CN118594181A - A dust removal device for deoxidizer production - Google Patents
A dust removal device for deoxidizer production Download PDFInfo
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- CN118594181A CN118594181A CN202410969512.2A CN202410969512A CN118594181A CN 118594181 A CN118594181 A CN 118594181A CN 202410969512 A CN202410969512 A CN 202410969512A CN 118594181 A CN118594181 A CN 118594181A
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
- B01D50/60—Combinations of devices covered by groups B01D46/00 and B01D47/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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Abstract
本发明涉及除尘装置技术领域,且公开了一种脱氧剂生产的除尘装置,包括吸尘管道、增流喷管、喷雾组件,吸尘管道底部连通有若干吸尘支管,增流喷管设置于吸尘管道侧壁,其增流喷管输出端与贯穿入吸尘管道内部,增流喷管用于提升吸尘管道内部气流流速,喷雾组件安装于吸尘管道侧壁,吸尘管道一端对接有喷淋除尘组件,喷淋除尘组件一侧对接有滤芯除尘组件;本发明通过设有吸尘管道、吸尘支管配合可达到吸收粉尘效果,从而改善工作环境,防止粉尘污染,且由于吸尘支管设置有多个,可达到多工位吸尘便于运用于脱氧剂各个生产环节中,除尘范围广泛,另外通过设置喷雾组件可喷出水雾降尘,从而在粉尘较大时,达到快速降尘效果。
The invention relates to the technical field of dust removal devices, and discloses a dust removal device for producing a deoxidizer, comprising a dust suction pipe, a flow-increasing nozzle, and a spray assembly. The bottom of the dust suction pipe is connected with a plurality of dust suction branch pipes. The flow-increasing nozzle is arranged on the side wall of the dust suction pipe, and the output end of the flow-increasing nozzle penetrates into the interior of the dust suction pipe. The flow-increasing nozzle is used to increase the airflow velocity inside the dust suction pipe. The spray assembly is installed on the side wall of the dust suction pipe. A spray dust removal assembly is connected at one end of the dust suction pipe, and a filter element dust removal assembly is connected at one side of the spray dust removal assembly. The invention can achieve the effect of absorbing dust by cooperating with the dust suction pipe and the dust suction branch pipe, thereby improving the working environment and preventing dust pollution. Moreover, since a plurality of dust suction branch pipes are arranged, multi-station dust suction can be achieved, which is convenient for application in various production links of the deoxidizer and has a wide dust removal range. In addition, the spray assembly can spray water mist to reduce dust, thereby achieving a rapid dust reduction effect when the dust is large.
Description
技术领域Technical Field
本发明涉及除尘装置技术领域,更具体地涉及一种脱氧剂生产的除尘装置。The invention relates to the technical field of dust removal devices, and more specifically to a dust removal device for producing a deoxidizer.
背景技术Background Art
脱氧剂,作为一种重要的化学添加剂,在众多领域中扮演着不可或缺的角色。首先,从定义与功能层面来看,脱氧剂通过吸收或反应去除环境中的氧气,有效防止了食品、药品、精密仪器等物品因氧化而引发的变质、发霉或损坏。脱氧剂的生产过程包括原料准备、混合配料、压制成型、干燥焙烧(视具体类型而定)及包装储存等环节。其中,原料准备阶段尤为关键,它涉及将精选的铁粉、活性炭、膨润土、硅藻土等原材料,按照既定的配方比例进行精确称量,随后利用粉碎设备将原料研磨至符合要求的细度(如80目以下),以确保后续混合和压制工序的顺利进行,从而生产出高质量的脱氧剂产品。Deoxidizer, as an important chemical additive, plays an indispensable role in many fields. First of all, from the definition and function level, deoxidizer removes oxygen in the environment by absorption or reaction, effectively preventing food, medicine, precision instruments and other items from deteriorating, moldy or damaged due to oxidation. The production process of deoxidizer includes raw material preparation, mixing ingredients, pressing and molding, drying and roasting (depending on the specific type) and packaging and storage. Among them, the raw material preparation stage is particularly critical. It involves accurately weighing selected raw materials such as iron powder, activated carbon, bentonite, diatomaceous earth according to the established formula ratio, and then using crushing equipment to grind the raw materials to the required fineness (such as less than 80 mesh) to ensure the smooth progress of the subsequent mixing and pressing processes, thereby producing high-quality deoxidizer products.
然而,在脱氧剂的生产环节中,粉尘问题不容忽视,特别是在原料准备阶段的原料粉碎过程中,会产生大量粉尘,这不仅会对加工环境及周边环境造成污染,还可能对操作人员的身心健康构成威胁;即便配备了除尘装置来收集粉尘,也难以全面覆盖脱氧剂生产的各个环节,在粉尘量较大的情况下,传统的除尘装置往往难以达到快速且有效的除尘效果。However, in the production process of deoxidizers, the dust problem cannot be ignored, especially in the raw material crushing process in the raw material preparation stage, which will generate a lot of dust, which will not only pollute the processing environment and the surrounding environment, but also may pose a threat to the physical and mental health of operators; even if a dust removal device is equipped to collect dust, it is difficult to fully cover all aspects of deoxidizer production. When the amount of dust is large, traditional dust removal devices often cannot achieve fast and effective dust removal effects.
发明内容Summary of the invention
为了克服现有技术的上述缺陷,本发明提供了一种脱氧剂生产的除尘装置,以解决上述背景技术中针对脱氧剂生产中产生粉尘污染、以及粉尘量较大难以快速降尘的问题。In order to overcome the above defects of the prior art, the present invention provides a dust removal device for deoxidizer production to solve the problems of dust pollution generated in deoxidizer production and difficulty in rapid dust reduction in the above background technology.
