CN118578246B - Automatic feeding and discharging numerical control tool grinding machine and machining method - Google Patents
Automatic feeding and discharging numerical control tool grinding machine and machining method Download PDFInfo
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- CN118578246B CN118578246B CN202411063699.6A CN202411063699A CN118578246B CN 118578246 B CN118578246 B CN 118578246B CN 202411063699 A CN202411063699 A CN 202411063699A CN 118578246 B CN118578246 B CN 118578246B
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- 238000000034 method Methods 0.000 title claims description 6
- 238000007599 discharging Methods 0.000 title 1
- 238000003754 machining Methods 0.000 title 1
- 230000007246 mechanism Effects 0.000 claims abstract description 73
- 238000003672 processing method Methods 0.000 claims abstract description 6
- 230000002457 bidirectional effect Effects 0.000 claims description 17
- 230000001276 controlling effect Effects 0.000 claims description 16
- 238000013459 approach Methods 0.000 claims description 5
- 238000012546 transfer Methods 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 238000005498 polishing Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
Abstract
本发明公开了一种自动化上下料数控工具磨床及加工方法,包括:调节机构,调节机构包括底架、移动架、安装板、提升部件和调节部件,移动架滑动插设于底架内部,移动架外表面滑动套设有连动架,连动架顶部固定连接有移动框,移动框两侧相对内表壁之间等距转动连接有多个移动辊,安装板固定连接于底架一侧外表面。本发明中,使用时,通过控制启动旋转电机,使旋转电机配合旋转蜗杆和旋转蜗轮带动连动轴旋转,继而使旋转的连动轴配合两个旋转齿轮能够同步带动延伸齿条移动,进而使延伸齿条能够带动延伸框远离提升框一侧移动,同时使延伸框通过限位辊和限位条同步带动限位机构远离提升框,方便配合调节机构进行物件上下料使用。
The present invention discloses an automatic loading and unloading CNC tool grinder and a processing method, including: an adjusting mechanism, the adjusting mechanism includes a base frame, a mobile frame, a mounting plate, a lifting component and an adjusting component, the mobile frame is slidably inserted inside the base frame, a linkage frame is slidably sleeved on the outer surface of the mobile frame, a mobile frame is fixedly connected to the top of the linkage frame, a plurality of mobile rollers are equidistantly connected to the inner surface wall on both sides of the mobile frame, and the mounting plate is fixedly connected to the outer surface of one side of the base frame. In the present invention, when in use, the rotating motor is controlled to start, so that the rotating motor cooperates with the rotating worm and the rotating worm gear to drive the linkage shaft to rotate, and then the rotating linkage shaft cooperates with the two rotating gears to synchronously drive the extension rack to move, and then the extension rack can drive the extension frame to move away from one side of the lifting frame, and at the same time, the extension frame synchronously drives the limiting mechanism away from the lifting frame through the limiting roller and the limiting bar, so as to facilitate the use of the adjusting mechanism for loading and unloading objects.
Description
技术领域Technical Field
本发明属于机床设备技术领域,具体为一种自动化上下料数控工具磨床及加工方法。The invention belongs to the technical field of machine tool equipment, and specifically relates to an automatic loading and unloading CNC tool grinder and a processing method.
背景技术Background Art
磨床是利用磨具对工件表面进行磨削加工的机床,大多数的磨床是使用高速旋转的砂轮进行磨削加工,少数的是使用油石、砂带等其他磨具和游离磨料进行加工,如珩磨机、超精加工机床、砂带磨床、研磨机和抛光机等。A grinder is a machine tool that uses abrasive tools to grind the surface of a workpiece. Most grinders use high-speed rotating grinding wheels for grinding, and a few use other abrasive tools such as oilstones and abrasive belts and free abrasives for processing, such as honing machines, super finishing machines, belt grinders, grinders and polishing machines.
但是现有技术中,现有磨床实际进行物件打磨时,由于待打磨物件整体重量较大,进而不便于进行搬运处理,导致现有磨床实际使用效率较低,同时现有磨床实际使用过程中进行物件放置位置固定,进而导致实际调整物件打磨角度较为困难,导致现有磨床实际使用效果欠佳。However, in the prior art, when the existing grinder is actually grinding an object, the object to be grinded is heavy as a whole, which makes it inconvenient to carry and handle, resulting in low actual use efficiency of the existing grinder. At the same time, during actual use of the existing grinder, the position of the object is fixed, which makes it difficult to actually adjust the grinding angle of the object, resulting in poor actual use effect of the existing grinder.
发明内容Summary of the invention
本发明的目的在于:提供一种能够便捷进行不同重量待打磨物件的搬运,同时方便进行待打磨物件打磨放置角度的调节的一种自动化上下料数控工具磨床及加工方法。The purpose of the present invention is to provide an automatic loading and unloading CNC tool grinder and a processing method that can conveniently carry objects to be polished of different weights and conveniently adjust the polishing and placement angle of the objects to be polished.
本发明采用的技术方案如下:一种自动化上下料数控工具磨床,包括:调节机构,所述调节机构包括底架、移动架、安装板、提升部件和调节部件,所述移动架滑动插设于底架内部,所述移动架外表面滑动套设有连动架,所述连动架顶部固定连接有移动框,所述移动框两侧相对内表壁之间等距转动连接有多个移动辊,所述安装板固定连接于底架一侧外表面,所述提升部件和调节部件均设置于底架上;The technical solution adopted by the present invention is as follows: an automatic loading and unloading CNC tool grinder, comprising: an adjusting mechanism, the adjusting mechanism comprising a base frame, a moving frame, a mounting plate, a lifting component and an adjusting component, the moving frame is slidably inserted inside the base frame, a linkage frame is slidably sleeved on the outer surface of the moving frame, a moving frame is fixedly connected to the top of the linkage frame, a plurality of moving rollers are equidistantly connected to the inner surface wall on both sides of the moving frame, the mounting plate is fixedly connected to the outer surface of one side of the base frame, and the lifting component and the adjusting component are both arranged on the base frame;
支撑机构,所述支撑机构包括支撑框、滑框和延伸框,所述支撑框通过螺栓固定连接于安装板外表面,所述滑框滑动套设于支撑框外表面,所述延伸框滑动插设于滑框内部,所述延伸框底部插设有两个延伸齿条,所述延伸框一侧内表壁转动连接有两个限位辊;The supporting mechanism comprises a supporting frame, a sliding frame and an extension frame, wherein the supporting frame is fixedly connected to the outer surface of the mounting plate by bolts, the sliding frame is slidably sleeved on the outer surface of the supporting frame, the extension frame is slidably inserted inside the sliding frame, two extension racks are inserted at the bottom of the extension frame, and two limiting rollers are rotatably connected to the inner surface wall of one side of the extension frame;
限位机构,所述限位机构包括载板,所述载板放置于两个限位辊和多个移动辊顶部之间,所述载板底部固定连接有限位条,所述限位条底部延伸至两个限位辊内部之间,所述载板顶部固定连接有滑板,所述滑板内部滑动插设有转框,所述转框两侧相对内表壁之间等距转动连接有多个载辊;以及A limiting mechanism, wherein the limiting mechanism comprises a carrier plate, the carrier plate is placed between two limiting rollers and the tops of a plurality of movable rollers, the bottom of the carrier plate is fixedly connected to a limiting strip, the bottom of the limiting strip extends between the insides of the two limiting rollers, the top of the carrier plate is fixedly connected to a slide plate, a rotating frame is slidably inserted inside the slide plate, and a plurality of carrier rollers are rotatably connected between two sides of the rotating frame relative to the inner surface wall at equal distances; and
磨床本体,所述磨床本体固定连接于底架另一侧外表面。The grinder body is fixedly connected to the outer surface of the other side of the base frame.
