CN118588492A - An outdoor high voltage AC magnetically controlled vacuum circuit breaker with built-in isolation switch - Google Patents
An outdoor high voltage AC magnetically controlled vacuum circuit breaker with built-in isolation switch Download PDFInfo
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H33/00—High-tension or heavy-current switches with arc-extinguishing or arc-preventing means
- H01H33/60—Switches wherein the means for extinguishing or preventing the arc do not include separate means for obtaining or increasing flow of arc-extinguishing fluid
- H01H33/66—Vacuum switches
- H01H33/666—Operating arrangements
- H01H33/6661—Combination with other type of switch, e.g. for load break switches
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H31/00—Air-break switches for high tension without arc-extinguishing or arc-preventing means
- H01H31/02—Details
- H01H31/023—Base and stationary contacts mounted thereon
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H31/00—Air-break switches for high tension without arc-extinguishing or arc-preventing means
- H01H31/02—Details
- H01H31/026—Movable parts and contacts mounted thereon
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H31/00—Air-break switches for high tension without arc-extinguishing or arc-preventing means
- H01H31/26—Air-break switches for high tension without arc-extinguishing or arc-preventing means with movable contact that remains electrically connected to one line in open position of switch
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H33/00—High-tension or heavy-current switches with arc-extinguishing or arc-preventing means
- H01H33/02—Details
- H01H33/28—Power arrangements internal to the switch for operating the driving mechanism
- H01H33/38—Power arrangements internal to the switch for operating the driving mechanism using electromagnet
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H33/00—High-tension or heavy-current switches with arc-extinguishing or arc-preventing means
- H01H33/60—Switches wherein the means for extinguishing or preventing the arc do not include separate means for obtaining or increasing flow of arc-extinguishing fluid
- H01H33/66—Vacuum switches
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H33/00—High-tension or heavy-current switches with arc-extinguishing or arc-preventing means
- H01H33/60—Switches wherein the means for extinguishing or preventing the arc do not include separate means for obtaining or increasing flow of arc-extinguishing fluid
- H01H33/66—Vacuum switches
- H01H33/664—Contacts; Arc-extinguishing means, e.g. arcing rings
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- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Driving Mechanisms And Operating Circuits Of Arc-Extinguishing High-Tension Switches (AREA)
Abstract
本发明公开一种内置隔离刀闸户外高压交流磁控真空断路器,包括箱体、固封极柱、磁控机构及隔离刀闸机构;所述固封极柱包括极柱本体、真空灭弧室及软母线;所述磁控机构设置在箱体内,所述磁控机构用于控制真空灭弧室的合分闸;所述隔离刀闸机构包括隔离刀闸组件及操动机构;所述隔离刀闸组件设置在极柱本体内部,包括隔离静触头、动刀基座及动刀组件;所述操动机构用于驱动动刀组件与隔离静触头接触或者分离。该真空断路器通过磁控机构直接驱动真空灭弧室的上下运动来实现真空灭弧室合分闸,结构更加简单,无需增加传动结构,减少故障风险;隔离刀闸组件采用内置安装方式,对隔离刀闸组件起到很好的保护作用,保证隔离刀闸组件分合闸动作顺畅。
The present invention discloses an outdoor high-voltage AC magnetically controlled vacuum circuit breaker with built-in isolation knife switch, comprising a box, a sealed pole, a magnetic control mechanism and an isolation knife switch mechanism; the sealed pole comprises a pole body, a vacuum arc extinguishing chamber and a flexible busbar; the magnetic control mechanism is arranged in the box, and the magnetic control mechanism is used to control the closing and opening of the vacuum arc extinguishing chamber; the isolation knife switch mechanism comprises an isolation knife switch assembly and an operating mechanism; the isolation knife switch assembly is arranged inside the pole body, and comprises an isolation static contact, a moving knife base and a moving knife assembly; the operating mechanism is used to drive the moving knife assembly to contact or separate with the isolation static contact. The vacuum circuit breaker realizes the closing and opening of the vacuum arc extinguishing chamber by directly driving the vacuum arc extinguishing chamber up and down through the magnetic control mechanism, and the structure is simpler, and there is no need to add a transmission structure, thereby reducing the risk of failure; the isolation knife switch assembly adopts a built-in installation method, which plays a good protective role on the isolation knife switch assembly and ensures smooth opening and closing of the isolation knife switch assembly.
Description
技术领域Technical Field
本发明涉及配电网架空线路柱上开关技术领域,具体涉及内置隔离刀闸户外高压交流磁控真空断路器。The invention relates to the technical field of switches on overhead lines of distribution networks, and in particular to an outdoor high-voltage AC magnetically controlled vacuum circuit breaker with a built-in isolating knife switch.
背景技术Background Art
真空断路器是三相交流系统中的配电装置,可供工矿企业、发电厂、变电站中作为电器设备的保护和控制之用,特别适用于要求无油化、少检修及频繁操作的使用场所,断路器可配置在中置柜、双层柜、固定柜中作为控制和保护高压电气设备用。目前,户外高压交流真空断路器主要存在以下不足:Vacuum circuit breakers are power distribution devices in three-phase AC systems. They can be used in industrial and mining enterprises, power plants, and substations to protect and control electrical equipment. They are particularly suitable for use in places that require oil-free operation, less maintenance, and frequent operation. Circuit breakers can be configured in central cabinets, double-layer cabinets, and fixed cabinets to control and protect high-voltage electrical equipment. At present, outdoor high-voltage AC vacuum circuit breakers have the following main shortcomings:
1、户外高压交流真空断路器所使用的机构多为弹簧机构;通过弹簧机构的水平左右运动带动真空灭弧室的竖直方向上下运动来实现真空灭弧室合分闸;由于弹簧机构的零部件数量较多,机构调试比较麻烦;并且真空灭弧室的上下运动是通过弹簧机构的左右运动来带动,因此,需要在弹簧机构与真空灭弧室之间增加传动结构,在后续使用中就会增加传动故障的风险。1. The mechanisms used in outdoor high-voltage AC vacuum circuit breakers are mostly spring mechanisms. The horizontal left and right movement of the spring mechanism drives the vertical up and down movement of the vacuum interrupter to achieve the closing and opening of the vacuum interrupter. Since the spring mechanism has a large number of parts, the mechanism debugging is more troublesome. And the up and down movement of the vacuum interrupter is driven by the left and right movement of the spring mechanism. Therefore, it is necessary to add a transmission structure between the spring mechanism and the vacuum interrupter, which will increase the risk of transmission failure in subsequent use.
2、户外高压交流真空断路器所配置的隔离刀闸都是敞开式的,敞开式的隔离刀闸的结构裸露在外,隔离刀闸的刀闸触头因污秽等因素的影响而产生氧化、锈蚀、粘连,引起回路电阻增大,导致隔离刀闸分合闸动作不顺畅。2. The isolating switches configured for outdoor high-voltage AC vacuum circuit breakers are all open-type. The structure of the open isolating switches is exposed to the outside. The contacts of the isolating switches are oxidized, rusted, and adhered due to factors such as dirt, causing the circuit resistance to increase, resulting in the isolating switches opening and closing actions not being smooth.
发明内容Summary of the invention
本发明的目的在于克服上述存在的问题,提供一种内置隔离刀闸户外高压交流磁控真空断路器,该真空断路器采用磁控机构代替现有技术中的弹簧机构,通过磁控机构直接驱动真空灭弧室的上下运动来实现真空灭弧室合分闸,结构更加简单,无需增加传动结构,减少故障风险;另外,隔离刀闸组件采用内置安装方式,对隔离刀闸组件起到很好的保护作用,保证隔离刀闸组件分合闸动作顺畅。The purpose of the present invention is to overcome the above-mentioned problems and provide an outdoor high-voltage AC magnetically controlled vacuum circuit breaker with a built-in isolation knife switch. The vacuum circuit breaker adopts a magnetic control mechanism instead of the spring mechanism in the prior art. The magnetic control mechanism directly drives the up and down movement of the vacuum arc chamber to realize the closing and opening of the vacuum arc chamber. The structure is simpler, and there is no need to increase the transmission structure, thereby reducing the risk of failure. In addition, the isolation knife switch assembly adopts a built-in installation method, which has a good protective effect on the isolation knife switch assembly and ensures smooth closing and opening of the isolation knife switch assembly.
本发明的目的通过以下技术方案实现:The purpose of the present invention is achieved through the following technical solutions:
一种内置隔离刀闸户外高压交流磁控真空断路器,包括箱体、固封极柱、磁控机构以及隔离刀闸机构;其中,An outdoor high-voltage AC magnetically controlled vacuum circuit breaker with a built-in isolating knife switch comprises a box, a sealed pole, a magnetic control mechanism and an isolating knife switch mechanism; wherein:
所述固封极柱包括设置在所述箱体外部的极柱本体、设置在所述极柱本体内部的真空灭弧室以及软母线;所述极柱本体上设有进线接线端子以及出线接线端子;所述真空灭弧室的静端穿过设置于极柱本体上的极柱预留孔后与所述进线接线端子连接;所述磁控机构设置在箱体内,所述真空灭弧室的动端与所述磁控机构连接,所述磁控机构用于控制真空灭弧室的合分闸;The sealed pole comprises a pole body arranged outside the box, a vacuum interrupter arranged inside the pole body, and a flexible busbar; the pole body is provided with an incoming wiring terminal and an outgoing wiring terminal; the static end of the vacuum interrupter passes through a pole reserved hole arranged on the pole body and is connected to the incoming wiring terminal; the magnetic control mechanism is arranged in the box, the moving end of the vacuum interrupter is connected to the magnetic control mechanism, and the magnetic control mechanism is used to control the closing and opening of the vacuum interrupter;
所述隔离刀闸机构包括隔离刀闸组件以及操动机构;所述隔离刀闸组件设置在极柱本体内部,该隔离刀闸组件包括隔离静触头、动刀基座以及动刀组件;所述隔离静触头与所述出线接线端子连接;所述动刀基座与所述动刀组件连接;所述软母线的一端与所述真空灭弧室的动端连接,所述软母线的另一端与所述动刀基座连接;所述操动机构用于驱动所述动刀组件在极柱本体内部运动,使得动刀组件与隔离静触头接触或者分离。The isolating knife switch mechanism includes an isolating knife switch assembly and an operating mechanism; the isolating knife switch assembly is arranged inside the pole body, and the isolating knife switch assembly includes an isolating static contact, a moving knife base and a moving knife assembly; the isolating static contact is connected to the outgoing line terminal; the moving knife base is connected to the moving knife assembly; one end of the soft busbar is connected to the moving end of the vacuum arc extinguishing chamber, and the other end of the soft busbar is connected to the moving knife base; the operating mechanism is used to drive the moving knife assembly to move inside the pole body, so that the moving knife assembly contacts or separates from the isolating static contact.
上述内置隔离刀闸户外高压交流磁控真空断路器的工作原理是:The working principle of the above-mentioned outdoor high-voltage AC magnetically controlled vacuum circuit breaker with built-in isolation switch is:
磁控机构通过上下运动带动真空灭弧室的动端进行上下运动,实现真空灭弧室的合分闸,避免了现有技术中采用弹簧机构多级传动导致合分闸的过程出现卡滞等异常问题;通过操作操动机构,操动机构会驱动动刀组件做上下运动,完成动刀组件与隔离静触头接触与分离,从而实现合闸导通与分闸断开的动作。隔离刀闸机构的隔离静触头、动刀基座以及动刀组件设置在极柱本体内部,与外界起到隔绝作用,避免隔离静触头、动刀基座以及动刀组件因污秽影响而产生氧化、锈蚀、粘连,保证隔离刀闸机构分合闸动作顺畅。The magnetic control mechanism drives the moving end of the vacuum interrupter to move up and down by moving up and down, realizing the closing and opening of the vacuum interrupter, avoiding the abnormal problems such as jamming in the closing and opening process caused by the multi-stage transmission of the spring mechanism in the prior art; by operating the operating mechanism, the operating mechanism will drive the moving knife assembly to move up and down, complete the contact and separation of the moving knife assembly and the isolation static contact, thereby realizing the closing and opening actions. The isolation static contact, moving knife base and moving knife assembly of the isolation knife switch mechanism are arranged inside the pole body, which plays an isolating role from the outside world, avoiding oxidation, rusting and adhesion of the isolation static contact, moving knife base and moving knife assembly due to the influence of dirt, and ensuring the smooth opening and closing actions of the isolation knife switch mechanism.
