CN118577839A - Automobile parts processing device - Google Patents
Automobile parts processing device Download PDFInfo
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- CN118577839A CN118577839A CN202410675607.3A CN202410675607A CN118577839A CN 118577839 A CN118577839 A CN 118577839A CN 202410675607 A CN202410675607 A CN 202410675607A CN 118577839 A CN118577839 A CN 118577839A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B39/00—General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
- B23B39/14—General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines with special provision to enable the machine or the drilling or boring head to be moved into any desired position, e.g. with respect to immovable work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/64—Movable or adjustable work or tool supports characterised by the purpose of the movement
- B23Q1/66—Worktables interchangeably movable into operating positions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drilling And Boring (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及机械加工技术领域,具体为汽车零部件加工装置。The invention relates to the technical field of mechanical processing, in particular to an automobile parts processing device.
背景技术Background Art
汽车零部件在加工过程中,需要将汽车零部件固定在特殊的机床上,然后对汽车零部件进行铣平、钻孔等加工步骤。During the processing of automobile parts, the automobile parts need to be fixed on special machine tools, and then the automobile parts need to be milled, drilled and other processing steps.
现有公开号为CN116713752A的中国专利申请,其公开了一种用于汽车零部件加工的多功能钻孔设备及其钻孔方法,包括夹具,夹具的底部固定连接有底座,底座的外表面固定连接有打磨构件,底座的顶部固定连接有钻孔构件,钻孔构件的外表面滑动连接有取钻头构件,该设备的夹具可以实现待加工工件的夹持和翻转,在需要加工不同角度的孔时,可以一次夹持,利用夹具翻转对工件进行多个角度的打孔,节省了工作程序,提高了加工效率,本设备设置有打磨构件,工件完成夹持后,即可自动对工件的端面进行打磨平整,使其更易于钻孔定心,本设备还设置有取钻头构件,当钻头意外断开在待加工孔中时,可以用取钻头构件将其取出,方便了工人的操作,提升了加工效率。The existing Chinese patent application with publication number CN116713752A discloses a multifunctional drilling equipment and a drilling method for automobile parts processing, including a clamp, a base is fixedly connected to the bottom of the clamp, a grinding component is fixedly connected to the outer surface of the base, a drilling component is fixedly connected to the top of the base, and a drill bit removal component is slidably connected to the outer surface of the drilling component. The clamp of the equipment can realize the clamping and flipping of the workpiece to be processed. When holes of different angles need to be processed, the workpiece can be clamped at one time, and the workpiece can be drilled at multiple angles by flipping the clamp, which saves work procedures and improves processing efficiency. The equipment is provided with a grinding component. After the workpiece is clamped, the end face of the workpiece can be automatically polished and flattened to make it easier to drill and center the hole. The equipment is also provided with a drill bit removal component. When the drill bit is accidentally disconnected in the hole to be processed, it can be removed by the drill bit removal component, which facilitates the operation of the workers and improves the processing efficiency.
然而,该钻孔设备在具体使用时存在以下缺陷:However, the drilling equipment has the following defects when used specifically:
1、该设备在具体操作时,需要对待加工件进行单一性夹持,且需要手动夹持,同时角度调节也无法做到自动化调节,导致在对汽车零部件进行钻孔时,需要使用到大量的人力物力进行辅助,针对生产厂家而言,这无疑是增加成本的,且整体的钻孔效率并不高,导致在实际生产时会不便使用,无法满足日常的生产规模;1. When the equipment is operated, the workpiece needs to be clamped in a single way and manually. At the same time, the angle adjustment cannot be adjusted automatically, which results in a large amount of manpower and material resources being required to assist in drilling holes in automotive parts. For manufacturers, this undoubtedly increases costs, and the overall drilling efficiency is not high, which makes it inconvenient to use in actual production and cannot meet the daily production scale;
2、该设备在使用时,并未针对钻头进行改进,然而,在实际生产过程中,针对汽车零部件进行钻孔时,现有技术中的钻头常出现以下问题:一方面,在钻床上钻钢(如低碳钢、不锈钢)时,其切屑常会出现长而不断的现象,因容易乱甩伤人,很不安全,而且切削液常加不进去,影响整体的钻孔操作,在自动机床上这一问题更为突出;另一方面,在钻床上钻铸铁或铝合金时,其切屑成碎末状,像研磨剂一样,则在钻头高速切削时,钻头两外缘转角极易磨损掉,同时粉末状的切屑不易排出,尤其在钻深孔时,切屑常挤死在钻沟里,进一步影响钻头的正常钻孔,因此,亟需对其进行改进。2. When the equipment is in use, the drill bit is not improved. However, in the actual production process, when drilling holes for automotive parts, the drill bits in the prior art often have the following problems: on the one hand, when drilling steel (such as low carbon steel, stainless steel) on a drilling machine, the chips often appear long and continuous, which is very unsafe because it is easy to swing around and injure people, and the cutting fluid is often not added, affecting the overall drilling operation. This problem is more prominent on automatic machine tools; on the other hand, when drilling cast iron or aluminum alloy on a drilling machine, the chips become crushed, like abrasives, and when the drill bit cuts at high speed, the two outer edge corners of the drill bit are easily worn away, and the powdery chips are not easy to discharge, especially when drilling deep holes, the chips are often squeezed in the drill groove, further affecting the normal drilling of the drill bit. Therefore, it is urgent to improve it.
发明内容Summary of the invention
本发明的目的在于提供汽车零部件加工装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide an automobile parts processing device to solve the problems raised in the above background technology.
为实现上述发明目的,本发明采用如下技术方案:In order to achieve the above-mentioned invention object, the present invention adopts the following technical scheme:
本发明提供的一种汽车零部件加工装置,包括:The present invention provides an automobile parts processing device, comprising:
钻孔除屑组合机构以及夹持定位机构;其中,Drilling and chip removal combined mechanism and clamping and positioning mechanism; wherein,
所述钻孔除屑组合机构包括有:升降组件、第一旋转组件、钻孔组件以及除屑组件;The drilling and chip removal combined mechanism comprises: a lifting assembly, a first rotating assembly, a drilling assembly and a chip removal assembly;
其中,所述钻孔组件包括连接盒以及安装在连接盒顶部的第三电机,所述第三电机的输出端连接有贯穿至连接盒内部的转轴,且转轴的底端延伸至连接盒外部并同轴连接有钻头;所述连接盒的内部由上至下依次开设有第一腔室和第二腔室,所述转轴内部的中心处开设有第一中心孔,且转轴的外侧开设有与第一中心孔连通的第一支孔,所述第一支孔位于第二腔室的内部并用于连通第二腔室与第一中心孔;所述钻头内部的中心处开设有与第一中心孔连通的第二中心孔,且钻头的外侧开设有若干与第二中心孔连通的第二支孔,若干所述第二支孔呈螺旋状分布于钻头的外侧;Wherein, the drilling assembly includes a connection box and a third motor installed on the top of the connection box, the output end of the third motor is connected to a rotating shaft that penetrates the inside of the connection box, and the bottom end of the rotating shaft extends to the outside of the connection box and is coaxially connected to a drill bit; the inside of the connection box is provided with a first chamber and a second chamber from top to bottom, a first center hole is provided at the center of the inside of the rotating shaft, and a first branch hole connected to the first center hole is provided on the outside of the rotating shaft, the first branch hole is located inside the second chamber and is used to connect the second chamber with the first center hole; a second center hole connected to the first center hole is provided at the center of the inside of the drill bit, and a plurality of second branch holes connected to the second center hole are provided on the outside of the drill bit, and the plurality of second branch holes are spirally distributed on the outside of the drill bit;
所述第一支孔和第二支孔的纵截面皆为锥形结构,其中,所述第一支孔的截面缩小段朝向第一中心孔,所述第二支孔的截面缩小段远离第二中心孔;The longitudinal sections of the first branch hole and the second branch hole are both tapered structures, wherein the cross-sectional reduction section of the first branch hole faces the first central hole, and the cross-sectional reduction section of the second branch hole is away from the second central hole;
所述夹持定位机构包括有:圆盘、第二旋转组件、平移组件以及夹持组件;The clamping and positioning mechanism comprises: a disc, a second rotating component, a translation component and a clamping component;
其中,所述第二旋转组件设置于圆盘的底部并用于驱动圆盘进行旋转;所述平移组件设置于第二旋转组件的底部并用于驱动第二旋转组件以及圆盘进行水平移动;所述夹持组件包括夹持件和锁定件,所述夹持件设置有若干个并圆周阵列于圆盘的顶部,所述锁定件设置有一个并设置于圆盘的下方。Among them, the second rotating component is arranged at the bottom of the disc and is used to drive the disc to rotate; the translation component is arranged at the bottom of the second rotating component and is used to drive the second rotating component and the disc to move horizontally; the clamping component includes a clamping member and a locking member, the clamping members are provided with a plurality of them and are arranged in a circular array on the top of the disc, and the locking member is provided with one and is arranged below the disc.
