CN118578271A - Stainless steel surface polishing device - Google Patents
Stainless steel surface polishing device Download PDFInfo
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- CN118578271A CN118578271A CN202410877472.9A CN202410877472A CN118578271A CN 118578271 A CN118578271 A CN 118578271A CN 202410877472 A CN202410877472 A CN 202410877472A CN 118578271 A CN118578271 A CN 118578271A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
- B24B29/06—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for elongated workpieces having uniform cross-section in one main direction
- B24B29/08—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for elongated workpieces having uniform cross-section in one main direction the cross-section being circular, e.g. tubes, wires, needles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
本发明涉及一种不锈钢表面抛光装置,包括静电发生箱以及设置在静电发生箱上方的安装面板,安装面板与静电发生箱之间固定有驱动电机,所述静电发生器与安装座之间设置有行星齿轮组件,安装面板与静电发生器之间环绕驱动电机相间分布有第一收集箱和第二收集箱;本发明利用摩擦电效应使第一导电棒连接的收集面板上聚集电子,第二导电棒连接的收集面板上聚集带正电的离子,相邻收集面板之间形成电场;并且利用磨屑进入到第一收集箱和第二收集箱形成的正反馈,收集管下端口与磨屑之间的静电感应不断加强,配合排风扇产生的气流,进一步对磨屑进行收集,通过对磨屑进行收集,避免产生的磨屑与不锈钢表面摩擦,提高抛光的效率。
The present invention relates to a stainless steel surface polishing device, comprising an electrostatic generating box and an installation panel arranged above the electrostatic generating box, a driving motor is fixed between the installation panel and the electrostatic generating box, a planetary gear assembly is arranged between the electrostatic generator and the installation seat, and a first collecting box and a second collecting box are alternately distributed around the driving motor between the installation panel and the electrostatic generator; the present invention utilizes the triboelectric effect to gather electrons on the collecting panel connected to the first conductive rod, and to gather positively charged ions on the collecting panel connected to the second conductive rod, so that an electric field is formed between adjacent collecting panels; and utilizes the positive feedback formed by the entry of abrasive chips into the first collecting box and the second collecting box, so that the electrostatic induction between the lower port of the collecting tube and the abrasive chips is continuously strengthened, and the abrasive chips are further collected in cooperation with the airflow generated by the exhaust fan, and by collecting the abrasive chips, the friction between the generated abrasive chips and the stainless steel surface is avoided, thereby improving the polishing efficiency.
Description
技术领域Technical Field
本发明属于不锈钢工件加工技术领域,具体涉及一种不锈钢表面抛光装置。The invention belongs to the technical field of stainless steel workpiece processing, and in particular relates to a stainless steel surface polishing device.
背景技术Background Art
不锈钢是由铁铬合金再掺入其他一些微量元素而制成的,不锈钢按金相组织可分为三类:奥氏体不锈钢、铁素体不锈钢和马氏体不锈钢,不锈钢的主要成分是铁、铬、镍合金,此外还含锰、钛、钴、钼和镉等微量元素,这使不锈钢性能稳定,具有不锈性和耐蚀性,在生产加工时,需要使用抛光机对其进行抛光,去除毛刺。Stainless steel is made of iron-chromium alloy mixed with some other trace elements. Stainless steel can be divided into three categories according to its metallographic structure: austenitic stainless steel, ferritic stainless steel and martensitic stainless steel. The main components of stainless steel are iron, chromium and nickel alloys. In addition, it also contains trace elements such as manganese, titanium, cobalt, molybdenum and cadmium, which makes stainless steel have stable performance, stainlessness and corrosion resistance. During production and processing, it is necessary to use a polishing machine to polish it and remove burrs.
在进行抛光的过程中,抛光机上容易附着磨屑,随着抛光过程与不锈钢表面摩擦,进而对其表面造成损失,不仅也会加剧抛光机的磨损,增大使用成本,对于精度要求较高的部件加工,甚至会影响部件加工精度,因此消除抛光装置磨屑的影响可有效提高抛光的效果。During the polishing process, abrasive chips are easily attached to the polishing machine. As the polishing process progresses, the abrasive chips rub against the stainless steel surface, causing damage to the surface. This will not only increase the wear of the polishing machine and increase the cost of use, but will even affect the machining accuracy of parts with high precision requirements. Therefore, eliminating the influence of abrasive chips from the polishing device can effectively improve the polishing effect.
针对现有技术不足,需要进行改进。In view of the shortcomings of existing technologies, improvements need to be made.
发明内容Summary of the invention
有鉴于此,本发明的目的在于提供一种不锈钢表面抛光装置,以解决上述问题。In view of this, an object of the present invention is to provide a stainless steel surface polishing device to solve the above problems.
