CN118559430A - Multifunctional compound machine tool - Google Patents
Multifunctional compound machine tool Download PDFInfo
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- CN118559430A CN118559430A CN202411047747.2A CN202411047747A CN118559430A CN 118559430 A CN118559430 A CN 118559430A CN 202411047747 A CN202411047747 A CN 202411047747A CN 118559430 A CN118559430 A CN 118559430A
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- 150000001875 compounds Chemical class 0.000 title claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims abstract description 12
- 238000005553 drilling Methods 0.000 claims abstract description 12
- 238000005498 polishing Methods 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 66
- 239000002173 cutting fluid Substances 0.000 claims description 25
- 238000001802 infusion Methods 0.000 claims description 25
- 230000033001 locomotion Effects 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 2
- 210000001503 joint Anatomy 0.000 claims 7
- 238000010030 laminating Methods 0.000 claims 1
- 238000007789 sealing Methods 0.000 claims 1
- 238000003754 machining Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 4
- 238000003032 molecular docking Methods 0.000 description 20
- 239000002131 composite material Substances 0.000 description 19
- 238000010586 diagram Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 10
- 239000007788 liquid Substances 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000036346 tooth eruption Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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- Optics & Photonics (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及机床技术领域,尤其涉及一种多功能复合机床。The invention relates to the technical field of machine tools, and in particular to a multifunctional compound machine tool.
背景技术Background Art
复合机床在一次装卡工件后,通过机床主轴的旋转、位移等对工件多个面多个要素进行加工,一次装卡削除了工件重新安装定位时所产生的定位误差,保证了加工精度。工序的减少,方便了制造和组织管理工作。由于复合机床本身就是高精度机床,可直接实现高精加工,免去了传统机床从粗加工到精加工中某些互为基准序的加工,免去了一些粗加工过程序。工序的简单化还可减少大量的机床准备、工艺装备、量检具、操作人员和检验管理人员准备等工作,便于加工现场的组织管理工作。After the composite machine tool is clamped once, it processes multiple surfaces and multiple elements of the workpiece through the rotation and displacement of the machine tool spindle. The positioning error caused by the re-installation and positioning of the workpiece is eliminated in one clamping, ensuring the processing accuracy. The reduction of processes facilitates manufacturing and organizational management. Since the composite machine tool itself is a high-precision machine tool, it can directly achieve high-precision machining, eliminating some of the mutual reference sequence machining from rough machining to fine machining of traditional machine tools, and eliminating some rough machining procedures. The simplification of the process can also reduce a lot of machine tool preparation, process equipment, measuring and inspection tools, operator and inspection management personnel preparation, etc., which is convenient for the organization and management of the processing site.
利用现有的机床对管状工件进行径向孔加工时,当面对一些壁厚较大的管状工件时,钻孔后,径向孔的深度较大,因此还需要将加工完径向孔的工件取下后,重新装夹在另一个专门用于对径向孔进行打磨抛光处理的机床上,如果该机床没有设置有用于对管状工件表面进行打磨的装置,还需要再将工件取下,利用另外的机床再次对管状工件表面进行打磨,这样的加工方式,需要使用到三种机床,才能完成对管状工件的径向孔加工、径向孔内壁打磨抛光、外表面打磨,整个操作过程中需要对工件进行多次装夹,十分的耗费时间,且进行径向孔打磨抛光后,还需要将径向孔重新进行定位,以使得机床上的打磨器可以准确进入径向孔中,定位不精准,容易造成打磨效果不好,为此需要设计一种多功能复合机床,以一次性完成对管状工件的径向孔加工及其打磨抛光工序。When using existing machine tools to process radial holes on tubular workpieces, when facing some tubular workpieces with thicker walls, the depth of the radial holes is large after drilling. Therefore, it is necessary to remove the workpiece after processing the radial holes and re-clamp it on another machine tool specially used for grinding and polishing the radial holes. If the machine tool is not provided with a device for grinding the surface of the tubular workpiece, it is necessary to remove the workpiece again and use another machine tool to grind the surface of the tubular workpiece again. This processing method requires the use of three machine tools to complete the radial hole processing, radial hole inner wall grinding and polishing, and outer surface grinding of the tubular workpiece. The workpiece needs to be clamped multiple times during the entire operation, which is very time-consuming. After grinding and polishing the radial holes, the radial holes need to be repositioned so that the grinder on the machine tool can accurately enter the radial holes. Inaccurate positioning can easily result in poor grinding effects. For this reason, it is necessary to design a multifunctional composite machine tool to complete the radial hole processing and grinding and polishing processes of the tubular workpiece at one time.
发明内容Summary of the invention
本发明的目的是解决现有技术中存在对管状工件进行径向孔加工时需要使用多种机床操作的缺点,而提出的一种多功能复合机床。The purpose of the present invention is to solve the disadvantage in the prior art that multiple machine tools need to be used to operate radial holes in tubular workpieces, and to propose a multifunctional composite machine tool.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
设计一种多功能复合机床,包括床身,所述床身上对应设置有夹持装置和打磨装置,所述夹持装置与打磨装置之间设置有钻孔装置,所述打磨装置包括基座,所述基座可沿床身长度方向滑动安装在床身上,所述基座上固定安装有支撑板,所述支撑板上固定安装有横轴,所述横轴靠近夹持装置一端套设有齿环,所述齿环与横轴同轴可转动连接,所述齿环传动连接有驱动器,所述驱动器用于驱动齿环旋转,所述齿环外侧面沿周向固定安装有若干打磨器。A multifunctional composite machine tool is designed, comprising a bed, on which a clamping device and a grinding device are correspondingly arranged, a drilling device is arranged between the clamping device and the grinding device, the grinding device comprises a base, the base can be slidably mounted on the bed along the length direction of the bed, a support plate is fixedly mounted on the base, a transverse axis is fixedly mounted on the support plate, a gear ring is sleeved on one end of the transverse axis close to the clamping device, the gear ring is coaxially rotatably connected to the transverse axis, the gear ring is transmission-connected to a driver, the driver is used to drive the gear ring to rotate, and a plurality of grinders are fixedly mounted on the outer side surface of the gear ring along the circumferential direction.