其中,所述提升部件包括提升螺纹杆、提升板、提升框、导向杆和两个油缸,两个油缸固定连接于底架内部底面,所述提升板固定连接于两个油缸的输出端之间,所述提升螺纹杆转动连接于提升板内部顶面和内部底面之间,所述提升框螺纹连接于提升螺纹杆外表面,所述导向杆固定连接于底架内部底面。Among them, the lifting components include a lifting threaded rod, a lifting plate, a lifting frame, a guide rod and two cylinders, the two cylinders are fixedly connected to the inner bottom surface of the base frame, the lifting plate is fixedly connected between the output ends of the two cylinders, the lifting threaded rod is rotatably connected between the inner top surface and the inner bottom surface of the lifting plate, the lifting frame is threadedly connected to the outer surface of the lifting threaded rod, and the guide rod is fixedly connected to the inner bottom surface of the base frame.
其中,所述提升螺纹杆外表面套设有提升蜗轮,所述提升框两侧相对内表壁之间等距转动连接有多个提升辊,所述导向杆顶端滑动贯穿提升板内部顶面。Among them, a lifting worm gear is sleeved on the outer surface of the lifting threaded rod, and a plurality of lifting rollers are equidistantly connected to rotate between the inner surface walls on both sides of the lifting frame, and the top end of the guide rod slides through the inner top surface of the lifting plate.
其中,所述提升板顶部转动连接有提升蜗杆,所述提升蜗杆和提升蜗轮啮合,所述提升板顶部固定连接有提升电机,所述提升电机的输出端和提升蜗杆一端固定连接。Among them, a lifting worm is rotatably connected to the top of the lifting plate, and the lifting worm is meshed with the lifting worm wheel. A lifting motor is fixedly connected to the top of the lifting plate, and the output end of the lifting motor is fixedly connected to one end of the lifting worm.
其中,所述调节部件包括调节蜗杆、调节架和两个调节螺纹杆,两个所述调节螺纹杆均转动连接于底架内部底面和内部顶面之间,所述调节架螺纹连接于两个调节螺纹杆外表面之间,所述调节架一端和连动架一端卡接,所述调节蜗杆转动连接于底架内部底面。Among them, the adjusting component includes an adjusting worm, an adjusting frame and two adjusting threaded rods, the two adjusting threaded rods are rotatably connected between the inner bottom surface and the inner top surface of the base frame, the adjusting frame is threadedly connected between the outer surfaces of the two adjusting threaded rods, one end of the adjusting frame is clamped with one end of the linkage frame, and the adjusting worm is rotatably connected to the inner bottom surface of the base frame.
其中,每个所述调节螺纹杆外表面均套设有调节蜗轮,两个所述调节蜗轮和调节蜗杆均啮合,所述底架内部底面固定连接有调节电机,所述调节电机的输出端和调节蜗杆一端固定连接。Among them, the outer surface of each adjusting threaded rod is sleeved with an adjusting worm wheel, the two adjusting worm wheels and the adjusting worm are meshed, the bottom surface of the bottom frame is fixedly connected with an adjusting motor, and the output end of the adjusting motor is fixedly connected to one end of the adjusting worm.
其中,所述移动框一侧外表面固定连接有移动电机,所述移动电机的输出端和对应移动辊一端固定连接。Wherein, a moving motor is fixedly connected to the outer surface of one side of the moving frame, and an output end of the moving motor is fixedly connected to one end of a corresponding moving roller.
其中,所述滑框两侧相对内表壁之间转动连接有连动轴,所述连动轴外表面套设有旋转蜗轮和两个旋转齿轮,所述滑框内部底面转动连接有旋转蜗杆,所述旋转蜗杆和旋转蜗轮啮合,所述滑框底部固定连接有旋转电机,所述旋转电机的输出端和旋转蜗杆一端固定连接,每个所述旋转齿轮和对应延伸齿条均啮合。Among them, a connecting shaft is rotatably connected between the inner walls on both sides of the sliding frame, and a rotating worm wheel and two rotating gears are sleeved on the outer surface of the connecting shaft. A rotating worm is rotatably connected to the bottom surface of the inner part of the sliding frame, and the rotating worm is meshed with the rotating worm wheel. A rotating motor is fixedly connected to the bottom of the sliding frame, and the output end of the rotating motor is fixedly connected to one end of the rotating worm, and each of the rotating gears is meshed with the corresponding extended rack.
其中,所述载板内部滑动插设有连动圈,所述连动圈顶部等距开设有多个限位槽,每个所述限位槽内部均滑动嵌设有滚珠,所述转框顶部固定连接有放置框,所述放置框两侧相对内表壁之间转动连接有双向螺纹杆,所述双向螺纹杆外表面螺纹连接有两个夹板,所述双向螺纹杆外表面套设有驱动蜗轮,所述放置框顶部固定连接有驱动电机,所述放置框内部顶面转动连接有驱动蜗杆,所述驱动蜗杆和驱动蜗轮啮合,所述驱动蜗杆一端和驱动电机输出端固定连接,所述载板顶部固定连接有顶框,所述顶框一侧内表壁转动连接有限位螺纹杆,所述限位螺纹杆外表面螺纹连接有推板,所述推板顶部螺纹连接有压杆,所述压杆底端转动连接有压块,所述压块一侧外表面转动连接有压轮,所述压块另一侧外表面固定连接有推送电机,所述推送电机的输出端和压轮一端固定连接。The top of the driving member is a chain which has a first end fixedly provided with a toothed structure, and the second end of the first end is fixedly provided with a toothed structure that is cooperatively connected with the first gear and a second end of the first gear.