本发明提供如下技术方案:一种脱氧剂生产的除尘装置,包括吸尘管道、增流喷管、喷雾组件,所述吸尘管道底部连通有若干吸尘支管,所述增流喷管设置于吸尘管道侧壁,其增流喷管输出端与贯穿入吸尘管道内部,所述增流喷管用于提升吸尘管道内部气流流速,所述喷雾组件安装于吸尘管道侧壁,所述吸尘管道一端对接有喷淋除尘组件,所述喷淋除尘组件一侧对接有滤芯除尘组件,所述滤芯除尘组件一侧安装有净水箱组件,所述喷淋除尘组件通过导污管道与净水箱组件对接,所述净水箱组件内部设置有输水管道,所述输水管道输出端分别与喷雾组件、喷淋除尘组件连接,所述滤芯除尘组件出气端通过接气管与增流喷管进气端对接。The present invention provides the following technical scheme: a dust removal device for deoxidizer production, comprising a dust suction pipe, a flow-increasing nozzle, and a spray assembly, wherein a plurality of dust suction branch pipes are connected to the bottom of the dust suction pipe, the flow-increasing nozzle is arranged on the side wall of the dust suction pipe, and the output end of the flow-increasing nozzle penetrates into the interior of the dust suction pipe, the flow-increasing nozzle is used to increase the air flow velocity inside the dust suction pipe, the spray assembly is installed on the side wall of the dust suction pipe, one end of the dust suction pipe is connected with a spray dust removal assembly, one side of the spray dust removal assembly is connected with a filter element dust removal assembly, one side of the filter element dust removal assembly is installed with a clean water tank assembly, the spray dust removal assembly is connected with the clean water tank assembly through a sewage guide pipe, a water supply pipe is arranged inside the clean water tank assembly, the output end of the water supply pipe is respectively connected with the spray assembly and the spray dust removal assembly, and the air outlet end of the filter element dust removal assembly is connected with the air inlet end of the flow-increasing nozzle through an air connecting pipe.
进一步的,所述吸尘管道包括有气流通道,所述气流通道内部安装有轴流风机一。Furthermore, the dust collection duct includes an air flow channel, and an axial flow fan is installed inside the air flow channel.
进一步的,所述吸尘支管包括有主支管,所述主支管底端固定连接有波纹管,所述主支管内部安装有轴流风机二。Furthermore, the dust suction branch pipe includes a main branch pipe, a bellows is fixedly connected to the bottom end of the main branch pipe, and an axial flow fan 2 is installed inside the main branch pipe.
进一步的,所述增流喷管包括有分流气管,所述分流气管通过若干连接管连通有若干环形管,若干所述环形管在吸尘管道侧壁套接,若干环形管内腔均连通有若干L型喷气头,若干所述L型喷气头沿吸尘管道轴线呈环形分布,且若干L型喷气头均贯穿入吸尘管道内部,L型喷气头出气端朝向吸尘管道气流流动方向。Furthermore, the flow-increasing nozzle includes a diverter air pipe, which is connected to a plurality of annular tubes via a plurality of connecting tubes. The plurality of annular tubes are sleeved on the side walls of the dust collection duct, and the inner cavities of the plurality of annular tubes are connected to a plurality of L-shaped nozzles. The plurality of L-shaped nozzles are distributed in a circular shape along the axis of the dust collection duct, and the plurality of L-shaped nozzles penetrate into the interior of the dust collection duct, with the air outlet end of the L-shaped nozzle facing the airflow direction of the dust collection duct.
进一步的,所述喷雾组件包括有分流水管,所述分流水管底部连通有若干出水支管,若干所述出水支管底端分别通过若干电磁阀一连接有若干喷雾头。Furthermore, the spray assembly includes a diversion water pipe, the bottom of the diversion water pipe is connected to a plurality of water outlet branch pipes, and the bottom ends of the plurality of water outlet branch pipes are respectively connected to a plurality of spray heads through a plurality of solenoid valves.
进一步的,所述喷淋除尘组件包括有喷淋塔箱,所述喷淋塔箱顶部固定连接有贯穿至内部的固定进气管,所述固定进气管侧壁活动套接有旋转管筒,所述旋转管筒底部安装有喷淋管架,所述旋转管筒侧壁固定连接有被动齿轮,所述喷淋塔箱顶部固定安装有电机,所述电机输出端贯穿入喷淋塔箱内部安装有主动齿轮,所述主动齿轮与被动齿轮啮合,所述喷淋塔箱两侧分别设置有进气口与出气口,所述喷淋塔箱底部设置有排污口一,其排污口一内设置封盖一。Furthermore, the spray dust removal assembly includes a spray tower box, the top of the spray tower box is fixedly connected with a fixed air inlet pipe that penetrates into the interior, the side wall of the fixed air inlet pipe is movably sleeved with a rotating tube, the bottom of the rotating tube is equipped with a spray pipe rack, the side wall of the rotating tube is fixedly connected with a passive gear, the top of the spray tower box is fixedly installed with a motor, the output end of the motor penetrates into the spray tower box and a driving gear is installed, the driving gear is meshed with the passive gear, the two sides of the spray tower box are respectively provided with an air inlet and an air outlet, the bottom of the spray tower box is provided with a sewage outlet, and a sealing cover is provided inside the sewage outlet.
