CN118594304B - A horizontal paint mixer - Google Patents
A horizontal paint mixer Download PDFInfo
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- CN118594304B CN118594304B CN202411081880.XA CN202411081880A CN118594304B CN 118594304 B CN118594304 B CN 118594304B CN 202411081880 A CN202411081880 A CN 202411081880A CN 118594304 B CN118594304 B CN 118594304B
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- 239000003973 paint Substances 0.000 title claims abstract description 76
- 238000007789 sealing Methods 0.000 claims abstract description 162
- 238000002156 mixing Methods 0.000 claims abstract description 62
- 238000003756 stirring Methods 0.000 claims abstract description 53
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 230000009467 reduction Effects 0.000 claims abstract description 16
- 238000005303 weighing Methods 0.000 claims description 16
- 238000001125 extrusion Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 7
- 238000001514 detection method Methods 0.000 claims description 6
- 238000011068 loading method Methods 0.000 claims description 5
- 239000002994 raw material Substances 0.000 abstract description 15
- 239000002699 waste material Substances 0.000 abstract description 13
- 238000004140 cleaning Methods 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 10
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000011109 contamination Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/70—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/83—Forming a predetermined ratio of the substances to be mixed by controlling the ratio of two or more flows, e.g. using flow sensing or flow controlling devices
- B01F35/832—Flow control by weighing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
- B01F2035/35—Use of other general mechanical engineering elements in mixing devices
- B01F2035/351—Sealings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/30—Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Coating Apparatus (AREA)
Abstract
本发明公开了一种卧式涂料搅拌机,具体涉及搅拌机技术领域,主要包括混合箱,混合箱的两侧均固定连接有密封轴承,每个密封轴承的后方均设有滑框,滑框与混合箱之间固定连接,滑框的内壁安装有竖向限位密封机构;其中,竖向限位密封机构包括转动安装在滑框内壁的螺杆。本发明通过竖向限位密封机构,当检测到涂料外溢流出时,减速电机驱动螺杆旋转,两个套块沿着滑框内壁相互靠近,弧形卡板带动弧形密封条插入到搅拌轴外壁的密封槽上时,快速对混合泄漏的涂料实现密封防漏,避免涂料混合泄漏造成浪费,减少原料浪费成本,并且避免污染工位,降低清洁成本,卧式涂料搅拌机使用成本大幅度降低。
The present invention discloses a horizontal paint mixer, specifically relates to the technical field of mixers, and mainly includes a mixing box, both sides of the mixing box are fixedly connected with sealed bearings, and a sliding frame is arranged behind each sealed bearing, the sliding frame is fixedly connected to the mixing box, and a vertical limit sealing mechanism is installed on the inner wall of the sliding frame; wherein, the vertical limit sealing mechanism includes a screw rotatably installed on the inner wall of the sliding frame. The present invention uses a vertical limit sealing mechanism, when overflow of paint is detected, a reduction motor drives the screw to rotate, and two sleeves approach each other along the inner wall of the sliding frame, and when the arc-shaped card plate drives the arc-shaped sealing strip to be inserted into the sealing groove of the outer wall of the stirring shaft, the mixed and leaked paint is quickly sealed and leak-proof, avoiding waste caused by mixed paint leakage, reducing the cost of raw material waste, and avoiding pollution of the work station, reducing the cleaning cost, and greatly reducing the use cost of the horizontal paint mixer.
Description
技术领域Technical Field
本发明涉及搅拌机技术领域,更具体地说,本发明涉及一种卧式涂料搅拌机。The present invention relates to the technical field of mixers, and more particularly to a horizontal paint mixer.
背景技术Background Art
卧式涂料搅拌机主要用于混合各种涂料原料,包括颜料、树脂、溶剂、助剂,以确保各种成分均匀混合,达到预期的涂料性能,其次还可以通过高效的搅拌混合,卧式涂料搅拌机能够加快涂料的制备过程,提高生产效率,减少生产周期。Horizontal paint mixers are mainly used to mix various paint raw materials, including pigments, resins, solvents, and additives, to ensure that the various ingredients are evenly mixed to achieve the expected paint performance. Secondly, through efficient stirring and mixing, horizontal paint mixers can speed up the paint preparation process, improve production efficiency, and reduce production cycles.
经检索在现有已经公开的技术文献中,中国专利公告号CN209501407U的专利公开了一种搅拌充分且便于清洗的卧式涂料搅拌机,该卧式涂料搅拌机主要通过设置转动的框形架、工字型搅拌桨和喷头,不仅可以进行搅拌,而且在需要清洗时还能对搅拌箱进行清洗作业,相反旋向的涡轮搅拌桨A和涡轮搅拌桨B能抵消部分搅拌轴对电机产生的轴向推拉力,提高了整体设备的使用寿命和使用稳定性,最后涡轮搅拌桨、螺旋搅拌桨以及工字型搅拌桨的组合使得搅拌更加充分。但是该卧式涂料搅拌机存在如下问题。After searching the existing published technical documents, the Chinese patent announcement number CN209501407U discloses a horizontal paint mixer that can stir fully and is easy to clean. The horizontal paint mixer mainly provides a rotating frame, an I-shaped stirring paddle and a nozzle, which can not only stir, but also clean the mixing box when it needs to be cleaned. The turbine stirring paddles A and B with opposite rotation directions can offset part of the axial push and pull force generated by the stirring shaft on the motor, thereby improving the service life and stability of the overall equipment. Finally, the combination of the turbine stirring paddle, the spiral stirring paddle and the I-shaped stirring paddle makes the stirring more sufficient. However, the horizontal paint mixer has the following problems.
卧式涂料搅拌机在对各种涂料原料实现搅拌混合时,需要通过搅拌杆实现驱动旋转,而搅拌杆与搅拌原料承装箱之间需要通过密封轴承实现密封传动操作,但是在旋转使用过程中,会造成连接部位产生磨损间隙,这样搅拌杆密封部位极易出现涂料持续外溢流出,难以及时知晓涂料混合泄漏,对混合泄漏的涂料实现密封防漏,这就导致涂料混合泄漏造成浪费提高原料成本,并且污染工位提高清洁成本,卧式涂料搅拌机使用成本大幅度提高,为此需要一种卧式涂料搅拌机。When a horizontal paint mixer is used to stir and mix various paint raw materials, it is necessary to drive the rotation through a stirring rod, and a sealed transmission operation is required between the stirring rod and the stirring raw material receiving box through a sealed bearing. However, during the rotation process, wear gaps will be caused in the connection parts, so that the sealing parts of the stirring rod are prone to continuous overflow of paint, and it is difficult to detect paint mixing leakage in time and seal the leaked mixed paint. This leads to waste of paint mixing leakage, increased raw material costs, and pollution of the work station, increased cleaning costs. The cost of using a horizontal paint mixer is greatly increased, and a horizontal paint mixer is needed for this purpose.
