CN118589781A - Remanufacturing motor processing device and processing method - Google Patents

Remanufacturing motor processing device and processing method Download PDF

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Publication number
CN118589781A
CN118589781A CN202411060111.1A CN202411060111A CN118589781A CN 118589781 A CN118589781 A CN 118589781A CN 202411060111 A CN202411060111 A CN 202411060111A CN 118589781 A CN118589781 A CN 118589781A
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rotor
bearing carriage
frame
unit
motor
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CN118589781B (en
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张伟
汪勇
丁海林
周世凯
王瑞英
刘国帅
刘伟亮
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Fengqingyang Suzhou Recycling Technology Co ltd
Hebei Jing Jin Ji Remanufacturing Industry Technology Research Co ltd
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Fengqingyang Suzhou Recycling Technology Co ltd
Hebei Jing Jin Ji Remanufacturing Industry Technology Research Co ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • H02K15/03Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

本发明公开了一种再制造电机加工装置及加工方法,涉及再制造电机加工技术领域,再制造电机加工装置包括:机架以及设置在所述机架上的承载拖板、转子驱动单元、支撑总成、钻攻单元和无纬带绑扎单元,所述支撑总成与所述机架滑动连接,所述转子驱动单元和所述支撑总成用于承载转子,所述转子驱动单元还能够驱动转子转动,所述承载拖板用于承载定子、所述钻攻单元和所述无纬带绑扎单元,所述承载拖板与所述机架滑动连接,所述承载拖板通过承载拖板驱动结构实现滑动;加工方法包括再制造电机定子转子合装、再制造电机转子磁钢无纬带绑扎和再制造电机转子钻孔攻丝。本发明提高了生产效率,增强了适应性。

The present invention discloses a remanufacturing motor processing device and a processing method, which relates to the technical field of remanufacturing motor processing. The remanufacturing motor processing device comprises: a frame and a bearing carriage, a rotor driving unit, a support assembly, a drilling and tapping unit and a latitude belt binding unit arranged on the frame, the support assembly is slidably connected to the frame, the rotor driving unit and the support assembly are used to carry the rotor, the rotor driving unit can also drive the rotor to rotate, the bearing carriage is used to carry the stator, the drilling and tapping unit and the latitude belt binding unit, the bearing carriage is slidably connected to the frame, and the bearing carriage is slidable through the bearing carriage driving structure; the processing method comprises the assembly of the stator and rotor of the remanufacturing motor, the latitude belt binding of the magnetic steel of the remanufacturing motor rotor and the drilling and tapping of the remanufacturing motor rotor. The present invention improves production efficiency and enhances adaptability.

Description

一种再制造电机加工装置及加工方法Remanufacturing motor processing device and processing method

技术领域Technical Field

本发明涉及再制造电机加工技术领域,特别是涉及一种再制造电机加工装置及加工方法。The present invention relates to the technical field of remanufacturing motor processing, and in particular to a remanufacturing motor processing device and a processing method.

背景技术Background Art

再制造电机转子加工涉及多个复杂工序,包括定转子合装、小型表贴永磁转子磁钢无纬带缠绕固定、大型表贴永磁转子打孔攻丝确保磁钢固定孔的精度和位置以满足沉头孔磁钢的固定。现有的电机转子再制造系统通常将定转子合装、磁钢固定和打孔攻丝等工序分离,由不同的设备和工作站完成,加工过程中需要将转子在不同设备和工作站之间转移,导致效率低下、精度不足、成本高昂,并且现有的设备缺乏灵活性和可调节性,难以适应种类繁多、型号各异的电机转子加工需求。Remanufacturing of motor rotors involves multiple complex processes, including stator-rotor assembly, small surface-mounted permanent magnet rotor magnet steel non-weft tape winding and fixing, large surface-mounted permanent magnet rotor drilling and tapping to ensure the accuracy and position of the magnet steel fixing holes to meet the countersunk magnet steel fixation. Existing motor rotor remanufacturing systems usually separate the stator-rotor assembly, magnet steel fixing and drilling and tapping processes, which are completed by different equipment and workstations. During the processing, the rotor needs to be transferred between different equipment and workstations, resulting in low efficiency, insufficient precision, and high cost. In addition, the existing equipment lacks flexibility and adjustability, and it is difficult to adapt to the processing needs of motor rotors of various types and models.

发明内容Summary of the invention

本发明的目的是提供一种再制造电机加工装置及加工方法,以解决上述现有技术存在的问题,提高了生产效率,增强了适应性。The purpose of the present invention is to provide a remanufacturing motor processing device and processing method to solve the problems existing in the above-mentioned prior art, improve production efficiency and enhance adaptability.

为实现上述目的,本发明提供了如下方案:To achieve the above object, the present invention provides the following solutions:

本发明提供一种再制造电机加工装置,包括:机架以及设置在所述机架上的承载拖板、转子驱动单元、支撑总成、钻攻单元和无纬带绑扎单元,所述支撑总成与所述机架滑动连接,所述转子驱动单元和所述支撑总成用于承载转子,所述转子驱动单元还能够驱动转子转动,所述承载拖板用于承载定子、所述钻攻单元和所述无纬带绑扎单元,所述承载拖板与所述机架滑动连接,所述承载拖板通过承载拖板驱动结构实现滑动。The present invention provides a remanufacturing motor processing device, comprising: a frame and a load-bearing carriage, a rotor drive unit, a support assembly, a drilling and tapping unit and a weft-free belt binding unit arranged on the frame, the support assembly is slidably connected to the frame, the rotor drive unit and the support assembly are used to carry the rotor, the rotor drive unit can also drive the rotor to rotate, the load-bearing carriage is used to carry the stator, the drilling and tapping unit and the weft-free belt binding unit, the load-bearing carriage is slidably connected to the frame, and the load-bearing carriage slides through a load-bearing carriage driving structure.

