CN118579570A - A photovoltaic welding tape winding device - Google Patents
A photovoltaic welding tape winding device Download PDFInfo
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- CN118579570A CN118579570A CN202411068238.8A CN202411068238A CN118579570A CN 118579570 A CN118579570 A CN 118579570A CN 202411068238 A CN202411068238 A CN 202411068238A CN 118579570 A CN118579570 A CN 118579570A
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- 238000003466 welding Methods 0.000 title claims abstract description 111
- 238000004804 winding Methods 0.000 title claims abstract description 98
- 238000003860 storage Methods 0.000 claims abstract description 21
- 229910000831 Steel Inorganic materials 0.000 claims description 32
- 239000010959 steel Substances 0.000 claims description 32
- 230000005540 biological transmission Effects 0.000 claims description 17
- 210000000078 claw Anatomy 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 8
- 238000005096 rolling process Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 19
- 238000004519 manufacturing process Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/06—Bundling coils of wire or like annular objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Photovoltaic Devices (AREA)
Abstract
本发明公开了一种光伏焊带的收卷装置,属于焊带收卷设备技术领域,工作台上设夹持机构,第一支撑架上设收卷机构,工作台上设储料箱,工作台上设卸料机构。本发明通过套轴带动连接环、第二连接轴和收卷辊、第二夹紧盘转动,收卷辊在转动过程中对光伏焊带进行收卷形成光伏焊带卷,第四滑板带动连接环、套轴、第二连接轴和收卷辊沿水平方向滑动,光伏焊带卷掉落在储料箱上对其进行收集,两个夹持板的水平移动方向与收卷辊的轴向方向平行,光伏焊带在收卷过程中,调节两个夹持板夹持光伏焊带的位置,便于对光伏焊带进行收卷,避免发生绞带的问题,能够自动对光伏焊带进行夹持、收卷、卸料、收集。本发明具有卷绕均匀、收卷的工作效率高的优点。
The present invention discloses a photovoltaic welding tape winding device, which belongs to the technical field of welding tape winding equipment. A clamping mechanism is arranged on a workbench, a winding mechanism is arranged on a first support frame, a material storage box is arranged on the workbench, and a material unloading mechanism is arranged on the workbench. The present invention drives a connecting ring, a second connecting shaft, a winding roller, and a second clamping disk to rotate through a sleeve shaft. The winding roller winds up the photovoltaic welding tape to form a photovoltaic welding tape roll during the rotation process. The fourth slide plate drives the connecting ring, the sleeve shaft, the second connecting shaft, and the winding roller to slide in a horizontal direction. The photovoltaic welding tape roll falls on the material storage box to be collected. The horizontal moving direction of the two clamping plates is parallel to the axial direction of the winding roller. During the photovoltaic welding tape rolling process, the positions of the two clamping plates clamping the photovoltaic welding tape are adjusted to facilitate the rolling of the photovoltaic welding tape, avoid the problem of twisting the tape, and can automatically clamp, roll, unload, and collect the photovoltaic welding tape. The present invention has the advantages of uniform winding and high working efficiency of rolling.
Description
技术领域Technical Field
本发明属于焊带收卷设备技术领域,具体涉及到一种光伏焊带的收卷装置。The invention belongs to the technical field of welding tape winding equipment, and specifically relates to a photovoltaic welding tape winding device.
背景技术Background Art
光伏焊带是用于太阳能电池板制造的关键材料之一,在太阳能电池板的制造过程中,光伏焊带用于连接电池片上的电池片,形成串联和并联的电池片组件,从而将单个电池片的电能输出汇集到电池板的电路中,光伏焊带不仅连接电池片之间,还负责将电流从电池片导出到电池板的输出电路中,形成电流传输网络,因此它需要具备良好的电导性能和可靠的接触性能,以确保电能的高效传输和系统的稳定性。Photovoltaic welding ribbon is one of the key materials used in the manufacture of solar panels. In the manufacturing process of solar panels, photovoltaic welding ribbon is used to connect the cells on the battery cell to form series and parallel battery cell assemblies, thereby collecting the power output of a single battery cell into the circuit of the battery panel. Photovoltaic welding ribbon not only connects the battery cells, but is also responsible for exporting current from the battery cell to the output circuit of the battery panel to form a current transmission network. Therefore, it needs to have good electrical conductivity and reliable contact performance to ensure efficient transmission of electricity and stability of the system.
焊带是光伏组件焊接过程中的重要原材料,焊带质量的好坏将直接影响到光伏组件电流的收集效率,对光伏组件的功率影响很大。现有的光伏焊带的收卷装置对光伏焊带进行收卷时,如果调节不当,会导致焊带卷绕不均匀的问题发生,影响焊带的质量,同时现有的光伏焊带的收卷装置不便于对收卷辊进行更换,具有工作效率低的缺点。The welding ribbon is an important raw material in the welding process of photovoltaic modules. The quality of the welding ribbon will directly affect the current collection efficiency of the photovoltaic module and has a great impact on the power of the photovoltaic module. When the existing photovoltaic welding ribbon winding device is used to wind the photovoltaic welding ribbon, if it is improperly adjusted, it will cause the problem of uneven winding of the welding ribbon, affecting the quality of the welding ribbon. At the same time, the existing photovoltaic welding ribbon winding device is not convenient for replacing the winding roller, and has the disadvantage of low working efficiency.
发明内容Summary of the invention
本发明所要解决的技术问题在于克服上述现有技术的缺点,提供一种自动对光伏焊带进行夹持、收卷、卸料、收集的光伏焊带的收卷装置。The technical problem to be solved by the present invention is to overcome the shortcomings of the above-mentioned prior art and provide a photovoltaic welding ribbon winding device which can automatically clamp, wind, unload and collect the photovoltaic welding ribbon.