一种自动化上下料数控工具磨床的加工方法,包括以下步骤:A processing method of an automatic loading and unloading CNC tool grinder comprises the following steps:
S1、物件输送:通过控制启动旋转电机,使旋转电机配合旋转蜗杆和旋转蜗轮带动连动轴旋转,继而使旋转的连动轴配合两个旋转齿轮能够同步带动延伸齿条移动,进而使延伸齿条能够带动延伸框远离提升框一侧移动,同时使延伸框通过限位辊和限位条同步带动限位机构远离提升框,若进行较小物件的打磨时,通过控制启动调节电机,使调节电机配合调节蜗杆和调节蜗轮同步带动两个调节螺纹杆旋转,进而使旋转的调节螺纹杆能够带动调节架上升至一定高度,此时在调节架的支撑下,使滑框能够配合延伸框支撑限位机构顶部与磨床本体内部空间齐平,再通过控制启动油缸,使油缸将承载较小物品的提升框提升至一定高度后,通过控制启动提升电机,使提升电机配合提升蜗轮和提升蜗杆能够带动提升螺纹杆旋转,进而使旋转的提升螺纹杆能够更为精确调节提升框使用高度,进而使提升框顶部与转框顶部齐平,此时再通过反向运行旋转电机,使限位机构通过载板贴合靠近提升框,继而通过旋转调节限位螺纹杆,使限位螺纹杆能够水平调节推板使用位置,使推板带动压轮移动至转框上方,再通过旋转压杆,使压杆能够移动沿竖直方向调节压块使用高度,进而使压块挤压压轮贴合转框顶部,继而在滚珠的支撑下,控制启动推送电机,使推送电机带动的压轮旋转,使旋转的压轮能够带动转框旋转,进而使转框能够带动呈U型结构的放置框的开口处朝向提升框,进而在提升辊和载辊的支撑下,能够便捷将较小物件移动至放置框内部,将较小物件移动至放置框内部后,控制启动推动电机,使推动电机配合压轮带动转框再次旋转,继而使呈U型结构的放置框开口处朝向磨床本体,再通过控制启动旋转电机,使限位机构在延伸框的带动下移动至磨床本体的进料口一侧,进而通过控制启动移动电机,使移动电机带动对应移动辊旋转,继而能够便捷将承载有较小物件的限位机构移送至磨床本体内部,若进行较大物件的打磨时,将较大物件搬运至最低处提升辊顶部后,通过控制启动油缸,使油缸将提升框提升至一定高度,再控制启动调节电机,使调节螺纹杆能够通过调节架调节滑框、连动架、延伸框和移动框共同调节限位机构顶部高度,使转框高度能够与此时提升框顶部齐平,此时依照较小物件位置转移方式进行控制调节,使较大物件能够通过提升辊和载辊移送至放置框内部,再通过控制启动调节电机,使限位机构能够在滑框、连动架、延伸框和移动框共同支撑下恢复至磨床本体的进料口一侧,进而通过移动电机,使限位机构能够在限位辊和移动辊的支撑下便捷移送至磨床本体内部,使磨床本体能够进行不同规格物件的打磨处理;S1. Object conveying: by controlling and starting the rotating motor, the rotating motor cooperates with the rotating worm and the rotating worm wheel to drive the linkage shaft to rotate, and then the rotating linkage shaft cooperates with the two rotating gears to synchronously drive the extension rack to move, so that the extension rack can drive the extension frame to move away from one side of the lifting frame, and at the same time, the extension frame drives the limit mechanism away from the lifting frame through the limit roller and the limit bar. If a smaller object is to be ground, by controlling and starting the adjusting motor, the adjusting motor cooperates with the adjusting worm and the adjusting worm wheel to synchronously drive the two adjusting threaded rods to rotate, so that the rotating adjusting threaded rod can drive the adjusting frame to rise to a certain height. At this time, under the support of the adjusting frame, the sliding frame can cooperate with the extension frame to support the top of the limit mechanism to be flush with the internal space of the grinder body, and then the oil cylinder is controlled to start, so that the oil After the cylinder lifts the lifting frame carrying smaller items to a certain height, the lifting motor is controlled to be started, so that the lifting motor cooperates with the lifting worm gear and the lifting worm to drive the lifting threaded rod to rotate, so that the rotating lifting threaded rod can more accurately adjust the use height of the lifting frame, so that the top of the lifting frame is flush with the top of the rotating frame. At this time, the rotating motor is reversed to make the limit mechanism fit close to the lifting frame through the carrier plate, and then the limit threaded rod is rotated to adjust the use position of the push plate horizontally, so that the push plate drives the pressure wheel to move above the rotating frame, and then the pressure rod is rotated to make the pressure rod move to adjust the use height of the pressure block in the vertical direction, so that the pressure block squeezes the pressure wheel to fit the top of the rotating frame, and then, under the support of the ball, the push motor is controlled to be started to rotate the pressure wheel driven by the push motor. The rotating pressure wheel can drive the rotating frame to rotate, and then the rotating frame can drive the opening of the placement frame with a U-shaped structure toward the lifting frame, and then, under the support of the lifting roller and the carrier roller, the smaller object can be easily moved into the placement frame. After the smaller object is moved into the placement frame, the pushing motor is controlled to start, so that the pushing motor cooperates with the pressure wheel to drive the rotating frame to rotate again, and then the opening of the placement frame with a U-shaped structure is directed toward the grinder body, and then the rotating motor is controlled to start, so that the limiting mechanism is driven by the extension frame to move to the feeding port side of the grinder body, and then the moving motor is controlled to start, so that the moving motor drives the corresponding moving roller to rotate, and then the limiting mechanism carrying the smaller object can be easily moved into the grinder body. If a larger object is to be ground, the larger object will be moved to the lowest position for lifting. After the top of the lifting roller is raised, the oil cylinder is controlled to start so that the oil cylinder lifts the lifting frame to a certain height, and then the adjusting motor is controlled to start so that the adjusting threaded rod can adjust the sliding frame, the linkage frame, the extension frame and the moving frame to jointly adjust the top height of the limit mechanism through the adjusting frame, so that the height of the rotating frame can be flush with the top of the lifting frame at this time. At this time, the control and adjustment are carried out according to the position transfer method of the smaller object, so that the larger object can be transferred to the inside of the placement frame through the lifting roller and the carrier roller, and then the adjusting motor is controlled to start so that the limit mechanism can be restored to the feeding port side of the grinder body under the joint support of the sliding frame, the linkage frame, the extension frame and the moving frame, and then the limit mechanism can be conveniently transferred to the inside of the grinder body under the support of the limit roller and the moving roller through the moving motor, so that the grinder body can grind objects of different specifications;
S2、物件调整:通过控制启动驱动电机,使驱动电机配合驱动蜗杆和驱动蜗轮能够带动双向螺纹杆旋转,继而使旋转的双向螺纹杆能够带动两个夹板相互靠近,进而使两个夹板能够稳固进行载辊顶部物件的夹持固定,使限位机构能够便捷调节物件所处位置,同时通过控制启动推送电机,使推送电机带动的压轮旋转,使旋转的压轮能够带动转框旋转,进而方便磨床本体进行物件的打磨处理。S2. Object adjustment: by controlling and starting the driving motor, the driving motor cooperates with the driving worm and the driving worm wheel to drive the bidirectional threaded rod to rotate, and then the rotating bidirectional threaded rod can drive the two clamps to approach each other, so that the two clamps can firmly clamp and fix the object on the top of the carrier roller, so that the limit mechanism can conveniently adjust the position of the object, and at the same time, by controlling and starting the pushing motor, the pressure wheel driven by the pushing motor rotates, and the rotating pressure wheel can drive the rotating frame to rotate, so as to facilitate the grinding of the object by the grinder body.
