CN118583643A - A release film production detection system - Google Patents

A release film production detection system Download PDF

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CN118583643A
CN118583643A CN202411074348.5A CN202411074348A CN118583643A CN 118583643 A CN118583643 A CN 118583643A CN 202411074348 A CN202411074348 A CN 202411074348A CN 118583643 A CN118583643 A CN 118583643A
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frame
release film
clamping
lifting
seat
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CN118583643B (en
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胡新明
张冲
孙中江
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Linqu Jiaxing Plastic Co ltd
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Linqu Jiaxing Plastic Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00Severing by means other than cutting; Apparatus therefor
    • B26F3/06Severing by using heat
    • B26F3/08Severing by using heat with heated members
    • B26F3/12Severing by using heat with heated members with heated wires
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • B26D7/32Means for performing other operations combined with cutting for conveying or stacking cut product
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N19/00Investigating materials by mechanical methods
    • G01N19/04Measuring adhesive force between materials, e.g. of sealing tape, of coating
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/04Chucks
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/06Indicating or recording means; Sensing means
    • G01N2203/067Parameter measured for estimating the property
    • G01N2203/0676Force, weight, load, energy, speed or acceleration

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  • Life Sciences & Earth Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
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  • General Physics & Mathematics (AREA)
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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

本发明涉及离型膜检测的技术领域,特别是涉及一种离型膜生产检测系统;其在离型膜收卷过程中对离型膜进行取样,无需停机操作,减少离型膜浪费;单次即可完成对离型膜的抗拉强度以及粘黏度检测,提高离型膜检测效率;包括拉伸导向机构、收卷取样机构、粘黏性检测机构和拉力检测机构;拉伸导向机构包括机架和转动安装于机架上的多个导向辊;收卷取样机构包括座架、转动安装于座架上的旋转架、转动安装于旋转架上的两相互平行布置的收卷辊、安装于旋转架上并为对应收卷辊提供动力的第一旋转驱动器、为旋转架转动提供动力的第二旋转驱动器、安装于旋转架上的两并排平行布置的第一电热丝、升降驱动器、安装于升降驱动器上的升降座。

The invention relates to the technical field of release film detection, and in particular to a release film production detection system; the release film is sampled during the release film winding process without stopping the machine for operation, thereby reducing the waste of the release film; the tensile strength and viscosity detection of the release film can be completed in a single time, thereby improving the release film detection efficiency; the system comprises a stretching guide mechanism, a winding sampling mechanism, a viscosity detection mechanism and a tension detection mechanism; the stretching guide mechanism comprises a frame and a plurality of guide rollers rotatably mounted on the frame; the winding sampling mechanism comprises a seat frame, a rotating frame rotatably mounted on the seat frame, two winding rollers rotatably mounted on the rotating frame and arranged in parallel with each other, a first rotating driver mounted on the rotating frame and providing power to the corresponding winding rollers, a second rotating driver providing power for the rotation of the rotating frame, two first heating wires arranged side by side in parallel mounted on the rotating frame, a lifting driver, and a lifting seat mounted on the lifting driver.

Description

一种离型膜生产检测系统A release film production detection system

技术领域Technical Field

本发明涉及离型膜检测的技术领域,特别是涉及一种离型膜生产检测系统。The invention relates to the technical field of release film detection, and in particular to a release film production detection system.

背景技术Background Art

众所周知,离型膜是将silicone(硅凝胶)离型剂涂布于环保材质PET、PE、OPP薄膜的表层上,让它对于各种不同的有机压感胶可以表现出极轻且稳定的离型力;离型膜生产过程中的质量控制指标主要为抗拉强度以及离型面的粘黏度。As we all know, release film is made by coating silicone release agent on the surface of environmentally friendly PET, PE, and OPP films, allowing it to exhibit extremely light and stable release force against various organic pressure-sensitive adhesives; the quality control indicators in the release film production process are mainly tensile strength and viscosity of the release surface.

如中国发明专利公开了一种离型膜拉力检测装置及其检测方法(公开号CN116067776A),包括双向丝杆,其设置在主体支架内部的前后两端,所述主体支架与双向丝杆通过轴承旋转连接,所述双向丝杆的外部安装有移动安装块,该装置通过安装压力检测块可以挤压压力传感器,便于检测离型膜承受的拉力,保证装置功能性的完整,安装卷收夹持辊不仅可以调节离型膜的长度,离型膜卷收在卷收夹持辊外部,使离型膜在拉力检测时,离型膜与卷收夹持辊接触部位受力更加均匀,防止离型膜边缘部位破损,避免影响检测精度,安装夹持板可以夹持住离型膜两端,保证卷收夹持辊能卷收离型膜,对离型膜两端进行临时限位,起到临时夹持的作用,增强装置的使用效果。For example, a Chinese invention patent discloses a release film tension detection device and a detection method thereof (publication number CN116067776A), including a bidirectional screw rod, which is arranged at the front and rear ends inside the main bracket, and the main bracket is rotatably connected to the bidirectional screw rod through a bearing, and a movable mounting block is installed on the outside of the bidirectional screw rod. The device can squeeze the pressure sensor by installing a pressure detection block, which is convenient for detecting the tension borne by the release film and ensuring the functional integrity of the device. The installation of a winding and clamping roller can not only adjust the length of the release film, but also the release film is wound on the outside of the winding and clamping roller, so that when the release film is tested for tension, the contact part between the release film and the winding and clamping roller is subjected to more uniform force, thereby preventing the edge of the release film from being damaged and affecting the detection accuracy. The installation of a clamping plate can clamp the two ends of the release film, ensuring that the winding and clamping roller can wind up the release film, temporarily limit the two ends of the release film, play a temporary clamping role, and enhance the use effect of the device.

然而,本发明人具体实施此装置时,发现存在以下缺陷:其仅能实现对离型膜的抗拉强度检测,检测功能单一;且检测用离型膜材料用量大,造成了离型膜的浪费;检测用离型膜材料往往取自成卷状态离型膜卷辊的起始头和末尾处,离型膜取样时需停机操作,检测用离型膜材料的取样便捷性欠佳,影响离型膜在生产过程中的质检效率。However, when the inventors implemented this device, they found the following defects: it can only detect the tensile strength of the release film, and the detection function is single; and the amount of release film material used for detection is large, resulting in waste of release film; the release film material used for detection is often taken from the starting head and the end of the release film roll in a rolled state, and the machine needs to be stopped for sampling of the release film. The sampling convenience of the release film material for detection is poor, which affects the quality inspection efficiency of the release film during the production process.

