CN118577065A - Waste gas treatment equipment for stearic acid production and use method thereof - Google Patents
Waste gas treatment equipment for stearic acid production and use method thereof Download PDFInfo
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- CN118577065A CN118577065A CN202411061382.9A CN202411061382A CN118577065A CN 118577065 A CN118577065 A CN 118577065A CN 202411061382 A CN202411061382 A CN 202411061382A CN 118577065 A CN118577065 A CN 118577065A
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- 239000002912 waste gas Substances 0.000 title claims abstract description 42
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 title claims abstract description 25
- 235000021355 Stearic acid Nutrition 0.000 title claims abstract description 24
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 title claims abstract description 24
- 239000008117 stearic acid Substances 0.000 title claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 8
- 238000000746 purification Methods 0.000 claims abstract description 83
- 239000007788 liquid Substances 0.000 claims abstract description 52
- 238000011084 recovery Methods 0.000 claims abstract description 50
- 238000006386 neutralization reaction Methods 0.000 claims abstract description 22
- 230000003472 neutralizing effect Effects 0.000 claims abstract description 21
- 238000001914 filtration Methods 0.000 claims abstract description 13
- 230000000149 penetrating effect Effects 0.000 claims abstract description 5
- 238000005507 spraying Methods 0.000 claims abstract description 4
- 239000007921 spray Substances 0.000 claims description 45
- 239000007789 gas Substances 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 24
- 239000002245 particle Substances 0.000 claims description 21
- 239000004033 plastic Substances 0.000 claims description 9
- 230000033001 locomotion Effects 0.000 claims description 6
- 239000011148 porous material Substances 0.000 claims 2
- 239000000428 dust Substances 0.000 abstract description 6
- 238000010009 beating Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 6
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000013064 chemical raw material Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004630 mental health Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 235000014593 oils and fats Nutrition 0.000 description 1
- 239000010815 organic waste Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/96—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor in which the filtering elements are moved between filtering operations; Particular measures for removing or replacing the filtering elements; Transport systems for filters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
- B01D36/001—Filters in combination with devices for the removal of gas, air purge systems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/74—Regeneration of the filtering material or filter elements inside the filter by forces created by movement of the filter element
- B01D46/76—Regeneration of the filtering material or filter elements inside the filter by forces created by movement of the filter element involving vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/77—Liquid phase processes
- B01D53/78—Liquid phase processes with gas-liquid contact
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/77—Liquid phase processes
- B01D53/79—Injecting reactants
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Health & Medical Sciences (AREA)
- Biomedical Technology (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Treating Waste Gases (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及废气过滤中和技术领域,特别是涉及一种硬脂酸生产用废气处理设备及其使用方法。The present invention relates to the technical field of waste gas filtration and neutralization, and in particular to a waste gas treatment device for stearic acid production and a use method thereof.
背景技术Background Art
硬脂酸,即十八烷酸,由油脂水解生产,是现代工业生产中一种重要的化原料,作为助剂及原料,被广泛应用于塑料型材及薄膜的制造、橡胶的合成与加工以及硬脂酸盐的生产;硬脂酸生产时所产生的废气属于挥发性有机废气,同时也属于恶臭气体,其成分复杂、浓度高、浓度波动大、臭气浓度高,长期处于这种气体环境中会严重影响人的身心健康,所以需要进行废气处理后才可以排放到环境中。Stearic acid, also known as octadecanoic acid, is produced by the hydrolysis of oils and fats. It is an important chemical raw material in modern industrial production. As an auxiliary agent and raw material, it is widely used in the manufacture of plastic profiles and films, the synthesis and processing of rubber, and the production of stearate. The waste gas generated during the production of stearic acid is a volatile organic waste gas and also a malodorous gas with complex composition, high concentration, large concentration fluctuations, and high odor concentration. Long-term exposure to this gas environment will seriously affect people's physical and mental health, so the waste gas needs to be treated before it can be discharged into the environment.
硬脂酸生产废气夹杂有杂质颗粒,这些杂质颗粒随着废气排出上升到过滤板中,随着颗粒长年累月的积累会导致过滤板造成堵塞,极大的影响了后续废气过滤效率,采用清洁刷在刷动的时候反而会将颗粒挤压进过滤孔中,由于颗粒是随着废气上升到过滤孔上,粘附的并不牢固,无需刷动,另外废气在后续中和过程中时间比较短,而且中和液与废气的接触面积也比较低,这样导致硬脂酸产生的废气中和效率低,中和效果不稳定。The waste gas from stearic acid production is mixed with impurity particles. These impurity particles rise to the filter plate as the waste gas is discharged. As the particles accumulate over the years, the filter plate will be blocked, greatly affecting the subsequent waste gas filtration efficiency. Using a cleaning brush will squeeze the particles into the filter holes when brushing. Since the particles rise to the filter holes with the waste gas, they are not firmly adhered and do not need to be brushed. In addition, the waste gas is relatively short in the subsequent neutralization process, and the contact area between the neutralizing liquid and the waste gas is also relatively low, which results in low neutralization efficiency of the waste gas produced by stearic acid and unstable neutralization effect.
发明内容Summary of the invention
为了克服现有技术的不足,本发明提供一种硬脂酸生产用废气处理设备及其使用方法。In order to overcome the deficiencies of the prior art, the present invention provides a waste gas treatment device for stearic acid production and a method for using the same.