进一步的,所述滤芯除尘组件包括有过滤塔箱,所述过滤塔箱内部设置有贯穿至底部的集尘筒箱,所述集尘筒箱顶部安装有网格筒,所述网格筒内壁固定连接有滤芯主件,所述滤芯主件顶部连通有进气通道,所述进气通道另一端与喷淋除尘组件接通,所述过滤塔箱顶部安装有离心风机,所述离心风机进气端贯穿入过滤塔箱内部,所述离心风机排气端与接气管连通;Further, the filter element dust removal assembly includes a filter tower box, a dust collecting cylinder box penetrating to the bottom is arranged inside the filter tower box, a grid cylinder is installed on the top of the dust collecting cylinder box, a filter element main part is fixedly connected to the inner wall of the grid cylinder, an air inlet channel is connected to the top of the filter element main part, the other end of the air inlet channel is connected to the spray dust removal assembly, a centrifugal fan is installed on the top of the filter tower box, the air inlet end of the centrifugal fan penetrates into the interior of the filter tower box, and the exhaust end of the centrifugal fan is connected to the air connection pipe;
所述集尘筒箱包括有固定筒箱,所述固定筒箱内腔由底部插入有插入式筒箱,所述插入式筒箱与固定筒箱螺纹连接,所述插入式筒箱底部开设有通孔,其通孔内壁固定连接有固定轴套,所述固定轴套内壁螺纹套接有旋钮,所述旋钮顶端通过连接杆连接有移动盖,所述移动盖侧壁设置有毛刷。The dust collecting barrel box includes a fixed barrel box, an insertable barrel box is inserted into the inner cavity of the fixed barrel box from the bottom, the insertable barrel box is threadedly connected to the fixed barrel box, a through hole is opened at the bottom of the insertable barrel box, a fixed shaft sleeve is fixedly connected to the inner wall of the through hole, a knob is threadedly sleeved on the inner wall of the fixed shaft sleeve, the top of the knob is connected to a movable cover through a connecting rod, and a brush is provided on the side wall of the movable cover.
进一步的,所述净水箱组件包括有主箱体,所述主箱体内壁固定连接有隔板,所述隔板用于分隔主箱体内部空间,形成沉淀舱与净水舱,所述隔板侧壁顶部设置有溢流口,其溢流口内固定连接有过滤网,所述导污管道输出端与沉淀舱连通,所述沉淀舱底部设置有排污口二,其排污口二内设置有封盖二。Furthermore, the clean water tank assembly includes a main tank body, the inner wall of the main tank body is fixedly connected to a partition, the partition is used to separate the internal space of the main tank body to form a sedimentation chamber and a clean water tank, an overflow port is provided on the top of the side wall of the partition, a filter screen is fixedly connected in the overflow port, the output end of the sewage guide pipe is connected to the sedimentation chamber, and a second sewage outlet is provided at the bottom of the sedimentation chamber, and a second sealing cover is provided in the second sewage outlet.
进一步的,所述输水管道包括有输水水泵,所述输水水泵安装于净水箱组件内部,所述输水水泵排水端连接有输水主管,所述输水主管贯穿出净水箱组件外部,且输水主管侧壁开设有两个穿口,其两个穿口内分别通过电磁阀二、电磁阀三连接有输水支管一、输水支管二,所述输水支管一与喷淋除尘组件进水端连通,所述输水支管二与喷雾组件进水端连通。Furthermore, the water supply pipeline includes a water supply pump, which is installed inside the clean water tank assembly. The drainage end of the water supply pump is connected to a water supply main pipe, which passes through the outside of the clean water tank assembly, and two through-holes are opened on the side wall of the water supply main pipe. Water supply branch pipe one and water supply branch pipe two are connected to the two through-holes through solenoid valve two and solenoid valve three respectively. Water supply branch pipe one is connected to the water inlet end of the spray dust removal assembly, and water supply branch pipe two is connected to the water inlet end of the spray assembly.
进一步的,所述导污管道包括有污水泵、端管一、主导污管、端管二,所述端管一、端管二与主导污管内部连通,所述污水泵安装于喷淋除尘组件内部,所述污水泵输出端与端管一连接,所述端管二与净水箱组件内部连通;Further, the sewage pipe includes a sewage pump, an end pipe 1, a main sewage pipe, and an end pipe 2, wherein the end pipe 1 and the end pipe 2 are connected to the interior of the main sewage pipe, the sewage pump is installed inside the spray dust removal component, the sewage pump output end is connected to the end pipe 1, and the end pipe 2 is connected to the interior of the clean water tank component;
所述主导污管内部设置有螺旋片传输装置,所述主导污管底部设置有排污口三,其排污口三内设置封盖三。A spiral blade transmission device is arranged inside the main sewage pipe, a sewage outlet three is arranged at the bottom of the main sewage pipe, and a sealing cover three is arranged inside the sewage outlet three.
本发明的技术效果和优点:Technical effects and advantages of the present invention:
本发明通过设有吸尘管道、吸尘支管配合可达到吸收粉尘效果,从而改善工作环境,防止粉尘污染,且由于吸尘支管设置有多个,可达到多工位吸尘便于运用于脱氧剂各个生产环节中,除尘范围广泛,另外通过设置喷雾组件可喷出水雾降尘,从而在粉尘较大时,达到快速降尘效果,弥补传统除尘装置无法快速吸收粉尘进行除尘的缺陷;The present invention can achieve the effect of absorbing dust by arranging the dust suction pipe and the dust suction branch pipe, thereby improving the working environment and preventing dust pollution. Moreover, since a plurality of dust suction branch pipes are provided, multi-station dust suction can be achieved, which is convenient for application in various production links of deoxidizers and has a wide dust removal range. In addition, by arranging a spray component, water mist can be sprayed to reduce dust, thereby achieving a rapid dust reduction effect when the dust is large, thereby making up for the defect that the traditional dust removal device cannot quickly absorb dust for dust removal.
通过喷淋除尘组件、滤芯除尘组件配合采用喷淋以及滤芯过滤双重固气分离方式,使气体与粉尘颗粒分离,一方面增强带尘气体净化效果提高气体输出洁净度,另一方面通过固液融合方式可自动处理部分气体中分离出的粉尘,提高装置清洁周期缩减工作量,此外通过滤芯除尘组件的集尘筒箱特殊结构设置,在处理过滤出的粉尘时可达到封闭式处理效果,防止粉尘二次污染,且在拆卸过程中还可对滤芯主件达到清洁效果,提高使用便利性;The spray dust removal component and the filter element dust removal component adopt the dual solid-gas separation method of spraying and filter element filtration to separate the gas from the dust particles. On the one hand, the dust-carrying gas purification effect is enhanced to improve the gas output cleanliness. On the other hand, the solid-liquid fusion method can automatically process the dust separated from part of the gas, improve the cleaning cycle of the device and reduce the workload. In addition, the special structure of the dust collection box of the filter element dust removal component can achieve a closed treatment effect when processing the filtered dust to prevent secondary dust pollution. In addition, the main filter element can also be cleaned during the disassembly process, which improves the convenience of use.