综上所述,由于采用了上述技术方案,本发明的有益效果是:In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
(1)本发明中,使用时,通过控制启动旋转电机,使旋转电机配合旋转蜗杆和旋转蜗轮带动连动轴旋转,继而使旋转的连动轴配合两个旋转齿轮能够同步带动延伸齿条移动,进而使延伸齿条能够带动延伸框远离提升框一侧移动,同时使延伸框通过限位辊和限位条同步带动限位机构远离提升框,方便配合调节机构进行物件上下料使用,同时为确保不同规格物件上下料的安全性,若进行较小物件的打磨时,通过控制启动调节电机,使调节电机配合调节蜗杆和调节蜗轮同步带动两个调节螺纹杆旋转,进而使旋转的调节螺纹杆能够带动调节架上升至一定高度,此时在调节架的支撑下,使滑框能够配合延伸框支撑限位机构顶部与磨床本体内部空间齐平,再通过控制启动油缸,使油缸将承载较小物品的提升框提升至一定高度后,通过控制启动提升电机,使提升电机配合提升蜗轮和提升蜗杆能够带动提升螺纹杆旋转,进而使旋转的提升螺纹杆能够更为精确调节提升框使用高度,进而使提升框顶部与转框顶部齐平,此时再通过反向运行旋转电机,使限位机构通过载板贴合靠近提升框,继而通过旋转调节限位螺纹杆,使限位螺纹杆能够水平调节推板使用位置,使推板带动压轮移动至转框上方,再通过旋转压杆,使压杆能够移动沿竖直方向调节压块使用高度,进而使压块挤压压轮贴合转框顶部,继而在滚珠的支撑下,控制启动推送电机,使推送电机带动的压轮旋转,使旋转的压轮能够带动转框旋转,进而使转框能够带动呈U型结构的放置框的开口处朝向提升框,进而在提升辊和载辊的支撑下,能够便捷将较小物件移动至放置框内部,将较小物件移动至放置框内部后,控制启动推动电机,使推动电机配合压轮带动转框再次旋转,继而使呈U型结构的放置框开口处朝向磨床本体,再通过控制启动旋转电机,使限位机构在延伸框的带动下移动至磨床本体的进料口一侧,进而通过控制启动移动电机,使移动电机带动对应移动辊旋转,继而能够便捷将承载有较小物件的限位机构移送至磨床本体内部,若进行较大物件的打磨时,将较大物件搬运至最低处提升辊顶部后,通过控制启动油缸,使油缸将提升框提升至一定高度,再控制启动调节电机,使调节螺纹杆能够通过调节架调节滑框、连动架、延伸框和移动框共同调节限位机构顶部高度,使转框高度能够与此时提升框顶部齐平,此时依照较小物件位置转移方式进行控制调节,使较大物件能够通过提升辊和载辊移送至放置框内部,再通过控制启动调节电机,使限位机构能够在滑框、连动架、延伸框和移动框共同支撑下恢复至磨床本体的进料口一侧,进而通过移动电机,使限位机构能够在限位辊和移动辊的支撑下便捷移送至磨床本体内部,使磨床本体能够高效进行不同规格物件的打磨处理。(1) In the present invention, when in use, the rotating motor is controlled to start, so that the rotating motor cooperates with the rotating worm and the rotating worm wheel to drive the connecting shaft to rotate, and then the rotating connecting shaft cooperates with the two rotating gears to synchronously drive the extension rack to move, so that the extension rack can drive the extension frame to move away from one side of the lifting frame, and at the same time, the extension frame drives the limiting mechanism away from the lifting frame through the limiting roller and the limiting bar, so that it is convenient to cooperate with the adjustment mechanism to load and unload objects. At the same time, in order to ensure the safety of loading and unloading objects of different specifications, if smaller objects are to be polished, the adjusting motor is controlled to start, so that the adjusting motor cooperates with the adjusting worm and the adjusting worm wheel to synchronously drive the two adjusting threaded rods to rotate, so that the rotating adjusting threaded rod can drive the adjusting frame to rise to a certain height. At this time, under the support of the adjusting frame, the sliding frame can cooperate with the extension frame to support The top of the limit mechanism is flush with the internal space of the grinder body, and then the oil cylinder is controlled to start, so that the oil cylinder lifts the lifting frame carrying smaller objects to a certain height, and then the lifting motor is controlled to start, so that the lifting motor cooperates with the lifting worm gear and the lifting worm to drive the lifting threaded rod to rotate, so that the rotating lifting threaded rod can more accurately adjust the use height of the lifting frame, so that the top of the lifting frame is flush with the top of the rotating frame. At this time, the rotating motor is operated in the reverse direction to make the limit mechanism fit close to the lifting frame through the carrier plate, and then the limit threaded rod is rotated to adjust the use position of the push plate horizontally, so that the push plate drives the pressure wheel to move above the rotating frame, and then the pressure rod is rotated to make the pressure rod move to adjust the use height of the pressure block in the vertical direction, so that the pressure block squeezes the pressure wheel to fit the top of the rotating frame, and then, under the support of the ball, the control is started. The pushing motor is driven to rotate the pressure wheel driven by the pushing motor, so that the rotating pressure wheel can drive the rotating frame to rotate, and then the rotating frame can drive the opening of the placement frame with a U-shaped structure toward the lifting frame, and then, with the support of the lifting roller and the carrier roller, the smaller object can be easily moved into the placement frame. After the smaller object is moved into the placement frame, the pushing motor is controlled to be started, so that the pushing motor cooperates with the pressure wheel to drive the rotating frame to rotate again, and then the opening of the placement frame with a U-shaped structure is directed toward the grinder body, and then the rotating motor is controlled to be started, so that the limiting mechanism is driven by the extension frame to move to the feeding port side of the grinder body, and then the moving motor is controlled to be started, so that the moving motor drives the corresponding moving roller to rotate, and then the limiting mechanism carrying the smaller object can be easily moved into the grinder body. If a larger object is to be ground, the larger After the object is transported to the top of the lowest lifting roller, the oil cylinder is controlled to start, so that the oil cylinder lifts the lifting frame to a certain height, and then the adjusting motor is controlled to start, so that the adjusting threaded rod can adjust the sliding frame, the linkage frame, the extension frame and the moving frame through the adjusting frame to jointly adjust the top height of the limit mechanism, so that the height of the rotating frame can be flush with the top of the lifting frame at this time. At this time, the control and adjustment are carried out according to the position transfer method of the smaller object, so that the larger object can be transferred to the inside of the placement frame through the lifting roller and the carrier roller, and then the adjusting motor is controlled to start, so that the limit mechanism can be restored to the feed port side of the grinder body under the joint support of the sliding frame, the linkage frame, the extension frame and the moving frame, and then through the moving motor, the limit mechanism can be conveniently transferred to the inside of the grinder body under the support of the limit roller and the moving roller, so that the grinder body can efficiently grind objects of different specifications.