解决上述技术问题所采用的技术方案是:在工作台上设置有用于夹持光伏焊带的夹持机构,工作台上设置有第一支撑架和第二支撑架,第一支撑架上设置有对光伏焊带进行收卷的收卷机构,收卷的光伏焊带形成光伏焊带卷,第二支撑架上设置有与收卷机构连接的第一夹爪,工作台上沿水平方向滑动连接有第一滑板,第一滑板上设置有与收卷机构连接的第二夹爪,工作台上设置有位于光伏焊带卷下方的储料箱,工作台上设置有将收卷机构上的光伏焊带卷卸料至储料箱上的卸料机构;所述的收卷机构为:第一支撑架上设置有驱动六角传动轴转动的第三电机,六角传动轴与套轴内部沿水平方向滑动连接,套轴内部加工有与六角传动轴外圆周沿圆周方向卡接的六角通孔,套轴与第一支撑架活动连接,套轴外圆周固定安装有与卸料机构转动连接的连接环,套轴外圆周设置有第四弹簧,第四弹簧一端与第一支撑架连接,第四弹簧另一端与连接环连接,套轴通过第二连接轴与收卷辊固定连接,收卷辊用于收卷光伏焊带,第一夹爪上转动安装有第一夹紧盘,第二连接轴外圆周方向均匀设置有第一凸块,第一夹紧盘的内部圆孔圆周方向均匀加工有与第一凸块卡接的第三滑槽,第二连接轴上的多个第一凸块分别与第一夹紧盘上对应的第三滑槽沿水平方向滑动连接,第二连接轴圆周方向均匀加工有第二滑槽,第二夹爪上转动安装有第二夹紧盘,第二夹紧盘上圆周方向均匀设置有卡接轴,收卷辊一端面圆周方向均匀加工有与卡接轴卡接的第一卡接孔,收卷辊一端面圆周方向均匀设置有与夹持机构卡接的第二卡接孔。The technical solution adopted to solve the above technical problems is: a clamping mechanism for clamping the photovoltaic welding tape is arranged on the workbench, a first support frame and a second support frame are arranged on the workbench, a winding mechanism for winding the photovoltaic welding tape is arranged on the first support frame, the wound photovoltaic welding tape forms a photovoltaic welding tape roll, a first clamping claw connected to the winding mechanism is arranged on the second support frame, a first slide plate is slidably connected to the workbench in a horizontal direction, a second clamping claw connected to the winding mechanism is arranged on the first slide plate, a storage box is arranged below the photovoltaic welding tape roll on the workbench, and a unloading mechanism for unloading the photovoltaic welding tape roll on the winding mechanism to the storage box is arranged on the workbench; the winding mechanism is: a third motor for driving the hexagonal transmission shaft to rotate is arranged on the first support frame, the hexagonal transmission shaft is slidably connected to the inside of the sleeve shaft in a horizontal direction, a hexagonal through hole is machined inside the sleeve shaft and is clamped in a circumferential direction with the outer circumference of the hexagonal transmission shaft, the sleeve shaft is movably connected to the first support frame, and the outer circumference of the sleeve shaft The circumferential direction of the second end face of the lifting link is uniformly provided with a first block, and the circumferential direction of the second end face of the lifting link is uniformly provided with a third block, and the circumferential direction of the second end face of the lifting link is uniformly provided with a third block, and the circumferential direction of the second end face of the lifting link is uniformly provided with a third block, and the circumferential direction of the second end face of the lifting link is uniformly provided with a third block, and the circumferential direction of the second end face of the lifting link is uniformly provided with a third block, and the circumferential direction of the second end face of the lifting link is uniformly provided with a third block, and the circumferential direction of the second end face of the lifting link is uniformly provided with a
进一步的,所述的工作台上一侧设置有第三导向杆,第三导向杆与第一滑板沿水平方向与滑动连接,每个第三导向杆上分别设置有第一弹簧,每个第一弹簧一端分别与第一滑板连接,每个第一弹簧另一端分别与工作台连接。Furthermore, a third guide rod is provided on one side of the workbench, and the third guide rod is slidably connected to the first slide in a horizontal direction. A first spring is provided on each third guide rod, and one end of each first spring is connected to the first slide, and the other end of each first spring is connected to the workbench.
进一步的,所述的第一夹爪与第一夹紧盘之间设置有第二轴承,第二支撑架内部设置有滑动环,滑动环与第二支撑架之间设置有第一轴承,滑动环的内孔圆周方向均匀加工有与第二滑槽沿水平方向滑动连接的第二凸块,每个第二滑槽分别与对应的第二凸块在转动方向卡接,滑动环的内孔圆周方向均匀加工有与第一凸块沿水平方向滑动连接的第一滑槽,每个第一凸块分别与对应的第一滑槽在转动方向卡接。Furthermore, a second bearing is arranged between the first clamping jaw and the first clamping plate, a sliding ring is arranged inside the second support frame, a first bearing is arranged between the sliding ring and the second support frame, a second protrusion is uniformly processed in the circumferential direction of the inner hole of the sliding ring and is slidably connected to the second sliding groove in the horizontal direction, each second sliding groove is respectively engaged with the corresponding second protrusion in the rotation direction, and a first sliding groove is uniformly processed in the circumferential direction of the inner hole of the sliding ring and is slidably connected to the first protrusion in the horizontal direction, and each first protrusion is respectively engaged with the corresponding first sliding groove in the rotation direction.
进一步的,所述的第二夹紧盘上设置有棘轮,第二夹爪上沿垂直方向滑动连接有滑动杆,滑动杆顶端设置有第二连接板,滑动杆上设置有第五弹簧,第五弹簧一端与第二连接板固定连接,第五弹簧另一端与滑动杆底端固定连接,第二连接板上设置有与棘轮单向卡接的棘爪。Furthermore, the second clamping plate is provided with a ratchet, the second clamping jaw is slidably connected to a sliding rod in a vertical direction, a second connecting plate is provided at the top of the sliding rod, a fifth spring is provided on the sliding rod, one end of the fifth spring is fixedly connected to the second connecting plate, the other end of the fifth spring is fixedly connected to the bottom end of the sliding rod, and a ratchet pawl which is unidirectionally clamped with the ratchet is provided on the second connecting plate.
进一步的,所述的第二夹爪与第二夹紧盘之间设置有第三轴承。Furthermore, a third bearing is provided between the second clamping jaw and the second clamping plate.
进一步的,所述的第一夹紧盘圆周方向均匀加工有捆扎钢带穿孔的第二捆扎钢带穿孔,第二夹紧盘圆周方向均匀加工有与捆扎钢带穿孔的第一捆扎钢带穿孔,收卷辊圆周方向均匀加工有分别与第二捆扎钢带穿孔、第一捆扎钢带穿孔相互连通的第三捆扎钢带穿孔,每个第三捆扎钢带穿孔分别与第二滑槽相互连通。Furthermore, the first clamping disk is uniformly processed with a second bundling steel band perforation in the circumferential direction, the second clamping disk is uniformly processed with a first bundling steel band perforation in the circumferential direction, and the winding roller is uniformly processed with a third bundling steel band perforation in the circumferential direction, which is respectively interconnected with the second bundling steel band perforation and the first bundling steel band perforation, and each third bundling steel band perforation is respectively interconnected with the second slide groove.
进一步的,所述的夹持机构为:工作台上设置有第一电机,第一电机的输出轴与第一丝杆固定连接,第一丝杆与第二滑板螺纹连接,第二滑板与工作台上的第一导向杆沿水平方向滑动连接,第二滑板上设置有第三支撑架,第三支撑架上设置有第一电缸,第一电缸的输出端与固定板固定连接,固定板上设置有与第三支撑架沿水平方向滑动连接的第一滑杆,固定板上侧、下侧分别设置有第一固定杆,上侧的第一固定杆与下侧的第一固定杆分别沿垂直方向设置有夹持板,每个第一固定杆上分别设置有第二弹簧,每个第二弹簧一端分别与固定板固定连接,每个第二弹簧另一端分别与夹持板固定连接,两个夹持板夹持光伏焊带,两个夹持板与第二卡接孔卡接,第三支撑架上设置有两个导向轮,光伏焊带位于两个导向轮之间用于对光伏焊带进行导向。Furthermore, the clamping mechanism is as follows: a first motor is arranged on the workbench, an output shaft of the first motor is fixedly connected to the first screw rod, the first screw rod is threadedly connected to the second slide, the second slide is slidably connected to the first guide rod on the workbench along the horizontal direction, a third support frame is arranged on the second slide, a first electric cylinder is arranged on the third support frame, the output end of the first electric cylinder is fixedly connected to the fixed plate, a first sliding rod slidably connected to the third support frame along the horizontal direction is arranged on the fixed plate, first fixing rods are respectively arranged on the upper and lower sides of the fixed plate, the first fixing rod on the upper side and the first fixing rod on the lower side are respectively arranged with clamping plates in the vertical direction, a second spring is respectively arranged on each first fixing rod, one end of each second spring is respectively fixedly connected to the fixed plate, and the other end of each second spring is respectively fixedly connected to the clamping plate, the two clamping plates clamp the photovoltaic welding strip, the two clamping plates are clamped with the second clamping hole, and two guide wheels are arranged on the third support frame, and the photovoltaic welding strip is located between the two guide wheels for guiding the photovoltaic welding strip.