为解决上述技术问题,本发明提供如下技术方案:In order to solve the above technical problems, the present invention provides the following technical solutions:
作为本发明的一种优选技术方案,包括有处理箱、安装在所述处理箱内部底端处对废气过滤的过滤底板和设置在所述处理箱内部中心处的活动筒,所述处理箱的底部一端外周通过螺栓固定安装有设备板,所述处理箱的底部一侧连接有贯穿活动在所述设备板上的进气管,所述设备板的底部上位于所述处理箱底部一侧中心处通过螺栓固定安装有回收箱,所述处理箱的内部底端通过螺栓固定安装有所述过滤底板,所述处理箱的内部顶端通过螺栓固定安装有第一净化盘,所述处理箱内在所述第一净化盘的顶部一侧通过螺栓固定安装有第二净化盘,所述处理箱中在所述过滤底板和所述第一净化盘之间中心处设置有所述活动筒,所述活动筒通过中端外周的固定板安装在所述处理箱中,所述活动筒中设置有活动组件,活动组件包括有:As a preferred technical solution of the present invention, it includes a treatment box, a filter bottom plate installed at the bottom end of the treatment box for filtering exhaust gas, and a movable cylinder arranged at the center of the treatment box, wherein an equipment plate is fixedly installed at the outer periphery of one end of the bottom of the treatment box by bolts, an air inlet pipe that runs through and moves on the equipment plate is connected to one side of the bottom of the treatment box, a recovery box is fixedly installed at the center of one side of the bottom of the treatment box by bolts on the bottom of the equipment plate, the inner bottom end of the treatment box is fixedly installed with the filter bottom plate by bolts, a first purification disk is fixedly installed at the inner top of the treatment box by bolts, a second purification disk is fixedly installed at the top side of the first purification disk in the treatment box by bolts, the movable cylinder is arranged at the center between the filter bottom plate and the first purification disk in the treatment box, the movable cylinder is installed in the treatment box through a fixed plate at the outer periphery of the middle end, and a movable component is arranged in the movable cylinder, and the movable component includes:
对所述过滤底板进行敲打的弧形活动块,所述过滤底板的顶部中心处通过螺栓固定安装有圆形结构的塑料盘,所述弧形活动块活动在所述塑料盘的顶部中心处;An arc-shaped movable block for knocking the filter bottom plate, a plastic plate with a circular structure is fixedly installed at the top center of the filter bottom plate by bolts, and the arc-shaped movable block moves at the top center of the plastic plate;
对所述弧形活动块上下运动的支撑块,所述支撑块活动在所述活动筒中,所述活动筒的内部两端中心处开设有固定滑槽,所述活动筒上在所述固定滑槽中滑动连接有固定滑块,所述固定滑块固定在所述支撑块的两侧,且所述支撑块的一侧中心处通过螺栓固定安装有齿条;The supporting block for the up-and-down movement of the arc-shaped movable block moves in the movable cylinder, and fixed slide grooves are provided at the centers of both ends of the movable cylinder. A fixed slider is slidably connected to the movable cylinder in the fixed slide groove, and the fixed slider is fixed on both sides of the supporting block, and a rack is fixedly installed at the center of one side of the supporting block by bolts;
在所述第一净化盘和所述第二净化盘底部进行推动的活动环,所述活动环的中心处固定安装有连接板,所述活动环的顶部四周和所述连接板的顶部中心处均通过螺栓固定安装有活动柱,且所述活动柱均活动贯穿在所述第一净化盘和所述第二净化盘中;A movable ring is pushed at the bottom of the first purification disk and the second purification disk, a connecting plate is fixedly installed at the center of the movable ring, movable columns are fixedly installed around the top of the movable ring and at the top center of the connecting plate by bolts, and the movable columns are movable and penetrate the first purification disk and the second purification disk;
所述活动筒的外部一侧开设有活动槽,而所述齿条活动在所述活动槽中,所述齿条上在所述活动槽中啮合连接有半齿轮,所述处理箱的外部一侧通过螺栓固定安装有安装板,所述安装板上通过螺栓固定安装有电机,所述处理箱的内部顶端处通过喷洒板连接有喷洒座,所述喷洒座的底部通过螺栓均匀安装有若干个喷洒头,且所述喷洒座位于所述处理箱的内部中心处。A movable groove is provided on one side of the outer side of the movable cylinder, and the rack moves in the movable groove, a half gear is meshed and connected on the rack in the movable groove, a mounting plate is fixedly installed on one side of the outer side of the processing box by bolts, a motor is fixedly installed on the mounting plate by bolts, a spray seat is connected to the top end of the inner part of the processing box through a spray plate, a plurality of spray heads are evenly installed on the bottom of the spray seat by bolts, and the spray seat is located at the inner center of the processing box.
作为本发明的一种优选技术方案,所述半齿轮的中心处转动连接有旋转杆,所述旋转杆上在所述半齿轮的一侧通过螺栓固定安装有第一锥齿轮,所述第一锥齿轮的一侧啮合连接有第二锥齿轮,所述电机的输出端固定安装有转动轴,所述转动轴的顶端贯穿延伸至所述处理箱中,且所述转动轴的顶端通过螺栓固定安装在所述第二锥齿轮的一侧中心处上。As a preferred technical solution of the present invention, a rotating rod is rotatably connected at the center of the half gear, a first bevel gear is fixedly installed on the rotating rod by bolts on one side of the half gear, a second bevel gear is meshingly connected to one side of the first bevel gear, a rotating shaft is fixedly installed at the output end of the motor, the top end of the rotating shaft extends through the processing box, and the top end of the rotating shaft is fixedly installed on the center of one side of the second bevel gear by bolts.