(2)本发明中,使用时,通过控制启动驱动电机,使驱动电机配合驱动蜗杆和驱动蜗轮能够带动双向螺纹杆旋转,继而使旋转的双向螺纹杆能够带动两个夹板相互靠近,进而使两个夹板能够稳固进行载辊顶部物件的夹持固定,使限位机构能够便捷调节物件所处位置,同时通过控制启动推送电机,使推送电机带动的压轮旋转,使旋转的压轮能够带动转框旋转,进而方便磨床本体进行物件的打磨处理,使设备能够高效进行应有功能的实现。(2) In the present invention, when in use, by controlling the start of the driving motor, the driving motor cooperates with the driving worm and the driving worm wheel to drive the bidirectional threaded rod to rotate, and then the rotating bidirectional threaded rod can drive the two clamps to approach each other, so that the two clamps can firmly clamp and fix the object on the top of the carrier roller, so that the limit mechanism can conveniently adjust the position of the object. At the same time, by controlling the start of the pushing motor, the pressure wheel driven by the pushing motor rotates, and the rotating pressure wheel can drive the rotating frame to rotate, so that it is convenient for the grinder body to grind the object, so that the equipment can efficiently perform its functions.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的第一视角立体图;FIG1 is a first perspective perspective view of the present invention;
图2为本发明的第二视角立体图;FIG2 is a second perspective perspective view of the present invention;
图3为本发明的第一视角剖视立体图;FIG3 is a cross-sectional perspective view of the present invention from a first viewing angle;
图4为本发明的调节机构第一视角立体图;FIG4 is a perspective view of the adjustment mechanism of the present invention from a first viewing angle;
图5为本发明的调节机构第二视角部分剖视立体图;FIG5 is a partially cutaway perspective view of the adjustment mechanism of the present invention from a second viewing angle;
图6为本发明的支撑机构第一视角立体图;FIG6 is a perspective view of the support mechanism of the present invention from a first viewing angle;
图7为本发明的支撑机构第二视角剖视展开立体图;FIG7 is a cross-sectional and expanded perspective view of the support mechanism of the present invention from a second viewing angle;
图8为本发明的图7中A部分放大图FIG8 is an enlarged view of part A in FIG7 of the present invention.
图9为本发明的限位机构立体图;FIG9 is a perspective view of a limiting mechanism of the present invention;
图10为本发明的图9中B部分放大图;FIG10 is an enlarged view of part B in FIG9 of the present invention;
图11为本发明的限位机构剖视展开立体图;FIG11 is a cross-sectional expanded perspective view of the limiting mechanism of the present invention;
图12为本发明的图11中C部分放大图;Figure 12 is an enlarged view of part C in Figure 11 of the present invention;
图13为本发明的图11中D部分放大图。FIG. 13 is an enlarged view of portion D in FIG. 11 of the present invention.
图中标记:1、调节机构;101、底架;102、油缸;103、提升板;104、提升框;105、提升辊;106、导向杆;107、提升螺纹杆;108、提升蜗轮;109、提升电机;110、移动架;111、连动架;112、移动框;113、移动辊;114、移动电机;115、安装板;116、调节螺纹杆;117、调节架;118、调节蜗轮;119、调节电机;2、支撑机构;201、支撑框;202、滑框;203、延伸框;204、延伸齿条;205、限位辊;206、连动轴;207、旋转齿轮;208、旋转蜗轮;209、旋转电机;3、限位机构;301、载板;302、限位条;303、连动圈;304、滚珠;305、滑板;306、转框;307、载辊;308、放置框;309、双向螺纹杆;310、夹板;311、驱动蜗轮;312、驱动电机;313、顶框;314、限位螺纹杆;315、推板;316、压块;317、压轮;318、推送电机;319、压杆;4、磨床本体。Markings in the figure: 1. Adjustment mechanism; 101. Base frame; 102. Oil cylinder; 103. Lifting plate; 104. Lifting frame; 105. Lifting roller; 106. Guide rod; 107. Lifting threaded rod; 108. Lifting worm gear; 109. Lifting motor; 110. Moving frame; 111. Linking frame; 112. Moving frame; 113. Moving roller; 114. Moving motor; 115. Mounting plate; 116. Adjustment threaded rod; 117. Adjustment frame; 118. Adjustment worm gear; 119. Adjustment motor; 2. Support mechanism; 201. Support frame; 202. Sliding frame; 203. Extension frame; 204. Extension Rack; 205, limit roller; 206, linkage shaft; 207, rotating gear; 208, rotating worm gear; 209, rotating motor; 3, limit mechanism; 301, carrier plate; 302, limit strip; 303, linkage ring; 304, ball; 305, slide plate; 306, rotating frame; 307, carrier roller; 308, placement frame; 309, two-way threaded rod; 310, clamp; 311, driving worm gear; 312, driving motor; 313, top frame; 314, limit threaded rod; 315, push plate; 316, pressure block; 317, pressure wheel; 318, pushing motor; 319, pressure rod; 4, grinding machine body.
具体实施方式DETAILED DESCRIPTION
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
实施例一、请参阅图1-图3,一种自动化上下料数控工具磨床,由调节机构1、支撑机构2、限位机构3以及磨床本体4构成。Embodiment 1, please refer to FIG. 1 to FIG. 3 , which shows an automatic loading and unloading CNC tool grinder, which is composed of an adjustment mechanism 1 , a support mechanism 2 , a limit mechanism 3 and a grinder body 4 .
具体阐述如下:The details are as follows:
请参阅图4和图5,调节机构1包括底架101、移动架110、安装板115、提升部件和调节部件,移动架110滑动插设于底架101内部,移动架110外表面滑动套设有连动架111,连动架111顶部固定连接有移动框112,移动框112两侧相对内表壁之间等距转动连接有多个移动辊113,安装板115固定连接于底架101一侧外表面,提升部件和调节部件均设置于底架101上,提升部件包括提升螺纹杆107、提升板103、提升框104、导向杆106和两个油缸102,两个油缸102固定连接于底架101内部底面,提升板103固定连接于两个油缸102的输出端之间,提升螺纹杆107转动连接于提升板103内部顶面和内部底面之间,提升框104螺纹连接于提升螺纹杆107外表面,导向杆106固定连接于底架101内部底面,提升螺纹杆107外表面套设有提升蜗轮108,提升框104两侧相对内表壁之间等距转动连接有多个提升辊105,导向杆106顶端滑动贯穿提升板103内部顶面,提升板103顶部转动连接有提升蜗杆,提升蜗杆和提升蜗轮108啮合,提升板103顶部固定连接有提升电机109,提升电机109的输出端和提升蜗杆一端固定连接,调节部件包括调节蜗杆、调节架117和两个调节螺纹杆116,两个调节螺纹杆116均转动连接于底架101内部底面和内部顶面之间,调节架117螺纹连接于两个调节螺纹杆116外表面之间,调节架117一端和连动架111一端卡接,调节蜗杆转动连接于底架101内部底面,每个调节螺纹杆116外表面均套设有调节蜗轮118,两个调节蜗轮118和调节蜗杆均啮合,底架101内部底面固定连接有调节电机119,调节电机119的输出端和调节蜗杆一端固定连接,移动框112一侧外表面固定连接有移动电机114,移动电机114的输出端和对应移动辊113一端固定连接,控制启动调节电机119,使调节电机119配合调节蜗杆和调节蜗轮118同步带动两个调节螺纹杆116旋转,进而使旋转的调节螺纹杆116能够带动调节架117上升至一定高度,此时在调节架117的支撑下,使滑框202能够配合延伸框203支撑限位机构3顶部与磨床本体4内部空间齐平,再通过控制启动油缸102,使油缸102将承载较小物品的提升框104提升至移动高度后,通过控制启动提升电机109,使提升电机109配合提升蜗轮108和提升蜗杆能够带动提升螺纹杆107旋转,进而使旋转的提升螺纹杆107能够更为精确调节提升框104使用高度,进而使提升框104顶部与转框306顶部齐平,进而在提升辊105和载辊307的支撑下,能够便捷将较小物件移动至放置框308内部,进而通过控制启动移动电机114,使移动电机114带动对应移动辊113旋转,继而能够便捷将承载有较小物件的限位机构3移送至磨床本体4内部;Please refer to Figures 4 and 5. The adjustment mechanism 1 includes a base frame 101, a moving frame 110, a mounting plate 115, a lifting component and an adjusting component. The moving frame 110 is slidably inserted inside the base frame 101. A linkage frame 111 is slidably sleeved on the outer surface of the moving frame 110. A moving frame 112 is fixedly connected to the top of the linkage frame 111. A plurality of moving rollers 113 are rotatably connected between the inner surface walls on both sides of the moving frame 112. The mounting plate 115 is fixedly connected to the outer surface of one side of the base frame 101. The lifting component and the adjusting component are both arranged on the base frame 101. The lifting component includes a lifting threaded rod 107, a lifting plate 103, a lifting frame 104, a guide rod 106 and two oil cylinders 