CN118559819A - A labeling drilling and cutting production line - Google Patents

A labeling drilling and cutting production line Download PDF

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Publication number
CN118559819A
CN118559819A CN202410668856.XA CN202410668856A CN118559819A CN 118559819 A CN118559819 A CN 118559819A CN 202410668856 A CN202410668856 A CN 202410668856A CN 118559819 A CN118559819 A CN 118559819A
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CN
China
Prior art keywords
plate
cutting
labeling
drilling
cylinder
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Pending
Application number
CN202410668856.XA
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Chinese (zh)
Inventor
张鹏
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Shandong Shengbang Intelligent Technology Co ltd
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Shandong Shengbang Intelligent Technology Co ltd
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Application filed by Shandong Shengbang Intelligent Technology Co ltd filed Critical Shandong Shengbang Intelligent Technology Co ltd
Priority to CN202410668856.XA priority Critical patent/CN118559819A/en
Publication of CN118559819A publication Critical patent/CN118559819A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27CPLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
    • B27C5/00Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
    • B27C5/02Machines with table
    • B27C5/06Arrangements for clamping or feeding work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27CPLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
    • B27C3/00Drilling machines or drilling devices; Equipment therefor

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Drilling And Boring (AREA)

Abstract

The application discloses a labeling, drilling and cutting production line, which enables a plate to continuously pass through a labeling process, a drilling and cutting process and a cutting and cutting process from front to back; the integrated lathe bed is provided with a processing material table for sliding the plate, the labeler can translate and transport the plate to a feeding station at the front end of the processing material table after the labeling process is carried out on the plate, and the clamping device is arranged on one side of the processing material table and can be arranged on the integrated lathe bed in a front-back moving way so as to sequentially translate and transport the clamped plate from the feeding station to a drilling station and a cutting station of the processing material table; in the drilling station, the drilling device executes a drilling process on the plate clamped by the clamping device; at the cutting station, the clamping device breaks away from the plate and the processing material table fixes the plate, and the cutting device performs a cutting and cutting process on the plate. The production line has high overall synergy, is beneficial to improving the production and processing precision of the plates, ensures the homogeneity and qualification rate of the products and improves the production efficiency.

Description

Labeling drill cutting material production line
Technical Field
The application relates to the technical field of plate processing equipment, in particular to a labeling drill cutting material production line.
Background
The board, especially the wood board, is firm and durable, the grain is natural, is the choice among the advantages in the fitment, therefore, the wood board is the material frequently used in the house ornamentation.
The existing home decoration wood board needs to be processed in the using process, wherein the processing technology comprises basic processing technologies such as board drilling, board grooving, board cutting and cutting. In order to facilitate the identification, differentiation and sales of the processed sheet material, labeling is usually performed prior to the processing of the sheet material. In the traditional plate processing technology, one or more procedures of labeling, drilling, grooving and cutting are generally finished manually, the labor intensity of workers is high, the working efficiency is low, and the product quality is difficult to ensure due to the randomness of the operation of the workers. With the development of modern industrial equipment, numerical control machine tool machining becomes the first choice for plate machining, and the technical specifications of numerical control machine tool machining and traditional machine tool machining are consistent in general, but obvious changes are also generated. A machining method for controlling the displacement of parts and tools by digital information. The method is an effective way for solving the problems of variable varieties of parts, small batch, complex shape, high precision and the like and realizing efficient and automatic processing. Therefore, the existing wood processing field, in particular flexible production lines, is basically standard in labeling machines for labeling labels, drilling and cutting machines for drilling and cutting, and cutting machines for cutting and cutting materials, and has very wide use.
In the related industry, the processes of labeling, drilling, cutting and the like of the plates are finished separately, a plurality of devices are needed to finish, labeling is needed to be carried out on a labeling machine, then the labeled plates are transported to a drilling and cutting machine through manpower or forklift equipment to carry out operations such as drilling, cutting and the like, and the drilled and cut plates are transported to a cutting machine through manpower or forklift equipment to carry out cutting operations. The production mode has more defects: firstly, materials are transported by manpower or forklift equipment, the transportation is slow, the efficiency is low, and errors are easy to occur; secondly, the processing precision is not enough, which is a problem that the related industry is always solving, the plate needs to be positioned before being processed on one device, the plate needs to be positioned on the next device after being transferred from one device to the other device, for example, the plate needs to be repositioned on the drilling and cutting machine after being labeled and transferred from the labeling machine to the drilling and cutting machine, and the plate needs to be repositioned on the cutting machine after being drilled and cut, however, as the labeling machine, the drilling and cutting machine and the cutting machine are mostly devices produced by different manufacturers, the devices and the devices do not have better cooperativity, which causes no small obstruction to the positioning problem after the plate is transferred, once mass production and processing are performed under the condition of low positioning precision, the processing precision is not enough, the uniformity of products is difficult to be ensured, defective products with high proportion can be derived, the product yield is low, and the production cost of enterprises is increased, and the problem of low production efficiency is caused; in addition, the mass production homogeneity is high, the quality is high, the panel product that machining precision is high, also put forward higher requirement to the respective production processing of labeller, brill cutting machine, blanking machine, and the phenomenon that label missed paste appears in many labellers in the current, leads to the unable discernment of part finished product panel that processes out to distinguish, and moreover, panel appears running board phenomenon easily in brill cutting in-process and the material in-process, in case panel appears running board and skew preset processing locate position, will cause the machining precision insufficient, even cause panel to be processed into the waste material by mistake.
Disclosure of Invention
The application aims to solve the technical problems in the prior art at least to a certain extent, and aims to solve the technical problems of low production efficiency, difficult positioning, low positioning accuracy, easy plate running phenomenon and the like in the production and processing processes of labeling, drilling, cutting and the like of the existing middle plates, and solve the defects and the shortcomings in the prior art.
The technical scheme adopted by the application is as follows:
The utility model provides a mark is bored and is cut material production line for panel processing, including labeller and the brill that from the front to back arranged in proper order cut material all-in-one, it includes integral type lathe bed, brill cutting device, feed opening device and clamping device to bore cutting device and be located the front side of feed opening device, make panel can pass through the label process of pasting, brill cutting process and cutting process in succession from front to back; the labeler comprises a labeling table which is used for placing plates and can be lifted, a processing material table for sliding the plates is arranged on the integrated lathe bed, the labeler can translate and transfer the plates from the labeling table to a feeding station at the front end of the processing material table after performing a labeling process on the plates on the labeling table, the clamping device can clamp the plates, and the clamping device is arranged on one side of the processing material table and can be arranged on the integrated lathe bed in a front-back movable manner so as to sequentially translate and transfer the clamped plates from the feeding station to a drilling station and a cutting station of the processing material table; the plate is positioned at the drilling and cutting station and clamped by the clamping device, and the drilling and cutting device executes a drilling and cutting process; when the plate is positioned at the cutting station, the clamping device is separated from the plate, and the cutting and cutting process is performed by the cutting device under the condition that the plate is fixed by the processing material table.
The labeling drill cutting material production line provided by the application also comprises the following additional technical characteristics:
The processing material table comprises a material opening table corresponding to the material opening station, the material opening table comprises a main material table and a lifting material table, the main material table is fixed on the integrated lathe bed, the lifting material table is positioned on one side of the main material table, which is close to the clamping device, and the lifting material table is connected with a table top lifting cylinder arranged on the integrated lathe bed so as to drive the table top lifting cylinder to lift and have a supporting position and an avoidance position lower than the supporting position; the lifting material platform is flush with the main material platform when positioned at the supporting position so as to support the plate together; the lifting material platform is located at the avoidance position, is integrally lower than the main material platform, provides avoidance space for the clamping device, and enables the clamping device to move to the position right above the lifting material platform so as to transfer the plate in a translational mode onto the main material platform.