所述处理箱的底部中心处通过螺栓固定安装有贯穿所述设备板的锥形下料斗,且所述锥形下料斗的底部连通至所述回收箱的顶部中心处,所述回收箱的内部一端通过螺栓固定安装有若干个楔形块,所述回收箱的另一端通过螺栓固定安装有挡板,所述回收箱中在所述楔形块上位于所述挡板一侧活动设置有回收过滤板,且所述回收过滤板上在位于所述回收箱的出口一端中心处设置有把手;A conical lower hopper penetrating the equipment plate is fixedly installed at the bottom center of the processing box by bolts, and the bottom of the conical lower hopper is connected to the top center of the recovery box, a plurality of wedge blocks are fixedly installed at one end of the interior of the recovery box by bolts, a baffle is fixedly installed at the other end of the recovery box by bolts, a recovery filter plate is movably arranged on one side of the baffle on the wedge block in the recovery box, and a handle is arranged on the recovery filter plate at the center of one end of the outlet of the recovery box;
所述回收箱的内部底端处设置有水泵,所述水泵的输出端连接有水管,所述水管的顶端贯穿延伸至所述处理箱顶部的所述喷洒座上,所述处理箱的顶部均匀开设若干个出气孔。A water pump is arranged at the inner bottom end of the recovery box, and a water pipe is connected to the output end of the water pump. The top end of the water pipe extends through the spray seat at the top of the treatment box, and a plurality of air outlet holes are evenly arranged on the top of the treatment box.
作为本发明的一种优选技术方案,所述活动筒的底部通过螺栓固定安装有活动底板,所述弧形活动块的顶部中心处和所述支撑块之间通过螺栓固定安装有支撑杆,所述支撑杆活动贯穿在所述活动底板中心处开设有的支撑孔中。As a preferred technical solution of the present invention, a movable bottom plate is fixedly installed at the bottom of the movable cylinder by bolts, a support rod is fixedly installed between the top center of the arc-shaped movable block and the support block by bolts, and the support rod movably passes through a support hole opened at the center of the movable bottom plate.
所述活动底板的顶部上在所述支撑孔的外侧通过螺栓固定安装有伸缩弹簧,所述伸缩弹簧的顶端通过螺栓固定安装在所述支撑块的底部中心处,且所述伸缩弹簧活动在所述支撑杆的外周。A telescopic spring is fixedly installed on the top of the movable bottom plate at the outside of the support hole by bolts, the top end of the telescopic spring is fixedly installed at the bottom center of the support block by bolts, and the telescopic spring moves around the periphery of the support rod.
作为本发明的一种优选技术方案,所述第一净化盘和所述第二净化盘上均开设有若干个与所述活动柱大小相吻合、位置相匹配的限位孔洞,所述活动柱均活动贯穿在所述限位孔洞中,所述支撑块的顶端中心处通过螺栓固定安装有连接杆,且所述连接杆的顶端固定安装在所述连接板的底部中心处上,所述第一净化盘的孔径大于所述第二净化盘的孔径,而所述第二净化盘的孔洞密度大于所述第一净化盘的孔洞密度,而所述第一净化盘的孔洞和所述第二净化盘的孔洞之间交错设置所述活动柱上两端外周处均开设有若干个弧形凹槽,且所述弧形凹槽活动在所述限位孔洞中。As a preferred technical solution of the present invention, the first purification disk and the second purification disk are both provided with a plurality of limiting holes that match the size and position of the movable columns, and the movable columns are movable through the limiting holes, a connecting rod is fixedly installed at the top center of the support block by bolts, and the top end of the connecting rod is fixedly installed on the bottom center of the connecting plate, the aperture of the first purification disk is larger than the aperture of the second purification disk, and the hole density of the second purification disk is larger than the hole density of the first purification disk, and the holes of the first purification disk and the holes of the second purification disk are staggered, and a plurality of arc-shaped grooves are provided at the outer periphery of both ends of the movable column, and the arc-shaped grooves are movable in the limiting holes.
作为本发明的一种优选技术方案,一种硬脂酸生产用废气处理使用方法,主要包括有以下步骤:As a preferred technical solution of the present invention, a method for treating waste gas used in stearic acid production mainly comprises the following steps:
步骤一:将处理箱整体装置通过设备板固定在硬脂酸生产设备的排气端,将需要进行处理的废气通过进气管排入到处理箱中,通过过滤底板和喷洒座喷出的碱性中和液体对废气进行颗粒过滤和酸碱中和处理;Step 1: Fix the whole treatment box device to the exhaust end of the stearic acid production equipment through the equipment plate, discharge the waste gas to be treated into the treatment box through the air inlet pipe, and perform particle filtration and acid-base neutralization treatment on the waste gas through the alkaline neutralization liquid sprayed from the filter bottom plate and the spray seat;
步骤二:将过滤底板下阻挡的颗粒通过弧形活动块在活动筒中来回敲打运动,颗粒随着顶部酸碱中和液进行下流带出,避免停留堵塞;Step 2: The particles blocked under the filter bottom plate are knocked back and forth in the movable cylinder through the arc-shaped movable block, and the particles are carried out with the acid-base neutralization liquid at the top to avoid stagnation and blockage;
步骤三:通过喷洒座下的喷洒头将中和液喷洒出去,利用喷洒液与废气接触中和,喷洒液在第一净化盘和第二净化盘停留,增加停留时间;Step 3: Spray the neutralizing liquid through the spray head under the spray seat, and use the spray liquid to contact and neutralize the exhaust gas. The spray liquid stays on the first purification disk and the second purification disk to increase the residence time;
步骤四:过滤中和后的废气通过处理箱顶部的出气孔排出,中和液通过锥形下料斗进入回收箱中,利用回收过滤板进行过滤排出杂质,通过回收箱对中和液回收达到重复使用,通过水泵和水管循环喷洒中和,定期更换中和液即可。Step 4: The filtered and neutralized waste gas is discharged through the air outlet on the top of the treatment box, and the neutralized liquid enters the recovery box through the conical lower hopper. The impurities are filtered and discharged by the recovery filter plate. The neutralized liquid is recovered through the recovery box for reuse, and the neutralized liquid is sprayed and neutralized by a water pump and a water pipe. The neutralized liquid can be replaced regularly.