优选地,所述转子驱动单元包括伺服电机、减速机、驱动主轴和卡盘,所述伺服电机的动力输出端与所述减速机的动力输入端连接,所述减速机的动力输出端与所述驱动主轴连接,所述驱动主轴与所述卡盘连接,所述卡盘用于夹持转子中心轴的一端。Preferably, the rotor drive unit includes a servo motor, a reducer, a drive spindle and a chuck, the power output end of the servo motor is connected to the power input end of the reducer, the power output end of the reducer is connected to the drive spindle, the drive spindle is connected to the chuck, and the chuck is used to clamp one end of the rotor center axis.

优选地,所述支撑总成包括支撑架和直线驱动结构,所述直线驱动结构的伸缩端设置有用于与转子中心轴的另一端接触的顶尖,所述直线驱动结构设置在所述支撑架上,所述支撑架与所述机架滑动连接,所述支撑架通过支架驱动结构实现滑动。Preferably, the support assembly includes a support frame and a linear drive structure, the telescopic end of the linear drive structure is provided with a tip for contacting the other end of the rotor center axis, the linear drive structure is arranged on the support frame, the support frame is slidably connected to the frame, and the support frame slides through the bracket drive structure.

优选地,还包括定中支架,所述定中支架与所述机架滑动连接,所述定中支架位于转子和所述支撑总成之间。Preferably, it further comprises a centering bracket, which is slidably connected to the frame and is located between the rotor and the support assembly.

优选地,所述支撑架的滑动方向、所述定中支架的滑动方向与所述承载拖板的滑动方向平行。Preferably, the sliding direction of the support frame, the sliding direction of the centering bracket and the sliding direction of the load-bearing carriage are parallel.

优选地,所述钻攻单元包括底座、滑台、动力支架和动力结构,所述底座用于与所述承载拖板连接,所述滑台与所述底座沿第一方向滑动连接,所述动力支架与所述滑台沿第二方向滑动连接,所述动力结构设置在所述动力支架上,所述动力结构用于驱动钻头,实现对转子的钻孔攻丝。Preferably, the drilling and tapping unit includes a base, a slide, a power support and a power structure, the base is used to be connected to the load-bearing carriage, the slide is slidably connected to the base along a first direction, the power support is slidably connected to the slide along a second direction, the power structure is arranged on the power support, and the power structure is used to drive the drill bit to realize drilling and tapping of the rotor.

优选地,所述第一方向与所述承载拖板的滑动方向平行,所述第二方向与所述承载拖板的表面垂直。Preferably, the first direction is parallel to the sliding direction of the carrying carriage, and the second direction is perpendicular to the surface of the carrying carriage.

优选地,所述无纬带绑扎单元包括底板、立板、制动器、放线架、从动轮、张力轮和力矩控制器,所述底板用于与所述承载拖板连接,所述立板设置在所述底板上,所述制动器、所述放线架、所述从动轮、所述张力轮和所述力矩控制器均设置在所述立板上,所述放线架、所述从动轮和所述张力轮均能够相对所述立板转动,所述放线架用于承载无纬带,所述无纬带能够经过所述从动轮和所述张力轮,所述制动器与所述从动轮或所述张力轮连接,所述力矩控制器通过所述制动器控制无纬带的力矩。Preferably, the weftless belt binding unit includes a base plate, a vertical plate, a brake, a pay-off frame, a driven wheel, a tension wheel and a torque controller, the base plate is used to be connected to the carrying drag plate, the vertical plate is arranged on the base plate, the brake, the pay-off frame, the driven wheel, the tension wheel and the torque controller are all arranged on the vertical plate, the pay-off frame, the driven wheel and the tension wheel can all rotate relative to the vertical plate, the pay-off frame is used to carry the weftless belt, the weftless belt can pass through the driven wheel and the tension wheel, the brake is connected to the driven wheel or the tension wheel, and the torque controller controls the torque of the weftless belt through the brake.

优选地,所述承载拖板上设置有若干安装孔;所述承载拖板上设置有用于定位定子的标准块。Preferably, a plurality of mounting holes are provided on the carrying carriage; and a standard block for positioning the stator is provided on the carrying carriage.

本发明提供了一种采用所述再制造电机加工装置的加工方法,包括:The present invention provides a processing method using the remanufacturing motor processing device, comprising:

再制造电机定子转子合装过程:Remanufactured motor stator and rotor assembly process:

将定子吊装到承载拖板上,底部垫装标准块压紧定子,将支撑总成回退,吊装转子,转子驱动单元和支撑总成承载转子,在人机交互系统中开启自动合装模式,承载拖板驱动结构驱动承载拖板将定子移位,完成合装;Lift the stator onto the load-bearing carriage, install standard blocks at the bottom to press the stator, retract the support assembly, lift the rotor, and the rotor drive unit and the support assembly carry the rotor. Turn on the automatic assembly mode in the human-machine interaction system, and the load-bearing carriage drive structure drives the load-bearing carriage to shift the stator to complete the assembly;

再制造电机转子磁钢无纬带绑扎过程:Remanufactured motor rotor magnetic steel lathless tape binding process:

将无纬带绑扎单元置于承载拖板上,吊装转子,转子驱动单元和支撑总成承载转子,在人机交互系统中开启自动绑扎模式,转子驱动单元驱动转子定速旋转,承载拖板驱动结构带动承载拖板移动,转子驱动单元和承载拖板驱动结构根据转子的直径和无纬带宽度匹配转速完成绑扎;Place the weftless belt lashing unit on the load-bearing carriage, hoist the rotor, and the rotor drive unit and the support assembly carry the rotor. Turn on the automatic lashing mode in the human-machine interaction system. The rotor drive unit drives the rotor to rotate at a constant speed, and the load-bearing carriage drive structure drives the load-bearing carriage to move. The rotor drive unit and the load-bearing carriage drive structure match the rotation speed according to the diameter of the rotor and the width of the weftless belt to complete the lashing.