102. The two oil cylinders 102 are fixedly connected to the inner bottom surface of the base frame 101. The lifting plate 103 is fixedly connected between the output ends of the two oil cylinders 102. The lifting threaded rod 107 is rotatably connected to the lifting plate 103. Between the inner top surface and the inner bottom surface, the lifting frame 104 is threadedly connected to the outer surface of the lifting threaded rod 107, the guide rod 106 is fixedly connected to the inner bottom surface of the base frame 101, and the outer surface of the lifting threaded rod 107 is sleeved with a lifting worm gear 108. A plurality of lifting rollers 105 are equidistantly connected to the inner surface walls on both sides of the lifting frame 104. The top end of the guide rod 106 slides through the inner top surface of the lifting plate 103. The top of the lifting plate 103 is rotatably connected with a lifting worm. The lifting worm and the lifting worm gear 108 are engaged. A lifting motor 109 is fixedly connected to the top of the lifting plate 103. The output end of the lifting motor 109 is fixedly connected to one end of the lifting worm. The adjusting component includes an adjusting worm, an adjusting frame 117 and two adjusting threaded rods 116. The two adjusting threaded rods 116 are both rotatably connected between the inner bottom surface and the inner top surface of the base frame 101, and the adjusting frame 117 is threadedly connected to the two adjusting threaded rods The outer surface of each adjusting threaded rod 116 is connected with one end of the linkage frame 111, and the adjusting worm is rotatably connected to the inner bottom surface of the base frame 101. The outer surface of each adjusting threaded rod 116 is sleeved with an adjusting worm wheel 118, and the two adjusting worm wheels 118 are meshed with the adjusting worm. The inner bottom surface of the base frame 101 is fixedly connected with an adjusting motor 119, and the output end of the adjusting motor 119 is fixedly connected with one end of the adjusting worm. The outer surface of one side of the moving frame 112 is fixedly connected with a moving motor 114, and the output end of the moving motor 114 is fixedly connected with one end of the corresponding moving roller 113. The adjusting motor 119 is controlled to start, so that the adjusting motor 119 cooperates with the adjusting worm and the adjusting worm wheel 118 to synchronously drive the two adjusting threaded rods 116 to rotate, and then the rotating adjusting threaded rod 116 can drive the adjusting frame 117 to rise to a certain height. At this time, under the support of the adjusting frame 117, the sliding frame 20 2 can cooperate with the extension frame 203 to support the top of the limiting mechanism 3 to be flush with the internal space of the grinding machine body 4, and then by controlling the oil cylinder 102 to start, the oil cylinder 102 lifts the lifting frame 104 carrying smaller objects to the moving height, and then by controlling the starting of the lifting motor 109, the lifting motor 109 cooperates with the lifting worm wheel 108 and the lifting worm to drive the lifting threaded rod 107 to rotate, so that the rotating lifting threaded rod 107 can more accurately adjust the use height of the lifting frame 104, so that the top of the lifting frame 104 is flush with the top of the rotating frame 306, and then under the support of the lifting roller 105 and the carrier roller 307, the smaller object can be conveniently moved to the inside of the placement frame 308, and then by controlling the starting of the moving motor 114, the moving motor 114 drives the corresponding moving roller 113 to rotate, and then the limiting mechanism 3 carrying smaller objects can be conveniently moved to the inside of the grinding machine body 4;
请参阅图6-图8,支撑机构2包括支撑框201、滑框202和延伸框203,支撑框201通过螺栓固定连接于安装板115外表面,滑框202滑动套设于支撑框201外表面,延伸框203滑动插设于滑框202内部,延伸框203底部插设有两个延伸齿条204,延伸框203一侧内表壁转动连接有两个限位辊205,滑框202两侧相对内表壁之间转动连接有连动轴206,连动轴206外表面套设有旋转蜗轮208和两个旋转齿轮207,滑框202内部底面转动连接有旋转蜗杆,旋转蜗杆和旋转蜗轮208啮合,滑框202底部固定连接有旋转电机209,旋转电机209的输出端和旋转蜗杆一端固定连接,每个旋转齿轮207和对应延伸齿条204均啮合,控制启动旋转电机209,使旋转电机209配合旋转蜗杆和旋转蜗轮208带动连动轴206旋转,继而使旋转的连动轴206配合两个旋转齿轮207能够同步带动延伸齿条204移动,进而使延伸齿条204能够带动延伸框203远离提升框104一侧移动,同时使延伸框203通过限位辊205和限位条302同步带动限位机构3远离提升框104;Please refer to Figures 6 to 8. The support mechanism 2 includes a support frame 201, a sliding frame 202 and an extension frame 203. The support frame 201 is fixedly connected to the outer surface of the mounting plate 115 by bolts, the sliding frame 202 is slidably sleeved on the outer surface of the support frame 201, and the extension frame 203 is slidably inserted inside the sliding frame 202. Two extension racks 204 are inserted at the bottom of the extension frame 203. Two limiting rollers 205 are rotatably connected to the inner wall of one side of the extension frame 203. A linkage shaft 206 is rotatably connected between the inner walls on both sides of the sliding frame 202. A rotating worm gear 208 and two rotating gears 207 are sleeved on the outer surface of the linkage shaft 206. A rotating worm is rotatably connected to the bottom surface of the sliding frame 202. The rotating worm and the rotating worm gear 208 is meshed, a rotating motor 209 is fixedly connected to the bottom of the sliding frame 202, the output end of the rotating motor 209 is fixedly connected to one end of the rotating worm, each rotating gear 207 is meshed with the corresponding extension rack 204, and the rotating motor 209 is controlled to start, so that the rotating motor 209 cooperates with the rotating worm and the rotating worm wheel 208 to drive the linkage shaft 206 to rotate, and then the rotating linkage shaft 206 cooperates with the two rotating gears 207 to synchronously drive the extension rack 204 to move, and then the extension rack 204 can drive the extension frame 203 to move away from the lifting frame 104, and at the same time, the extension frame 203 synchronously drives the limiting mechanism 3 away from the lifting frame 104 through the limiting roller 205 and the limiting bar 302;
