CN118578626B - Precision twin screw profile extruder - Google Patents

Precision twin screw profile extruder Download PDF

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Publication number
CN118578626B
CN118578626B CN202411066764.0A CN202411066764A CN118578626B CN 118578626 B CN118578626 B CN 118578626B CN 202411066764 A CN202411066764 A CN 202411066764A CN 118578626 B CN118578626 B CN 118578626B
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guide
profile
screw
fixedly connected
raw materials
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CN118578626A (en
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迟迎训
李亮
孙晓丽
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Penglai Linge Rubber & Plastic Products Co ltd
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Penglai Linge Rubber & Plastic Products Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/285—Feeding the extrusion material to the extruder
    • B29C48/288—Feeding the extrusion material to the extruder in solid form, e.g. powder or granules
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

本发明涉及型材生产技术领域,尤其涉及一种精密双螺杆型材挤出机,包括有底座和卡接于底座顶部的隔离罩,底座顶部左侧固接有加热器,加热器位于隔离罩内,加热器内侧横向固定穿接有导料筒,导料筒右侧为圆柱形,导料筒上前后对称转动式穿接有螺杆。本发明通过进料斗使得型材原料排入导料筒内,前后两侧螺杆转动带动型材原料向左移动,导料板正转先对型材原料进行搅动,使得型材原料更均匀全面的受热,随后斜板再将均匀受热后的型材原料铲入导料斗内,型材原料继续排入导料筒内被螺杆混合挤出,如此,通过导料板能够先使得型材原料均匀受热,从而提高型材原料混合成型的效果。

The present invention relates to the field of profile production technology, and in particular to a precision twin-screw profile extruder, including a base and an isolation cover clamped on the top of the base, a heater is fixedly connected to the left side of the top of the base, the heater is located in the isolation cover, a guide barrel is fixedly connected to the inner side of the heater, the right side of the guide barrel is cylindrical, and a screw is symmetrically connected to the guide barrel. The present invention allows the profile raw material to be discharged into the guide barrel through a feed hopper, and the screws on the front and back sides rotate to drive the profile raw material to move to the left. The guide plate rotates forward to stir the profile raw material first, so that the profile raw material is heated more evenly and comprehensively, and then the inclined plate shovels the evenly heated profile raw material into the guide hopper, and the profile raw material continues to be discharged into the guide barrel to be mixed and extruded by the screw. In this way, the profile raw material can be evenly heated first through the guide plate, thereby improving the effect of mixed molding of the profile raw material.

Description

精密双螺杆型材挤出机Precision twin screw profile extruder

技术领域Technical Field

本发明涉及型材生产设备技术领域,尤其涉及一种精密双螺杆型材挤出机。The invention relates to the technical field of profile production equipment, in particular to a precision twin-screw profile extruder.

背景技术Background Art

型材在生产过程中,通常需要使用到双螺杆挤出机,双螺杆挤出机具有良好的加料性能、混炼塑化性能、排气性能、挤出稳定性特点,目前已经广泛的被使用。In the production process of profiles, twin-screw extruders are usually required. Twin-screw extruders have good feeding performance, mixing and plasticizing performance, exhaust performance, and extrusion stability. They are currently widely used.

公开号为CN116533487A的中国发明专利申请公开了一种PVC结皮发泡型材双螺杆挤出装置,包括工作台和双螺杆挤出机,所述工作台顶面固定安装有双螺杆挤出机,且双螺杆挤出机输出端安装有口模,并且口模内部安装有压力变送器,所述工作台顶面一端固定安装有变速箱,且变速箱另一侧固定安装有驱动电机和减速机,并且驱动电机输出端安装有主轴,所述主轴通过减速机连接有输出轴,且输出轴贯穿延伸至变速箱中,上述专利虽然能够利用双螺杆将型材原料挤出,但由于螺杆的形状限制,导致靠近螺杆外侧的原料受热多,靠近螺杆轴心处的型材原料受热少,导致受热不均或受热不够的现象,严重影响后续型材原料混合成型的效果。The Chinese invention patent application with publication number CN116533487A discloses a twin-screw extruder device for PVC crust foaming profiles, including a workbench and a twin-screw extruder, wherein the twin-screw extruder is fixedly mounted on the top surface of the workbench, and a die is mounted on the output end of the twin-screw extruder, and a pressure transmitter is mounted inside the die, a gearbox is fixedly mounted on one end of the top surface of the workbench, and a drive motor and a reducer are fixedly mounted on the other side of the gearbox, and a main shaft is mounted on the output end of the drive motor, the main shaft is connected to an output shaft through the reducer, and the output shaft extends through the gearbox. Although the above patent can extrude the profile raw material using a twin screw, due to the shape limitation of the screw, the raw material near the outside of the screw is heated more, and the profile raw material near the axis of the screw is heated less, resulting in uneven heating or insufficient heating, which seriously affects the effect of subsequent mixed molding of the profile raw materials.

本发明旨在解决上述专利中存在的问题,为此,提出一种能够将型材原料铲动进行分散受热,使得型材原料被全面均匀的受热,提高型材原料混合成型效果的精密双螺杆型材挤出机。The present invention aims to solve the problems existing in the above patents. To this end, a precision twin-screw profile extruder is proposed, which can shovel profile raw materials for dispersed heating, so that the profile raw materials are fully and evenly heated, thereby improving the mixed molding effect of the profile raw materials.