进一步的,每个所述的夹持板上分别设置有第一连接轴,固定板上设置有第二电缸,第二电缸的输出端与第一连接板固定连接,第一连接板上设置有与固定板沿水平方向滑动连接的第二滑杆,第一连接板上侧、下侧分别加工有与第一连接轴滑动连接的倾斜滑孔,上侧的倾斜滑孔与下侧的倾斜滑孔相互对称设置。Furthermore, each of the clamping plates is respectively provided with a first connecting shaft, a second electric cylinder is provided on the fixed plate, the output end of the second electric cylinder is fixedly connected to the first connecting plate, a second sliding rod is provided on the first connecting plate which is slidably connected to the fixed plate along a horizontal direction, and the upper and lower sides of the first connecting plate are respectively processed with inclined sliding holes which are slidably connected to the first connecting shaft, and the inclined sliding holes on the upper side and the inclined sliding holes on the lower side are symmetrically arranged with each other.
进一步的,所述的卸料机构为:工作台底部设置有多个第二固定杆,多个第二固定杆底部设置有支撑板,支撑板底部设置有第二电机,第二电机的输出轴与第二丝杆固定连接,第二丝杆与工作台转动连接,第二丝杆与第三滑板螺纹连接,第三滑板与第二固定杆沿垂直方向滑动连接,工作台底部设置有第二导向杆,第三滑板一侧转动安装有第二连接杆,第二连接杆与第二导向杆沿水平方向滑动连接,第二连接杆与第四滑板转动连接,第四滑板与连接环转动连接,第四滑板与工作台上的水平滑孔沿水平方向滑动连接,第三滑板另一侧转动安装有第一连接杆,第一连接杆与第二导向杆沿水平方向滑动连接,第一连接杆与第一滑板转动连接,第一滑板的滑动方向与第四滑板的滑动方向相反。Furthermore, the unloading mechanism is as follows: a plurality of second fixed rods are arranged at the bottom of the workbench, a support plate is arranged at the bottom of the plurality of second fixed rods, a second motor is arranged at the bottom of the support plate, an output shaft of the second motor is fixedly connected to the second screw rod, the second screw rod is rotatably connected to the workbench, the second screw rod is threadedly connected to the third slide plate, the third slide plate is slidably connected to the second fixed rod in a vertical direction, a second guide rod is arranged at the bottom of the workbench, a second connecting rod is rotatably installed on one side of the third slide plate, the second connecting rod is slidably connected to the second guide rod in a horizontal direction, the second connecting rod is rotatably connected to the fourth slide plate, the fourth slide plate is rotatably connected to the connecting ring, the fourth slide plate is slidably connected to the horizontal sliding hole on the workbench in a horizontal direction, a first connecting rod is rotatably installed on the other side of the third slide plate, the first connecting rod is slidably connected to the second guide rod in a horizontal direction, the first connecting rod is rotatably connected to the first slide plate, and the sliding direction of the first slide plate is opposite to the sliding direction of the fourth slide plate.
进一步的,所述的工作台上沿垂直方向滑动连接有抵触杆,抵触杆底端与第三滑板顶面抵触,抵触杆顶端与储料箱底面抵触,抵触杆上设置有第三弹簧,第三弹簧一端与抵触杆底部固定连接,第三弹簧另一端与工作台底面固定连接。Furthermore, a resistance rod is slidably connected to the workbench in a vertical direction, the bottom end of the resistance rod resists against the top surface of the third slide plate, the top end of the resistance rod resists against the bottom surface of the storage box, and a third spring is arranged on the resistance rod, one end of the third spring is fixedly connected to the bottom of the resistance rod, and the other end of the third spring is fixedly connected to the bottom surface of the workbench.
本发明的有益效果如下:(1)本发明采用了套轴带动连接环、第二连接轴和收卷辊、第二夹紧盘转动,收卷辊在转动过程中对光伏焊带进行收卷形成光伏焊带卷,第四滑板带动连接环、套轴、第二连接轴和收卷辊沿水平方向滑动,收卷辊与光伏焊带卷分离,光伏焊带卷掉落在储料箱上,抵触杆顶端与储料箱底部抵触,储料箱的光伏焊带卷滑出并对其进行收集,能够自动对光伏焊带进行夹持、收卷、卸料、收集,提高了收卷的工作效率。The beneficial effects of the present invention are as follows: (1) The present invention adopts a sleeve shaft to drive the connecting ring, the second connecting shaft and the winding roller, and the second clamping disk to rotate. The winding roller winds the photovoltaic welding tape to form a photovoltaic welding tape roll during the rotation process. The fourth slide plate drives the connecting ring, the sleeve shaft, the second connecting shaft and the winding roller to slide in the horizontal direction. The winding roller is separated from the photovoltaic welding tape roll, and the photovoltaic welding tape roll falls on the storage box. The top of the resistance rod collides with the bottom of the storage box. The photovoltaic welding tape roll in the storage box slides out and is collected. The photovoltaic welding tape can be automatically clamped, rolled, unloaded and collected, thereby improving the working efficiency of the rolling.
(2)本发明采用了两个夹持板夹持光伏焊带与第二卡接孔卡接,将光伏焊带一端收卷在收卷辊上,用于更好的将光伏焊带收卷在收卷辊上,后续收卷过程中两个夹持板夹持光伏焊带与第二卡接孔分离,根据收卷的厚度,调节两个夹持板的位置。同时两个夹持板的水平移动方向与收卷辊的轴向方向平行,光伏焊带在收卷过程中,调节两个夹持板夹持光伏焊带的位置,便于对光伏焊带进行收卷,避免光伏焊带发生绞带的问题,本发明具有卷绕均匀的优点。(2) The present invention uses two clamping plates to clamp the photovoltaic welding tape and clamp it with the second clamping hole, and rolls one end of the photovoltaic welding tape on the winding roller, which is used to better roll the photovoltaic welding tape on the winding roller. In the subsequent winding process, the two clamping plates clamp the photovoltaic welding tape and separate it from the second clamping hole. According to the thickness of the winding, the positions of the two clamping plates are adjusted. At the same time, the horizontal movement direction of the two clamping plates is parallel to the axial direction of the winding roller. During the winding process of the photovoltaic welding tape, the positions of the two clamping plates clamping the photovoltaic welding tape are adjusted to facilitate the winding of the photovoltaic welding tape and avoid the problem of the photovoltaic welding tape being twisted. The present invention has the advantage of uniform winding.
(3)本发明采用了第二夹紧盘在转动过程中,棘爪与第二夹紧盘上的棘轮单向卡接,用于防止棘轮和第二夹紧盘反向转动。(3) The present invention adopts a method in which the pawl is unidirectionally engaged with the ratchet wheel on the second clamping disk during the rotation of the second clamping disk, so as to prevent the ratchet wheel and the second clamping disk from rotating in the opposite direction.
(4)本发明采用了第三轴承用于减少第二夹紧盘与第二夹爪之间的摩擦力,第二轴承能够减少第一夹紧盘与第一夹爪之间的摩擦,第一轴承用于减少滑动环与第二支撑架之间的摩擦力,收卷辊在转动过程中更好的对光伏焊带进行收卷形成光伏焊带卷。(4) The present invention adopts a third bearing to reduce the friction between the second clamping plate and the second clamping jaw. The second bearing can reduce the friction between the first clamping plate and the first clamping jaw. The first bearing is used to reduce the friction between the sliding ring and the second support frame. The winding roller can better wind up the photovoltaic welding ribbon to form a photovoltaic welding ribbon roll during the rotation process.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明光伏焊带的收卷装置在收卷状态的结构示意图。FIG1 is a schematic structural diagram of a photovoltaic welding tape winding device of the present invention in a winding state.