发明内容Summary of the invention
为了克服现有技术的上述缺陷,本发明提供一种卧式涂料搅拌机。In order to overcome the above-mentioned defects of the prior art, the present invention provides a horizontal paint mixer.
为实现上述目的,本发明提供如下技术方案:一种卧式涂料搅拌机,包括混合箱,所述混合箱的两侧均固定连接有密封轴承,每个所述密封轴承的后方均设有滑框,所述滑框与混合箱之间固定连接,所述滑框的内壁安装有竖向限位密封机构;所述竖向限位密封机构包括转动安装在滑框内壁的螺杆,且所述滑框的顶端固定连接有减速电机,所述减速电机用于驱动螺杆旋转,所述螺杆的外壁螺纹连接有两个套块;两个所述套块的一侧均固定连接有联动块,在所述联动块的一侧固定安装有L形压条,所述L形压条的一侧固定连接有弧形卡板,且所述弧形卡板的内壁粘接有弧形密封条;To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a horizontal paint mixer, comprising a mixing box, both sides of the mixing box are fixedly connected with sealed bearings, a sliding frame is arranged behind each of the sealed bearings, the sliding frame is fixedly connected to the mixing box, and a vertical limit sealing mechanism is installed on the inner wall of the sliding frame; the vertical limit sealing mechanism comprises a screw rotatably installed on the inner wall of the sliding frame, and a reduction motor is fixedly connected to the top of the sliding frame, the reduction motor is used to drive the screw to rotate, and the outer wall of the screw is threadedly connected with two sleeve blocks; one side of the two sleeve blocks is fixedly connected with a linkage block, an L-shaped pressure strip is fixedly installed on one side of the linkage block, an arc-shaped clamping plate is fixedly connected to one side of the L-shaped pressure strip, and an arc sealing strip is bonded to the inner wall of the arc-shaped clamping plate;
所述弧形密封条的下方开设有密封槽,且所述弧形卡板的一侧固定连接有弧形盖板,所述弧形盖板的底端粘接有两个L形密封条;所述密封轴承的前方安装有横向限位密封机构;所述密封轴承的一端部安装有收集检测组件。A sealing groove is provided below the arc-shaped sealing strip, and an arc-shaped cover plate is fixedly connected to one side of the arc-shaped clamping plate, and two L-shaped sealing strips are bonded to the bottom end of the arc-shaped cover plate; a transverse limiting sealing mechanism is installed in front of the sealing bearing; and a collection and detection component is installed at one end of the sealing bearing.
优选地,两个所述套块均与滑框内壁之间滑动连接,所述螺杆的外壁两螺纹相反且对称设置,所述弧形密封条和L形密封条之间固定连接,所述弧形密封条和L形密封条均由橡胶材质制成;所述L形密封条的横截面为L形,且所述弧形密封条的竖截面形状为弧形。Preferably, the two sleeve blocks are both slidably connected to the inner wall of the sliding frame, the two threads on the outer wall of the screw are opposite and symmetrically arranged, the arc-shaped sealing strip and the L-shaped sealing strip are fixedly connected, and the arc-shaped sealing strip and the L-shaped sealing strip are both made of rubber material; the cross-section of the L-shaped sealing strip is L-shaped, and the vertical cross-section of the arc-shaped sealing strip is arc-shaped.
优选地,所述混合箱的内壁转动连接有搅拌轴,两个所述密封轴承的内壁均与搅拌轴之间转动连接;所述搅拌轴的一端部同轴传动连接有旋转电机,在所述旋转电机的底端安装有支撑框架,所述混合箱和旋转电机均与支撑框架之间固定连接;所述支撑框架的顶端且位于混合箱两侧位置处均固定连接有轴承座,两个所述轴承座均与搅拌轴外壁之间转动连接,所述混合箱的顶端铰接有盖门,且所述混合箱的底端固定连通有下排阀门;所述密封轴承的前方固定安装有控制器。Preferably, the inner wall of the mixing box is rotatably connected to the stirring shaft, and the inner walls of the two sealed bearings are rotatably connected to the stirring shaft; one end of the stirring shaft is coaxially connected to a rotating motor, and a support frame is installed at the bottom end of the rotating motor, and the mixing box and the rotating motor are fixedly connected to the support frame; bearing seats are fixedly connected to the top of the support frame and at positions on both sides of the mixing box, and the two bearing seats are rotatably connected to the outer wall of the stirring shaft, a cover door is hinged on the top of the mixing box, and the bottom end of the mixing box is fixedly connected to a lower row of valves; a controller is fixedly installed in front of the sealed bearing.
本技术方案在涂料搅拌混合时,减速电机驱动螺杆旋转,螺杆携带两个套块在螺纹传动力的作用下进行移动,两个套块沿着滑框内壁相互靠近。这样套块带动联动块下移,L形压条带动弧形卡板下移,而另外一个弧形卡板实现上移。弧形卡板带动弧形密封条插入到搅拌轴外壁的密封槽上时,上方的弧形密封条挤压在下方的弧形密封条的顶端,而顶部的L形密封条与底部的L形密封条挤压密封。L形压条携带限位滑块下移,套接滑条沿着滑柱的外壁下滑,限位滑块携带滑动压板使密封垫同步下移。通过控制器关闭减速电机。In this technical solution, when the paint is stirred and mixed, the reduction motor drives the screw to rotate, and the screw carries two sleeves to move under the action of the thread transmission force, and the two sleeves approach each other along the inner wall of the slide frame. In this way, the sleeve drives the linkage block to move downward, the L-shaped pressure strip drives the arc-shaped card plate to move downward, and the other arc-shaped card plate moves upward. When the arc-shaped card plate drives the arc-shaped sealing strip to be inserted into the sealing groove on the outer wall of the stirring shaft, the upper arc-shaped sealing strip is squeezed on the top of the lower arc-shaped sealing strip, and the top L-shaped sealing strip is squeezed and sealed with the bottom L-shaped sealing strip. The L-shaped pressure strip carries the limit slider to move downward, and the sleeve slide slides down along the outer wall of the slide column. The limit slider carries the sliding pressure plate to make the sealing gasket move downward synchronously. Turn off the reduction motor through the controller.