发明内容Summary of the invention

(一)解决的技术问题1. Technical issues to be solved

针对现有技术的不足,本发明提供一种在离型膜收卷过程中对离型膜进行取样,无需停机操作,减少离型膜浪费;单次即可完成对离型膜的抗拉强度以及粘黏度检测,提高离型膜检测效率的离型膜生产检测系统。In view of the deficiencies in the prior art, the present invention provides a release film production inspection system which can sample the release film during the release film winding process without stopping the machine, thereby reducing the waste of the release film; and can complete the tensile strength and viscosity test of the release film in a single time, thereby improving the release film detection efficiency.

(二)技术方案(II) Technical solution

为实现上述目的,本发明提供如下技术方案:一种离型膜生产检测系统,包括拉伸导向机构、收卷取样机构、粘黏性检测机构和拉力检测机构;所述拉伸导向机构包括机架和转动安装于机架上的多个导向辊;所述收卷取样机构包括座架、转动安装于座架上的旋转架、转动安装于旋转架上的两相互平行布置的收卷辊、安装于旋转架上并为对应收卷辊提供动力的第一旋转驱动器、为旋转架转动提供动力的第二旋转驱动器、安装于旋转架上的两并排平行布置的第一电热丝、升降驱动器、安装于升降驱动器上的升降座、安装于升降座上的模框和夹持限位机构;所述粘黏性检测机构用于离型膜表面;所述拉力检测机构用于模框上取样离型膜的抗拉强度检测。To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a release film production detection system, comprising a stretching guide mechanism, a winding sampling mechanism, a viscosity detection mechanism and a tension detection mechanism; the stretching guide mechanism comprises a frame and a plurality of guide rollers rotatably mounted on the frame; the winding sampling mechanism comprises a seat frame, a rotating frame rotatably mounted on the seat frame, two mutually parallel winding rollers rotatably mounted on the rotating frame, a first rotating driver mounted on the rotating frame and providing power for the corresponding winding rollers, a second rotating driver providing power for the rotation of the rotating frame, two first heating wires arranged side by side and in parallel mounted on the rotating frame, a lifting driver, a lifting seat mounted on the lifting driver, a mold frame mounted on the lifting seat and a clamping limit mechanism; the viscosity detection mechanism is used for the surface of the release film; the tension detection mechanism is used for tensile strength detection of the release film sampled on the mold frame.

优选的,所述粘黏性检测机构包括固定安装于座架上的安装座、安装于安装座顶部的第一拉力传感器、安装于第一拉力传感器上的架体、转动安装于架体上的放卷辊、铰接安装于架体上的导向进给架、转动安装于导向进给架上的导轮和为导向进给架转动提供动力的第三旋转驱动器。Preferably, the viscosity detection mechanism includes a mounting base fixedly mounted on the mount, a first tension sensor mounted on the top of the mounting base, a frame mounted on the first tension sensor, a reeling roller rotatably mounted on the frame, a guide feed frame hingedly mounted on the frame, a guide wheel rotatably mounted on the guide feed frame, and a third rotary drive that provides power for the rotation of the guide feed frame.

优选的,所述拉力检测机构包括两对称布置于升降座上的夹持拉力器,所述夹持拉力器包括安装于升降座上的机械滑台、安装于机械滑台上的第二拉力传感器和安装于第二拉力传感器上的第一拇指夹钳;所述第一拇指夹钳上设有两相互平行布置的第一夹持部,所述模框顶部两侧均设有容许第一夹持部通过的开口。Preferably, the tension detection mechanism includes two clamping tensioners symmetrically arranged on the lifting seat, and the clamping tensioner includes a mechanical slide installed on the lifting seat, a second tension sensor installed on the mechanical slide, and a first thumb clamp installed on the second tension sensor; the first thumb clamp is provided with two first clamping parts arranged parallel to each other, and openings are provided on both sides of the top of the mold frame to allow the first clamping parts to pass through.

优选的,所述夹持限位机构包括升降缸、安装于升降缸输出端的升降台、安装于升降台上的第二拇指夹钳和设置于第二拇指夹钳夹持端的夹持杆;进一步的,夹持杆外壁包覆有可塑橡胶层,所述夹持杆通过可塑橡胶层与离型膜柔性接触。Preferably, the clamping and limiting mechanism includes a lifting cylinder, a lifting platform installed on the output end of the lifting cylinder, a second thumb clamp installed on the lifting platform, and a clamping rod arranged at the clamping end of the second thumb clamp; further, the outer wall of the clamping rod is coated with a plastic rubber layer, and the clamping rod is flexibly in contact with the release film through the plastic rubber layer.

优选的,还包括压紧机构,所述压紧机构包括固定安装于架体上的第一进给缸和转动安装于第一进给缸上的压覆轮。Preferably, it further comprises a clamping mechanism, wherein the clamping mechanism comprises a first feeding cylinder fixedly mounted on the frame and a pressing wheel rotatably mounted on the first feeding cylinder.

优选的,所述架体上安装有夹持剪断机构,所述夹持剪断机构包括固定安装于架体上的第二进给缸、安装于第二进给缸输出端的安装板、安装于安装板上的剪刀以及为剪刀启闭提供动力的第三进给缸,所述剪刀上的其中一组刀刃处设有与另一刀刃契合的夹板,所述剪刀位于导轮和压覆轮之间。Preferably, a clamping and shearing mechanism is installed on the frame, and the clamping and shearing mechanism includes a second feed cylinder fixedly installed on the frame, a mounting plate installed on the output end of the second feed cylinder, scissors installed on the mounting plate, and a third feed cylinder providing power for opening and closing the scissors, one set of blades on the scissors is provided with a clamping plate that fits with another blade, and the scissors are located between the guide wheel and the pressure wheel.

优选的,所述机械滑台上转动安装有第一转轴,所述第二拉力传感器固定安装于第一转轴上,所述升降座处安装有用于驱动两夹持拉力器上第一转轴转动的同步驱动器,所述同步驱动器包括转动安装于升降座上的第二转轴、固定安装于机械滑台上的套筒、转动安装于套筒上的驱动轮和同步带,所述驱动轮滑动安装于第二转轴上,所述驱动轮通过同步带与第一转轴传动连接,所述升降座上安装有用于带动第二转轴转动的第四旋转驱动器;所述第一拇指夹钳的夹持端设有两相互平行布置的第二夹持部。Preferably, a first rotating shaft is rotatably mounted on the mechanical slide, the second tension sensor is fixedly mounted on the first rotating shaft, a synchronous driver for driving the first rotating shafts on the two clamping tensioners to rotate is installed on the lifting seat, the synchronous driver comprises a second rotating shaft rotatably mounted on the lifting seat, a sleeve fixedly mounted on the mechanical slide, a driving wheel and a synchronous belt rotatably mounted on the sleeve, the driving wheel is slidably mounted on the second rotating shaft, the driving wheel is transmission-connected to the first rotating shaft via a synchronous belt, and a fourth rotating driver for driving the second rotating shaft to rotate is installed on the lifting seat; the clamping end of the first thumb clamp is provided with two second clamping parts arranged parallel to each other.