为实现上述目的,本发明所采用的技术方案是:一种不锈钢表面抛光装置,包括静电发生箱以及设置在静电发生箱上方的安装面板,安装面板与静电发生箱之间固定有驱动电机,驱动电机的输出转轴穿过静电发生箱,且驱动电机的输出转轴下端固定有安装座,安装座上固定有抛光转盘,所述静电发生箱内设置有两个传动转轴,传动转轴通过轴承与静电发生箱转动连接,且传动转轴左右对称分布在驱动电机输出转轴的左右两侧,驱动电机的输出转轴上固定有第一齿轮,传动转轴上固定有第二齿轮,第一齿轮与第二齿轮啮合,位于左侧的传动转轴上固定有第一辊轴,位于右侧的传动转轴上固定有第二辊轴,第一辊轴和第二辊轴之间通过皮带传动连接,静电发生器内壁左右对称固定有金属梳齿,两个金属梳齿分别指向两侧的第一辊轴和第二辊轴,所述静电发生器下侧左右对称个固定有开口指向驱动电机轴线的凹形支架,两个金属梳齿分别通过导线与两侧的凹形支架连接,位于左侧的凹形支架的内壁上侧固定有负极电刷,位于右侧的凹形支架的内壁上固定有正极电刷。To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a stainless steel surface polishing device, including an electrostatic generating box and an installation panel arranged above the electrostatic generating box, a driving motor is fixed between the installation panel and the electrostatic generating box, the output shaft of the driving motor passes through the electrostatic generating box, and a mounting seat is fixed to the lower end of the output shaft of the driving motor, and a polishing turntable is fixed on the mounting seat, two transmission shafts are arranged in the electrostatic generating box, the transmission shafts are rotatably connected to the electrostatic generating box through bearings, and the transmission shafts are symmetrically distributed on the left and right sides of the output shaft of the driving motor, a first gear is fixed on the output shaft of the driving motor, and a polishing turntable is fixed on the transmission shaft There is a second gear, the first gear is meshed with the second gear, a first roller is fixed on the transmission shaft on the left, a second roller is fixed on the transmission shaft on the right, the first roller and the second roller are connected by a belt drive, metal comb teeth are fixed symmetrically on the inner wall of the electrostatic generator, the two metal comb teeth point to the first roller and the second roller on both sides respectively, a concave bracket with an opening pointing to the axis of the driving motor is fixed symmetrically on the lower side of the electrostatic generator, the two metal comb teeth are connected to the concave brackets on both sides by wires respectively, a negative pole brush is fixed on the upper side of the inner wall of the concave bracket on the left, and a positive pole brush is fixed on the inner wall of the concave bracket on the right.
所述静电发生器与安装座之间设置有行星齿轮组件,行星齿轮组件包括太阳齿轮、行星齿轮、两个齿圈,所述太阳齿轮固定在驱动电机的输出转轴上,行星齿轮环绕太阳齿轮四周,行星齿轮的转轴通过轴承与静电发生箱转动连接,行星齿轮分别与太阳齿轮、齿圈啮合,静电发生器与安装座之间设置负极面板和正极面板,两个齿圈分别固定套接在负极面板和正极面板上,负极面板上侧与负极电刷接触,正极面板下侧与正极点数接触。A planetary gear assembly is arranged between the electrostatic generator and the mounting seat, and the planetary gear assembly includes a sun gear, planetary gears, and two ring gears. The sun gear is fixed on the output shaft of the driving motor, and the planetary gears surround the sun gear. The shaft of the planetary gear is rotatably connected to the electrostatic generating box through bearings, and the planetary gears are respectively meshed with the sun gear and the ring gear. A negative electrode panel and a positive electrode panel are arranged between the electrostatic generator and the mounting seat, and the two ring gears are respectively fixedly sleeved on the negative electrode panel and the positive electrode panel. The upper side of the negative electrode panel contacts the negative electrode brush, and the lower side of the positive electrode panel contacts the positive electrode brush.
所述正极面板下方相间分布有第一导电棒和第二导电棒,所述正极面板上均匀分布有截面直径大于第一导电棒直径的通孔,第一导电棒穿过正极面板,且第一导电棒与正极面板的通孔之间填充绝缘材料进行绝缘处理,第一导电棒上端与负极面板下侧固定连接,第二导电棒上端与正极面板下侧固定连接,第一导电棒和第二导电棒下端均固定有收集面板,收集面板下边缘的高度高于抛光转盘下边缘的高度。A first conductive rod and a second conductive rod are alternately distributed below the positive electrode panel, through holes with a cross-sectional diameter larger than the diameter of the first conductive rod are evenly distributed on the positive electrode panel, the first conductive rod passes through the positive electrode panel, and insulating material is filled between the first conductive rod and the through hole of the positive electrode panel for insulation treatment, the upper end of the first conductive rod is fixedly connected to the lower side of the negative electrode panel, the upper end of the second conductive rod is fixedly connected to the lower side of the positive electrode panel, and the lower ends of the first conductive rod and the second conductive rod are fixedly connected with collecting panels, and the height of the lower edge of the collecting panel is higher than the height of the lower edge of the polishing turntable.