图2是图1另一角度的结构示意图。FIG. 2 is a schematic structural diagram of FIG. 1 from another angle.
图3是光伏焊带的收卷装置在卸料状态的结构示意图。FIG. 3 is a schematic structural diagram of a photovoltaic welding ribbon winding device in a unloading state.
图4是夹持机构的结构示意图。FIG. 4 is a schematic structural diagram of the clamping mechanism.
图5是图4另一角度的结构示意图。FIG. 5 is a schematic structural diagram of FIG. 4 from another angle.
图6是固定板上的零件结构示意图。FIG. 6 is a schematic diagram of the parts structure on the fixed plate.
图7是图6另一角度的结构示意图。FIG. 7 is a schematic structural diagram of FIG. 6 from another angle.
图8是卸料机构和收卷机构的结构示意图。FIG8 is a schematic diagram of the structure of the unloading mechanism and the winding mechanism.
图9是储料箱与抵触杆的连接结构示意图。FIG. 9 is a schematic diagram of the connection structure between the storage box and the resistance rod.
图10是图8中去掉工作台的结构示意图。FIG. 10 is a schematic diagram of the structure of FIG. 8 without the workbench.
图11是图10中收卷机构的结构示意图。FIG. 11 is a schematic structural diagram of the winding mechanism in FIG. 10 .
图12是第二夹紧盘上的零件结构示意图。FIG. 12 is a schematic diagram of the parts structure on the second clamping plate.
图13是套轴、第一夹紧盘和第一捆扎钢带穿孔上的零件结构示意图。FIG. 13 is a schematic diagram of the structural parts of the sleeve shaft, the first clamping plate and the first strapping steel band perforation.
图14是滑动环的结构示意图。FIG. 14 is a schematic diagram of the structure of a sliding ring.
图15是图13另一角度的结构示意图。FIG. 15 is a schematic structural diagram of FIG. 13 from another angle.
图16是套轴、收卷辊、连接环和第二连接轴的结构示意图。FIG. 16 is a schematic diagram of the structure of the sleeve shaft, the winding roller, the connecting ring and the second connecting shaft.
图17是图16另一角度的结构示意图。FIG. 17 is a schematic structural diagram of FIG. 16 from another angle.
图18是第一夹紧盘的结构示意图。FIG. 18 is a schematic structural diagram of the first clamping disk.
图19是第二夹紧盘的结构示意图。FIG. 19 is a schematic structural diagram of the second clamping disk.
附图标记:1、工作台;2、水平滑孔;3、第一支撑架;4、第二支撑架;5、光伏焊带;6、第一滑板;701、第一滑杆;702、第一电缸;703、第三支撑架;704、第二滑板;705、第一导向杆;706、第一丝杆;707、第一电机;708、导向轮;709、固定板;710、第一固定杆;711、第二弹簧;712、夹持板;713、第一连接轴;714、第二滑杆;715、第二电缸;716、倾斜滑孔;717、第一连接板;801、第二导向杆;802、第一连接杆;803、第二固定杆;804、第二丝杆;805、支撑板;806、第二电机;807、第三滑板;808、第二连接杆;809、第三弹簧;810、抵触杆;811、第四滑板;901、第三电机;902、套轴;903、第四弹簧;904、收卷辊;905、第一夹紧盘;906、第二夹紧盘;907、第一轴承;908、棘爪;909、第二连接板;910、滑动杆;911、第五弹簧;912、棘轮;913、第二轴承;914、六角传动轴;915、第一捆扎钢带穿孔;916、滑动环;917、连接环;918、第二捆扎钢带穿孔;919、第三轴承;920、第二连接轴;921、第一凸块;922、第三捆扎钢带穿孔;923、第一卡接孔;924、第三滑槽;925、卡接轴;926、第二卡接孔;927、第一滑槽;928、第二凸块;929、第二滑槽;10、第一弹簧;11、第三导向杆;12、第一夹爪;13、第二夹爪;14、储料箱。Figure numerals: 1, workbench; 2, horizontal slide hole; 3, first support frame; 4, second support frame; 5, photovoltaic welding belt; 6, first slide plate; 701, first slide bar; 702, first electric cylinder; 703, third support frame; 704, second slide plate; 705, first guide rod; 706, first screw rod; 707, first motor; 708, guide wheel; 709, fixing plate; 710, first fixing rod; 711, second spring; 712, clamp holding plate; 713, first connecting shaft; 714, second slide bar; 715, second electric cylinder; 716, inclined slide hole; 717, first connecting plate; 801, second guide rod; 802, first connecting rod; 803, second fixing rod; 804, second screw rod; 805, supporting plate; 806, second motor; 807, third slide plate; 808, second connecting rod; 809, third spring; 810, contact rod; 811, fourth slide plate; 90 1. The third motor; 902. The sleeve shaft; 903. The fourth spring; 904. The winding roller; 905. The first clamping disc; 906. The second clamping disc; 907. The first bearing; 908. The ratchet; 909. The second connecting plate; 910. The sliding rod; 911. The fifth spring; 912. The ratchet; 913. The second bearing; 914. The hexagonal transmission shaft; 915. The first strapping steel belt perforation; 916. The sliding ring; 917. The connecting ring; 918. The second strapping steel belt is perforated; 919, the third bearing; 920, the second connecting shaft; 921, the first protrusion; 922, the third strapping steel belt is perforated; 923, the first clamping hole; 924, the third slide groove; 925, the clamping shaft; 926, the second clamping hole; 927, the first slide groove; 928, the second protrusion; 929, the second slide groove; 10, the first spring; 11, the third guide rod; 12, the first clamping jaw; 13, the second clamping jaw; 14, the storage box.
具体实施方式DETAILED DESCRIPTION
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
如图1至图3、图8至图10所示,本实施例的光伏焊带的收卷装置由工作台1、水平滑孔2、第一支撑架3、第二支撑架4、光伏焊带5、第一滑板6、夹持机构、卸料机构、收卷机构、第一弹簧10、第三导向杆11、第一夹爪12、第二夹爪13、储料箱14联接构成。As shown in Figures 1 to 3 and Figures 8 to 10, the winding device of the photovoltaic welding strip of this embodiment is composed of a workbench 1, a horizontal slide hole 2, a first support frame 3, a second support frame 4, a photovoltaic welding strip 5, a first slide plate 6, a clamping mechanism, a unloading mechanism, a winding mechanism, a first spring 10, a third guide rod 11, a first clamp 12, a second clamp 13, and a storage box 14.
在工作台1上设置有用于夹持光伏焊带5的夹持机构,工作台1上设置有第一支撑架3和第二支撑架4,第一支撑架3上设置有对光伏焊带5进行收卷的收卷机构,收卷的光伏焊带5形成光伏焊带卷,第二支撑架4上设置有与收卷机构连接的第一夹爪12,工作台1上沿水平方向滑动连接有第一滑板6,工作台1上一侧设置有第三导向杆11,第三导向杆11与第一滑板6沿水平方向滑动连接,每个第三导向杆11上分别设置有第一弹簧10,每个第一弹簧10一端分别与第一滑板6连接,每个第一弹簧10另一端分别与工作台1连接。第一滑板6上设置有与收卷机构连接的第二夹爪13,工作台1上设置有位于光伏焊带卷下方的储料箱14,工作台1上设置有将收卷机构上的光伏焊带卷卸料至储料箱14上的卸料机构。A clamping mechanism for clamping the photovoltaic welding strip 5 is provided on the workbench 1. A first support frame 3 and a second support frame 4 are provided on the workbench 1. A winding mechanism for winding the photovoltaic welding strip 5 is provided on the first support frame 3. The wound photovoltaic welding strip 5 forms a photovoltaic welding strip roll. A first clamping claw 12 connected to the winding mechanism is provided on the second support frame 4. A first slide plate 6 is slidably connected to the workbench 1 in a horizontal direction. A third guide rod 11 is provided on one side of the workbench 1. The third guide rod 11 is slidably connected to the first slide plate 6 in a horizontal direction. A first spring 10 is provided on each third guide rod 11. One end of each first spring 10 is connected to the first slide plate 6, and the other end of each first spring 10 is connected to the workbench 1. A second clamping claw 13 connected to the winding mechanism is provided on the first slide plate 6. A storage box 14 located below the photovoltaic welding strip roll is provided on the workbench 1. A discharging mechanism for discharging the photovoltaic welding strip roll on the winding mechanism to the storage box 14 is provided on the workbench 1.