本发明的一个优选方案,其中,所述固封极柱还包括设置在所述极柱本体内部的连接杆、绝缘拉杆以及调节杆;所述连接杆的上端与所述真空灭弧室的动端连接,所述连接杆的下端与所述绝缘拉杆的上端连接,所述绝缘拉杆的下端与所述调节杆的上端连接,所述调节杆的下端与所述磁控机构连接。上述结构中,绝缘拉杆主要起绝缘作用,隔离静触头与出线接线端子之间通过导电杆连接,安装时,首先将软母线的一端与真空灭弧室的动端(下端)通过连接杆进行螺纹连接固定,连接杆的下端与绝缘拉杆通过螺纹连接,绝缘拉杆的下端与调节杆通过螺纹固定连接,再将整个装配好的真空灭弧室安装于极柱本体中,真空灭弧室的静端(上端)穿过极柱预留孔,然后用螺母锁紧固定后安装进线接线端子,软母线的另一端与动刀基座连接,然后安装导电杆,导电杆穿过极柱本体与隔离静触头连接,将出线接线端子安装在导电杆上,然后安装动刀组件,即可完成固封极柱的组装。A preferred embodiment of the present invention, wherein the sealed pole also includes a connecting rod, an insulating pull rod and an adjusting rod arranged inside the pole body; the upper end of the connecting rod is connected to the moving end of the vacuum arc extinguishing chamber, the lower end of the connecting rod is connected to the upper end of the insulating pull rod, the lower end of the insulating pull rod is connected to the upper end of the adjusting rod, and the lower end of the adjusting rod is connected to the magnetron mechanism. In the above structure, the insulating pull rod mainly plays an insulating role, and the isolating static contact is connected to the outgoing terminal through a conductive rod. During installation, first, one end of the soft busbar is threadedly connected and fixed to the moving end (lower end) of the vacuum interrupter through a connecting rod, the lower end of the connecting rod is threadedly connected to the insulating pull rod, and the lower end of the insulating pull rod is threadedly fixed to the adjusting rod, and then the entire assembled vacuum interrupter is installed in the pole body, the static end (upper end) of the vacuum interrupter passes through the reserved hole of the pole, and then is locked and fixed with a nut before installing the incoming terminal, the other end of the soft busbar is connected to the moving knife base, and then the conductive rod is installed, the conductive rod passes through the pole body and is connected to the isolating static contact, the outgoing terminal is installed on the conductive rod, and then the moving knife assembly is installed to complete the assembly of the sealed pole.
优选地,所述磁控机构包括设置在所述箱体上的安装架、设置在所述安装架上的静铁芯、动铁芯、设置在静铁芯与动铁芯之间的分闸弹簧以及超程弹簧;所述动铁芯安装在静铁芯的下方,所述超程弹簧位于分闸弹簧的内部,所述调节杆的下端依次穿过静铁芯以及动铁芯;所述分闸弹簧的一端作用于所述静铁芯,所述分闸弹簧的另一端作用于所述动铁芯,所述超程弹簧作用于所述动铁芯与调节杆之间。采用磁控机构,零部件总数少,大大降低后期使用的故障率,且无需设置传动机构;磁控机构通过控制器控制,工作时,通过控制器,给控制器一个合闸命令,控制器为静铁芯中的线圈通以一定大小电流,线圈通电后产生磁场,产生的磁场与静铁芯中的磁铁方向相同,动铁芯的上端产生向上的吸力,并削弱动铁芯下面的永久磁体磁场,当向上的力大于向下的力时,动铁芯在磁力的作用下克服分闸弹簧以及超程弹簧的弹力与静铁芯吸合,动铁芯向上运动的同时带动调节杆运动,绝缘拉杆、连接杆也向上运动,进而带动真空灭弧室的动端向上运动,使真空灭弧室合闸;给控制器一个分闸命令,控制器为静铁芯中的线圈通以与合闸电流相反、数值较小的电流,线圈通电后产生磁场,产生的磁场与静铁芯中的磁铁方向相反,当动铁芯上端合成磁场所产生的吸力小于超程弹簧与分闸弹簧的合力时,在弹力下,动铁芯向下运动,动铁芯向下运动的同时带动调节杆运动,绝缘拉杆、连接杆也向下运动,进而带动真空灭弧室的动端向下运动,使真空灭弧室分闸;通过磁控机构的竖直方向运动带动真空灭弧室运动,两者之间减少传动零部件,大大减低了传动故障率,并且磁控机构安装简单,后期更换维修方便。Preferably, the magnetic control mechanism includes a mounting frame arranged on the box body, a static iron core and a moving iron core arranged on the mounting frame, a trip spring and an overtravel spring arranged between the static iron core and the moving iron core; the moving iron core is installed below the static iron core, the overtravel spring is located inside the trip spring, and the lower end of the adjusting rod passes through the static iron core and the moving iron core in sequence; one end of the trip spring acts on the static iron core, the other end of the trip spring acts on the moving iron core, and the overtravel spring acts between the moving iron core and the adjusting rod. The magnetic control mechanism is adopted, with a small number of parts, which greatly reduces the failure rate in later use and does not require a transmission mechanism. The magnetic control mechanism is controlled by a controller. When working, a closing command is given to the controller through the controller. The controller passes a certain current to the coil in the static iron core. After the coil is energized, a magnetic field is generated. The generated magnetic field is in the same direction as the magnet in the static iron core. The upper end of the moving iron core generates an upward suction force and weakens the permanent magnet magnetic field under the moving iron core. When the upward force is greater than the downward force, the moving iron core overcomes the elastic force of the opening spring and the overtravel spring under the action of the magnetic force and is attracted to the static iron core. The moving iron core moves upward while driving the adjustment rod to move, and the insulating pull rod and the connecting rod also move upward, thereby driving the moving end of the vacuum arc extinguishing chamber to move upward, so that the vacuum arc extinguishing chamber can be effectively closed. The empty arc extinguishing chamber is closed; an opening command is given to the controller, and the controller passes a current opposite to the closing current and with a smaller value through the coil in the static iron core. After the coil is energized, a magnetic field is generated, and the generated magnetic field is opposite to the direction of the magnet in the static iron core. When the suction force generated by the synthetic magnetic field at the upper end of the moving iron core is less than the combined force of the overtravel spring and the opening spring, the moving iron core moves downward under the elastic force, and the downward movement of the moving iron core drives the adjustment rod to move at the same time, and the insulating pull rod and the connecting rod also move downward, thereby driving the moving end of the vacuum arc extinguishing chamber to move downward, so that the vacuum arc extinguishing chamber is opened; the vacuum arc extinguishing chamber is driven to move by the vertical movement of the magnetic control mechanism, and the transmission components between the two are reduced, which greatly reduces the transmission failure rate, and the magnetic control mechanism is simple to install and convenient for later replacement and maintenance.
进一步地,所述安装架包括安装板、支撑杆以及限位板,所述安装板设置在箱体的顶部,所述支撑杆连接在安装板与限位板之间,所述静铁芯安装在安装板上,所述动铁芯通过导向销与所述限位板滑动连接。支撑杆将安装板与限位板固定;通过设置导向销,保证磁控机构控制分合闸的过程中不会产生大位移,导向销的一端与动铁芯连接,另一端穿过所述限位板。Furthermore, the mounting frame includes a mounting plate, a support rod and a limit plate, the mounting plate is arranged on the top of the box, the support rod is connected between the mounting plate and the limit plate, the static iron core is mounted on the mounting plate, and the moving iron core is slidably connected to the limit plate through a guide pin. The support rod fixes the mounting plate and the limit plate; by setting the guide pin, it is ensured that the magnetic control mechanism will not produce a large displacement during the process of controlling the opening and closing of the switch, one end of the guide pin is connected to the moving iron core, and the other end passes through the limit plate.
优选地,所述调节杆的上端与绝缘拉杆的下端通过螺纹连接,所述动铁芯的下端设有固定片,所述调节杆的下端穿过固定片,所述调节杆的下端设有法兰六角螺母。上述结构在安装时,将磁控机构与箱体用螺栓和螺母固定,由于调节杆的上端与绝缘拉杆的下端通过螺纹连接,因此可以改变调节杆上端面与箱体顶部之间的距离,调节该距离主要是为了保证磁控机构在合闸状态下,磁控机构内部的超程弹簧压缩提供的弹力与真空灭弧室的触头压力匹配;安装法兰六角螺母时,保证法兰六角螺母上端面与固定片下端面之间距离,因为超程弹簧是放置于磁控机构内部,改变此距离即可改变超行程,由于磁控机构的运动总行程不变,那么在改变超行程的同时也就改变了真空灭弧室的开距。Preferably, the upper end of the adjusting rod is connected to the lower end of the insulating pull rod by threads, the lower end of the moving iron core is provided with a fixing plate, the lower end of the adjusting rod passes through the fixing plate, and the lower end of the adjusting rod is provided with a flange hexagonal nut. When installing the above structure, the magnetron mechanism and the box body are fixed with bolts and nuts. Since the upper end of the adjusting rod is connected to the lower end of the insulating pull rod by threads, the distance between the upper end face of the adjusting rod and the top of the box body can be changed. The adjustment of this distance is mainly to ensure that the elastic force provided by the compression of the overtravel spring inside the magnetron mechanism matches the contact pressure of the vacuum interrupter when the magnetron mechanism is in the closed state; when installing the flange hexagonal nut, ensure the distance between the upper end face of the flange hexagonal nut and the lower end face of the fixing plate, because the overtravel spring is placed inside the magnetron mechanism, changing this distance can change the overtravel. Since the total movement stroke of the magnetron mechanism remains unchanged, the opening distance of the vacuum interrupter is changed while changing the overtravel.
优选地,所述箱体上转动设有断路器同步轴,所述断路器同步轴与所述固定片之间设有传动组件,所述传动组件包括设置在所述固定片上的连接片以及设置在所述断路器同步轴上的同步轴连杆,所述同步轴连杆与所述连接片通过销轴铰接。本发明中的内置隔离刀闸户外高压交流磁控真空断路器为三相断路器,所述固封极柱设置有三个,对应的磁控机构、隔离刀闸组件均有三个,通过设置断路器同步轴,可以保证三个磁控机构可以同步运动,这样可以减小三相断路器分合闸不同期时间。Preferably, a circuit breaker synchronization shaft is rotatably provided on the box body, a transmission assembly is provided between the circuit breaker synchronization shaft and the fixed plate, the transmission assembly includes a connecting plate provided on the fixed plate and a synchronization shaft connecting rod provided on the circuit breaker synchronization shaft, and the synchronization shaft connecting rod is hinged to the connecting plate through a pin shaft. The outdoor high-voltage AC magnetically controlled vacuum circuit breaker with a built-in isolation knife switch in the present invention is a three-phase circuit breaker, and the three sealed poles are provided, and the corresponding magnetic control mechanisms and isolation knife switch assemblies are three. By providing a circuit breaker synchronization shaft, it can be ensured that the three magnetic control mechanisms can move synchronously, which can reduce the time of opening and closing of the three-phase circuit breaker.
进一步地,所述断路器同步轴两端安装有轴承,所述轴承通过安装套与安装套固定板连接在箱体上。Furthermore, bearings are installed at both ends of the circuit breaker synchronization shaft, and the bearings are connected to the box body through a mounting sleeve and a mounting sleeve fixing plate.