所述安装面板与静电发生器之间环绕驱动电机相间分布有第一收集箱和第二收集箱,其中第一收集箱与第一导电棒一一对应,第二收集箱与第二导电棒一一对应,第一收集箱和第二收集箱上均连通收集管,收集管下端端口为扩大的喇叭形结构,且收集管下端位于对应收集面板的外侧,安装面板上侧固定有排气箱,所述安装面板上侧固定排气箱,排气箱中部设置有隔板,隔板将排气箱分成上空腔和下空腔两部分,其中上空腔和下空腔上均设置有排放口,排风口通过管路与磨屑收集装置连通,或远离不锈钢抛光的工作区域,且排放口内设置有排风扇,所述第一收集箱与上空腔之间设置有第一连通管,第一连通管穿过下空腔,且第一连通管一端与上空腔连通,第一连通管另一端与第一收集箱连通,所述第二收集箱与下空腔之间设置有第二连通管,第二连通管上端与下空腔连通,第二连通管下端与第二收集箱连通。A first collecting box and a second collecting box are alternately distributed between the installation panel and the electrostatic generator around the driving motor, wherein the first collecting box corresponds to the first conductive rod one-to-one, and the second collecting box corresponds to the second conductive rod one-to-one. The first collecting box and the second collecting box are both connected to a collecting pipe, and the lower end port of the collecting pipe is an enlarged trumpet-shaped structure, and the lower end of the collecting pipe is located on the outer side of the corresponding collecting panel. An exhaust box is fixed on the upper side of the installation panel, and the exhaust box is fixed on the upper side of the installation panel. A partition is arranged in the middle of the exhaust box, and the partition divides the exhaust box into an upper cavity and a lower cavity. The upper cavity and the lower cavity are both provided with discharge ports, the exhaust ports are connected with the grinding chip collection device through pipelines, or are away from the working area of stainless steel polishing, and an exhaust fan is provided in the discharge port, a first connecting pipe is provided between the first collecting box and the upper cavity, the first connecting pipe passes through the lower cavity, and one end of the first connecting pipe is connected with the upper cavity, and the other end of the first connecting pipe is connected with the first collecting box, a second connecting pipe is provided between the second collecting box and the lower cavity, the upper end of the second connecting pipe is connected with the lower cavity, and the lower end of the second connecting pipe is connected with the second collecting box.
优选的,所述静电发生器选用阻燃PP塑料。Preferably, the electrostatic generator is made of flame-retardant PP plastic.
优选的,所述第一辊轴选用容易吸引电子的聚四氟乙烯材料。Preferably, the first roller is made of polytetrafluoroethylene material that easily attracts electrons.
优选的,所述第二辊轴选用容易失去电子的铝材料。Preferably, the second roller is made of aluminum material which is easy to lose electrons.
优选的,所述皮带选用中性的棉制成。Preferably, the belt is made of neutral cotton.
优选的,所述凹形支架选用导电性良好的铜材料。Preferably, the concave bracket is made of copper material with good electrical conductivity.
优选的,所述齿圈弧形外壁套有橡胶垫用于绝缘处理。Preferably, the arc-shaped outer wall of the gear ring is covered with a rubber pad for insulation treatment.
优选的,所述第一收集箱、第二收集箱均为金属材料,收集管管体选用绝缘非金属材料,收集管下端端口选用金属材料,且正对第一收集箱的收集管下端端口通过导线与相邻的第二收集箱连接,正对第二收集箱的收集管下端端口通过导线与相邻的第一收集箱连接。Preferably, the first collecting box and the second collecting box are both made of metal materials, the collecting tube body is made of insulating non-metallic material, the lower end port of the collecting tube is made of metal material, and the lower end port of the collecting tube facing the first collecting box is connected to the adjacent second collecting box through a wire, and the lower end port of the collecting tube facing the second collecting box is connected to the adjacent first collecting box through a wire.