The main material platform comprises a mounting flat plate and a material sucking plate horizontally arranged above the mounting flat plate, wherein the mounting flat plate and the lifting material platform are both provided with air sucking holes, the air sucking holes are communicated with a suction structure, and the material sucking plate is of a ventilation structure, so that the suction structure can adsorb a plate placed on the material opening platform through negative pressure of the air sucking holes.
The integrated bed body is of a structure formed by integrally welding metal pipes, the integrated bed body comprises a straight pipe and a supporting framework connected to one side of the straight pipe, the processing material table is arranged on the supporting framework, the straight pipe extends from the front end to the rear end of the integrated bed body, the straight pipe is provided with a sliding rail, the clamping device is provided with a sliding block matched with the sliding rail, and the clamping device slides back and forth through the matching of the sliding block and the sliding rail; the production line further comprises a driving module used for driving the clamping device to move back and forth, the driving module comprises a driving motor arranged on the clamping device and a speed reducer connected to an output shaft of the driving motor, an output end of the speed reducer is connected with a gear, a rack is arranged on the straight pipe, and the gear and the rack are in meshed transmission.
The processing material table comprises an air floatation table corresponding to the drilling and cutting station, the integrated lathe bed is provided with a positioning cross beam positioned above the air floatation table, the positioning cross beam is provided with a plurality of material pressing components which are arranged at intervals along the length direction, each material pressing component comprises a material pressing cylinder and a material pressing plate, the material pressing plate is provided with a plurality of material pressing wheels, and the material pressing plates can move up and down under the driving of the material pressing cylinders so that the material pressing wheels loosen or press plates placed on the air floatation table; the drilling and cutting device performs a drilling and cutting process on the plate clamped by the clamping device and simultaneously pressed by the pressing wheel.
The clamping device comprises a supporting seat, a first air cylinder, a second air cylinder, an upper clamping plate and a lower clamping plate arranged below the upper clamping plate, wherein the upper clamping plate and the lower clamping plate are respectively and slidably arranged on the supporting seat, the supporting seat is slidably arranged on the integrated lathe bed, the first air cylinder is used for driving the upper clamping plate to move up and down, the second air cylinder is used for driving the lower clamping plate to move up and down, and the clamping device is used for loosening or clamping plates through the upper clamping plate and the lower clamping plate.
Along the front-back direction, a plurality of clamping devices are arranged on the integrated lathe bed, the clamping devices are provided with positioning assemblies, each positioning assembly comprises a positioning air cylinder arranged on the supporting seat and a stop block driven by the positioning air cylinder to move up and down, and each stop block is provided with an arc surface; the integrated lathe bed is provided with a pushing positioning cylinder, the pushing positioning cylinder is positioned on one side of the processing material table, which is far away from the clamping device, the labeling machine enables the plate to be positioned between the clamping device and the pushing positioning cylinder when the plate is transferred from the labeling table to the feeding station in a translational mode, the pushing positioning cylinder can push the plate to a positioning position propped against the arc surface, and the plate is positioned between the upper clamping plate and the lower clamping plate in the positioning position.
The labeling machine further comprises a frame, a mounting plate, a first cross beam, a label printing device and a labeling device, wherein the first cross beam is movably mounted on the frame back and forth, the mounting plate is movably mounted on the first cross beam, the label printing device and the labeling device are respectively mounted on the mounting plate, the labeling device can paste labels printed by the label printing device on plates placed on a labeling table, a pushing part is mounted on the mounting plate, and the labeling machine can transfer the plates from the labeling table to the processing table in a translational manner through the pushing part; the labeling device comprises a labeling lifting cylinder, a rotary cylinder driven by the labeling lifting cylinder and a label sucking disc driven by the rotary cylinder, wherein the labeling device sucks label paper printed by the label printing device through the label sucking disc, the labeling lifting cylinder can drive the label sucking disc to lift and move so that the label sucking disc can paste the label paper on a plate, and the rotary cylinder can drive the label sucking disc to rotate so as to change the pasting direction of the label paper; the label absorbing disc is provided with an induction component for inducing label paper.
The integrated lathe bed is provided with an upper cross beam and a lower cross beam positioned below the upper cross beam, the drilling and cutting device comprises an upper machine head arranged on the upper cross beam and a lower machine head arranged on the lower cross beam, the upper machine head comprises an upper main shaft for grooving and an upper gang drill for drilling, and the lower machine head comprises a lower main shaft for grooving and a lower gang drill for drilling.
The integrated lathe bed is provided with a second cross beam capable of moving forwards and backwards, the second cross beam is positioned above the processing material table and spans across two sides of the processing material table, and the material opening device is movably arranged on the second cross beam; the production line further comprises a cutting and compressing device, the cutting and compressing device comprises a compression roller, a third cylinder and a fourth cylinder, the third cylinder and the fourth cylinder are respectively arranged on the second cross beam and are respectively connected with two shaft ends of the compression roller so as to drive the compression roller to move up and down together to compress or relax the plate on the processing material table; and the cutting and cutting process is performed on the plate pressed by the pressing roller by the cutting device.
By adopting the technical scheme, the technical effects obtained by the application at least comprise:
1. According to the labeling, drilling and cutting production line provided by the invention, the labeling machine and the drilling and cutting integrated machine are sequentially arranged from front to back, and the drilling and cutting device is positioned at the front side of the cutting device, so that the sheet material can continuously pass through the labeling process executed by the labeling machine, the drilling and cutting process executed by the drilling and cutting device and the cutting and cutting process executed by the cutting device, and the production and processing requirements of labeling, drilling, cutting and the like of the sheet material are met. The panel is pasted the label by the labeller and is transported to processing material platform voluntarily, then is pressed from both sides tight location by clamping device back orientation brill and cut station and the automatic transport of material station of opening on processing material platform, pastes mark and the whole process of processing and accomplish by the production line is automatic, helps practicing thrift manpower, manual work, promotes production efficiency and error probability. According to the invention, the labeling table is designed to be liftable, when the labeling table descends to a lower position, the labeling table is convenient to feed, when the labeling table ascends to a higher position, the labeling table is convenient to be leveled with the processing material table, so that a labeled plate can be horizontally transferred from the labeling table to the processing material table, and the plate is not vertically displaced in the process of being transferred from the labeling table to the processing material table, so that the plate is not required to be vertically positioned again in the transferring process, and the plate is required to be vertically positioned again after entering the processing material table, and the omission of the positioning step in the vertical direction is beneficial to improving the productivity efficiency and reducing the influence of positioning errors on the processing precision. In addition, after the panel gets into the material loading station, press from both sides tight location by clamping device, not only form vertical spacing and can not make the panel take place the ascending beat of vertical direction to the panel, still form about spacing to the panel, avoid the panel skew about, when clamping device drives panel translation to boring cutting station, need not to pinpoint the panel and just can directly bore cutting processing, and because clamping device presss from both sides tight spacing effect, effectively reduces panel running board probability, helps promoting machining precision. In addition, compared with the mode that the drilling and cutting processing and the cutting processing of the traditional middle plate are independently finished on the drilling and cutting machine and the cutting machine respectively, the invention provides the drilling and cutting integrated machine, the drilling and cutting integrated machine and the cutting integrated machine are integrated into one device, the drilling and cutting processing can be realized by the device, the cutting integrated machine can also realize the cutting processing, and the drilling and cutting integrated machine comprises an integrated lathe bed, the lathe bed is integrally connected instead of being formed by splicing a plurality of independent structures, the integrated machine has high integral strength and strong stability, the whole machine is convenient to assemble, the machining precision is improved, and the integrated lathe bed also provides structural support for the clamp device to continuously transfer the plate from the drilling and cutting station to the cutting station, so that after the plate is subjected to the drilling and cutting process, The clamp device is not required to release the plate and transfer the plate to the material-cutting station in other modes, but the clamp device is used for continuously transferring the plate to the material-cutting station from the drill-cutting station in a translational manner, and in the transferring process, the vertical limit and the left-right limit of the plate are still continuously maintained under the clamping action of the clamp device, after the clamp device transfers the plate to the material-cutting station, the material-processing table can directly fix the plate, the material-cutting process can be directly carried out without repositioning, and the processing efficiency and the processing precision are improved. therefore, the labeling, drilling and cutting production line has higher cooperativity between the labeling machine and the drilling and cutting integrated machine, and the drilling and cutting device and the cutting device inside the drilling and cutting integrated machine also have higher cooperativity, thereby being beneficial to improving the production and processing precision of the plates, ensuring the homogeneity of products, improving the qualification rate of the products, reducing the production cost of enterprises and improving the production efficiency.