再制造电机转子钻孔攻丝过程:Remanufactured motor rotor drilling and tapping process:

钻攻单元置于承载拖板上,吊装转子,转子驱动单元和支撑总成承载转子,在人机交互系统中开启自动钻孔攻丝模式,转子驱动单元驱动转子定速旋转,承载拖板驱动结构带动承载拖板移动,转子驱动单元和承载拖板驱动结构根据磁钢尺寸大小匹配转速,沿转子表面周向、轴向均匀钻孔攻丝。The drilling and tapping unit is placed on the carrying carriage, and the rotor is hoisted. The rotor drive unit and the support assembly carry the rotor. The automatic drilling and tapping mode is turned on in the human-computer interaction system. The rotor drive unit drives the rotor to rotate at a constant speed, and the carrying carriage drive structure drives the carrying carriage to move. The rotor drive unit and the carrying carriage drive structure match the speed according to the size of the magnetic steel, and drill and tap holes evenly in the circumferential and axial directions along the rotor surface.

本发明相对于现有技术取得了以下技术效果:Compared with the prior art, the present invention has achieved the following technical effects:

本发明集成了定转子合装(通过转子驱动单元、支撑总成和承载拖板实现)、中小型表贴永磁转子磁钢无纬带缠绕固定(通过转子驱动单元、支撑总成、无纬带绑扎单元和承载拖板实现)、大型表贴永磁转子打孔攻丝(通过转子驱动单元、支撑总成、钻攻单元和承载拖板实现)等功能,减少了多工序分离和设备转移;减少了工序之间的转运时间和人工干预,提高了整体生产效率。本发明具有高度的灵活性和可调节性,能够快速适应不同规格和型号的电机转子加工需求,减少了设备调整和设置时间,能够快速切换不同型号的再制造需求,提高了生产线的适应性。The present invention integrates the functions of stator-rotor assembly (realized by rotor drive unit, support assembly and load-bearing carriage), magnetic steel latitude belt winding and fixing of small and medium-sized surface-mounted permanent magnet rotors (realized by rotor drive unit, support assembly, latitude belt binding unit and load-bearing carriage), and large surface-mounted permanent magnet rotor punching and tapping (realized by rotor drive unit, support assembly, drilling and tapping unit and load-bearing carriage), etc., which reduces the separation of multiple processes and equipment transfer; reduces the transportation time and manual intervention between processes, and improves the overall production efficiency. The present invention has a high degree of flexibility and adjustability, can quickly adapt to the processing requirements of motor rotors of different specifications and models, reduces the time for equipment adjustment and setting, can quickly switch the remanufacturing requirements of different models, and improves the adaptability of the production line.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

图1为本发明的再制造电机加工装置示意图一;FIG1 is a schematic diagram of a remanufacturing motor processing device according to the present invention;

图2为本发明的再制造电机加工装置示意图二;FIG2 is a second schematic diagram of the remanufacturing motor processing device of the present invention;

图3为本发明的再制造电机加工装置爆炸图;FIG3 is an exploded view of a remanufacturing motor processing device according to the present invention;

图4为本发明的再制造电机加工装置进行定子和转子合装示意图;FIG4 is a schematic diagram of the stator and rotor assembly of the remanufactured motor processing device of the present invention;

图5为本发明的再制造电机加工装置进行转子无纬带绑扎示意图;FIG5 is a schematic diagram of the rotor non-weft band tying of the remanufactured motor processing device of the present invention;

图6为本发明的再制造电机加工装置进行转子钻孔攻丝示意图;FIG6 is a schematic diagram of a rotor drilling and tapping process performed by a remanufactured motor processing device according to the present invention;

图7为本发明的磁钢与转子连接示意图;FIG7 is a schematic diagram of the connection between the magnetic steel and the rotor of the present invention;

图8为本发明的无纬带绑扎单元示意图;FIG8 is a schematic diagram of a non-weft belt binding unit of the present invention;

图9为本发明的钻攻单元示意图;FIG9 is a schematic diagram of a drilling and tapping unit of the present invention;

图中:1、支撑总成,2、人机交互系统,3、钻攻单元,4、无纬带绑扎单元,5、转子驱动单元,6、机架,7、液压泵站,8、转子,9、定中支架,10、承载拖板,11、定子,12、标准块;In the figure: 1. Support assembly, 2. Human-machine interaction system, 3. Drilling and tapping unit, 4. Lathless belt binding unit, 5. Rotor drive unit, 6. Frame, 7. Hydraulic pump station, 8. Rotor, 9. Centering bracket, 10. Loading carriage, 11. Stator, 12. Standard block;

1-1、支撑架,1-2、直线驱动结构,1-3、支撑拖板;1-1, support frame, 1-2, linear drive structure, 1-3, support carriage;

3-1、动力结构,3-2、动力支架,3-3、滑台,3-4、底座;3-1, power structure, 3-2, power support, 3-3, slide, 3-4, base;

4-1、底板,4-2、立板,4-3、制动器,4-4、放线架,4-5、从动轮,4-6、张力轮,4-7、无纬带,4-8、力矩控制器;4-1, bottom plate, 4-2, vertical plate, 4-3, brake, 4-4, pay-off frame, 4-5, driven wheel, 4-6, tension wheel, 4-7, weft-free belt, 4-8, torque controller;