优选地,所述横向限位密封机构包括安装在密封轴承前方的滑动框;所述滑动框的内壁固定安装有滑柱,且所述滑柱的外壁滑动连接有两个套接滑条,两个所述套接滑条的一端部均固定连接有限位滑块;Preferably, the transverse limit sealing mechanism comprises a sliding frame installed in front of the sealing bearing; a sliding column is fixedly installed on the inner wall of the sliding frame, and two sleeve sliding strips are slidably connected to the outer wall of the sliding column, and one end of the two sleeve sliding strips is fixedly connected to the limit sliding block;
所述限位滑块内壁与L形压条外壁之间滑动连接,所述限位滑块的底端固定连接有滑动压板,所述滑动压板的一侧粘接有密封压条,所述滑动压板的内壁设有与弧形盖板固定连接的密封垫,所述密封压条和滑动压板均与密封垫之间滑动连接;The inner wall of the limit slider is slidably connected to the outer wall of the L-shaped pressure strip, the bottom end of the limit slider is fixedly connected to a sliding pressure plate, one side of the sliding pressure plate is bonded with a sealing pressure strip, the inner wall of the sliding pressure plate is provided with a sealing gasket fixedly connected to the arc-shaped cover plate, and the sealing pressure strip and the sliding pressure plate are both slidably connected to the sealing gasket;
所述滑动框的一侧固定安装有压力传感器,在所述压力传感器的一侧固定安装有电缸,所述电缸的一侧固定连接有支架,且所述支架与混合箱之间固定连接,两个所述套接滑条均与滑动框之间滑动连接,两个所述套接滑条关于滑柱中部对称设置,所述密封压条和密封垫均由橡胶材质制成,且所述密封垫的竖截面形状为圆弧形。A pressure sensor is fixedly installed on one side of the sliding frame, an electric cylinder is fixedly installed on one side of the pressure sensor, a bracket is fixedly connected to one side of the electric cylinder, and the bracket is fixedly connected to the mixing box, the two sleeve sliding strips are both slidably connected to the sliding frame, the two sleeve sliding strips are symmetrically arranged about the middle of the sliding column, the sealing strip and the sealing gasket are both made of rubber material, and the vertical cross-section of the sealing gasket is an arc shape.
本技术方案在涂料搅拌混合时,电缸推动压力传感器右移,压力传感器携带滑动框右移,滑柱带动两个套接滑条右移,两个套接滑条分别携带两个限位滑块右移,滑动压板沿着L形压条的外壁右移。滑动压板携带密封压条右移,滑动压板和密封压条能够在密封垫外壁上挤压右移,上方的密封压条和下方的密封压条能够同步右移密封在混合箱一侧面上,当压力传感器传感的压力数值与控制器设定的压力数值相同,则通过控制器关闭电缸。In this technical solution, when the paint is stirred and mixed, the electric cylinder pushes the pressure sensor to move right, the pressure sensor carries the sliding frame to move right, the sliding column drives the two sleeve sliding bars to move right, the two sleeve sliding bars carry two limit sliders to move right respectively, and the sliding pressure plate moves right along the outer wall of the L-shaped pressure strip. The sliding pressure plate carries the sealing pressure strip to move right, the sliding pressure plate and the sealing pressure strip can be squeezed on the outer wall of the sealing gasket and move right, the upper sealing pressure strip and the lower sealing pressure strip can move right synchronously and seal on one side of the mixing box, and when the pressure value sensed by the pressure sensor is the same as the pressure value set by the controller, the electric cylinder is closed by the controller.
优选地,所述收集检测组件包括固定安装在密封轴承一端部的收集环;所述收集环的内壁固定连接有限位环,在所述收集环的底端嵌入固定连接有支筒,所述支筒的顶端粘接有密封环垫,且所述密封环垫的顶端粘接有导流环;所述支筒的内壁滑动连接有承装斗。Preferably, the collecting and detecting assembly comprises a collecting ring fixedly mounted on one end of a sealing bearing; a limiting ring is fixedly connected to the inner wall of the collecting ring, a supporting tube is embedded and fixedly connected to the bottom end of the collecting ring, a sealing ring gasket is bonded to the top end of the supporting tube, and a guide ring is bonded to the top end of the sealing ring gasket; a receiving bucket is slidably connected to the inner wall of the supporting tube.
在所述承装斗的底端且靠近其边缘线位置处固定连接有多个滑轴,所述滑轴的外壁滑动连接有套接块,且所述套接块与支筒之间固定连接;所述承装斗的底端且其底端圆心点位置处固定连接有挤压块,且所述挤压块的底端固定安装有称重压力传感器,在所述称重压力传感器的底端固定连接有支撑块,所述支撑块与支筒之间固定连接,多个所述滑轴呈圆环等距分布排列设置,所述滑轴的横截面形状设为圆形。A plurality of sliding shafts are fixedly connected at the bottom end of the receiving bucket and near its edge line, a sleeve block is slidably connected to the outer wall of the sliding shaft, and the sleeve block is fixedly connected to the support tube; an extrusion block is fixedly connected to the bottom end of the receiving bucket and at the center point of its bottom end, and a weighing pressure sensor is fixedly installed at the bottom end of the extrusion block, a support block is fixedly connected to the bottom end of the weighing pressure sensor, and the support block is fixedly connected to the support tube, and the plurality of sliding shafts are arranged equidistantly in a circular ring, and the cross-sectional shape of the sliding shaft is set to be circular.
本技术方案在涂料搅拌混合时,混合箱内部的涂料会从搅拌轴与密封轴承之间的缝隙外流,涂料经过搅拌轴外壁下流到收集环内部,通过限位环对涂料外流实现阻挡。涂料顺着收集环内壁下流到导流环内,经过密封环垫导流到承装斗内部承装,承装斗沿着支筒的内壁下滑,承装斗携带多个滑轴下移,滑轴沿着套接块内壁下滑,承装斗挤压在挤压块上,通过支筒支撑着支撑块,支撑块支撑着称重压力传感器,当称重压力传感器传感的压力数值与控制器设定的泄漏压力数值相同时,则通过控制器启动减速电机。In this technical solution, when the paint is stirred and mixed, the paint inside the mixing box will flow out from the gap between the stirring shaft and the sealed bearing, and the paint will flow down through the outer wall of the stirring shaft to the inside of the collecting ring, and the limit ring will be used to block the outflow of the paint. The paint will flow down along the inner wall of the collecting ring to the guide ring, and will be guided to the inside of the receiving bucket through the sealing ring pad. The receiving bucket will slide down along the inner wall of the support tube, and the receiving bucket will carry multiple sliding shafts to move down. The sliding shafts will slide down along the inner wall of the sleeve block, and the receiving bucket will be squeezed on the squeezing block, and the support block will be supported by the support tube. The support block supports the weighing pressure sensor. When the pressure value sensed by the weighing pressure sensor is the same as the leakage pressure value set by the controller, the reduction motor will be started through the controller.