通过增流喷管可使处理后的洁净气体再利用,一方面增强吸尘管道内的气流流速,使单位时间内可输送更多粉尘,加快处理进程,另一方面输出气流对吸尘管道管壁到达冲刷效果,使管道可进行自清洁,降低管道堵塞可能性;The treated clean gas can be reused through the flow-increasing nozzle. On the one hand, the airflow velocity in the dust collection pipe is enhanced, so that more dust can be transported per unit time and the treatment process is accelerated. On the other hand, the output airflow has a flushing effect on the wall of the dust collection pipe, so that the pipe can be self-cleaned and the possibility of pipe blockage is reduced.
通过设置净水箱组件可对固液融合的废水进行固液分离,达到水净化效果,并在输水管道的作用下使固液分离后的洁净水再利用,可对喷淋除尘组件以及喷雾组件进行水源补充,达到节约用水效果。By setting up a clean water tank assembly, the solid-liquid mixed wastewater can be separated into solid and liquid to achieve water purification effect, and the clean water after solid-liquid separation can be reused under the action of the water pipeline, and the water source of the spray dust removal assembly and the spray assembly can be supplemented to achieve water saving effect.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明图1中的吸尘管道结构示意图;FIG2 is a schematic diagram of the dust collection duct structure in FIG1 of the present invention;
图3为本发明图1中的吸尘支管结构示意图;FIG3 is a schematic diagram of the structure of the dust suction branch pipe in FIG1 of the present invention;
图4为本发明图1中的增流喷管结构示意图;FIG4 is a schematic diagram of the flow-increasing nozzle structure in FIG1 of the present invention;
图5为本发明图1中的喷雾组件结构示意图;FIG5 is a schematic diagram of the structure of the spray assembly in FIG1 of the present invention;
图6为本发明图1中的喷淋除尘组件结构示意图;FIG6 is a schematic diagram of the structure of the spray dust removal assembly in FIG1 of the present invention;
图7为本发明图1中的滤芯除尘组件结构示意图;FIG7 is a schematic diagram of the structure of the filter element dust removal assembly in FIG1 of the present invention;
图8为本发明图1中的净水箱组件结构示意图;FIG8 is a schematic structural diagram of the water purification tank assembly in FIG1 of the present invention;
图9为本发明图1中的输水管道结构示意图;FIG9 is a schematic diagram of the water delivery pipeline structure in FIG1 of the present invention;
图10为本发明图1中的导污管道结构示意图。FIG. 10 is a schematic diagram of the structure of the sewage guide pipe in FIG. 1 of the present invention.
附图标记为:1、吸尘管道;2、吸尘支管;3、增流喷管;4、喷雾组件;5、喷淋除尘组件;6、滤芯除尘组件;7、净水箱组件;8、导污管道;9、输水管道;10、接气管;11、气流通道;12、轴流风机一;21、主支管;22、波纹管;23、轴流风机二;31、分流气管;32、连接管;33、环形管;34、L型喷气头;41、分流水管;42、出水支管;43、电磁阀一;44、喷雾头;51、喷淋塔箱;52、固定进气管;53、旋转管筒;54、喷淋管架;55、电机;56、主动齿轮;57、被动齿轮;61、过滤塔箱;62、集尘筒箱;621、固定筒箱;622、插入式筒箱;623、固定轴套;624、旋钮;625、连接杆;626、移动盖;63、网格筒;64、滤芯主件;65、进气通道;66、离心风机;71、主箱体;72、隔板;73、过滤网;91、输水水泵;92、输水主管;93、电磁阀二;94、电磁阀三;95、输水支管一;96、输水支管二;81、污水泵;82、端管一;83、主导污管;84、端管二。The accompanying drawings are marked as follows: 1. dust suction pipe; 2. dust suction branch pipe; 3. flow increase nozzle; 4. spray assembly; 5. spray dust removal assembly; 6. filter element dust removal assembly; 7. clean water tank assembly; 8. sewage pipe; 9. water pipe; 10. air pipe; 11. air flow channel; 12. axial flow fan 1; 21. main branch pipe; 22. bellows; 23. axial flow fan 2; 31. shunt air pipe; 32. connecting pipe; 33. annular pipe; 34. L-shaped jet nozzle; 41. shunt water pipe; 42. water outlet branch pipe; 43. solenoid valve 1; 44. spray head; 51. spray tower box; 52. fixed air inlet pipe; 53. rotating tube; 54. spray pipe rack; 5 5. Motor; 56. Driving gear; 57. Passive gear; 61. Filter tower box; 62. Dust collecting cylinder box; 621. Fixed cylinder box; 622. Plug-in cylinder box; 623. Fixed shaft sleeve; 624. Knob; 625. Connecting rod; 626. Moving cover; 63. Grid cylinder; 64. Filter element main part; 65. Air inlet channel; 66. Centrifugal fan; 71. Main box; 72. Partition; 73. Filter; 91. Water delivery pump; 92. Water delivery main pipe; 93. Solenoid valve 2; 94. Solenoid valve 3; 95. Water delivery branch pipe 1; 96. Water delivery branch pipe 2; 81. Sewage pump; 82. End pipe 1; 83. Main sewage pipe; 84. End pipe 2.
具体实施方式DETAILED DESCRIPTION
下面结合附图对本发明的具体实施方式进行详细说明。The specific implementation modes of the present invention are described in detail below with reference to the accompanying drawings.