2. The cutting table comprises a main material table and a lifting material table, when the clamping device clamps the plate and horizontally transfers the plate from the drilling and cutting station to the cutting station, the lifting material table is controlled to fall to an avoidance position by the lifting cylinder, a part avoidance space is provided above the lifting material table for the clamping device, the clamping device can move to the position right above the lifting material table to horizontally transfer the plate to the main material table, after the plate is placed on the main material table, the clamping device moves away from the position above the lifting material table, then the lifting cylinder is controlled to rise to a supporting position, the lifting material table is flush with the main material table to support the plate together, the plate is ensured to fall on the cutting table completely, omnidirectional support and positioning are obtained, the lifting and positioning accuracy and the supporting stability are facilitated, the machining accuracy is further improved, and the plate can be prevented from falling from the cutting table when the plate is cut due to the fact that the edge position of the plate protrudes out of the cutting table.
3. The installation is dull and stereotyped all is equipped with the suction port with the lift material platform, when lift material platform flushes and support panel together with the main material platform, and the fixed panel of absorption together can be gone up and down to material platform, increases the positional stability to panel, reduces the risk of running the board in the course of working.
4. The integral type bed body is the structure that metal tubular product integrative welding was made, can obtain higher structural strength to promote mesa precision, straight type pipe extends to the rear end from the front end of integral type lathe bed, through the cooperation of slider and slide rail, makes clamping device slide back and forth on this single part of straight type pipe, need not to stride a plurality of structure switching positions, and the straightness accuracy that slides is higher, and is also higher to the clamping positioning precision of panel, consequently, helps promoting the machining precision of panel. The clamping device slides back and forth through the driving module, the driving module is in transmission with the racks through the gears, when the plate is in the drilling and cutting station, the driving module is stopped, the clamping device is fixed, the clamping device is prevented from shaking back and forth on the basis that the gears and the racks are mutually limited, the plate is ensured to be fixed in the drilling and cutting process, and the machining precision is improved.
5. The processing material platform is including the air supporting platform that corresponds to bore and cut the station, and a plurality of interval arrangement's swager spare is installed to the location crossbeam along length direction for bore and cut the device and bore the cutting process to panel, panel except being in the tight locate mode of clamp device clamp, still be in the compact state of being compressed tightly by swager spare on the air supporting bench, form multiple location, effectively avoid boring and cut the in-process panel and appear running the board phenomenon, help promoting machining precision. After the drilling and cutting device is used, the pressing part rises to loosen the plate, the clamping device transfers the plate towards the rear end of the processing material table, at the moment, the plate moves on the air floatation table, and the guide of the air floatation table is used for helping to prevent the surface of the plate from forming dents or scratches and improving the product percent of pass.
6. The first cylinder is used for driving the upper clamping plate to move up and down, the second cylinder is used for driving the lower clamping plate to move up and down, the clamping device loosens or clamps the plate through the upper clamping plate and the lower clamping plate, when the clamping device transfers the plate to the material opening table, the upper clamping plate can be controlled to move up, the lower clamping plate moves down and is separated from the upper surface and the lower surface of the plate, and therefore friction and abrasion cannot be generated on the plate in the return process of the clamping device.
7. The labeller just makes the panel be located clamping device and push away between the location cylinder when transferring the material after labeling to the material loading station from the labeling platform, pushes away the location cylinder and can promote the panel to the location position that offsets with the arc surface of dog this moment, realizes the panel and positions in the left and right directions, for the panel towards boring the device transfer and provide the processing operation condition at the processing of boring cutting in the next process of cutting to effectively promote and bore and cut machining precision. In addition, the clamping device is not only used for positioning the plate, but also used for carrying out position transfer on the processing material table by the plate, so that one piece of multi-purpose is realized, the positioning and the transfer of the plate on the processing material table are carried out by the same component, the operation steps are simplified, the positioning process and the transfer process form seamless connection and continuous operation, and the efficiency is improved and the cooperative error is reduced. In addition, the clamping device positions the plate through the arc surfaces of the stop blocks, so that the contact between the plate and each stop block is point contact, and compared with surface contact, the point contact positioning has smaller positioning error and higher positioning precision.
8. The labeling device comprises a labeling lifting cylinder, a rotary cylinder driven by the labeling lifting cylinder and a label sucking disc driven by the rotary cylinder, wherein the label sucking disc is used for sucking labels, an induction component used for inducing the labels is arranged on the label sucking disc, the induction component can induce whether the label sucking disc sucks the labels printed by the label printing device or not, the labeling device can be controlled to label the plate under the condition that the induction component induces the label sucking disc to suck the labels, and the label leakage phenomenon is effectively avoided. The rotary cylinder can drive the label sucking disc to rotate so as to change the pasting direction of the labels, and the labeling diversity of the plates is improved.
9. The production line also comprises a cutting and compressing device, when the plate is transferred to the cutting station, besides the processed material table is positioned at the bottom of the plate, the plate can be compressed and positioned at the top of the plate through the cutting and compressing device, so that multiple positioning is formed up and down, the plate running phenomenon in the cutting process is effectively avoided, and the cutting and processing precision is improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute a limitation on the application. In the drawings:
FIG. 1 is an assembly diagram of a labeling drill cutting material production line according to an embodiment of the present application;
FIG. 2 is a second assembly drawing of the labeling drill cutting material production line according to the embodiment of the present application;
FIG. 3 is an assembly diagram I of a drilling and cutting material integrated machine according to an embodiment of the present application;
FIG. 4 is an enlarged view of a portion of the structure at A in FIG. 3;
FIG. 5 is a schematic diagram of a part of a drilling and cutting integrated machine according to an embodiment of the present application;
Fig. 6 is a schematic structural diagram of an integrated bed according to an embodiment of the present application;
FIG. 7 is a schematic view of a clamp device according to an embodiment of the present application;
FIG. 8 is a second assembly diagram of the drilling and cutting integrated machine according to the embodiment of the present application;
FIG. 9 is an enlarged view of a portion of the structure at B in FIG. 8;
FIG. 10 is an enlarged view of a portion of the structure at C in FIG. 8;
FIG. 11 is an assembly view of a labeler according to an embodiment of the present application;
FIG. 12 is an enlarged view of a portion of the structure at D of FIG. 11;
FIG. 13 is an assembly view of an upper head according to an embodiment of the present application;
FIG. 14 is an assembly view of a lower head provided in an embodiment of the present application;
fig. 15 is a partial enlarged view of the structure at E in fig. 8.
List of parts and reference numerals:
100 labelers, 101 labeling platforms, 102 racks, 103 mounting plates, 104 first cross beams, 105 label printing devices, 106 labeling devices, 107 pushing components, 108 vertical cylinders, 109 horizontal cylinders, 110 labeling lifting cylinders, 111 rotating cylinders and 112 label sucking discs;
The drilling and cutting integrated machine comprises a 200 drilling and cutting integrated machine body, a 201 integrated lathe bed, a 202 drilling and cutting device, a 203 cutting device, a 204 clamping device, a 205 processing material platform, a 206 cutting platform, a 207 main material platform, a 208 lifting material platform, a 209 table lifting cylinder, a 210 mounting flat plate, a 211 material sucking plate, a 212 straight pipe, a 213 supporting framework, 214 sliding rails, 215 sliding blocks, 216 driving motors, 217 speed reducers, 218 gears, 219 racks, 220 air bearing platforms, 221 positioning beams, 222 material pressing parts, 223 material pressing cylinders, 224 material pressing plates, 225 material pressing wheels, 226 supporting seats, 227 first cylinders, 228 second cylinders, 229 upper clamping plates, 230 lower clamping plates, 231 positioning cylinders, 232 blocking plates, 233 pushing positioning cylinders, 234 upper beams, 235 lower beams, 236 upper heads, 237 lower heads, 238 upper spindles, 239 upper gang drills, 240 lower spindles, 241 lower gang drills, 242 second beams, 243 cutting and pressing devices, 244 pressing rolls, 245 third cylinders, 246 fourth cylinders;
300 receiving material beds.