本发明的技术效果和优点:Technical effects and advantages of the present invention:
1.本发明通过竖向限位密封机构,当检测到涂料外溢流出时,减速电机驱动螺杆旋转,两个套块沿着滑框内壁相互靠近,L形压条带动弧形卡板下移,而另外一个弧形卡板实现上移,弧形卡板带动弧形密封条插入到搅拌轴外壁的密封槽上时,上方的弧形密封条挤压在下方的弧形密封条的顶端,顶部的L形密封条与底部的L形密封条挤压密封,可以及时知晓涂料混合泄漏,快速对混合泄漏的涂料实现密封防漏,避免涂料混合泄漏造成浪费,减少原料浪费成本,并且避免污染工位,降低清洁成本,卧式涂料搅拌机使用成本大幅度降低。1. The present invention uses a vertical limiting sealing mechanism. When overflow of paint is detected, the reduction motor drives the screw to rotate, and the two sets of blocks approach each other along the inner wall of the sliding frame. The L-shaped pressure strip drives the arc-shaped clamping plate to move downward, while the other arc-shaped clamping plate moves upward. When the arc-shaped clamping plate drives the arc-shaped sealing strip to be inserted into the sealing groove of the outer wall of the stirring shaft, the upper arc-shaped sealing strip is squeezed on the top of the lower arc-shaped sealing strip, and the top L-shaped sealing strip and the bottom L-shaped sealing strip are squeezed and sealed. The paint mixing leakage can be known in time, and the mixed leaking paint can be quickly sealed and leak-proof, avoiding waste caused by paint mixing leakage, reducing the cost of raw material waste, avoiding pollution of the work station, reducing the cleaning cost, and greatly reducing the use cost of the horizontal paint mixer.
2.本发明采用横向限位密封机构,控制器启动电缸,电缸推动压力传感器右移,滑柱带动两个套接滑条右移,两个套接滑条分别携带两个限位滑块右移,滑动压板沿着L形压条的外壁右移,滑动压板和密封压条能够在密封垫外壁上挤压右移,上方的密封压条和下方的密封压条能够同步右移密封在混合箱一侧面上,压力传感器传感的压力数值与控制器设定的压力数值相同,则通过控制器关闭电缸,能够及时对搅拌轴与密封轴承缝隙中流出的涂料实现横向密封操作,避免涂料搅拌混合过程中出现泄漏造成浪费,避免涂料污染工位,节约涂料和清洁成本,卧式涂料搅拌机使用成本大幅度降低。2. The present invention adopts a transverse limit sealing mechanism, the controller starts the electric cylinder, the electric cylinder pushes the pressure sensor to move right, the sliding column drives the two sleeve sliding bars to move right, the two sleeve sliding bars respectively carry the two limit sliding blocks to move right, the sliding pressure plate moves right along the outer wall of the L-shaped pressure strip, the sliding pressure plate and the sealing pressure strip can be squeezed on the outer wall of the sealing gasket and move right, the upper sealing pressure strip and the lower sealing pressure strip can be synchronously moved right and sealed on one side of the mixing box, and the pressure value sensed by the pressure sensor is the same as the pressure value set by the controller, then the electric cylinder is closed by the controller, and the paint flowing out of the gap between the stirring shaft and the sealing bearing can be timely realized in a transverse sealing operation, so as to avoid leakage and waste caused by the mixing process of the paint, avoid paint contamination of the work station, save paint and cleaning costs, and greatly reduce the use cost of the horizontal paint mixer.
3.本发明通过收集检测组件,当混合箱内部的涂料会从搅拌轴与密封轴承之间的缝隙外流,涂料顺着收集环内壁下流到导流环内,通过导流环下流到密封环垫上,承装斗在重力作用下实现下移,支筒对承装斗实现导向下移,承装斗携带多个滑轴下移,承装斗挤压在挤压块上,挤压块挤压在称重压力传感器上,当称重压力传感器传感的压力数值与控制器设定的泄漏压力数值相同时,则通过控制器启动减速电机,能够及时知晓搅拌混合过程中涂料外流溢出,从而及时实现密封操作,能够避免涂料混合泄漏造成浪费,减少原料浪费成本,并且避免污染工位,降低清洁成本。3. The present invention uses a collecting and detecting component. When the paint inside the mixing box flows out from the gap between the stirring shaft and the sealing bearing, the paint flows down along the inner wall of the collecting ring into the guide ring, and then flows down to the sealing ring pad through the guide ring. The receiving bucket moves downward under the action of gravity, and the support tube guides the receiving bucket to move downward. The receiving bucket carries multiple sliding shafts to move downward, and the receiving bucket is squeezed on the extrusion block, and the extrusion block is squeezed on the weighing pressure sensor. When the pressure value sensed by the weighing pressure sensor is the same as the leakage pressure value set by the controller, the reduction motor is started through the controller, so that the outflow and overflow of the paint during the stirring and mixing process can be known in time, so as to realize the sealing operation in time, avoid the waste caused by the mixing and leakage of the paint, reduce the waste cost of raw materials, avoid pollution of the work station, and reduce the cleaning cost.
依据上述多个作用的相互影响,首先承装斗在重力作用下实现下移,称重压力传感器传感的压力数值与控制器设定的泄漏压力数值相同,再使上方的弧形密封条挤压在下方的弧形密封条的顶端,顶部的L形密封条与底部的L形密封条挤压密封,最后上方的密封压条和下方的密封压条同步横向密封在混合箱一侧面上。综上及时知晓涂料混合过程中出现的泄漏,快速对混合泄漏的涂料实现竖向密封防漏,以及横向密封防漏,避免涂料混合泄漏造成浪费,减少原料浪费成本,并且避免污染工位,降低清洁成本,卧式涂料搅拌机使用成本大幅度降低。According to the mutual influence of the above-mentioned multiple effects, the loading bucket first moves downward under the action of gravity, and the pressure value sensed by the weighing pressure sensor is the same as the leakage pressure value set by the controller. Then the upper arc-shaped sealing strip is squeezed on the top of the lower arc-shaped sealing strip, and the top L-shaped sealing strip is squeezed and sealed with the bottom L-shaped sealing strip. Finally, the upper sealing strip and the lower sealing strip are synchronously sealed horizontally on one side of the mixing box. In summary, leakage during the paint mixing process is known in time, and the mixed and leaked paint is quickly sealed vertically and horizontally to prevent leakage, avoiding waste caused by paint mixing leakage, reducing the cost of raw material waste, avoiding pollution of the work station, reducing cleaning costs, and greatly reducing the cost of using the horizontal paint mixer.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的卧式涂料搅拌机俯视结构示意图。FIG. 1 is a schematic diagram of the structure of a horizontal paint mixer according to the present invention from a top view.