5-1、减速机,5-2、主轴箱,5-3、驱动主轴,5-4、卡盘,5-5、伺服电机,5-6、连接板;5-1, reducer, 5-2, spindle box, 5-3, driving spindle, 5-4, chuck, 5-5, servo motor, 5-6, connecting plate;

6-1、第一电机,6-2、第二电机,6-3、第一丝杠,6-4、第二丝杠,6-5、滑轨,6-6、滑块;6-1, first motor, 6-2, second motor, 6-3, first lead screw, 6-4, second lead screw, 6-5, slide rail, 6-6, slider;

8-1、磁钢。8-1. Magnetic steel.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

本发明的目的是提供一种再制造电机加工装置及加工方法,以解决上述现有技术存在的问题,提高了生产效率,增强了适应性。The purpose of the present invention is to provide a remanufacturing motor processing device and processing method to solve the problems existing in the above-mentioned prior art, improve production efficiency and enhance adaptability.

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

实施例一Embodiment 1

如图1至图9所示,本实施例提供了一种再制造电机加工装置,再制造电机优选为再制造永磁电机,包括:机架6以及设置在机架6上的承载拖板10、转子驱动单元5、支撑总成1、钻攻单元3和无纬带绑扎单元4,支撑总成1与机架6滑动连接,转子驱动单元5和支撑总成1用于承载转子8,转子驱动单元5还能够驱动转子8转动,承载拖板10用于承载定子11、钻攻单元3和无纬带绑扎单元4,承载拖板10与机架6滑动连接,承载拖板10通过承载拖板驱动结构实现滑动。As shown in Figures 1 to 9, this embodiment provides a remanufactured motor processing device, and the remanufactured motor is preferably a remanufactured permanent magnet motor, including: a frame 6 and a load-bearing carriage 10, a rotor drive unit 5, a support assembly 1, a drilling and tapping unit 3 and a weft-free belt binding unit 4 arranged on the frame 6, the support assembly 1 is slidably connected to the frame 6, the rotor drive unit 5 and the support assembly 1 are used to carry the rotor 8, and the rotor drive unit 5 can also drive the rotor 8 to rotate, the load-bearing carriage 10 is used to carry the stator 11, the drilling and tapping unit 3 and the weft-free belt binding unit 4, the load-bearing carriage 10 is slidably connected to the frame 6, and the load-bearing carriage 10 slides through the load-bearing carriage driving structure.

具体地,本实施例中,转子驱动单元5包括伺服电机5-5、减速机5-1、驱动主轴5-3和卡盘5-4,伺服电机5-5、减速机5-1、驱动主轴5-3均设置在主轴箱5-2上,主轴箱5-2通过连接板5-6设置在机架6上,减速机5-1为斜齿减速机,伺服电机5-5的动力输出端与减速机5-1的动力输入端连接,减速机5-1的动力输出端与驱动主轴5-3连接,驱动主轴5-3与卡盘5-4连接,卡盘5-4用于夹持转子8中心轴的一端。工作时,伺服电机5-5转动,带动减速机5-1转动,进而带动驱动主轴5-3和卡盘5-4转动。Specifically, in this embodiment, the rotor drive unit 5 includes a servo motor 5-5, a reducer 5-1, a driving spindle 5-3 and a chuck 5-4. The servo motor 5-5, the reducer 5-1 and the driving spindle 5-3 are all arranged on the spindle box 5-2. The spindle box 5-2 is arranged on the frame 6 through the connecting plate 5-6. The reducer 5-1 is a helical gear reducer. The power output end of the servo motor 5-5 is connected to the power input end of the reducer 5-1. The power output end of the reducer 5-1 is connected to the driving spindle 5-3. The driving spindle 5-3 is connected to the chuck 5-4. The chuck 5-4 is used to clamp one end of the central axis of the rotor 8. When working, the servo motor 5-5 rotates, driving the reducer 5-1 to rotate, and then driving the driving spindle 5-3 and the chuck 5-4 to rotate.

本实施例中,支撑总成1包括支撑架1-1和直线驱动结构1-2,直线驱动结构1-2优选为液压缸,液压缸与液压泵站7连接,直线驱动结构1-2的伸缩端设置有用于与转子8中心轴的另一端接触的顶尖,直线驱动结构1-2设置在支撑架1-1上,支撑架1-1与机架6通过滑块6-6、滑轨6-5滑动连接,支撑架1-1通过支架驱动结构实现滑动。In this embodiment, the support assembly 1 includes a support frame 1-1 and a linear drive structure 1-2. The linear drive structure 1-2 is preferably a hydraulic cylinder, which is connected to a hydraulic pump station 7. The telescopic end of the linear drive structure 1-2 is provided with a tip for contacting the other end of the central axis of the rotor 8. The linear drive structure 1-2 is arranged on the support frame 1-1. The support frame 1-1 is slidably connected to the frame 6 through a slider 6-6 and a slide rail 6-5. The support frame 1-1 slides through the support drive structure.