优选的,所述除屑组件包括:Preferably, the chip removal assembly comprises:
第一固定盒、第二固定盒以及驱动件;A first fixing box, a second fixing box and a driving member;
所述第一固定盒的内部设置有活塞,所述驱动件用于驱动活塞上升或下降;A piston is disposed inside the first fixing box, and the driving member is used to drive the piston to rise or fall;
所述第一固定盒的顶端连接有第一连接管和第二连接管,且第一连接管上连接有第一支管,第二连接管上连接有第二支管;所述第一连接管和第一支管的末端皆与第二腔室的内部连通,所述第二连接管的末端延伸至第二固定盒的内底端;所述第一连接管、第二连接管、第一支管以及第二支管上接设置有电磁阀和单向阀。The top end of the first fixed box is connected to a first connecting tube and a second connecting tube, and the first connecting tube is connected to a first branch tube, and the second connecting tube is connected to a second branch tube; the ends of the first connecting tube and the first branch tube are both connected to the interior of the second chamber, and the end of the second connecting tube extends to the inner bottom end of the second fixed box; the first connecting tube, the second connecting tube, the first branch tube and the second branch tube are connected to an electromagnetic valve and a one-way valve.
优选的,所述驱动件包括:Preferably, the driving member comprises:
第一锥形轮、第二锥形轮、转杆、转盘、第一铰接杆以及第二铰接杆;A first conical wheel, a second conical wheel, a rotating rod, a rotating disk, a first hinged rod, and a second hinged rod;
其中,所述第一锥形轮套接于转轴的外部并位于第一腔室的内部,所述转杆一端贯穿至第一腔室的内部并套接有与第一锥形轮啮合第二锥形轮,且转杆的另一端与转盘之间同轴连接;所述第一铰接杆的一端偏心铰接于转盘的侧边,且第一铰接杆的另一端与第二铰接杆的一端铰接,所述第二铰接杆的另一端与活塞底部之间固定。Among them, the first conical wheel is sleeved on the outside of the rotating shaft and is located inside the first chamber, one end of the rotating rod passes through the inside of the first chamber and is sleeved with the second conical wheel meshing with the first conical wheel, and the other end of the rotating rod is coaxially connected to the rotating disk; one end of the first hinged rod is eccentrically hinged to the side of the rotating disk, and the other end of the first hinged rod is hinged to one end of the second hinged rod, and the other end of the second hinged rod is fixed to the bottom of the piston.
优选的,所述第一旋转组件包括:Preferably, the first rotating assembly comprises:
安装盒、第二电机、编码器以及安装架;Mounting box, second motor, encoder and mounting bracket;
其中,所述第二电机安装于安装盒的内部,且第二电机的输出端连接管贯穿至安装盒外部的驱动轴,所述驱动轴上设置有编码器,且驱动轴的端部与安装架端面之间固定,所述安装架用于固定第三电机、连接盒、第一固定盒以及第二固定盒;The second motor is installed inside the installation box, and the output end connecting tube of the second motor penetrates the drive shaft outside the installation box, an encoder is provided on the drive shaft, and the end of the drive shaft is fixed to the end surface of the installation frame, and the installation frame is used to fix the third motor, the connection box, the first fixing box and the second fixing box;
所述安装盒的顶部还设置有显示屏。A display screen is also arranged on the top of the installation box.
优选的,所述升降组件包括:Preferably, the lifting assembly comprises:
型材架、匚形架、第一电机、第一螺杆、第一螺纹块、第一导向杆以及第一导向块;Profile frame, shape frame, first motor, first screw rod, first threaded block, first guide rod and first guide block;
其中,所述匚形架安装于型材架的顶部,且第一电机安装于匚形架的顶部,所述第一电机的输出端与第一螺杆的顶端之间连接,且第一螺杆的底端与匚形架之间转动连接,所述第一螺纹块套接于第一螺杆的外部并与第一螺杆之间螺纹配合,且第一螺纹块的前表面与安装盒的后表面之间连接;The 匚-shaped frame is installed on the top of the profile frame, and the first motor is installed on the top of the 匚-shaped frame, the output end of the first motor is connected to the top of the first screw, and the bottom end of the first screw is rotatably connected to the 匚-shaped frame, the first threaded block is sleeved on the outside of the first screw and threadedly matched with the first screw, and the front surface of the first threaded block is connected to the rear surface of the installation box;
所述第一导向杆固定于匚形架内部,且第一导向块套设于第一导向杆外部并与第一导向杆之间上下滑动配合,所述第一导向块前表面与安装盒的后表面之间连接。The first guide rod is fixed inside the 匚-shaped frame, and the first guide block is sleeved outside the first guide rod and slides up and down with the first guide rod, and the front surface of the first guide block is connected to the rear surface of the installation box.
优选的,所述夹持件包括:Preferably, the clamping member comprises:
放置盒、夹块、第一转动杆、齿轮、滑块以及第一对接块;A placing box, a clamping block, a first rotating rod, a gear, a sliding block and a first docking block;
其中,所述放置盒设置于圆盘的顶部并贯穿圆盘;所述夹块的数量包括两个并对称设置于放置盒内部;所述放置盒的内底部开设有滑动腔,所述滑块的数目为两个,且滑块顶部与夹块的底部之间一一固定,所述滑块的底部贯穿至滑动腔的内部并与滑动腔内部之间滑动配合,两个所述滑块的相对侧皆设置有齿条,所述第一转动杆的外部套接有与齿条啮合的齿轮,且第一转动杆的底部贯穿至放置盒的外底部并固定有第一对接块。Among them, the placement box is arranged on the top of the disc and passes through the disc; the number of the clamping blocks includes two and is symmetrically arranged inside the placement box; a sliding cavity is opened at the inner bottom of the placement box, the number of the sliders is two, and the top of the sliders is fixed one by one to the bottom of the clamping blocks, the bottom of the slider passes through the inside of the sliding cavity and slides with the inside of the sliding cavity, the opposite sides of the two sliders are provided with racks, the outside of the first rotating rod is sleeved with a gear meshing with the rack, and the bottom of the first rotating rod passes through the outer bottom of the placement box and is fixed with a first docking block.
优选的,所述锁定件包括:Preferably, the locking member comprises:
固定板、第六电机、第二转动杆以及第二对接块;A fixing plate, a sixth motor, a second rotating rod and a second docking block;
其中所述第六电机安装于固定板的底部,且第二转动杆的底端与第六电机的输出端之间连接,所述第二转动杆的顶端与第二对接块底部之间固定。The sixth motor is installed at the bottom of the fixed plate, and the bottom end of the second rotating rod is connected to the output end of the sixth motor, and the top end of the second rotating rod is fixed to the bottom of the second docking block.
优选的,所述第一对接块的底部开设有回形槽,所述第二对接块的顶部开设有凹形槽;Preferably, a circular groove is formed at the bottom of the first docking block, and a concave groove is formed at the top of the second docking block;
所述回形槽的内顶端固定有回形定磁铁;A circular fixed magnet is fixed on the inner top of the circular groove;
所述凹形槽的内部设置有滑板,且滑板的顶部设置有回形电磁铁,所述滑板底部与凹形槽的内底端之间连接有弹簧。A slide plate is arranged inside the concave groove, and a circular electromagnet is arranged on the top of the slide plate. A spring is connected between the bottom of the slide plate and the inner bottom end of the concave groove.