图2为本发明的卧式涂料搅拌机竖截面结构示意图。FIG. 2 is a schematic diagram of the vertical cross-section structure of the horizontal paint mixer of the present invention.
图3为本发明的混合箱与密封轴承连接处竖截面截断局部结构示意图。FIG3 is a schematic diagram of a partial structure of a vertical section of the connection between the mixing box and the sealed bearing of the present invention.
图4为本发明的弧形卡板与弧形盖板连接处仰视局部结构示意图。FIG. 4 is a schematic diagram of the partial structure of the connection between the arc-shaped clamping plate and the arc-shaped cover plate of the present invention when viewed from above.
图5为本发明的卧式涂料搅拌机仰视结构示意图。FIG. 5 is a schematic diagram of the structure of the horizontal paint mixer of the present invention when viewed from above.
图6为本发明的图1中A处放大结构示意图。FIG. 6 is an enlarged structural schematic diagram of point A in FIG. 1 of the present invention.
图7为本发明的密封轴承与搅拌轴连接处竖截面截断局部结构示意图。FIG. 7 is a schematic diagram of a partial structure of a vertical section of the connection between the sealed bearing and the stirring shaft of the present invention.
图8为本发明的收集环与密封轴承连接处竖截面截断局部结构示意图。FIG8 is a schematic diagram of a partial structure of a vertical section of the connection between the collecting ring and the sealing bearing of the present invention.
图9为本发明的图8中B处放大结构示意图。FIG. 9 is an enlarged structural schematic diagram of point B in FIG. 8 of the present invention.
图10为本发明的挤压块与承装斗连接处仰视局部结构示意图。FIG. 10 is a schematic diagram of the partial structure of the connection between the extrusion block and the receiving bucket of the present invention when viewed from above.
附图标记为:1、混合箱;2、密封轴承;3、滑框;4、螺杆;5、减速电机;6、套块;7、联动块;8、L形压条;9、弧形卡板;10、弧形密封条;11、密封槽;12、弧形盖板;13、L形密封条;14、搅拌轴;15、旋转电机;16、支撑框架;17、轴承座;18、盖门;19、下排阀门;20、控制器;21、滑动框;22、滑柱;23、套接滑条;24、限位滑块;25、滑动压板;26、密封压条;27、密封垫;28、压力传感器;29、电缸;30、支架;31、收集环;32、限位环;33、支筒;34、密封环垫;35、导流环;36、承装斗;37、滑轴;38、套接块;39、挤压块;40、称重压力传感器;41、支撑块。The accompanying drawings are marked as follows: 1, mixing box; 2, sealing bearing; 3, sliding frame; 4, screw; 5, reduction motor; 6, sleeve block; 7, linkage block; 8, L-shaped pressure strip; 9, arc-shaped card plate; 10, arc-shaped sealing strip; 11, sealing groove; 12, arc-shaped cover plate; 13, L-shaped sealing strip; 14, stirring shaft; 15, rotating motor; 16, supporting frame; 17, bearing seat; 18, cover door; 19, lower row valve; 20, controller; 21, sliding Moving frame; 22, sliding column; 23, sleeve sliding strip; 24, limiting sliding block; 25, sliding pressure plate; 26, sealing strip; 27, sealing gasket; 28, pressure sensor; 29, electric cylinder; 30, bracket; 31, collecting ring; 32, limiting ring; 33, supporting tube; 34, sealing ring gasket; 35, guide ring; 36, loading bucket; 37, sliding shaft; 38, sleeve block; 39, extrusion block; 40, weighing pressure sensor; 41, supporting block.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
如附图1-10所示的一种卧式涂料搅拌机,该卧式涂料搅拌机上设置有竖向限位密封机构、横向限位密封机构、收集检测组件,各个机构和组件的设置能够及时知晓涂料混合过程中出现的泄漏,快速对混合泄漏的涂料实现竖向密封防漏,以及横向密封防漏,避免涂料混合泄漏造成浪费,减少原料浪费成本,并且避免污染工位,降低清洁成本,卧式涂料搅拌机使用成本大幅度降低,各机构和组件的具体结构设置如下。A horizontal paint mixer as shown in Figures 1-10 is provided with a vertical limit sealing mechanism, a horizontal limit sealing mechanism, and a collection and detection component. The settings of each mechanism and component can timely know the leakage occurring during the paint mixing process, and quickly realize vertical sealing and leak-proofing of the mixed and leaked paint, as well as horizontal sealing and leak-proofing, to avoid waste caused by paint mixing and leakage, reduce the cost of raw material waste, avoid contamination of the work station, reduce cleaning costs, and significantly reduce the use cost of the horizontal paint mixer. The specific structural settings of each mechanism and component are as follows.
在本技术方案中,如附图1-4所示,滑框3的内壁安装有竖向限位密封机构;竖向限位密封机构包括转动安装在滑框3内壁的螺杆4,且滑框3的顶端固定连接有减速电机5,减速电机5用于驱动螺杆4旋转,螺杆4的外壁螺纹连接有两个套块6;两个套块6的一侧均固定连接有联动块7,在联动块7的一侧固定安装有L形压条8,L形压条8的一侧固定连接有弧形卡板9,且弧形卡板9的内壁粘接有弧形密封条10;弧形密封条10的下方开设有密封槽11,且弧形卡板9的一侧固定连接有弧形盖板12,弧形盖板12的底端粘接有两个L形密封条13;密封轴承2的前方安装有横向限位密封机构;密封轴承2的一端部安装有收集检测组件,两个套块6均与滑框3内壁之间滑动连接,螺杆4的外壁两螺纹相反且对称设置,弧形密封条10和L形密封条13之间固定连接,弧形密封条10和L形密封条13均由橡胶材质制成;L形密封条13的横截面为L形,且弧形密封条10的竖截面形状为弧形。In the present technical solution, as shown in Figures 1-4, a vertical limit sealing mechanism is installed on the inner wall of the sliding frame 3; the vertical limit sealing mechanism includes a screw 4 rotatably installed on the inner wall of the sliding frame 3, and a reduction motor 5 is fixedly connected to the top of the sliding frame 3, the reduction motor 5 is used to drive the screw 4 to rotate, and the outer wall of the screw 4 is threadedly connected to two sleeve blocks 6; one side of the two sleeve blocks 6 is fixedly connected to a linkage block 7, and an L-shaped pressure strip 8 is fixedly installed on one side of the linkage block 7, and one side of the L-shaped pressure strip 8 is fixedly connected to an arc-shaped card plate 9, and an arc-shaped sealing strip 10 is bonded to the inner wall of the arc-shaped card plate 9; a sealing strip 10 is provided below the arc-shaped sealing strip 10. A sealing groove 11, and an arc-shaped cover plate 12 is fixedly connected to one side of the arc-shaped clamping plate 9, and two L-shaped sealing strips 13 are bonded to the bottom end of the arc-shaped cover plate 12; a transverse limit sealing mechanism is installed in front of the sealing bearing 2; a collection and detection component is installed at one end of the sealing bearing 2, and the two sleeve blocks 6 are slidingly connected to the inner wall of the sliding frame 3, and the two threads on the outer wall of the screw 4 are opposite and symmetrically arranged, and the arc-shaped sealing strip 10 and the L-shaped sealing strip 13 are fixedly connected, and the arc-shaped sealing strip 10 and the L-shaped sealing strip 13 are both made of rubber material; the cross-section of the L-shaped sealing strip 13 is L-shaped, and the vertical cross-section of the arc-shaped sealing strip 10 is arc-shaped.