本实施例中,支架驱动结构包括第二电机6-2、第二丝杠6-4和支架螺母,第二电机6-2的动力输出端与第二丝杠6-4的一端传动连接,支架螺母与第二丝杠6-4螺纹连接,支撑架1-1通过支撑拖板1-3设置在支架螺母上。当需要调整支撑架1-1的位置时,第二电机6-2带动第二丝杠6-4转动,支架螺母带动支撑架1-1沿第二丝杠6-4的轴向运动。第二电机6-2能够实时自动调整直线驱动结构1-2的顶尖与转子8的接触压力,并根据转子8的尺寸,调节支撑总成1与转子驱动单元5之间的距离,以满足不同功率段再制造电机的合装需求。In this embodiment, the support driving structure includes a second motor 6-2, a second lead screw 6-4 and a support nut. The power output end of the second motor 6-2 is transmission-connected to one end of the second lead screw 6-4, the support nut is threadedly connected to the second lead screw 6-4, and the support frame 1-1 is arranged on the support nut through the support carriage 1-3. When the position of the support frame 1-1 needs to be adjusted, the second motor 6-2 drives the second lead screw 6-4 to rotate, and the support nut drives the support frame 1-1 to move axially along the second lead screw 6-4. The second motor 6-2 can automatically adjust the contact pressure between the top of the linear drive structure 1-2 and the rotor 8 in real time, and adjust the distance between the support assembly 1 and the rotor drive unit 5 according to the size of the rotor 8 to meet the assembly requirements of remanufactured motors of different power ranges.

本实施例还包括定中支架9,定中支架9与机架6通过滑块6-6、滑轨6-5滑动连接,定中支架9位于转子8和支撑总成1之间。This embodiment also includes a centering bracket 9, which is slidably connected to the frame 6 via a slider 6-6 and a slide rail 6-5. The centering bracket 9 is located between the rotor 8 and the support assembly 1.

本实施例中,承载拖板驱动结构包括第一电机6-1、第一丝杠6-3和承载拖板螺母,第一电机6-1的动力输出端与第一丝杠6-3的一端传动连接,承载拖板螺母与第一丝杠6-3螺纹连接,承载拖板10设置在承载拖板螺母上。当需要调整承载拖板10的位置时,第一电机6-1带动第一丝杠6-3转动,承载拖板螺母带动承载拖板10沿第一丝杠6-3的轴向运动,同时,承载拖板10与机架6通过滑块6-6、滑轨6-5滑动连接。In this embodiment, the carriage driving structure includes a first motor 6-1, a first lead screw 6-3 and a carriage nut. The power output end of the first motor 6-1 is drivingly connected to one end of the first lead screw 6-3, the carriage nut is threadedly connected to the first lead screw 6-3, and the carriage 10 is arranged on the carriage nut. When the position of the carriage 10 needs to be adjusted, the first motor 6-1 drives the first lead screw 6-3 to rotate, and the carriage nut drives the carriage 10 to move along the axial direction of the first lead screw 6-3. At the same time, the carriage 10 is slidably connected to the frame 6 through the slider 6-6 and the slide rail 6-5.

本实施例中,支撑架1-1的滑动方向、定中支架9的滑动方向与承载拖板10的滑动方向平行。In this embodiment, the sliding direction of the support frame 1 - 1 , the sliding direction of the centering bracket 9 and the sliding direction of the carrying carriage 10 are parallel.

本实施例中,承载拖板10上设置有若干安装孔,承载拖板10上设置有用于定位定子11的标准块12。In this embodiment, a plurality of mounting holes are disposed on the carrying carriage 10 , and a standard block 12 for positioning the stator 11 is disposed on the carrying carriage 10 .

本实施例中,钻攻单元3能够自动完成对刀、定深;钻攻单元3包括底座3-4、滑台3-3、动力支架3-2和动力结构3-1,底座3-4用于与承载拖板10的安装孔连接,滑台3-3与底座3-4沿第一方向滑动连接,动力支架3-2与滑台3-3沿第二方向滑动连接,动力结构3-1设置在动力支架3-2上,动力结构3-1用于驱动钻头,实现对转子8的钻孔攻丝;第一方向与承载拖板10的滑动方向平行,第二方向与承载拖板10的表面垂直,且第一方向与第二方向垂直。In this embodiment, the drilling and tapping unit 3 can automatically complete tool setting and depth setting; the drilling and tapping unit 3 includes a base 3-4, a slide 3-3, a power support 3-2 and a power structure 3-1, the base 3-4 is used to connect with the mounting hole of the load-bearing carriage 10, the slide 3-3 is slidably connected to the base 3-4 along a first direction, the power support 3-2 is slidably connected to the slide 3-3 along a second direction, the power structure 3-1 is arranged on the power support 3-2, and the power structure 3-1 is used to drive the drill bit to realize drilling and tapping of the rotor 8; the first direction is parallel to the sliding direction of the load-bearing carriage 10, the second direction is perpendicular to the surface of the load-bearing carriage 10, and the first direction is perpendicular to the second direction.

本实施例中,无纬带绑扎单元4包括底板4-1、立板4-2、制动器4-3、放线架4-4、从动轮4-5、张力轮4-6和力矩控制器4-8,底板4-1用于与承载拖板10的安装孔连接,立板4-2设置在底板4-1上,制动器4-3、放线架4-4、从动轮4-5、张力轮4-6和力矩控制器4-8均设置在立板4-2上,制动器4-3优选磁粉制动器,从动轮4-5和张力轮4-6均可以设置若干个,放线架4-4、从动轮4-5和张力轮4-6均能够相对立板4-2转动,放线架4-4用于承载无纬带4-7,无纬带4-7能够经过从动轮4-5和张力轮4-6,制动器4-3与从动轮4-5或张力轮4-6连接,力矩控制器4-8通过制动器4-3控制无纬带4-7的力矩。In this embodiment, the weft-free belt binding unit 4 includes a bottom plate 4-1, a vertical plate 4-2, a brake 4-3, a pay-off frame 4-4, a driven wheel 4-5, a tension wheel 4-6 and a torque controller 4-8. The bottom plate 4-1 is used to connect with the mounting hole of the load-bearing carriage 10, the vertical plate 4-2 is arranged on the bottom plate 4-1, the brake 4-3, the pay-off frame 4-4, the driven wheel 4-5, the tension wheel 4-6 and the torque controller 4-8 are all arranged on the vertical plate 4-2, and the brake 4-3 A magnetic powder brake is preferred, and several driven wheels 4-5 and tension wheels 4-6 can be set. The pay-off frame 4-4, the driven wheel 4-5 and the tension wheel 4-6 can all rotate relative to the vertical plate 4-2. The pay-off frame 4-4 is used to carry the non-weft belt 4-7, and the non-weft belt 4-7 can pass through the driven wheel 4-5 and the tension wheel 4-6. The brake 4-3 is connected to the driven wheel 4-5 or the tension wheel 4-6, and the torque controller 4-8 controls the torque of the non-weft belt 4-7 through the brake 4-3.