优选的,所述粘黏性检测机构为多组,多组粘黏性检测机构等距均布于座架上。Preferably, the viscosity detection mechanisms are multiple groups, and the multiple groups of viscosity detection mechanisms are evenly distributed on the frame at equal distances.

优选的,所述模框的顶部设有两第二电热丝。Preferably, two second heating wires are provided on the top of the mold frame.

优选的,所述升降座上铰接安装有压覆架,所述压覆架上转动安装有压辊,所述压辊与临近机架的一组收卷辊对应设置,所述升降座上铰接安装有推进缸,所述推进缸的输出端与压覆架铰接。Preferably, a pressure covering frame is hingedly mounted on the lifting seat, a pressure roller is rotatably mounted on the pressure covering frame, the pressure roller is arranged corresponding to a group of winding rollers adjacent to the frame, a propulsion cylinder is hingedly mounted on the lifting seat, and the output end of the propulsion cylinder is hinged to the pressure covering frame.

(三)有益效果(III) Beneficial effects

与现有技术相比,本发明提供了一种离型膜生产检测系统,具备以下有益效果:该离型膜生产检测系统,离型膜绕过导向辊后缠绕于靠近机架的一组收卷辊上,第一旋转驱动器带动对应的收卷辊转动,对离型膜进行卷绕,当离型膜收卷成型后,该收卷辊停止动作,第二旋转驱动器带动旋转架转动180度后停止,两收卷辊的位置互换,升降驱动器带动升降座上移,模框与离型膜接触并持续上移,直至离型膜与旋转架上的两第一电热丝接触,在第一电热丝的加热作用下两第一电热丝之间的离型膜被截断,截断后的离型膜落至模框上,此时临近机架的一组收卷辊对机架一侧来料的离型膜继续收卷,对成型的离型膜卷进行下料,被截取的离型膜通过夹持限位机构紧密压覆于模框处,通过粘黏性检测机构和拉力检测机构对截取的离型膜的粘黏性和抗拉强度进行检测;Compared with the prior art, the present invention provides a release film production and detection system, which has the following beneficial effects: in the release film production and detection system, the release film is wound around a group of winding rollers close to the frame after passing the guide roller, and the first rotary driver drives the corresponding winding roller to rotate to wind the release film. When the release film is rolled and formed, the winding roller stops moving, and the second rotary driver drives the rotating frame to rotate 180 degrees and then stops. The positions of the two winding rollers are interchanged, and the lifting driver drives the lifting seat to move upward, and the mold frame contacts the release film. The release film is continuously moved upward until it contacts the two first heating wires on the rotating frame. Under the heating effect of the first heating wires, the release film between the two first heating wires is cut off. The cut release film falls onto the mold frame. At this time, a group of winding rollers adjacent to the frame continue to wind up the release film from one side of the frame, and unload the formed release film roll. The cut release film is tightly pressed against the mold frame by the clamping and limiting mechanism. The adhesion and tensile strength of the cut release film are tested by the adhesion testing mechanism and the tensile testing mechanism.

在离型膜收卷过程中对离型膜进行取样,无需停机操作;检测作业中离型膜的用量少,减少离型膜浪费;离型膜的取样样本为每组成卷辊的首尾处,提高了离型膜样本的取样便捷性;单次即可完成对离型膜的抗拉强度以及粘黏度检测,提高离型膜检测效率。The release film can be sampled during the winding process without stopping the machine. The amount of release film used in the inspection operation is small, reducing the waste of release film. The release film samples are taken from the head and tail of each set of winding rollers, which improves the convenience of sampling the release film samples. The tensile strength and viscosity test of the release film can be completed in a single time, improving the efficiency of release film inspection.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明的立体结构示意图;FIG1 is a schematic diagram of a three-dimensional structure of the present invention;

图2是本发明的前视平面结构示意图;FIG2 is a front plan view of the structure of the present invention;

图3是本发明的图2中A-A处剖面结构示意图;Fig. 3 is a schematic diagram of the cross-sectional structure at A-A in Fig. 2 of the present invention;

图4是本发明的无拉伸导向机构和收卷取样机构状态立体结构示意图;FIG4 is a schematic diagram of the three-dimensional structure of the non-stretching guide mechanism and the winding sampling mechanism of the present invention;

图5是本发明的粘黏性检测机构处立体结构示意图;FIG5 is a schematic diagram of the three-dimensional structure of the viscosity detection mechanism of the present invention;

图6是本发明的图3中A处局部放大结构示意图;FIG6 is a schematic diagram of a partial enlarged structure of point A in FIG3 of the present invention;

附图中标记:1、机架;2、导向辊;3、座架;4、旋转架;5、收卷辊;6、第一旋转驱动器;7、第二旋转驱动器;8、第一电热丝;9、升降驱动器;10、升降座;11、模框;12、安装座;13、第一拉力传感器;14、架体;15、放卷辊;16、导向进给架;17、导轮;18、第三旋转驱动器;19、机械滑台;20、第二拉力传感器;21、第一拇指夹钳;22、第一夹持部;23、开口;24、升降缸;25、升降台;26、第二拇指夹钳;27、夹持杆;28、第一进给缸;29、压覆轮;30、第二进给缸;31、安装板;32、剪刀;33、第三进给缸;34、夹板;35、第一转轴;36、第二转轴;37、套筒;38、驱动轮;39、同步带;40、第四旋转驱动器;41、第二夹持部;42、第二电热丝;43、粘黏性检测机构;44、拉力检测机构;45、压覆架;46、压辊;47、推进缸。Markings in the attached drawings: 1, frame; 2, guide roller; 3, seat frame; 4, rotating frame; 5, winding roller; 6, first rotating driver; 7, second rotating driver; 8, first electric heating wire; 9, lifting driver; 10, lifting seat; 11, mold frame; 12, mounting seat; 13, first tension sensor; 14, frame; 15, unwinding roller; 16, guide feed frame; 17, guide wheel; 18, third rotating driver; 19, mechanical slide; 20, second tension sensor; 21, first thumb clamp; 22, first clamping part; 23, opening; 24, Lifting cylinder; 25. Lifting platform; 26. Second thumb clamp; 27. Clamping rod; 28. First feed cylinder; 29. Pressure wheel; 30. Second feed cylinder; 31. Mounting plate; 32. Scissors; 33. Third feed cylinder; 34. Clamping plate; 35. First rotating shaft; 36. Second rotating shaft; 37. Sleeve; 38. Driving wheel; 39. Synchronous belt; 40. Fourth rotary driver; 41. Second clamping part; 42. Second heating wire; 43. Viscosity detection mechanism; 44. Tension detection mechanism; 45. Pressure frame; 46. Pressure roller; 47. Push cylinder.