优选的,所述平移组件包括:Preferably, the translation assembly comprises:
底部支架、第五电机、第二螺杆、第二螺纹块、第二导向杆、第二导向块以及连接板;A bottom bracket, a fifth motor, a second screw rod, a second threaded block, a second guide rod, a second guide block and a connecting plate;
其中,所述连接板底部与第二导向块以及第二螺纹块顶部连接;所述第二导向块滑动套接于第二导向杆外部,第二螺纹块螺纹套接于第二螺杆外部;所述第五电机安装于底部支架侧边,所述第二螺杆的一端与底部支架之间转动连接,且第二螺杆的另一端与第五电机的输出端连接;The bottom of the connecting plate is connected to the second guide block and the top of the second threaded block; the second guide block is slidably sleeved on the outside of the second guide rod, and the second threaded block is threadedly sleeved on the outside of the second screw rod; the fifth motor is installed on the side of the bottom bracket, one end of the second screw rod is rotatably connected to the bottom bracket, and the other end of the second screw rod is connected to the output end of the fifth motor;
所述连接板的侧边连接有连接架,且连接架与固定板之间连接。The side of the connecting plate is connected with a connecting frame, and the connecting frame is connected to the fixing plate.
优选的,所述第一旋转组件包括:Preferably, the first rotating assembly comprises:
固定筒和第四电机;A fixed cylinder and a fourth motor;
其中,所述固定筒固定于连接板的顶部,且固定筒的顶部与圆盘的底部转动连接;所述第四电机安装于固定筒的内部,且第四电机的输出端与圆盘的底部之间连接。The fixing cylinder is fixed to the top of the connecting plate, and the top of the fixing cylinder is rotationally connected to the bottom of the disc; the fourth motor is installed inside the fixing cylinder, and the output end of the fourth motor is connected to the bottom of the disc.
与现有技术相比,以上一个或多个技术方案存在以下有益效果:Compared with the prior art, one or more of the above technical solutions have the following beneficial effects:
1、该汽车零部件加工装置中,当利用钻头进行钻孔时,通过向第二腔室内部注入切削液后,在第一支孔、第一中心孔以及第二中心孔的作用下,使得第二腔室内部的切削液能够从第二支孔中喷出,由于第二支孔开设在钻头外侧,因此在钻孔过程中能够随着钻头的深入持续性对该钻孔处进行切削液的补给,进而提供更好的钻孔效果,提升整体的钻孔效率;1. In the automobile parts processing device, when drilling with a drill bit, after the cutting fluid is injected into the second chamber, the cutting fluid in the second chamber can be ejected from the second branch hole under the action of the first branch hole, the first center hole and the second center hole. Since the second branch hole is provided outside the drill bit, the cutting fluid can be continuously supplied to the drill hole as the drill bit goes deeper during the drilling process, thereby providing a better drilling effect and improving the overall drilling efficiency;
2、该汽车零部件加工装置中,通过第一支孔和第二支孔的锥形结构的设计,使得第二腔室内部的切削液在进入第一支孔时会受到锥形结构的挤压,而后经过第一中心孔和第二中心孔后,又再次受到第二支孔的锥形结构的挤压,使得最终喷出的切削液能够具有一定的压力,一方面避免了切削液喷出的压力过小而导致切屑将第二支孔封堵住,另一方面则能够对孔洞内的毛刺进行适当的冲刷,以减少孔洞内毛刺的存在,提高整个钻孔质量;2. In the automobile parts processing device, the conical structure of the first branch hole and the second branch hole is designed so that the cutting fluid in the second chamber is squeezed by the conical structure when entering the first branch hole, and then squeezed by the conical structure of the second branch hole again after passing through the first center hole and the second center hole, so that the cutting fluid finally ejected can have a certain pressure, which, on the one hand, avoids the second branch hole being blocked by chips due to the pressure of the cutting fluid ejected being too low, and on the other hand, can properly flush the burrs in the hole, so as to reduce the existence of burrs in the hole and improve the overall drilling quality;
3、该汽车零部件加工装置中,通过对除屑组件中各个电磁阀的控制以及单向阀的设置,能够实现切削液实时补给或切屑实时清理两种功能,针对不同金属的钻孔能够进行适应性更换,提升整个汽车零部件的加工需求,且有效地节约了占地面积和材料成本;此外,由于第一支孔和第二支孔的锥形结构的设计,使得在利用第一支孔和第二支孔吸收切屑时不易堵塞住第一支孔,更有利于整个结构的长久使用;3. In the automobile parts processing device, by controlling each solenoid valve in the chip removal component and setting the one-way valve, two functions of real-time supply of cutting fluid or real-time cleaning of chips can be realized, and the drilling holes of different metals can be adaptively replaced, which improves the processing requirements of the entire automobile parts and effectively saves the floor space and material costs; in addition, due to the design of the conical structure of the first branch hole and the second branch hole, it is not easy to block the first branch hole when the first branch hole and the second branch hole are used to absorb chips, which is more conducive to the long-term use of the entire structure;
4、该汽车零部件加工装置中,当第三电机带动转轴进行转动时,第一锥形轮随之进行转动,由于第一锥形轮与第二锥形轮啮合,因此第二锥形轮会带动转杆进行同步转动,转杆的转动会使得转盘进行转动,并且在第一铰接杆和第二铰接杆的作用下,使得活塞能够进行往复升降运动,通过转轴的转动实现活塞的自动化升降,以此减少电力驱动设备的使用,进而减少电力资源,使用效果更好;4. In the automobile parts processing device, when the third motor drives the rotating shaft to rotate, the first conical wheel rotates accordingly. Since the first conical wheel is meshed with the second conical wheel, the second conical wheel drives the rotating rod to rotate synchronously. The rotation of the rotating rod causes the turntable to rotate, and under the action of the first hinge rod and the second hinge rod, the piston can perform reciprocating lifting and lowering motion. The automatic lifting and lowering of the piston is realized by the rotation of the rotating shaft, thereby reducing the use of electric drive equipment, thereby reducing power resources, and achieving better use effect;
5、该汽车零部件加工装置中,通过启动第二电机后,第二电机会带动驱动轴以及安装架进行转动,进而使得整个钻孔组件以及除屑组件能够进行角度调节,而通过设置的编码器与显示屏之间电连接,使得能够通过设置的编码器对调节的角度进行实时监控,以便于更加精准地控制整个钻孔组件以及除屑组件的旋转角度,进而有利于后续的钻孔操作,提升整个加工质量;5. In the automobile parts processing device, after starting the second motor, the second motor will drive the driving shaft and the mounting frame to rotate, so that the entire drilling assembly and the chip removal assembly can be adjusted in angle, and the encoder is electrically connected to the display screen, so that the adjusted angle can be monitored in real time through the encoder, so as to more accurately control the rotation angle of the entire drilling assembly and the chip removal assembly, which is beneficial to the subsequent drilling operation and improves the overall processing quality;