与现有技术相比,本发明能达到的有益效果是:Compared with the prior art, the present invention can achieve the following beneficial effects:
1、通过过滤底板对废气中颗粒进行过滤阻挡,弧形活动块在活动筒中上下运动,使得弧形活动块对过滤底板顶部中心处的塑料盘进行间隔敲打,使得附着在过滤底板下的颗粒敲打脱落掉,避免堵塞,结构简单稳定。1. The particles in the exhaust gas are filtered and blocked by the filter bottom plate. The arc-shaped movable block moves up and down in the movable cylinder, so that the arc-shaped movable block knocks the plastic plate at the top center of the filter bottom plate at intervals, so that the particles attached to the filter bottom plate are knocked off to avoid blockage. The structure is simple and stable.
2、通过弧形活动块敲打出过滤底板孔洞的颗粒灰尘,颗粒灰尘在通过喷洒座喷洒出的中和液进行带下,接着通过回收过滤板进行排出,集中处理废气颗粒灰尘。2. The particulate dust in the holes of the filter bottom plate is knocked out by the arc-shaped movable block. The particulate dust is taken down by the neutralizing liquid sprayed by the spray seat, and then discharged through the recovery filter plate to centrally treat the particulate dust in the exhaust gas.
3、通过喷洒座下的喷洒头喷洒中和液对上升的废气进行中和,废气通过第一净化盘和第二净化盘分散与中和液的接触面积,扩大中和液与废气的接触面积,废气通过第一净化盘和第二净化盘上孔洞的液体膜进行中和反应,提高中和效率。3. Neutralize the rising exhaust gas by spraying neutralizing liquid through the spray head under the spray seat. The exhaust gas is dispersed through the first purification disk and the second purification disk to expand the contact area with the neutralizing liquid and the exhaust gas. The exhaust gas is neutralized through the liquid film in the holes of the first purification disk and the second purification disk to improve the neutralization efficiency.
4、通过第一净化盘和第二净化盘之间的孔洞交错,喷洒的中和液在第一净化盘和第二净化盘中与废气进行接触,废气增加与中和液的接触时间,使得废气通过第一净化盘的孔洞持续上升在进入到第二净化盘中,使得废气中和效果好。4. Through the interlaced holes between the first purification disk and the second purification disk, the sprayed neutralizing liquid contacts the exhaust gas in the first purification disk and the second purification disk, and the exhaust gas increases the contact time with the neutralizing liquid, so that the exhaust gas continues to rise through the holes of the first purification disk and then enters the second purification disk, so that the exhaust gas neutralization effect is good.
5、通过电机驱动转动轴上的第二锥齿轮运动,第二锥齿轮啮合带动第一锥齿轮运动,第一锥齿轮旋转带动旋转杆上的半齿轮进行驱动旋转,半齿轮讲间隔啮合带动齿条上的支撑块在活动筒中运动,齿条配合伸缩弹簧达到支撑块在活动筒中上下运动,使得弧形活动块对过滤底板的敲击,同时带动活柱在第一净化盘和第二净化盘中运动。5. The second bevel gear on the rotating shaft is driven by the motor to move, and the meshing of the second bevel gear drives the movement of the first bevel gear. The rotation of the first bevel gear drives the half gear on the rotating rod to drive and rotate. The half gears mesh at intervals to drive the support block on the rack to move in the movable cylinder. The rack cooperates with the telescopic spring to achieve the up and down movement of the support block in the movable cylinder, so that the arc-shaped movable block knocks on the filter bottom plate, and at the same time drives the movable column to move in the first purification disk and the second purification disk.
6、通过活动柱上的弧形凹槽在限位孔洞中来回运动,在弧形凹槽进入到限位孔洞中对净化盘上的中和液进行快速排出,避免中和液在净化盘中过多积累,影响了净化盘上孔洞与废气的接触面积和接触时间,结构简单稳定。6. The arc groove on the movable column moves back and forth in the limiting hole, and the neutralizing liquid on the purification plate is quickly discharged when the arc groove enters the limiting hole, avoiding excessive accumulation of neutralizing liquid in the purification plate, which affects the contact area and contact time between the holes on the purification plate and the exhaust gas. The structure is simple and stable.