发明内容Summary of the invention

为了克服现有技术中存在的不足,本发明提供一种精密双螺杆型材挤出机,以解决利用双螺杆挤出机将型材原料挤出时,由于螺杆的形状限制,导致靠近螺杆外侧的原料受热多,靠近螺杆轴心处的型材原料受热少,导致受热不均或受热不够的现象。In order to overcome the deficiencies in the prior art, the present invention provides a precision twin-screw profile extruder to solve the problem that when a twin-screw extruder is used to extrude profile raw materials, due to the shape limitation of the screw, the raw materials near the outside of the screw are heated more, while the profile raw materials near the axis of the screw are heated less, resulting in uneven heating or insufficient heating.

为实现上述目的,本发明公开的一种精密双螺杆型材挤出机,包括有底座和卡接于底座上的隔离罩,底座顶部固接有位于隔离罩内的加热器,加热器上横向固定穿接有导料筒,导料筒右侧为圆柱形,导料筒上对称转动式穿接有螺杆,螺杆右侧为光滑的圆柱形,螺杆光滑的圆柱形位置处于导料筒的圆柱形位置内侧,前后两侧螺杆之间通过同步带组件传动,底座顶部固接有支撑座,支撑座上安装有驱动电机,驱动电机的输出轴与其中一根螺杆端部固定连接,导料筒顶部固定穿接有位于加热器外的进料斗,还包括有圆环、横杆、导料板、斜板、导料斗、驱动组件和碾压组件,所述碾压组件安装于导料筒与螺杆之间,用于对原料进行碾压搅动,导料筒内侧沿周向转动连接有圆环,圆环上均匀间隔的固定穿接有横杆,前后两侧横杆上均匀间隔的固接有导料板,导料板交错设置,导料筒右侧固接有导料斗,导料斗位于横杆之间,横杆上固定套装有与导料斗对应的斜板,所述驱动组件安装于导料筒上,驱动组件用于驱动横杆正转,横杆带动导料板与斜板正转,以使得导料板将型材原料铲动进行分散受热,斜板再将受热后的型材原料铲入导料斗内。To achieve the above-mentioned purpose, the present invention discloses a precision twin-screw profile extruder, comprising a base and an isolation cover clamped on the base, a heater located in the isolation cover is fixedly connected to the top of the base, a material guide barrel is fixedly connected to the heater horizontally, the right side of the material guide barrel is cylindrical, a screw is symmetrically rotatably connected to the material guide barrel, the right side of the screw is a smooth cylinder, the smooth cylindrical position of the screw is located inside the cylindrical position of the material guide barrel, the front and rear screws are driven by a synchronous belt assembly, a support seat is fixedly connected to the top of the base, a drive motor is installed on the support seat, the output shaft of the drive motor is fixedly connected to one of the ends of the screws, a feed hopper located outside the heater is fixedly connected to the top of the material guide barrel, and also includes a ring, a transverse Rod, guide plate, inclined plate, guide hopper, drive assembly and rolling assembly, the rolling assembly is installed between the guide barrel and the screw, and is used for rolling and stirring the raw materials. A circular ring is connected to the inner side of the guide barrel along the circumferential rotation, and cross bars are fixedly connected on the circular ring at even intervals, and guide plates are fixedly connected on the front and rear cross bars at even intervals. The guide plates are staggered, and a guide hopper is fixedly connected to the right side of the guide barrel, and the guide hopper is located between the cross bars. An inclined plate corresponding to the guide hopper is fixedly mounted on the cross bar, and the drive assembly is installed on the guide barrel. The drive assembly is used to drive the cross bar to rotate forward, and the cross bar drives the guide plate and the inclined plate to rotate forward, so that the guide plate shovels the profile raw material for dispersed heating, and the inclined plate shovels the heated profile raw material into the guide hopper.

进一步的说明,驱动组件包括有对称固接于横杆之间的外齿圈,导料筒顶部横向转动连接有转轴,转轴上对称固定套装有与外齿圈啮合的直齿轮,导料筒外侧面安装有伺服电机,伺服电机的输出轴端部与转轴端部固定连接。To further explain, the drive assembly includes an outer gear ring symmetrically fixed between the cross bars, the top of the guide cylinder is connected to a rotating shaft for transverse rotation, a spur gear meshing with the outer gear ring is symmetrically fixed on the rotating shaft, a servo motor is installed on the outer side of the guide cylinder, and the output shaft end of the servo motor is fixedly connected to the end of the rotating shaft.

进一步的说明,碾压组件包括有固接于螺杆上的u型板,u型板上转动式穿接有碾压辊,以对受热后的型材原料进行碾压搅动,u型板上转动连接有导向齿轮,导向齿轮的轴部与碾压辊之间通过同步带组件传动,导料筒内侧对称固接有与导向齿轮啮合的内齿圈。To further explain, the rolling assembly includes a U-shaped plate fixed to the screw, and a rolling roller is rotatably connected to the U-shaped plate to roll and stir the heated profile raw materials. A guide gear is rotatably connected to the U-shaped plate, and the shaft of the guide gear and the rolling roller are driven by a synchronous belt assembly. An inner gear ring meshing with the guide gear is symmetrically fixed to the inner side of the guide barrel.

进一步的说明,碾压辊由杆子和碾压轮组成,其中杆子转动式穿接于u型板上,碾压轮均匀间隔的固定套装于杆子上。To further explain, the rolling roller is composed of a rod and a rolling wheel, wherein the rod is rotatably connected to the U-shaped plate, and the rolling wheel is fixedly sleeved on the rod at even intervals.