如图4至图7所示,夹持机构由第一滑杆701、第一电缸702、第三支撑架703、第二滑板704、第一导向杆705、第一丝杆706、第一电机707、导向轮708、固定板709、第一固定杆710、第二弹簧711、夹持板712、第一连接轴713、第二滑杆714、第二电缸715、倾斜滑孔716、第一连接板717联接构成。As shown in Figures 4 to 7, the clamping mechanism is composed of a first sliding rod 701, a first electric cylinder 702, a third support frame 703, a second slide plate 704, a first guide rod 705, a first screw rod 706, a first motor 707, a guide wheel 708, a fixed plate 709, a first fixed rod 710, a second spring 711, a clamping plate 712, a first connecting shaft 713, a second sliding rod 714, a second electric cylinder 715, an inclined sliding hole 716, and a first connecting plate 717.
夹持机构为:工作台1上设置有第一电机707,第一电机707的输出轴与第一丝杆706固定连接,第一丝杆706与第二滑板704螺纹连接,第二滑板704与工作台1上的第一导向杆705沿水平方向滑动连接,第二滑板704上设置有第三支撑架703,第三支撑架703上设置有第一电缸702,第一电缸702的输出端与固定板709固定连接,固定板709上设置有与第三支撑架703沿水平方向滑动连接的第一滑杆701,固定板709上侧、下侧分别设置有第一固定杆710,上侧的第一固定杆710与下侧的第一固定杆710分别沿垂直方向设置有夹持板712,每个第一固定杆710上分别设置有第二弹簧711,每个第二弹簧711一端分别与固定板709固定连接,每个第二弹簧711另一端分别与夹持板712固定连接,两个夹持板712夹持光伏焊带5,两个夹持板712与第二卡接孔926卡接,第三支撑架703上设置有两个导向轮708,光伏焊带5位于两个导向轮708之间用于对光伏焊带5进行导向。The clamping mechanism is as follows: a first motor 707 is arranged on the workbench 1, the output shaft of the first motor 707 is fixedly connected to the first screw rod 706, the first screw rod 706 is threadedly connected to the second slide plate 704, the second slide plate 704 is slidably connected to the first guide rod 705 on the workbench 1 in the horizontal direction, a third support frame 703 is arranged on the second slide plate 704, the third support frame 703 is arranged on the first electric cylinder 702, the output end of the first electric cylinder 702 is fixedly connected to the fixed plate 709, the fixed plate 709 is provided with a first slide bar 701 slidably connected to the third support frame 703 in the horizontal direction, and the upper and lower sides of the fixed plate 709 are respectively provided with A first fixing rod 710 is provided, and the upper first fixing rod 710 and the lower first fixing rod 710 are respectively provided with clamping plates 712 in the vertical direction, and each first fixing rod 710 is respectively provided with a second spring 711, and one end of each second spring 711 is respectively fixedly connected to the fixing plate 709, and the other end of each second spring 711 is respectively fixedly connected to the clamping plate 712, and the two clamping plates 712 clamp the photovoltaic welding strip 5, and the two clamping plates 712 are clamped with the second clamping hole 926, and two guide wheels 708 are provided on the third support frame 703, and the photovoltaic welding strip 5 is located between the two guide wheels 708 for guiding the photovoltaic welding strip 5.
每个夹持板712上分别设置有第一连接轴713,固定板709上设置有第二电缸715,第二电缸715的输出端与第一连接板717固定连接,第一连接板717上设置有与固定板709沿水平方向滑动连接的第二滑杆714,第一连接板717上侧、下侧分别加工有与第一连接轴713滑动连接的倾斜滑孔716,上侧的倾斜滑孔716与下侧的倾斜滑孔716相互对称设置。A first connecting shaft 713 is respectively provided on each clamping plate 712, a second electric cylinder 715 is provided on the fixed plate 709, the output end of the second electric cylinder 715 is fixedly connected to the first connecting plate 717, a second sliding rod 714 is provided on the first connecting plate 717 and is slidably connected to the fixed plate 709 along the horizontal direction, and an inclined sliding hole 716 slidably connected to the first connecting shaft 713 is respectively processed on the upper and lower sides of the first connecting plate 717, and the upper inclined sliding hole 716 and the lower inclined sliding hole 716 are symmetrically arranged with each other.
第二电缸715的输出端带动第一连接板717水平移动,第一连接板717带动第二滑杆714在固定板709上沿水平方向滑动,两个第一连接轴713分别在第一连接板717的倾斜滑孔716中滑动,在第二弹簧711的作用下,第一连接轴713带动夹持板712在第一固定杆710上滑动,达到两个夹持板712夹紧光伏焊带5或两个夹持板712与光伏焊带5松开的目的。The output end of the second electric cylinder 715 drives the first connecting plate 717 to move horizontally, and the first connecting plate 717 drives the second sliding rod 714 to slide horizontally on the fixed plate 709. The two first connecting shafts 713 slide in the inclined sliding holes 716 of the first connecting plate 717 respectively. Under the action of the second spring 711, the first connecting shaft 713 drives the clamping plate 712 to slide on the first fixed rod 710, so as to achieve the purpose of clamping the photovoltaic welding strip 5 with the two clamping plates 712 or loosening the two clamping plates 712 and the photovoltaic welding strip 5.
如图8至图10所示,卸料机构由第二导向杆801、第一连接杆802、第二固定杆803、第二丝杆804、支撑板805、第二电机806、第三滑板807、第二连接杆808、第三弹簧809、抵触杆810、第四滑板811联接构成。As shown in Figures 8 to 10, the unloading mechanism is composed of a second guide rod 801, a first connecting rod 802, a second fixed rod 803, a second screw rod 804, a support plate 805, a second motor 806, a third slide plate 807, a second connecting rod 808, a third spring 809, a resistance rod 810, and a fourth slide plate 811.