本发明旨在装置结构的改进,控制过程为现有技术。The present invention aims at improving the device structure, and the control process is prior art.

本发明解决现有技术中效率低、精度不足、适应性差等问题,实现多功能集成和自动化操作,从而提高生产效率、加工精度和适应性。The present invention solves the problems of low efficiency, insufficient precision, poor adaptability and the like in the prior art, realizes multifunctional integration and automated operation, thereby improving production efficiency, processing precision and adaptability.

本实施例集成了定转子合装(通过转子驱动单元5、支撑总成1和承载拖板10实现)、中小型表贴转子磁钢无纬带缠绕固定(通过转子驱动单元5、支撑总成1、无纬带绑扎单元4和承载拖板10实现)、大型表贴转子打孔攻丝(通过转子驱动单元5、支撑总成1、钻攻单元3和承载拖板10实现)等功能,减少了多工序分离和设备转移;减少了工序之间的转运时间和人工干预,提高了整体生产效率。This embodiment integrates the functions of stator-rotor assembly (achieved through the rotor drive unit 5, the support assembly 1 and the load-bearing carriage 10), the winding and fixing of the magnetic steel weftless belt of small and medium-sized surface-mounted rotors (achieved through the rotor drive unit 5, the support assembly 1, the weftless belt binding unit 4 and the load-bearing carriage 10), and the punching and tapping of large surface-mounted rotors (achieved through the rotor drive unit 5, the support assembly 1, the drilling and tapping unit 3 and the load-bearing carriage 10), thereby reducing the separation of multiple processes and the transfer of equipment; reducing the transportation time and manual intervention between processes, and improving the overall production efficiency.

本实施例的转子驱动单元5和支撑总成1在安装时将卡盘5-4的中心与顶尖对准,定子11通过标准块12实现与转子8的对位,通过转子驱动单元5、支撑总成1和标准块12实现定子11和转子8的高精度对位和装配,确保各工序的精确执行,最终产品的一致性和精度得到显著提升,满足高精度要求。The rotor drive unit 5 and the support assembly 1 of this embodiment align the center of the chuck 5-4 with the top during installation, and the stator 11 is aligned with the rotor 8 through the standard block 12. The rotor drive unit 5, the support assembly 1 and the standard block 12 are used to achieve high-precision alignment and assembly of the stator 11 and the rotor 8, ensuring the accurate execution of each process, and the consistency and accuracy of the final product are significantly improved to meet the high-precision requirements.

本实施例具有高度的灵活性和可调节性,能够快速适应不同规格和型号的电机转子加工需求,减少了设备调整和设置时间,能够快速切换不同型号的再制造需求,提高了生产线的适应性。This embodiment has a high degree of flexibility and adjustability, can quickly adapt to the processing requirements of motor rotors of different specifications and models, reduces equipment adjustment and setup time, can quickly switch between remanufacturing requirements of different models, and improves the adaptability of the production line.

本实施例采用无纬带绑扎单元4和钻攻单元3,确保磁钢8-1的稳定性和位置准确性,避免了磁钢8-1脱落或移位问题,提升了电机的整体性能和耐久性。This embodiment adopts the weft-free belt binding unit 4 and the drilling and tapping unit 3 to ensure the stability and position accuracy of the magnetic steel 8-1, avoid the problem of the magnetic steel 8-1 falling off or shifting, and improve the overall performance and durability of the motor.

本实施例通过多功能集成和自动化操作,显著提高生产效率,降低生产成本,适合大规模批量生产。This embodiment significantly improves production efficiency and reduces production costs through multi-functional integration and automated operation, and is suitable for large-scale batch production.

实施例二Embodiment 2

本实施例提供了一种采用实施例一的再制造电机加工装置的加工方法,包括:This embodiment provides a processing method using the remanufacturing motor processing device of embodiment 1, comprising:

再制造电机定子转子合装过程:Remanufactured motor stator and rotor assembly process:

将定子11吊装到承载拖板10上,底部垫装标准块12压紧定子11,将直线驱动结构1-2回退到合适位置,吊装转子8,转子驱动单元5的卡盘5-4将转子8中心轴的一端锁紧,支撑总成1的直线驱动结构1-2上的顶尖顶紧转子8中心轴另一端的中心孔,将定中支架9调到合适位置准备合装,在人机交互系统2中开启自动合装模式,承载拖板驱动结构驱动承载拖板10将定子11移位,完成合装;The stator 11 is hoisted onto the bearing carriage 10, the standard block 12 is installed at the bottom to press the stator 11, the linear drive structure 1-2 is retracted to a suitable position, the rotor 8 is hoisted, the chuck 5-4 of the rotor drive unit 5 locks one end of the central axis of the rotor 8, the top of the linear drive structure 1-2 of the support assembly 1 presses the center hole at the other end of the central axis of the rotor 8, the centering bracket 9 is adjusted to a suitable position for assembly, the automatic assembly mode is turned on in the human-machine interaction system 2, and the bearing carriage drive structure drives the bearing carriage 10 to shift the stator 11 to complete the assembly;