优选地,所述箱体上设有第一微动开关,所述断路器同步轴上设有用于触发所述第一微动开关的微动开关压块,所述断路器同步轴顺时针或逆时针转动,带动微动开关压块顺时针或逆时针转动,使得微动开关压块压住或不压住第一微动开关,从而使得第一微动开关输出干接点信号,为控制器提供分合闸位置信号。例如,当磁控机构驱动真空灭弧室合闸时,断路器同步轴会旋转,带动微动开关压块也旋转,微动开关压块压住第一微动开关,第一微动开关触发,输出干接点信号,为控制器提供合闸位置信号;当磁控机构驱动真空灭弧室分闸时,断路器同步轴会反向旋转,带动微动开关压块也旋转,微动开关压块与第一微动开关分离,即微动开关压块不压住第一微动开关,第一微动开关未触发,输出干接点信号,为控制器提供分闸位置信号。Preferably, a first micro switch is provided on the housing, and a micro switch pressing block for triggering the first micro switch is provided on the synchronous shaft of the circuit breaker, and the synchronous shaft of the circuit breaker rotates clockwise or counterclockwise, driving the micro switch pressing block to rotate clockwise or counterclockwise, so that the micro switch pressing block presses or does not press the first micro switch, thereby causing the first micro switch to output a dry contact signal and provide a switch-on and switch-off position signal to the controller. For example, when the magnetic control mechanism drives the vacuum interrupter to close, the synchronous shaft of the circuit breaker rotates, driving the micro switch pressing block to rotate as well, the micro switch pressing block presses the first micro switch, the first micro switch is triggered, and a dry contact signal is output to provide a switch-on position signal to the controller; when the magnetic control mechanism drives the vacuum interrupter to open, the synchronous shaft of the circuit breaker rotates in the opposite direction, driving the micro switch pressing block to rotate as well, the micro switch pressing block is separated from the first micro switch, that is, the micro switch pressing block does not press the first micro switch, the first micro switch is not triggered, and a dry contact signal is output to provide a switch-off position signal to the controller.
进一步地,所述第一微动开关设置在安装套固定板上。Furthermore, the first micro switch is arranged on the mounting sleeve fixing plate.
优选地,还包括分合指示装置,所述分合指示装置包括设置在所述箱体外部的第一分合标识、转动设置在所述箱体上的转动轴、设置在所述转动轴外端用于指示所述第一分合标识的第一指针、设置在所述转动轴内端的拨叉、设置在所述断路器同步轴上的长连杆以及设置在所述拨叉与长连杆之间的传动杆;所述拨叉的端部设有开口槽;所述传动杆的一端与所述长连杆固定连接,所述传动杆的另一端伸入所述开口槽中。上述结构中,通过设置分合指示装置,方便操作人员的知道内置隔离刀闸户外高压交流磁控真空断路器的分合状态,第一指针位于箱体外侧,拨叉位于箱体内侧,磁控机构驱动调节杆进行上下运动,实现真空灭弧室合分闸时,固定片会随着动铁芯进行上下运动,在传动组件的作用下,带动断路器同步轴正向旋转或者反向旋转,从而带动长连杆转动,进而带动传动杆绕着断路器同步轴转动,传动杆会向上或者向下拨动拨叉,带动转动轴旋转,使得第一指针指示在第一分合标识中的合闸位置或者分闸位置。Preferably, it also includes an opening and closing indicating device, which includes a first opening and closing mark arranged on the outside of the box body, a rotating shaft rotatably arranged on the box body, a first pointer arranged at the outer end of the rotating shaft for indicating the first opening and closing mark, a fork arranged at the inner end of the rotating shaft, a long connecting rod arranged on the circuit breaker synchronization shaft, and a transmission rod arranged between the fork and the long connecting rod; an open groove is provided at the end of the fork; one end of the transmission rod is fixedly connected to the long connecting rod, and the other end of the transmission rod extends into the open groove. In the above structure, by setting the opening and closing indicating device, it is convenient for the operator to know the opening and closing status of the outdoor high-voltage AC magnetically controlled vacuum circuit breaker with a built-in isolating knife switch. The first pointer is located on the outside of the box body, and the fork is located on the inside of the box body. The magnetic control mechanism drives the adjusting rod to move up and down to realize the closing and opening of the vacuum arc extinguishing chamber. The fixed plate will move up and down with the moving iron core. Under the action of the transmission assembly, the circuit breaker synchronous shaft will be driven to rotate forward or reverse, thereby driving the long connecting rod to rotate, and then driving the transmission rod to rotate around the circuit breaker synchronous shaft. The transmission rod will push the fork upward or downward to drive the rotating shaft to rotate, so that the first pointer indicates the closing position or the opening position in the first opening and closing mark.
优选地,还包括设置在所述箱体上用于控制磁控机构执行分合闸的分合闸装置,所述分合闸装置包括分合闸操作手柄、安装轴、分合闸轴板、复位弹簧以及第二微动开关;所述安装轴转动设置在箱体上,所述分合闸操作手柄固定在安装轴的外端,所述分合闸轴板固定在所述安装轴的内端,所述分合闸轴板上设有多个用于触发第二微动开关的圆销,所述第二微动开关设置有两个,两个第二微动开关对称分布,所述第二微动开关与所述控制器连接;所述复位弹簧的一端作用于所述箱体,复位弹簧的另一端作用于所述分合闸轴板。上述结构的工作原理为:工作人员向下拉动分合闸操作手柄的左侧,并克服复位弹簧的弹力,带动安装轴以及分合闸轴板一同逆时针转动,同时圆销也跟着一起转动,其中一个圆销会压住左侧的第二微动开关,左侧的第二微动开关由常开点变为常闭点,为控制器提供分闸控制信号,控制器控制磁控机构工作,使得真空灭弧室分闸,从而完成分闸动作;松开分合闸操作手柄,复位弹簧复位,会带动分合闸轴板与分合闸操作手柄复位;同理,工作人员向下拉动分合闸操作手柄的右侧,并克服复位弹簧的弹力,带动安装轴以及分合闸轴板一同顺时针转动,同时圆销也跟着一起转动,另一个圆销会压住右侧的第二微动开关,右侧的第二微动开关由常开点变为常闭点,为控制器提供合闸控制信号,控制器控制磁控机构工作,使得真空灭弧室合闸,从而完成合闸动作;松开分合闸操作手柄,复位弹簧复位,会带动分合闸轴板与分合闸操作手柄复位。Preferably, it also includes an opening and closing device arranged on the box body for controlling the magnetic control mechanism to perform opening and closing, and the opening and closing device includes an opening and closing operating handle, a mounting shaft, an opening and closing shaft plate, a reset spring and a second micro switch; the mounting shaft is rotatably arranged on the box body, the opening and closing operating handle is fixed to the outer end of the mounting shaft, the opening and closing shaft plate is fixed to the inner end of the mounting shaft, and the opening and closing shaft plate is provided with a plurality of round pins for triggering the second micro switch, and two second micro switches are provided, and the two second micro switches are symmetrically distributed, and the second micro switch is connected to the controller; one end of the reset spring acts on the box body, and the other end of the reset spring acts on the opening and closing shaft plate. The working principle of the above structure is: the staff pulls down the left side of the opening and closing operating handle and overcomes the elastic force of the reset spring, driving the installation shaft and the opening and closing shaft plate to rotate counterclockwise, and the round pins also rotate together, and one of the round pins will press the second microswitch on the left side, and the second microswitch on the left side will change from a normally open point to a normally closed point, providing an opening control signal for the controller, and the controller controls the magnetic control mechanism to work, so that the vacuum interrupter is opened, thereby completing the opening action; release the opening and closing operating handle, the reset spring is reset, which will drive the opening and closing shaft plate and the opening and closing operating handle to return to normal operation. The handle is reset; similarly, the staff pulls down the right side of the opening and closing operating handle and overcomes the elastic force of the reset spring, driving the installation shaft and the opening and closing shaft plate to rotate clockwise, and the round pin also rotates together, and the other round pin will press the second microswitch on the right side. The second microswitch on the right side changes from a normally open point to a normally closed point, providing a closing control signal for the controller. The controller controls the magnetic control mechanism to close the vacuum arc chamber, thereby completing the closing action; release the opening and closing operating handle, the reset spring resets, and the opening and closing shaft plate and the opening and closing operating handle are reset.
优选地,所述动刀组件包括动刀以及动刀导向件,所述动刀的上端穿过所述动刀基座,所述动刀的下端与所述动刀导向件的上端连接;所述动刀导向件竖向滑动设置在所述极柱本体内部;所述操动机构包括隔离刀闸同步轴、隔离刀闸连杆、长拐臂以及隔离操动手柄;所述隔离刀闸同步轴转动设置在所述箱体上,所述隔离操动手柄设置在箱体外部并与隔离刀闸同步轴连接;所述隔离刀闸连杆的一端与所述动刀导向件的下端铰接,所述隔离刀闸连杆的另一端与所述长拐臂的一端铰接,所述长拐臂的另一端与所述隔离刀闸同步轴固定连接。上述结构中,隔离刀闸机构采用插拔式结构,工作人员向下拉动隔离操动手柄的左侧,带动隔离刀闸同步轴旋转,带动长拐臂旋转,进而带动隔离刀闸连杆运动,从而带动动刀导向件向下运动,使得动刀向下运动,动刀的上端与隔离静触头分离,实现隔离刀闸机构的分闸;同理,工作人员向下拉动隔离操动手柄的右侧,带动隔离刀闸同步轴反向旋转,带动长拐臂反向旋转,进而带动隔离刀闸连杆运动,从而带动动刀导向件向上运动,使得动刀向上运动,动刀的上端与隔离静触头接触,实现隔离刀闸机构的合闸;对应地,隔离刀闸连杆以及长拐臂设置有三个,隔离刀闸同步轴可以实现三个动刀组件的同步运动,实现同步合闸与分闸。Preferably, the movable knife assembly includes a movable knife and a movable knife guide, the upper end of the movable knife passes through the movable knife base, and the lower end of the movable knife is connected to the upper end of the movable knife guide; the movable knife guide is vertically slidably arranged inside the pole body; the operating mechanism includes an isolating knife switch synchronization shaft, an isolating knife switch connecting rod, a long crank arm and an isolation operating handle; the isolating knife switch synchronization shaft is rotatably arranged on the box body, and the isolation operating handle is arranged outside the box body and connected to the isolating knife switch synchronization shaft; one end of the isolating knife switch connecting rod is hinged to the lower end of the movable knife guide, the other end of the isolating knife switch connecting rod is hinged to one end of the long crank arm, and the other end of the long crank arm is fixedly connected to the isolating knife switch synchronization shaft. In the above structure, the isolation knife switch mechanism adopts a plug-in structure. The staff pulls down the left side of the isolation operating handle to drive the isolation knife switch synchronization shaft to rotate, drive the long crank arm to rotate, and then drive the isolation knife switch connecting rod to move, thereby driving the moving knife guide to move downward, so that the moving knife moves downward, and the upper end of the moving knife is separated from the isolation static contact, thereby realizing the opening of the isolation knife switch mechanism; similarly, the staff pulls down the right side of the isolation operating handle to drive the isolation knife switch synchronization shaft to rotate in the opposite direction, drive the long crank arm to rotate in the opposite direction, and then drive the isolation knife switch connecting rod to move, thereby driving the moving knife guide to move upward, so that the moving knife moves upward, and the upper end of the moving knife contacts with the isolation static contact, thereby realizing the closing of the isolation knife switch mechanism; correspondingly, there are three isolation knife switch connecting rods and long crank arms, and the isolation knife switch synchronization shaft can realize the synchronous movement of the three moving knife components, thereby realizing synchronous closing and opening.