6、该汽车零部件加工装置中,当圆盘转动到某一角度后,其中一个夹持件会正好处于钻孔组件正下方,此时通过对锁定件进行控制,使得锁定件能够控制该夹持件将待加工的零部件进行夹持,以此便于利用钻孔组件对其进行钻孔,而其余的夹持件则不会受到影响,因此利用圆盘的转动能够实现有序化操作,既节约了电气设备的投入使用,又利用传统的机械结构来降低电气故障发生的概率,整体使用更加高效。6. In the automobile parts processing device, when the disc rotates to a certain angle, one of the clamping parts will be just below the drilling assembly. At this time, the locking part is controlled so that the locking part can control the clamping part to clamp the parts to be processed, so as to facilitate drilling using the drilling assembly, while the other clamping parts will not be affected. Therefore, orderly operation can be achieved by rotating the disc, which not only saves the use of electrical equipment, but also uses traditional mechanical structures to reduce the probability of electrical failures, and the overall use is more efficient.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
此外,术语“安装”“设置”“设有”“连接”“相连”“套接”应做广义理解。例如,可以是固定连接,可拆卸连接,或整体式构造;可以是机械连接,或电连接;可以是直接相连,或者是通过中间媒介间接相连,又或者是两个装置、元件或组成部分之间内部的连通。对于本领域普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
图1是本发明的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2是本发明图1的前视图;FIG2 is a front view of FIG1 of the present invention;
图3是本发明钻孔除屑组合机构的整体结构示意图;FIG3 is a schematic diagram of the overall structure of the drilling and chip removal combined mechanism of the present invention;
图4是本发明钻孔除屑组合机构的爆炸结构示意图;FIG4 is a schematic diagram of the exploded structure of the drilling and chip removal combined mechanism of the present invention;
图5是本发明升降组件的结构示意图;FIG5 is a schematic structural diagram of a lifting assembly of the present invention;
图6是本发明钻孔组件和除屑组件相配合的结构示意图;6 is a schematic diagram of the structure of the drilling assembly and the chip removal assembly of the present invention;
图7是本发明图6的前视图;FIG7 is a front view of FIG6 of the present invention;
图8是本发明连接盒的内部结构示意图;FIG8 is a schematic diagram of the internal structure of the connection box of the present invention;
图9是本发明除屑组件的结构示意图;9 is a schematic structural diagram of a chip removal assembly of the present invention;
图10是本发明转轴以及钻头的内部结构示意图;10 is a schematic diagram of the internal structure of the rotary shaft and the drill bit of the present invention;
图11是本发明第一旋转组件的结构示意图;FIG11 is a schematic structural diagram of a first rotating assembly of the present invention;
图12是本发明夹持组件的结构示意图;12 is a schematic structural diagram of the clamping assembly of the present invention;
图13是本发明图12中A处的放大图;FIG13 is an enlarged view of point A in FIG12 of the present invention;
图14是本发明夹持组件的爆炸结构示意图;14 is a schematic diagram of the exploded structure of the clamping assembly of the present invention;
图15是本发明第一对接块以及第二对接块的内部结构示意图;15 is a schematic diagram of the internal structure of the first docking block and the second docking block of the present invention;
图16是本发明平移组件的结构示意图;FIG16 is a schematic diagram of the structure of the translation assembly of the present invention;
图中:In the figure:
1、钻孔除屑组合机构;1. Drilling and chip removal combined mechanism;
11、升降组件;111、型材架;112、匚形架;113、第一电机;114、第一螺纹块;115、第一导向杆;116、第一导向块;117、第一螺杆;11. Lifting assembly; 111. Profile frame; 112. Shaped frame; 113. First motor; 114. First threaded block; 115. First guide rod; 116. First guide block; 117. First screw rod;
12、第一旋转组件;121、安装盒;122、第二电机;123、驱动轴;124、编码器;125、安装架;126、显示屏;12. first rotating assembly; 121. mounting box; 122. second motor; 123. drive shaft; 124. encoder; 125. mounting bracket; 126. display screen;
13、钻孔组件;131、连接盒;1311、第一腔室;1312、第二腔室;132、第三电机;133、转轴;1331、第一中心孔;1332、第一支孔;134、钻头;1341、第二中心孔;1342、第二支孔;13. Drilling assembly; 131. Connecting box; 1311. First chamber; 1312. Second chamber; 132. Third motor; 133. Rotating shaft; 1331. First center hole; 1332. First branch hole; 134. Drill bit; 1341. Second center hole; 1342. Second branch hole;
14、除屑组件;141、第一固定盒;142、第二固定盒;143、驱动件;1431、第一锥形轮;1432、第二锥形轮;1433、转杆;1434、转盘;1435、第一铰接杆;1436、第二铰接杆;144、活塞;145、第一连接管;146、第二连接管;147、第一支管;148、第二支管;14a、单向阀;14b、电磁阀;14. Chip removal assembly; 141. First fixed box; 142. Second fixed box; 143. Driving member; 1431. First conical wheel; 1432. Second conical wheel; 1433. Rotating rod; 1434. Rotating plate; 1435. First hinged rod; 1436. Second hinged rod; 144. Piston; 145. First connecting pipe; 146. Second connecting pipe; 147. First branch pipe; 148. Second branch pipe; 14a. One-way valve; 14b. Solenoid valve;
2、夹持定位机构;2. Clamping and positioning mechanism;
21、圆盘;21. Disc;
22、第二旋转组件;221、固定筒;222、第四电机;22. second rotating assembly; 221. fixed cylinder; 222. fourth motor;
23、平移组件;231、底部支架;232、第五电机;233、第二螺杆;234、第二螺纹块;235、第二导向杆;236、第二导向块;237、连接板;238、连接架;23. Translation assembly; 231. Bottom bracket; 232. Fifth motor; 233. Second screw rod; 234. Second threaded block; 235. Second guide rod; 236. Second guide block; 237. Connecting plate; 238. Connecting frame;
24、夹持组件;241、夹持件;2411、放置盒;2411i、滑动腔;2412、夹块;2413、滑块;2414、齿条;2415、第一转动杆;2416、齿轮;2417、第一对接块;2418、回形槽;2419、回形定磁铁;242、锁定件;2421、固定板;2422、第二对接块;2423、凹形槽;2424、滑板;2425、回形电磁铁;2426、弹簧;2427、第六电机;2428、第二转动杆。24. Clamping assembly; 241. Clamping member; 2411. Placement box; 2411i. Sliding cavity; 2412. Clamping block; 2413. Sliding block; 2414. Rack; 2415. First rotating rod; 2416. Gear; 2417. First docking block; 2418. Circular groove; 2419. Circular fixed magnet; 242. Locking member; 2421. Fixed plate; 2422. Second docking block; 2423. Concave groove; 2424. Slide plate; 2425. Circular electromagnet; 2426. Spring; 2427. Sixth motor; 2428. Second rotating rod.
具体实施方式DETAILED DESCRIPTION
为了使本技术领域的人员更好地理解本申请方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分的实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本申请保护的范围。In order to enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of this application.