再制造电机转子磁钢无纬带绑扎过程:Remanufactured motor rotor magnetic steel lathless tape binding process:

用于中小型表贴式再制造永磁同步电机,将无纬带绑扎单元4置于承载拖板10上,吊装转子8,转子驱动单元5的卡盘5-4将转子8中心轴的一端锁紧,支撑总成1的直线驱动结构1-2上的顶尖顶紧转子8中心轴另一端的中心孔,将定中支架9调到合适位置准备绑扎,在人机交互系统2中开启自动绑扎模式,转子驱动单元5驱动转子8定速旋转,承载拖板驱动结构带动承载拖板10移动,转子驱动单元5和承载拖板驱动结构根据转子8的直径和无纬带4-7宽度匹配转速完成绑扎,绑扎完成后可进行磁钢8-1的粘贴;绑扎力矩根据工艺要求,自动调整无纬带绑扎单元4上的力矩传感器输出电流值;通过无纬带4-7绑扎对中心高为280mm以及280mm以下的中小型表贴永磁转子8的磁钢8-1进行精密缠绕固定,确保磁钢8-1的稳定性和一致性;For small and medium-sized surface-mount remanufacturing permanent magnet synchronous motors, place the lathless belt binding unit 4 on the load-bearing carriage 10, hoist the rotor 8, and lock one end of the central axis of the rotor 8 with the chuck 5-4 of the rotor drive unit 5. The top of the linear drive structure 1-2 of the support assembly 1 presses the center hole at the other end of the central axis of the rotor 8. Adjust the centering bracket 9 to a suitable position for binding. Open the automatic binding mode in the human-machine interaction system 2. The rotor drive unit 5 drives the rotor 8 to rotate at a constant speed, and the load-bearing carriage drive structure drives the load-bearing carriage 10 moves, the rotor drive unit 5 and the bearing carriage drive structure complete the binding according to the diameter of the rotor 8 and the width of the latitude belt 4-7 to match the rotation speed. After the binding is completed, the magnetic steel 8-1 can be pasted; the binding torque automatically adjusts the output current value of the torque sensor on the latitude belt binding unit 4 according to the process requirements; the magnetic steel 8-1 of the small and medium-sized surface-mounted permanent magnet rotor 8 with a center height of 280mm and less than 280mm is precisely wound and fixed by the latitude belt 4-7 binding to ensure the stability and consistency of the magnetic steel 8-1;

再制造电机转子钻孔攻丝过程:Remanufactured motor rotor drilling and tapping process:

用于中心高为280mm以上的大型再制造电机的磁钢8-1中心开沉头孔进行螺丝紧固方案;钻攻单元3置于承载拖板10上,吊装转子8,转子驱动单元5的卡盘5-4将转子8中心轴的一端锁紧,支撑总成1的直线驱动结构1-2上的顶尖顶紧转子8中心轴另一端的中心孔,将定中支架9调到合适位置准备钻孔攻丝,在人机交互系统2中开启自动钻孔攻丝模式,转子驱动单元5驱动转子8定速旋转,承载拖板驱动结构带动承载拖板10移动,转子驱动单元5和承载拖板驱动结构根据磁钢8-1尺寸大小匹配转速,沿转子8表面周向、轴向均匀钻孔攻丝;通过对转子8进行自动化打孔和攻丝操作,确保磁钢8-1固定孔的精度和位置准确。A countersunk hole is opened in the center of the magnet 8-1 of a large remanufactured motor with a center height of more than 280 mm for screw fastening; the drilling and tapping unit 3 is placed on the bearing carriage 10, and the rotor 8 is hoisted. The chuck 5-4 of the rotor drive unit 5 locks one end of the central axis of the rotor 8, and the top point on the linear drive structure 1-2 of the support assembly 1 is pressed against the center hole at the other end of the central axis of the rotor 8. The centering bracket 9 is adjusted to a suitable position to prepare for drilling and tapping. The automatic drilling and tapping mode is turned on in the human-computer interaction system 2, and the rotor drive unit 5 drives the rotor 8 to rotate at a constant speed. The bearing carriage drive structure drives the bearing carriage 10 to move. The rotor drive unit 5 and the bearing carriage drive structure match the rotation speed according to the size of the magnet 8-1, and drill and tap holes evenly along the circumferential and axial directions of the surface of the rotor 8; by performing automated drilling and tapping operations on the rotor 8, the accuracy of the fixing hole of the magnet 8-1 and the position are ensured.

本发明中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。The present invention uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. At the same time, for those skilled in the art, according to the ideas of the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.

Claims (10)

