CN118562596A - Full-automatic microbial silage processing equipment and method - Google Patents
Full-automatic microbial silage processing equipment and method Download PDFInfo
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- 239000004460 silage Substances 0.000 title claims abstract description 135
- 230000000813 microbial effect Effects 0.000 title claims abstract description 48
- 238000000034 method Methods 0.000 title abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 51
- 238000001816 cooling Methods 0.000 claims abstract description 46
- 230000007246 mechanism Effects 0.000 claims abstract description 39
- 239000002994 raw material Substances 0.000 claims description 52
- 239000000654 additive Substances 0.000 claims description 25
- 238000002156 mixing Methods 0.000 claims description 22
- 239000002826 coolant Substances 0.000 claims description 17
- 238000000855 fermentation Methods 0.000 claims description 14
- 230000004151 fermentation Effects 0.000 claims description 14
- 235000015097 nutrients Nutrition 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 12
- 230000000996 additive effect Effects 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 7
- 239000000110 cooling liquid Substances 0.000 claims description 6
- 239000011265 semifinished product Substances 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 6
- 238000003672 processing method Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 2
- 230000000712 assembly Effects 0.000 claims 2
- 238000000429 assembly Methods 0.000 claims 2
- 235000016709 nutrition Nutrition 0.000 abstract description 11
- 238000004321 preservation Methods 0.000 abstract description 8
- 108090000790 Enzymes Proteins 0.000 abstract description 6
- 102000004190 Enzymes Human genes 0.000 abstract description 6
- 235000013343 vitamin Nutrition 0.000 abstract description 6
- 229940088594 vitamin Drugs 0.000 abstract description 6
- 229930003231 vitamin Natural products 0.000 abstract description 6
- 239000011782 vitamin Substances 0.000 abstract description 6
- 239000004615 ingredient Substances 0.000 abstract 2
- 238000010298 pulverizing process Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 9
- 238000005457 optimization Methods 0.000 description 8
- 239000003814 drug Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
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- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 229940079593 drug Drugs 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 244000144972 livestock Species 0.000 description 2
- 230000035800 maturation Effects 0.000 description 2
- 230000035764 nutrition Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
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- 241000196324 Embryophyta Species 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 240000004658 Medicago sativa Species 0.000 description 1
- 235000017587 Medicago sativa ssp. sativa Nutrition 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 240000006394 Sorghum bicolor Species 0.000 description 1
- 235000011684 Sorghum saccharatum Nutrition 0.000 description 1
- 241001464837 Viridiplantae Species 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K10/00—Animal feeding-stuffs
- A23K10/10—Animal feeding-stuffs obtained by microbiological or biochemical processes
- A23K10/12—Animal feeding-stuffs obtained by microbiological or biochemical processes by fermentation of natural products, e.g. of vegetable material, animal waste material or biomass
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K10/00—Animal feeding-stuffs
- A23K10/30—Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K30/00—Processes specially adapted for preservation of materials in order to produce animal feeding-stuffs
- A23K30/10—Processes specially adapted for preservation of materials in order to produce animal feeding-stuffs of green fodder
- A23K30/15—Processes specially adapted for preservation of materials in order to produce animal feeding-stuffs of green fodder using chemicals or microorganisms for ensilaging
- A23K30/18—Processes specially adapted for preservation of materials in order to produce animal feeding-stuffs of green fodder using chemicals or microorganisms for ensilaging using microorganisms or enzymes
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/008—Apparatus specially adapted for preparing animal feeding-stuffs for treating of silage, e.g. upgrading with water
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M33/00—Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M45/00—Means for pre-treatment of biological substances
- C12M45/02—Means for pre-treatment of biological substances by mechanical forces; Stirring; Trituration; Comminuting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
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Abstract
Description
技术领域Technical Field
本发明涉及饲料加工技术领域,更具体地说,它涉及一种全自动微生物青贮饲料加工设备及方法。The present invention relates to the technical field of feed processing, and more specifically, to a fully automatic microbial silage processing device and method.
背景技术Background Art
青贮原料通常指的是用于制作青贮饲料的植物材料。一般是青绿的植物,经过适当的处理后可以保存和发酵,作为牲畜的饲料。常见的青贮原料包括玉米、高粱、苜蓿和青草等,这些青贮原料在收割后经过适当的切碎和压实,加入适量的乳酸菌、发酵酵母、酵母菌等微生物添加剂,可以进行密封和发酵处理,用来保存和储藏,以供牲畜长期食用。Silage raw materials usually refer to plant materials used to make silage feed. Generally, they are green plants that can be preserved and fermented after proper treatment and used as livestock feed. Common silage raw materials include corn, sorghum, alfalfa and grass. After harvesting, these silage raw materials are properly chopped and compacted, and an appropriate amount of lactic acid bacteria, fermentation yeast, yeast and other microbial additives are added. They can be sealed and fermented for preservation and storage for long-term consumption by livestock.
现有技术公开号为CN206184555U公开的一种用于饲料加工系统的粉碎装置及饲料加工系统,粉碎装置包括粉碎室、粉碎组件和用于驱动粉碎组件转动的驱动器,粉碎室具有进料口和粉碎腔,粉碎组件设于粉碎腔;粉碎组件包括第一转轴、第二转轴、第一轴套、第二轴套和刀具,第一转轴的一端与第二转轴的一端连接,刀具设于第一轴套和第二轴套,第一轴套套设于第一转轴,第二轴套套设于第二转轴;第一轴套与第二轴套的转动方向相反。其能一次性将饲料充分粉碎,粉碎效果好,无需重复粉碎。The prior art publication number CN206184555U discloses a pulverizing device for a feed processing system and a feed processing system. The pulverizing device includes a pulverizing chamber, a pulverizing assembly and a driver for driving the pulverizing assembly to rotate. The pulverizing chamber has a feed inlet and a pulverizing chamber, and the pulverizing assembly is arranged in the pulverizing chamber; the pulverizing assembly includes a first rotating shaft, a second rotating shaft, a first shaft sleeve, a second shaft sleeve and a cutter, one end of the first rotating shaft is connected to one end of the second rotating shaft, the cutter is arranged on the first shaft sleeve and the second shaft sleeve, the first shaft sleeve is sleeved on the first rotating shaft, and the second shaft sleeve is sleeved on the second rotating shaft; the first shaft sleeve and the second shaft sleeve have opposite rotation directions. It can fully pulverize the feed at one time, with good pulverizing effect, and no repeated pulverization is required.