请参阅图1-图16,一种汽车零部件加工装置,包括:Please refer to Figures 1 to 16, an automobile parts processing device includes:
钻孔除屑组合机构1以及夹持定位机构2;其中,Drilling and chip removal combined mechanism 1 and clamping and positioning mechanism 2; wherein,
钻孔除屑组合机构1包括有:升降组件11、第一旋转组件12、钻孔组件13以及除屑组件14;The drilling and chip removal assembly mechanism 1 comprises: a lifting assembly 11, a first rotating assembly 12, a drilling assembly 13 and a chip removal assembly 14;
其中,钻孔组件13包括连接盒131以及安装在连接盒131顶部的第三电机132,第三电机132的输出端连接有贯穿至连接盒131内部的转轴133,且转轴133的底端延伸至连接盒131外部并同轴连接有钻头134,具体地,在本实施例中,钻头134与转轴133之间通过法兰盘进行密封连接;连接盒131的内部由上至下依次开设有第一腔室1311和第二腔室1312,转轴133内部的中心处开设有第一中心孔1331,且转轴133的外侧开设有与第一中心孔1331连通的第一支孔1332,第一支孔1332位于第二腔室1312的内部并用于连通第二腔室1312与第一中心孔1331;钻头134内部的中心处开设有与第一中心孔1331连通的第二中心孔1341,且钻头134的外侧开设有若干与第二中心孔1341连通的第二支孔1342,若干第二支孔1342呈螺旋状分布于钻头134的外侧;The drilling assembly 13 includes a connection box 131 and a third motor 132 installed on the top of the connection box 131. The output end of the third motor 132 is connected to a rotating shaft 133 that penetrates the inside of the connection box 131, and the bottom end of the rotating shaft 133 extends to the outside of the connection box 131 and is coaxially connected to a drill bit 134. Specifically, in this embodiment, the drill bit 134 and the rotating shaft 133 are sealed and connected through a flange. The inside of the connection box 131 is provided with a first chamber 1311 and a second chamber 1312 from top to bottom, and the center of the rotating shaft 133 is provided with a A first central hole 1331 is provided, and a first branch hole 1332 communicating with the first central hole 1331 is provided on the outer side of the rotating shaft 133, and the first branch hole 1332 is located inside the second chamber 1312 and is used to communicate the second chamber 1312 with the first central hole 1331; a second central hole 1341 communicating with the first central hole 1331 is provided at the center of the drill bit 134, and a plurality of second branch holes 1342 communicating with the second central hole 1341 are provided on the outer side of the drill bit 134, and the plurality of second branch holes 1342 are distributed on the outer side of the drill bit 134 in a spiral shape;
因此,基于上述结构,在现有技术的基础上,本实施例在钻头134中心处开设有一个竖直状的第二中心孔1341,并在与钻头134顶端连接的转轴133中心处开设一个与第二中心孔1341连通的第一中心孔1331,使得两者共同构建一个竖直状的中心孔,当利用钻头134进行钻孔时,通过向第二腔室1312内部注入切削液后,在第一支孔1332、第一中心孔1331以及第二中心孔1341的作用下,使得第二腔室1312内部的切削液能够从第二支孔1342中喷出,由于第二支孔1342开设在钻头134外侧,因此在钻孔过程中能够随着钻头134的深入持续性对该钻孔处进行切削液的补给,进而提供更好的钻孔效果,提升整体的钻孔效率;Therefore, based on the above structure and on the basis of the prior art, in this embodiment, a vertical second center hole 1341 is opened at the center of the drill bit 134, and a first center hole 1331 connected to the second center hole 1341 is opened at the center of the rotating shaft 133 connected to the top of the drill bit 134, so that the two together construct a vertical center hole. When drilling with the drill bit 134, after injecting cutting fluid into the second chamber 1312, under the action of the first branch hole 1332, the first center hole 1331 and the second center hole 1341, the cutting fluid in the second chamber 1312 can be sprayed out from the second branch hole 1342. Since the second branch hole 1342 is opened on the outside of the drill bit 134, the cutting fluid can be continuously supplied to the drill hole as the drill bit 134 goes deeper during the drilling process, thereby providing a better drilling effect and improving the overall drilling efficiency.
此外,第一支孔1332和第二支孔1342的纵截面皆为锥形结构,其中,第一支孔1332的截面缩小段朝向第一中心孔1331,第二支孔1342的截面缩小段远离第二中心孔1341;通过该种设计,使得第二腔室1312内部的切削液在进入第一支孔1332时会受到锥形结构的挤压,而后经过第一中心孔1331和第二中心孔1341后,又再次受到第二支孔1342的锥形结构的挤压,使得最终喷出的切削液能够具有一定的压力,一方面避免了切削液喷出的压力过小而导致切屑将第二支孔1342封堵住,另一方面则能够对孔洞内的毛刺进行适当的冲刷,以减少孔洞内毛刺的存在,提高整个钻孔质量;In addition, the longitudinal sections of the first branch hole 1332 and the second branch hole 1342 are both conical structures, wherein the cross-sectional reduction section of the first branch hole 1332 faces the first center hole 1331, and the cross-sectional reduction section of the second branch hole 1342 is away from the second center hole 1341; through this design, the cutting fluid inside the second chamber 1312 is squeezed by the conical structure when entering the first branch hole 1332, and then after passing through the first center hole 1331 and the second center hole 1341, it is squeezed again by the conical structure of the second branch hole 1342, so that the cutting fluid finally ejected can have a certain pressure, on the one hand, it is avoided that the pressure of the cutting fluid ejected is too low to cause the chips to block the second branch hole 1342, and on the other hand, the burrs in the hole can be properly flushed to reduce the existence of burrs in the hole and improve the overall drilling quality;
夹持定位机构2包括有:圆盘21、第二旋转组件22、平移组件23以及夹持组件24;The clamping and positioning mechanism 2 includes: a disc 21, a second rotating component 22, a translation component 23 and a clamping component 24;
其中,第二旋转组件22设置于圆盘21的底部并用于驱动圆盘21进行旋转;平移组件23设置于第二旋转组件22的底部并用于驱动第二旋转组件22以及圆盘21进行水平移动;夹持组件24包括夹持件241和锁定件242,夹持件241设置有若干个并圆周阵列于圆盘21的顶部,锁定件242设置有一个并设置于圆盘21的下方。Among them, the second rotating component 22 is arranged at the bottom of the disk 21 and is used to drive the disk 21 to rotate; the translation component 23 is arranged at the bottom of the second rotating component 22 and is used to drive the second rotating component 22 and the disk 21 to move horizontally; the clamping component 24 includes a clamping member 241 and a locking member 242, the clamping member 241 is provided with a plurality of and is arranged in a circular array on the top of the disk 21, and the locking member 242 is provided with one and is arranged below the disk 21.
在本实施例中,除屑组件14包括:In this embodiment, the chip removal assembly 14 includes:
第一固定盒141、第二固定盒142以及驱动件143;A first fixing box 141, a second fixing box 142 and a driving member 143;
第一固定盒141的内部设置有活塞144,驱动件143用于驱动活塞144上升或下降;A piston 144 is disposed inside the first fixing box 141, and a driving member 143 is used to drive the piston 144 to rise or fall;
第一固定盒141的顶端连接有第一连接管145和第二连接管146,且第一连接管145上连接有第一支管147,第二连接管146上连接有第二支管148;第一连接管145和第一支管147的末端皆与第二腔室1312的内部连通,第二连接管146的末端延伸至第二固定盒142的内底端;第一连接管145、第二连接管146、第一支管147以及第二支管148上接设置有电磁阀14b和单向阀14a;The top of the first fixed box 141 is connected to a first connecting pipe 145 and a second connecting pipe 146, and the first connecting pipe 145 is connected to a first branch pipe 147, and the second connecting pipe 146 is connected to a second branch pipe 148; the ends of the first connecting pipe 145 and the first branch pipe 147 are both connected to the interior of the second chamber 1312, and the end of the second connecting pipe 146 extends to the inner bottom end of the second fixed box 142; the first connecting pipe 145, the second connecting pipe 146, the first branch pipe 147 and the second branch pipe 148 are connected to a solenoid valve 14b and a one-way valve 14a;
请着重参考图8和图9,除屑组件14具体分为以下几种工况:Please refer to Figures 8 and 9, the chip removal assembly 14 is specifically divided into the following working conditions:
1)当需要对孔洞内进行切削液实时补给时,可关闭第一连接管145和第二连接管146上的电磁阀14b,而第一支管147和第二支管148上的电磁阀14b处于打开状态,进而经由第一支管147和第二支管148与第一固定盒141之间连通,然后将第二支管148末端连接外置的切削液供给管,并在初始设定时,使第一支管147内部的单向阀14a朝第二腔室1312的方向打开,而第二支管148内部的单向阀14a朝远离第一固定盒141的方向打开;因此,当利用驱动件143驱使活塞144下降时,随着活塞144上方空间的持续增加,第二支管148内的单向阀14a打开,第一支管147内单向阀14a仍处于关闭状态,进而通过第二支管148将切削液抽至第一固定盒141的内部,而后利用驱动件143驱使活塞144上升,此时第二支管148内单向阀14a处于关闭,而第一支管147内单向阀14a则打开,使得原先被抽至第一固定盒141内部的切削液能够通过第一支管147进入到第二腔室1312的内部,而后经由第一支孔1332、第一中心孔1331和第二中心孔1341后从第二支孔1342喷出,完成切削液的实时补给;1) When it is necessary to replenish the cutting fluid in the hole in real time, the solenoid valve 14b on the first connecting pipe 145 and the second connecting pipe 146 can be closed, while the solenoid valve 14b on the first branch pipe 147 and the second branch pipe 148 is in an open state, and then the first branch pipe 147 and the second branch pipe 148 are connected to the first fixed box 141, and then the end of the second branch pipe 148 is connected to the external cutting fluid supply pipe, and in the initial setting, the one-way valve 14a inside the first branch pipe 147 is opened in the direction of the second chamber 1312, and the one-way valve 14a inside the second branch pipe 148 is opened in the direction away from the first fixed box 141; therefore, when the driving member 143 is used to drive the piston 144 to descend, as the piston 144 As the upper space continues to increase, the one-way valve 14a in the second branch pipe 148 opens, while the one-way valve 14a in the first branch pipe 147 is still closed, and the cutting fluid is pumped into the first fixed box 141 through the second branch pipe 148. Then, the piston 144 is driven upward by the driving member 143. At this time, the one-way valve 14a in the second branch pipe 148 is closed, while the one-way valve 14a in the first branch pipe 147 is opened, so that the cutting fluid originally pumped into the first fixed box 141 can enter the second chamber 1312 through the first branch pipe 147, and then spray out from the second branch hole 1342 through the first branch hole 1332, the first center hole 1331 and the second center hole 1341, thereby completing the real-time replenishment of the cutting fluid.