卸料机构为:工作台1底部设置有多个第二固定杆803,多个第二固定杆803底部设置有支撑板805,支撑板805底部设置有第二电机806,第二电机806的输出轴与第二丝杆804固定连接,第二丝杆804与工作台1转动连接,第二丝杆804与第三滑板807螺纹连接,第三滑板807与第二固定杆803沿垂直方向滑动连接,工作台1底部设置有第二导向杆801,第三滑板807一侧转动安装有第二连接杆808,第二连接杆808与第二导向杆801沿水平方向滑动连接,第二连接杆808与第四滑板811转动连接,第四滑板811与连接环917转动连接,第四滑板811与工作台1上的水平滑孔2沿水平方向滑动连接,第三滑板807另一侧转动安装有第一连接杆802,第一连接杆802与第二导向杆801沿水平方向滑动连接,第一连接杆802与第一滑板6转动连接,第一滑板6的滑动方向与第四滑板811的滑动方向相反。The unloading mechanism is as follows: a plurality of second fixing rods 803 are arranged at the bottom of the workbench 1, a support plate 805 is arranged at the bottom of the plurality of second fixing rods 803, a second motor 806 is arranged at the bottom of the support plate 805, an output shaft of the second motor 806 is fixedly connected to a second screw rod 804, the second screw rod 804 is rotatably connected to the workbench 1, the second screw rod 804 is threadedly connected to a third slide plate 807, the third slide plate 807 is slidably connected to the second fixing rod 803 in a vertical direction, a second guide rod 801 is arranged at the bottom of the workbench 1, and a second connecting rod 801 is rotatably installed on one side of the third slide plate 807 8. The second connecting rod 808 is slidably connected to the second guide rod 801 in the horizontal direction, the second connecting rod 808 is rotatably connected to the fourth slide plate 811, the fourth slide plate 811 is rotatably connected to the connecting ring 917, the fourth slide plate 811 is slidably connected to the horizontal sliding hole 2 on the workbench 1 in the horizontal direction, the first connecting rod 802 is rotatably installed on the other side of the third slide plate 807, the first connecting rod 802 is slidably connected to the second guide rod 801 in the horizontal direction, the first connecting rod 802 is rotatably connected to the first slide plate 6, and the sliding direction of the first slide plate 6 is opposite to the sliding direction of the fourth slide plate 811.
工作台1上沿垂直方向滑动连接有抵触杆810,抵触杆810底端与第三滑板807顶面抵触,抵触杆810顶端与储料箱14底面抵触,抵触杆810上设置有第三弹簧809,第三弹簧809一端与抵触杆810底部固定连接,第三弹簧809另一端与工作台1底面固定连接。A resistance rod 810 is slidably connected to the workbench 1 in the vertical direction, the bottom end of the resistance rod 810 resists against the top surface of the third slide plate 807, the top end of the resistance rod 810 resists against the bottom surface of the storage box 14, and a third spring 809 is arranged on the resistance rod 810, one end of the third spring 809 is fixedly connected to the bottom of the resistance rod 810, and the other end of the third spring 809 is fixedly connected to the bottom surface of the workbench 1.
如图8、图10至图19所示,收卷机构由第三电机901、套轴902、第四弹簧903、收卷辊904、第一夹紧盘905、第二夹紧盘906、第一轴承907、棘爪908、第二连接板909、滑动杆910、第五弹簧911、棘轮912、第二轴承913、六角传动轴914、第一捆扎钢带穿孔915、滑动环916、连接环917、第二捆扎钢带穿孔918、第三轴承919、第二连接轴920、第一凸块921、第三捆扎钢带穿孔922、第一卡接孔923、第三滑槽924、卡接轴925、第二卡接孔926、第一滑槽927、第二凸块928、第二滑槽929联接构成。As shown in Figures 8 and 10 to 19, the winding mechanism is composed of a third motor 901, a sleeve shaft 902, a fourth spring 903, a winding roller 904, a first clamping disk 905, a second clamping disk 906, a first bearing 907, a pawl 908, a second connecting plate 909, a sliding rod 910, a fifth spring 911, a ratchet 912, a second bearing 913, a hexagonal transmission shaft 914, a first bundling steel band through hole 915, a sliding ring 916, a connecting ring 917, a second bundling steel band through hole 918, a third bearing 919, a second connecting shaft 920, a first protrusion 921, a third bundling steel band through hole 922, a first clamping hole 923, a third slide groove 924, a clamping shaft 925, a second clamping hole 926, a first slide groove 927, a second protrusion 928, and a second slide groove 929.
收卷机构为:第一支撑架3上设置有驱动六角传动轴914转动的第三电机901,六角传动轴914与套轴902内部沿水平方向滑动连接,套轴902内部加工有与六角传动轴914外圆周沿圆周方向卡接的六角通孔,套轴902与第一支撑架3活动连接,套轴902与第一支撑架3沿水平方向滑动连接,同时套轴902与第一支撑架3转动连接,套轴902外圆周固定安装有连接环917,连接环917与卸料机构转动连接,套轴902外圆周设置有第四弹簧903,第四弹簧903一端与第一支撑架3连接,第四弹簧903另一端与连接环917连接,套轴902通过第二连接轴920与收卷辊904固定连接,收卷辊904用于收卷光伏焊带5,第二连接轴920的直径大于收卷辊904的直径。The winding mechanism is as follows: a third motor 901 is provided on the first support frame 3 to drive the hexagonal transmission shaft 914 to rotate; the hexagonal transmission shaft 914 is slidably connected to the inside of the sleeve shaft 902 in the horizontal direction; the sleeve shaft 902 is processed with a hexagonal through hole that is circumferentially engaged with the outer circumference of the hexagonal transmission shaft 914; the sleeve shaft 902 is movably connected to the first support frame 3; the sleeve shaft 902 is slidably connected to the first support frame 3 in the horizontal direction; and the sleeve shaft 902 is rotatably connected to the first support frame 3. A connecting ring 917 is fixedly installed on the outer circumference of 902, and the connecting ring 917 is rotatably connected to the unloading mechanism. A fourth spring 903 is arranged on the outer circumference of the sleeve shaft 902, and one end of the fourth spring 903 is connected to the first support frame 3, and the other end of the fourth spring 903 is connected to the connecting ring 917. The sleeve shaft 902 is fixedly connected to the winding roller 904 through the second connecting shaft 920. The winding roller 904 is used to wind up the photovoltaic welding strip 5, and the diameter of the second connecting shaft 920 is larger than the diameter of the winding roller 904.
第一夹爪12上转动安装有第一夹紧盘905,第二连接轴920外圆周方向均匀设置有第一凸块921,第一夹紧盘905的内部圆孔圆周方向均匀加工有与第一凸块921卡接的第三滑槽924,第二连接轴920上的多个第一凸块921分别与第一夹紧盘905上对应的第三滑槽924沿水平方向滑动连接,第二连接轴920圆周方向均匀加工有第二滑槽929,第二夹爪13上转动安装有第二夹紧盘906,第二夹爪13与第二夹紧盘906之间设置有第三轴承919。第二夹紧盘906上圆周方向均匀设置有卡接轴925,收卷辊904一端面圆周方向均匀加工有与卡接轴925卡接的第一卡接孔923,收卷辊904一端面圆周方向均匀设置有与夹持机构卡接的第二卡接孔926。第二夹紧盘906上设置有棘轮912,第二夹爪13上沿垂直方向滑动连接有滑动杆910,滑动杆910顶端设置有第二连接板909,滑动杆910上设置有第五弹簧911,第五弹簧911一端与第二连接板909固定连接,第五弹簧911另一端与滑动杆910底端固定连接,第二连接板909上设置有与棘轮912单向卡接的棘爪908。A first clamping plate 905 is rotatably mounted on the first clamping jaw 12, first protrusions 921 are evenly arranged in the outer circumferential direction of the second connecting shaft 920, and a third sliding groove 924 that is clamped with the first protrusion 921 is evenly processed in the circumferential direction of the inner circular hole of the first clamping plate 905, and the multiple first protrusions 921 on the second connecting shaft 920 are respectively slidably connected with the corresponding third sliding grooves 924 on the first clamping plate 905 along the horizontal direction, and a second sliding groove 929 is evenly processed in the circumferential direction of the second connecting shaft 920, and a second clamping plate 906 is rotatably mounted on the second clamping jaw 13, and a third bearing 919 is arranged between the second clamping jaw 13 and the second clamping plate 906. The second clamping disc 906 is evenly provided with a clamping shaft 925 in the circumferential direction, and the first clamping hole 923 that is clamped with the clamping shaft 925 is evenly processed in the circumferential direction of one end surface of the winding roller 904, and the second clamping hole 926 that is clamped with the clamping mechanism is evenly provided in the circumferential direction of one end surface of the winding roller 904. The second clamping disc 906 is provided with a ratchet 912, and the second clamping jaw 13 is slidably connected with a sliding rod 910 in the vertical direction, and the top of the sliding rod 910 is provided with a second connecting plate 909, and the sliding rod 910 is provided with a fifth spring 911, one end of the fifth spring 911 is fixedly connected with the second connecting plate 909, and the other end of the fifth spring 911 is fixedly connected with the bottom end of the sliding rod 910, and the second connecting plate 909 is provided with a ratchet 908 that is unidirectionally clamped with the ratchet 912.