具体实施方式DETAILED DESCRIPTION

为了使本技术领域的人员更好地理解发明方案,下面将结合发明实施例中的附图,对发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是发明一部分的实施例,而不是全部的实施例。基于发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于发明保护的范围。In order to enable those skilled in the art to better understand the invention, the technical solutions in the embodiments of the invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the invention. Obviously, the described embodiments are only embodiments of a part of the invention, not all of the embodiments. Based on the embodiments in the invention, all other embodiments obtained by ordinary technicians in the field without creative work should fall within the scope of protection of the invention.

为了使本技术领域的人员更好地理解发明方案,下面将结合附图,对发明实施例中的技术方案进行清楚、完整地描述。In order to enable those skilled in the art to better understand the invention, the technical solutions in the embodiments of the invention will be clearly and completely described below in conjunction with the accompanying drawings.

需要说明的是,在不冲突的情况下,发明中的实施例及实施例中的特征和技术方案可以相互组合。It should be noted that, in the absence of conflict, the embodiments of the invention and the features and technical solutions in the embodiments may be combined with each other.

应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not require further definition and explanation in the subsequent drawings.

实施例1Example 1

请参考图1-3,一种离型膜生产检测系统,其具体包括:拉伸导向机构、收卷取样机构、粘黏性检测机构43和拉力检测机构44;拉伸导向机构包括机架1和转动安装于机架1上的多个导向辊2;收卷取样机构包括座架3、转动安装于座架3上的旋转架4、转动安装于旋转架4上的两相互平行布置的收卷辊5、安装于旋转架4上并为对应收卷辊5提供动力的第一旋转驱动器6、为旋转架4转动提供动力的第二旋转驱动器7、安装于旋转架4上的两并排平行布置的第一电热丝8、升降驱动器9、安装于升降驱动器9上的升降座10、安装于升降座10上的模框11和夹持限位机构;粘黏性检测机构43用于离型膜表面;拉力检测机构44用于模框11上取样离型膜的抗拉强度检测;进一步的,第一旋转驱动器6优选制动伺服电机,也可采用其他具有旋转驱动效果的等同旋转驱动器,当收卷辊5对离型膜卷绕成型后,对应的制动伺服电机停止动作;第二旋转驱动器7包括转动安装于座架3上的驱动轴、固定安装于座架3上的电动机以及为驱动轴和电动机输出端传动的传动带;第二旋转驱动器7也可采用具有带动旋转架4转动效果的其他旋转驱动器;第一电热丝8与两收卷辊5平行布置,第一电热丝8与两收卷辊5的中心轴线位于同一水平面处;模框11采用长方体中空模框,模框11位于两第一电热丝8的中部下方;夹持限位机构用于落至模框11上离型膜的限位;旋转架4在转动过程中,离型膜始终位于收卷辊5的底部。Please refer to Figures 1-3, a release film production detection system, which specifically includes: a stretching guide mechanism, a winding sampling mechanism, a viscosity detection mechanism 43 and a tension detection mechanism 44; the stretching guide mechanism includes a frame 1 and a plurality of guide rollers 2 rotatably mounted on the frame 1; the winding sampling mechanism includes a seat frame 3, a rotating frame 4 rotatably mounted on the seat frame 3, two winding rollers 5 rotatably mounted on the rotating frame 4 and arranged parallel to each other, a first rotating driver 6 installed on the rotating frame 4 and providing power for the corresponding winding rollers 5, a second rotating driver 7 providing power for the rotation of the rotating frame 4, two first heating wires 8 installed on the rotating frame 4 and arranged side by side in parallel, a lifting driver 9, a lifting seat 10 installed on the lifting driver 9, a mold frame 11 installed on the lifting seat 10 and a clamping limit mechanism; the viscosity detection mechanism 43 is used for the surface of the release film; the tension detection mechanism 44 is used for sampling the release film on the mold frame 11 Tensile strength test of the film; further, the first rotary driver 6 is preferably a braking servo motor, and other equivalent rotary drivers with a rotary driving effect can also be used. When the winding roller 5 winds the release film into shape, the corresponding braking servo motor stops working; the second rotary driver 7 includes a driving shaft rotatably mounted on the seat frame 3, an electric motor fixedly mounted on the seat frame 3, and a transmission belt for driving the driving shaft and the output end of the motor; the second rotary driver 7 can also use other rotary drivers with the effect of driving the rotating frame 4 to rotate; the first heating wire 8 is arranged parallel to the two winding rollers 5, and the central axes of the first heating wire 8 and the two winding rollers 5 are located in the same horizontal plane; the mold frame 11 adopts a rectangular hollow mold frame, and the mold frame 11 is located below the middle of the two first heating wires 8; the clamping limit mechanism is used to limit the release film that falls on the mold frame 11; during the rotation of the rotating frame 4, the release film is always located at the bottom of the winding roller 5.

请参照图5,粘黏性检测机构43包括固定安装于座架3上的安装座12、安装于安装座12顶部的第一拉力传感器13、安装于第一拉力传感器13上的架体14、转动安装于架体14上的放卷辊15、铰接安装于架体14上的导向进给架16、转动安装于导向进给架16上的导轮17和为导向进给架16转动提供动力的第三旋转驱动器18;进一步的,第三旋转驱动器18优选伸缩缸,伸缩缸铰接安装于架体14上,伸缩缸的输出端与导向进给架16铰接;第三旋转驱动器18也可采用制动步进电机等具有带动导向进给架16旋转的其他旋转驱动器,此实施例中的放卷辊15与架体14通过螺栓锁合;放卷辊15上缠绕有标准胶带,标准胶带穿过导向进给架16并绕过导轮17。Please refer to Figure 5, the viscosity detection mechanism 43 includes a mounting base 12 fixedly mounted on the base frame 3, a first tension sensor 13 mounted on the top of the mounting base 12, a frame body 14 mounted on the first tension sensor 13, a reel 15 rotatably mounted on the frame body 14, a guide feed frame 16 hingedly mounted on the frame body 14, a guide wheel 17 rotatably mounted on the guide feed frame 16, and a third rotary driver 18 for providing power for the rotation of the guide feed frame 16; further, the third rotary driver 18 is preferably a telescopic cylinder, which is hingedly mounted on the frame body 14, and the output end of the telescopic cylinder is hinged to the guide feed frame 16; the third rotary driver 18 can also adopt other rotary drivers such as a braking stepping motor that can drive the guide feed frame 16 to rotate. The reel 15 in this embodiment is locked with the frame body 14 by bolts; a standard tape is wound around the reel 15, and the standard tape passes through the guide feed frame 16 and bypasses the guide wheel 17.