2)当需要对孔洞内的切屑进行实时清理时,则关闭第一支管147和第二支管148上的电磁阀14b,而第一连接管145和第二连接管146上的电磁阀14b处于打开状态,进而经由第一连接管145和第二连接管146与第一固定盒141以及第二固定盒142之间连通,并在初始设定时,使第一连接管145内部的单向阀14a朝第一固定盒141的方向打开,而第二连接管146内部的单向阀14a朝第二固定盒142的方向打开;因此,当利用驱动件143驱使活塞144下降时,随着活塞144上方空间的持续增加,第一连接管145内的单向阀14a打开,第二连接管146内单向阀14a仍处于关闭状态,进而通过第一连接管145使第二腔室1312内产生负压,并经由第一支孔1332、第一中心孔1331和第二中心孔1341后使第二支孔1342处产生负压,以此将孔洞内的切屑吸收至第一固定盒141的内部,而后利用驱动件143驱使活塞144上升,此时第一连接管145内单向阀14a处于关闭,而第二连接管146内单向阀14a则打开,使得原先被抽至第一固定盒141内部的切屑则能够通过第二连接管146进入到第二固定盒142的内部,完成切屑的实时清理;2) When it is necessary to clean the chips in the hole in real time, the solenoid valve 14b on the first branch pipe 147 and the second branch pipe 148 is closed, while the solenoid valve 14b on the first connecting pipe 145 and the second connecting pipe 146 is in an open state, and then the first connecting pipe 145 and the second connecting pipe 146 are connected to the first fixed box 141 and the second fixed box 142, and in the initial setting, the one-way valve 14a inside the first connecting pipe 145 is opened in the direction of the first fixed box 141, and the one-way valve 14a inside the second connecting pipe 146 is opened in the direction of the second fixed box 142; therefore, when the piston 144 is driven to descend by the driving member 143, as the space above the piston 144 continues to increase, the one-way valve 14a inside the first connecting pipe 145 is opened. The one-way valve 14a is opened, and the one-way valve 14a in the second connecting pipe 146 is still in a closed state, thereby generating negative pressure in the second chamber 1312 through the first connecting pipe 145, and generating negative pressure at the second branch hole 1342 through the first branch hole 1332, the first center hole 1331 and the second center hole 1341, so that the chips in the hole are absorbed into the first fixed box 141, and then the piston 144 is driven to rise by the driving member 143. At this time, the one-way valve 14a in the first connecting pipe 145 is closed, and the one-way valve 14a in the second connecting pipe 146 is opened, so that the chips originally drawn into the first fixed box 141 can enter the second fixed box 142 through the second connecting pipe 146, completing the real-time cleaning of the chips;
综上,根据两种工况,使得通过对除屑组件14中各个电磁阀14b的控制以及单向阀14a的设置,能够实现切削液实时补给或切屑实时清理两种功能,针对不同金属的钻孔能够进行适应性更换,提升整个汽车零部件的加工需求,且有效地节约了占地面积和材料成本;此外,由于第一支孔1332和第二支孔1342的锥形结构的设计,使得在利用第一支孔1332和第二支孔1342吸收切屑时不易堵塞住第一支孔1332,更有利于整个结构的长久使用;In summary, according to the two working conditions, by controlling each solenoid valve 14b in the chip removal assembly 14 and setting the one-way valve 14a, the two functions of real-time supply of cutting fluid or real-time cleaning of chips can be realized, and the drilling holes of different metals can be adaptively replaced, thereby improving the processing requirements of the entire automotive parts and effectively saving the floor space and material costs; in addition, due to the design of the conical structure of the first branch hole 1332 and the second branch hole 1342, the first branch hole 1332 is not easily blocked when the first branch hole 1332 and the second branch hole 1342 are used to absorb chips, which is more conducive to the long-term use of the entire structure;
同时,在本实施例中,第二固定盒142由透明材质制成,如塑料,使得第二固定盒142内部收集的切屑能够被实时观察,在当第二固定盒142内部的切屑达到一定程度后,通过第二固定盒142底部的密封塞来将第二固定盒142内部的切屑进行清理,一遍长期循环使用;Meanwhile, in this embodiment, the second fixed box 142 is made of a transparent material, such as plastic, so that the chips collected inside the second fixed box 142 can be observed in real time. When the chips inside the second fixed box 142 reach a certain level, the chips inside the second fixed box 142 are cleaned through the sealing plug at the bottom of the second fixed box 142, and the second fixed box 142 can be used in a long-term circulation.
另外,值得一提的是,在本实施例中,为保证整个除屑组件14的有效使用,各个连接件之间的缝隙处皆做了密封处理,如转轴133与连接盒131的连接处通过密封轴承实现密封转动,第一连接管145以及第二连接管146与连接盒131的连接处也属于密封连通等等。In addition, it is worth mentioning that in this embodiment, in order to ensure the effective use of the entire chip removal assembly 14, the gaps between the various connecting parts are sealed. For example, the connection between the rotating shaft 133 and the connecting box 131 is sealed and rotated by a sealed bearing, and the connection between the first connecting tube 145 and the second connecting tube 146 and the connecting box 131 is also sealed and connected, etc.
在本实施例中,驱动件143包括:In this embodiment, the driving member 143 includes:
第一锥形轮1431、第二锥形轮1432、转杆1433、转盘1434、第一铰接杆1435以及第二铰接杆1436;A first conical wheel 1431, a second conical wheel 1432, a rotating rod 1433, a rotating disk 1434, a first hinge rod 1435 and a second hinge rod 1436;
其中,第一锥形轮1431套接于转轴133的外部并位于第一腔室1311的内部,转杆1433一端贯穿至第一腔室1311的内部并套接有与第一锥形轮1431啮合第二锥形轮1432,且转杆1433的另一端与转盘1434之间同轴连接;第一铰接杆1435的一端偏心铰接于转盘1434的侧边,且第一铰接杆1435的另一端与第二铰接杆1436的一端铰接,第二铰接杆1436的另一端与活塞144底部之间固定;Among them, the first conical wheel 1431 is sleeved on the outside of the rotating shaft 133 and is located inside the first chamber 1311, one end of the rotating rod 1433 passes through the inside of the first chamber 1311 and is sleeved with the second conical wheel 1432 meshing with the first conical wheel 1431, and the other end of the rotating rod 1433 is coaxially connected with the rotating disk 1434; one end of the first hinged rod 1435 is eccentrically hinged to the side of the rotating disk 1434, and the other end of the first hinged rod 1435 is hinged to one end of the second hinged rod 1436, and the other end of the second hinged rod 1436 is fixed to the bottom of the piston 144;
具体地,在使用时,当第三电机132带动转轴133进行转动时,第一锥形轮1431随之进行转动,由于第一锥形轮1431与第二锥形轮1432啮合,因此第二锥形轮1432会带动转杆1433进行同步转动,转杆1433的转动会使得转盘1434进行转动,并且在第一铰接杆1435和第二铰接杆1436的作用下,使得活塞144能够进行往复升降运动,通过转轴133的转动实现活塞144的自动化升降,以此减少电力驱动设备的使用,进而减少电力资源,使用效果更好。Specifically, during use, when the third motor 132 drives the rotating shaft 133 to rotate, the first conical wheel 1431 rotates accordingly. Since the first conical wheel 1431 is meshed with the second conical wheel 1432, the second conical wheel 1432 will drive the rotating rod 1433 to rotate synchronously. The rotation of the rotating rod 1433 will cause the turntable 1434 to rotate, and under the action of the first hinge rod 1435 and the second hinge rod 1436, the piston 144 can perform reciprocating lifting motion, and the automatic lifting of the piston 144 is realized by the rotation of the rotating shaft 133, thereby reducing the use of electric drive equipment, thereby reducing electricity resources, and achieving better use effect.