进一步的说明,还包括有打散组件,打散组件包括有滑动式穿接于进料斗上的滑动架,滑动架上固接有活动打散架,以将型材原料打散,滑动架与进料斗之间连接有连接弹簧,滑动架之间固接有一字孔板,支撑座上设置有往复组件,用于带动一字孔板往复移动。Further description, it also includes a breaking up component, which includes a sliding frame that is slidably connected to the feed hopper, and a movable breaking up frame is fixedly connected to the sliding frame to break up the profile raw materials. A connecting spring is connected between the sliding frame and the feed hopper, and a flat orifice plate is fixedly connected between the sliding frames. A reciprocating component is arranged on the support seat to drive the flat orifice plate to move back and forth.

进一步的说明,打散组件还包括有固接于进料斗内侧的固定打散架,固定打散架与活动打散架交错设置。To further illustrate, the disintegration assembly also includes a fixed disintegration frame fixedly connected to the inner side of the feed hopper, and the fixed disintegration frame and the movable disintegration frame are alternately arranged.

进一步的说明,往复组件包括有转动连接于支撑座顶部的转杆,转杆与其中一根螺杆之间通过同步带组件传动,转杆端部固接有圆盘,圆盘偏心位置固接有接触杆,接触杆与一字孔板滑动连接,以带动一字孔板前后移动。Further explanation, the reciprocating assembly includes a rotating rod rotatably connected to the top of the support seat, the rotating rod and one of the screw rods are transmitted through a synchronous belt assembly, a disc is fixedly connected to the end of the rotating rod, a contact rod is fixedly connected to the eccentric position of the disc, and the contact rod is slidably connected to the straight-line orifice plate to drive the straight-line orifice plate to move forward and backward.

进一步的说明,还包括有固定穿接于进料斗上的观察窗。According to a further description, the invention also includes an observation window fixedly connected to the feed hopper.

本发明具有以下有益效果:The present invention has the following beneficial effects:

1、通过进料斗使得型材原料排入导料筒内,前后两侧螺杆转动带动型材原料向左移动,导料板正转先对型材原料进行搅动,使得型材原料更均匀全面的受热,随后斜板再将均匀受热后的型材原料铲入导料斗内,型材原料继续排入导料筒内被螺杆混合挤出,如此,通过导料板能够先使得型材原料均匀受热,从而提高型材原料混合成型的效果。1. The profile raw materials are discharged into the guide barrel through the feed hopper. The screws on the front and rear sides rotate to drive the profile raw materials to move to the left. The guide plate rotates forward to stir the profile raw materials first, so that the profile raw materials are heated more evenly and comprehensively. Then the inclined plate shovels the evenly heated profile raw materials into the guide hopper. The profile raw materials continue to be discharged into the guide barrel and mixed and extruded by the screw. In this way, the profile raw materials can be evenly heated through the guide plate first, thereby improving the effect of mixed molding of profile raw materials.

2、在碾压辊的作用下,每当型材原料向左移动进行混合挤出时,碾压辊能够对均匀受热后的型材原料进行碾压,从而使得型材原料混合挤出的效果更好。2. Under the action of the rolling roller, whenever the profile raw material moves to the left for mixed extrusion, the rolling roller can roll the profile raw material after uniform heating, thereby achieving a better effect of mixed extrusion of the profile raw material.

3、在活动打散架与固定打散架的作用下,每当型材原料排入进料斗内时,活动打散架与固定打散架配合能够将型材原料打散,如此,可使得型材原料更均匀和分散的进入导料筒内被混合挤出,从而进一步的提高混合挤出的效果。3. Under the action of the movable dispersing frame and the fixed dispersing frame, whenever the profile raw materials are discharged into the feed hopper, the movable dispersing frame and the fixed dispersing frame can cooperate to disperse the profile raw materials. In this way, the profile raw materials can enter the guide barrel more evenly and dispersedly to be mixed and extruded, thereby further improving the effect of mixed extrusion.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明的立体结构示意图。FIG1 is a schematic diagram of the three-dimensional structure of the present invention.

图2为本发明导料筒和加热器的立体结构示意图。FIG. 2 is a schematic diagram of the three-dimensional structure of the material guide cylinder and the heater of the present invention.

图3为本发明螺杆和驱动电机的立体结构示意图。FIG. 3 is a schematic diagram of the three-dimensional structure of the screw and the drive motor of the present invention.

图4为本发明导料板、斜板和驱动组件的立体结构示意图。FIG. 4 is a schematic diagram of the three-dimensional structure of the material guide plate, the inclined plate and the driving assembly of the present invention.

图5为本发明横杆和导料板的立体结构示意图。FIG. 5 is a schematic diagram of the three-dimensional structure of the cross bar and the guide plate of the present invention.

图6为本发明碾压组件的立体结构示意图。FIG. 6 is a schematic diagram of the three-dimensional structure of the rolling assembly of the present invention.

图7为本发明内齿圈和导向齿轮的立体结构示意图。FIG. 7 is a schematic diagram of the three-dimensional structure of the inner gear ring and the guide gear of the present invention.

图8为本发明碾压辊和内齿圈的立体结构示意图。FIG8 is a schematic diagram of the three-dimensional structure of the rolling roller and the inner gear ring of the present invention.

图9为本发明打散组件的立体结构示意图。FIG. 9 is a schematic diagram of the three-dimensional structure of the disintegration assembly of the present invention.

图10为本发明活动打散架与固定打散架的立体结构示意图。FIG. 10 is a schematic diagram of the three-dimensional structure of the movable dismantling frame and the fixed dismantling frame of the present invention.