参照图1,本发明提供了一种脱氧剂生产的除尘装置,包括吸尘管道1、增流喷管3、喷雾组件4,吸尘管道1底部连通有若干吸尘支管2,增流喷管3设置于吸尘管道1侧壁,其增流喷管3输出端与贯穿入吸尘管道1内部,增流喷管3用于提升吸尘管道1内部气流流速,喷雾组件4安装于吸尘管道1侧壁,吸尘管道1一端对接有喷淋除尘组件5,喷淋除尘组件5一侧对接有滤芯除尘组件6,滤芯除尘组件6一侧安装有净水箱组件7,喷淋除尘组件5通过导污管道8与净水箱组件7对接,净水箱组件7内部设置有输水管道9,输水管道9输出端分别与喷雾组件4、喷淋除尘组件5连接,滤芯除尘组件6出气端通过接气管10与增流喷管3进气端对接。1 , the present invention provides a dust removal device for producing a deoxidizer, comprising a dust suction pipe 1, a flow-increasing nozzle 3, and a spray assembly 4. The bottom of the dust suction pipe 1 is connected with a plurality of dust suction branches 2. The flow-increasing nozzle 3 is arranged on the side wall of the dust suction pipe 1. The output end of the flow-increasing nozzle 3 penetrates into the dust suction pipe 1. The flow-increasing nozzle 3 is used to increase the air flow velocity inside the dust suction pipe 1. The spray assembly 4 is installed on the side wall of the dust suction pipe 1. A spray dust removal assembly 5 is connected to one end of the dust suction pipe 1. A filter element dust removal assembly 6 is connected to one side of the spray dust removal assembly 5. A clean water tank assembly 7 is installed on one side of the filter element dust removal assembly 6. The spray dust removal assembly 5 is connected to the clean water tank assembly 7 through a sewage guide pipe 8. A water supply pipe 9 is arranged inside the clean water tank assembly 7. The output ends of the water supply pipe 9 are respectively connected to the spray assembly 4 and the spray dust removal assembly 5. The air outlet end of the filter element dust removal assembly 6 is connected to the air inlet end of the flow-increasing nozzle 3 through an air connecting pipe 10.
参照图2,吸尘管道1包括有气流通道11,气流通道11内部安装有轴流风机一12,使用时通过轴流风机一12运行使吸尘管道1内部气流向喷淋除尘组件5内部流动,使吸尘管道1内部形成压力减小产生吸力,由此通过吸尘支管2可达到粉尘吸收效果。2 , the dust collection duct 1 includes an air flow channel 11, and an axial flow fan 12 is installed inside the air flow channel 11. When in use, the axial flow fan 12 is operated to make the air flow inside the dust collection duct 1 flow toward the spray dust removal component 5, so that the pressure inside the dust collection duct 1 is reduced to generate suction, thereby achieving the dust absorption effect through the dust collection branch pipe 2.
参照图3,吸尘支管2包括有主支管21,主支管21底端固定连接有波纹管22,主支管21内部安装有轴流风机二23,在脱氧剂生产中由于粉尘主要产生位置有所变化,通过波纹管22的特性使吸尘支管2吸收端进行位置调整,从而达到精准吸收粉尘效果,而通过在主支管21内部设置轴流风机二23,可使吸尘支管2具备导流效果,从而更易吸收粉尘。3 , the dust suction branch pipe 2 includes a main branch pipe 21, a bellows 22 is fixedly connected to the bottom end of the main branch pipe 21, and an axial flow fan 23 is installed inside the main branch pipe 21. In the production of the deoxidizer, since the main dust generation position changes, the absorption end of the dust suction branch pipe 2 is adjusted in position through the characteristics of the bellows 22, so as to achieve the effect of accurately absorbing dust. By arranging the axial flow fan 23 inside the main branch pipe 21, the dust suction branch pipe 2 can have a diversion effect, so that it is easier to absorb dust.
参照图4,增流喷管3包括有分流气管31,分流气管31通过若干连接管32连通有若干环形管33,若干环形管33在吸尘管道1侧壁套接,若干环形管33内腔均连通有若干L型喷气头34,若干L型喷气头34沿吸尘管道1轴线呈环形分布,且若干L型喷气头34均贯穿入吸尘管道1内部,L型喷气头34出气端朝向吸尘管道1气流流动方向,当吸尘管道1内部粉尘较多时,吸尘管道1内部气流流速较低难以将粉尘达到传输效果,且粉尘容易在吸尘管道1内壁附着,当增流喷管3接入气体后,气体通过分流气管31向若干连接管32内部流动,并通过若干L型喷气头34向吸尘管道1内部喷出气体,通过L型喷气头34的形状特性以及喷气方向,可达提高吸尘管道1内部气流流速,使吸尘管道1单位时间内可传输更多粉尘,且通过喷出气体可清理吸尘管道1内壁附着的粉尘。4, the flow-increasing nozzle 3 includes a shunt air pipe 31, and the shunt air pipe 31 is connected to a plurality of annular pipes 33 through a plurality of connecting pipes 32. The plurality of annular pipes 33 are sleeved on the side wall of the dust collection pipe 1, and the inner cavities of the plurality of annular pipes 33 are connected to a plurality of L-shaped nozzles 34. The plurality of L-shaped nozzles 34 are distributed in an annular shape along the axis of the dust collection pipe 1, and the plurality of L-shaped nozzles 34 are all penetrated into the dust collection pipe 1, and the air outlet end of the L-shaped nozzle 34 faces the air flow direction of the dust collection pipe 1. When there is a lot of dust inside the dust collection pipe 1, the dust collection pipe 1 The internal air flow velocity is low, so it is difficult to achieve the dust transmission effect, and the dust is easy to adhere to the inner wall of the dust collection pipe 1. When the flow increaser nozzle 3 is connected to the gas, the gas flows into the inside of the plurality of connecting pipes 32 through the diversion air pipe 31, and the gas is sprayed into the dust collection pipe 1 through the plurality of L-shaped nozzles 34. The shape characteristics and the spray direction of the L-shaped nozzle 34 can increase the air flow velocity inside the dust collection pipe 1, so that the dust collection pipe 1 can transmit more dust per unit time, and the dust attached to the inner wall of the dust collection pipe 1 can be cleaned by the sprayed gas.