但在对青贮饲料进行加工时,当青贮原料通过青贮粉碎机,刀片与青贮原料之间会发生剧烈的机械摩擦,从而导致刀片表面会产生大量的摩擦热,同时,过长的粉碎时间和过高的粉碎速度也会导致刀片的温度升高,破坏青贮物质中的维生素、酶等营养成分,使得青贮饲料营养流失,降低了青贮饲料的保存质量和营养价值,因此,急需一种全自动微生物青贮饲料加工设备及方法来解决上述问题。However, when processing silage, when the silage raw materials pass through the silage crusher, severe mechanical friction will occur between the blades and the silage raw materials, resulting in a large amount of friction heat on the blade surface. At the same time, too long crushing time and too high crushing speed will also cause the temperature of the blade to rise, destroying the vitamins, enzymes and other nutrients in the silage material, causing the loss of silage nutrition, and reducing the preservation quality and nutritional value of the silage. Therefore, there is an urgent need for a fully automatic microbial silage processing equipment and method to solve the above problems.
发明内容Summary of the invention
本发明提供一种全自动微生物青贮饲料加工设备及方法,解决相关技术中在对青贮饲料进行加工时,刀片与青贮原料之间会发生大量的摩擦热,同时,过长的粉碎时间和过高的粉碎速度也会导致刀片的温度升高,破坏青贮物质中的维生素、酶等营养成分,使得青贮饲料营养流失,降低了青贮饲料的保存质量和营养价值的技术问题。The present invention provides a fully automatic microbial silage processing device and method, which solves the technical problems in the related art that when processing silage, a large amount of friction heat will be generated between the blade and the silage raw material, and at the same time, too long crushing time and too high crushing speed will also cause the temperature of the blade to rise, destroying the vitamins, enzymes and other nutrients in the silage material, causing the loss of silage nutrition, and reducing the preservation quality and nutritional value of the silage.
本发明提供了一种全自动微生物青贮饲料加工设备及方法,包括连接架;粉碎机构,所述粉碎机构包括安装在连接架上的粉碎箱,且粉碎箱上安装有进料口和出料口;自冷却刀片组件,所述自冷却刀片组件设于粉碎箱内部,用于对青贮饲料进行粉碎加工,所述自冷却刀片组件包括轴杆,且轴杆的两端贯穿粉碎箱轴承连接有连接板,所述连接板安装在粉碎箱上,所述轴杆上安装有多个导热板,且导热板上安装有多个破碎刀,所述轴杆内开设有第一水流通道,所述导热板内开设有第二水流通道,当对第一水流通道和第二水流通道内部输入冷却液时,对所述破碎刀进行冷却处理。The present invention provides a fully automatic microbial silage processing equipment and method, comprising a connecting frame; a crushing mechanism, the crushing mechanism comprising a crushing box installed on the connecting frame, and the crushing box is provided with a feed inlet and a discharge port; a self-cooling blade assembly, the self-cooling blade assembly is arranged inside the crushing box, and is used for crushing silage, the self-cooling blade assembly comprises a shaft rod, and both ends of the shaft rod pass through the crushing box bearing and are connected with connecting plates, the connecting plates are installed on the crushing box, a plurality of heat conduction plates are installed on the shaft rod, and a plurality of crushing knives are installed on the heat conduction plates, a first water flow channel is opened in the shaft rod, and a second water flow channel is opened in the heat conduction plate, when coolant is input into the first water flow channel and the second water flow channel, the crushing knives are cooled.
作为本发明的进一步优化方案,所述轴杆的两侧皆开设有多个水流通孔,且水流通孔与第一水流通道内部相连通,所述轴杆的两端还设有控制组件,所述控制组件用于对冷却液进行输入和输出。As a further optimization scheme of the present invention, multiple water flow holes are opened on both sides of the shaft rod, and the water flow holes are connected to the inside of the first water flow channel. Control components are also provided at both ends of the shaft rod, and the control components are used to input and output the coolant.
作为本发明的进一步优化方案,其中一组所述控制组件用于对第一水流通道和第二水流通道内部输入冷却液,对所述破碎刀进行冷却处理,并通过另外一组所述控制组件将第一水流通道和第二水流通道内部的冷却液向外排出。As a further optimization scheme of the present invention, one group of the control components is used to input coolant into the first water flow channel and the second water flow channel to cool the crushing knife, and another group of the control components is used to discharge the coolant inside the first water flow channel and the second water flow channel.
作为本发明的进一步优化方案,所述控制组件包括设置于所述轴杆外部的冷却箱,且冷却箱内开设有供液腔室,并且供液腔室通过水流通孔与所述第一水流通道内部相连通,所述冷却箱安装在连接板上,所述冷却箱上还安装有第二连接管,且第二连接管用于和外接供液设备相连接。As a further optimization scheme of the present invention, the control component includes a cooling box arranged on the outside of the shaft, and a liquid supply chamber is opened in the cooling box, and the liquid supply chamber is connected with the interior of the first water flow channel through a water flow hole. The cooling box is installed on a connecting plate, and a second connecting pipe is also installed on the cooling box, and the second connecting pipe is used to connect to an external liquid supply device.
作为本发明的进一步优化方案,所述轴杆上安装有第二滑动环,且第二滑动环内滑动连接有第一滑动环,所述第一滑动环安装在冷却箱上。As a further optimization solution of the present invention, a second sliding ring is installed on the shaft rod, and a first sliding ring is slidably connected inside the second sliding ring, and the first sliding ring is installed on the cooling box.