Detailed Description
In order to more clearly illustrate the general inventive concept, a detailed description is given below by way of example with reference to the accompanying drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application, but the present application may be practiced in other ways than those described herein, and therefore the scope of the present application is not limited to the specific embodiments disclosed below.
In the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; the device can be mechanically connected, electrically connected and communicated; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
In the embodiment of the application, a labeling drill cutting material production line is provided, and for convenience of explanation and understanding, the following matters provided by the application are all described on the basis of the structure of the illustrated product. It will of course be appreciated by those skilled in the art that the above-described construction is provided as a specific example and illustrative only and is not intended to constitute a specific limitation on the scope of the application.
As shown in fig. 1 to 15, the labeling, drilling and cutting material production line provided by the application is used for processing a plate, and comprises a labeling machine 100 and a drilling and cutting material integrated machine 200 which are sequentially arranged from front to back, wherein the drilling and cutting material integrated machine 200 comprises an integrated lathe bed 201, a drilling and cutting device 202, a cutting device 203 and a clamping device 204, and the drilling and cutting device 202 is positioned at the front side of the cutting device 203, so that the plate can continuously pass through a labeling process, a drilling and cutting process and a cutting and cutting process from front to back; the labeling machine 100 comprises a labeling table 101 for placing a plate and capable of lifting, the integrated lathe bed 201 is provided with a processing material table 205 for sliding the plate, the labeling machine 100 can translate and transfer the plate from the labeling table 101 to a feeding station at the front end of the processing material table 205 after performing a labeling process on the plate on the labeling table 101, the clamping device 204 can clamp the plate, and the clamping device 204 is arranged on one side of the processing material table 205 and can be arranged on the integrated lathe bed 201 in a front-back movable manner so as to sequentially translate and transfer the clamped plate from the feeding station to a drilling station and a cutting station of the processing material table 205; the drilling and cutting device 202 performs a drilling and cutting process in a state that a plate material is positioned at the drilling and cutting station and clamped by the clamping device 204; when the plate is at the cutting station, the cutting device 203 performs a cutting and cutting process in a state that the clamping device 204 is separated from the plate and the processing table 205 fixes the plate. For ease of explanation and understanding, the front-rear direction of the production line is schematically represented by an arrow X, and the arrow Y represents the left-right direction perpendicular to the front-rear direction, as shown in fig. 1 and 2.
According to the labeling, drilling and cutting production line provided by the invention, the labeling machine 100 and the drilling and cutting integrated machine 200 are sequentially arranged from front to back, and the drilling and cutting device 202 is positioned at the front side of the cutting device 203, so that a plate can continuously pass through the labeling process executed by the labeling machine 100, the drilling and cutting process executed by the drilling and cutting device 202 and the cutting and cutting process executed by the cutting device 203, and the production and processing requirements of plate labeling, drilling, cutting and the like are met. The panel is pasted the label by labeller 100 and is automatic to be transported to processing material platform, then is pressed from both sides tight location by clamping device 204 on processing material bench and carries towards boring cutting station and feed station automation, pastes mark and the whole process of processing and accomplish by the production line is automatic, helps practicing thrift manpower, manual work, promotes production efficiency and error probability. in the invention, the labeling table 101 is designed to be liftable, when the labeling table 101 descends to a lower position, the labeling table 101 is convenient to feed, when the labeling table 101 ascends to a higher position, the labeling table 101 and the processing material table 205 are convenient to be leveled, so that a plate material with a labeled can be horizontally transferred from the labeling table 101 to the processing material table 205, specifically, the structure for realizing the lifting of the labeling table 101 is not limited, for example, the labeling table 101 can be driven to ascend and descend by an air cylinder, and the labeling table 101 can be supported by a shearing and fork mechanism for improving the supporting stability of the labeling table 101. In the process of translating and transferring the plate from the labeling table 101 to the processing material table 205, no displacement in the vertical direction occurs, so that the plate is not required to be positioned in the vertical direction again in the transferring process, the plate also needs to be positioned in the vertical direction after entering the processing material table 205, and the omission of the positioning step in the vertical direction is beneficial to improving the productivity efficiency and reducing the influence of positioning errors on the processing precision. In addition, after the panel gets into the material loading station, press from both sides tight location by clamping device 204, not only form vertical spacing and can not make the panel take place the ascending beat of vertical direction to the panel, still form about spacing to the panel, avoid the panel skew about, when clamping device 204 drive panel translation to bore and cut the station, need not to pinpoint the panel and just can directly bore and cut the processing, and because clamping device 204 press from both sides tight spacing effect, effectively reduce panel running probability, help promoting the machining precision. In addition, compared with the mode that the drilling and cutting processing and the cutting processing of the traditional middle plate are respectively finished independently on the drilling and cutting machine and the cutting machine, the invention provides the drilling and cutting integrated machine 200, the drilling and cutting device 202 and the cutting device 203 are integrated into one device, the drilling and cutting processing can be realized, the cutting processing can also be realized by the device, moreover, the drilling and cutting integrated machine 200 comprises an integrated lathe bed 201, the lathe beds are integrally connected instead of being formed by splicing a plurality of independent structures, the integrated lathe bed has high integral strength and high stability, is convenient for the whole machine to assemble, is beneficial to improving the processing precision, and the integrated lathe bed 201 also provides structural support for the clamp device 204 to continuously transfer the plate from the drilling and cutting station to the cutting station, After the plate is drilled and cut, the clamp device 204 is not required to release the plate, the plate is transferred to the cutting station in other modes, the clamp device 204 is used for transferring the plate to the cutting station in a translational mode, in the transferring process, the vertical limit and the left and right limit of the plate are still kept under the clamping action of the clamp device 204, after the clamp device 204 transfers the plate to the cutting station, the plate can be directly fixed by the processing material table 205, the cutting process can be directly carried out without repositioning, and the processing efficiency and the processing precision are improved. therefore, the labeling, drilling and cutting production line has higher cooperativity between the labeling machine 100 and the drilling and cutting integrated machine 200, and the drilling and cutting device 202 and the cutting device 203 inside the drilling and cutting integrated machine 200 also have higher cooperativity, thereby being beneficial to improving the production and processing precision of the plate, ensuring the homogeneity of the product, improving the qualification rate of the product, reducing the production cost of enterprises and improving the production efficiency.
In a preferred embodiment, to facilitate blanking after the sheet cutting process is completed, as shown in fig. 1 and 2, a receiving bed 300 may be provided at the rear side of the blanking machine so that the sheet may be blanked onto the receiving bed 300.