图11为本发明一字孔板和接触杆的立体结构示意图。FIG. 11 is a schematic diagram of the three-dimensional structure of the straight hole plate and the contact rod of the present invention.

图12为本发明观察窗的立体结构示意图。FIG. 12 is a schematic diagram of the three-dimensional structure of the observation window of the present invention.

在图中,1、底座,2、隔离罩,3、支撑座,4、导料筒,5、进料斗,6、加热器,7、螺杆,8、驱动电机,9、圆环,10、横杆,11、导料板,12、斜板,13、导料斗,14、转轴,141、伺服电机,142、直齿轮,143、外齿圈,15、u型板,151、碾压辊,152、内齿圈,153、导向齿轮,16、滑动架,161、活动打散架,162、连接弹簧,163、固定打散架,164、一字孔板,165、转杆,166、圆盘,167、接触杆,17、观察窗。In the figure, 1. base, 2. isolation cover, 3. support seat, 4. guide barrel, 5. feed hopper, 6. heater, 7. screw, 8. drive motor, 9. ring, 10. cross bar, 11. guide plate, 12. inclined plate, 13. guide hopper, 14. rotating shaft, 141. servo motor, 142. spur gear, 143. outer gear ring, 15. U-shaped plate, 151. rolling roller, 152. inner gear ring, 153. guide gear, 16. sliding frame, 161. movable disassembly frame, 162. connecting spring, 163. fixed disassembly frame, 164. slotted hole plate, 165. rotating rod, 166. disc, 167. contact rod, 17. observation window.

具体实施方式DETAILED DESCRIPTION

以下结合附图1至附图12对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。The principles and features of the present invention are described below in conjunction with Figures 1 to 12. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

一种精密双螺杆型材挤出机,包括有底座1和卡接于底座1顶部的隔离罩2,底座1顶部左侧固接有加热器6,加热器6位于隔离罩2内,加热器6内侧横向固定穿接有导料筒4,导料筒4右侧为圆柱形,导料筒4上前后对称转动式穿接有螺杆7,螺杆7右侧为光滑的圆柱形,螺杆7光滑的圆柱形位置处于导料筒4的圆柱形位置内侧,前后两侧螺杆7右侧之间通过同步带组件传动,底座1顶部右侧固接有支撑座3,支撑座3顶部安装有驱动电机8,驱动电机8的输出轴与后侧螺杆7右端固定连接,导料筒4顶部右侧固定穿接有进料斗5,进料斗5位于加热器6外。该精密双螺杆型材挤出机还包括有圆环9、横杆10、导料板11、斜板12、导料斗13、驱动组件和碾压组件,碾压组件安装于导料筒4与螺杆7之间,当碾压组件运作时,碾压组件可实现对原料进行碾压搅动;导料筒4内沿周向转动连接有圆环9,圆环9上均匀间隔的固定穿接有四根横杆10;前后两侧横杆10右侧均匀间隔的固接有五块导料板11,导料板11交错设置。导料筒4的圆柱形位置固接有导料斗13,导料斗13位于四根横杆10之间,四根横杆10左侧均固定套装有斜板12,斜板12与导料斗13对应;驱动组件安装于导料筒4上,驱动组件用于驱动横杆10正转,横杆10带动导料板11与斜板12正转,以使得导料板11将型材原料铲动进行分散受热,斜板12再将受热后的型材原料铲入导料斗13内。A precision twin-screw profile extruder comprises a base 1 and an isolation cover 2 clamped on the top of the base 1, a heater 6 is fixedly connected to the left side of the top of the base 1, the heater 6 is located in the isolation cover 2, a guide barrel 4 is fixedly connected to the inner side of the heater 6 laterally, the right side of the guide barrel 4 is cylindrical, a screw 7 is symmetrically connected to the guide barrel 4 in a front-to-back rotational manner, the right side of the screw 7 is a smooth cylinder, the smooth cylindrical position of the screw 7 is inside the cylindrical position of the guide barrel 4, the right sides of the screw 7 on the front and rear sides are driven by a synchronous belt assembly, a support seat 3 is fixedly connected to the right side of the top of the base 1, a drive motor 8 is installed on the top of the support seat 3, the output shaft of the drive motor 8 is fixedly connected to the right end of the rear screw 7, a feed hopper 5 is fixedly connected to the right side of the top of the guide barrel 4, and the feed hopper 5 is located outside the heater 6. The precision twin-screw profile extruder also includes a circular ring 9, a cross bar 10, a guide plate 11, an inclined plate 12, a guide hopper 13, a driving assembly and a rolling assembly. The rolling assembly is installed between the guide barrel 4 and the screw 7. When the rolling assembly is in operation, the rolling assembly can realize rolling and stirring of the raw materials; a circular ring 9 is connected to the guide barrel 4 in a circumferential rotation, and four cross bars 10 are fixedly connected to the circular ring 9 at even intervals; five guide plates 11 are fixedly connected to the right side of the cross bars 10 on the front and rear sides at even intervals, and the guide plates 11 are staggered. A material guide hopper 13 is fixedly connected to the cylindrical position of the material guide barrel 4, and the material guide hopper 13 is located between the four cross bars 10. The left sides of the four cross bars 10 are fixedly mounted with inclined plates 12, and the inclined plates 12 correspond to the material guide hopper 13; the driving assembly is installed on the material guide barrel 4, and the driving assembly is used to drive the cross bar 10 to rotate forward, and the cross bar 10 drives the material guide plate 11 and the inclined plate 12 to rotate forward, so that the material guide plate 11 shovels the profile raw material for dispersed heating, and the inclined plate 12 shovels the heated profile raw material into the material guide hopper 13.