参照图5,喷雾组件4包括有分流水管41,分流水管41底部连通有若干出水支管42,若干出水支管42底端分别通过若干电磁阀一43连接有若干喷雾头44,当喷雾组件4接入水源后,水源在分流水管41内部通过若干出水支管42流出,并穿过电磁阀一43通过喷雾头44喷出水雾,由于喷雾头44设置有若干,从而便于针对脱氧剂的各个生产工序进行降尘,通过设置电磁阀一43便于控制单独喷雾头44或选定的多个喷雾头44进行输出水雾。5 , the spray assembly 4 includes a diversion water pipe 41, the bottom of the diversion water pipe 41 is connected to a plurality of water outlet branches 42, the bottom ends of the plurality of water outlet branches 42 are respectively connected to a plurality of spray heads 44 through a plurality of solenoid valves 43. When the spray assembly 4 is connected to a water source, the water source flows out through the plurality of water outlet branches 42 inside the diversion water pipe 41, passes through the solenoid valve 43 and sprays water mist through the spray head 44. Since a plurality of spray heads 44 are provided, it is convenient to carry out dust reduction for each production process of the deoxidizer. By providing a solenoid valve 43, it is convenient to control a single spray head 44 or a plurality of selected spray heads 44 to output water mist.
参照图6,喷淋除尘组件5包括有喷淋塔箱51,喷淋塔箱51顶部固定连接有贯穿至内部的固定进气管52,固定进气管52侧壁活动套接有旋转管筒53,旋转管筒53底部安装有喷淋管架54,旋转管筒53侧壁固定连接有被动齿轮57,喷淋塔箱51顶部固定安装有电机55,电机55输出端贯穿入喷淋塔箱51内部安装有主动齿轮56,主动齿轮56与被动齿轮57啮合,喷淋塔箱51两侧分别设置有进气口与出气口,喷淋塔箱51底部设置有排污口一,其排污口一内设置封盖一,使用时通过吸尘管道1输出的粉尘有进气口进入喷淋塔箱51内部,在这过程中通过固定进气管52接入水源,水源通过固定进气管52进入旋转管筒53内部,并通过喷淋管架54喷淋,带尘气体经过喷淋管架54底部由出气口排查,在这个过程中颗粒较大的粉尘掉落或与水分融合,达到固气分离效果,而在喷淋过程中通过电机55运行带动主动齿轮56转动,在主动齿轮56与被动齿轮57的啮合效果下使旋转管筒53带动喷淋管架54旋转,由此可提高喷淋管架54喷淋范围与均匀度,使固气分离效果提升。6, the spray dust removal assembly 5 includes a spray tower box 51, the top of the spray tower box 51 is fixedly connected to a fixed air inlet pipe 52 that penetrates into the interior, the side wall of the fixed air inlet pipe 52 is movably sleeved with a rotating tube 53, a spray pipe rack 54 is installed at the bottom of the rotating tube 53, a passive gear 57 is fixedly connected to the side wall of the rotating tube 53, a motor 55 is fixedly installed on the top of the spray tower box 51, the output end of the motor 55 penetrates into the spray tower box 51 and is installed with a driving gear 56, the driving gear 56 is meshed with the passive gear 57, the two sides of the spray tower box 51 are respectively provided with an air inlet and an air outlet, the bottom of the spray tower box 51 is provided with a sewage outlet 1, and a sealing cover 1 is provided in the sewage outlet 1. When in use, The dust output by the dust suction pipe 1 enters the interior of the spray tower box 51 through the air inlet. During this process, the water source is connected to the water source through the fixed air inlet pipe 52. The water source enters the interior of the rotating tube 53 through the fixed air inlet pipe 52 and is sprayed through the spray pipe rack 54. The dust-carrying gas passes through the bottom of the spray pipe rack 54 and is discharged from the air outlet. During this process, larger dust particles fall or merge with water to achieve a solid-gas separation effect. During the spraying process, the motor 55 drives the driving gear 56 to rotate, and the rotating tube 53 drives the spray pipe rack 54 to rotate under the meshing effect of the driving gear 56 and the driven gear 57, thereby increasing the spraying range and uniformity of the spray pipe rack 54 and improving the solid-gas separation effect.