本发明的有益效果是:本发明利用摩擦电效应使第一导电棒连接的收集面板上聚集电子,第二导电棒连接的收集面板上聚集带正电的离子,相邻收集面板之间形成电场;利用电场将带有负电的磨屑被吸引到带正电离子的收集面板上,带有正电的磨屑被吸引到聚集电子的收集面板上,随着带电磨屑不断被收集到收集面板上不断中和收集面板上的电荷,而摩擦电效应实时补充收集面板上电荷维持相邻收集面板之间的电场,确保磨屑收集的持续性;从收集面板下侧逃逸的磨屑通过对应的收集管被吸入到第一收集箱和第二收集箱中,第一收集箱以及通过导线连接的收集管下端口上的电子被转移到磨屑上,在静电感应的作用下吸引携带多余电子显示负电的磨屑进入到第二收集箱;磨屑上的电子转移到第二收集箱,并通过导线聚集到相邻第一收集箱对应收集管下端口显示负电,在静电感应的作用下吸引失去电子显示正电的磨屑进入到第一收集箱,实现正反馈,收集管下端口与磨屑之间的静电感应不断加强,配合排风扇产生的气流,进一步对磨屑进行收集,通过对磨屑进行收集,避免产生的磨屑与不锈钢表面摩擦,提高抛光的效率。The beneficial effects of the present invention are as follows: the present invention utilizes the triboelectric effect to gather electrons on the collection panel connected to the first conductive rod, and gathers positively charged ions on the collection panel connected to the second conductive rod, thereby forming an electric field between adjacent collection panels; utilizing the electric field to attract negatively charged debris to the collection panel with positively charged ions, and positively charged debris to the collection panel that gathers electrons; as charged debris is continuously collected on the collection panel, the charge on the collection panel is continuously neutralized, and the triboelectric effect replenishes the charge on the collection panel in real time to maintain the electric field between adjacent collection panels, thereby ensuring the continuity of debris collection; the debris escaping from the lower side of the collection panel is sucked into the first collection box and the second collection box through the corresponding collection pipe. In the two collection boxes, the electrons on the first collection box and the lower port of the collection tube connected by the wire are transferred to the grinding chips, and the grinding chips carrying excess electrons and showing negative charge are attracted to enter the second collection box under the action of electrostatic induction; the electrons on the grinding chips are transferred to the second collection box, and gathered to the lower port of the collection tube corresponding to the adjacent first collection box through the wire to show negative charge, and the grinding chips that have lost electrons and show positive charge are attracted to enter the first collection box under the action of electrostatic induction, thereby realizing positive feedback, and the electrostatic induction between the lower port of the collection tube and the grinding chips is continuously strengthened, and the grinding chips are further collected in conjunction with the airflow generated by the exhaust fan. By collecting the grinding chips, the friction between the generated grinding chips and the stainless steel surface is avoided, thereby improving the polishing efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为实施例一抛光装置结构图;FIG1 is a structural diagram of a polishing device according to an embodiment of the present invention;
图2为实施例二抛光装置结构图;FIG2 is a structural diagram of a polishing device according to a second embodiment;
图3为实施例二收集管、第一收集箱和第二收集箱之间线路连接分布图。FIG3 is a distribution diagram of line connections between the collecting pipe, the first collecting box and the second collecting box in the second embodiment.
图中标号:1静电发生箱;2安装面板;3驱动电机;4安装座;5抛光转盘;6传动转轴;7第一齿轮;8第二齿轮;9第一辊轴;10第二辊轴;11皮带;12金属梳齿;13凹形支架;14负极电刷;15正极电刷;16行星齿轮组件;17太阳齿轮;18行星齿轮;19齿圈;20负极面板;21正极面板;22第一导电棒;23第二导电棒;24收集面板;25第一收集箱;26第二收集箱;27收集管;28排气箱;2801隔板;29上空腔;30下空腔;31排风扇;32第一连通管;33第二连通管。Numbers in the figure: 1 static electricity generating box; 2 mounting panel; 3 driving motor; 4 mounting seat; 5 polishing turntable; 6 transmission shaft; 7 first gear; 8 second gear; 9 first roller; 10 second roller; 11 belt; 12 metal comb teeth; 13 concave bracket; 14 negative electrode brush; 15 positive electrode brush; 16 planetary gear assembly; 17 sun gear; 18 planetary gear; 19 ring gear; 20 negative electrode panel; 21 positive electrode panel; 22 first conductive rod; 23 second conductive rod; 24 collecting panel; 25 first collecting box; 26 second collecting box; 27 collecting pipe; 28 exhaust box; 2801 partition; 29 upper cavity; 30 lower cavity; 31 exhaust fan; 32 first connecting pipe; 33 second connecting pipe.