驱动组件包括有转轴14、伺服电机141、直齿轮142和外齿圈143,四根横杆10之间左右对称固接有外齿圈143,导料筒4顶部右侧横向转动连接有转轴14,转轴14上左右对称固定套装有直齿轮142,左右两侧直齿轮142分别与左右两侧外齿圈143啮合,导料筒4外右侧面上部安装有伺服电机141,伺服电机141的输出轴端部与转轴14右端固定连接。The driving assembly includes a rotating shaft 14, a servo motor 141, a spur gear 142 and an outer gear ring 143. The outer gear ring 143 is symmetrically fixed between the four cross bars 10. The rotating shaft 14 is connected to the right side of the top of the guide barrel 4 for transverse rotation. The rotating shaft 14 is symmetrically fixed with spur gears 142. The spur gears 142 on the left and right sides are respectively meshed with the outer gear rings 143 on the left and right sides. A servo motor 141 is installed on the upper right side of the outer surface of the guide barrel 4, and the output shaft end of the servo motor 141 is fixedly connected to the right end of the rotating shaft 14.

碾压组件包括有u型板15、碾压辊151、内齿圈152和导向齿轮153,前后两侧螺杆7相互靠近的一侧左部均固接有u型板15,前后两侧u型板15上均转动式穿接有碾压辊151,当碾压辊151转动且自转时,碾压辊151可实现对受热后的型材原料进行碾压搅动,碾压辊151由杆子和碾压轮组成,其中杆子转动式穿接于u型板15上,碾压轮均匀间隔的固定套装于杆子上,前后两侧u型板15左侧均转动连接有导向齿轮153,导向齿轮153的轴部与碾压辊151左侧之间通过同步带组件传动,导料筒4内左侧前后对称固接有内齿圈152,前后两侧内齿圈152分别与前后两侧导向齿轮153啮合。The rolling assembly includes a U-shaped plate 15, a rolling roller 151, an inner gear ring 152 and a guide gear 153. The U-shaped plate 15 is fixedly connected to the left part of the side where the front and rear screw rods 7 are close to each other. The front and rear U-shaped plates 15 are rotatably connected with the rolling rollers 151. When the rolling rollers 151 rotate and rotate, the rolling rollers 151 can roll and stir the heated profile raw materials. The rolling rollers 151 are composed of a rod and a rolling wheel, wherein the rod is rotatably connected to the U-shaped plate 15, and the rolling wheels are fixedly sleeved on the rod at even intervals. The left sides of the front and rear U-shaped plates 15 are rotatably connected with the guide gears 153, and the shaft of the guide gear 153 and the left side of the rolling roller 151 are driven by a synchronous belt assembly. The inner gear ring 152 is symmetrically fixed to the left side of the guide barrel 4, and the front and rear inner gear rings 152 are respectively meshed with the front and rear guide gears 153.