参照图7,滤芯除尘组件6包括有过滤塔箱61,过滤塔箱61内部设置有贯穿至底部的集尘筒箱62,集尘筒箱62顶部安装有网格筒63,网格筒63内壁固定连接有滤芯主件64,滤芯主件64顶部连通有进气通道65,进气通道65另一端与喷淋除尘组件5接通,过滤塔箱61顶部安装有离心风机66,离心风机66进气端贯穿入过滤塔箱61内部,离心风机66排气端与接气管10连通,使用时喷淋除尘组件5输出的带尘气体由进气通道65进入网格筒63内部,通过离心风机66运行抽取过滤塔箱61内部气体,使其内部形成负压,此时网格筒63内部带尘气体可通过滤芯主件64过滤,净化后气体则进入过滤塔箱61内部通过离心风机66抽取,而粉尘则在重力影响下掉落通过集尘筒箱62收集;7 , the filter element dust removal assembly 6 includes a filter tower box 61, a dust collecting cylinder box 62 penetrating to the bottom is arranged inside the filter tower box 61, a grid cylinder 63 is installed on the top of the dust collecting cylinder box 62, a filter element main part 64 is fixedly connected to the inner wall of the grid cylinder 63, an air inlet channel 65 is connected to the top of the filter element main part 64, and the other end of the air inlet channel 65 is connected to the spray dust removal assembly 5, a centrifugal fan 66 is installed on the top of the filter tower box 61, and the air inlet end of the centrifugal fan 66 penetrates into the interior of the filter tower box 61, The exhaust end of the centrifugal fan 66 is connected to the air connection pipe 10. When in use, the dusty gas output by the spray dust removal component 5 enters the interior of the grid cylinder 63 through the air inlet channel 65, and the centrifugal fan 66 operates to extract the gas inside the filter tower box 61, so that a negative pressure is formed inside. At this time, the dusty gas inside the grid cylinder 63 can be filtered by the filter element main component 64, and the purified gas enters the interior of the filter tower box 61 and is extracted by the centrifugal fan 66, while the dust falls under the influence of gravity and is collected by the dust collecting box 62;
集尘筒箱62包括有固定筒箱621,固定筒箱621内腔由底部插入有插入式筒箱622,插入式筒箱622与固定筒箱621螺纹连接,插入式筒箱622底部开设有通孔,其通孔内壁固定连接有固定轴套623,固定轴套623内壁螺纹套接有旋钮624,旋钮624顶端通过连接杆625连接有移动盖626,移动盖626侧壁设置有毛刷,当插入式筒箱622完成插入固定筒箱621内部完成连接后,此时移动盖626移动至网格筒63内壁顶端,防止对掉落粉尘造成阻挡,粉尘可由网格筒63内部进入插入式筒箱622内部收集,在进行处理时,通过旋转旋钮624使其与固定轴套623拆分,通过向下拉动旋钮624带动移动盖626下移,使移动盖626进入插入式筒箱622内部从而对插入式筒箱622起到封盖效果,之后通过旋转插入式筒箱622使其拆分,如此处理粉尘可避免粉尘飘散造成二次污染,而在移动盖626下移过程中通过侧壁毛刷可对滤芯主件64起到扫刷效果,便于对附着粉尘达到清理效果。The dust collecting barrel box 62 includes a fixed barrel box 621, and an insertable barrel box 622 is inserted into the inner cavity of the fixed barrel box 621 from the bottom. The insertable barrel box 622 is threadedly connected to the fixed barrel box 621. A through hole is opened at the bottom of the insertable barrel box 622, and a fixed shaft sleeve 623 is fixedly connected to the inner wall of the through hole. A knob 624 is threadedly sleeved on the inner wall of the fixed shaft sleeve 623. The top of the knob 624 is connected to a movable cover 626 through a connecting rod 625. A brush is arranged on the side wall of the movable cover 626. When the insertable barrel box 622 is inserted into the fixed barrel box 621 and connected, the movable cover 626 moves to the top of the inner wall of the grid barrel 63 to prevent it from falling off. The falling dust creates an obstruction, and the dust can enter the insertable barrel box 622 from the inside of the grid barrel 63 and be collected. When processing, the dust can be separated from the fixed shaft sleeve 623 by rotating the knob 624, and the movable cover 626 can be moved downward by pulling the knob 624 downward, so that the movable cover 626 enters the insertable barrel box 622 to seal the insertable barrel box 622, and then the insertable barrel box 622 is rotated to separate it. Such dust processing can avoid secondary pollution caused by dust dispersion, and the side wall brush can sweep the filter element main part 64 during the downward movement of the movable cover 626, so as to achieve the cleaning effect of the attached dust.
参照图8,净水箱组件7包括有主箱体71,主箱体71内壁固定连接有隔板72,隔板72用于分隔主箱体71内部空间,形成沉淀舱与净水舱,隔板72侧壁顶部设置有溢流口,其溢流口内固定连接有过滤网73,导污管道8输出端与沉淀舱连通,沉淀舱底部设置有排污口二,其排污口二内设置有封盖二,通过导污管道8输出的污水进入沉淀舱内,并向内部添加絮凝剂,使粉尘颗粒凝聚沉淀,随着水位升高,沉淀舱内水分可通过溢流口进入净水舱内储存,通过过滤网73可避免部分粉尘颗粒进入净水舱内,由此通过沉淀完成固液分离。8 , the clean water tank assembly 7 includes a main tank body 71, the inner wall of which is fixedly connected to a partition 72, the partition 72 is used to separate the internal space of the main tank body 71 to form a sedimentation tank and a clean water tank, an overflow port is provided on the top of the side wall of the partition 72, a filter screen 73 is fixedly connected in the overflow port, the output end of the sewage pipe 8 is connected to the sedimentation tank, a sewage outlet 2 is provided at the bottom of the sedimentation tank, a sealing cover 2 is provided in the sewage outlet 2, the sewage output through the sewage pipe 8 enters the sedimentation tank, and flocculant is added to the inside to make the dust particles condense and precipitate, as the water level rises, the moisture in the sedimentation tank can enter the clean water tank through the overflow port for storage, and the filter screen 73 can prevent some dust particles from entering the clean water tank, thereby completing solid-liquid separation through sedimentation.
参照图9,输水管道9包括有输水水泵91,输水水泵91安装于净水箱组件7内部,输水水泵91排水端连接有输水主管92,输水主管92贯穿出净水箱组件7外部,且输水主管92侧壁开设有两个穿口,其两个穿口内分别通过电磁阀二93、电磁阀三94连接有输水支管一95、输水支管二96,输水支管一95与喷淋除尘组件5进水端连通,输水支管二96与喷雾组件4进水端连通,通过输水水泵91抽取净水箱组件7内部净化后水分,水分进入输水主管92内部,通过电磁阀二93、输水支管一95可向喷淋除尘组件5提供水分,通过电磁阀三94、输水支管二96可为喷雾组件4提供水分。9 , the water delivery pipeline 9 includes a water delivery pump 91, which is installed inside the clean water tank assembly 7. The drainage end of the water delivery pump 91 is connected to a water delivery pipe 92, which passes through the outside of the clean water tank assembly 7, and has two through-holes on the side wall of the water delivery pipe 92. The two through-holes are respectively connected with a water delivery branch pipe 1 95 and a water delivery branch pipe 2 96 through solenoid valve 2 93 and solenoid valve 3 94. The water delivery branch pipe 1 95 is connected to the water inlet end of the spray dust removal assembly 5, and the water delivery branch pipe 2 96 is connected to the water inlet end of the spray assembly 4. The purified water inside the clean water tank assembly 7 is extracted by the water delivery pump 91, and the water enters the water delivery pipe 92. The solenoid valve 2 93 and the water delivery branch pipe 1 95 can provide water to the spray dust removal assembly 5, and the solenoid valve 3 94 and the water delivery branch pipe 2 96 can provide water to the spray assembly 4.