As a preferred embodiment of the present application, as shown in fig. 3 and 4, the processing table 205 includes a cutting table 206 corresponding to the cutting station, the cutting table 206 includes a main table 207 and a lifting table 208, the main table 207 is fixed to the integrated bed 201, the lifting table 208 is located at a side of the main table 207 near the clamping device 204, and the lifting table 208 is connected to a table lifting cylinder 209 provided on the integrated bed 201 to be lifted by the table lifting cylinder 209 to have a supporting position and a avoidance position lower than the supporting position; The lifting platform 208 is flush with the main platform 207 when located at the supporting position, so as to be capable of supporting the plate together; the lifting material platform 208 is located at the avoidance position, and is integrally lower than the main material platform 207 to provide an avoidance space for the clamping device 204, so that the clamping device 204 can move to a position right above the lifting material platform 208 to translate and transfer the plate to the main material platform 207. As can be appreciated by those skilled in the art, the clamping device 204 needs to be clamped at the edge position of the plate to drive the plate to translate, if the opening table is integrally fixed, when the width of the plate is smaller than that of the opening table, the opening table will interfere with the clamping device to prevent the plate from translating and transferring to the opening table when the clamping device drives the plate to move towards the opening table, therefore, the width of the plate needs to be set to be larger than that of the opening table, so that when the clamping device drives the plate to translate and transfer, the edge of the plate protrudes outside the opening table to provide a clamping position for the clamping device to avoid the interference of the opening table to the clamping device, however, the disadvantage of the arrangement is that, The width of the plate is set to be larger than the width of the cutting table, so that the part of the plate protruding outside the cutting table is not supported by the cutting table, the supporting stability of the plate is reduced, the positioning accuracy is also reduced, and when the part of the protruding and cutting table is cut due to processing requirements, the part of the area falls off from the cutting table after being cut, so that serious influence is brought. Thus, in the application, the material opening table 206 comprises a main material table 207 and a lifting material table 208, when the clamping device 204 clamps the plate material and translates and transports the plate material from the drilling station to the material opening station, the lifting material table 208 is controlled to be lowered to the avoiding position by the lifting cylinder, the state of the lifting material table 208 when being positioned at the avoiding position is shown in fig. 4, a space for avoiding positions is provided for the clamping device 204 above the lifting material table 208, the clamping device 204 can move to be right above the lifting material table 208 to translate and transport the plate material to the main material table 207, the state of the clamping device 204 transferring the plate material to the material opening table when the lifting material table 208 is positioned at the avoiding position is shown in fig. 5, After the plate is placed on the main material platform 207, the clamping device 204 is moved away from the upper part of the lifting material platform 208, then the lifting cylinder controls the lifting material platform 208 to rise to a supporting position, the lifting material platform 208 and the main material platform 207 are flush and support the plate together, the plate is ensured to fall on the material opening platform 206 completely, omnidirectional support and positioning are obtained, the positioning accuracy and the supporting stability are improved, the machining accuracy is improved, and the edge position of the plate can be prevented from protruding outside the material opening platform 206 and falling from the material opening platform 206 when being cut.
Further, as shown in fig. 3 and 4, the main material stage 207 includes a mounting plate 210 and a suction plate 211 horizontally placed above the mounting plate 210, the mounting plate 210 and the lifting material stage 208 are respectively provided with a suction hole, the suction holes are communicated with a suction structure, and the suction plate 211 is of a ventilation structure, so that the suction structure sucks the plate placed on the cutting table 206 through the suction holes under negative pressure. The mounting plate 210 and the lifting material platform 208 are provided with air suction holes, when the lifting material platform 208 is flush with the main material platform 207 and supports the plates together, the opening material platform 206 and the lifting material platform 208 can adsorb and fix the plates together, so that the positioning stability of the plates is improved, and the risk of running the plates in the processing process is reduced. In a preferred embodiment, the mounting plate 210 may be a metal structure with high strength, the suction plate 211 may be a density plate with good air permeability, and the like, so that the plate can be stably supported, and the suction hole on the mounting plate 210 can absorb the plate through the suction plate 211 under negative pressure due to air permeability, and the suction structure may be a suction pump, and the like.
As a preferred embodiment of the present application, as shown in fig. 5,6 and 7, the integral lathe bed 201 is a structure formed by integrally welding metal pipes, the integral lathe bed 201 includes a straight pipe 212 and a support frame 213 connected to one side of the straight pipe 212, the processing material table 205 is mounted on the support frame 213, the straight pipe 212 extends from a front end to a rear end of the integral lathe bed 201, the straight pipe 212 is provided with a sliding rail 214, the clamping device 204 is provided with a sliding block 215 adapted to the sliding rail 214, and the clamping device 204 slides back and forth through the matching of the sliding block 215 and the sliding rail 214; the production line further comprises a driving module for driving the clamping device 204 to move forwards and backwards, the driving module comprises a driving motor 216 arranged on the clamping device 204 and a speed reducer 217 connected to an output shaft of the driving motor 216, an output end of the speed reducer 217 is connected with a gear 218, a rack 219 is arranged on the straight tube 212, and the gear 218 and the rack 219 are in meshed transmission. As will be appreciated by those skilled in the art, the integral bed 201 is a structure formed by integrally welding metal pipes, so that a higher structural strength can be obtained, thereby improving the precision of the table top, and in a preferred embodiment, the integral bed 201 can be integrally welded by a steel pipe profile, and the local structure can also be improved in strength by fastening by bolts. The straight pipe 212 extends from the front end to the rear end of the integrated lathe bed 201, and through the cooperation of the sliding blocks 215 and the sliding rails 214, the clamping device 204 slides back and forth on the single component of the straight pipe 212, a plurality of structure switching positions do not need to be spanned, the sliding straightness is higher, the clamping positioning precision of the plate is higher, and therefore the machining precision of the plate is improved. The clamping device 204 slides back and forth through the driving module, the driving module is driven by the gear 218 and the rack 219, when the plate is in the drilling station, the driving module is stopped, the clamping device 204 is fixed, the clamping device 204 is prevented from shaking back and forth on the basis that the gear 218 and the rack 219 are mutually limited, the plate is ensured to be fixed in the drilling process, and the machining precision is improved.
As a preferred embodiment of the present application, as shown in fig. 8 and 9, the processing table 205 includes an air bearing table 220 corresponding to the drilling station (the air bearing table has a plurality of air holes, steel balls are arranged in the air holes, when the air holes blow upwards, the steel balls are in an upward floating state, the plate floats on the air bearing table, when no air exists in the air holes, the steel balls retract into the air holes), the integrated lathe bed 201 is provided with a positioning beam 221 above the air bearing table 220, the positioning beam 221 is provided with a plurality of pressing components 222 arranged at intervals along the length direction, the pressing components 222 include a pressing cylinder 223 and a pressing plate 224, the pressing plate 224 is provided with a plurality of pressing wheels 225, and the pressing plate 224 can move up and down under the driving of the pressing cylinder 223 to make the pressing wheels 225 loose or press the plate placed on the air bearing table 220; the cutting device 202 performs a cutting process on the sheet material clamped by the clamping device 204 and simultaneously pressed by the pressing wheel 225. As can be appreciated by those skilled in the art, in the process of drilling and cutting the plate by the drilling and cutting device 202, the plate is in a positioning state clamped by the clamping device 204, and is also in a pressing state pressed on the air bearing table 220 by the pressing component 222, so as to form multiple positioning, effectively avoid the plate running phenomenon in the drilling and cutting process, and facilitate the improvement of the processing precision. After the drilling and cutting device 202 drills and cuts the plate, the pressing plate 224 is driven to rise by the pressing cylinder 223 to loosen the plate, the clamping device 204 transfers the plate towards the cutting station, at this time, the plate moves on the air bearing table 220, and the guide of the air bearing table 220 helps to prevent the surface of the plate from forming dents or scratches, so that the product qualification rate is improved.
With respect to the specific structure of the clamping device 204, as a preferred embodiment of the present application, as shown in fig. 5 and 7, the clamping device 204 includes a support base 226, a first cylinder 227, a second cylinder 228, an upper clamping plate 229, and a lower clamping plate 230 positioned below the upper clamping plate 229, the upper clamping plate 229 and the lower clamping plate 230 are slidably mounted to the support base 226, respectively, the support base 226 is slidably mounted to the integrated bed 201, the first cylinder 227 is used for driving the upper clamping plate 229 to move up and down, the second cylinder 228 is used for driving the lower clamping plate 230 to move up and down, and the clamping device 204 loosens or clamps a plate material through the upper clamping plate 229 and the lower clamping plate 230. As will be appreciated by those skilled in the art, the first air cylinder 227 is used to drive the upper clamping plate 229 to move up and down, the second air cylinder 228 is used to drive the lower clamping plate 230 to move up and down, the clamping device 204 is used to loosen or clamp the sheet material through the upper clamping plate 229 and the lower clamping plate 230, and when the clamping device 204 transfers the sheet material to the cutting table 206, the upper clamping plate 229 can be controlled to move up while the lower clamping plate 230 moves down to be separated from the upper surface and the lower surface of the sheet material, so that friction and abrasion of the sheet material cannot be generated during the return stroke of the clamping device 204. In the embodiment in which the cutting table 206 includes the lifting table 208, the lifting table 208 also provides a movable space for the lower clamping plate 230 to move downward when being located at the avoiding position.