作为本发明的进一步优化方案,所述连接架上还设有混合罐,且混合罐包括安装在连接架上的罐体,所述罐体内设有加料机构,用于对微生物添加剂进行添加,所述罐体的底部安装有螺杆输送机,用于对罐体内的青贮饲料向外排出,所述罐体上还安装有电机,且电机的输出轴与所述轴杆通过第二皮带轮传动机构传动连接。As a further optimization scheme of the present invention, a mixing tank is also provided on the connecting frame, and the mixing tank includes a tank body installed on the connecting frame, a feeding mechanism is provided in the tank body for adding microbial additives, a screw conveyor is installed at the bottom of the tank body for discharging silage in the tank body, and a motor is also installed on the tank body, and the output shaft of the motor is connected to the shaft through a second pulley transmission mechanism.
作为本发明的进一步优化方案,所述加料机构包括轴承连接于所述罐体内部的旋转环,且旋转环上安装有第一固定架,所述第一固定架上轴承连接有第一旋转轴,且第一旋转轴上安装有第一齿轮,所述第一齿轮的两侧皆啮合连接有齿条板,且齿条板上皆安装有喷头。As a further optimization scheme of the present invention, the feeding mechanism includes a rotating ring connected to the inside of the tank body by a bearing, and a first fixed frame is installed on the rotating ring, a first rotating shaft is connected to the bearing on the first fixed frame, and a first gear is installed on the first rotating shaft, both sides of the first gear are meshed with rack plates, and nozzles are installed on the rack plates.
作为本发明的进一步优化方案,所述第一固定架上设有第二旋转轴,且第二旋转轴上安装有凸轮,所述凸轮上还安装有滑杆,且滑杆上滑动连接有滑道,所述滑道安装在其中一组所述齿条板上,所述第一固定架还安装有第二固定架,且第二固定架与第二旋转轴轴承连接,所述第二旋转轴上还安装有第二齿轮,且第二齿轮上啮合连接有齿环,所述齿环上安装有连接柱,且连接柱安装在罐体上。As a further optimization scheme of the present invention, a second rotating shaft is provided on the first fixed frame, and a cam is installed on the second rotating shaft, a sliding rod is also installed on the cam, and a slideway is slidably connected to the sliding rod, and the slideway is installed on one group of the rack plates, the first fixed frame is also installed with a second fixed frame, and the second fixed frame is connected to the second rotating shaft bearing, a second gear is also installed on the second rotating shaft, and a gear ring is meshed with the second gear, a connecting column is installed on the gear ring, and the connecting column is installed on the tank body.
作为本发明的进一步优化方案,所述旋转环上还安装有端齿,且端齿上啮合连接有第三齿轮,所述第三齿轮上安装有连接轴,且连接轴的一端贯穿罐体通过第一皮带轮传动机构与电机的输出轴传动连接。As a further optimization scheme of the present invention, end teeth are also installed on the rotating ring, and a third gear is meshed and connected to the end teeth. A connecting shaft is installed on the third gear, and one end of the connecting shaft passes through the tank body and is connected to the output shaft of the motor through a first pulley transmission mechanism.
本发明还提供了一种全自动微生物青贮饲料加工方法,其步骤如下:The present invention also provides a fully automatic microbial silage processing method, the steps of which are as follows:
S1、原料的准备;S1. Preparation of raw materials;
准备所需加工的青贮原料和所需添加的微生物添加剂;Prepare the silage raw materials to be processed and the microbial additives to be added;
S2、粉碎;S2, crushing;
将青贮原料送入粉碎机构中进行粉碎;The silage raw materials are sent to the crushing mechanism for crushing;
S3、刀具自冷却;S3, tool self-cooling;
在对青贮原料进行粉碎加工时,通过控制组件对冷却液进行进出液控制,使得自冷却刀片组件在对青贮原料粉碎时进行降温,防止营养成分流失;When crushing the silage raw materials, the control component controls the inflow and outflow of the coolant, so that the self-cooling blade component can cool down the silage raw materials when crushing them, thereby preventing the loss of nutrients.
S4、控制加药;S4, control dosing;
当粉碎机构将加工后的青贮原料排放至混合罐中时,青贮原料每排放一次,控制加料机构对混合罐内进行添加微生物添加剂;When the crushing mechanism discharges the processed silage raw materials into the mixing tank, each time the silage raw materials are discharged, the feeding mechanism is controlled to add microbial additives into the mixing tank;
S5、出料;S5, discharging;
当青贮原料粉碎完成后,将青贮原料与微生物添加剂的混合物通过螺杆输送机向外排出,得到青贮饲料半成品;After the silage raw materials are crushed, the mixture of the silage raw materials and the microbial additives is discharged outward through a screw conveyor to obtain a semi-finished silage feed;
S6、搅拌;S6, stirring;
将青贮饲料半成品投放至搅拌机中进行混合搅拌,使青贮饲料半成品与内部微生物添加剂混合均匀;The semi-finished silage is put into a mixer for mixing and stirring, so that the semi-finished silage and the internal microbial additive are evenly mixed;
S7、发酵;S7, fermentation;
将混合均匀的青贮饲料半成品投放至发酵罐中进行发酵,发酵完成后得到青贮饲料。The evenly mixed silage semi-finished product is put into a fermentation tank for fermentation, and silage is obtained after the fermentation is completed.