首先将进料斗5外接排放型材原料的机器,启动加热器6,加热器6对导料筒4内进行加热,隔离罩2则能够将加热器6罩住,以防止操作人员误碰加热器6被烫伤;随后启动机器将型材原料排入进料斗5内,进料斗5内的型材原料掉落至导料筒4内与前后两侧螺杆7接触,启动驱动电机8带动后侧螺杆7转动,后侧螺杆7通过同步带组件传动带动前侧螺杆7转动;前后两侧螺杆7带动u型板15转动,u型板15带动碾压辊151与导向齿轮153转动,导向齿轮153转动通过内齿圈152进行自转,导向齿轮153通过同步带组件传动带动碾压辊151自转,前后两侧螺杆7转动带动型材原料向左移动挤出,挤出的型材原料先掉落至导料筒4的圆柱形位置内,型材原料与螺杆7的光滑圆柱形位置接触,加热器6对型材原料进行加热,型材原料与导料板11接触,启动伺服电机141带动转轴14反转,转轴14带动直齿轮142反转,直齿轮142带动外齿圈143正转,外齿圈143带动横杆10正转;横杆10带动导料板11和斜板12正转,导料板11正转先对型材原料进行搅动,使得型材原料更均匀全面的受热,从而提高型材原料混合成型的效果。随着型材原料不断的排入,均匀受热后的型材原料被后续型材原料推动向左移动与斜板12接触,斜板12正转将型材原料铲起,斜板12带动型材原料正转,铲起的型材原料正转至导料斗13上方时,型材原料掉落至导料斗13内,导料斗13使得型材原料集中的向左排入导料筒4内与前后两侧螺杆7的螺旋位置接触,前后两侧螺杆7转动则对型材原料进行混合且使得型材原料向左移动进行挤出,且型材原料继续被加热器6加热,型材原料向左移动与碾压辊151接触时,碾压辊151转动且自转对型材原料进行碾压,使得型材原料混合的效果更好,碾压后的型材原料继续被螺杆7带动向左移动进行挤出。如此反复,可不断的使得型材原料均匀受热后在进行输送挤出,即可对挤出的型材原料进行后续处理。当全部的型材原料都混合挤出后,关闭伺服电机141和加热器6,加热器6停止对导料筒4内进行加热,直齿轮142停止带动外齿圈143正转,斜板12与导料板11也就停止正转,再关闭驱动电机8,前后两侧螺杆7停止转动,螺杆7停止通过u型板15带动碾压辊151转动,碾压辊151也就停止自转。当加热器6需要维护时,将隔离罩2从底座1上取下,即可对加热器6进行维护,加热器6维护完成后,将隔离罩2插回至底座1上。First, connect the feed hopper 5 to a machine that discharges the profile raw materials, start the heater 6, and the heater 6 heats the guide barrel 4. The isolation cover 2 can cover the heater 6 to prevent the operator from accidentally touching the heater 6 and getting burned; then start the machine to discharge the profile raw materials into the feed hopper 5, and the profile raw materials in the feed hopper 5 fall into the guide barrel 4 and contact the front and rear screws 7, start the drive motor 8 to drive the rear screw 7 to rotate, and the rear screw 7 drives the front screw 7 to rotate through the synchronous belt assembly; the front and rear screws 7 drive the U-shaped plate 15 to rotate, and the U-shaped plate 15 drives the rolling roller 151 and the guide gear 153 to rotate, and the guide gear 153 rotates through the inner gear ring 152 to rotate, and the guide gear 153 is driven by the synchronous belt assembly The transmission of the parts drives the rolling roller 151 to rotate, and the screw rods 7 on the front and rear sides rotate to drive the profile raw material to move to the left for extrusion. The extruded profile raw material first falls into the cylindrical position of the guide barrel 4, and the profile raw material contacts the smooth cylindrical position of the screw rod 7. The heater 6 heats the profile raw material, and the profile raw material contacts the guide plate 11. The servo motor 141 is started to drive the rotating shaft 14 to reverse, and the rotating shaft 14 drives the spur gear 142 to reverse, and the spur gear 142 drives the outer gear ring 143 to rotate forward, and the outer gear ring 143 drives the cross bar 10 to rotate forward; the cross bar 10 drives the guide plate 11 and the inclined plate 12 to rotate forward, and the guide plate 11 rotates forward to stir the profile raw material first, so that the profile raw material is heated more evenly and comprehensively, thereby improving the effect of mixed molding of the profile raw materials. As the profile material is continuously discharged, the profile material after being evenly heated is pushed by the subsequent profile material to move to the left and contact the inclined plate 12. The inclined plate 12 rotates forward to scoop up the profile material. The inclined plate 12 drives the profile material to rotate forward. When the scooped profile material rotates forward to the top of the guide hopper 13, the profile material falls into the guide hopper 13. The guide hopper 13 allows the profile material to be concentrated and discharged to the left into the guide barrel 4 to contact the spiral position of the screw 7 on the front and rear sides. The screw 7 on the front and rear sides rotates to mix the profile material and move the profile material to the left for extrusion. The profile material continues to be heated by the heater 6. When the profile material moves to the left and contacts the rolling roller 151, the rolling roller 151 rotates and rotates to roll the profile material, so that the mixing effect of the profile material is better. The rolled profile material continues to be driven by the screw 7 to move to the left for extrusion. Repeatedly, the profile material can be evenly heated and then transported and extruded, and the extruded profile material can be subsequently processed. After all the profile materials are mixed and extruded, the servo motor 141 and the heater 6 are turned off, the heater 6 stops heating the guide barrel 4, the spur gear 142 stops driving the outer gear ring 143 to rotate forward, the inclined plate 12 and the guide plate 11 also stop rotating forward, and then the drive motor 8 is turned off, the front and rear screws 7 stop rotating, the screw 7 stops driving the rolling roller 151 to rotate through the U-shaped plate 15, and the rolling roller 151 also stops rotating. When the heater 6 needs maintenance, the isolation cover 2 is removed from the base 1 to maintain the heater 6. After the maintenance of the heater 6 is completed, the isolation cover 2 is inserted back into the base 1.

精密双螺杆型材挤出机还包括有安装于支撑座3与进料斗5之间的打散组件,打散组件包括有滑动架16、活动打散架161、连接弹簧162、固定打散架163、一字孔板164和往复组件;进料斗5内侧中部固接有两个固定打散架163,进料斗5中部滑动式穿接有两个滑动架16,两个滑动架16与两个固定打散架163交错设置,两个滑动架16上均固接有活动打散架161,当活动打散架161移动时,活动打散架161可将型材原料打散,滑动架16内前侧面与进料斗5外前侧面之间连接有两根连接弹簧162,上下两侧滑动架16右侧面中部之间固接有一字孔板164。支撑座3上设置有往复组件,当往复组件运作时,往复组件可实现带动一字孔板164前后移动。往复组件包括有转杆165、圆盘166和接触杆167,支撑座3顶部中间横向转动连接有转杆165,转杆165右侧与前侧螺杆7右侧之间通过同步带组件传动,转杆165左端固接有圆盘166,圆盘166左侧面偏心位置固接有接触杆167,接触杆167与一字孔板164滑动连接,当接触杆167转动时,接触杆167可实现带动一字孔板164前后移动。The precision twin-screw profile extruder also includes a breaking up assembly installed between the support seat 3 and the feed hopper 5, and the breaking up assembly includes a sliding frame 16, a movable breaking up frame 161, a connecting spring 162, a fixed breaking up frame 163, a straight-line orifice plate 164 and a reciprocating assembly; two fixed breaking up frames 163 are fixedly connected to the middle part of the inner side of the feed hopper 5, and two sliding frames 16 are slidably connected to the middle part of the feed hopper 5. The two sliding frames 16 and the two fixed breaking up frames 163 are staggered, and the two sliding frames 16 are fixedly connected to the movable breaking up frames 161. When the movable breaking up frames 161 move, the movable breaking up frames 161 can break up the profile raw materials. Two connecting springs 162 are connected between the inner front side surface of the sliding frame 16 and the outer front side surface of the feed hopper 5, and a straight-line orifice plate 164 is fixedly connected between the middle part of the right side surface of the upper and lower sliding frames 16. A reciprocating assembly is provided on the support seat 3. When the reciprocating assembly is in operation, the reciprocating assembly can drive the straight hole plate 164 to move forward and backward. The reciprocating assembly includes a rotating rod 165, a disc 166 and a contact rod 167. The rotating rod 165 is connected to the middle of the top of the support seat 3 for transverse rotation. The right side of the rotating rod 165 and the right side of the front screw 7 are driven by a synchronous belt assembly. The left end of the rotating rod 165 is fixedly connected to the disc 166. The contact rod 167 is fixedly connected to the eccentric position of the left side of the disc 166. The contact rod 167 is slidably connected to the straight hole plate 164. When the contact rod 167 rotates, the contact rod 167 can drive the straight hole plate 164 to move forward and backward.