在本实施例中,第一旋转组件12包括:In this embodiment, the first rotating assembly 12 includes:
安装盒121、第二电机122、编码器124以及安装架125;The mounting box 121, the second motor 122, the encoder 124 and the mounting bracket 125;
其中,第二电机122安装于安装盒121的内部,且第二电机122的输出端连接管贯穿至安装盒121外部的驱动轴123,驱动轴123上设置有编码器124,且驱动轴123的端部与安装架125端面之间固定,安装架125用于固定第三电机132、连接盒131、第一固定盒141以及第二固定盒142;The second motor 122 is installed inside the installation box 121, and the output end connecting tube of the second motor 122 penetrates the drive shaft 123 outside the installation box 121. The drive shaft 123 is provided with an encoder 124, and the end of the drive shaft 123 is fixed to the end surface of the installation frame 125. The installation frame 125 is used to fix the third motor 132, the connection box 131, the first fixing box 141 and the second fixing box 142.
安装盒121的顶部还设置有显示屏126;A display screen 126 is also provided on the top of the installation box 121;
在使用时,通过启动第二电机122后,第二电机122会带动驱动轴123以及安装架125进行转动,进而使得整个钻孔组件13以及除屑组件14能够进行角度调节,而通过设置的编码器124与显示屏126之间电连接,使得能够通过设置的编码器124对调节的角度进行实时监控,以便于更加精准地控制整个钻孔组件13以及除屑组件14的旋转角度,进而有利于后续的钻孔操作,提升整个加工质量;When in use, after starting the second motor 122, the second motor 122 will drive the driving shaft 123 and the mounting bracket 125 to rotate, so that the entire drilling assembly 13 and the chip removal assembly 14 can be adjusted in angle, and the encoder 124 is electrically connected to the display screen 126, so that the adjusted angle can be monitored in real time through the encoder 124, so as to more accurately control the rotation angle of the entire drilling assembly 13 and the chip removal assembly 14, which is beneficial to the subsequent drilling operation and improves the overall processing quality;
并且,在本实施例中,第二电机122为步进电机,以辅助编码器124的使用,提升精准度,编码器124的具体工作原理为现有技术,在此不再过多赘述。Furthermore, in the present embodiment, the second motor 122 is a stepping motor to assist the use of the encoder 124 to improve the accuracy. The specific working principle of the encoder 124 is a prior art and will not be described in detail herein.
在本实施例中,升降组件11包括:In this embodiment, the lifting assembly 11 includes:
型材架111、匚形架112、第一电机113、第一螺杆117、第一螺纹块114、第一导向杆115以及第一导向块116;Profile frame 111, shape frame 112, first motor 113, first screw rod 117, first threaded block 114, first guide rod 115 and first guide block 116;
其中,匚形架112安装于型材架111的顶部,且第一电机113安装于匚形架112的顶部,第一电机113的输出端与第一螺杆117的顶端之间连接,且第一螺杆117的底端与匚形架112之间转动连接,第一螺纹块114套接于第一螺杆117的外部并与第一螺杆117之间螺纹配合,且第一螺纹块114的前表面与安装盒121的后表面之间连接;The 匚-shaped frame 112 is installed on the top of the profile frame 111, and the first motor 113 is installed on the top of the 匚-shaped frame 112, the output end of the first motor 113 is connected to the top of the first screw 117, and the bottom end of the first screw 117 is rotatably connected to the 匚-shaped frame 112, the first threaded block 114 is sleeved on the outside of the first screw 117 and threadedly matched with the first screw 117, and the front surface of the first threaded block 114 is connected to the rear surface of the installation box 121;
第一导向杆115固定于匚形架112内部,且第一导向块116套设于第一导向杆115外部并与第一导向杆115之间上下滑动配合,第一导向块116前表面与安装盒121的后表面之间连接;The first guide rod 115 is fixed inside the shaped frame 112, and the first guide block 116 is sleeved outside the first guide rod 115 and slides up and down with the first guide rod 115, and the front surface of the first guide block 116 is connected to the rear surface of the installation box 121;
在使用时,通过启动第一电机113后,第一电机113能够带动第一螺杆117进行转动,进而使得第一螺纹块114能够带动安装盒121进行上升或下降,进而使得整个钻孔组件13以及除屑组件14能够进行上升或下降,进而便于在钻孔操作时控制钻孔深度;When in use, after starting the first motor 113, the first motor 113 can drive the first screw rod 117 to rotate, so that the first threaded block 114 can drive the mounting box 121 to rise or fall, so that the entire drilling assembly 13 and the chip removal assembly 14 can rise or fall, so as to facilitate the control of the drilling depth during the drilling operation;
此外,通过设置的第一导向块116和第一导向杆115相互配合,使得在整个钻孔组件13以及除屑组件14升降时能够提供稳定导向,提升钻孔精度。In addition, the first guide block 116 and the first guide rod 115 cooperate with each other, so that stable guidance can be provided when the entire drilling assembly 13 and the chip removal assembly 14 are raised or lowered, thereby improving the drilling accuracy.
在本实施例中,夹持件241包括:In this embodiment, the clamping member 241 includes:
放置盒2411、夹块2412、第一转动杆2415、齿轮2416、滑块2413以及第一对接块2417;A placement box 2411, a clamping block 2412, a first rotating rod 2415, a gear 2416, a slider 2413 and a first docking block 2417;
其中,放置盒2411设置于圆盘21的顶部并贯穿圆盘21;夹块2412的数量包括两个并对称设置于放置盒2411内部;放置盒2411的内底部开设有滑动腔2411i,滑块2413的数目为两个,且滑块2413顶部与夹块2412的底部之间一一固定,滑块2413的底部贯穿至滑动腔2411i的内部并与滑动腔2411i内部之间滑动配合,两个滑块2413的相对侧皆设置有齿条2414,第一转动杆2415的外部套接有与齿条2414啮合的齿轮2416,且第一转动杆2415的底部贯穿至放置盒2411的外底部并固定有第一对接块2417。Among them, the placement box 2411 is arranged on the top of the disk 21 and passes through the disk 21; the number of clamping blocks 2412 includes two and is symmetrically arranged inside the placement box 2411; a sliding cavity 2411i is opened at the inner bottom of the placement box 2411, the number of sliders 2413 is two, and the top of the slider 2413 and the bottom of the clamping block 2412 are fixed one by one, the bottom of the slider 2413 passes through the interior of the sliding cavity 2411i and slides with the interior of the sliding cavity 2411i, the opposite sides of the two sliders 2413 are provided with racks 2414, the outer part of the first rotating rod 2415 is sleeved with a gear 2416 meshing with the rack 2414, and the bottom of the first rotating rod 2415 passes through the outer bottom of the placement box 2411 and is fixed with a first docking block 2417.
在本实施例中,锁定件242包括:In this embodiment, the locking member 242 includes:
固定板2421、第六电机2427、第二转动杆2428以及第二对接块2422;A fixing plate 2421, a sixth motor 2427, a second rotating rod 2428 and a second docking block 2422;
其中第六电机2427安装于固定板2421的底部,且第二转动杆2428的底端与第六电机2427的输出端之间连接,第二转动杆2428的顶端与第二对接块2422底部之间固定。The sixth motor 2427 is installed at the bottom of the fixing plate 2421 , and the bottom end of the second rotating rod 2428 is connected to the output end of the sixth motor 2427 , and the top end of the second rotating rod 2428 is fixed to the bottom of the second docking block 2422 .