在本技术方案中,如附图1-5所示,混合箱1的内壁转动连接有搅拌轴14,两个密封轴承2的内壁均与搅拌轴14之间转动连接;搅拌轴14的一端部同轴传动连接有旋转电机15,在旋转电机15的底端安装有支撑框架16,混合箱1和旋转电机15均与支撑框架16之间固定连接;支撑框架16的顶端且位于混合箱1两侧位置处均固定连接有轴承座17,两个轴承座17均与搅拌轴14外壁之间转动连接,以便于通过膨胀螺栓插入到支撑框架16中,将支撑框架16固定在地面上,将涂料需要搅拌混合的原料倒入到混合箱1内部,旋转电机15驱动搅拌轴14旋转,搅拌轴14携带涂料原料实现搅拌混合操作,搅拌轴14同时在两个轴承座17内部稳定旋转,实现搅拌混合操作。In the present technical scheme, as shown in Figures 1-5, the inner wall of the mixing box 1 is rotatably connected with a stirring shaft 14, and the inner walls of the two sealed bearings 2 are rotatably connected with the stirring shaft 14; one end of the stirring shaft 14 is coaxially connected with a rotating motor 15, and a supporting frame 16 is installed at the bottom end of the rotating motor 15, and the mixing box 1 and the rotating motor 15 are fixedly connected with the supporting frame 16; the top of the supporting frame 16 and the positions on both sides of the mixing box 1 are fixedly connected with bearing seats 17, and the two bearing seats 17 are rotatably connected with the outer wall of the stirring shaft 14, so that they can be inserted into the supporting frame 16 through expansion bolts, and the supporting frame 16 is fixed to the ground, and the raw materials that need to be stirred and mixed for the paint are poured into the mixing box 1, and the rotating motor 15 drives the stirring shaft 14 to rotate, and the stirring shaft 14 carries the paint raw materials to realize the stirring and mixing operation, and the stirring shaft 14 rotates stably inside the two bearing seats 17 at the same time to realize the stirring and mixing operation.
混合箱1的顶端铰接有盖门18,且混合箱1的底端固定连通有下排阀门19;密封轴承2的前方固定安装有控制器20,以便于涂料需要搅拌混合的原料倒入到混合箱1内部需要盖上盖门18,防止外流溢出,并且后期对涂料搅拌混合完毕后,控制器20打开下排阀门19,将搅拌混合完毕的涂料实现外排。A cover door 18 is hinged at the top of the mixing box 1, and a lower row valve 19 is fixedly connected to the bottom of the mixing box 1; a controller 20 is fixedly installed in front of the sealing bearing 2, so that the cover door 18 needs to be covered when the raw materials that need to be stirred and mixed for the paint are poured into the mixing box 1 to prevent overflow, and after the paint is stirred and mixed later, the controller 20 opens the lower row valve 19 to discharge the stirred and mixed paint.
在本技术方案中,如附图3-6所示,横向限位密封机构包括安装在密封轴承2前方的滑动框21;滑动框21的内壁固定安装有滑柱22,且滑柱22的外壁滑动连接有两个套接滑条23,两个套接滑条23的一端部均固定连接有限位滑块24;限位滑块24内壁与L形压条8外壁之间滑动连接,限位滑块24的底端固定连接有滑动压板25,滑动压板25的一侧粘接有密封压条26,滑动压板25的内壁设有与弧形盖板12固定连接的密封垫27,密封压条26和滑动压板25均与密封垫27之间滑动连接。In the present technical solution, as shown in Figures 3-6, the lateral limit sealing mechanism includes a sliding frame 21 installed in front of the sealing bearing 2; a sliding column 22 is fixedly installed on the inner wall of the sliding frame 21, and two sleeve sliding strips 23 are slidably connected to the outer wall of the sliding column 22, and one end of the two sleeve sliding strips 23 are fixedly connected to the limit slider 24; the inner wall of the limit slider 24 is slidably connected to the outer wall of the L-shaped pressure strip 8, and the bottom end of the limit slider 24 is fixedly connected to a sliding pressure plate 25, and a sealing pressure strip 26 is bonded to one side of the sliding pressure plate 25, and the inner wall of the sliding pressure plate 25 is provided with a sealing gasket 27 fixedly connected to the arc cover plate 12, and the sealing pressure strip 26 and the sliding pressure plate 25 are both slidably connected to the sealing gasket 27.
滑动框21的一侧固定安装有压力传感器28,在压力传感器28的一侧固定安装有电缸29,电缸29的一侧固定连接有支架30,且支架30与混合箱1之间固定连接,两个套接滑条23均与滑动框21之间滑动连接,两个套接滑条23关于滑柱22中部对称设置,密封压条26和密封垫27均由橡胶材质制成,且密封垫27的竖截面形状为圆弧形。A pressure sensor 28 is fixedly installed on one side of the sliding frame 21, and an electric cylinder 29 is fixedly installed on one side of the pressure sensor 28. A bracket 30 is fixedly connected to one side of the electric cylinder 29, and the bracket 30 is fixedly connected to the mixing box 1. The two sleeve sliding strips 23 are both slidably connected to the sliding frame 21. The two sleeve sliding strips 23 are symmetrically arranged about the middle of the sliding column 22. The sealing strip 26 and the sealing gasket 27 are both made of rubber material, and the vertical cross-section of the sealing gasket 27 is an arc shape.