当前后两侧螺杆7转动时,前侧螺杆7转动通过同步带组件传动带动转杆165转动,转杆165转动带动圆盘166转动,圆盘166带动接触杆167转动,接触杆167带动一字孔板164前后移动,一字孔板164带动滑动架16前后移动,连接弹簧162不断的伸缩,滑动架16前后移动带动活动打散架161前后移动,进而型材原料排入进料斗5内时,型材原料与活动打散架161和固定打散架163接触,活动打散架161前后移动与固定打散架163配合对型材原料进行打散,打散后的型材原料继续向下掉落至导料筒4内被螺杆7混合挤出,当全部的型材原料都混合挤出后,螺杆7停止转动,前侧螺杆7停止带动转杆165转动,接触杆167停止带动一字孔板164前后移动,滑动架16停止带动活动打散架161前后移动。如此,可使得型材原料更均匀和分散的进入导料筒4内被混合挤出,从而进一步的提高混合挤出的效果。When the screw rods 7 on both sides of the front and rear rotate, the front screw rod 7 rotates and drives the rotating rod 165 to rotate through the synchronous belt assembly, the rotating rod 165 rotates and drives the disc 166 to rotate, the disc 166 drives the contact rod 167 to rotate, the contact rod 167 drives the straight hole plate 164 to move forward and backward, the straight hole plate 164 drives the sliding frame 16 to move forward and backward, the connecting spring 162 continuously expands and contracts, the sliding frame 16 moves forward and backward and drives the movable disassembling frame 161 to move forward and backward, and then when the profile raw material is discharged into the feed hopper 5, the profile raw material The movable disintegrating frame 161 contacts with the fixed disintegrating frame 163, and the movable disintegrating frame 161 moves forward and backward to cooperate with the fixed disintegrating frame 163 to disintegrate the profile raw materials. The disintegrated profile raw materials continue to fall downward into the guide barrel 4 to be mixed and extruded by the screw 7. When all the profile raw materials are mixed and extruded, the screw 7 stops rotating, the front screw 7 stops driving the rotating rod 165 to rotate, the contact rod 167 stops driving the straight hole plate 164 to move forward and backward, and the sliding frame 16 stops driving the movable disintegrating frame 161 to move forward and backward. In this way, the profile raw materials can enter the guide barrel 4 more evenly and dispersedly to be mixed and extruded, thereby further improving the effect of mixed extrusion.

精密双螺杆型材挤出机还包括有观察窗17,进料斗5前侧下部固定穿接有观察窗17。当型材原料在混合挤出时,操作人员可通过观察窗17对进料斗5内的型材原料打散情况进行查看,如此,可及时的根据型材原料打散情况做出相应的处理。The precision twin-screw profile extruder also includes an observation window 17, which is fixedly connected to the lower front side of the feed hopper 5. When the profile raw materials are mixed and extruded, the operator can check the dispersion of the profile raw materials in the feed hopper 5 through the observation window 17, so that corresponding processing can be made in time according to the dispersion of the profile raw materials.

以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (4)