1. A remanufacturing motor processing device is characterized in that: comprising the following steps: the device comprises a frame, and a bearing carriage, a rotor driving unit, a supporting assembly, a drilling and tapping unit and a weft-free band binding unit which are arranged on the frame, wherein the supporting assembly is in sliding connection with the frame, the rotor driving unit and the supporting assembly are used for bearing a rotor, the rotor driving unit can also drive the rotor to rotate, the bearing carriage is used for bearing a stator, the drilling and tapping unit and the weft-free band binding unit, the bearing carriage is in sliding connection with the frame, and the bearing carriage slides through a bearing carriage driving structure.
2. The remanufactured motor tooling device of claim 1, wherein: the rotor driving unit comprises a servo motor, a speed reducer, a driving main shaft and a chuck, wherein the power output end of the servo motor is connected with the power input end of the speed reducer, the power output end of the speed reducer is connected with the driving main shaft, the driving main shaft is connected with the chuck, and the chuck is used for clamping one end of a rotor central shaft.
3. The remanufactured motor tooling device of claim 1, wherein: the support assembly comprises a support frame and a linear driving structure, the telescopic end of the linear driving structure is provided with a center which is used for being in contact with the other end of the rotor central shaft, the linear driving structure is arranged on the support frame, the support frame is in sliding connection with the frame, and the support frame slides through the support frame driving structure.
4. A remanufactured motor tooling device according to claim 3, wherein: the centering support is in sliding connection with the frame, and the centering support is located between the rotor and the support assembly.
5. The remanufactured motor tooling device of claim 4, wherein: the sliding direction of the supporting frame and the sliding direction of the centering bracket are parallel to the sliding direction of the bearing carriage.
6. The remanufactured motor tooling device of claim 1, wherein: the drilling and tapping unit comprises a base, a sliding table, a power support and a power structure, wherein the base is used for being connected with the bearing carriage, the sliding table is connected with the base in a sliding mode along a first direction, the power support is connected with the sliding table in a sliding mode along a second direction, the power structure is arranged on the power support, and the power structure is used for driving a drill bit to drill and tap a rotor.
7. The remanufactured motor tooling device of claim 6, wherein: the first direction is parallel to the sliding direction of the bearing carriage, and the second direction is perpendicular to the surface of the bearing carriage.
8. The remanufactured motor tooling device of claim 1, wherein: the weft-free belt binding unit comprises a bottom plate, a vertical plate, a brake, a pay-off rack, a driven wheel, a tension wheel and a moment controller, wherein the bottom plate is used for being connected with the bearing carriage, the vertical plate is arranged on the bottom plate, the brake, the pay-off rack, the driven wheel, the tension wheel and the moment controller are all arranged on the vertical plate, the pay-off rack, the driven wheel and the tension wheel can rotate relative to the vertical plate, the pay-off rack is used for bearing the weft-free belt, the weft-free belt can pass through the driven wheel and the tension wheel, the brake is connected with the driven wheel or the tension wheel, and the moment controller controls the moment of the weft-free belt through the brake.
9. The remanufactured motor tooling device of claim 1, wherein: a plurality of mounting holes are formed in the bearing carriage; and the bearing carriage is provided with a standard block for positioning the stator.
10. A processing method employing the remanufactured motor processing apparatus according to any one of claims 1 to 9, wherein: comprising the following steps:
And (3) remanufacturing a motor stator and rotor assembling process:
Lifting the stator on a bearing carriage, filling a standard block at the bottom to compress the stator, backing the support assembly, lifting the rotor, and starting an automatic assembling mode in a man-machine interaction system by using a rotor driving unit and the support assembly to bear the rotor, wherein the bearing carriage driving structure drives the bearing carriage to shift the stator to finish assembling;
And (3) binding a magnetic steel weft-free belt of the remanufactured motor rotor:
Placing the weft-free band binding unit on a bearing carriage, hoisting the rotor, starting an automatic binding mode in a man-machine interaction system by using a rotor driving unit and a supporting assembly, driving the rotor to rotate at a constant speed by using the rotor driving unit, driving the bearing carriage to move by using a bearing carriage driving structure, and completing binding by using the rotor driving unit and the bearing carriage driving structure according to the diameter of the rotor and the weft-free band width matching rotating speed;
drilling and tapping processes of remanufactured motor rotors:
The drilling and tapping unit is arranged on the bearing carriage, the rotor is hoisted, the rotor driving unit and the supporting assembly bear the rotor, an automatic drilling and tapping mode is started in the man-machine interaction system, the rotor driving unit drives the rotor to rotate at a constant speed, the bearing carriage driving structure drives the bearing carriage to move, and the rotor driving unit and the bearing carriage driving structure match rotating speeds according to the size of the magnetic steel, so that drilling and tapping are uniformly carried out along the circumferential direction and the axial direction of the surface of the rotor.
CN202411060111.1A 2024-08-05 2024-08-05 Remanufactured motor machining device and machining method Active CN118589781B (en)

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CN208696765U (en) * 2018-09-05 2019-04-05 宁波阿诺丹机械有限公司 Electric-motor pump forming equipment in a kind of compressor
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CN112570751A (en) * 2020-12-11 2021-03-30 苏州泰迪智能科技有限公司 Drilling equipment is used in nonstandard automated processing
CN216290596U (en) * 2021-11-19 2022-04-12 本溪钢铁(集团)矿业有限责任公司 A DC motor rotor overhaul cable tie machine
CN117914088A (en) * 2024-01-18 2024-04-19 中山市睿望达精密科技有限公司 Full-automatic combined installation equipment of motor

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2456879Y (en) * 2000-12-26 2001-10-31 李天佐 Device for producing screw rod drill motor rotor
CN101425725A (en) * 2008-12-05 2009-05-06 湘潭电机股份有限公司 Weftless binder for motor rotor
CN102916516A (en) * 2011-08-05 2013-02-06 永济新时速电机电器有限责任公司 Wiring device, double-fed wind-driven generator rotor and generator
WO2019140591A1 (en) * 2018-01-18 2019-07-25 常州恒联机械五金有限公司 Complete machine integrating drilling, sinking, tapping and deburring
CN208241541U (en) * 2018-06-13 2018-12-14 江苏鲁安特智能装备科技有限公司 Rotor machine for automatic working
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CN208696765U (en) * 2018-09-05 2019-04-05 宁波阿诺丹机械有限公司 Electric-motor pump forming equipment in a kind of compressor
CN112570751A (en) * 2020-12-11 2021-03-30 苏州泰迪智能科技有限公司 Drilling equipment is used in nonstandard automated processing
CN216290596U (en) * 2021-11-19 2022-04-12 本溪钢铁(集团)矿业有限责任公司 A DC motor rotor overhaul cable tie machine
CN117914088A (en) * 2024-01-18 2024-04-19 中山市睿望达精密科技有限公司 Full-automatic combined installation equipment of motor

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