Further, as shown in fig. 3, 7, 8 and 10, a plurality of clamping devices 204 are mounted on the integrated bed 201 along the front-rear direction, the present application schematically illustrates an embodiment provided with two clamping devices 204, the clamping devices 204 are provided with a positioning assembly, the positioning assembly comprises a positioning cylinder 231 mounted on the supporting seat 226 and a stop block 232 driven by the positioning cylinder 231 to move up and down, and the stop block 232 is provided with an arc surface; the integral lathe bed 201 is provided with a pushing positioning cylinder 233, the pushing positioning cylinder 233 is located at one side of the processing material table 205 away from the clamping device 204, when the labeling machine 100 translates and transfers the plate material from the labeling table 101 to the feeding station, the plate material is located between the clamping device 204 and the pushing positioning cylinder 233, and the pushing positioning cylinder 233 can push the plate material to a positioning position against the arc surface, wherein the plate material is located between the upper clamping plate 229 and the lower clamping plate 230 in the positioning position. As can be appreciated by those skilled in the art, when the labeling machine 100 transfers the labeled sheet from the labeling table 101 to the feeding station, the sheet is just positioned between the clamping device 204 and the pushing positioning cylinder 233, and at this time, the pushing positioning cylinder 233 can push the sheet to a positioning position against the circular arc surface of the stop block 232, so as to position the sheet in the left-right direction, provide processing operation conditions for transferring the sheet towards the drilling and cutting device 202 and in the subsequent drilling and cutting process, and effectively improve the drilling and cutting precision. In addition, the clamping device 204 is not only used for positioning the plate, but also used for carrying out position transfer on the processing material table 205, so that one piece of multi-purpose is realized, the positioning and the transfer of the plate on the processing material table 205 are carried out by the same component, the operation steps are simplified, the positioning procedure and the transfer procedure form seamless connection and continuous operation, and the efficiency is improved and the cooperative error is reduced. In addition, the clamping device 204 positions the plate through the arc surfaces of the stoppers 232, so that the contact between the plate and each stopper 232 is point contact, and compared with surface contact, the positioning error of point contact positioning is smaller, and the positioning precision is higher. In a specific machining process, the clamping device 204 may be moved to one end of the machining material table 205, which is close to the labeling machine 100, so as to prepare, when the labeling machine 100 transfers a plate to a loading station of the machining material table 205, the pushing positioning cylinder 233 operates and pushes the plate towards the clamping device 204, when the plate abuts against the circular arc surface of the stop block 232, the upper clamping plate 229 clamps the plate together with the lower clamping plate 230, the pushing positioning cylinder 233 resets, and then the clamping device 204 drives the plate to translate towards the drilling station.
As a preferred embodiment of the present application, as shown in fig. 11 and 12, the labeling machine 100 further comprises a frame 102, a mounting plate 103, a first beam 104, a label printing device 105 and a labeling device 106, wherein the first beam 104 is movably mounted on the frame 102 back and forth, the mounting plate 103 is movably mounted on the first beam 104, the label printing device 105 and the labeling device 106 are respectively mounted on the mounting plate 103, the labeling device 106 is capable of adhering labels printed by the label printing device 105 on a plate placed on a labeling table 101, a pushing component 107 is mounted on the mounting plate 103, and the labeler 100 translates and transports the plate from the labeling table 101 to the processing table 205 through the pushing component 107; The labeling device 106 comprises a labeling lifting cylinder 110, a rotary cylinder 111 driven by the labeling lifting cylinder 110, and a label sucking disc 112 driven by the rotary cylinder 111, the labeling device 106 sucks the label paper printed by the label printing device 105 through the label sucking disc 112, the labeling lifting cylinder 110 can drive the label sucking disc 112 to lift so as to enable the label sucking disc 112 to paste the label paper on a plate, and the rotary cylinder 111 can drive the label sucking disc 112 to rotate so as to change the pasting direction of the label paper; the label tray 112 is mounted with a sensing member for sensing the label paper. Specifically, the first beam 104 may move back and forth on the frame 102, and the mounting plate 103 may be movably mounted on the first beam 104, so that the mounting plate 103 may move left and right on the first beam 104 to drive the labeling device 106 and the label printing device 105 to move left and right, so that the labeling device 106 may paste labels on multiple positions of the sheet material, so that when the large sheet material forms multiple small sheet materials by cutting, each small sheet material may be stuck with labels. the pushing component 107 can be formed by combining a vertical cylinder 108 and a horizontal cylinder 109, the vertical cylinder 108 drives the horizontal cylinder 109 to move up and down, the horizontal cylinder 109 stretches out to push the plate to move horizontally from the labeling table 101 to the processing table 205, after the labeling of the plate is finished, the first beam 104 can drive the pushing component 107 to move to the front side of the plate, then the vertical cylinder 108 descends the horizontal cylinder 109 to a position flush with the plate, and finally the first beam 104 moves backwards and stretches out in cooperation with a piston rod of the horizontal cylinder 109 to transfer the plate from the labeling table 101 to the processing table 205. The sensing part for sensing the label is arranged on the label sucking disc 112, the sensing part can sense whether the label sucking disc 112 sucks the label printed by the label printing device 105, the labeling device 106 can be controlled to label the plate under the condition that the sensing part senses that the label sucking disc 112 sucks the label, the phenomenon of label missing is effectively avoided, and the sensing device can select a photoelectric detection switch. The rotary cylinder 111 can drive the label sucking disc 112 to rotate so as to change the pasting direction of the labels and promote the diversity of the plate labeling. The label printing device 105 and the labeling device 106 are mounted on the mounting plate 103 together, and move together with the mounting plate 103, so that the label absorbing disc 112 absorbs the label printed by the label printing device 105 at any time, and after the label absorbing disc 112 absorbs the label, the label absorbing disc 112 is driven to move downwards by the label-attaching lifting cylinder 110, so that the label absorbed by the label absorbing disc 112 is adhered to a plate. In a preferred embodiment, the first beam 104 may be driven to move back and forth by a set of driving modules, the mounting plate 103 may be driven to move by another set of driving modules, and the driving modules for driving the first beam 104 to move back and forth and the driving modules for driving the mounting plate 103 to move left and right may be composed of driving motors, speed reducers and gears, and racks on the frame and on the first beam are respectively used for meshing with the gears.
As a preferred embodiment of the present application, as shown in fig. 8, 13 and 14, the integrated bed 201 is mounted with an upper beam 234 and a lower beam 235 below the upper beam 234, the cutting device 202 includes an upper head 236 mounted to the upper beam 234 and a lower head 237 mounted to the lower beam 235, the upper head 236 includes an upper spindle 238 for grooving and an upper gang drill 239 for drilling, and the lower head 237 includes a lower spindle 240 for grooving and a lower gang drill 241 for drilling. Specifically, upper spindle 238 is used to cut a slot in the upper surface of the sheet, upper gang drill 239 is used to drill a hole in the upper surface of the sheet, lower spindle 240 is used to cut a slot in the lower surface of the sheet, and lower gang drill 241 is used to drill a hole in the lower surface of the sheet. For the plates with drilling and grooving requirements on the upper surface and the lower surface, the upper machine head 236 and the lower machine head 237 can simultaneously execute drilling and cutting operations during drilling and cutting, so that the drilling and cutting efficiency is greatly improved. The upper machine head 236 can be mounted on the upper cross beam 234 in a manner of moving left and right and up and down through a driving module, and the lower machine head 237 can also be mounted on the upper cross beam 234 in a manner of moving left and right and up and down through the driving module so as to drill and cut different parts of the plate, and the driving module is not limited, can be composed of a driving motor, a speed reducer and a gear, and can also be composed of a driving motor and a ball screw nut kinematic pair.