进一步地,所述箱体上设有第二分合标识,所述隔离刀闸同步轴上设有用于指示第二分合标识的第二指针,当拉动隔离操动手柄,实现隔离刀闸机构的分闸时,第二指针随隔离刀闸同步轴运动,第二指针指向第二分合标识的分闸位置;当拉动隔离操动手柄,实现隔离刀闸机构的合闸时,第二指针随隔离刀闸同步轴运动,第二指针指向第二分合标识的合闸位置。通过设置上述结构,便于识别合闸与分闸。Furthermore, a second opening and closing mark is provided on the box body, and a second pointer for indicating the second opening and closing mark is provided on the isolating knife switch synchronization shaft. When the isolating operating handle is pulled to realize the opening of the isolating knife switch mechanism, the second pointer moves with the isolating knife switch synchronization shaft, and the second pointer points to the opening position of the second opening and closing mark; when the isolating operating handle is pulled to realize the closing of the isolating knife switch mechanism, the second pointer moves with the isolating knife switch synchronization shaft, and the second pointer points to the closing position of the second opening and closing mark. By setting the above structure, it is convenient to identify the closing and opening of the switch.
进一步地,所述隔离静触头与动刀基座在极柱本体进行环氧浇筑过程中已固封在固定位置,所述隔离静触头与动刀基座的内部安装有弹簧触指,弹簧触指是为了增加隔离静触头、动刀基座和动刀之间的接触压力,保证隔离静触头、动刀基座和动刀之间良好接触。Furthermore, the isolating static contact and the moving knife base are sealed in a fixed position during the epoxy pouring process of the pole body, and spring contact fingers are installed inside the isolating static contact and the moving knife base. The spring contact fingers are used to increase the contact pressure between the isolating static contact, the moving knife base and the moving knife, thereby ensuring good contact between the isolating static contact, the moving knife base and the moving knife.
进一步地,所述隔离刀闸同步轴上设有限位块,所述箱体上设有合闸限位销以及分闸限位销,当拉动隔离操动手柄对隔离刀闸机构进行合闸时, 限位块会随隔离刀闸同步轴转动,当限位块被合闸限位销阻挡时,在合闸限位销的限位下, 限位块无法继续运动,使得隔离操动手柄也无法拉动,保证了合闸位置的准确性;当拉动隔离操动手柄对隔离刀闸机构进行分闸时, 限位块会随隔离刀闸同步轴转动,当限位块被分闸限位销阻挡时,在分闸限位销的限位下, 限位块无法继续运动,使得隔离操动手柄也无法拉动,保证了分闸位置的准确性。Furthermore, a limit block is provided on the isolating knife switch synchronization shaft, and a closing limit pin and an opening limit pin are provided on the box body. When the isolating knife switch mechanism is closed by pulling the isolating operating handle, the limit block will rotate with the isolating knife switch synchronization shaft. When the limit block is blocked by the closing limit pin, the limit block cannot continue to move under the limitation of the closing limit pin, so that the isolating operating handle cannot be pulled either, thereby ensuring the accuracy of the closing position; when the isolating operating handle is pulled to open the isolating knife switch mechanism, the limit block will rotate with the isolating knife switch synchronization shaft. When the limit block is blocked by the opening limit pin, the limit block cannot continue to move under the limitation of the opening limit pin, so that the isolating operating handle cannot be pulled either, thereby ensuring the accuracy of the opening position.
进一步地,所述操动机构还包括设置在所述隔离刀闸同步轴与箱体之间的同步机构,所述同步机构包括短拐臂、同步弹簧、长销以及同步基座;所述同步基座安装在所述箱体上,所述短拐臂的一端与所述隔离刀闸同步轴固定连接,所述短拐臂的另一端与所述长销的一端铰接;所述长销的另一端与所述同步基座滑动连接;所述同步弹簧套设在所述长销上,所述同步弹簧的一端作用于所述长销,同步弹簧的另一端作用于所述同步基座。由于三个固封极柱是单独的,并且隔离刀闸机构的隔离操动方式为机械传动,考虑每个人操作方式,确保每个人操作都能够完全合分闸也保证隔离刀闸三相分合闸同步,因此在隔离同步轴上还设置有同步机构;隔离刀闸机构在合闸位置时,同步弹簧处于压缩状态(压缩量少),压缩状态的同步弹簧的弹力可以保证合闸的稳定性,配合限位块,保证动刀可靠的在合闸位置;隔离刀闸机构在分闸位置时,同步弹簧处于压缩状态(压缩量大),大压缩量可以方便隔离刀闸机构合闸,减小合闸操作力矩,配合限位块,保证动刀可靠的在分闸位置。Furthermore, the operating mechanism also includes a synchronization mechanism arranged between the isolation knife switch synchronization shaft and the housing, the synchronization mechanism including a short crank arm, a synchronization spring, a long pin and a synchronization base; the synchronization base is installed on the housing, one end of the short crank arm is fixedly connected to the isolation knife switch synchronization shaft, and the other end of the short crank arm is hinged to one end of the long pin; the other end of the long pin is slidably connected to the synchronization base; the synchronization spring is sleeved on the long pin, one end of the synchronization spring acts on the long pin, and the other end of the synchronization spring acts on the synchronization base. Since the three sealed poles are separate and the isolation operation mode of the isolation knife switch mechanism is mechanical transmission, considering each person's operation mode, ensuring that each person can completely close and open the switch and also ensure the synchronization of the three-phase closing and opening of the isolation knife switch, a synchronization mechanism is also provided on the isolation synchronization shaft; when the isolation knife switch mechanism is in the closing position, the synchronization spring is in a compressed state (small compression amount), and the elastic force of the synchronization spring in the compressed state can ensure the stability of the closing, and cooperate with the limit block to ensure that the moving knife is reliably in the closing position; when the isolation knife switch mechanism is in the opening position, the synchronization spring is in a compressed state (large compression amount), and the large compression amount can facilitate the closing of the isolation knife switch mechanism and reduce the closing operation torque, and cooperate with the limit block to ensure that the moving knife is reliably in the opening position.
优选地,所述隔离刀闸同步轴与断路器同步轴之间设有硬联锁装置,所述硬联锁装置包括设置在所述隔离刀闸同步轴上的传动齿轮、设置在所述箱体上的棘齿轮、铰接在所述箱体上的两个棘爪、设置在每个棘爪与箱体之间的拉伸弹簧、活动设置在所述箱体上的滑杆、设置在所述断路器同步轴上用于驱动滑杆运动的凸轮以及设置在所述滑杆与每个所述棘爪之间的活动拉杆;所述传动齿轮与所述棘齿轮相互啮合,所述活动拉杆的一端与所述棘爪铰接,所述活动拉杆的另一端与所述滑杆的一端滑动且转动连接;所述拉伸弹簧的弹力促使棘爪啮合在所述棘齿轮上。真空灭弧室在合闸位置时,棘爪受到拉伸弹簧的弹簧力,使棘爪啮合在棘齿轮上,此时的棘齿轮不能够转动,传动齿轮也无法转动,导致了隔离操动手柄不能转动,隔离刀闸机构也不能分闸或者合闸;真空灭弧室在在分闸位置时,断路器同步轴上的凸轮压在滑杆上,推动滑杆运动,带动活动拉杆运动,从而带动棘爪克服拉伸弹簧的弹力脱离棘齿轮,此时的棘齿轮能够转动,隔离操动手柄即可操作,实现隔离刀闸机构的分闸或者合闸。Preferably, a hard interlocking device is provided between the isolating knife switch synchronization shaft and the circuit breaker synchronization shaft, and the hard interlocking device includes a transmission gear arranged on the isolating knife switch synchronization shaft, a ratchet gear arranged on the box body, two pawls hinged on the box body, a tension spring arranged between each pawl and the box body, a sliding rod movably arranged on the box body, a cam arranged on the circuit breaker synchronization shaft for driving the sliding rod to move, and a movable pull rod arranged between the sliding rod and each of the pawls; the transmission gear and the ratchet gear are meshed with each other, one end of the movable pull rod is hinged to the pawl, and the other end of the movable pull rod is slidably and rotatably connected to one end of the sliding rod; the elastic force of the tension spring causes the pawl to mesh with the ratchet gear. When the vacuum interrupter is in the closed position, the pawl is subjected to the spring force of the tension spring, causing the pawl to engage with the ratchet gear. At this time, the ratchet gear cannot rotate, and the transmission gear cannot rotate either, resulting in the inability of the isolation operating handle to rotate, and the isolation knife switch mechanism cannot be opened or closed; when the vacuum interrupter is in the open position, the cam on the synchronous shaft of the circuit breaker presses on the sliding rod, pushing the sliding rod to move, driving the movable pull rod to move, thereby driving the pawl to overcome the elastic force of the tension spring and disengage from the ratchet gear. At this time, the ratchet gear can rotate, and the isolation operating handle can be operated to achieve the opening or closing of the isolation knife switch mechanism.
本发明与现有技术相比具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明中的内置隔离刀闸户外高压交流磁控真空断路器,采用磁控机构代替现有技术中的弹簧机构,磁控机构通过上下运动带动真空灭弧室的动端进行上下运动,实现真空灭弧室的合分闸,避免了现有技术中采用弹簧机构多级传动导致合分闸的过程出现卡滞等异常问题;结构更加简单,无需增加传动结构,减少故障风险,减少维修。1. The outdoor high-voltage AC magnetically controlled vacuum circuit breaker with a built-in isolating knife switch in the present invention adopts a magnetic control mechanism instead of the spring mechanism in the prior art. The magnetic control mechanism drives the moving end of the vacuum interrupter to move up and down by moving up and down, thereby realizing the closing and opening of the vacuum interrupter, thereby avoiding the abnormal problems such as jamming in the closing and opening process caused by the multi-stage transmission of the spring mechanism in the prior art; the structure is simpler, there is no need to increase the transmission structure, the risk of failure is reduced, and maintenance is reduced.
2、本发明中的内置隔离刀闸户外高压交流磁控真空断路器,隔离刀闸机构的隔离静触头、动刀基座以及动刀组件设置在极柱本体内部,与外界起到隔绝作用,避免隔离静触头、动刀基座以及动刀组件因污秽影响而产生氧化、锈蚀、粘连,保证隔离刀闸机构分合闸动作顺畅。2. In the outdoor high-voltage AC magnetically controlled vacuum circuit breaker with a built-in isolating knife switch of the present invention, the isolating static contact, the moving knife base and the moving knife assembly of the isolating knife switch mechanism are arranged inside the pole body, which is isolated from the outside world, avoiding oxidation, rust and adhesion of the isolating static contact, the moving knife base and the moving knife assembly due to dirt, thereby ensuring smooth opening and closing actions of the isolating knife switch mechanism.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明中的一种内置隔离刀闸户外高压交流磁控真空断路器的其中一种具体实施方式的立体结构示意图。FIG1 is a schematic diagram of the three-dimensional structure of one specific implementation of an outdoor high-voltage AC magnetically controlled vacuum circuit breaker with a built-in isolation switch in the present invention.
图2为本发明中的内置隔离刀闸户外高压交流磁控真空断路器的主视图。FIG2 is a front view of the outdoor high-voltage AC magnetically controlled vacuum circuit breaker with a built-in isolating knife switch in the present invention.
图3为图2中沿着A-A方向的剖视图。Fig. 3 is a cross-sectional view along the A-A direction in Fig. 2 .
图4为本发明中的固封极柱的内部结构示意图。FIG. 4 is a schematic diagram of the internal structure of the sealed pole in the present invention.
图5为本发明中的内置隔离刀闸户外高压交流磁控真空断路器隐藏箱体底部的立体结构示意图。FIG5 is a schematic diagram of the three-dimensional structure of the bottom of the hidden box of the outdoor high-voltage AC magnetically controlled vacuum circuit breaker with a built-in isolation switch in the present invention.
图6为本发明中的内置隔离刀闸户外高压交流磁控真空断路器隐藏箱体底部的仰视图。6 is a bottom view of the bottom of the hidden box of the outdoor high-voltage AC magnetically controlled vacuum circuit breaker with built-in isolation switch in the present invention.