第一夹爪12与第一夹紧盘905之间设置有第二轴承913,第二支撑架4内部设置有滑动环916,滑动环916与第二支撑架4之间设置有第一轴承907,滑动环916的内孔圆周方向均匀加工有与第二滑槽929沿水平方向滑动连接的第二凸块928,每个第二滑槽929分别与对应的第二凸块928在转动方向卡接,滑动环916的内孔圆周方向均匀加工有与第一凸块921沿水平方向滑动连接的第一滑槽927,每个第一凸块921分别与对应的第一滑槽927在转动方向卡接。A second bearing 913 is arranged between the first clamping jaw 12 and the first clamping plate 905, a sliding ring 916 is arranged inside the second support frame 4, and a first bearing 907 is arranged between the sliding ring 916 and the second support frame 4. The inner hole of the sliding ring 916 is uniformly processed with second protrusions 928 that are slidably connected to the second sliding groove 929 in the horizontal direction in the circumferential direction, and each second sliding groove 929 is respectively engaged with the corresponding second protrusion 928 in the rotation direction. The inner hole of the sliding ring 916 is uniformly processed with first sliding grooves 927 that are slidably connected to the first protrusions 921 in the horizontal direction in the circumferential direction, and each first protrusion 921 is respectively engaged with the corresponding first sliding groove 927 in the rotation direction.
第一夹紧盘905圆周方向均匀加工有捆扎钢带穿孔的第二捆扎钢带穿孔918,第二夹紧盘906圆周方向均匀加工有与捆扎钢带穿孔的第一捆扎钢带穿孔915,收卷辊904圆周方向均匀加工有分别与第二捆扎钢带穿孔918、第一捆扎钢带穿孔915相互连通的第三捆扎钢带穿孔922,每个第三捆扎钢带穿孔922分别与第二滑槽929相互连通。The first clamping disk 905 is uniformly processed with second bundling steel band perforations 918 for bundling steel bands in the circumferential direction, the second clamping disk 906 is uniformly processed with first bundling steel band perforations 915 for bundling steel bands in the circumferential direction, the winding roller 904 is uniformly processed with third bundling steel band perforations 922 for bundling steel bands in the circumferential direction, which are interconnected with the second bundling steel band perforations 918 and the first bundling steel band perforations 915, respectively, and each third bundling steel band perforation 922 is respectively interconnected with the second slide groove 929.
本实施例的工作原理如下,(1)夹持机构夹持光伏焊带5:两个夹持板712夹持光伏焊带5,在第二弹簧711的作用下,两个夹持板712能够夹持不同尺寸的光伏焊带5,第一电缸702的输出端带动固定板709沿水平方向滑动,固定板709上的第一滑杆701在第三支撑架703上沿水平方向滑动,达到调节两个固定板709与收卷辊904上第二卡接孔926之间的位置,开始对光伏焊带5进行收卷时,两个夹持板712夹持光伏焊带5向靠近收卷辊904上的第二卡接孔926的位置移动,两个夹持板712夹持光伏焊带5与第二卡接孔926卡接,将光伏焊带5一端收卷在收卷辊904上,用于更好的将光伏焊带5收卷在收卷辊904上,后续在收卷过程中两个夹持板712夹持光伏焊带5与第二卡接孔926分离,根据收卷的厚度,调节两个夹持板712的位置。The working principle of this embodiment is as follows: (1) The clamping mechanism clamps the photovoltaic welding ribbon 5: The two clamping plates 712 clamp the photovoltaic welding ribbon 5. Under the action of the second spring 711, the two clamping plates 712 can clamp photovoltaic welding ribbons 5 of different sizes. The output end of the first electric cylinder 702 drives the fixed plate 709 to slide in the horizontal direction. The first slide bar 701 on the fixed plate 709 slides in the horizontal direction on the third support frame 703 to adjust the position between the two fixed plates 709 and the second clamping hole 926 on the winding roller 904, and then starts to adjust the position between the two fixed plates 709 and the second clamping hole 926 on the winding roller 904. When the photovoltaic welding ribbon 5 is rolled up, the two clamping plates 712 clamp the photovoltaic welding ribbon 5 and move it to a position close to the second clamping hole 926 on the winding roller 904. The two clamping plates 712 clamp the photovoltaic welding ribbon 5 and clamp it with the second clamping hole 926, and roll one end of the photovoltaic welding ribbon 5 onto the winding roller 904, so as to better roll the photovoltaic welding ribbon 5 onto the winding roller 904. Subsequently, during the rolling process, the two clamping plates 712 clamp the photovoltaic welding ribbon 5 and separate it from the second clamping hole 926, and adjust the position of the two clamping plates 712 according to the thickness of the roll.
第一电机707的输出轴带动第一丝杆706转动,第二滑板704在第一丝杆706和第一导向杆705上水平移动,第二滑板704通过第三支撑架703带动固定板709上的两个夹持板712水平移动,第三支撑架703的水平移动方向与固定板709的水平方向相互垂直,两个夹持板712的水平移动方向与收卷辊904的轴向方向平行,光伏焊带5在收卷过程中,调节光伏焊带5的位置,便于对光伏焊带5进行收卷。The output shaft of the first motor 707 drives the first screw rod 706 to rotate, and the second slide 704 moves horizontally on the first screw rod 706 and the first guide rod 705. The second slide 704 drives the two clamping plates 712 on the fixed plate 709 to move horizontally through the third support frame 703. The horizontal movement direction of the third support frame 703 is perpendicular to the horizontal direction of the fixed plate 709, and the horizontal movement direction of the two clamping plates 712 is parallel to the axial direction of the winding roller 904. During the winding process of the photovoltaic welding ribbon 5, the position of the photovoltaic welding ribbon 5 is adjusted to facilitate the winding of the photovoltaic welding ribbon 5.
当第二电缸715的输出端带动第一连接板717向前运动时,每个第一连接轴713分别滑动至第一连接板717的倾斜滑孔716的最高点,每个第一连接轴713分别带动夹持板712在第一固定杆710上沿垂直方向向上滑动,两个夹持板712松开光伏焊带5。当第二电缸715的输出端带动第一连接板717向后运动时,每个第一连接轴713分别滑动至第一连接板717的倾斜滑孔716的最低点,每个第一连接轴713分别带动夹持板712在第一固定杆710上沿垂直方向向下滑动,两个夹持板712夹紧光伏焊带5。When the output end of the second electric cylinder 715 drives the first connecting plate 717 to move forward, each first connecting shaft 713 slides to the highest point of the inclined sliding hole 716 of the first connecting plate 717, and each first connecting shaft 713 drives the clamping plate 712 to slide upward along the vertical direction on the first fixing rod 710, and the two clamping plates 712 release the photovoltaic welding strip 5. When the output end of the second electric cylinder 715 drives the first connecting plate 717 to move backward, each first connecting shaft 713 slides to the lowest point of the inclined sliding hole 716 of the first connecting plate 717, and each first connecting shaft 713 drives the clamping plate 712 to slide downward along the vertical direction on the first fixing rod 710, and the two clamping plates 712 clamp the photovoltaic welding strip 5.