具体实施方式DETAILED DESCRIPTION
下面结合附图及具体实施方式对本发明作进一步详细描述:The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments:
实施例一:如图1所示,一种不锈钢表面抛光装置,包括静电发生箱1以及设置在静电发生箱1上方的安装面板2,安装面板2与静电发生箱1之间固定有驱动电机3,驱动电机3的输出转轴穿过静电发生箱1,且驱动电机3的输出转轴下端固定有安装座4,安装座4上固定有抛光转盘5,所述静电发生箱1内设置有两个传动转轴6,传动转轴6通过轴承与静电发生箱1转动连接,且传动转轴6左右对称分布在驱动电机3输出转轴的左右两侧,驱动电机3的输出转轴上固定有第一齿轮7,传动转轴6上固定有第二齿轮8,第一齿轮7与第二齿轮8啮合,位于左侧的传动转轴6上固定有第一辊轴9,位于右侧的传动转轴6上固定有第二辊轴10,第一辊轴9和第二辊轴10之间通过皮带11传动连接,静电发生器1内壁左右对称固定有金属梳齿12,两个金属梳齿12分别指向两侧的第一辊轴9和第二辊轴10,所述静电发生器1下侧左右对称个固定有开口指向驱动电机3轴线的凹形支架13,两个金属梳齿12分别通过导线与两侧的凹形支架13连接,位于左侧的凹形支架13的内壁上侧固定有负极电刷14,位于右侧的凹形支架13的内壁上固定有正极电刷15。Embodiment 1: As shown in FIG1 , a stainless steel surface polishing device comprises an electrostatic generating box 1 and an installation panel 2 arranged above the electrostatic generating box 1, a driving motor 3 is fixed between the installation panel 2 and the electrostatic generating box 1, the output shaft of the driving motor 3 passes through the electrostatic generating box 1, and a mounting seat 4 is fixed to the lower end of the output shaft of the driving motor 3, a polishing turntable 5 is fixed to the mounting seat 4, two transmission shafts 6 are arranged in the electrostatic generating box 1, the transmission shaft 6 is rotatably connected to the electrostatic generating box 1 through a bearing, and the transmission shaft 6 is symmetrically distributed on the left and right sides of the output shaft of the driving motor 3, a first gear 7 is fixed on the output shaft of the driving motor 3, a second gear 8 is fixed on the transmission shaft 6, and the first gear 7 and the polishing turntable 5 are fixed to the polishing turntable 5. The second gear 8 is meshed, a first roller 9 is fixed on the transmission shaft 6 on the left, a second roller 10 is fixed on the transmission shaft 6 on the right, the first roller 9 and the second roller 10 are connected by a belt 11, metal comb teeth 12 are symmetrically fixed to the inner wall of the electrostatic generator 1, and the two metal comb teeth 12 point to the first roller 9 and the second roller 10 on both sides respectively, and a concave bracket 13 with an opening pointing to the axis of the driving motor 3 is symmetrically fixed to the lower side of the electrostatic generator 1, and the two metal comb teeth 12 are connected to the concave bracket 13 on both sides through wires respectively, a negative electrode brush 14 is fixed to the upper side of the inner wall of the concave bracket 13 on the left, and a positive electrode brush 15 is fixed to the inner wall of the concave bracket 13 on the right.
在本实施例中,所述静电发生器1与安装座4之间设置有行星齿轮组件16,行星齿轮组件16包括太阳齿轮17、行星齿轮18、两个齿圈19,所述太阳齿轮17固定在驱动电机3的输出转轴上,行星齿轮18环绕太阳齿轮17四周,行星齿轮18的转轴通过轴承与静电发生箱1转动连接,行星齿轮18分别与太阳齿轮17、齿圈19啮合,静电发生器1与安装座4之间设置负极面板20和正极面板21,两个齿圈19分别固定套接在负极面板20和正极面板21上,负极面板20上侧与负极电刷14接触,正极面板21下侧与正极点数15接触。In this embodiment, a planetary gear assembly 16 is arranged between the electrostatic generator 1 and the mounting seat 4, and the planetary gear assembly 16 includes a sun gear 17, a planetary gear 18, and two ring gears 19. The sun gear 17 is fixed on the output shaft of the drive motor 3, and the planetary gears 18 surround the sun gear 17. The shaft of the planetary gear 18 is rotatably connected to the electrostatic generating box 1 through a bearing. The planetary gears 18 are respectively meshed with the sun gear 17 and the ring gear 19. A negative panel 20 and a positive panel 21 are arranged between the electrostatic generator 1 and the mounting seat 4. The two ring gears 19 are respectively fixedly sleeved on the negative panel 20 and the positive panel 21. The upper side of the negative panel 20 contacts the negative brush 14, and the lower side of the positive panel 21 contacts the positive point 15.
在本实施例中,所述正极面板21下方相间分布有第一导电棒22和第二导电棒22,所述正极面板21上均匀分布有截面直径大于第一导电棒22直径的通孔,第一导电棒22穿过正极面板21,且第一导电棒22与正极面板21的通孔之间填充绝缘材料进行绝缘处理,第一导电棒22上端与负极面板20下侧固定连接,第二导电棒23上端与正极面板21下侧固定连接,第一导电棒22和第二导电棒23下端均固定有收集面板24,收集面板24下边缘的高度高于抛光转盘5下边缘的高度。In this embodiment, the first conductive rod 22 and the second conductive rod 22 are alternately distributed below the positive panel 21, and through holes with a cross-sectional diameter larger than the diameter of the first conductive rod 22 are evenly distributed on the positive panel 21. The first conductive rod 22 passes through the positive panel 21, and insulating material is filled between the first conductive rod 22 and the through hole of the positive panel 21 for insulation treatment. The upper end of the first conductive rod 22 is fixedly connected to the lower side of the negative panel 20, and the upper end of the second conductive rod 23 is fixedly connected to the lower side of the positive panel 21. The lower ends of the first conductive rod 22 and the second conductive rod 23 are fixedly connected to the collecting panel 24, and the height of the lower edge of the collecting panel 24 is higher than the height of the lower edge of the polishing turntable 5.