本实施例提供的离型膜生产检测系统,升降驱动器9带动升降座10下移过程中,第三旋转驱动器18动作,导向进给架16带动导轮17上的标准胶带向模框11竖直外壁上的离型膜处靠近,在模框11自上而下移动过程中,标准胶带自下而上粘接于模框11竖直外壁处的离型膜上,此时通过螺栓将放卷辊15锁死;当升降驱动器9带动升降座10二次上移过程中,模框11上移,而模框11竖直外壁处的离型膜与标准胶带逐步脱离,此时通过第一拉力传感器13将对应的拉力值进行检测并记录,第一拉力传感器13检测到的数值即为标准胶带与离心膜之间的粘接力大小;如此利用各部件的相互衔接,在对离型膜生产以及取样过程中,对离型膜的粘黏性进行检测,结构布局合理,无需人为干预,实现对离型膜粘黏性的自动化检测。In the release film production and detection system provided by the present embodiment, when the lifting driver 9 drives the lifting seat 10 to move downward, the third rotary driver 18 is actuated, and the guide feed frame 16 drives the standard tape on the guide wheel 17 to approach the release film on the vertical outer wall of the mold frame 11. When the mold frame 11 moves from top to bottom, the standard tape is bonded to the release film on the vertical outer wall of the mold frame 11 from bottom to top, and at this time, the unwinding roller 15 is locked by bolts; when the lifting driver 9 drives the lifting seat 10 to move upward for the second time, the mold frame 11 moves upward, and the release film on the vertical outer wall of the mold frame 11 is gradually separated from the standard tape, and at this time, the corresponding tension value is detected and recorded by the first tension sensor 13, and the value detected by the first tension sensor 13 is the size of the adhesion between the standard tape and the centrifugal membrane; in this way, the mutual connection of the various components is utilized to detect the viscosity of the release film during the production and sampling of the release film, and the structural layout is reasonable, and no human intervention is required, so as to realize the automatic detection of the viscosity of the release film.

实施例2Example 2

对实施例1提供的离型膜生产检测系统进一步优化,具体地,如图4所示,拉力检测机构44包括两对称布置于升降座10上的夹持拉力器,夹持拉力器包括安装于升降座10上的机械滑台19、安装于机械滑台19上的第二拉力传感器20和安装于第二拉力传感器20上的第一拇指夹钳21;第一拇指夹钳21上设有两相互平行布置的第一夹持部22,模框11顶部两侧均设有容许第一夹持部22通过的开口23。The release film production detection system provided in Example 1 is further optimized. Specifically, as shown in Figure 4, the tension detection mechanism 44 includes two clamping tensioners symmetrically arranged on the lifting seat 10, and the clamping tensioner includes a mechanical slide 19 installed on the lifting seat 10, a second tension sensor 20 installed on the mechanical slide 19, and a first thumb clamp 21 installed on the second tension sensor 20; the first thumb clamp 21 is provided with two first clamping parts 22 arranged parallel to each other, and openings 23 are provided on both sides of the top of the mold frame 11 to allow the first clamping part 22 to pass through.

本实施例提供的离型膜生产检测系统,当离型膜的粘黏性检测完毕后,模框11复位并位于两夹持拉力器之间,机械滑台19带动第一拇指夹钳21进给并伸入至开口23内,第一拇指夹钳21动作,第一夹持部22将开口23处的离型膜夹固,两机械滑台19带动两第一拇指夹钳21相互远离,通过第二拉力传感器20对两第一拇指夹钳21之间离型膜的拉力进行检测并记录,实现对离心膜的拉力检测;需要注意的是,在进行离型膜的抗拉力检测过程中,夹持限位机构脱离对模框11上离型膜的限位,离型膜自然放置于模框11处,以防止夹持限位机构对离型膜的抗拉强度检测造成干涉,保证检测的精准性。The release film production detection system provided in the present embodiment is that after the viscosity detection of the release film is completed, the mold frame 11 is reset and located between the two clamping tensioners, the mechanical slide 19 drives the first thumb clamp 21 to feed and extend into the opening 23, the first thumb clamp 21 is actuated, the first clamping part 22 clamps the release film at the opening 23, the two mechanical slides 19 drive the two first thumb clamps 21 away from each other, and the tension of the release film between the two first thumb clamps 21 is detected and recorded by the second tension sensor 20, so as to realize the tension detection of the centrifugal membrane; it should be noted that during the tensile force detection of the release film, the clamping limit mechanism is disengaged from the limit of the release film on the mold frame 11, and the release film is naturally placed on the mold frame 11 to prevent the clamping limit mechanism from interfering with the tensile strength detection of the release film, thereby ensuring the accuracy of the detection.

实施例3Example 3

对实施例2提供的离型膜生产检测系统进一步优化,具体地,如图3-4所示,夹持限位机构包括升降缸24、安装于升降缸24输出端的升台座、安装于升降台25上的第二拇指夹钳26和设置于第二拇指夹钳26夹持端的夹持杆27;进一步的,夹持杆27外壁包覆有可塑橡胶层,夹持杆27通过可塑橡胶层与离型膜柔性接触。The release film production detection system provided in Example 2 is further optimized. Specifically, as shown in Figures 3-4, the clamping and limiting mechanism includes a lifting cylinder 24, a lifting platform seat installed at the output end of the lifting cylinder 24, a second thumb clamp 26 installed on the lifting platform 25, and a clamping rod 27 arranged at the clamping end of the second thumb clamp 26; further, the outer wall of the clamping rod 27 is coated with a plastic rubber layer, and the clamping rod 27 is flexibly in contact with the release film through the plastic rubber layer.