图7为本发明中的内置隔离刀闸户外高压交流磁控真空断路器隐藏箱体底部以及侧面的立体结构示意图。FIG. 7 is a schematic diagram of the three-dimensional structure of the bottom and side of the hidden box of the outdoor high-voltage AC magnetically controlled vacuum circuit breaker with a built-in isolation switch in the present invention.
图8本发明中的内置隔离刀闸户外高压交流磁控真空断路器部分结构的立体结构示意图。FIG8 is a three-dimensional structural diagram of a partial structure of an outdoor high-voltage AC magnetically controlled vacuum circuit breaker with a built-in isolating knife switch in the present invention.
图9为本发明中的磁控机构的立体结构示意图。FIG. 9 is a schematic diagram of the three-dimensional structure of the magnetron mechanism in the present invention.
图10为本发明中的磁控机构的剖视图。FIG. 10 is a cross-sectional view of the magnetron mechanism of the present invention.
图11为本发明中的分合指示装置的立体结构示意图。FIG. 11 is a schematic diagram of the three-dimensional structure of the separation and combination indicating device in the present invention.
图12为本发明中的分合闸装置的立体结构示意图。FIG. 12 is a schematic diagram of the three-dimensional structure of the opening and closing device in the present invention.
图13为本发明中的分合闸装置的后视图。FIG. 13 is a rear view of the opening and closing device of the present invention.
图14为本发明中的隔离刀闸机构的立体结构示意图。FIG. 14 is a schematic diagram of the three-dimensional structure of the isolation knife switch mechanism in the present invention.
图15为本发明中的硬联锁装置的结构示意图。FIG. 15 is a schematic diagram of the structure of the hard interlocking device in the present invention.
具体实施方式DETAILED DESCRIPTION
为了使本领域的技术人员很好地理解本发明的技术方案,下面结合实施例和附图对本发明作进一步描述,但本发明的实施方式不仅限于此。In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described below in conjunction with embodiments and drawings, but the embodiments of the present invention are not limited thereto.
参见图1-图3,本实施例公开了一种内置隔离刀闸户外高压交流磁控真空断路器,包括箱体1、固封极柱2、磁控机构3以及隔离刀闸机构4。1 to 3 , this embodiment discloses an outdoor high-voltage AC magnetically controlled vacuum circuit breaker with a built-in isolating switch, including a box body 1 , a sealed pole 2 , a magnetic control mechanism 3 and an isolating switch mechanism 4 .
参见图1-图8,所述固封极柱2包括设置在所述箱体1外部的极柱本体21、设置在所述极柱本体21内部的真空灭弧室22以及软母线23;所述极柱本体21上设有进线接线端子15以及出线接线端子16;所述真空灭弧室22的静端穿过设置于极柱本体21上的极柱预留孔后与所述进线接线端子15连接;所述磁控机构3设置在箱体1内,所述真空灭弧室22的动端与所述磁控机构3连接,所述磁控机构3用于控制真空灭弧室22的合分闸。Referring to Figures 1 to 8, the sealed pole 2 includes a pole body 21 arranged outside the box body 1, a vacuum arc chamber 22 arranged inside the pole body 21, and a soft busbar 23; the pole body 21 is provided with an incoming line terminal 15 and an outgoing line terminal 16; the static end of the vacuum arc chamber 22 passes through the pole reserved hole arranged on the pole body 21 and is connected to the incoming line terminal 15; the magnetic control mechanism 3 is arranged in the box body 1, and the moving end of the vacuum arc chamber 22 is connected to the magnetic control mechanism 3, and the magnetic control mechanism 3 is used to control the closing and opening of the vacuum arc chamber 22.
参见图1-图7和图14,所述隔离刀闸机构4包括隔离刀闸组件以及操动机构41;所述隔离刀闸组件设置在极柱本体21内部,该隔离刀闸组件包括隔离静触头42、动刀基座43以及动刀组件44;所述隔离静触头42与所述出线接线端子16连接;所述动刀基座43与所述动刀组件44连接;所述软母线23的一端与所述真空灭弧室22的动端连接,所述软母线23的另一端与所述动刀基座43连接;所述操动机构41用于驱动所述动刀组件44在极柱本体21内部运动,使得动刀组件44与隔离静触头42接触或者分离,以实现隔离刀闸机构4的合闸与分闸。Referring to Figures 1 to 7 and 14, the isolation knife switch mechanism 4 includes an isolation knife switch assembly and an operating mechanism 41; the isolation knife switch assembly is arranged inside the pole body 21, and the isolation knife switch assembly includes an isolation static contact 42, a moving knife base 43 and a moving knife assembly 44; the isolation static contact 42 is connected to the outgoing line terminal 16; the moving knife base 43 is connected to the moving knife assembly 44; one end of the soft busbar 23 is connected to the moving end of the vacuum arc extinguishing chamber 22, and the other end of the soft busbar 23 is connected to the moving knife base 43; the operating mechanism 41 is used to drive the moving knife assembly 44 to move inside the pole body 21, so that the moving knife assembly 44 contacts or separates from the isolation static contact 42, so as to realize the closing and opening of the isolation knife switch mechanism 4.
参见图1-图3,所述箱体1由不锈钢板经过折弯后焊接而成,箱体1防护等级可达到IP67,能够保护箱体1内安装的元器件,提高内置隔离刀闸户外高压交流磁控真空断路器的使用寿命。考虑到配网工程方案使用,本实施例中所使用的固封极柱2的极柱本体21在制作过程中,将相序零序电流传感器完全固封在其中,进出线侧的电压传感器以及取电电容单独封装。相序零序电流传感器安装在极柱本体21的出线侧,为后续测量和保护提供信号;电压传感器可以根据实际需要安装在极柱本体21的进线侧或出线侧;为了增大取电电容取电功率,取电电容可安装在极柱本体21的进或出线侧;同时为了更换真空灭弧室22,极柱本体21进行环氧浇筑时,不将真空灭弧室22固封在其中。Referring to Figures 1 to 3, the box body 1 is made of stainless steel plates that are bent and welded. The protection level of the box body 1 can reach IP67, which can protect the components installed in the box body 1 and improve the service life of the outdoor high-voltage AC magnetic vacuum circuit breaker with a built-in isolation knife switch. Considering the use of the distribution network engineering solution, the pole body 21 of the sealed pole 2 used in this embodiment completely seals the phase sequence zero sequence current sensor in it during the manufacturing process, and the voltage sensor and the power-taking capacitor on the incoming and outgoing line sides are separately packaged. The phase sequence zero sequence current sensor is installed on the outgoing line side of the pole body 21 to provide signals for subsequent measurement and protection; the voltage sensor can be installed on the incoming line side or the outgoing line side of the pole body 21 according to actual needs; in order to increase the power of the power-taking capacitor, the power-taking capacitor can be installed on the incoming or outgoing line side of the pole body 21; at the same time, in order to replace the vacuum arc chamber 22, the vacuum arc chamber 22 is not sealed in the pole body 21 when epoxy casting is performed.
参见图1-图4和图7-图8,所述固封极柱2还包括设置在所述极柱本体21内部的连接杆24、绝缘拉杆25以及调节杆26;所述连接杆24的上端与所述真空灭弧室22的动端连接,所述连接杆24的下端与所述绝缘拉杆25的上端连接,所述绝缘拉杆25的下端与所述调节杆26的上端连接,所述调节杆26的下端与所述磁控机构3连接。上述结构中,绝缘拉杆25主要起绝缘作用,隔离静触头42与出线接线端子16之间通过导电杆17连接,安装时,首先将软母线23的一端与真空灭弧室22的动端(下端)通过连接杆24进行螺纹连接固定,连接杆24的下端与绝缘拉杆25通过螺纹连接,绝缘拉杆25的下端与调节杆26通过螺纹固定连接,再将整个装配好的真空灭弧室22安装于极柱本体21中,真空灭弧室22的静端(上端)穿过极柱预留孔,然后用螺母锁紧固定后安装进线接线端子15,软母线23的另一端与动刀基座43连接,然后安装导电杆17,导电杆17穿过极柱本体21与隔离静触头42连接,将出线接线端子16安装在导电杆17上,然后安装动刀组件44,即可完成固封极柱2的组装。Referring to Figures 1-4 and 7-8, the sealed pole 2 also includes a connecting rod 24, an insulating rod 25 and an adjusting rod 26 arranged inside the pole body 21; the upper end of the connecting rod 24 is connected to the moving end of the vacuum arc chamber 22, the lower end of the connecting rod 24 is connected to the upper end of the insulating rod 25, the lower end of the insulating rod 25 is connected to the upper end of the adjusting rod 26, and the lower end of the adjusting rod 26 is connected to the magnetron mechanism 3. In the above structure, the insulating pull rod 25 mainly plays an insulating role, and the isolating static contact 42 is connected to the outgoing terminal 16 through the conductive rod 17. During installation, first, one end of the soft busbar 23 is threadedly connected and fixed to the moving end (lower end) of the vacuum interrupter 22 through the connecting rod 24, the lower end of the connecting rod 24 is threadedly connected to the insulating pull rod 25, and the lower end of the insulating pull rod 25 is threadedly fixed to the adjusting rod 26, and then the entire assembled vacuum interrupter 22 is installed in the pole body 21, the static end (upper end) of the vacuum interrupter 22 passes through the reserved hole of the pole, and then is locked and fixed with a nut, and then the incoming terminal 15 is installed, the other end of the soft busbar 23 is connected to the moving knife base 43, and then the conductive rod 17 is installed, the conductive rod 17 passes through the pole body 21 and is connected to the isolating static contact 42, the outgoing terminal 16 is installed on the conductive rod 17, and then the moving knife assembly 44 is installed to complete the assembly of the sealed pole 2.
参见图1-图6和图8-图10,所述磁控机构3包括设置在所述箱体1上的安装架31、设置在所述安装架31上的静铁芯32、动铁芯33、设置在静铁芯32与动铁芯33之间的分闸弹簧34以及超程弹簧35;所述动铁芯33安装在静铁芯32的下方,所述超程弹簧35位于分闸弹簧34的内部,所述调节杆26的下端依次穿过静铁芯32以及动铁芯33;所述分闸弹簧34的一端作用于所述静铁芯32或者安装架31,所述分闸弹簧34的另一端作用于所述动铁芯33,所述超程弹簧35作用于所述动铁芯33与调节杆26之间;所述超程弹簧35与分闸弹簧34套设在调节杆26上。采用磁控机构3,零部件总数少,大大降低后期使用的故障率,且无需设置传动机构;静铁芯32包括磁轭、磁铁和线圈;磁控机构3通过控制器控制,工作时,通过控制器,给控制器一个合闸命令,控制器为静铁芯32中的线圈通以一定大小电流,线圈通电后产生磁场,产生的磁场与静铁芯32中的磁铁方向相同,动铁芯33的上端产生向上的吸力,并削弱动铁芯33下面的永久磁体磁场,当向上的力大于向下的力时,动铁芯33在磁力的作用下克服分闸弹簧34以及超程弹簧35的弹力与静铁芯32吸合,动铁芯33向上运动的同时带动调节杆26运动,绝缘拉杆25、连接杆24也向上运动,进而带动真空灭弧室22的动端向上运动,使真空灭弧室22合闸;给控制器一个分闸命令,控制器为静铁芯32中的线圈通以与合闸电流相反、数值较小的电流,线圈通电后产生磁场,产生的磁场与静铁芯32中的磁铁方向相反,当动铁芯33上端合成磁场所产生的吸力小于超程弹簧35与分闸弹簧34的合力时,在弹力下,动铁芯33向下运动动铁芯33在磁力的作用下与静铁芯32排斥,动铁芯33向下运动的同时带动调节杆26运动,绝缘拉杆25、连接杆24也向下运动,进而带动真空灭弧室22的动端向下运动,使真空灭弧室22分闸;通过磁控机构3的竖直方向运动带动真空灭弧室22运动,两者之间减少传动零部件,大大减低了传动故障率,并且磁控机构3安装简单,后期更换维修方便。Referring to Figures 1 to 6 and Figures 8 to 10, the magnetic control mechanism 3 includes a mounting frame 31 arranged on the box body 1, a static iron core 32 and a moving iron core 33 arranged on the mounting frame 31, a trip spring 34 and an overtravel spring 35 arranged between the static iron core 32 and the moving iron core 33; the moving iron core 33 is installed below the static iron core 32, the overtravel spring 35 is located inside the trip spring 34, and the lower end of the adjusting rod 26 passes through the static iron core 32 and the moving iron core 33 in sequence; one end of the trip spring 34 acts on the static iron core 32 or the mounting frame 31, and the other end of the trip spring 34 acts on the moving iron core 33, and the overtravel spring 35 acts between the moving iron core 33 and the adjusting rod 26; the overtravel spring 35 and the trip spring 34 are sleeved on the adjusting rod 26. The magnetron mechanism 3 is adopted, with a small number of parts, which greatly reduces the failure rate in later use and does not require a transmission mechanism; the static iron core 32 includes a yoke, a magnet and a coil; the magnetron mechanism 3 is controlled by a controller. When working, a closing command is given to the controller through the controller, and the controller passes a certain current through the coil in the static iron core 32. After the coil is energized, a magnetic field is generated, and the generated magnetic field is in the same direction as the magnet in the static iron core 32. The upper end of the moving iron core 33 generates an upward suction force and weakens the permanent magnet magnetic field under the moving iron core 33. When the upward force is greater than the downward force, the moving iron core 33 overcomes the elastic force of the opening spring 34 and the overtravel spring 35 under the action of the magnetic force and is attracted to the static iron core 32. The moving iron core 33 moves upward while driving the adjustment rod 26 to move, and the insulating pull rod 25 and the connecting rod 24 also move upward, thereby driving the moving end of the vacuum arc extinguishing chamber 22 to move upward, so that the vacuum arc is extinguished. The moving iron core 33 is in the state of being closed by the moving iron core 33. ...