收卷机构对光伏焊带5进行收卷形成光伏焊带卷:启动第三电机901,第三电机901的输出轴带动六角传动轴914转动,由于六角传动轴914与套轴902的六角通孔卡接,六角传动轴914带动套轴902转动,套轴902带动连接环917、第二连接轴920和收卷辊904转动,收卷辊904端部的多个第一卡接孔923与第二夹紧盘906的多个卡接轴925卡接,收卷辊904带动第二夹紧盘906转动,第二夹紧盘906在转动过程中,棘爪908与第二夹紧盘906上的棘轮912单向卡接,用于防止棘轮912和第二夹紧盘906反向转动,第三轴承919用于减少第二夹紧盘906与第二夹爪13之间的摩擦力,收卷辊904在转动过程中对光伏焊带5进行收卷形成光伏焊带卷。The winding mechanism winds up the photovoltaic welding ribbon 5 to form a photovoltaic welding ribbon roll: the third motor 901 is started, and the output shaft of the third motor 901 drives the hexagonal transmission shaft 914 to rotate. Since the hexagonal transmission shaft 914 is engaged with the hexagonal through hole of the sleeve shaft 902, the hexagonal transmission shaft 914 drives the sleeve shaft 902 to rotate, and the sleeve shaft 902 drives the connecting ring 917, the second connecting shaft 920 and the winding roller 904 to rotate, and the multiple first engaging holes 923 at the end of the winding roller 904 are engaged with the second clamping disk 906. The multiple clamping shafts 925 are clamped, and the winding roller 904 drives the second clamping disk 906 to rotate. During the rotation of the second clamping disk 906, the pawl 908 is unidirectionally clamped with the ratchet 912 on the second clamping disk 906 to prevent the ratchet 912 and the second clamping disk 906 from rotating in the opposite direction. The third bearing 919 is used to reduce the friction between the second clamping disk 906 and the second clamping claw 13. During the rotation, the winding roller 904 winds up the photovoltaic welding ribbon 5 to form a photovoltaic welding ribbon roll.
第二支撑架4上的第一夹爪12夹持第一夹紧盘905,第一夹紧盘905在转动过程中,第二轴承913能够减少第一夹紧盘905与第一夹爪12之间的摩擦。第二连接轴920在转动过程中,第二连接轴920外圆周的多个第一凸块921分别与滑动环916的圆周方向的多个第一滑槽927卡接,第二连接轴920带动滑动环916转动,第一轴承907用于减少滑动环916与第二支撑架4之间的摩擦力。The first clamping jaw 12 on the second support frame 4 clamps the first clamping disc 905. When the first clamping disc 905 rotates, the second bearing 913 can reduce the friction between the first clamping disc 905 and the first clamping jaw 12. When the second connecting shaft 920 rotates, the multiple first protrusions 921 on the outer circumference of the second connecting shaft 920 are respectively engaged with the multiple first sliding grooves 927 in the circumferential direction of the sliding ring 916. The second connecting shaft 920 drives the sliding ring 916 to rotate, and the first bearing 907 is used to reduce the friction between the sliding ring 916 and the second support frame 4.
光伏焊带卷收卷结束后,用多根捆扎钢带分别依次穿过第一夹紧盘905的第二捆扎钢带穿孔918、收卷辊904的第三捆扎钢带穿孔922、第二夹紧盘906的第一捆扎钢带穿孔915对光伏焊带卷进行捆扎。After the photovoltaic welding tape roll is wound up, multiple bundling steel tapes are used to bundle the photovoltaic welding tape roll by passing through the second bundling steel tape perforation 918 of the first clamping disk 905, the third bundling steel tape perforation 922 of the winding roller 904, and the first bundling steel tape perforation 915 of the second clamping disk 906 in sequence.
卸料机构对光伏焊带卷进行卸料:启动第二电机806,第二电机806的输出轴带动第二丝杆804转动,第三滑板807在第二丝杆804上沿垂直方向滑动,第三滑板807在第二固定杆803上沿垂直方向滑动,第三滑板807通过第二连接杆808带动第四滑板811在第二导向杆801上沿水平方向滑动,第四滑板811在工作台1上的水平滑孔2中滑动,第四滑板811带动连接环917水平移动,连接环917带动套轴902在第一支撑架3、六角传动轴914上水平滑动,套轴902带动第二连接轴920和收卷辊904沿水平方向滑动,第二连接轴920外圆周的第一凸块921与第一夹紧盘905圆孔圆周方向的第三滑槽924水平滑动,第二连接轴920外圆周的第一凸块921与滑动环916内圆周方向的第一滑槽927水平滑动,第二连接轴920外圆周的第二滑槽929与滑动环916圆周方向的第二凸块928水平滑动,收卷辊904水平移动过程中,收卷辊904端面的多个第一卡接孔923分别与第二夹紧盘906的卡接轴925分离,收卷辊904与光伏焊带卷分离,光伏焊带卷掉落在储料箱14上。The unloading mechanism unloads the photovoltaic welding ribbon roll: the second motor 806 is started, and the output shaft of the second motor 806 drives the second screw rod 804 to rotate, and the third slide plate 807 slides on the second screw rod 804 in the vertical direction, and the third slide plate 807 slides on the second fixed rod 803 in the vertical direction, and the third slide plate 807 drives the fourth slide plate 811 to slide in the horizontal direction on the second guide rod 801 through the second connecting rod 808, and the fourth slide plate 811 slides in the horizontal sliding hole 2 on the workbench 1, and the fourth slide plate 811 drives the connecting ring 917 to move horizontally, and the connecting ring 917 drives the sleeve shaft 902 to slide horizontally on the first support frame 3 and the hexagonal transmission shaft 914, and the sleeve shaft 902 drives the second connecting shaft 92 0 and the winding roller 904 slide in the horizontal direction, the first protrusion 921 on the outer circumference of the second connecting shaft 920 slides horizontally with the third slide groove 924 in the circumferential direction of the circular hole of the first clamping disk 905, the first protrusion 921 on the outer circumference of the second connecting shaft 920 slides horizontally with the first slide groove 927 in the inner circumferential direction of the sliding ring 916, the second slide groove 929 on the outer circumference of the second connecting shaft 920 slides horizontally with the second protrusion 928 in the circumferential direction of the sliding ring 916, and during the horizontal movement of the winding roller 904, the multiple first clamping holes 923 on the end face of the winding roller 904 are separated from the clamping shaft 925 of the second clamping disk 906 respectively, the winding roller 904 is separated from the photovoltaic welding ribbon roll, and the photovoltaic welding ribbon roll falls on the storage box 14.
第三滑板807在垂直上升过程中,第三滑板807与抵触杆810底端抵触,抵触杆810顶端与储料箱14底部抵触,储料箱14一端上升,储料箱14上的光伏焊带卷滑出并对其进行收集。During the vertical ascent of the third slide 807, the third slide 807 abuts against the bottom end of the abutment rod 810, and the top end of the abutment rod 810 abuts against the bottom of the storage box 14. One end of the storage box 14 rises, and the photovoltaic welding tape roll on the storage box 14 slides out and is collected.
以上所述,仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.
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