在本技术方案中,如附图7-10所示,收集检测组件包括固定安装在密封轴承2一端部的收集环31;收集环31的内壁固定连接有限位环32,在收集环31的底端嵌入固定连接有支筒33,支筒33的顶端粘接有密封环垫34,且密封环垫34的顶端粘接有导流环35;支筒33的内壁滑动连接有承装斗36,在承装斗36的底端且靠近其边缘线位置处固定连接有多个滑轴37,滑轴37的外壁滑动连接有套接块38,且套接块38与支筒33之间固定连接。In the present technical solution, as shown in Figures 7-10, the collecting and detecting assembly includes a collecting ring 31 fixedly mounted on one end of the sealing bearing 2; a limiting ring 32 is fixedly connected to the inner wall of the collecting ring 31, a support tube 33 is embedded and fixedly connected at the bottom end of the collecting ring 31, a sealing ring gasket 34 is bonded to the top end of the support tube 33, and a guide ring 35 is bonded to the top end of the sealing ring gasket 34; a receiving bucket 36 is slidably connected to the inner wall of the support tube 33, a plurality of sliding shafts 37 are fixedly connected at the bottom end of the receiving bucket 36 and near its edge line, a sleeve block 38 is slidably connected to the outer wall of the sliding shaft 37, and the sleeve block 38 is fixedly connected to the support tube 33.
承装斗36的底端且其底端圆心点位置处固定连接有挤压块39,且挤压块39的底端固定安装有称重压力传感器40,在称重压力传感器40的底端固定连接有支撑块41,支撑块41与支筒33之间固定连接。多个滑轴37呈圆环等距分布排列设置,滑轴37的横截面形状设为圆形。An extrusion block 39 is fixedly connected to the bottom of the loading bucket 36 and at the center of the bottom circle, and a weighing pressure sensor 40 is fixedly installed at the bottom of the extrusion block 39. A support block 41 is fixedly connected to the bottom of the weighing pressure sensor 40, and the support block 41 is fixedly connected to the support tube 33. A plurality of slide shafts 37 are arranged in a circular ring with equal spacing, and the cross-sectional shape of the slide shaft 37 is set to be circular.
本发明卧式涂料搅拌机的工作原理如下:The working principle of the horizontal paint mixer of the present invention is as follows:
首先,本发明进行涂料搅拌混合时,通过膨胀螺栓插入支撑框架16中,将支撑框架16固定在地面上,即可支撑框架16对混合箱1以及旋转电机15提供支撑力。再将涂料需要搅拌混合的原料倒入混合箱1内部,向下移动盖门18,盖门18与混合箱1之间密封盖压。First, when the paint is stirred and mixed, the support frame 16 is fixed to the ground by inserting expansion bolts into the support frame 16, so that the support frame 16 provides support force for the mixing box 1 and the rotating motor 15. Then, the raw materials to be stirred and mixed with the paint are poured into the mixing box 1, and the cover door 18 is moved downward, and the cover door 18 and the mixing box 1 are sealed and pressed.
控制器20启动旋转电机15,旋转电机15驱动搅拌轴14旋转,搅拌轴14携带涂料原料实现搅拌混合操作,并且搅拌轴14在两个密封轴承2内部稳定旋转,而密封轴承2能够对搅拌轴14与混合箱1连接处实现转动密封。同时搅拌轴14在两个轴承座17内部转动,支撑框架16支撑两个轴承座17,两个轴承座17能够对搅拌轴14外壁实现定位旋转操作,能够对涂料原料实现搅拌混合操作。The controller 20 starts the rotary motor 15, and the rotary motor 15 drives the stirring shaft 14 to rotate. The stirring shaft 14 carries the coating raw materials to achieve stirring and mixing operations, and the stirring shaft 14 rotates stably inside the two sealed bearings 2, and the sealed bearings 2 can achieve rotational sealing at the connection between the stirring shaft 14 and the mixing box 1. At the same time, the stirring shaft 14 rotates inside the two bearing seats 17, and the support frame 16 supports the two bearing seats 17. The two bearing seats 17 can achieve positioning and rotation operations on the outer wall of the stirring shaft 14, and can achieve stirring and mixing operations on the coating raw materials.
其次,本发明进行收集检测时,当搅拌轴14与密封轴承2之间磨损后,会导致混合箱1内部的涂料会从搅拌轴14与密封轴承2之间的缝隙外流,涂料经过搅拌轴14外壁下流到收集环31内部,通过限位环32对涂料外流实现阻挡。Secondly, when the present invention performs collection detection, when the agitator shaft 14 and the sealed bearing 2 are worn, the paint inside the mixing box 1 will flow out from the gap between the agitator shaft 14 and the sealed bearing 2, and the paint will flow down through the outer wall of the agitator shaft 14 to the inside of the collecting ring 31, and the outflow of the paint will be blocked by the limit ring 32.
涂料顺着收集环31内壁下流到导流环35内,通过导流环35下流到密封环垫34上,经过密封环垫34导流到承装斗36内部承装,这样承装斗36在重力作用下实现下移。承装斗36沿着支筒33的内壁下滑,并且收集环31支撑支筒33,支筒33对承装斗36实现导向下移,承装斗36携带多个滑轴37下移,滑轴37沿着套接块38内壁下滑,通过支筒33支撑多个套接块38,增加多个套接块38的稳定性。承装斗36挤压在挤压块39上,挤压块39挤压在称重压力传感器40上,通过支筒33支撑着支撑块41,支撑块41支撑着称重压力传感器40,称重压力传感器40能够实现压力传感,当称重压力传感器40传感的压力数值与控制器20设定的泄漏压力数值相同时,则通过控制器20启动减速电机5。The coating material flows down along the inner wall of the collecting ring 31 to the guide ring 35, flows down to the sealing ring pad 34 through the guide ring 35, and is guided to the inside of the receiving bucket 36 through the sealing ring pad 34, so that the receiving bucket 36 moves downward under the action of gravity. The receiving bucket 36 slides down along the inner wall of the support tube 33, and the collecting ring 31 supports the support tube 33, and the support tube 33 guides the receiving bucket 36 to move downward. The receiving bucket 36 carries multiple sliding shafts 37 to move downward, and the sliding shafts 37 slide down along the inner wall of the sleeve block 38, and the multiple sleeve blocks 38 are supported by the support tube 33, thereby increasing the stability of the multiple sleeve blocks 38. The loading bucket 36 is squeezed on the squeezing block 39, the squeezing block 39 is squeezed on the weighing pressure sensor 40, the support block 41 is supported by the support tube 33, the support block 41 supports the weighing pressure sensor 40, the weighing pressure sensor 40 can realize pressure sensing, when the pressure value sensed by the weighing pressure sensor 40 is the same as the leakage pressure value set by the controller 20, the reduction motor 5 is started through the controller 20.