参见图1-图6和图8-图10,所述安装架31包括安装板311、支撑杆312以及限位板313,所述安装板311设置在箱体1的顶部,所述支撑杆312连接在安装板311与限位板313之间,所述静铁芯32安装在安装板311上,所述动铁芯33通过导向销38与所述限位板313滑动连接。支撑杆312将安装板311与限位板313固定;通过设置导向销38,保证磁控机构3控制分合闸的过程中不会产生大位移,同时也起到导向作用,导向销38的一端与动铁芯33连接,另一端穿过所述限位板313。Referring to Fig. 1 to Fig. 6 and Fig. 8 to Fig. 10, the mounting frame 31 comprises a mounting plate 311, a support rod 312 and a limit plate 313. The mounting plate 311 is arranged at the top of the box body 1, the support rod 312 is connected between the mounting plate 311 and the limit plate 313, the static iron core 32 is mounted on the mounting plate 311, and the moving iron core 33 is slidably connected with the limit plate 313 through a guide pin 38. The support rod 312 fixes the mounting plate 311 and the limit plate 313; by setting the guide pin 38, it is ensured that the magnetic control mechanism 3 will not produce a large displacement during the process of controlling the opening and closing of the switch, and it also plays a guiding role. One end of the guide pin 38 is connected with the moving iron core 33, and the other end passes through the limit plate 313.
所述安装板311与箱体1通过螺栓和螺母固定。The mounting plate 311 is fixed to the box body 1 by bolts and nuts.
参见图1 -图10,所述调节杆26的上端与绝缘拉杆25的下端通过螺纹连接,所述动铁芯33的下端设有固定片36,所述调节杆26的下端穿过固定片36,所述调节杆26的下端设有法兰六角螺母37。上述结构在安装时,将磁控机构3与箱体1用螺栓和螺母固定,由于调节杆26的上端与绝缘拉杆25的下端通过螺纹连接,因此可以改变调节杆26上端面与箱体1顶部之间的距离,调节该距离主要是为了保证磁控机构3在合闸状态下,磁控机构3内部的超程弹簧35压缩提供的弹力与真空灭弧室22的触头压力匹配;安装法兰六角螺母37时,保证法兰六角螺母37上端面与固定片36下端面之间距离,因为超程弹簧35是放置于磁控机构3内部,改变此距离即可改变超行程,由于磁控机构3的运动总行程不变,那么在改变超行程的同时也就改变了真空灭弧室22的开距。1 to 10 , the upper end of the adjusting rod 26 is threadedly connected to the lower end of the insulating pull rod 25 , the lower end of the moving iron core 33 is provided with a fixing plate 36 , the lower end of the adjusting rod 26 passes through the fixing plate 36 , and the lower end of the adjusting rod 26 is provided with a flange hexagonal nut 37 . When installing the above structure, the magnetron mechanism 3 and the housing 1 are fixed with bolts and nuts. Since the upper end of the adjusting rod 26 is connected to the lower end of the insulating pull rod 25 by threads, the distance between the upper end face of the adjusting rod 26 and the top of the housing 1 can be changed. The purpose of adjusting the distance is mainly to ensure that when the magnetron mechanism 3 is in the closed state, the elastic force provided by the compression of the overtravel spring 35 inside the magnetron mechanism 3 matches the contact pressure of the vacuum arc chamber 22; when installing the flange hexagonal nut 37, the distance between the upper end face of the flange hexagonal nut 37 and the lower end face of the fixing plate 36 is ensured, because the overtravel spring 35 is placed inside the magnetron mechanism 3, changing this distance can change the overtravel. Since the total movement stroke of the magnetron mechanism 3 remains unchanged, the opening distance of the vacuum arc chamber 22 is changed while changing the overtravel.
参见图1-图10,所述箱体1上转动设有断路器同步轴7,所述断路器同步轴7与所述固定片36之间设有传动组件,所述传动组件包括设置在所述固定片36上的连接片8以及设置在所述断路器同步轴7上的同步轴连杆9,所述同步轴连杆9与所述连接片8通过销轴铰接。本实施例中的内置隔离刀闸户外高压交流磁控真空断路器为三相断路器,所述固封极柱2设置有三个,对应的磁控机构3、隔离刀闸组件均有三个,通过设置断路器同步轴7,可以保证三个磁控机构3可以同步运动,这样可以减小三相断路器分合闸不同期时间。Referring to Fig. 1 to Fig. 10, a circuit breaker synchronization shaft 7 is rotatably provided on the housing 1, and a transmission assembly is provided between the circuit breaker synchronization shaft 7 and the fixed plate 36, and the transmission assembly includes a connecting plate 8 provided on the fixed plate 36 and a synchronization shaft connecting rod 9 provided on the circuit breaker synchronization shaft 7, and the synchronization shaft connecting rod 9 is hinged with the connecting plate 8 through a pin shaft. The outdoor high-voltage AC magnetically controlled vacuum circuit breaker with a built-in isolation knife switch in this embodiment is a three-phase circuit breaker, and three of the sealed poles 2 are provided, and three corresponding magnetic control mechanisms 3 and isolation knife switch assemblies are provided. By providing the circuit breaker synchronization shaft 7, it can be ensured that the three magnetic control mechanisms 3 can move synchronously, so that the time of opening and closing of the three-phase circuit breaker can be reduced.
参见图1-图8,所述断路器同步轴7两端安装有轴承,所述轴承通过安装套10与安装套固定板11连接在箱体1上。1 to 8 , bearings are installed at both ends of the circuit breaker synchronization shaft 7 , and the bearings are connected to the box body 1 through a mounting sleeve 10 and a mounting sleeve fixing plate 11 .
参见图1-图8,所述箱体1上设有第一微动开关12,所述断路器同步轴7上设有用于触发所述第一微动开关12的微动开关压块13,所述断路器同步轴7顺时针或逆时针转动,带动微动开关压块13顺时针或逆时针转动,使得微动开关压块13压住或不压住第一微动开关12,从而使得第一微动开关12输出干接点信号,为控制器提供分合闸位置信号。例如,当磁控机构3驱动真空灭弧室22合闸时,断路器同步轴7会旋转,带动微动开关压块13也旋转,微动开关压块13压住第一微动开关12,第一微动开关12触发,输出干接点信号,为控制器提供合闸位置信号;当磁控机构3驱动真空灭弧室22分闸时,断路器同步轴7会反向旋转,带动微动开关压块13也旋转,微动开关压块13与第一微动开关12分离,即微动开关压块13不压住第一微动开关12,第一微动开关12未触发,输出干接点信号,为控制器提供分闸位置信号。Referring to Figures 1 to 8, a first microswitch 12 is provided on the box body 1, and a microswitch pressing block 13 for triggering the first microswitch 12 is provided on the circuit breaker synchronization shaft 7. The circuit breaker synchronization shaft 7 rotates clockwise or counterclockwise, driving the microswitch pressing block 13 to rotate clockwise or counterclockwise, so that the microswitch pressing block 13 presses or does not press the first microswitch 12, so that the first microswitch 12 outputs a dry contact signal to provide the controller with an opening and closing position signal. For example, when the magnetic control mechanism 3 drives the vacuum interrupter 22 to close, the circuit breaker synchronous shaft 7 will rotate, driving the microswitch pressure block 13 to rotate as well. The microswitch pressure block 13 presses the first microswitch 12, and the first microswitch 12 is triggered, outputting a dry contact signal, and providing a closing position signal for the controller; when the magnetic control mechanism 3 drives the vacuum interrupter 22 to open, the circuit breaker synchronous shaft 7 will rotate in the opposite direction, driving the microswitch pressure block 13 to rotate as well. The microswitch pressure block 13 is separated from the first microswitch 12, that is, the microswitch pressure block 13 does not press the first microswitch 12, and the first microswitch 12 is not triggered, and outputs a dry contact signal, and provides an opening position signal for the controller.
参见图8,所述第一微动开关12设置在安装套固定板11上。Referring to FIG. 8 , the first micro switch 12 is disposed on the mounting sleeve fixing plate 11 .
参见图1-图2、图5-图8和图11,还包括分合指示装置5,所述分合指示装置5包括设置在所述箱体1外部的第一分合标识51、转动设置在所述箱体1上的转动轴52、设置在所述转动轴52外端用于指示所述第一分合标识51的第一指针53、设置在所述转动轴52内端的拨叉54、设置在所述断路器同步轴7上的长连杆55以及设置在所述拨叉54与长连杆55之间的传动杆56;所述拨叉54的端部设有开口槽;所述传动杆56的一端与所述长连杆55固定连接,所述传动杆56的另一端伸入所述开口槽中。上述结构中,通过设置分合指示装置5,方便操作人员的知道内置隔离刀闸户外高压交流磁控真空断路器的分合状态,第一指针53位于箱体1外侧,拨叉54位于箱体1内侧,磁控机构3驱动调节杆26进行上下运动,实现真空灭弧室22合分闸时,固定片36会随着动铁芯33进行上下运动,在传动组件的作用下,带动断路器同步轴7正向旋转或者反向旋转,从而带动长连杆55转动,进而带动传动杆56绕着断路器同步轴7转动,传动杆56会向上或者向下拨动拨叉54,带动转动轴52旋转,使得第一指针53指示在第一分合标识51中的合闸位置或者分闸位置。Referring to Figures 1-2, 5-8 and 11, it also includes an opening and closing indication device 5, which includes a first opening and closing mark 51 arranged on the outside of the box body 1, a rotating shaft 52 rotatably arranged on the box body 1, a first pointer 53 arranged at the outer end of the rotating shaft 52 for indicating the first opening and closing mark 51, a fork 54 arranged at the inner end of the rotating shaft 52, a long connecting rod 55 arranged on the circuit breaker synchronization shaft 7, and a transmission rod 56 arranged between the fork 54 and the long connecting rod 55; the end of the fork 54 is provided with an open groove; one end of the transmission rod 56 is fixedly connected to the long connecting rod 55, and the other end of the transmission rod 56 extends into the open groove. In the above structure, by setting the opening and closing indicating device 5, it is convenient for the operator to know the opening and closing status of the outdoor high-voltage AC magnetically controlled vacuum circuit breaker with a built-in isolating knife switch. The first pointer 53 is located on the outside of the box body 1, and the fork 54 is located on the inside of the box body 1. The magnetic control mechanism 3 drives the adjusting rod 26 to move up and down. When the vacuum arc chamber 22 is closed or opened, the fixed plate 36 will move up and down with the moving iron core 33. Under the action of the transmission component, the circuit breaker synchronization shaft 7 is driven to rotate forward or reverse, thereby driving the long connecting rod 55 to rotate, and then driving the transmission rod 56 to rotate around the circuit breaker synchronization shaft 7. The transmission rod 56 will push the fork 54 upward or downward, driving the rotating shaft 52 to rotate, so that the first pointer 53 indicates the closing position or the opening position in the first opening and closing mark 51.