1. The utility model provides a precision double screw profile extruder, including base (1) and joint cage (2) on base (1), base (1) top rigid coupling has heater (6) that are located cage (2), transversely fixed cross-under has guide cylinder (4) on heater (6), guide cylinder (4) right side is cylindrical, symmetrical rotation cross-under has screw rod (7) on guide cylinder (4), screw rod (7) right side is smooth cylindrical, screw rod (7) smooth cylindrical position is in guide cylinder (4) cylindrical position inboard, pass through synchronous belt assembly transmission between front and back both sides screw rod (7), base (1) top rigid coupling has supporting seat (3), install driving motor (8) on supporting seat (3), the output shaft and one of them screw rod (7) tip fixed connection of driving motor (8), guide cylinder (4) top fixed cross-under has feeder hopper (5) that are located outside heater (6), a serial communication port, still including ring (9), swash plate (10), guide plate (11), guide plate (12), guide cylinder (13) and guide cylinder (4) are used for rolling between the material cylinder (4) and are connected to rolling, rolling and are connected to material cylinder (4) circumference between the rolling, the transverse rods (10) are fixedly connected to the circular rings (9) at equal intervals, guide plates (11) are fixedly connected to the transverse rods (10) at equal intervals on the front side and the rear side, the guide plates (11) are arranged in a staggered mode, guide hoppers (13) are fixedly connected to the right sides of the guide cylinders (4), the guide hoppers (13) are arranged between the transverse rods (10), inclined plates (12) corresponding to the guide hoppers (13) are fixedly sleeved on the transverse rods (10), the driving assemblies are arranged on the guide cylinders (4) and are used for driving the transverse rods (10) to rotate positively, the transverse rods (10) drive the guide plates (11) and the inclined plates (12) to enable the guide plates (11) to scoop the section raw materials to be heated in a scattered mode, and the inclined plates (12) scoop the heated section raw materials into the guide hoppers (13);
The rolling assembly comprises a u-shaped plate (15) fixedly connected to the screw (7), a rolling roller (151) is rotatably connected to the u-shaped plate (15) in a penetrating way so as to roll and stir the heated profile raw material, a guide gear (153) is rotatably connected to the u-shaped plate (15), a shaft part of the guide gear (153) is driven by the rolling roller (151) through a synchronous belt assembly, and an inner gear ring (152) meshed with the guide gear (153) is symmetrically fixedly connected to the inner side of the guide cylinder (4);
The device comprises a feeding hopper (5), a scattering assembly, a movable scattering frame (161) and a connecting spring (162), wherein the scattering assembly comprises a sliding frame (16) which is connected onto the feeding hopper (5) in a penetrating way, the sliding frame (16) is fixedly connected with the movable scattering frame (161) so as to scatter profile raw materials, a word hole plate (164) is fixedly connected between the sliding frame (16) and the feeding hopper (5), and a reciprocating assembly is arranged on a supporting seat (3) and used for driving the word hole plate (164) to reciprocate;
the scattering assembly further comprises a fixed scattering frame (163) fixedly connected to the inner side of the feed hopper (5), and the fixed scattering frame (163) and the movable scattering frame (161) are arranged in a staggered manner;
the reciprocating assembly comprises a rotating rod (165) rotationally connected to the top of the supporting seat (3), the rotating rod (165) and one screw rod (7) are driven by the synchronous belt assembly, a disc (166) is fixedly connected to the end part of the rotating rod (165), a contact rod (167) is fixedly connected to the eccentric position of the disc (166), and the contact rod (167) is slidably connected with a word hole plate (164) so as to drive the word hole plate (164) to move forwards and backwards;
the screw rods (7) on the front side and the rear side rotate to drive the profile raw materials to move leftwards to extrude, the extruded profile raw materials firstly fall into the cylindrical position of the guide cylinder (4), the profile raw materials are contacted with the smooth cylindrical position of the screw rods (7), the guide plate (11) positively rotates to stir the profile raw materials, the profile raw materials which are uniformly heated are pushed to move leftwards to contact the inclined plate (12) along with continuous discharging of the profile raw materials, the guide hopper (13) enables the profile raw materials to be intensively discharged leftwards into the guide cylinder (4) to contact with the spiral position of the screw rods (7) on the front side and the rear side, and when the profile raw materials move leftwards to contact with the rolling roller (151), the rolling roller (151) rotates and rotates to roll the profile raw materials.
2. The precise double-screw profile extruder according to claim 1, wherein the driving assembly comprises outer teeth (143) symmetrically fixedly connected between the cross bars (10), the top of the guide cylinder (4) is transversely connected with a rotating shaft (14) in a rotating manner, spur gears (142) meshed with the outer teeth (143) are symmetrically and fixedly sleeved on the rotating shaft (14), a servo motor (141) is mounted on the outer side surface of the guide cylinder (4), and the end part of an output shaft of the servo motor (141) is fixedly connected with the end part of the rotating shaft (14).
3. The precise twin-screw profile extruder according to claim 2, characterized in that the roller (151) consists of a rod and a roller wheel, wherein the rod is rotatably connected to the u-shaped plate (15) in a threaded manner, and the roller wheels are fixedly sleeved on the rod at uniform intervals.
4. A precision twin-screw profile extruder according to claim 3, characterised in that it further comprises a viewing window (17) fixedly connected to the feed hopper (5).
CN202411066764.0A 2024-08-06 2024-08-06 Precision twin screw profile extruder Active CN118578626B (en)

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Citations (2)

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CN110667073A (en) * 2019-10-16 2020-01-10 安徽虹都电缆集团有限公司 Cable manufacture is with insulating extrusion equipment
CN115070123A (en) * 2022-07-19 2022-09-20 南通振如模具科技有限公司 Automatic cutting device used before scrap iron kiln is melted

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CN214354045U (en) * 2020-10-23 2021-10-08 芮城县诺澜生物科技服务有限公司 Double-screw extruder capable of discharging rapidly
CN215359332U (en) * 2021-05-18 2021-12-31 青岛塑颜化工有限公司 Antistatic color master batch cooling device for tarpaulin
CN115093633B (en) * 2022-06-08 2022-12-30 宝新高分子科技(广州)有限公司 Ceramic fireproof flame-retardant cable material and processing device thereof
CN116787627A (en) * 2022-11-28 2023-09-22 卢健平 Blendor is used in plastic production
CN117283837A (en) * 2023-10-25 2023-12-26 南通天运新材料科技有限公司 A kind of preparation technology and preparation device of high-strength XPS extruded insulation board
CN220973272U (en) * 2023-11-09 2024-05-17 湛江市欧美嘉建筑工程有限公司 Energy-conserving extruded sheet production is with heat preservation extruding machine

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Publication number Priority date Publication date Assignee Title
CN110667073A (en) * 2019-10-16 2020-01-10 安徽虹都电缆集团有限公司 Cable manufacture is with insulating extrusion equipment
CN115070123A (en) * 2022-07-19 2022-09-20 南通振如模具科技有限公司 Automatic cutting device used before scrap iron kiln is melted

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