7、通过回收箱中的回收过滤板达到颗粒杂质和中和液的分离,便于后续中和液的重复使用,使得中和液在通过水泵和水管进入到喷洒座中,循环利用效果好,回收箱的回收过滤板通过楔形块、挡板和U型握把实现便捷更换和清洁。7. The recovery filter plate in the recovery box is used to separate the particulate impurities and the neutralizing liquid, which is convenient for the subsequent reuse of the neutralizing liquid. The neutralizing liquid enters the spray seat through the water pump and the water pipe, and the recycling effect is good. The recovery filter plate of the recovery box is conveniently replaced and cleaned through the wedge block, baffle and U-shaped handle.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的整体内部结构示意图;FIG2 is a schematic diagram of the overall internal structure of the present invention;
图3为本发明图1中处理箱内部结构示意图;FIG3 is a schematic diagram of the internal structure of the processing box in FIG1 of the present invention;
图4为本发明图2中整体底部结构示意图;FIG4 is a schematic diagram of the overall bottom structure of FIG2 of the present invention;
图5为本发明图2中活动筒内部结构示意图;FIG5 is a schematic diagram of the internal structure of the movable cylinder in FIG2 of the present invention;
图6为本发明图5中支撑块连接结构示意图;FIG6 is a schematic diagram of the support block connection structure in FIG5 of the present invention;
图7为本发明图2中第一净化盘和第二净化盘结构示意图;FIG7 is a schematic diagram of the structure of the first purification disk and the second purification disk in FIG2 of the present invention;
图8为本发明图3中过滤底板连接结构示意图;FIG8 is a schematic diagram of the connection structure of the filter base plate in FIG3 of the present invention;
图9为本发明图1中回收箱内部结构示意图;Figure 9 is a schematic diagram of the internal structure of the recycling box in Figure 1 of the present invention;
图10为本发明图2中喷洒座结构示意图。FIG. 10 is a schematic structural diagram of the spray seat in FIG. 2 of the present invention.
其中:10、处理箱;11、设备板;12、进气管;13、安装板;14、电机;15、第一锥齿轮;16、第二锥齿轮;17、转动轴;18、锥形下料斗;19、出气孔;20、过滤底板;21、塑料盘;30、活动筒;31、弧形活动块;32、支撑块;33、固定滑槽;34、固定滑块;35、齿条;36、活动槽;37、半齿轮;38、旋转杆;39、活动底板;40、回收箱;41、喷洒座;42、喷洒头;43、楔形块;44、挡板;45、回收过滤板;46、把手;47、水泵;48、水管;49、喷洒板;50、第一净化盘;51、第二净化盘;52、活动环;53、连接板;54、活动柱;55、限位孔洞;56、弧形凹槽;60、支撑杆;61、支撑孔;62、伸缩弹簧;63、连接杆;70、固定板。Among them: 10, processing box; 11, equipment plate; 12, air inlet pipe; 13, mounting plate; 14, motor; 15, first bevel gear; 16, second bevel gear; 17, rotating shaft; 18, conical lower hopper; 19, air outlet; 20, filter bottom plate; 21, plastic plate; 30, movable cylinder; 31, arc movable block; 32, support block; 33, fixed slide; 34, fixed slider; 35, rack; 36, movable slot; 37, half gear; 38, rotating rod; 39, movable Moving bottom plate; 40, recovery box; 41, spray seat; 42, spray head; 43, wedge block; 44, baffle; 45, recovery filter plate; 46, handle; 47, water pump; 48, water pipe; 49, spray plate; 50, first purification plate; 51, second purification plate; 52, movable ring; 53, connecting plate; 54, movable column; 55, limiting hole; 56, arc groove; 60, support rod; 61, support hole; 62, telescopic spring; 63, connecting rod; 70, fixed plate.
具体实施方式DETAILED DESCRIPTION
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例,进一步阐述本发明,但下述实施例仅仅为本发明的优选实施例,并非全部。基于实施方式中的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得其它实施例,都属于本发明的保护范围。下述实施例中的实验方法,如无特殊说明,均为常规方法,下述实施例中所用的材料、试剂等,如无特殊说明,均可从商业途径得到。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work all belong to the protection scope of the present invention. The experimental methods in the following embodiments, unless otherwise specified, are conventional methods, and the materials, reagents, etc. used in the following embodiments, unless otherwise specified, can all be obtained from commercial channels.