本实施例提供的离型膜生产检测系统,当取样后的离型膜落至模框11处时,离型膜的两端在模框11两侧竖直壁处自然垂落,升降缸24带动升降台25以及升降台25上的第二拇指夹钳26上移,直至夹持杆27位于模框11的中下部,随后第二拇指夹钳26动作,夹持杆27向模框11处靠近,此时夹持杆27与模框11外壁之间的间距略大于离型膜的自身厚度,随后升降缸24带动升降座10下移,夹持杆27沿模框11竖直外壁下移,促使离型膜紧密贴合于模框11的外壁处,当夹持杆27移动至模框11竖直外壁底部时,第二拇指夹钳26进一步动作,夹持杆27将离型膜紧密压覆于模框11处;通过夹持限位机构实现对离型膜的展平以及夹固限位,为后续标准胶带与离型膜的平整粘接提供保障。In the release film production and detection system provided in this embodiment, when the sampled release film falls to the mold frame 11, the two ends of the release film naturally hang down at the vertical walls on both sides of the mold frame 11, and the lifting cylinder 24 drives the lifting platform 25 and the second thumb clamp 26 on the lifting platform 25 to move up until the clamping rod 27 is located in the middle and lower part of the mold frame 11, and then the second thumb clamp 26 is actuated, and the clamping rod 27 approaches the mold frame 11. At this time, the distance between the clamping rod 27 and the outer wall of the mold frame 11 is slightly larger than the release film The lifting cylinder 24 then drives the lifting seat 10 to move downward, and the clamping rod 27 moves downward along the vertical outer wall of the mold frame 11, so that the release film is closely attached to the outer wall of the mold frame 11. When the clamping rod 27 moves to the bottom of the vertical outer wall of the mold frame 11, the second thumb clamp 26 is further actuated, and the clamping rod 27 presses the release film tightly against the mold frame 11. The flattening and clamping limit of the release film are achieved through the clamping limit mechanism, which provides a guarantee for the smooth bonding of the subsequent standard tape and the release film.

具体的,请参考图5或图6,还包括压紧机构,压紧机构包括固定安装于架体14上的第一进给缸28和转动安装于第一进给缸28上的压覆轮29;进一步的,压覆轮29位于导轮17的下方;在标准胶带向离型膜处贴附时,进给缸的输出端伸长,压覆轮29将标准胶带紧密压覆于离型膜处,保证标准胶带与离型膜紧密贴合,为后续离型膜的粘黏性检测精度提供保障。Specifically, please refer to Figure 5 or Figure 6, which also includes a clamping mechanism, which includes a first feed cylinder 28 fixedly mounted on the frame 14 and a pressing wheel 29 rotatably mounted on the first feed cylinder 28; further, the pressing wheel 29 is located below the guide wheel 17; when the standard tape is attached to the release film, the output end of the feed cylinder is extended, and the pressing wheel 29 presses the standard tape tightly against the release film, ensuring that the standard tape fits tightly against the release film, thereby providing a guarantee for the accuracy of subsequent adhesion detection of the release film.

具体的,请参考图5-6,架体14上安装有夹持剪断机构,夹持剪断机构包括固定安装于架体14上的第二进给缸30、安装于第二进给缸30输出端的安装板31、安装于安装板31上的剪刀32以及为剪刀32启闭提供动力的第三进给缸33,剪刀32上的其中一组刀刃处设有与另一刀刃契合的夹板34,剪刀32位于导轮17和压覆轮29之间;进一步的,第三进给缸33固定安装于安装板31上,剪刀32的一组刀柄固定安装于安装板31上,剪刀32的另一组刀柄可自由活动,第三进给缸33的输出端可带动活动刀柄绕两刀柄的铰接处往复运动;当标准胶带贴附于离型膜外壁处后,第二进给缸30带动剪刀32向标准胶带处靠近,直至标准胶带完全位于剪刀32的刀刃部处,第三进给缸33动作,剪刀32闭合,标准胶带被剪刀32剪断,此时粘贴于离型膜上的标准胶带一端进入至夹板34和对应的剪刀32刀刃之间并被卡固;在进行离型膜粘黏性检测过程中,与离型膜粘接状态的标准胶带端头被卡固于剪刀32上的夹板34和刀刃之间,实现对标准胶带端头的卡固限位,避免在对离型膜粘黏性检测过程中,标准胶带被持续拉出,减少标准胶带浪费的同时,保证离型膜粘黏性检测的精准性;当标准胶带自离型膜处撕除后,剪刀32开启,将使用过的标准胶带下料,并将新的标准胶带重新绕过压覆轮29。Specifically, please refer to Figures 5-6. A clamping and shearing mechanism is installed on the frame 14, and the clamping and shearing mechanism includes a second feeding cylinder 30 fixedly installed on the frame 14, a mounting plate 31 installed on the output end of the second feeding cylinder 30, a pair of scissors 32 installed on the mounting plate 31, and a third feeding cylinder 33 for providing power for the opening and closing of the scissors 32. One set of blades on the scissors 32 is provided with a clamping plate 34 that fits with the other blade, and the scissors 32 are located between the guide wheel 17 and the pressing wheel 29; further, the third feeding cylinder 33 is fixedly installed on the mounting plate 31, a set of handles of the scissors 32 is fixedly installed on the mounting plate 31, and the other set of handles of the scissors 32 can move freely, and the output end of the third feeding cylinder 33 can drive the movable handle to reciprocate around the hinge of the two handles; when the standard tape is attached to the outer wall of the release film, the second feeding cylinder 30 The scissors 32 are driven to approach the standard tape until the standard tape is completely located at the blade of the scissors 32, and the third feed cylinder 33 is actuated, the scissors 32 are closed, and the standard tape is cut by the scissors 32. At this time, one end of the standard tape pasted on the release film enters between the clamping plate 34 and the corresponding blade of the scissors 32 and is clamped; during the adhesion test of the release film, the end of the standard tape bonded to the release film is clamped between the clamping plate 34 and the blade of the scissors 32, so as to achieve the clamping limit of the end of the standard tape, so as to avoid the standard tape being continuously pulled out during the adhesion test of the release film, thereby reducing the waste of the standard tape and ensuring the accuracy of the adhesion test of the release film; when the standard tape is torn off from the release film, the scissors 32 are opened, the used standard tape is unloaded, and the new standard tape is passed around the pressing wheel 29 again.