参见图1-图6和图12-图13,还包括设置在所述箱体1上用于控制磁控机构3执行分合闸的分合闸装置6,所述分合闸装置6包括分合闸操作手柄61、安装轴62、分合闸轴板63、复位弹簧64以及第二微动开关65;所述安装轴62转动设置在箱体1上,所述分合闸操作手柄61固定在安装轴62的外端,所述分合闸轴板63固定在所述安装轴62的内端,所述分合闸轴板63上设有多个用于触发第二微动开关65的圆销66,所述第二微动开关65设置有两个,两个第二微动开关65对称分布,并安装在箱体1上,所述第二微动开关65与所述控制器连接;所述复位弹簧64的一端作用于所述箱体1,复位弹簧64的另一端作用于所述分合闸轴板63。上述结构的工作原理为:工作人员向下拉动分合闸操作手柄61的左侧,并克服复位弹簧64的弹力,带动安装轴62以及分合闸轴板63一同逆时针转动,同时圆销66也跟着一起转动,其中一个圆销66会压住左侧的第二微动开关65,左侧的第二微动开关65由常开点变为常闭点,为控制器提供分闸控制信号,控制器控制磁控机构3工作,使得真空灭弧室22分闸,从而完成分闸动作;松开分合闸操作手柄61,复位弹簧64复位,会带动分合闸轴板63与分合闸操作手柄61复位;同理,工作人员向下拉动分合闸操作手柄61的右侧,并克服复位弹簧64的弹力,带动安装轴62以及分合闸轴板63一同顺时针转动,同时圆销66也跟着一起转动,另一个圆销66会压住右侧的第二微动开关65,右侧的第二微动开关65由常开点变为常闭点,为控制器提供合闸控制信号,控制器控制磁控机构3工作,使得真空灭弧室22合闸,从而完成合闸动作;松开分合闸操作手柄61,复位弹簧64复位,会带动分合闸轴板63与分合闸操作手柄61复位。Referring to Figures 1-6 and Figures 12-13, it also includes a switch opening and closing device 6 arranged on the box body 1 for controlling the magnetic control mechanism 3 to perform opening and closing, and the switch opening and closing device 6 includes a switch opening and closing operating handle 61, a mounting shaft 62, a switch opening and closing shaft plate 63, a reset spring 64 and a second micro switch 65; the mounting shaft 62 is rotatably arranged on the box body 1, the switch opening and closing operating handle 61 is fixed to the outer end of the mounting shaft 62, the switch opening and closing shaft plate 63 is fixed to the inner end of the mounting shaft 62, and the switch opening and closing shaft plate 63 is provided with a plurality of round pins 66 for triggering the second micro switch 65, and two second micro switches 65 are provided, and the two second micro switches 65 are symmetrically distributed and installed on the box body 1, and the second micro switch 65 is connected to the controller; one end of the reset spring 64 acts on the box body 1, and the other end of the reset spring 64 acts on the switch opening and closing shaft plate 63. The working principle of the above structure is as follows: the staff pulls down the left side of the opening and closing operating handle 61, and overcomes the elastic force of the reset spring 64, driving the installation shaft 62 and the opening and closing shaft plate 63 to rotate counterclockwise, and the round pin 66 also rotates together, and one of the round pins 66 will press the second microswitch 65 on the left, and the second microswitch 65 on the left will change from a normally open point to a normally closed point, providing an opening control signal for the controller, and the controller controls the magnetic control mechanism 3 to work, so that the vacuum arc extinguishing chamber 22 is opened, thereby completing the opening action; release the opening and closing operating handle 61, the reset spring 64 is reset, and it will drive the opening and closing shaft plate 63 and the opening and closing operating handle to open. 61 is reset; similarly, the staff pulls down the right side of the opening and closing operating handle 61, and overcomes the elastic force of the reset spring 64, driving the installation shaft 62 and the opening and closing shaft plate 63 to rotate clockwise together, and the round pin 66 also rotates together, and the other round pin 66 will press the second microswitch 65 on the right side, and the second microswitch 65 on the right side changes from a normally open point to a normally closed point, providing a closing control signal for the controller, and the controller controls the magnetic control mechanism 3 to work, so that the vacuum arc extinguishing chamber 22 is closed, thereby completing the closing action; release the opening and closing operating handle 61, the reset spring 64 is reset, and the opening and closing shaft plate 63 and the opening and closing operating handle 61 are reset.
参见图1-图7和图14,所述动刀组件44包括动刀441以及动刀导向件442,所述动刀441的上端穿过所述动刀基座43,所述动刀441的下端与所述动刀导向件442的上端通过螺栓连接;所述动刀导向件442竖向滑动设置在所述极柱本体21内部;所述操动机构41包括隔离刀闸同步轴411、隔离刀闸连杆412、长拐臂413以及隔离操动手柄414;所述隔离刀闸同步轴411转动设置在所述箱体1上,所述隔离操动手柄414设置在箱体1外部并与隔离刀闸同步轴411连接;所述隔离刀闸连杆412的一端与所述动刀导向件442的下端通过尼龙销铰接,所述隔离刀闸连杆412的另一端与所述长拐臂413的一端通过尼龙销铰接,所述长拐臂413的另一端与所述隔离刀闸同步轴411固定连接。上述结构中,隔离刀闸机构4采用插拔式结构,工作人员向下拉动隔离操动手柄414的左侧,带动隔离刀闸同步轴411旋转,带动长拐臂413旋转,进而带动隔离刀闸连杆412运动,从而带动动刀导向件442向下运动,使得动刀441向下运动,动刀441的上端与隔离静触头42分离,实现隔离刀闸机构4的分闸;同理,工作人员向下拉动隔离操动手柄414的右侧,带动隔离刀闸同步轴411反向旋转,带动长拐臂413反向旋转,进而带动隔离刀闸连杆412运动,从而带动动刀导向件442向上运动,使得动刀441向上运动,动刀441的上端与隔离静触头42接触,实现隔离刀闸机构4的合闸;对应地,隔离刀闸连杆412以及长拐臂413设置有三个,隔离刀闸同步轴411可以实现三个动刀组件44的同步运动,实现同步合闸与分闸。Referring to FIGS. 1 to 7 and 14, the movable knife assembly 44 includes a movable knife 441 and a movable knife guide 442. The upper end of the movable knife 441 passes through the movable knife base 43, and the lower end of the movable knife 441 is connected to the upper end of the movable knife guide 442 by bolts; the movable knife guide 442 is vertically slidably arranged inside the pole body 21; the operating mechanism 41 includes an isolation knife switch synchronization shaft 411, an isolation knife switch connecting rod 412, a long crank arm 413 and an isolation operating handle 414; the isolation knife gate synchronization shaft 411 is rotatably set on the box body 1, and the isolation operating handle 414 is set outside the box body 1 and connected to the isolation knife gate synchronization shaft 411; one end of the isolation knife gate connecting rod 412 is hinged to the lower end of the movable knife guide 442 through a nylon pin, and the other end of the isolation knife gate connecting rod 412 is hinged to one end of the long crank arm 413 through a nylon pin, and the other end of the long crank arm 413 is fixedly connected to the isolation knife gate synchronization shaft 411. In the above structure, the isolation knife switch mechanism 4 adopts a plug-in structure. The staff pulls down the left side of the isolation operating handle 414 to drive the isolation knife switch synchronization shaft 411 to rotate, drive the long crank arm 413 to rotate, and then drive the isolation knife switch connecting rod 412 to move, thereby driving the movable knife guide 442 to move downward, so that the movable knife 441 moves downward, and the upper end of the movable knife 441 is separated from the isolation static contact 42, so as to realize the opening of the isolation knife switch mechanism 4; similarly, the staff pulls down the right side of the isolation operating handle 414, with The moving isolation knife switch synchronization shaft 411 rotates in the opposite direction, driving the long crank arm 413 to rotate in the opposite direction, and then driving the isolation knife switch connecting rod 412 to move, thereby driving the moving knife guide 442 to move upward, so that the moving knife 441 moves upward, and the upper end of the moving knife 441 contacts the isolation static contact 42, realizing the closing of the isolation knife switch mechanism 4; correspondingly, there are three isolation knife switch connecting rods 412 and long crank arms 413, and the isolation knife switch synchronization shaft 411 can realize the synchronous movement of the three moving knife assemblies 44, realizing synchronous closing and opening.
参见图1-图7和图14,所述极柱本体21内设有竖直延伸的导向槽,所述动刀导向件442设有导向块,所述导向块与所述导向槽滑动配合,通过设置导向槽,保证动刀导向件442在竖直方向运动的稳定。1 to 7 and 14, a vertically extending guide groove is provided in the pole body 21, and the movable knife guide 442 is provided with a guide block, and the guide block is slidably matched with the guide groove. By providing the guide groove, the stability of the movable knife guide 442 in the vertical direction is ensured.
参见图1-图7和图14,所述箱体1上设有第二分合标识45,所述隔离刀闸同步轴411上设有用于指示第二分合标识45的第二指针46,当拉动隔离操动手柄414,实现隔离刀闸机构4的分闸时,第二指针46随隔离刀闸同步轴411运动,第二指针46指向第二分合标识45的分闸位置;当拉动隔离操动手柄414,实现隔离刀闸机构4的合闸时,第二指针46随隔离刀闸同步轴411运动,第二指针46指向第二分合标识45的合闸位置。通过设置上述结构,便于识别合闸与分闸。Referring to Fig. 1 to Fig. 7 and Fig. 14, the housing 1 is provided with a second opening and closing mark 45, and the isolating knife switch synchronization shaft 411 is provided with a second pointer 46 for indicating the second opening and closing mark 45. When the isolating operating handle 414 is pulled to realize the opening of the isolating knife switch mechanism 4, the second pointer 46 moves with the isolating knife switch synchronization shaft 411, and the second pointer 46 points to the opening position of the second opening and closing mark 45; when the isolating operating handle 414 is pulled to realize the closing of the isolating knife switch mechanism 4, the second pointer 46 moves with the isolating knife switch synchronization shaft 411, and the second pointer 46 points to the closing position of the second opening and closing mark 45. By setting the above structure, it is convenient to identify the closing and opening.
参见图1-图7和图14,所述隔离静触头42与动刀基座43在极柱本体21进行环氧浇筑过程中已固封在固定位置,所述隔离静触头42与动刀基座43的内部安装有弹簧触指48,弹簧触指48是为了增加隔离静触头42、动刀基座43和动刀441之间的接触压力,保证隔离静触头42、动刀基座43和动刀441之间良好接触。Referring to Figures 1 to 7 and 14, the isolating static contact 42 and the moving knife base 43 have been sealed in a fixed position during the epoxy pouring process of the pole body 21, and spring contact fingers 48 are installed inside the isolating static contact 42 and the moving knife base 43. The spring contact fingers 48 are used to increase the contact pressure between the isolating static contact 42, the moving knife base 43 and the moving knife 441, thereby ensuring good contact between the isolating static contact 42, the moving knife base 43 and the moving knife 441.