请参阅图9-图13,限位机构3包括载板301,载板301放置于两个限位辊205和多个移动辊113顶部之间,载板301底部固定连接有限位条302,限位条302底部延伸至两个限位辊205内部之间,载板301顶部固定连接有滑板305,滑板305内部滑动插设有转框306,转框306两侧相对内表壁之间等距转动连接有多个载辊307,磨床本体4固定连接于底架101另一侧外表面,载板301内部滑动插设有连动圈303,连动圈303顶部等距开设有多个限位槽,每个限位槽内部均滑动嵌设有滚珠304,转框306顶部固定连接有放置框308,放置框308两侧相对内表壁之间转动连接有双向螺纹杆309,双向螺纹杆309外表面螺纹连接有两个夹板310,双向螺纹杆309外表面套设有驱动蜗轮311,放置框308顶部固定连接有驱动电机312,放置框308内部顶面转动连接有驱动蜗杆,驱动蜗杆和驱动蜗轮311啮合,驱动蜗杆一端和驱动电机312输出端固定连接,载板301顶部固定连接有顶框313,顶框313一侧内表壁转动连接有限位螺纹杆314,限位螺纹杆314外表面螺纹连接有推板315,推板315顶部螺纹连接有压杆319,压杆319底端转动连接有压块316,压块316一侧外表面转动连接有压轮317,压块316另一侧外表面固定连接有推送电机318,推送电机318的输出端和压轮317一端固定连接,旋转调节限位螺纹杆314,使限位螺纹杆314能够水平调节推板315使用位置,再通过旋转压杆319,使压杆319能够移动沿竖直方向调节压块316使用高度,进而使压块316挤压压轮317贴合转框306顶部,继而在滚珠304的支撑下,使推送电机318带动的压轮317能够旋转调节转框306使用角度,进而能够便捷调节转框306顶部承载的物件使用角度,同时通过控制启动驱动电机312,使驱动电机312配合驱动蜗杆和驱动蜗轮311能够带动双向螺纹杆309旋转,继而使旋转的双向螺纹杆309能够带动两个夹板310相互靠近,进而使两个夹板310能够稳固进行载辊307顶部物件的夹持固定,使限位机构3能够便捷调节物件所处位置。Please refer to Figures 9 to 13. The limiting mechanism 3 includes a carrier plate 301, which is placed between the two limiting rollers 205 and the tops of the multiple moving rollers 113. The bottom of the carrier plate 301 is fixedly connected to the limiting strip 302, and the bottom of the limiting strip 302 extends to the inside of the two limiting rollers 205. The top of the carrier plate 301 is fixedly connected to a slide plate 305, and a rotating frame 306 is inserted in the slide plate 305 for sliding. Multiple carrier rollers 307 are equidistantly connected to the inner wall of the rotating frame 306 on both sides. The grinding machine body 4 is fixedly connected to the outer surface of the other side of the bottom frame 101, and a linkage ring 303 is inserted in the carrier plate 301 for sliding. A plurality of limiting grooves are equidistantly provided on the top of the linkage ring 303. A ball bearing 304 is slidably embedded inside each limiting groove, a placement frame 308 is fixedly connected to the top of the rotating frame 306, a bidirectional threaded rod 309 is rotatably connected between the inner walls on both sides of the placement frame 308, two clamping plates 310 are threadedly connected to the outer surface of the bidirectional threaded rod 309, a driving worm gear 311 is sleeved on the outer surface of the bidirectional threaded rod 309, a driving motor 312 is fixedly connected to the top of the placement frame 308, a driving worm is rotatably connected to the top surface of the placement frame 308, the driving worm is meshed with the driving worm gear 311, one end of the driving worm is fixedly connected to the output end of the driving motor 312, a top frame 313 is fixedly connected to the top of the carrier plate 301, and the inner wall on one side of the top frame 313 rotates A limit threaded rod 314 is connected, and a push plate 315 is threadedly connected to the outer surface of the limit threaded rod 314. A pressure rod 319 is threadedly connected to the top of the push plate 315. A pressure block 316 is rotatably connected to the bottom end of the pressure rod 319. A pressure wheel 317 is rotatably connected to the outer surface of one side of the pressure block 316. A push motor 318 is fixedly connected to the outer surface of the other side of the pressure block 316. The output end of the push motor 318 is fixedly connected to one end of the pressure wheel 317. The limit threaded rod 314 is rotated to adjust the limit threaded rod 314 so that the limit threaded rod 314 can horizontally adjust the use position of the push plate 315. Then, by rotating the pressure rod 319, the pressure rod 319 can move to adjust the use height of the pressure block 316 in the vertical direction, thereby making the pressure block 316 16 The squeezing pressure wheel 317 fits the top of the rotating frame 306, and then, under the support of the ball 304, the pressure wheel 317 driven by the pushing motor 318 can rotate to adjust the use angle of the rotating frame 306, so that the use angle of the object carried on the top of the rotating frame 306 can be conveniently adjusted. At the same time, by controlling the start of the driving motor 312, the driving motor 312 cooperates with the driving worm and the driving worm wheel 311 to drive the bidirectional threaded rod 309 to rotate, and then the rotating bidirectional threaded rod 309 can drive the two clamps 310 to approach each other, so that the two clamps 310 can firmly clamp and fix the object on the top of the carrier roller 307, so that the limiting mechanism 3 can conveniently adjust the position of the object.
以下对本发明实施例提供的一种自动化上下料数控工具磨床的加工方法进行详细说明,其使用方法包括以下步骤:The following is a detailed description of a processing method of an automatic loading and unloading CNC tool grinder provided by an embodiment of the present invention, and its use method includes the following steps:
步骤一、物件输送:通过控制启动旋转电机209,使旋转电机209配合旋转蜗杆和旋转蜗轮208带动连动轴206旋转,继而使旋转的连动轴206配合两个旋转齿轮207能够同步带动延伸齿条204移动,进而使延伸齿条204能够带动延伸框203远离提升框104一侧移动,同时使延伸框203通过限位辊205和限位条302同步带动限位机构3远离提升框104,方便配合调节机构1进行物件上下料使用,同时为确保不同规格物件上下料的安全性,若进行较小物件的打磨时,通过控制启动调节电机119,使调节电机119配合调节蜗杆和调节蜗轮118同步带动两个调节螺纹杆116旋转,进而使旋转的调节螺纹杆116能够带动调节架117上升至一定高度,此时在调节架117的支撑下,使滑框202能够配合延伸框203支撑限位机构3顶部与磨床本体4内部空间齐平,再通过控制启动油缸102,使油缸102将承载较小物品的提升框104提升至一定高度后,通过控制启动提升电机109,使提升电机109配合提升蜗轮108和提升蜗杆能够带动提升螺纹杆107旋转,进而使旋转的提升螺纹杆107能够更为精确调节提升框104使用高度,进而使提升框104顶部与转框306顶部齐平,此时再通过反向运行旋转电机209,使限位机构3通过载板301贴合靠近提升框104,继而通过旋转调节限位螺纹杆314,使限位螺纹杆314能够水平调节推板315使用位置,使推板315带动压轮317移动至转框306上方,再通过旋转压杆319,使压杆319能够移动沿竖直方向调节压块316使用高度,进而使压块316挤压压轮317贴合转框306顶部,继而在滚珠304的支撑下,控制启动推送电机318,使推送电机318带动的压轮317旋转,使旋转的压轮317能够带动转框306旋转,进而使转框306能够带动呈U型结构的放置框308的开口处朝向提升框104,进而在提升辊105和载辊307的支撑下,能够便捷将较小物件移动至放置框308内部,将较小物件移动至放置框308内部后,控制启动推动电机,使推动电机配合压轮317带动转框306再次旋转,继而使呈U型结构的放置框308开口处朝向磨床本体4,再通过控制启动旋转电机209,使限位机构3在延伸框203的带动下移动至磨床本体4的进料口一侧,进而通过控制启动移动电机114,使移动电机114带动对应移动辊113旋转,继而能够便捷将承载有较小物件的限位机构3移送至磨床本体4内部,若进行较大物件的打磨时,将较大物件搬运至最低处提升辊105顶部后,通过控制启动油缸102,使油缸102将提升框104提升至一定高度,再控制启动调节电机119,使调节螺纹杆116能够通过调节架117调节滑框202、连动架111、延伸框203和移动框112共同调节限位机构3顶部高度,使转框306高度能够与此时提升框104顶部齐平,此时依照较小物件位置转移方式进行控制调节,使较大物件能够通过提升辊105和载辊307移送至放置框308内部,再通过控制启动调节电机119,使限位机构3能够在滑框202、连动架111、延伸框203和移动框112共同支撑下恢复至磨床本体4的进料口一侧,进而通过移动电机114,使限位机构3能够在限位辊205和移动辊113的支撑下便捷移送至磨床本体4内部,使磨床本体4能够高效进行不同规格物件的打磨处理;Step 1: Object conveying: By controlling and starting the rotating motor 209, the rotating motor 209 cooperates with the rotating worm and the rotating worm wheel 208 to drive the linkage shaft 206 to rotate, and then the rotating linkage shaft 206 cooperates with the two rotating gears 207 to synchronously drive the extension rack 204 to move, and then the extension rack 204 can drive the extension frame 203 to move away from the lifting frame 104, and at the same time, the extension frame 203 