As a preferred embodiment of the present application, as shown in fig. 8 and 15, the integrated bed 201 is mounted with a second beam 242 capable of moving back and forth, the second beam 242 is located above the processing table 205 and spans across both sides of the processing table 205, and the feeding device 203 is movably mounted on the second beam 242; the production line further comprises a cutting and compacting device 243, wherein the cutting and compacting device 243 comprises a press roller 244, a third cylinder 245 and a fourth cylinder 246, and the third cylinder 245 and the fourth cylinder 246 are respectively arranged on the second cross beam 242 and are respectively connected with two shaft ends of the press roller 244 so as to drive the press roller 244 to move up and down together to compact or relax the plate on the processing material table 205; the cutting device 203 performs a cutting and cutting process on the plate compressed by the compression roller 244. The production line still includes the cutting closing device 243, and when panel was shifted to the cutting station, except by the material platform 205 that is processed in the bottom negative pressure absorption location of panel, can also compress tightly the location at the top of panel through cutting closing device 243, multiple location about forming effectively avoids the cutting in-process panel to appear running the board phenomenon, helps promoting cutting machining precision.
The application can be realized by adopting or referring to the prior art at the places which are not described in the application.
In this specification, each embodiment is described in a progressive manner, and identical and similar parts of each embodiment are all referred to each other, and each embodiment mainly describes differences from other embodiments.
The foregoing is merely exemplary of the present application and is not intended to limit the present application. Various modifications and variations of the present application will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the application are to be included in the scope of the claims of the present application.

Claims (10)

1.一种贴标钻切开料生产线,用于板材加工,其特征在于,包括自前向后依次布置的贴标机和钻切开料一体机,所述钻切开料一体机包括一体式床身、钻切装置、开料装置和夹钳装置,所述钻切装置位于所述开料装置的前侧,使板材能够自前向后地连续经过粘贴标签过程、钻切过程和切割开料过程;1. A labeling, drilling and cutting production line for plate processing, characterized in that it comprises a labeling machine and a drilling and cutting integrated machine arranged in sequence from front to back, the drilling and cutting integrated machine comprises an integrated bed, a drilling and cutting device, a cutting device and a clamping device, the drilling and cutting device is located at the front side of the cutting device, so that the plate can continuously go through the labeling process, the drilling and cutting process and the cutting process from front to back; 所述贴标机包括用于放置板材且可升降的贴标台,所述一体式床身安装有供板材滑移的加工料台,所述贴标机在对贴标台上的板材执行粘贴标签过程后能够将板材从所述贴标台平移转运至所述加工料台前端的上料工位处,所述夹钳装置能够夹紧板材,所述夹钳装置设于所述加工料台的一侧并可前后移动地安装于所述一体式床身上以能够将所夹紧的板材从所述上料工位向后依次平移转运至所述加工料台的钻切工位和开料工位;The labeling machine comprises a labeling table for placing a plate and capable of being raised and lowered, the integrated bed is equipped with a processing table for sliding the plate, and after the labeling machine performs a labeling process on the plate on the labeling table, the plate can be transferred from the labeling table to a loading station at the front end of the processing table, and the clamping device can clamp the plate, and the clamping device is arranged on one side of the processing table and can be installed on the integrated bed in a forward and backward manner so as to be able to transfer the clamped plate from the loading station backward in sequence to the drilling and cutting station and the cutting station of the processing table; 板材位于所述钻切工位且被所述夹钳装置夹紧的状态下,所述钻切装置执行钻切过程;板材位于所述开料工位时,所述夹钳装置脱离板材且所述加工料台将板材固定的状态下,所述开料装置执行切割开料过程。When the plate is located at the drilling and cutting station and is clamped by the clamping device, the drilling and cutting device performs the drilling and cutting process; when the plate is located at the cutting station, the clamping device is detached from the plate and the processing table fixes the plate, the cutting device performs the cutting process. 2.根据权利要求1所述的贴标钻切开料生产线,其特征在于,2. The labeling drilling and cutting production line according to claim 1 is characterized in that: 所述加工料台包括对应所述开料工位的开料台,所述开料台包括主料台和升降料台,所述主料台固定于所述一体式床身,所述升降料台位于所述主料台的靠近所述夹钳装置的一侧,所述升降料台与设于所述一体式床身上的台面升降气缸连接以通过所述台面升降气缸驱动升降而具有一支撑位置和低于所述支撑位置的避让位置;The processing material platform includes a material cutting platform corresponding to the material cutting station, and the material cutting platform includes a main material platform and a lifting platform, the main material platform is fixed to the integrated bed, the lifting platform is located on a side of the main material platform close to the clamp device, and the lifting platform is connected to a table lifting cylinder provided on the integrated bed to be driven to rise and fall by the table lifting cylinder and has a supporting position and a avoiding position lower than the supporting position; 所述升降料台位于所述支撑位置时与所述主料台齐平而能够一起支撑板材;所述升降料台位于所述避让位置时整体低于所述主料台而为所述夹钳装置提供避让空间,使所述夹钳装置能够移动至所述升降料台的正上方而将板材平移转运至所述主料台上。When the lifting platform is located at the supporting position, it is flush with the main material platform and can support the plate together; when the lifting platform is located at the avoiding position, it is lower than the main material platform as a whole and provides avoiding space for the clamping device, so that the clamping device can move to the top of the lifting platform and transfer the plate horizontally to the main material platform. 3.根据权利要求2所述的贴标钻切开料生产线,其特征在于,3. The labeling drilling and cutting production line according to claim 2 is characterized in that: 所述主料台包括安装平板以及平放在所述安装平板上方的吸料板,所述安装平板和所述升降料台均设有吸气孔,所述吸气孔与抽吸结构连通,所述吸料板为透气结构,使所述抽吸结构通过所述吸气孔负压吸附开料台上放置的板材。The main material platform includes a mounting plate and a suction plate placed flat on the mounting plate. The mounting plate and the lifting platform are both provided with suction holes, and the suction holes are connected to the suction structure. The suction plate is a breathable structure, so that the suction structure can negatively pressure the plate placed on the opening platform through the suction holes. 4.根据权利要求1所述的贴标钻切开料生产线,其特征在于,4. The labeling drilling and cutting production line according to claim 1 is characterized in that: 所述一体式床身为金属管材一体焊接制成的结构,所述一体式床身包括直型管和连接在所述直型管一侧的支撑架构,所述加工料台安装于所述支撑架构上,所述直型管自所述一体式床身的前端延伸至后端,所述直型管设有滑轨,所述夹钳装置设有与所述滑轨适配的滑块,所述夹钳装置通过所述滑块与所述滑轨的配合前后滑移;The integrated bed is a structure made of metal pipes welded together, the integrated bed includes a straight tube and a support frame connected to one side of the straight tube, the processing table is installed on the support frame, the straight tube extends from the front end to the rear end of the integrated bed, the straight tube is provided with a slide rail, the clamp device is provided with a slider adapted to the slide rail, and the clamp device slides forward and backward through the cooperation between the slider and the slide rail; 所述生产线还包括用于驱动所述夹钳装置前后移动的驱动模组,所述驱动模组包括设于所述夹钳装置上的驱动电机和连接在所述驱动电机的输出轴上的减速器,所述减速器的输出端连接齿轮,所述直型管上设有齿条,所述齿轮和所述齿条啮合传动。