具体的,请参考图4;机械滑台19上转动安装有第一转轴35,第二拉力传感器20固定安装于第一转轴35上,升降座10处安装有用于驱动两夹持拉力器上第一转轴35转动的同步驱动器,同步驱动器包括转动安装于升降座10上的第二转轴36、固定安装于机械滑台19上的套筒37、转动安装于套筒37上的驱动轮38和同步带39,驱动轮38滑动安装于第二转轴36上,驱动轮38通过同步带39与第一转轴35传动连接,升降座10上安装有用于带动第二转轴36转动的第四旋转驱动器40;第一拇指夹钳21的夹持端设有两相互平行布置的第二夹持部41;进一步的,第四旋转驱动器40优选电动机和传动带,电动机固定安装于升降座10上,电动机的输出端通过传动带与第二转轴36传动连接;第二转轴36上设有沿第二转轴36轴向布置的滑槽,驱动轮38内设有可沿滑槽滑动的滑轨;当离型膜抗拉强度以及粘黏度检测完毕后,第一拇指夹钳21上的第二夹持部41将模框11两端的竖直壁处夹紧,夹持限位机构脱离对离型膜的夹持限位,此时第四旋转驱动器40带动第二转轴36转动,经驱动轮38和同步带39传动后,第一转轴35带动第二拉力传感器20以及第一拇指夹钳21转动,模框11转动,模框11的顶端面逐步倾斜,促使模框11上检测完毕后的离型膜在重力作用下自行滑落下料,无需人为干涉。Specifically, please refer to Figure 4; a first rotating shaft 35 is rotatably mounted on the mechanical slide 19, and the second tension sensor 20 is fixedly mounted on the first rotating shaft 35. A synchronous driver for driving the first rotating shaft 35 on the two clamping tensioners to rotate is installed at the lifting seat 10. The synchronous driver includes a second rotating shaft 36 rotatably mounted on the lifting seat 10, a sleeve 37 fixedly mounted on the mechanical slide 19, a driving wheel 38 and a synchronous belt 39 rotatably mounted on the sleeve 37, and the driving wheel 38 is slidably mounted on the second rotating shaft 36, and the driving wheel 38 is connected to the first rotating shaft 35 through the synchronous belt 39. A fourth rotating driver 40 for driving the second rotating shaft 36 to rotate is installed on the lifting seat 10; the clamping end of the first thumb clamp 21 is provided with two second clamping parts 41 arranged parallel to each other; further, the fourth rotating driver 40 is preferably an electric motor and The transmission belt and the motor are fixedly installed on the lifting seat 10, and the output end of the motor is connected to the second rotating shaft 36 through the transmission belt; the second rotating shaft 36 is provided with a slide groove arranged along the axial direction of the second rotating shaft 36, and the driving wheel 38 is provided with a slide rail that can slide along the slide groove; when the tensile strength and viscosity of the release film are tested, the second clamping part 41 on the first thumb clamp 21 clamps the vertical walls at both ends of the mold frame 11, and the clamping limit mechanism disengages from the clamping limit of the release film. At this time, the fourth rotary driver 40 drives the second rotating shaft 36 to rotate. After the drive wheel 38 and the synchronous belt 39 are driven, the first rotating shaft 35 drives the second tension sensor 20 and the first thumb clamp 21 to rotate, and the mold frame 11 rotates. The top surface of the mold frame 11 gradually tilts, causing the release film on the mold frame 11 that has been tested to slide down and discharge by itself under the action of gravity without human intervention.

具体的,粘黏性检测机构43为多组,多组粘黏性检测机构43等距均布于座架3上;通过多组粘黏性检测机构43单次即可对离型膜的粘黏性进行多组数据的检测,取多组数据的平均值作为离型膜粘黏性的检测数值,以提高离型膜粘黏性检测数据的准确性。Specifically, there are multiple groups of viscosity detection mechanisms 43, and the multiple groups of viscosity detection mechanisms 43 are evenly distributed on the base frame 3. The viscosity of the release film can be tested by multiple groups of data at a time through the multiple groups of viscosity detection mechanisms 43, and the average value of the multiple groups of data is taken as the detection value of the viscosity of the release film, so as to improve the accuracy of the release film viscosity detection data.

具体的,模框11的顶部设有两第二电热丝42;进一步的,第二电热丝42之间的间距,可根据离型膜的抗拉强度检测宽度标准进行适应性调整,当需对离型膜进行抗拉强度检测时,启动两第二电热丝42,此时位于两第二电热丝42之间的离型膜即为检测所需的标准宽度离型膜。Specifically, two second heating wires 42 are provided on the top of the mold frame 11; further, the spacing between the second heating wires 42 can be adaptively adjusted according to the tensile strength detection width standard of the release film. When the tensile strength of the release film needs to be tested, the two second heating wires 42 are started. At this time, the release film located between the two second heating wires 42 is the release film of the standard width required for the test.

具体的,升降座10上铰接安装有压覆架45,压覆架45上转动安装有压辊46,压辊46与临近机架1的一组收卷辊5对应设置,升降座10上铰接安装有推进缸47,推进缸47的输出端与压覆架45铰接;在第一电热丝8对离型膜截断的同时,推进缸47的输出端伸长,压覆架45带动压辊46向对应收卷辊5处靠近并将离型膜压覆于对应的收卷辊5上,保证收卷辊5顺利持续的对离型膜进行卷绕作业,避免离型膜与对应的收卷辊5脱离,以保证离型膜生产作业的顺利进行。Specifically, a pressing frame 45 is hingedly installed on the lifting seat 10, and a pressure roller 46 is rotatably installed on the pressing frame 45. The pressure roller 46 is arranged corresponding to a group of winding rollers 5 adjacent to the frame 1. A propulsion cylinder 47 is hingedly installed on the lifting seat 10, and the output end of the propulsion cylinder 47 is hinged to the pressing frame 45; when the first heating wire 8 cuts off the release film, the output end of the propulsion cylinder 47 extends, and the pressing frame 45 drives the pressure roller 46 to approach the corresponding winding roller 5 and presses the release film on the corresponding winding roller 5, ensuring that the winding roller 5 can smoothly and continuously wind the release film, avoiding the release film from being separated from the corresponding winding roller 5, so as to ensure the smooth progress of the release film production operation.

本发明提供的离型膜生产检测系统的使用过程如下:离型膜绕过导向辊2后缠绕于靠近机架1的一组收卷辊5上,第一旋转驱动器6带动对应的收卷辊5转动,对离型膜进行卷绕,当离型膜收卷成型后,该收卷辊5停止动作,第二旋转驱动器7带动旋转架4转动180度后停止(以图3为参考图时,旋转架4顺时针旋转),两收卷辊5的位置互换,升降驱动器9带动升降座10上移,模框11与离型膜接触并持续上移,直至离型膜与旋转架4上的两第一电热丝8接触,在第一电热丝8的加热作用下两第一电热丝8之间的离型膜被截断,截断后的离型膜落至模框11上,此时临近机架1的一组收卷辊5对机架1一侧来料的离型膜继续收卷,对成型的离型膜卷进行下料,被截取的离型膜通过夹持限位机构展平处理后被紧密压覆于模框11处;The use process of the release film production detection system provided by the present invention is as follows: the release film passes around the guide roller 2 and is wound around a group of winding rollers 5 close to the frame 1. The first rotary driver 6 drives the corresponding winding roller 5 to rotate to wind the release film. When the release film is rolled and formed, the winding roller 5 stops moving, and the second rotary driver 7 drives the rotating frame 4 to rotate 180 degrees and then stops (when FIG. 3 is used as a reference figure, the rotating frame 4 rotates clockwise), the positions of the two winding rollers 5 are interchanged, and the lifting driver 9 drives the lifting The seat 10 moves upward, and the mold frame 11 contacts the release film and continues to move upward until the release film contacts the two first heating wires 8 on the rotating frame 4. Under the heating effect of the first heating wires 8, the release film between the two first heating wires 8 is cut off, and the cut release film falls onto the mold frame 11. At this time, a group of winding rollers 5 adjacent to the frame 1 continue to wind up the release film coming from one side of the frame 1, and unload the formed release film roll. The cut release film is flattened by the clamping and limiting mechanism and then tightly pressed onto the mold frame 11.