在本实施例中,第一对接块2417的底部开设有回形槽2418,第二对接块2422的顶部开设有凹形槽2423;In this embodiment, a circular groove 2418 is formed at the bottom of the first docking block 2417, and a concave groove 2423 is formed at the top of the second docking block 2422;
回形槽2418的内顶端固定有回形定磁铁2419;A circular fixed magnet 2419 is fixed to the inner top of the circular groove 2418;
凹形槽2423的内部设置有滑板2424,且滑板2424的顶部设置有回形电磁铁2425,滑板2424底部与凹形槽2423的内底端之间连接有弹簧2426;A slide plate 2424 is disposed inside the concave groove 2423, and a circular electromagnet 2425 is disposed on the top of the slide plate 2424, and a spring 2426 is connected between the bottom of the slide plate 2424 and the inner bottom end of the concave groove 2423;
请着重参阅图13、图14和图15,锁定件242是固定不动的,而夹持件241设置有若干并随着圆盘21转动而转动,且通过设置的锁定件242与钻孔组件13上下正对应,当圆盘21转动到某一角度后,其中一个夹持件241会正好处于钻孔组件13正下方,如图1和图12所示,此时通过对锁定件242进行控制,使得锁定件242能够控制该夹持件241将待加工的零部件进行夹持,以此便于利用钻孔组件13对其进行钻孔,而其余的夹持件241则不会受到影响,因此利用圆盘21的转动能够实现有序化操作,既节约了电气设备的投入使用,又利用传统的机械结构来降低电气故障发生的概率,整体使用更加高效;Please refer to Figures 13, 14 and 15. The locking member 242 is fixed, while the clamping member 241 is provided with a plurality of clamping members 241 and rotates with the rotation of the disk 21. The locking member 242 is arranged to correspond to the drilling assembly 13 up and down. When the disk 21 rotates to a certain angle, one of the clamping members 241 will be just below the drilling assembly 13, as shown in Figures 1 and 12. At this time, by controlling the locking member 242, the locking member 242 can control the clamping member 241 to clamp the parts to be processed, so as to facilitate drilling of the parts by the drilling assembly 13, while the remaining clamping members 241 will not be affected. Therefore, orderly operation can be achieved by rotating the disk 21, which not only saves the use of electrical equipment, but also uses the traditional mechanical structure to reduce the probability of electrical failure, and the overall use is more efficient.
具体操作过程如下:当其中一个夹持件241正好处于钻孔组件13正下方时,先将待加工零部件放置到两个夹块2412之间,而后通过对回形电磁铁2425进行通电,使其顶部与回形定磁铁2419之间产生磁性相吸的吸力,继而拉动弹簧2426并与回形定磁铁2419之间相吸,完成第一对接块2417和第二对接块2422之间的磁性固定;而后启动第六电机2427后,第六电机2427带动第二转动杆2428以及第二对接块2422进行转动,进而使得第一对接块2417带动第一转动杆2415以及齿轮2416进行同步转动,齿轮2416的转动使得两个齿条2414能够相对运动并带动滑块2413以及夹块2412相对运动,完成对待加工零部件的夹持;The specific operation process is as follows: when one of the clamping members 241 is just below the drilling assembly 13, the parts to be processed are first placed between the two clamping blocks 2412, and then the round electromagnet 2425 is energized to generate a magnetic attraction between its top and the round fixed magnet 2419, and then the spring 2426 is pulled and attracted to the round fixed magnet 2419, so as to complete the magnetic fixation between the first docking block 2417 and the second docking block 2422; then after starting the sixth motor 2427, the sixth motor 2427 drives the second rotating rod 2428 and the second docking block 2422 to rotate, so that the first docking block 2417 drives the first rotating rod 2415 and the gear 2416 to rotate synchronously, and the rotation of the gear 2416 enables the two racks 2414 to move relative to each other and drives the slider 2413 and the clamping block 2412 to move relative to each other, so as to complete the clamping of the parts to be processed;
而当加工完成后,通过反向驱动第二转动杆2428进行转动,即可实现夹持解除,并在夹持解除后通过对回形电磁铁2425进行断电,使得在弹簧2426的作用力下回形电磁铁2425与回形定磁铁2419之间脱离,以此便于后续圆盘21的转动,保证下一个夹持件241转动至该位置,而原有的夹持件241转动至下一位置,便于进行后续打磨等操作,整个操作自动化完成,无需人为进行繁琐操作,降低了人力成本,节约了时间。When the processing is completed, the clamping can be released by driving the second rotating rod 2428 in reverse to rotate, and after the clamping is released, the power is cut off to the circular electromagnet 2425, so that the circular electromagnet 2425 and the circular fixed magnet 2419 are separated under the force of the spring 2426, so as to facilitate the subsequent rotation of the disc 21, ensure that the next clamping member 241 rotates to this position, and the original clamping member 241 rotates to the next position, which is convenient for subsequent grinding and other operations. The whole operation is completed automatically without the need for tedious manual operations, reducing labor costs and saving time.
在本实施例中,平移组件23包括:In this embodiment, the translation assembly 23 includes:
底部支架231、第五电机232、第二螺杆233、第二螺纹块234、第二导向杆235、第二导向块236以及连接板237;A bottom bracket 231, a fifth motor 232, a second screw rod 233, a second threaded block 234, a second guide rod 235, a second guide block 236 and a connecting plate 237;
其中,连接板237底部与第二导向块236以及第二螺纹块234顶部连接;第二导向块236滑动套接于第二导向杆235外部,第二螺纹块234螺纹套接于第二螺杆233外部;第五电机232安装于底部支架231侧边,第二螺杆233的一端与底部支架231之间转动连接,且第二螺杆233的另一端与第五电机232的输出端连接;The bottom of the connecting plate 237 is connected to the second guide block 236 and the top of the second threaded block 234; the second guide block 236 is slidably sleeved on the outside of the second guide rod 235, and the second threaded block 234 is threadedly sleeved on the outside of the second screw rod 233; the fifth motor 232 is installed on the side of the bottom bracket 231, one end of the second screw rod 233 is rotatably connected to the bottom bracket 231, and the other end of the second screw rod 233 is connected to the output end of the fifth motor 232;
连接板237的侧边连接有连接架238,且连接架238与固定板2421之间连接。A connecting frame 238 is connected to the side of the connecting plate 237 , and the connecting frame 238 is connected to the fixing plate 2421 .
在本实施例中,第一旋转组件12包括:In this embodiment, the first rotating assembly 12 includes:
固定筒221和第四电机222;A fixed cylinder 221 and a fourth motor 222;
其中,固定筒221固定于连接板237的顶部,且固定筒221的顶部与圆盘21的底部转动连接;第四电机222安装于固定筒221的内部,且第四电机222的输出端与圆盘21的底部之间连接;The fixing cylinder 221 is fixed to the top of the connecting plate 237, and the top of the fixing cylinder 221 is rotatably connected to the bottom of the disc 21; the fourth motor 222 is installed inside the fixing cylinder 221, and the output end of the fourth motor 222 is connected to the bottom of the disc 21;
因此,使用时,启动第四电机222即可实现圆盘21的转动;同时启动第五电机232,即可实现第二螺杆233的转动,以此完成第二螺纹块234的横向移动,使得连接板237、第二旋转组件22、圆盘21、夹持组件24能够进行横向水平移动,便于调节待钻孔洞的横向水平位置。Therefore, when in use, starting the fourth motor 222 can realize the rotation of the disc 21; at the same time, starting the fifth motor 232 can realize the rotation of the second screw 233, thereby completing the lateral movement of the second threaded block 234, so that the connecting plate 237, the second rotating component 22, the disc 21, and the clamping component 24 can move horizontally, which is convenient for adjusting the horizontal position of the hole to be drilled.
以上,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims (10)
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