synchronously drives the limiting mechanism 3 away from the lifting frame 104 through the limiting roller 205 and the limiting bar 302, so that the lifting frame 203 can be moved away from the lifting frame 104. In order to cooperate with the adjusting mechanism 1 to load and unload objects, and to ensure the safety of loading and unloading objects of different specifications, if a smaller object is to be polished, the adjusting motor 119 is controlled to start, so that the adjusting motor 119 cooperates with the adjusting worm and the adjusting worm wheel 118 to synchronously drive the two adjusting threaded rods 116 to rotate, and then the rotating adjusting threaded rods 116 can drive the adjusting frame 117 to rise to a certain height. At this time, under the support of the adjusting frame 117, the sliding frame 202 can cooperate with the extension frame 203 to support the top of the limit mechanism 3 The top of the lifting frame 104 is flush with the internal space of the grinding machine body 4, and then the oil cylinder 102 is controlled to start, so that the oil cylinder 102 lifts the lifting frame 104 carrying smaller objects to a certain height, and then the lifting motor 109 is controlled to start, so that the lifting motor 109 cooperates with the lifting worm wheel 108 and the lifting worm to drive the lifting threaded rod 107 to rotate, so that the rotating lifting threaded rod 107 can more accurately adjust the use height of the lifting frame 104, so that the top of the lifting frame 104 is flush with the top of the rotating frame 306, and then the reverse operation is performed. The motor 209 is rotated to make the limiting mechanism 3 close to the lifting frame 104 through the carrier plate 301, and then the limiting threaded rod 314 is rotated to adjust the limit threaded rod 314 so that the limit threaded rod 314 can horizontally adjust the use position of the push plate 315, so that the push plate 315 drives the pressure wheel 317 to move above the rotating frame 306, and then the pressure rod 319 is rotated to make the pressure rod 319 move to adjust the use height of the pressure block 316 in the vertical direction, so that the pressure block 316 squeezes the pressure wheel 317 to fit the top of the rotating frame 306, and then under the support of the ball 304, the pressure block 316 is pressed. Under the control, the push motor 318 is started, so that the pressing wheel 317 driven by the push motor 318 rotates, so that the rotating pressing wheel 317 can drive the rotating frame 306 to rotate, and then the rotating frame 306 can drive the opening of the placement frame 308 with a U-shaped structure toward the lifting frame 104, and then under the support of the lifting roller 105 and the carrier roller 307, the smaller object can be easily moved into the placement frame 308. After the smaller object is moved into the placement frame 308, the push motor is controlled to start, so that the push motor cooperates with the pressing wheel 317 to rotate. The rotating frame 306 is driven to rotate again, and then the opening of the placement frame 308 with a U-shaped structure is directed toward the grinding machine body 4. Then, the rotating motor 209 is controlled to start, so that the limiting mechanism 3 is driven by the extension frame 203 to move to the feeding port side of the grinding machine body 4, and then the moving motor 114 is controlled to start, so that the moving motor 114 drives the corresponding moving roller 113 to rotate, and then the limiting mechanism 3 carrying the smaller object can be conveniently transferred to the inside of the grinding machine body 4. If a larger object is to be ground, the larger object can be moved. After reaching the top of the lowest lifting roller 105, the oil cylinder 102 is controlled to be started, so that the oil cylinder 102 lifts the lifting frame 104 to a certain height, and then the adjusting motor 119 is controlled to be started, so that the adjusting threaded rod 116 can adjust the sliding frame 202, the linkage frame 111, the extension frame 203 and the moving frame 112 through the adjusting frame 117 to jointly adjust the top height of the limiting mechanism 3, so that the height of the rotating frame 306 can be flush with the top of the lifting frame 104 at this time. At this time, the control and adjustment are carried out according to the position transfer method of the smaller object so that the larger object can be The limit mechanism 3 can be transferred to the inside of the placement frame 308 through the lifting roller 105 and the carrier roller 307, and then the regulating motor 119 is controlled to start, so that the limit mechanism 3 can be restored to the feeding port side of the grinding machine body 4 under the support of the sliding frame 202, the linkage frame 111, the extension frame 203 and the moving frame 112, and then the limit mechanism 3 can be conveniently transferred to the inside of the grinding machine body 4 under the support of the limit roller 205 and the moving roller 113 through the moving motor 114, so that the grinding machine body 4 can efficiently grind objects of different specifications;
步骤二、物件调整:通过控制启动驱动电机312,使驱动电机312配合驱动蜗杆和驱动蜗轮311能够带动双向螺纹杆309旋转,继而使旋转的双向螺纹杆309能够带动两个夹板310相互靠近,进而使两个夹板310能够稳固进行载辊307顶部物件的夹持固定,使限位机构3能够便捷调节物件所处位置,同时通过控制启动推送电机318,使推送电机318带动的压轮317旋转,使旋转的压轮317能够带动转框306旋转,进而方便磨床本体4进行物件的打磨处理,使设备能够高效进行应有功能的实现。Step 2, object adjustment: by controlling and starting the driving motor 312, the driving motor 312 cooperates with the driving worm and the driving worm wheel 311 to drive the bidirectional threaded rod 309 to rotate, and then the rotating bidirectional threaded rod 309 can drive the two clamps 310 to approach each other, so that the two clamps 310 can firmly clamp and fix the object on the top of the carrier roller 307, so that the limiting mechanism 3 can conveniently adjust the position of the object, and at the same time, by controlling and starting the pushing motor 318, the pressure wheel 317 driven by the pushing motor 318 rotates, and the rotating pressure wheel 317 can drive the rotating frame 306 to rotate, so as to facilitate the grinding of the object by the grinding machine body 4, so that the equipment can efficiently realize its due functions.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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