本发明的有益效果在于:本发明通过自冷却刀片组件能够维护青贮饲料的温度,防止原有的营养成分被破坏,而通过加料机构添加微生物,则在青贮饲料破碎后迅速进入厌氧保存阶段,从而有效促进其发酵熟化,有效保留了青贮饲料中的维生素、酶等重要营养成分,避免青贮饲料营养流失,提高了青贮饲料的保存质量和营养价值。The beneficial effects of the present invention are as follows: the present invention can maintain the temperature of silage through the self-cooling blade assembly to prevent the original nutrients from being destroyed, and by adding microorganisms through the feeding mechanism, the silage quickly enters the anaerobic preservation stage after being crushed, thereby effectively promoting its fermentation and maturation, effectively retaining important nutrients such as vitamins and enzymes in the silage, avoiding the loss of nutrients in the silage, and improving the preservation quality and nutritional value of the silage.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的立体结构示意图;FIG1 is a schematic diagram of a three-dimensional structure of the present invention;
图2是本发明的立体剖视结构示意图;FIG2 is a schematic diagram of a three-dimensional cross-sectional structure of the present invention;
图3是本发明的自冷却刀片组件立体结构示意图;FIG3 is a schematic diagram of the three-dimensional structure of the self-cooling blade assembly of the present invention;
图4是本发明的自冷却刀片组件立体剖视结构示意图;FIG4 is a schematic diagram of a three-dimensional cross-sectional structure of a self-cooling blade assembly of the present invention;
图5是本发明的结构图4中A处结构放大图;FIG5 is an enlarged view of the structure at A in the structure diagram 4 of the present invention;
图6是本发明的另一视角立体结构示意图;FIG6 is a schematic diagram of a three-dimensional structure from another viewing angle of the present invention;
图7是本发明的图2中局部立体结构示意图;FIG7 is a schematic diagram of a partial three-dimensional structure of FIG2 of the present invention;
图8是本发明的加料机构立体结构示意图;FIG8 is a schematic diagram of the three-dimensional structure of the feeding mechanism of the present invention;
图9是本发明的加料机构局部结构示意图;FIG9 is a schematic diagram of a partial structure of a feeding mechanism of the present invention;
图10是本发明的全自动微生物青贮饲料加工方法流程图。FIG. 10 is a flow chart of the fully automatic microbial silage processing method of the present invention.
图中:100、连接架;200、混合罐;210、罐体;220、加料机构;221、旋转环;222、第一固定架;2221、第一旋转轴;2222、第一齿轮;2223、齿条板;2224、喷头;2225、滑轨;2226、第二旋转轴;2227、凸轮;2228、滑杆;2229、滑道;223、第二固定架;2231、第二齿轮;2232、齿环;2233、连接柱;224、端齿;225、第三齿轮;226、连接轴;227、第一皮带轮传动机构;228、第一连接管;229、分流盘;2291、转盘;300、粉碎机构;310、粉碎箱;320、进料口;330、出料口;340、自冷却刀片组件;341、轴杆;3411、第一水流通道;3412、通槽;3413、水流通孔;342、连接板;343、导热板;3431、第二水流通道;344、破碎刀;345、控制组件;3451、冷却箱;3452、第一滑动环;3453、第二滑动环;3454、第二连接管;400、螺杆输送机;500、电机;600、第二皮带轮传动机构。In the figure: 100, connecting frame; 200, mixing tank; 210, tank body; 220, feeding mechanism; 221, rotating ring; 222, first fixed frame; 2221, first rotating shaft; 2222, first gear; 2223, rack plate; 2224, nozzle; 2225, slide rail; 2226, second rotating shaft; 2227, cam; 2228, slide bar; 2229, slideway; 223, second fixed frame; 2231, second gear; 2232, gear ring; 2233, connecting column; 224, end tooth; 225, third gear; 226, connecting shaft; 227, first pulley transmission mechanism; 228, first connecting Tube; 229, diverter plate; 2291, turntable; 300, crushing mechanism; 310, crushing box; 320, feed port; 330, discharge port; 340, self-cooling blade assembly; 341, shaft; 3411, first water flow channel; 3412, through groove; 3413, water flow hole; 342, connecting plate; 343, heat conduction plate; 3431, second water flow channel; 344, crushing knife; 345, control assembly; 3451, cooling box; 3452, first sliding ring; 3453, second sliding ring; 3454, second connecting pipe; 400, screw conveyor; 500, motor; 600, second pulley transmission mechanism.
具体实施方式DETAILED DESCRIPTION
现在将参考示例实施方式讨论本文描述的主题。应该理解,讨论这些实施方式只是为了使得本领域技术人员能够更好地理解从而实现本文描述的主题,可以在不脱离本说明书内容的保护范围的情况下,对所讨论的元素的功能和排列进行改变。各个示例可以根据需要,省略、替代或者添加各种过程或组件。另外,相对一些示例所描述的特征在其他例子中也可以进行组合。The subject matter described herein will now be discussed with reference to example embodiments. It should be understood that the discussion of these embodiments is only to enable those skilled in the art to better understand and implement the subject matter described herein, and the functions and arrangements of the elements discussed may be changed without departing from the scope of protection of the present specification. Each example may omit, replace or add various processes or components as needed. In addition, the features described relative to some examples may also be combined in other examples.
实施例一:根据附图1和附图2所示,一种全自动微生物青贮饲料加工设备,包括连接架100,且连接架100上设有粉碎机构300,粉碎机构300包括安装在连接架100上的粉碎箱310,且粉碎箱310上安装有进料口320和出料口330,在本实施例中,通过进料口320的设置,能够将青贮原料投放至粉碎箱310中进行粉碎,并通过出料口330的设置,能够将粉碎后的青贮原料向外排出,方便进行后续加工。Embodiment 1: As shown in Figures 1 and 2, a fully automatic microbial silage processing equipment includes a connecting frame 100, and a crushing mechanism 300 is provided on the connecting frame 100. The crushing mechanism 300 includes a crushing box 310 installed on the connecting frame 100, and a feed port 320 and a discharge port 330 are installed on the crushing box 310. In this embodiment, through the setting of the feed port 320, the silage raw materials can be put into the crushing box 310 for crushing, and through the setting of the discharge port 330, the crushed silage raw materials can be discharged outward, which is convenient for subsequent processing.