参照图10,导污管道8包括有污水泵81、端管一82、主导污管83、端管二84,端管一82、端管二84与主导污管83内部连通,污水泵81安装于喷淋除尘组件5内部,污水泵81输出端与端管一82连接,端管二84与净水箱组件7内部连通,通过污水泵81可抽取喷淋除尘组件5内部污水,污水通过端管一82进入主导污管83内部,主导污管83内部污水可通过端管二84进入净水箱组件7内部实现污水传输效果;10 , the sewage pipe 8 includes a sewage pump 81, an end pipe 1 82, a main sewage pipe 83, and an end pipe 2 84. The end pipe 1 82 and the end pipe 2 84 are connected to the interior of the main sewage pipe 83. The sewage pump 81 is installed inside the spray dust removal component 5. The output end of the sewage pump 81 is connected to the end pipe 1 82. The end pipe 2 84 is connected to the interior of the clean water tank component 7. The sewage inside the spray dust removal component 5 can be extracted by the sewage pump 81. The sewage enters the interior of the main sewage pipe 83 through the end pipe 1 82. The sewage inside the main sewage pipe 83 can enter the interior of the clean water tank component 7 through the end pipe 2 84 to achieve the sewage transmission effect.
主导污管83内部设置有螺旋片传输装置,主导污管83底部设置有排污口三,其排污口三内设置封盖三,在长期使用时主导污管83内部容易发生污泥堵塞状况,通过螺旋片传输装置运行,可对堵塞淤泥进行输送,并通过排污口三排出,由此可达到清堵效果。A spiral blade transmission device is arranged inside the main sewage pipe 83, and a sewage outlet three is arranged at the bottom of the main sewage pipe 83. A sealing cover three is arranged inside the sewage outlet three. When used for a long time, sludge blockage is easy to occur inside the main sewage pipe 83. The spiral blade transmission device can be used to transport the blocked sludge and discharge it through the sewage outlet three, thereby achieving the effect of clearing the blockage.
本发明的工作原理:使用时,通过吸尘管道1的运行使若干吸尘支管2产生吸力,从而吸收粉尘,达到净化工作环境的效果,若干吸尘支管2分别对应脱氧剂的不同生产工序,便于多工位除尘,同时,喷雾组件4可对多工位进行喷水雾,当粉尘量较大无法快速吸收时,通过水雾喷淋可达到快速降尘效果;The working principle of the present invention is as follows: when in use, the operation of the dust suction pipe 1 causes the plurality of dust suction branches 2 to generate suction, thereby absorbing dust and achieving the effect of purifying the working environment. The plurality of dust suction branches 2 correspond to different production processes of the deoxidizer, respectively, which is convenient for multi-station dust removal. At the same time, the spray component 4 can spray water mist on multiple stations. When the amount of dust is large and cannot be quickly absorbed, the water mist spraying can achieve a rapid dust reduction effect.
由吸尘管道1吸收的粉尘随后向喷淋除尘组件5内部流通,在喷淋除尘组件5中,带尘气体通过水喷淋,使气体中的粉尘颗粒与水分融合,达到初步除尘净化效果,之后,气体进入滤芯除尘组件6内部进行进一步的过滤除尘,使气体中较小的粉尘颗粒分离,从而达到气体净化效果。分离出的粉尘则在滤芯除尘组件6内部进行储存,便于后期处理;The dust absorbed by the dust collection pipe 1 then flows into the spray dust removal component 5. In the spray dust removal component 5, the dust-laden gas is sprayed with water to fuse the dust particles in the gas with water, achieving a preliminary dust removal and purification effect. After that, the gas enters the filter element dust removal component 6 for further filtration and dust removal, so that the smaller dust particles in the gas are separated, thereby achieving a gas purification effect. The separated dust is stored inside the filter element dust removal component 6 for later processing;
此时,喷淋除尘组件5中的废水通过导污管道8输送至净水箱组件7内部进行固液分离,净化后的水分通过输水管道9为喷淋除尘组件5提供喷淋水源,实现水循环效果,在需要通过喷雾组件4进行喷雾降尘时,同样可通过输水管道9提供水源,从而达到水源再利用的效果;最后,通过滤芯除尘组件6输出的净化空气则通过接气管10向增流喷管3内部输送,增流喷管3向吸尘管道1内部气流流动方向吹出气体,达到加快吸尘管道1内部气流流速的效果,实现净化后气体的再利用。At this time, the waste water in the spray dust removal component 5 is transported to the inside of the clean water tank component 7 through the sewage pipe 8 for solid-liquid separation, and the purified water provides the spray dust removal component 5 with a spray water source through the water supply pipe 9, thereby realizing the water circulation effect. When it is necessary to spray dust reduction through the spray component 4, the water source can also be provided through the water supply pipe 9, thereby achieving the effect of water source reuse; finally, the purified air output by the filter element dust removal component 6 is transported to the inside of the flow increase nozzle 3 through the air connecting pipe 10, and the flow increase nozzle 3 blows gas in the direction of the air flow inside the dust suction pipe 1, thereby achieving the effect of accelerating the air flow velocity inside the dust suction pipe 1, thereby realizing the reuse of the purified gas.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明的范围内。本发明要求保护范围由所附的权利要求书及其等同物界定。The above shows and describes the basic principles, main features and advantages of the present invention. The present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims (10)
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