实施例:如图2、图3、图5、图6、图7、图8和图9所示,包括有处理箱10、安装在处理箱10内部底端处对废气过滤的过滤底板20和设置在处理箱10内部中心处的活动筒30,处理箱10的底部一端外周通过螺栓固定安装有设备板11,对处理箱10方便安装在硬脂酸加工设备上,处理箱10的底部一侧连接有贯穿活动在设备板11上的进气管12,废气连接,设备板11的底部上位于处理箱10底部一侧中心处通过螺栓固定安装有回收箱40,处理箱10的内部底端通过螺栓固定安装有过滤底板20,对废气中的灰尘颗粒进行阻挡,处理箱10的内部顶端通过螺栓固定安装有第一净化盘50,处理箱10内在第一净化盘50的顶部一侧通过螺栓固定安装有第二净化盘51,处理箱10中在过滤底板20和第一净化盘50之间中心处设置有活动筒30,活动筒30通过中端外周的固定板70安装在处理箱10中,活动筒30中设置有活动组件,活动组件包括有:Embodiment: As shown in Figures 2, 3, 5, 6, 7, 8 and 9, it includes a treatment box 10, a filter bottom plate 20 installed at the bottom end of the treatment box 10 for filtering exhaust gas, and a movable cylinder 30 arranged at the center of the treatment box 10. The outer periphery of one end of the bottom of the treatment box 10 is fixed with an equipment plate 11 by bolts, so that the treatment box 10 is conveniently installed on the stearic acid processing equipment. One side of the bottom of the treatment box 10 is connected to an intake pipe 12 that runs through the equipment plate 11, and the exhaust gas is connected. The bottom of the equipment plate 11 is fixed at the center of one side of the bottom of the treatment box 10 by bolts. A recovery box 40 is installed, a filter bottom plate 20 is fixedly installed at the bottom of the processing box 10 by bolts to block dust particles in the exhaust gas, a first purification disc 50 is fixedly installed at the top of the processing box 10 by bolts, and a second purification disc 51 is fixedly installed at the top side of the first purification disc 50 in the processing box 10 by bolts, and a movable cylinder 30 is arranged at the center between the filter bottom plate 20 and the first purification disc 50 in the processing box 10, and the movable cylinder 30 is installed in the processing box 10 through a fixed plate 70 on the periphery of the middle end, and a movable component is arranged in the movable cylinder 30, and the movable component includes:
对过滤底板20进行敲打的弧形活动块31,过滤底板20的顶部中心处通过螺栓固定安装有圆形结构的塑料盘21,弧形活动块31活动在塑料盘21的顶部中心处,实现对过滤底板20下的颗粒敲击,便于脱落,避免堵塞;The arc-shaped movable block 31 for knocking the filter bottom plate 20, a plastic plate 21 with a circular structure is fixedly installed at the top center of the filter bottom plate 20 by bolts, and the arc-shaped movable block 31 moves at the top center of the plastic plate 21 to knock the particles under the filter bottom plate 20, so as to facilitate falling off and avoid clogging;
对弧形活动块31上下运动的支撑块32,支撑块32活动在活动筒30中,活动筒30的内部两端中心处开设有固定滑槽33,活动筒30上在固定滑槽33中滑动连接有固定滑块34,固定滑块34固定在支撑块32的两侧,且支撑块32的一侧中心处通过螺栓固定安装有齿条35,实现间隔啮合,往复运动效果好;The support block 32 of the arc-shaped movable block 31 moves up and down, and the support block 32 moves in the movable cylinder 30. The centers of both ends of the movable cylinder 30 are provided with fixed slide grooves 33. The movable cylinder 30 is slidably connected with a fixed slider 34 in the fixed slide groove 33. The fixed slider 34 is fixed on both sides of the support block 32, and a rack 35 is fixedly installed at the center of one side of the support block 32 by bolts, so as to achieve intermittent meshing and good reciprocating motion effect.
在第一净化盘50和第二净化盘51底部进行推动的活动环52,活动环52的中心处固定安装有连接板53,活动环52的顶部四周和连接板53的顶部中心处均通过螺栓固定安装有活动柱54,且活动柱54均活动贯穿在第一净化盘50和第二净化盘51中,对净化盘中的中和液进行定时排出,提高中和效率;A movable ring 52 is pushed at the bottom of the first purification disk 50 and the second purification disk 51, and a connecting plate 53 is fixedly installed at the center of the movable ring 52. A movable column 54 is fixedly installed around the top of the movable ring 52 and at the top center of the connecting plate 53 by bolts, and the movable column 54 is movable and penetrates the first purification disk 50 and the second purification disk 51, and the neutralization liquid in the purification disk is discharged regularly to improve the neutralization efficiency;
活动筒30的外部一侧开设有活动槽36,而齿条35活动在活动槽36中,齿条35上在活动槽36中啮合连接有半齿轮37,处理箱10的外部一侧通过螺栓固定安装有安装板13,安装板13上通过螺栓固定安装有电机14,处理箱10的内部顶端处通过喷洒板49连接有喷洒座41,喷洒座41的底部通过螺栓均匀安装有若干个喷洒头42,且喷洒座41位于处理箱10的内部中心处,喷洒中和,避免中和液的浪费,节约资源的同时使得中和稳定。A movable groove 36 is opened on the outer side of the movable cylinder 30, and the rack 35 moves in the movable groove 36. A half gear 37 is meshed and connected on the rack 35 in the movable groove 36. A mounting plate 13 is fixedly installed on the outer side of the processing box 10 by bolts, and a motor 14 is fixedly installed on the mounting plate 13 by bolts. The top of the interior of the processing box 10 is connected to a spray seat 41 through a spray plate 49, and a plurality of spray heads 42 are evenly installed on the bottom of the spray seat 41 by bolts, and the spray seat 41 is located at the inner center of the processing box 10 for spraying and neutralization, thereby avoiding waste of neutralization liquid, saving resources and making neutralization stable.
参阅图1、图8和图9,述半齿轮37的中心处转动连接有旋转杆38,旋转杆38上在半齿轮37的一侧通过螺栓固定安装有第一锥齿轮15,第一锥齿轮15的一侧啮合连接有第二锥齿轮16,电机14的输出端固定安装有转动轴17,转动轴17的顶端贯穿延伸至处理箱10中,且转动轴17的顶端通过螺栓固定安装在第二锥齿轮16的一侧中心处上,啮合传动,结构简单稳定。Referring to Figures 1, 8 and 9, a rotating rod 38 is rotatably connected at the center of the half gear 37, a first bevel gear 15 is fixedly installed on the rotating rod 38 at one side of the half gear 37 by bolts, a second bevel gear 16 is meshingly connected to one side of the first bevel gear 15, a rotating shaft 17 is fixedly installed at the output end of the motor 14, the top end of the rotating shaft 17 extends through the processing box 10, and the top end of the rotating shaft 17 is fixedly installed on the center of one side of the second bevel gear 16 by bolts, meshing transmission, simple and stable structure.