其中,根据附图3和附图4所示,粉碎箱310内设有自冷却刀片组件340,通过自冷却刀片组件340对青贮饲料进行切碎,用于对青贮饲料进行粉碎加工,使得粉碎后的青贮原料能够和微生物添加剂进行充分混合,并且通过自冷却刀片组件340降低青贮饲料与破碎刀344之间的温度,提高青贮饲料的品质。在本实施例中,自冷却刀片组件340包括轴杆341,且轴杆341的两端贯穿粉碎箱310轴承连接有连接板342,连接板342安装在粉碎箱310上,轴杆341上安装有多个导热板343,且导热板343上安装有多个破碎刀344。Among them, as shown in Figures 3 and 4, a self-cooling blade assembly 340 is provided in the crushing box 310, and the silage is chopped by the self-cooling blade assembly 340, which is used to crush the silage, so that the crushed silage raw materials can be fully mixed with the microbial additives, and the temperature between the silage and the crushing knife 344 is reduced by the self-cooling blade assembly 340, thereby improving the quality of the silage. In this embodiment, the self-cooling blade assembly 340 includes a shaft 341, and both ends of the shaft 341 pass through the crushing box 310 bearing and are connected to a connecting plate 342, and the connecting plate 342 is installed on the crushing box 310, and a plurality of heat conducting plates 343 are installed on the shaft 341, and a plurality of crushing knives 344 are installed on the heat conducting plate 343.
需要理解的是,当驱动轴杆341进行高速旋转时,轴杆341带动导热板343和破碎刀344进行同步转动,从而对青贮原料切碎,并且通过导热板343的设置,用于对破碎刀344进行导热,对破碎刀344进行快速散热。It should be understood that when the driving shaft 341 rotates at high speed, the shaft 341 drives the heat conduction plate 343 and the crushing knife 344 to rotate synchronously, thereby chopping the silage raw materials, and the heat conduction plate 343 is set to conduct heat to the crushing knife 344 and quickly dissipate heat from the crushing knife 344.
根据附图4所示,轴杆341内开设有第一水流通道3411,导热板343内开设有第二水流通道3431,当对第一水流通道3411和第二水流通道3431内部输入冷却液时,对破碎刀344进行冷却处理。As shown in FIG. 4 , a first water flow channel 3411 is provided in the shaft 341 , and a second water flow channel 3431 is provided in the heat conducting plate 343 . When coolant is input into the first water flow channel 3411 and the second water flow channel 3431 , the crushing blade 344 is cooled.
具体而言,轴杆341的两侧皆开设有多个水流通孔3413,且水流通孔3413与第一水流通道3411内部相连通,轴杆341的两端还设有控制组件345,控制组件345用于对冷却液进行输入和输出。其中,利用水流通孔3413的设置,使得控制组件345通过水流通孔3413对第一水流通道3411内部提供冷却液,从而方便冷却液的输入和输出。Specifically, a plurality of water flow holes 3413 are provided on both sides of the shaft 341, and the water flow holes 3413 are connected to the inside of the first water flow channel 3411. A control component 345 is also provided at both ends of the shaft 341, and the control component 345 is used to input and output the coolant. Among them, by using the setting of the water flow holes 3413, the control component 345 provides the coolant to the inside of the first water flow channel 3411 through the water flow holes 3413, thereby facilitating the input and output of the coolant.
进一步的,第一水流通道3411内还开设有通槽3412,第一水流通道3411和第二水流通道3431之间通过通槽3412相连通,通过利用通槽3412,使得第一水流通道3411内的冷却液能够进入第二水流通道3431内,对导热板343进行冷却,从而对破碎刀344进行散热,降低破碎刀344的自身温度,避免青贮原料在粉碎时由于高温环境产生营养流失,提高了青贮饲料的品质,并且还增加了良品率。Furthermore, a through groove 3412 is provided in the first water flow channel 3411, and the first water flow channel 3411 and the second water flow channel 3431 are connected via the through groove 3412. By utilizing the through groove 3412, the coolant in the first water flow channel 3411 can enter the second water flow channel 3431 to cool the heat conduction plate 343, thereby dissipating the heat of the crushing knife 344, reducing the temperature of the crushing knife 344 itself, avoiding nutrient loss of the silage raw materials due to the high temperature environment during crushing, improving the quality of the silage, and increasing the yield rate.
需要理解的是,其中一组控制组件345用于对第一水流通道3411和第二水流通道3431内部输入冷却液,对破碎刀344进行冷却处理,并通过另外一组控制组件345将第一水流通道3411和第二水流通道3431内部的冷却液向外排出。It should be understood that one set of control components 345 is used to input coolant into the first water flow channel 3411 and the second water flow channel 3431 to cool the crushing knife 344, and the coolant in the first water flow channel 3411 and the second water flow channel 3431 is discharged to the outside through another set of control components 345.
根据附图4和附图5所示,为了便于轴杆341在旋转的过程中,外接冷却液供液设备能够对轴杆341内部提供冷却液,使得在破碎刀344旋转时能够进行冷却,在本实施例中提供了一种控制组件345。其中,控制组件345包括设置于轴杆341外部的冷却箱3451,且冷却箱3451内开设有供液腔室,冷却箱3451安装在连接板342上,冷却箱3451上还安装有第二连接管3454。As shown in Figures 4 and 5, in order to facilitate the shaft 341 to rotate, the external coolant supply device can provide coolant to the inside of the shaft 341, so that the crushing knife 344 can be cooled when rotating. In this embodiment, a control component 345 is provided. Among them, the control component 345 includes a cooling box 3451 arranged outside the shaft 341, and a liquid supply chamber is opened in the cooling box 3451. The cooling box 3451 is installed on the connecting plate 342, and a second connecting pipe 3454 is also installed on the cooling box 3451.
需要注意的是,供液腔室通过水流通孔3413与第一水流通道3411内部相连通,并且第二连接管3454用于和外接供液设备相连接,用于对第一水流通道3411内提供冷却液。It should be noted that the liquid supply chamber is connected to the interior of the first water flow channel 3411 through the water circulation hole 3413, and the second connecting pipe 3454 is used to connect to an external liquid supply device to provide cooling liquid to the first water flow channel 3411.