在本实施例中,所述静电发生器1选用阻燃PP塑料。In this embodiment, the electrostatic generator 1 is made of flame-retardant PP plastic.
在本实施例中,所述第一辊轴9选用容易吸引电子的聚四氟乙烯材料。In this embodiment, the first roller 9 is made of polytetrafluoroethylene material that easily attracts electrons.
在本实施例中,所述第二辊轴10选用容易失去电子的铝材料。In this embodiment, the second roller 10 is made of aluminum which is easy to lose electrons.
在本实施例中,所述皮带11选用中性的棉制成。In this embodiment, the belt 11 is made of neutral cotton.
在本实施例中,所述凹形支架13选用导电性良好的铜材料。In this embodiment, the concave bracket 13 is made of copper material with good electrical conductivity.
在本实施例中,所述齿圈19弧形外壁套有橡胶垫用于绝缘处理。In this embodiment, the arc-shaped outer wall of the gear ring 19 is covered with a rubber pad for insulation treatment.
在本实施例中,该抛光装置在对不锈钢表面进行抛光时,驱动电机3的输出转轴转动,带动抛光转盘5转动,利用第一齿轮7和第二齿轮8的配合,驱动电机3的输出转轴带动第一辊轴9和第二辊轴10转动,同时通过行星齿轮组件16的带动作用,负极面板20和正极面板21相对抛光转盘5差速转动;In this embodiment, when the polishing device is polishing the stainless steel surface, the output shaft of the driving motor 3 rotates, driving the polishing turntable 5 to rotate, and the output shaft of the driving motor 3 drives the first roller 9 and the second roller 10 to rotate by the cooperation of the first gear 7 and the second gear 8. At the same time, through the driving effect of the planetary gear assembly 16, the negative electrode panel 20 and the positive electrode panel 21 rotate differentially relative to the polishing turntable 5;
由于摩擦电效应第一辊轴9带动皮带11转动时,第一辊轴9与皮带11之间产生摩擦,电子从皮带11上跳到第一辊轴9上,使第一辊轴9带有负电荷,皮带11带有正电荷,由于同性电荷相互排斥,位于左侧的金属梳齿12尖端的电子被排出,并依次通过凹形支架13、负极电刷14、负极面板20流向第一导电棒22的收集面板24上,在第一辊轴9与左侧金属梳齿12之间形成电场,使第一辊轴9与左侧金属梳齿12之间空气中电子从分子中脱离出来,移动到左侧金属梳齿12,空气中带正电的离子由于皮带11的阻挡,无法与第一辊轴9接触,因此空气中带正电的离子包覆在皮带11的外表面并随着皮带11运动到第二辊轴10,带正电的皮带11与第二辊轴10摩擦,电子动铝材料的第二辊轴10转移到皮带11上,使第二辊轴10带正电,第二辊轴10吸引右侧金属梳齿12上的电子到梳齿的尖端区域形成另一个电场,空气中电子从分子中脱离出来,移动到第二辊轴10,空气中带正电的离子被吸引到右侧的金属梳齿12上,并依次通过凹形支架13、正极电刷15、正极面板21流向第二导电棒23的收集面板24上,最终与第一导电棒22连接的收集面板24上聚集电子,与第二导电棒23连接的收集面板24上聚集带正电的离子,相邻收集面板24之间形成电场;Due to the triboelectric effect, when the first roller 9 drives the belt 11 to rotate, friction is generated between the first roller 9 and the belt 11, and electrons jump from the belt 11 to the first roller 9, so that the first roller 9 has a negative charge and the belt 11 has a positive charge. Since like charges repel each other, the electrons at the tip of the metal comb teeth 12 on the left are discharged and flow to the collecting panel 24 of the first conductive rod 22 through the concave bracket 13, the negative electrode brush 14, and the negative electrode panel 20 in sequence, forming an electric field between the first roller 9 and the left metal comb teeth 12, so that the electrons in the air between the first roller 9 and the left metal comb teeth 12 are separated from the molecules and move to the left metal comb teeth 12. The positively charged ions in the air cannot contact the first roller 9 due to the obstruction of the belt 11, so the positively charged ions in the air are coated on the belt 11. The outer surface of the belt 11 moves to the second roller 10 along with the belt 11. The positively charged belt 11 rubs against the second roller 10, and the electrons on the second roller 10 of the aluminum material are transferred to the belt 11, so that the second roller 10 is positively charged. The second roller 10 attracts the electrons on the right metal comb teeth 12 to the tip area of the comb teeth to form another electric field. The electrons in the air are separated from the molecules and move to the second roller 10. The positively charged ions in the air are attracted to the metal comb teeth 12 on the right, and flow to the collecting panel 24 of the second conductive rod 23 through the concave bracket 13, the positive electrode brush 15, and the positive electrode panel 21 in turn, and finally the electrons are gathered on the collecting panel 24 connected to the first conductive rod 22, and the positively charged ions are gathered on the collecting panel 24 connected to the second conductive rod 23, and an electric field is formed between adjacent collecting panels 24;