处理箱10的底部中心处通过螺栓固定安装有贯穿设备板11的锥形下料斗18,且锥形下料斗18的底部连通至回收箱40的顶部中心处,回收箱40的内部一端通过螺栓固定安装有若干个楔形块43,回收箱40的另一端通过螺栓固定安装有挡板44,回收箱40中在楔形块43上位于挡板44一侧活动设置有回收过滤板45,且回收过滤板45上在位于回收箱40的出口一端中心处设置有把手46,便于对回收过滤板45的安装和组合,达到清洁效果;A conical lower hopper 18 penetrating the equipment plate 11 is fixedly installed at the bottom center of the processing box 10 by bolts, and the bottom of the conical lower hopper 18 is connected to the top center of the recovery box 40. A plurality of wedge blocks 43 are fixedly installed at one end of the recovery box 40 by bolts, and a baffle plate 44 is fixedly installed at the other end of the recovery box 40 by bolts. A recovery filter plate 45 is movably provided on the wedge block 43 on one side of the baffle plate 44 in the recovery box 40, and a handle 46 is provided on the recovery filter plate 45 at the center of one end of the outlet of the recovery box 40, so as to facilitate the installation and assembly of the recovery filter plate 45 and achieve a cleaning effect;
回收箱40的内部底端处设置有水泵47,水泵47的输出端连接有水管48,水管48的顶端贯穿延伸至处理箱10顶部的喷洒座41上,处理箱10的顶部均匀开设若干个出气孔19。A water pump 47 is provided at the bottom of the recovery box 40, and a water pipe 48 is connected to the output end of the water pump 47. The top end of the water pipe 48 extends through the spray seat 41 on the top of the treatment box 10, and a plurality of air outlet holes 19 are evenly arranged on the top of the treatment box 10.
参阅图2、图3、图5和图6,活动筒30的底部通过螺栓固定安装有活动底板39,弧形活动块31的顶部中心处和支撑块32之间通过螺栓固定安装有支撑杆60,支撑杆60活动贯穿在活动底板39中心处开设有的支撑孔61中。Referring to Figures 2, 3, 5 and 6, a movable bottom plate 39 is fixedly installed at the bottom of the movable cylinder 30 by bolts, and a support rod 60 is fixedly installed between the top center of the arc-shaped movable block 31 and the support block 32 by bolts. The support rod 60 movably passes through a support hole 61 opened at the center of the movable bottom plate 39.
活动底板39的顶部上在支撑孔61的外侧通过螺栓固定安装有伸缩弹簧62,伸缩弹簧62的顶端通过螺栓固定安装在支撑块32的底部中心处,且伸缩弹簧62活动在支撑杆60的外周,结构简单稳定,实现活动筒30中支撑块32的上下往复运动。A telescopic spring 62 is fixedly installed on the top of the movable bottom plate 39 on the outside of the support hole 61 by bolts. The top end of the telescopic spring 62 is fixedly installed at the bottom center of the support block 32 by bolts, and the telescopic spring 62 moves on the outer periphery of the support rod 60. The structure is simple and stable, and the up and down reciprocating motion of the support block 32 in the movable cylinder 30 is realized.
参阅图1、图4、图7和图10,第一净化盘50和第二净化盘51上均开设有若干个与活动柱54大小相吻合、位置相匹配的限位孔洞55,活动柱54均活动贯穿在限位孔洞55中,支撑块32的顶端中心处通过螺栓固定安装有连接杆63,且连接杆63的顶端固定安装在连接板53的底部中心处上,第一净化盘50的孔径大于第二净化盘51的孔径,而第二净化盘51的孔洞密度大于第一净化盘50的孔洞密度,而第一净化盘50的孔洞和第二净化盘51的孔洞之间交错设置活动柱54上两端外周处均开设有若干个弧形凹槽56,且弧形凹槽56活动在限位孔洞55中,达到排液高效效果,避免废气上升孔洞不能及时对中和液排出,导致在净化盘中积累。Referring to Figures 1, 4, 7 and 10, the first purification disk 50 and the second purification disk 51 are both provided with a plurality of limiting holes 55 that match the size and position of the movable column 54, and the movable column 54 is movable through the limiting holes 55. A connecting rod 63 is fixedly installed at the top center of the support block 32 by bolts, and the top of the connecting rod 63 is fixedly installed on the bottom center of the connecting plate 53. The aperture of the first purification disk 50 is larger than the aperture of the second purification disk 51, and the hole density of the second purification disk 51 is larger than the hole density of the first purification disk 50. The holes of the first purification disk 50 and the holes of the second purification disk 51 are staggered. A plurality of arc grooves 56 are provided at the outer periphery of both ends of the movable column 54, and the arc grooves 56 are movable in the limiting holes 55, so as to achieve a high efficiency of liquid drainage and avoid the failure of the rising holes of the exhaust gas to discharge the neutralizing liquid in time, resulting in accumulation in the purification disk.