具体而言,轴杆341上安装有第二滑动环3453,且第二滑动环3453内滑动连接有第一滑动环3452,第一滑动环3452安装在冷却箱3451上,在第一滑动环3452和第二滑动环3453滑动连接的作用下,使得轴杆341能够在冷却箱3451内部进行旋转的同时,冷却箱3451对冷却液进行输入和输出,从而便于对破碎刀344进行冷却处理,提高了青贮饲料的品质。Specifically, a second sliding ring 3453 is installed on the shaft 341, and a first sliding ring 3452 is slidingly connected inside the second sliding ring 3453. The first sliding ring 3452 is installed on the cooling box 3451. Under the action of the sliding connection between the first sliding ring 3452 and the second sliding ring 3453, the shaft 341 can rotate inside the cooling box 3451 while the cooling box 3451 inputs and outputs the coolant, thereby facilitating the cooling of the crushing knife 344 and improving the quality of silage.
综上而言,在自冷却刀片组件340和控制组件345相互配合的作用下,通过外接供液设备与第二连接管3454相连接,使得冷却液进行正常的输入和输出,能够快速地带出第一水流通道3411和第二水流通道3431内的热量,对导热板343进行冷却,使得破碎刀344能够在对青贮原料粉碎时,边粉碎边冷却,从而大大地提高了青贮饲料的品质,有效地解决了在对青贮饲料进行加工时,刀片与青贮原料之间会发生大量的摩擦热,同时,过长的粉碎时间和过高的粉碎速度也会导致刀片的温度升高,破坏青贮物质中的维生素、酶等营养成分,使得青贮饲料营养流失,降低了青贮饲料的保存质量和营养价值的技术问题。In summary, under the mutual cooperation of the self-cooling blade assembly 340 and the control assembly 345, the external liquid supply device is connected to the second connecting pipe 3454, so that the coolant can be normally input and output, and the heat in the first water flow channel 3411 and the second water flow channel 3431 can be quickly taken out to cool the heat conduction plate 343, so that the crushing knife 344 can crush the silage raw materials while cooling, thereby greatly improving the quality of the silage, and effectively solving the problem that a large amount of frictional heat will be generated between the blade and the silage raw materials when processing the silage. At the same time, too long crushing time and too high crushing speed will also cause the temperature of the blade to rise, destroying the vitamins, enzymes and other nutrients in the silage material, causing the silage to lose nutrients, and reducing the preservation quality and nutritional value of the silage. Technical problems.
进一步的,根据附图1、附图2和附图6所示,连接架100上还设有混合罐200,且混合罐200包括安装在连接架100上的罐体210,罐体210内设有加料机构220,用于对微生物添加剂进行添加,罐体210的底部安装有螺杆输送机400,用于对罐体210内的青贮饲料向外排出,罐体210上还安装有电机500,且电机500的输出轴与轴杆341通过第二皮带轮传动机构600传动连接。Furthermore, according to Figures 1, 2 and 6, a mixing tank 200 is also provided on the connecting frame 100, and the mixing tank 200 includes a tank body 210 installed on the connecting frame 100, and a feeding mechanism 220 is provided in the tank body 210 for adding microbial additives. A screw conveyor 400 is installed at the bottom of the tank body 210 for discharging silage in the tank body 210. A motor 500 is also installed on the tank body 210, and the output shaft of the motor 500 is connected to the shaft 341 through a second pulley transmission mechanism 600.
需要说明的是,当驱动电机500旋转时,通过电机500的输出轴与轴杆341之间设有第二皮带轮传动机构600的作用下,使得电机500驱动轴杆341进行旋转,从而使得破碎刀344对青贮原料进行粉碎处理,并且通过混合罐200的设置,能够对破碎后的青贮原料进行储存,避免从粉碎箱310内部排出时四处飞溅,对青贮原料排出范围进行了限制。It should be noted that when the driving motor 500 rotates, the second pulley transmission mechanism 600 is provided between the output shaft of the motor 500 and the shaft 341, so that the motor 500 drives the shaft 341 to rotate, so that the crushing knife 344 crushes the silage raw materials, and through the setting of the mixing tank 200, the crushed silage raw materials can be stored to avoid splashing when discharged from the crushing box 310, thereby limiting the discharge range of the silage raw materials.
同时通过混合罐200对青贮原料进行储存,并通过加料机构220对微生物添加剂进行喷洒,便于青贮原料与微生物添加剂混合。其中,在青贮原料与微生物混合完成时,通过螺杆输送机400将混合后的青贮原料排出,从而对青贮饲料完成粉碎加工以及加药处理。At the same time, the silage raw material is stored in the mixing tank 200, and the microbial additive is sprayed through the feeding mechanism 220, so as to facilitate the mixing of the silage raw material and the microbial additive. When the silage raw material and the microorganism are mixed, the mixed silage raw material is discharged through the screw conveyor 400, so that the silage feed is crushed and the silage is treated with medicine.
根据附图7、附图8和附图9所示,为了使得微生物添加剂能够均匀地与粉碎后的青贮原料进行充分接触,并且提高后续混合工作的混合效率,提高青贮饲料的品质,在本实施例中提供了一种加料机构220。其中,加料机构220包括轴承连接于罐体210内部的旋转环221,且旋转环221上安装有第一固定架222,第一固定架222上轴承连接有第一旋转轴2221,且第一旋转轴2221上安装有第一齿轮2222,第一齿轮2222的两侧皆啮合连接有齿条板2223,且齿条板2223上均安装有喷头2224。According to the accompanying drawings 7, 8 and 9, in order to make the microbial additives evenly contact with the crushed silage raw materials, improve the mixing efficiency of the subsequent mixing work, and improve the quality of the silage, a feeding mechanism 220 is provided in this embodiment. Among them, the feeding mechanism 220 includes a rotating ring 221 connected to the inside of the tank body 210 by a bearing, and a first fixed frame 222 is installed on the rotating ring 221, and a first rotating shaft 2221 is connected to the first fixed frame 222 by a bearing, and a first gear 2222 is installed on the first rotating shaft 2221, and both sides of the first gear 2222 are meshed and connected with a rack plate 2223, and a nozzle 2224 is installed on the rack plate 2223.