The production line also includes a driving module for driving the clamping device to move forward and backward, the driving module includes a driving motor arranged on the clamping device and a reducer connected to the output shaft of the driving motor, the output end of the reducer is connected to a gear, a rack is provided on the straight tube, and the gear and the rack are meshed for transmission. 5.根据权利要求1所述的贴标钻切开料生产线,其特征在于,5. The labeling drilling and cutting production line according to claim 1 is characterized in that: 所述加工料台包括对应所述钻切工位的气浮台,所述一体式床身安装有位于所述气浮台上方的定位横梁,所述定位横梁沿长度方向安装有多个间隔布置的压料部件,所述压料部件包括压料气缸和压料板,所述压料板安装有多个压料轮,所述压料板能够在所述压料气缸驱动下上下移动而使所述压料轮将放置在所述气浮台上的板材放松或压紧;所述钻切装置对被所述夹钳装置夹紧且同时被所述压料轮压紧的板材执行钻切过程。The processing table includes an air flotation table corresponding to the drilling and cutting station, the integrated bed is equipped with a positioning beam located above the air flotation table, the positioning beam is equipped with a plurality of spaced-apart pressing components along the length direction, the pressing components include a pressing cylinder and a pressing plate, the pressing plate is equipped with a plurality of pressing wheels, the pressing plate can move up and down under the drive of the pressing cylinder so that the pressing wheel can loosen or press the plate placed on the air flotation table; the drilling and cutting device performs a drilling and cutting process on the plate clamped by the clamping device and pressed by the pressing wheel at the same time. 6.根据权利要求1所述的贴标钻切开料生产线,其特征在于,6. The labeling drilling and cutting production line according to claim 1 is characterized in that: 所述夹钳装置包括支撑座、第一气缸、第二气缸、上夹板以及位于所述上夹板下方的下夹板,所述上夹板和所述下夹板分别滑动安装于所述支撑座,所述支撑座滑动安装于所述一体式床身,所述第一气缸用于驱动所述上夹板上下移动,所述第二气缸用于驱动所述下夹板上下移动,所述夹钳装置通过所述上夹板和所述下夹板放松或夹紧板材。The clamping device includes a support seat, a first cylinder, a second cylinder, an upper clamping plate and a lower clamping plate located below the upper clamping plate. The upper clamping plate and the lower clamping plate are respectively slidably installed on the support seat, and the support seat is slidably installed on the integrated bed. The first cylinder is used to drive the upper clamping plate to move up and down, and the second cylinder is used to drive the lower clamping plate to move up and down. The clamping device loosens or clamps the plate through the upper clamping plate and the lower clamping plate. 7.根据权利要求6所述的贴标钻切开料生产线,其特征在于,7. The labeling drilling and cutting production line according to claim 6 is characterized in that: 沿前后方向,所述一体式床身上安装有多个所述夹钳装置,所述夹钳装置设有定位组件,所述定位组件包括安装于所述支撑座的定位气缸以及由所述定位气缸驱动上下移动的挡块,所述挡块设有圆弧面;所述一体式床身安装有推靠定位气缸,所述推靠定位气缸位于所述加工料台的远离所述夹钳装置的一侧,所述贴标机将板材从所述贴标台平移转运至所述上料工位时使板材位于所述夹钳装置和所述推靠定位气缸之间,而使所述推靠定位气缸能够将板材推动至与所述圆弧面相抵的定位位置,在所述定位位置,板材位于所述上夹板和所述下夹板之间。Along the front-to-back direction, a plurality of the clamping devices are installed on the integrated bed, and the clamping device is provided with a positioning assembly, and the positioning assembly includes a positioning cylinder installed on the support seat and a stop block driven up and down by the positioning cylinder, and the stop block is provided with an arc surface; the integrated bed is installed with a pushing positioning cylinder, and the pushing positioning cylinder is located on the side of the processing table away from the clamping device, and when the labeling machine transfers the plate from the labeling table to the loading station, the plate is located between the clamping device and the pushing positioning cylinder, so that the pushing positioning cylinder can push the plate to a positioning position against the arc surface, and in the positioning position, the plate is located between the upper clamp and the lower clamp. 8.根据权利要求1所述的贴标钻切开料生产线,其特征在于,8. The labeling drilling and cutting production line according to claim 1 is characterized in that: 所述贴标机还包括机架、安装板、第一横梁、标签打印装置和贴标装置,所述第一横梁可前后移动地安装于所述机架,所述安装板可移动地安装于所述第一横梁上,所述标签打印装置和所述贴标装置分别安装于所述安装板上,所述贴标装置能够将所述标签打印装置打印出的标签粘贴在贴标台上所放置的板材上,所述安装板上安装有推料部件,所述贴标机通过所述推料部件将板材从所述贴标台平移转运至所述加工料台;The labeling machine further comprises a frame, a mounting plate, a first crossbeam, a label printing device and a labeling device, wherein the first crossbeam can be movably mounted on the frame, the mounting plate can be movably mounted on the first crossbeam, the label printing device and the labeling device are respectively mounted on the mounting plate, the labeling device can paste the label printed by the label printing device on the plate placed on the labeling table, a material pushing component is mounted on the mounting plate, and the labeling machine transfers the plate from the labeling table to the processing table by means of the material pushing component; 所述贴标装置包括贴标升降气缸、由所述贴标升降气缸驱动的旋转气缸、以及由所述旋转气缸驱动的吸标盘,所述贴标装置通过所述吸标盘吸取所述标签打印装置打印出的标签纸,所述贴标升降气缸能够驱动所述吸标盘升降移动而使吸标盘将标签纸贴在板材上,所述旋转气缸能够驱动所述吸标盘旋转而改变标签纸的粘贴方向;所述吸标盘安装有用于感应标签纸的感应部件。The labeling device includes a labeling lifting cylinder, a rotating cylinder driven by the labeling lifting cylinder, and a label suction plate driven by the rotating cylinder. The labeling device absorbs the label paper printed by the label printing device through the label suction plate. The labeling lifting cylinder can drive the label suction plate to move up and down so that the label suction plate sticks the label paper on the plate. The rotating cylinder can drive the label suction plate to rotate and change the sticking direction of the label paper. The label suction plate is equipped with a sensing component for sensing the label paper. 9.根据权利要求1所述的贴标钻切开料生产线,其特征在于,9. The labeling drilling and cutting production line according to claim 1, characterized in that: 所述一体式床身安装有上横梁和位于所述上横梁下方的下横梁,所述钻切装置包括安装于所述上横梁的上机头和安装于所述下横梁的下机头,所述上机头包括用于切槽的上主轴和用于钻孔的上排钻,所述下机头包括用于切槽的下主轴和用于钻孔的下排钻。The integrated bed is equipped with an upper crossbeam and a lower crossbeam located below the upper crossbeam. The drilling and cutting device includes an upper head installed on the upper crossbeam and a lower head installed on the lower crossbeam. The upper head includes an upper spindle for grooving and an upper row of drills for drilling. The lower head includes a lower spindle for grooving and a lower row of drills for drilling. 10.根据权利要求1所述的贴标钻切开料生产线,其特征在于,10. The labeling drilling and cutting production line according to claim 1, characterized in that: 所述一体式床身安装有可前后移动的第二横梁,所述第二横梁位于所述加工料台的上方且横跨所述加工料台的两侧,所述开料装置可移动地安装于所述第二横梁上;The integrated bed is provided with a second crossbeam that can move forward and backward, the second crossbeam is located above the processing platform and spans across two sides of the processing platform, and the cutting device is movably mounted on the second crossbeam; 所述生产线还包括开料压紧装置,所述开料压紧装置包括压辊、第三气缸和第四气缸,所述第三气缸和所述第四气缸分别安装于所述第二横梁上且分别与所述压辊的两个轴端连接以能够一起带动所述压辊升降移动而压紧或放松加工料台上的板材;所述开料装置对板被所述压辊压紧的板材执行切割开料过程。The production line also includes a material cutting and pressing device, which includes a pressure roller, a third cylinder and a fourth cylinder. The third cylinder and the fourth cylinder are respectively installed on the second crossbeam and are respectively connected to the two axial ends of the pressure roller so as to be able to drive the pressure roller to move up and down to press or loosen the plate on the processing table; the material cutting device performs a cutting process on the plate pressed by the pressure roller.
CN202410668856.XA 2024-05-28 2024-05-28 A labeling drilling and cutting production line Pending CN118559819A (en)

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