抛光转盘5在抛光过程中产生的磨屑被甩出的过程中,带有负电的磨屑被吸引到带正电离子的收集面板24上,带有正电的磨屑被吸引到聚集电子的收集面板24上,同时靠近带正电离子收集面板24一侧呈中性的磨屑失去电子转变为带正电的磨屑,之后在电场中移动并且被收集面板24收集,靠近聚集离子收集面板24一侧呈中性的磨屑得到收集面板24上释放的电子转变为带负电的磨屑,之后在电场中移动并且被收集面板24收集,由于收集面板24相对抛光转盘5差速转动,正好位于相邻收集面板24中间的且呈中性的磨屑随后收集面板24转动位置偏离,最终转换成带电的磨屑被收集,随着带电磨屑不断被收集到收集面板24上不断中和收集面板上的电荷,而摩擦电效应实时补充收集面板24上电荷维持相邻收集面板24之间的电场,确保磨屑收集的持续性。As the abrasive chips generated by the polishing turntable 5 during the polishing process are thrown out, the negatively charged abrasive chips are attracted to the collection panel 24 with positive ions, and the positively charged abrasive chips are attracted to the collection panel 24 with electrons. At the same time, the neutral abrasive chips close to the positively charged ion collection panel 24 lose electrons and are transformed into positively charged abrasive chips, and then move in the electric field and are collected by the collection panel 24. The neutral abrasive chips close to the collection panel 24 with concentrated ions obtain the electrons released on the collection panel 24 and are transformed into negatively charged abrasive chips, and then move in the electric field and are collected by the collection panel 24. Since the collection panel 24 rotates differentially relative to the polishing turntable 5, the neutral abrasive chips that are exactly located in the middle of the adjacent collection panels 24 are subsequently deviated from the rotation position of the collection panel 24, and are finally converted into charged abrasive chips and collected. As the charged abrasive chips are continuously collected on the collection panel 24, the charge on the collection panel is continuously neutralized, and the frictional electric effect replenishes the charge on the collection panel 24 in real time to maintain the electric field between the adjacent collection panels 24, thereby ensuring the continuity of abrasive chip collection.
实施例二:如图2-3所示,在实施例一的基础上,所述安装面板2与静电发生器1之间环绕驱动电机3相间分布有第一收集箱25和第二收集箱26,其中第一收集箱25与第一导电棒22一一对应,第二收集箱26与第二导电棒23一一对应,第一收集箱25和第二收集箱26上均连通收集管27,收集管27下端端口为扩大的喇叭形结构,且收集管27下端位于对应收集面板24的外侧,安装面板2上侧固定有排气箱28,所述安装面板2上侧固定排气箱28,排气箱28中部设置有隔板2801,隔板2801将排气箱28分成上空腔29和下空腔30两部分,其中上空腔29和下空腔30上均设置有排放口,排风口通过管路与磨屑收集装置连通,或远离不锈钢抛光的工作区域,且排放口内设置有排风扇31,所述第一收集箱25与上空腔29之间设置有第一连通管32,第一连通管32穿过下空腔30,且第一连通管32一端与上空腔29连通,第一连通管32另一端与第一收集箱25连通,所述第二收集箱26与下空腔30之间设置有第二连通管33,第二连通管33上端与下空腔30连通,第二连通管33下端与第二收集箱26连通。Embodiment 2: As shown in FIG. 2-3, on the basis of Embodiment 1, a first collecting box 25 and a second collecting box 26 are alternately distributed between the installation panel 2 and the electrostatic generator 1 around the driving motor 3, wherein the first collecting box 25 corresponds to the first conductive rod 22 one by one, and the second collecting box 26 corresponds to the second conductive rod 23 one by one, and the first collecting box 25 and the second collecting box 26 are both connected to the collecting pipe 27, the lower end port of the collecting pipe 27 is an enlarged trumpet-shaped structure, and the lower end of the collecting pipe 27 is located on the outer side of the corresponding collecting panel 24, and an exhaust box 28 is fixed on the upper side of the installation panel 2, and the exhaust box 28 is fixed on the upper side of the installation panel 2, and a partition 2801 is arranged in the middle of the exhaust box 28, and the partition 2801 separates the exhaust box 28 is divided into an upper cavity 29 and a lower cavity 30, wherein both the upper cavity 29 and the lower cavity 30 are provided with a discharge port, the exhaust port is connected to the grinding chip collection device through a pipeline, or is away from the working area of stainless steel polishing, and an exhaust fan 31 is arranged in the discharge port, a first connecting pipe 32 is arranged between the first collecting box 25 and the upper cavity 29, the first connecting pipe 32 passes through the lower cavity 30, and one end of the first connecting pipe 32 is connected to the upper cavity 29, and the other end of the first connecting pipe 32 is connected to the first collecting box 25, a second connecting pipe 33 is arranged between the second collecting box 26 and the lower cavity 30, the upper end of the second connecting pipe 33 is connected to the lower cavity 30, and the lower end of the second connecting pipe 33 is connected to the second collecting box 26.