在本实施例中,通过第一齿轮2222和齿条板2223啮合连接,当其中一组齿条板2223进行移动时,另一组齿条板2223进行同步移动,从而驱动喷头2224进行相互靠近或是相互远离,使喷头2224进行往复性移动,从而增加了微生物添加剂的喷洒范围,以及通过往复性移动的设置,能够对每一层粉碎后的青贮原料进行均匀喷洒,提高青贮饲料的品质,提高青贮饲料的营养价值。In this embodiment, the first gear 2222 and the rack plate 2223 are meshed and connected. When one group of rack plates 2223 moves, the other group of rack plates 2223 moves synchronously, thereby driving the nozzles 2224 to move closer to or away from each other, so that the nozzles 2224 move reciprocatingly, thereby increasing the spraying range of the microbial additive. Through the reciprocating movement setting, each layer of crushed silage raw materials can be evenly sprayed, thereby improving the quality of silage and the nutritional value of silage.
具体而言,第一固定架222上设有第二旋转轴2226,且第二旋转轴2226上安装有凸轮2227,凸轮2227上还安装有滑杆2228,且滑杆2228上滑动连接有滑道2229,滑道2229安装在其中一组齿条板2223上,第一固定架222还安装有第二固定架223,且第二固定架223与第二旋转轴2226轴承连接,第二旋转轴2226上还安装有第二齿轮2231,且第二齿轮2231上啮合连接有齿环2232,齿环2232上安装有连接柱2233,且连接柱2233安装在罐体210上。Specifically, a second rotating shaft 2226 is provided on the first fixed frame 222, and a cam 2227 is installed on the second rotating shaft 2226, a sliding rod 2228 is also installed on the cam 2227, and a slideway 2229 is slidably connected to the sliding rod 2228, and the slideway 2229 is installed on one set of rack plates 2223, and the first fixed frame 222 is also installed with a second fixed frame 223, and the second fixed frame 223 is bearing-connected to the second rotating shaft 2226, a second gear 2231 is also installed on the second rotating shaft 2226, and a gear ring 2232 is meshedly connected to the second gear 2231, a connecting column 2233 is installed on the gear ring 2232, and the connecting column 2233 is installed on the tank body 210.
需要理解的是,当第二旋转轴2226驱动凸轮2227进行旋转时,凸轮2227带动滑杆2228进行同步转动。当凸轮2227进行旋转时,滑杆2228在滑道2229内进行滑动连接,并带动滑道2229进行左右移动,控制与之相连的齿条板2223进行同步运动,从而使得齿条板2223进行往复运动。It should be understood that when the second rotating shaft 2226 drives the cam 2227 to rotate, the cam 2227 drives the slide bar 2228 to rotate synchronously. When the cam 2227 rotates, the slide bar 2228 is slidably connected in the slideway 2229, and drives the slideway 2229 to move left and right, controlling the rack plate 2223 connected thereto to move synchronously, so that the rack plate 2223 reciprocates.
进一步的,旋转环221上还安装有端齿224,且端齿224上啮合连接有第三齿轮225,第三齿轮225上安装有连接轴226,且连接轴226的一端贯穿罐体210通过第一皮带轮传动机构227与电机500的输出轴传动连接。Furthermore, an end tooth 224 is installed on the rotating ring 221, and a third gear 225 is meshed and connected to the end tooth 224. A connecting shaft 226 is installed on the third gear 225, and one end of the connecting shaft 226 passes through the tank body 210 and is connected to the output shaft of the motor 500 through the first pulley transmission mechanism 227.
需要说明的是,当电机500通过第一皮带轮传动机构227驱动连接轴226进行旋转时,连接轴226带动第三齿轮225进行同步转动,通过第三齿轮225与端齿224啮合连接,从而使得在第三齿轮225旋转时,端齿224进行转动,带动喷头2224进行周向旋转,并配合喷头2224往复性移动的作用,使得在对青贮原料进行喷洒微生物添加剂时更加均匀,提高了反应速率,提高了青贮饲料的加工品质。It should be noted that when the motor 500 drives the connecting shaft 226 to rotate through the first pulley transmission mechanism 227, the connecting shaft 226 drives the third gear 225 to rotate synchronously, and the third gear 225 is meshed with the end tooth 224, so that when the third gear 225 rotates, the end tooth 224 rotates, driving the nozzle 2224 to rotate circumferentially, and cooperates with the reciprocating movement of the nozzle 2224, so that the microbial additive is sprayed on the silage raw materials more evenly, thereby improving the reaction rate and the processing quality of the silage.
其中,齿条板2223的内部还开设有导槽,且导槽内滑动连接有滑轨2225,滑杆2228安装在第一固定架222上,通过导槽与滑轨2225滑动连接,对齿条板2223的移动进行限位,使得喷头2224在往复移动时保持平稳,从而便于对微生物添加剂进行投放添加,提高了便捷性。Among them, a guide groove is also opened inside the rack plate 2223, and a slide rail 2225 is slidably connected in the guide groove. The slide rod 2228 is installed on the first fixed frame 222, and is slidably connected to the slide rail 2225 through the guide groove, so as to limit the movement of the rack plate 2223, so that the nozzle 2224 remains stable during the reciprocating movement, thereby facilitating the addition of microbial additives and improving convenience.
