主动锥齿轮11与凸轮26转动。In the present invention, a certain proportion of fertilizer is placed in the mixing drum 4, and the servo motor 6 is turned on. The servo motor 6 rotates to drive the drive shaft 7 to rotate. Due to the setting of the one-way bearing, the drive shaft 7 does not drive the mixing drum 4 to rotate, but drives the active bevel gear 11 and the cam 26 to rotate.
主动锥齿轮11转动带动与其啮合的从动锥齿轮10转动，从而使得主轴9转动，主轴9则带动主齿轮15转动，通过锥齿轮15与副齿轮13的啮合，以及副齿轮13与齿圈14的啮合，使得副齿轮13自转的同时，围绕主齿轮15转动，进而使得副轴12带动副叶片17自转的同时，围绕主轴9转动，配合主轴9带动主叶片18转动，对内部的肥料进行混合。The driving bevel gear 11 rotates to drive the driven bevel gear 10 meshing with it to rotate, thereby rotating the main shaft 9, and the main shaft 9 drives the main gear 15 to rotate. Through the meshing of the bevel gear 15 and the sub-gear 13, and the meshing of the sub-gear 13 and the ring gear 14, the sub-gear 13 rotates around the main gear 15 while rotating on its own. Then, the sub-shaft 12 drives the sub-blade 17 to rotate on its own while rotating around the main shaft 9, and cooperates with the main shaft 9 to drive the main blade 18 to rotate, so as to mix the internal fertilizer.
混合过程中，驱动轴7还会带动凸轮26转动，配合第二弹簧25，使得往复块24上下往复运动，往复块24则通过液压油带动顶柱28往复运动，配合第一弹簧22的设置，使得安装板2带动混合筒4不断地往复抖动，此时，下方的旋转板8转动，带动刮板19转动，配合下方的主叶片18与副叶片17，将下方已混合完成的肥料进行下料，刮板19转动将粘附在混合筒4内壁的肥料刮下，保证下料完全，而抖动则会使得下方部分混合完成的饲料更快的落下，从而提高下料效率，同时，无需人工操作，大大降低劳动强度。During the mixing process, the driving shaft 7 will also drive the cam 26 to rotate, and cooperate with the second spring 25 to make the reciprocating block 24 reciprocate up and down. The reciprocating block 24 drives the top column 28 to reciprocate through the hydraulic oil, and cooperates with the setting of the first spring 22, so that the mounting plate 2 drives the mixing barrel 4 to shake back and forth continuously. At this time, the rotating plate 8 below rotates, driving the scraper 19 to rotate, and cooperate with the main blade 18 and the auxiliary blade 17 below to discharge the mixed fertilizer below. The scraper 19 rotates to scrape off the fertilizer adhered to the inner wall of the mixing barrel 4 to ensure complete feeding, and the shaking will make the partially mixed feed below fall faster, thereby improving the feeding efficiency. At the same time, no manual operation is required, which greatly reduces labor intensity.
往复块24往复运动的同时，还会通过滑动杆32带动气板31往复运动，气板31往复运动的过程中，通过进气管36将外界的空气抽入中转快30内，再通过出气管34将抽入的空气泵入喷气块33内，通过导向板35的设置，使得空气均匀且快速的从喷气块33内喷出，在混合筒4上方形成一层空气幕，通过空气幕的形成，避免搅拌混合过程中，内部肥料飞扬污染环境。While the reciprocating block 24 reciprocates, the air plate 31 is also driven to reciprocate through the sliding rod 32. During the reciprocating movement of the air plate 31, the outside air is drawn into the transfer block 30 through the air inlet pipe 36, and then the drawn air is pumped into the jet block 33 through the air outlet pipe 34. Through the setting of the guide plate 35, the air is evenly and quickly ejected from the jet block 33, forming a layer of air curtain above the mixing barrel 4. Through the formation of the air curtain, the internal fertilizer is prevented from flying and polluting the environment during the stirring and mixing process.
混合完成后，使得伺服电机6反转180°，由于单向轴承的设置，且主动锥齿轮11与凸轮26上均有负载，此时驱动轴7则仅会带动混合筒4转动，而不带动主动锥齿轮11与凸轮26转动，驱动轴7则会带动混合筒4转动180°，将上方混合好的部分转动至下方，而将下方已下料完成的部分转动至上方，此时再向上方部分加入配置好的肥料，按上述步骤进行混合即可，混合的同时，下方进行下料。After the mixing is completed, the servo motor 6 is reversed 180°. Due to the setting of the one-way bearing and the load on the active bevel gear 11 and the cam 26, the driving shaft 7 will only drive the mixing drum 4 to rotate, but will not drive the active bevel gear 11 and the cam 26 to rotate. The driving shaft 7 will drive the mixing drum 4 to rotate 180°, rotate the mixed part above to the bottom, and rotate the part below that has been unloaded to the top. At this time, add the configured fertilizer to the upper part and mix according to the above steps. While mixing, unloading is carried out below.
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| CN118767853A (en) * | 2024-09-09 | 2024-10-15 | 西安吉利电子新材料股份有限公司 | Device and preparation method for producing tetramethylammonium hydroxide from dimethyl carbonate |
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| CN217698911U (en) * | 2022-01-20 | 2022-11-01 | 浙江丰产生物科技有限公司 | Mixing device for bio-fertilizer |
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| KR101843901B1 (en) * | 2017-05-12 | 2018-03-30 | 주식회사 디씨엠건기 | Mixing device |
| CN217698911U (en) * | 2022-01-20 | 2022-11-01 | 浙江丰产生物科技有限公司 | Mixing device for bio-fertilizer |
| CN220091099U (en) * | 2023-04-28 | 2023-11-28 | 益帆涂料(无锡)有限公司 | Paint mixing equipment for preparing antifouling water-based paint |
| CN220696523U (en) * | 2023-08-18 | 2024-04-02 | 东莞市创进塑胶五金有限公司 | Double-planetary vacuum power mixer with sufficient stirring |
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| CN118767853B (en) * | 2024-09-09 | 2024-11-22 | 西安吉利电子新材料股份有限公司 | Device for producing tetramethyl ammonium hydroxide from dimethyl carbonate and preparation method |
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