升降驱动器9带动升降座10下移过程中,粘黏性检测机构43将标准胶带粘附于离心膜上,而在升降驱动器9带动升降座10上移过程中,通过粘黏性检测机构43对标准胶带与离型膜之间的粘黏性进行检测;When the lifting driver 9 drives the lifting seat 10 to move downward, the viscosity detection mechanism 43 adheres the standard tape to the centrifugal membrane, and when the lifting driver 9 drives the lifting seat 10 to move upward, the viscosity detection mechanism 43 detects the viscosity between the standard tape and the release film;

离型膜的粘黏性检测完毕后,两第二电热丝42启动并将模框11顶部的离型膜截成所需的标准宽度,通过拉力检测机构44对截取的离型膜抗拉强度进行检测;After the stickiness test of the release film is completed, the two second heating wires 42 are started and the release film on the top of the mold frame 11 is cut into the required standard width, and the tensile strength of the cut release film is tested by the tension testing mechanism 44;

当离型膜拉力检测完毕后,对检测用离型膜进行下料,并为下一离型膜检测过程做准备即可。After the release film tensile test is completed, the release film for testing is cut and preparations are made for the next release film testing process.

在发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在发明中的具体含义。In the invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the invention can be understood according to specific circumstances.

Claims (10)

1. The release film production detection system is characterized by comprising a stretching guide mechanism, a winding sampling mechanism, a viscosity detection mechanism (43) and a tension detection mechanism (44);
the stretching guide mechanism comprises a frame (1) and a plurality of guide rollers (2) rotatably arranged on the frame (1); the winding and sampling mechanism comprises a seat frame (3), a rotating frame (4) rotatably installed on the seat frame (3), two winding rollers (5) rotatably installed on the rotating frame (4) and arranged in parallel, a first rotary driver (6) installed on the rotating frame (4) and used for providing power for the corresponding winding rollers (5), a second rotary driver (7) used for providing power for the rotation of the rotating frame (4), two first heating wires (8) installed on the rotating frame (4) and arranged in parallel, a lifting driver (9), a lifting seat (10) installed on the lifting driver (9), a die frame (11) installed on the lifting seat (10) and a clamping limiting mechanism;
the tackiness detection mechanism (43) is used for separating the surface of the film; the tension detection mechanism (44) is used for detecting the tensile strength of the sampling release film on the mold frame (11).
2. The release film production detection system according to claim 1, wherein the tackiness detection mechanism (43) comprises a mounting seat (12) fixedly mounted on the seat frame (3), a first tension sensor (13) mounted on the top of the mounting seat (12), a frame body (14) mounted on the first tension sensor (13), an unreeling roller (15) rotatably mounted on the frame body (14), a guide feeding frame (16) hinged on the frame body (14), a guide wheel (17) rotatably mounted on the guide feeding frame (16) and a third rotary driver (18) for providing power for the rotation of the guide feeding frame (16).
3. The release film production detection system according to claim 1 or 2, wherein the tension detection mechanism (44) comprises two clamping tensioners symmetrically arranged on the lifting seat (10), and the clamping tensioner comprises a mechanical sliding table (19) mounted on the lifting seat (10), a second tension sensor (20) mounted on the mechanical sliding table (19) and a first thumb clamp (21) mounted on the second tension sensor (20); the first thumb clamp (21) is provided with two first clamping parts (22) which are arranged in parallel, and openings (23) allowing the first clamping parts (22) to pass through are formed in two sides of the top of the die frame (11).
4. The release film production detection system according to claim 1, wherein the clamping limiting mechanism comprises a lifting cylinder (24), a lifting table (25) arranged at an output end of the lifting cylinder (24), a second thumb clamp (26) arranged on the lifting table (25), and a clamping rod (27) arranged at a clamping end of the second thumb clamp (26).
5. The release film production detection system according to claim 2, further comprising a hold-down mechanism comprising a first feed cylinder (28) fixedly mounted on the frame body (14) and a press wheel (29) rotatably mounted on the first feed cylinder (28).
6. The release film production detection system according to claim 5, wherein the frame body (14) is provided with a clamping and cutting mechanism, the clamping and cutting mechanism comprises a second feeding cylinder (30) fixedly installed on the frame body (14), a mounting plate (31) installed at the output end of the second feeding cylinder (30), scissors (32) installed on the mounting plate (31) and a third feeding cylinder (33) for providing power for opening and closing the scissors (32), one group of cutting edges on the scissors (32) are provided with clamping plates (34) which are matched with the other cutting edge, and the scissors (32) are positioned between the guide wheel (17) and the press-coating wheel (29).
7. A release film production detection system according to claim 3, wherein the mechanical sliding table (19) is rotatably provided with a first rotating shaft (35), the second tension sensor (20) is fixedly arranged on the first rotating shaft (35), the lifting seat (10) is provided with a synchronous driver for driving the first rotating shaft (35) on the two clamping tensioners to rotate, the synchronous driver comprises a second rotating shaft (36) rotatably arranged on the lifting seat (10), a sleeve (37) fixedly arranged on the mechanical sliding table (19), a driving wheel (38) rotatably arranged on the sleeve (37) and a synchronous belt (39), the driving wheel (38) is slidably arranged on the second rotating shaft (36), the driving wheel (38) is in transmission connection with the first rotating shaft (35) through the synchronous belt (39), and the lifting seat (10) is provided with a fourth rotating driver (40) for driving the second rotating shaft (36) to rotate; the clamping end of the first thumb clamp (21) is provided with two second clamping parts (41) which are arranged in parallel.
8. The release film production detection system according to claim 2, wherein the plurality of groups of the viscosity detection mechanisms (43) are uniformly distributed on the seat frame (3) at equal intervals.
9. A system for detecting the production of a release film according to claim 3, wherein two second heating wires (42) are arranged at the top of the mold frame (11).
10. The release film production detection system according to claim 1, wherein a press cover frame (45) is hinged on the lifting seat (10), a press roller (46) is rotatably installed on the press cover frame (45), the press roller (46) is correspondingly arranged with a group of winding rollers (5) adjacent to the frame (1), a pushing cylinder (47) is hinged on the lifting seat (10), and the output end of the pushing cylinder (47) is hinged with the press cover frame (45).
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120948210A (en) * 2025-09-08 2025-11-14 苏州市洛肯电子科技有限公司 A testing device for testing the tensile strength of thin films

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