需要注意的是,罐体210顶端的两侧皆安装有第一连接管228,且第一连接管228用于和外接供药设备相连接。其中,罐体210内还安装有分流盘229,且分流盘229与第一连接管228固定连接,并且分流盘229与第一连接管228内部相连通,分流盘229内部滑动连接有转盘2291,且转盘2291上开设有连接口,通过分流盘229和转盘2291滑动连接,便于在喷头2224旋转时进行同步转动,便于对喷头2224进行持续性供液操作,提高了便捷性,从而也避免了软管发生缠绕。It should be noted that first connecting tubes 228 are installed on both sides of the top of the tank body 210, and the first connecting tubes 228 are used to connect to an external medicine supply device. Among them, a diverter disk 229 is also installed in the tank body 210, and the diverter disk 229 is fixedly connected to the first connecting tube 228, and the diverter disk 229 is connected to the inside of the first connecting tube 228. A rotating disk 2291 is slidably connected inside the diverter disk 229, and a connecting port is opened on the rotating disk 2291. The diverter disk 229 and the rotating disk 2291 are slidably connected, so that the nozzle 2224 can rotate synchronously when rotating, and the nozzle 2224 can be continuously supplied with liquid, which improves convenience and avoids the entanglement of the hose.
连接口与喷头2224之间通过软管相连接。在本实施例中,通过外接供药设备与第一连接管228相连接,对第一连接管228进行长期供药,方便对青贮原料投放微生物添加剂,并且通过软管的设置,便于喷头2224进行往复性移动,对罐体210内的青贮原料进行均匀喷洒。The connection port is connected to the nozzle 2224 via a hose. In this embodiment, an external drug supply device is connected to the first connection pipe 228 to supply drugs for a long time, so as to facilitate the addition of microbial additives to the silage raw materials. The setting of the hose facilitates the nozzle 2224 to reciprocate and evenly spray the silage raw materials in the tank 210.
综上而言,通过自冷却刀片组件340能够维护青贮饲料的温度,防止原有的营养成分被破坏,而通过加料机构220添加微生物,则在青贮饲料破碎后迅速进入厌氧保存阶段,从而有效促进其发酵熟化,有效保留了青贮饲料中的维生素、酶等重要营养成分。同时,微生物添加剂促进分解和转化过程,让营养物质更加易于消化吸收。In summary, the temperature of the silage can be maintained by the self-cooling blade assembly 340 to prevent the original nutrients from being destroyed, and the addition of microorganisms by the feeding mechanism 220 quickly enters the anaerobic preservation stage after the silage is broken, thereby effectively promoting its fermentation and maturation, and effectively retaining important nutrients such as vitamins and enzymes in the silage. At the same time, the microbial additives promote the decomposition and conversion process, making the nutrients easier to digest and absorb.
其次,有效抑制了青贮饲料在破碎后被氧气氧化腐败的可能性,延长了青贮饲料的保鲜期,减少了造成浪费。并且,通过自冷却刀片组件340和混合罐200的配合,可以让青贮饲料在更均一、更稳定的温度环境下进行发酵,从而加工出一种高品质的青贮饲料。Secondly, the possibility of silage being oxidized and corrupted by oxygen after being crushed is effectively suppressed, the shelf life of silage is extended, and waste is reduced. In addition, through the cooperation of the self-cooling blade assembly 340 and the mixing tank 200, the silage can be fermented in a more uniform and stable temperature environment, thereby processing a high-quality silage.
实施例二:根据附图10所示,一种全自动微生物青贮饲料加工方法,使用如实施例一中所提供的一种全自动微生物青贮饲料加工设备,其步骤如下:Embodiment 2: As shown in FIG. 10 , a fully automatic microbial silage processing method is provided, using a fully automatic microbial silage processing equipment as provided in Embodiment 1, and the steps are as follows:
步骤一、原料的准备;Step 1: Preparation of raw materials;
准备所需加工的青贮原料和所需添加的微生物添加剂;Prepare the silage raw materials to be processed and the microbial additives to be added;
步骤二、粉碎;Step 2: crushing;
将青贮原料送入粉碎机构300中进行粉碎;The silage raw material is sent to the crushing mechanism 300 for crushing;
步骤三、刀具自冷却;Step 3: Self-cooling of the tool;
在对青贮原料进行粉碎加工时,通过控制组件345对冷却液进行进出液控制,使得自冷却刀片组件340在对青贮原料粉碎时进行降温,防止营养成分流失;When crushing the silage raw materials, the control component 345 controls the inflow and outflow of the cooling liquid, so that the self-cooling blade component 340 cools down the silage raw materials when crushing them, thereby preventing the loss of nutrients.
步骤四、控制加药;Step 4: Control dosing;
当粉碎机构300将加工后的青贮原料排放至混合罐200中时,青贮原料每排放一次,控制加料机构220对混合罐200内进行添加微生物添加剂;When the crushing mechanism 300 discharges the processed silage raw materials into the mixing tank 200, each time the silage raw materials are discharged, the feeding mechanism 220 is controlled to add microbial additives into the mixing tank 200;
步骤五、出料;Step 5: Discharging;
当青贮原料粉碎完成后,将青贮原料与微生物添加剂的混合物通过螺杆输送机400向外排出,得到青贮饲料半成品;After the silage raw material is crushed, the mixture of the silage raw material and the microbial additive is discharged outward through the screw conveyor 400 to obtain a semi-finished silage feed;
步骤六、搅拌;Step 6: Stir;
将青贮饲料半成品投放至搅拌机中进行混合搅拌,使青贮饲料半成品与内部微生物添加剂混合均匀;The semi-finished silage is put into a mixer for mixing and stirring, so that the semi-finished silage and the internal microbial additive are evenly mixed;
步骤七、发酵;Step seven, fermentation;
将混合均匀的青贮饲料半成品投放至发酵罐中进行发酵,发酵完成后得到青贮饲料。The evenly mixed silage semi-finished product is put into a fermentation tank for fermentation, and silage is obtained after the fermentation is completed.
上面对本具体实施方式的实施例进行了描述,但是本实施例并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本实施例的启示下,还可做出很多形式,均属于本实施例的保护之内。An example of the present specific implementation mode is described above, but the present embodiment is not limited to the above-mentioned specific implementation mode, which is merely illustrative and not restrictive. A person skilled in the art may make many forms inspired by the present embodiment, all of which are protected by the present embodiment.
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