然后,本发明进行竖向限位密封时,减速电机5驱动螺杆4旋转,螺杆4在滑框3内部转动,螺杆4携带两个套块6在螺纹传动力的作用下进行移动,两个套块6沿着滑框3内壁相互靠近。套块6向下移动,另外一个套块6向上移动,这样套块6带动联动块7下移,联动块7携带L形压条8下移,L形压条8带动弧形卡板9下移,而另外一个弧形卡板9实现上移。Then, when the present invention performs vertical limit sealing, the reduction motor 5 drives the screw 4 to rotate, the screw 4 rotates inside the slide frame 3, and the screw 4 carries two sleeves 6 to move under the action of the thread transmission force, and the two sleeves 6 approach each other along the inner wall of the slide frame 3. The sleeve 6 moves downward, and the other sleeve 6 moves upward, so that the sleeve 6 drives the linkage block 7 to move downward, the linkage block 7 carries the L-shaped pressure strip 8 to move downward, the L-shaped pressure strip 8 drives the arc-shaped clamping plate 9 to move downward, and the other arc-shaped clamping plate 9 moves upward.
弧形卡板9带动弧形盖板12下移,当弧形卡板9带动弧形密封条10插入到搅拌轴14外壁的密封槽11上时,上方的弧形密封条10挤压在下方的弧形密封条10的顶端,而顶部的L形密封条13与底部的L形密封条13挤压密封。两个弧形盖板12罩在密封轴承2的外部上,对密封轴承2外部实现密封操作。同时L形压条8携带限位滑块24下移,限位滑块24携带套接滑条23下移,套接滑条23沿着滑柱22的外壁下滑,同时下方的套接滑条23实现上移。限位滑块24携带滑动压板25使密封垫27同步下移。然后通过控制器20关闭减速电机5。The arc-shaped card plate 9 drives the arc-shaped cover plate 12 to move downward. When the arc-shaped card plate 9 drives the arc-shaped sealing strip 10 to be inserted into the sealing groove 11 on the outer wall of the stirring shaft 14, the upper arc-shaped sealing strip 10 is squeezed on the top of the lower arc-shaped sealing strip 10, and the top L-shaped sealing strip 13 is squeezed and sealed with the bottom L-shaped sealing strip 13. The two arc-shaped cover plates 12 cover the outside of the sealing bearing 2 to achieve sealing operation on the outside of the sealing bearing 2. At the same time, the L-shaped pressure strip 8 carries the limit slider 24 to move downward, and the limit slider 24 carries the sleeve slide 23 to move downward. The sleeve slide 23 slides down along the outer wall of the slide column 22, and at the same time, the sleeve slide 23 below is moved upward. The limit slider 24 carries the sliding pressure plate 25 to make the sealing pad 27 move downward synchronously. Then the reduction motor 5 is turned off through the controller 20.
然后,本发明进行横向限位密封时,通过混合箱1支撑支架30,支架30支撑电缸29,控制器20启动电缸29,电缸29推动压力传感器28右移,压力传感器28携带滑动框21右移,滑动框21携带滑柱22右移。滑柱22带动两个套接滑条23右移,两个套接滑条23分别携带两个限位滑块24右移,限位滑块24携带滑动压板25右移,滑动压板25沿着L形压条8的外壁右移。Then, when the present invention performs transverse limit sealing, the bracket 30 is supported by the mixing box 1, the bracket 30 supports the electric cylinder 29, the controller 20 starts the electric cylinder 29, the electric cylinder 29 pushes the pressure sensor 28 to move right, the pressure sensor 28 carries the sliding frame 21 to move right, the sliding frame 21 carries the sliding column 22 to move right. The sliding column 22 drives the two sleeve sliding strips 23 to move right, the two sleeve sliding strips 23 respectively carry the two limit sliders 24 to move right, the limit slider 24 carries the sliding pressure plate 25 to move right, and the sliding pressure plate 25 moves right along the outer wall of the L-shaped pressure strip 8.
限位滑块24带动滑动压板25右移,滑动压板25携带密封压条26右移,滑动压板25和密封压条26能够在密封垫27外壁上挤压右移,滑动压板25携带密封压条26右移挤压在混合箱1侧面上,上方的密封压条26和下方的密封压条26能够同步右移密封在混合箱1一侧面上,两个密封压条26能够对混合箱1的一侧面实现横向密封操作,当压力传感器28传感的压力数值与控制器20设定的压力数值相同,则通过控制器20关闭电缸29。及时对搅拌轴14与密封轴承2缝隙中流出的涂料实现密封操作,等待维修人员赶到现场维修处理,避免涂料外流溢出造成环境污染,以及避免涂料浪费,大幅度降低成本。The limit slider 24 drives the sliding plate 25 to move rightward, and the sliding plate 25 carries the sealing strip 26 to move rightward. The sliding plate 25 and the sealing strip 26 can be squeezed and moved rightward on the outer wall of the sealing gasket 27. The sliding plate 25 carries the sealing strip 26 to move rightward and squeeze on the side of the mixing box 1. The upper sealing strip 26 and the lower sealing strip 26 can be synchronously moved rightward and sealed on one side of the mixing box 1. The two sealing strips 26 can realize the lateral sealing operation on one side of the mixing box 1. When the pressure value sensed by the pressure sensor 28 is the same as the pressure value set by the controller 20, the electric cylinder 29 is closed by the controller 20. The coating flowing out of the gap between the stirring shaft 14 and the sealing bearing 2 is sealed in time, and the maintenance personnel are waiting to arrive at the site for maintenance and treatment, so as to avoid the environmental pollution caused by the overflow of the coating and avoid the waste of coating, thereby greatly reducing the cost.
说明书中未作详细描述的内容均属于本领域技术人员公知的现有技术,且各电器的型号参数不作具体限定,使用常规设备即可,本技术方案中,未提及到的电器控制元件由于属于现有技术,因而图中未进行示出,在此也不再进行叙述。The contents not described in detail in the specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used. In this technical solution, the electrical control components not mentioned are not shown in the figure because they belong to the prior art and will not be described here.
以上仅为本发明的优选实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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| JP7394658B2 (en) * | 2020-03-06 | 2023-12-08 | 株式会社栗本鐵工所 | Stirring shaft and heat exchange device equipped with it |
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