参见图1-图7和图14,所述隔离刀闸同步轴411上设有限位块47,所述箱体1上设有用于对限位块47进行限位的合闸限位销以及分闸限位销,合闸限位销以及分闸限位销与隔离刀闸同步轴411平行设置,当拉动隔离操动手柄414对隔离刀闸机构4进行合闸时, 限位块47会随隔离刀闸同步轴411转动,当限位块47被合闸限位销阻挡时,在合闸限位销的限位下, 限位块47无法继续运动,使得隔离操动手柄414也无法拉动,保证了合闸位置的准确性;当拉动隔离操动手柄414对隔离刀闸机构4进行分闸时, 限位块47会随隔离刀闸同步轴411转动,当限位块47被分闸限位销阻挡时,在分闸限位销的限位下, 限位块47无法继续运动,使得隔离操动手柄414也无法拉动,保证了分闸位置的准确性。Referring to FIGS. 1 to 7 and 14 , a limit block 47 is provided on the isolation knife gate synchronous shaft 411, and a closing limit pin and an opening limit pin for limiting the limit block 47 are provided on the box body 1. The closing limit pin and the opening limit pin are arranged in parallel with the isolation knife gate synchronous shaft 411. When the isolation operating handle 414 is pulled to close the isolation knife gate mechanism 4, the limit block 47 will rotate with the isolation knife gate synchronous shaft 411. When the limit block 47 is blocked by the closing limit pin, under the limit of the closing limit pin, the limit block 47 cannot continue to move, so that the isolation operating handle 414 cannot be pulled, thereby ensuring the accuracy of the closing position; when the isolation operating handle 414 is pulled to open the isolation knife gate mechanism 4, the limit block 47 will rotate with the isolation knife gate synchronous shaft 411. When the limit block 47 is blocked by the opening limit pin, under the limit of the opening limit pin, The limit block 47 cannot continue to move, so that the isolation operating handle 414 cannot be pulled, thereby ensuring the accuracy of the opening position.
参见图1-图7和图14,所述操动机构41还包括设置在所述隔离刀闸同步轴411与箱体1之间的同步机构415,所述同步机构415包括短拐臂4151、同步弹簧4152、长销4153以及同步基座4154;所述同步基座4154安装在所述箱体1上,所述短拐臂4151的一端与所述隔离刀闸同步轴411固定连接,所述短拐臂4151的另一端与所述长销4153的一端铰接;所述长销4153的另一端与所述同步基座4154滑动连接;所述同步弹簧4152套设在所述长销4153上,所述同步弹簧4152的一端作用于所述长销4153,同步弹簧4152的另一端作用于所述同步基座4154。由于三个固封极柱2是单独的,并且隔离刀闸机构4的隔离操动方式为机械传动,考虑每个人操作方式,确保每个人操作都能够完全合分闸也保证隔离刀闸三相分合闸同步,因此在隔离同步轴上还设置有同步机构415;隔离刀闸机构4在合闸位置时,同步弹簧4152处于压缩状态(压缩量少),压缩状态的同步弹簧4152的弹力可以保证合闸的稳定性,配合限位块47,保证动刀441可靠的在合闸位置;隔离刀闸机构4在分闸位置时,同步弹簧4152处于压缩状态(压缩量大),大压缩量可以方便隔离刀闸机构4合闸,减小合闸操作力矩,配合限位块47,保证动刀441可靠的在分闸位置。另外,该隔离刀闸机构4的另一种实施方式,隔离刀闸机构4在合闸位置时,同步弹簧4152处于压缩状态(压缩量多),方便隔离刀闸机构4分闸,减小分闸操作力矩;由于限位块47,保证动刀441可靠的在合闸位置;隔离刀闸机构4在分闸位置时,同步弹簧4152处于压缩状态(压缩量少),压缩状态的同步弹簧4152的弹力可以保证分闸的稳定性,配合限位块47,保证动刀441可靠的在分闸位置。Referring to Figures 1 to 7 and 14, the operating mechanism 41 also includes a synchronization mechanism 415 arranged between the isolation knife switch synchronization shaft 411 and the housing 1, and the synchronization mechanism 415 includes a short crank arm 4151, a synchronization spring 4152, a long pin 4153 and a synchronization base 4154; the synchronization base 4154 is installed on the housing 1, one end of the short crank arm 4151 is fixedly connected to the isolation knife switch synchronization shaft 411, and the other end of the short crank arm 4151 is hinged to one end of the long pin 4153; the other end of the long pin 4153 is slidably connected to the synchronization base 4154; the synchronization spring 4152 is sleeved on the long pin 4153, one end of the synchronization spring 4152 acts on the long pin 4153, and the other end of the synchronization spring 4152 acts on the synchronization base 4154. Since the three sealed poles 2 are independent and the isolation operation mode of the isolation knife switch mechanism 4 is mechanical transmission, considering each person's operation mode, ensuring that each person can completely close and open the switch and also ensuring the synchronization of the three-phase closing and opening of the isolation knife switch, a synchronization mechanism 415 is also provided on the isolation synchronization shaft; when the isolation knife switch mechanism 4 is in the closing position, the synchronization spring 4152 is in a compressed state (small compression amount), and the elastic force of the synchronization spring 4152 in the compressed state can ensure the stability of the closing, and cooperate with the limit block 47 to ensure that the moving knife 441 is reliably in the closing position; when the isolation knife switch mechanism 4 is in the opening position, the synchronization spring 4152 is in a compressed state (large compression amount), and the large compression amount can facilitate the closing of the isolation knife switch mechanism 4 and reduce the closing operation torque, and cooperate with the limit block 47 to ensure that the moving knife 441 is reliably in the opening position. In addition, in another implementation manner of the isolation knife gate mechanism 4, when the isolation knife gate mechanism 4 is in the closing position, the synchronization spring 4152 is in a compressed state (with a large amount of compression), which facilitates the opening of the isolation knife gate mechanism 4 and reduces the opening operation torque; due to the limit block 47, the movable knife 441 is ensured to be reliably in the closing position; when the isolation knife gate mechanism 4 is in the opening position, the synchronization spring 4152 is in a compressed state (with a small amount of compression), and the elastic force of the synchronization spring 4152 in the compressed state can ensure the stability of the opening, and cooperate with the limit block 47 to ensure that the movable knife 441 is reliably in the opening position.
参见图1-图7和图15,配网产品在使用过程中,必须要有五防措施。所述隔离刀闸同步轴411与断路器同步轴7之间设有硬联锁装置14,所述硬联锁装置14包括设置在所述隔离刀闸同步轴411上的传动齿轮141、设置在所述箱体1上的棘齿轮142、铰接在所述箱体1上的两个棘爪143、设置在每个棘爪143与箱体1之间的拉伸弹簧144、活动设置在所述箱体1上的滑杆145、设置在所述断路器同步轴7上用于驱动滑杆145运动的凸轮146以及设置在所述滑杆145与每个所述棘爪143之间的活动拉杆147;两个棘爪143呈上下对称分布,所述传动齿轮141与所述棘齿轮142相互啮合,所述活动拉杆147的一端与所述棘爪143铰接,所述活动拉杆147的另一端与所述滑杆145的一端滑动且转动连接;所述拉伸弹簧144的弹力促使棘爪143啮合在所述棘齿轮142上。真空灭弧室22在合闸位置时,棘爪143受到拉伸弹簧144的弹簧力,使棘爪143啮合在棘齿轮142上,此时的棘齿轮142不能够转动,传动齿轮141也无法转动,导致了隔离操动手柄414不能转动,隔离刀闸机构4也不能分闸或者合闸;真空灭弧室22在在分闸位置时,断路器同步轴7上的凸轮146压在滑杆145上,推动滑杆145运动,带动活动拉杆147运动,从而带动棘爪143克服拉伸弹簧144的弹力脱离棘齿轮142,此时的棘齿轮142能够转动,隔离操动手柄414即可操作,实现隔离刀闸机构4的分闸或者合闸。Referring to Figures 1 to 7 and 15, the distribution network products must have five preventive measures during use. A hard interlocking device 14 is provided between the isolating knife switch synchronization shaft 411 and the circuit breaker synchronization shaft 7. The hard interlocking device 14 includes a transmission gear 141 provided on the isolating knife switch synchronization shaft 411, a ratchet gear 142 provided on the housing 1, two ratchets 143 hinged on the housing 1, a tension spring 144 provided between each ratchet 143 and the housing 1, a slide bar 145 movably provided on the housing 1, and a drive rod 146 provided on the circuit breaker synchronization shaft 7 for driving the slide bar 147. The movable cam 146 is provided with a movable pull rod 147 between the slide bar 145 and each of the ratchet pawls 143; the two ratchet pawls 143 are symmetrically distributed in the upper and lower parts; the transmission gear 141 and the ratchet gear 142 are meshed with each other; one end of the movable pull rod 147 is hinged with the ratchet pawl 143, and the other end of the movable pull rod 147 is slidably and rotatably connected with one end of the slide bar 145; the elastic force of the tension spring 144 causes the ratchet pawl 143 to mesh with the ratchet gear 142. When the vacuum interrupter 22 is in the closed position, the pawl 143 is subjected to the spring force of the tension spring 144, so that the pawl 143 engages with the ratchet gear 142. At this time, the ratchet gear 142 cannot rotate, and the transmission gear 141 cannot rotate either, resulting in the isolation operating handle 414 being unable to rotate, and the isolation knife switch mechanism 4 being unable to open or close the switch; when the vacuum interrupter 22 is in the open position, the cam 146 on the circuit breaker synchronization shaft 7 presses on the slide bar 145, pushing the slide bar 145 to move, driving the movable pull rod 147 to move, thereby driving the pawl 143 to overcome the elastic force of the tension spring 144 and disengage from the ratchet gear 142. At this time, the ratchet gear 142 can rotate, and the isolation operating handle 414 can be operated to achieve the opening or closing of the isolation knife switch mechanism 4.
参见图1-图7,上述内置隔离刀闸户外高压交流磁控真空断路器的工作原理是:Referring to Figures 1 to 7, the working principle of the above-mentioned outdoor high-voltage AC magnetically controlled vacuum circuit breaker with built-in isolation switch is:
磁控机构3通过上下运动带动真空灭弧室22的动端进行上下运动,实现真空灭弧室22的合分闸,避免了现有技术中采用弹簧机构多级传动导致合分闸的过程出现卡滞等异常问题;通过操作操动机构41,操动机构41会驱动动刀组件44做上下运动,完成动刀组件44与隔离静触头42接触与分离,从而实现合闸导通与分闸断开的动作。隔离刀闸机构4的隔离静触头42、动刀基座43以及动刀组件44设置在极柱本体21内部,与外界起到隔绝作用,避免隔离静触头42、动刀基座43以及动刀组件44因污秽影响而产生氧化、锈蚀、粘连,保证隔离刀闸机构4分合闸动作顺畅。The magnetic control mechanism 3 drives the moving end of the vacuum interrupter 22 to move up and down by moving up and down, so as to realize the closing and opening of the vacuum interrupter 22, thereby avoiding the abnormal problems such as jamming in the closing and opening process caused by the multi-stage transmission of the spring mechanism in the prior art; by operating the operating mechanism 41, the operating mechanism 41 will drive the moving knife assembly 44 to move up and down, so as to complete the contact and separation between the moving knife assembly 44 and the isolating static contact 42, thereby realizing the action of closing and disconnecting. The isolating static contact 42, the moving knife base 43 and the moving knife assembly 44 of the isolating knife switch mechanism 4 are arranged inside the pole body 21, and play an isolating role from the outside world, so as to avoid oxidation, rust and adhesion of the isolating static contact 42, the moving knife base 43 and the moving knife assembly 44 due to the influence of dirt, and ensure the smooth closing and opening action of the isolating knife switch mechanism 4.
上述为本发明较佳的实施方式,但本发明的实施方式并不受上述内容的限制,其他的任何未背离本发明的精神实质与原理下所做的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited to the above content. Any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principles of the present invention should be equivalent replacement methods and are included in the protection scope of the present invention.
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