在本实施例中,所述第一收集箱25、第二收集箱26均为金属材料,收集管27管体选用绝缘非金属材料,收集管27下端端口选用金属材料,且正对第一收集箱25的收集管27下端端口通过导线与相邻的第二收集箱26连接,正对第二收集箱26的收集管27下端端口通过导线与相邻的第一收集箱25连接。In this embodiment, the first collecting box 25 and the second collecting box 26 are both made of metal materials, the body of the collecting tube 27 is made of insulating non-metallic material, the lower end port of the collecting tube 27 is made of metal material, and the lower end port of the collecting tube 27 facing the first collecting box 25 is connected to the adjacent second collecting box 26 through a wire, and the lower end port of the collecting tube 27 facing the second collecting box 26 is connected to the adjacent first collecting box 25 through a wire.
在本实施例中,与第一导电棒22连接的收集面板24上聚集电子,收集失去电子呈正电的磨屑,在排风扇31的作用下,由于颗粒大或者失去电子的量较少电荷较低而从聚集电子收集面板24的下侧逃逸的呈正电磨屑通过对应的收集管27被吸入到第一收集箱25中,第一收集箱25以及通过导线连接的收集管27下端口上的电子被转移到磨屑上,显示正电,在静电感应的作用下吸引携带多余电子显示负电的磨屑进入到第二收集箱26;与第二导电棒23连接的收集面板24上聚集正电离子,收集携带多余电子显示负电的磨屑,在排风扇31的作用下,由于颗粒大或者得到电子的量较少电荷较低而从聚集带正电离子收集面板24的下侧逃逸的磨屑通过对应的收集管27被吸入到第二收集箱26中,磨屑上的电子转移到第二收集箱26,并通过导线聚集到相邻第一收集箱25对应收集管27下端口显示负电,在静电感应的作用下吸引失去电子显示正电的磨屑进入到第一收集箱25,随着上述过程的持续,实现正反馈,收集管27下端口与磨屑之间的静电感应不断加强,配合排风扇31产生的气流,进一步对磨屑进行收集,通过对磨屑进行收集,避免产生的磨屑与不锈钢表面摩擦,提高抛光的效率。In this embodiment, electrons are gathered on the collection panel 24 connected to the first conductive rod 22 to collect positively charged abrasive chips that have lost electrons. Under the action of the exhaust fan 31, positively charged abrasive chips that escape from the lower side of the electron-collecting collection panel 24 due to large particles or less electron loss and lower charge are sucked into the first collection box 25 through the corresponding collection tube 27. The electrons on the first collection box 25 and the lower port of the collection tube 27 connected by the wire are transferred to the abrasive chips, showing positive charge. Under the action of electrostatic induction, the abrasive chips that carry excess electrons and show negative charge are attracted to enter the second collection box 26. Positively charged ions are gathered on the collection panel 24 connected to the second conductive rod 23 to collect negatively charged abrasive chips that carry excess electrons. Under the action of the exhaust fan 31, the positively charged ions are gathered on the collection panel 24 connected to the second conductive rod 23 to collect negatively charged abrasive chips. The abrasive chips that escape from the lower side of the positively charged ion collection panel 24 due to large particles or less electrons and lower charge are sucked into the second collection box 26 through the corresponding collection tube 27. The electrons on the abrasive chips are transferred to the second collection box 26 and gathered through the wire to the lower port of the corresponding collection tube 27 of the adjacent first collection box 25 to show negative charge. Under the action of electrostatic induction, the abrasive chips that have lost electrons and show positive charge are attracted to enter the first collection box 25. As the above process continues, positive feedback is achieved, and the electrostatic induction between the lower port of the collection tube 27 and the abrasive chips is continuously strengthened. The abrasive chips are further collected by cooperating with the airflow generated by the exhaust fan 31. By collecting the abrasive chips, the friction between the generated abrasive chips and the stainless steel surface is avoided, thereby improving the polishing efficiency.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
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| CN118578271B (en) | 2025-04-22 |
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