一种硬脂酸生产用废气处理使用方法,主要包括有以下步骤:A method for treating waste gas used in stearic acid production mainly comprises the following steps:
步骤一:将处理箱10整体装置通过底板固定在硬脂酸生产设备的排气端,将需要进行处理的废气通过进气管12排入到处理箱10中,通过过滤底板20和喷洒座41喷出的碱性中和液体对废气进行颗粒过滤和酸碱中和处理;Step 1: Fix the entire treatment box 10 device to the exhaust end of the stearic acid production equipment through the bottom plate, discharge the waste gas to be treated into the treatment box 10 through the air inlet pipe 12, and filter the waste gas through the alkaline neutralization liquid sprayed from the filter bottom plate 20 and the spray seat 41 to perform particle filtration and acid-base neutralization treatment;
步骤二:将过滤底板20下阻挡的颗粒通过弧形活动块31在活动筒30中来回敲打运动,颗粒随着顶部酸碱中和液进行下流带出,避免停留堵塞;Step 2: The particles blocked under the filter bottom plate 20 are knocked back and forth in the movable cylinder 30 through the arc-shaped movable block 31, and the particles are taken out with the top acid-base neutralization liquid to avoid staying and clogging;
步骤三:通过喷洒座41下的喷洒头42将中和液喷洒出去,利用喷洒液与废气接触中和,喷洒液在第一净化盘50和第二净化盘51停留,增加停留时间;Step 3: Spray the neutralizing liquid through the spray head 42 under the spray seat 41, and use the spray liquid to contact and neutralize the exhaust gas. The spray liquid stays on the first purification disk 50 and the second purification disk 51 to increase the residence time;
步骤四:过滤中和后的废气通过处理箱10顶部的出气孔19排出,中和液通过锥形下料斗18进入回收箱40中,利用回收过滤板45进行过滤排出杂质,通过回收箱40对中和液回收达到重复使用,通过水泵47和水管48循环喷洒中和,定期更换中和液即可。Step 4: The filtered and neutralized waste gas is discharged through the air outlet 19 on the top of the treatment box 10, and the neutralized liquid enters the recovery box 40 through the conical lower hopper 18, and is filtered and discharged by the recovery filter plate 45. The neutralized liquid is recovered through the recovery box 40 for reuse, and the neutralized liquid is circulated and sprayed by the water pump 47 and the water pipe 48, and the neutralized liquid can be replaced regularly.
工作原理:通过进气管将废气排入到处理箱10中,通过过滤底板20对废气颗粒进行过滤阻挡,通过电机14驱动第一锥齿轮15旋转,第一锥齿轮15啮合带动第二锥齿轮16旋转,第二锥齿轮16上旋转杆38带动半齿轮37进行旋转,半齿轮37啮合带动支撑块32上的齿条35提升,此时支撑块32与活动底板39之间的伸缩弹簧62处于拉伸状态,支撑块32提升后将通过连接杆63带动活动环52上的活动柱54顶出第一净化盘50和第二净化盘51的限位孔洞55中,使得活动柱54上的弧形凹槽56进入到限位孔洞55,对第一净化盘50和第二净化盘51上的中和液进行排出,避免净化盘的中和液积累导致废气出气效率低。Working principle: exhaust gas is discharged into the treatment box 10 through the air intake pipe, and the exhaust gas particles are filtered and blocked by the filter bottom plate 20. The first bevel gear 15 is driven to rotate by the motor 14, and the first bevel gear 15 is engaged to drive the second bevel gear 16 to rotate. The rotating rod 38 on the second bevel gear 16 drives the half gear 37 to rotate, and the half gear 37 is engaged to drive the rack 35 on the support block 32 to lift. At this time, the telescopic spring 62 between the support block 32 and the movable bottom plate 39 is in a stretched state. After the support block 32 is lifted, the movable column 54 on the movable ring 52 will be driven by the connecting rod 63 to push out of the limiting hole 55 of the first purification disk 50 and the second purification disk 51, so that the arc groove 56 on the movable column 54 enters the limiting hole 55, and the neutralizing liquid on the first purification disk 50 and the second purification disk 51 is discharged to avoid the accumulation of neutralizing liquid on the purification disk, resulting in low exhaust gas outlet efficiency.
废气通过第一净化盘50和第二净化盘51上交错的孔洞进行中和,中和后的液体进入到过滤底板20带动颗粒随着液体进入到回收箱40中,回收箱40中的回收过滤板45对颗粒排出,过滤后的中和液进入到回收箱40中,在通过回收箱40中的水泵47和水管48将中和液带动到喷洒座41下的喷洒头42,实现循环使用,定期对中和液进行排出更换,过滤中和后的废气通过出气孔19排出处理箱10中。The waste gas is neutralized through the staggered holes on the first purification disk 50 and the second purification disk 51. The neutralized liquid enters the filter bottom plate 20 and drives the particles into the recovery box 40 along with the liquid. The recovery filter plate 45 in the recovery box 40 discharges the particles. The filtered neutralized liquid enters the recovery box 40, and is driven to the spray head 42 under the spray seat 41 by the water pump 47 and the water pipe 48 in the recovery box 40 to achieve recycling. The neutralized liquid is regularly discharged and replaced, and the filtered and neutralized waste gas is discharged into the treatment box 10 through the air outlet 19.
上面结合附图对本发明的实施方式作了详细说明,但是本发明并不限于此,在所属技术领域的技术人员所具备的知识范围内,在不脱离本发明宗旨的前提下还可以做出各种变化。The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.
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