优选的,所述横轴靠近夹持装置一端固定安装有支架,所述支架上可转动安装有旋转筒,所述旋转筒平行于齿环径向设置,所述旋转筒底端密封设置,所述旋转筒内同轴可伸缩安装有伸缩杆,所述伸缩杆顶端同轴固定安装一个打磨头,所述伸缩杆传动连接有驱动模组,所述驱动模组用于驱动伸缩杆在旋转筒内做伸缩运动。Preferably, a bracket is fixedly installed at one end of the horizontal axis close to the clamping device, a rotating cylinder is rotatably installed on the bracket, the rotating cylinder is radially arranged parallel to the gear ring, the bottom end of the rotating cylinder is sealed, a telescopic rod is coaxially and telescopically installed in the rotating cylinder, a grinding head is coaxially and fixedly installed on the top of the telescopic rod, the telescopic rod is transmission-connected with a driving module, and the driving module is used to drive the telescopic rod to perform telescopic movement in the rotating cylinder.
优选的,所述驱动模组包括活塞,所述伸缩杆底端固定安装有一个活塞,所述打磨头上表面同轴固定安装有一个旋转体,所述旋转体呈圆柱状,所述旋转体中开设有内腔,所述旋转体表面沿周向开设有与内腔连通的斜向孔,所述伸缩杆与活塞组成的整体上同轴开设有一条连接通道,所述连接通道用于连接内腔与旋转筒内部;Preferably, the driving module comprises a piston, a piston is fixedly mounted at the bottom end of the telescopic rod, a rotating body is coaxially fixedly mounted on the upper surface of the grinding head, the rotating body is cylindrical, an inner cavity is formed in the rotating body, an oblique hole connected to the inner cavity is formed on the surface of the rotating body along the circumferential direction, a connecting channel is coaxially formed on the whole consisting of the telescopic rod and the piston, and the connecting channel is used to connect the inner cavity with the inside of the rotating cylinder;
所述活塞下方的旋转筒上同轴可转动安装有连通器,所述连通器与旋转筒内部连通,所述连通器上设置有两根第一连接管,所述旋转筒下方两侧分别设置进水管和出水管,所述进水管和出水管均固定在横轴上,所述进水管与出水管平行设置,所述进水管与出水管内均同轴可伸缩安装有一个柱塞,两根所述柱塞之间固定连接,所述进水管和出水管表面均设置一根第二连接管,两根所述第二连接管与两根第一连接管一一对应连接,所述进水管连接有切削液供应模组。A communicating vessel is coaxially and rotatably mounted on the rotating cylinder below the piston, and the communicating vessel is connected to the inside of the rotating cylinder. Two first connecting pipes are arranged on the communicating vessel, and a water inlet pipe and a water outlet pipe are respectively arranged on both sides below the rotating cylinder, and the water inlet pipe and the water outlet pipe are both fixed on the horizontal axis, and the water inlet pipe and the water outlet pipe are arranged in parallel, and a plunger is coaxially and telescopically mounted in the water inlet pipe and the water outlet pipe, and the two plungers are fixedly connected, and a second connecting pipe is arranged on the surface of the water inlet pipe and the water outlet pipe, and the two second connecting pipes are connected to the two first connecting pipes one by one, and the water inlet pipe is connected to a cutting fluid supply module.
优选的,两根所述柱塞之间还设置有齿条,所述齿条平行于柱塞设置,所述齿条两端分别与两个柱塞固定连接,所述旋转筒底端同轴固定有一个传动齿轮,所述传动齿轮与齿条啮合设置,所述齿条靠近进水管侧的部分做切齿处理。Preferably, a rack is provided between the two plungers, the rack is arranged parallel to the plungers, the two ends of the rack are respectively fixedly connected to the two plungers, a transmission gear is coaxially fixed to the bottom end of the rotating cylinder, the transmission gear is meshed with the rack, and the portion of the rack close to the water inlet pipe side is subjected to tooth cutting treatment.
优选的,所述切削液供应模组包括输液道、对接块,所述横轴内开设有与进水管对应的输液道,所述输液道与进水管连通,所述横轴表面开设有与输液道连通的通孔,所述横轴表面贴合设置有与通孔运动轨迹重合的对接块,所述对接块内表面开设有对接槽,所述对接块上设置有与对接槽连通的输液管,所述输液管用于连接切削液供应装置,所述对接块与齿环固定连接。Preferably, the cutting fluid supply module includes an infusion channel and a docking block. An infusion channel corresponding to the water inlet pipe is opened in the horizontal axis, and the infusion channel is connected to the water inlet pipe. A through hole connected to the infusion channel is opened on the surface of the horizontal axis. A docking block coinciding with the movement trajectory of the through hole is fitted on the surface of the horizontal axis. A docking groove is opened on the inner surface of the docking block. An infusion tube connected to the docking groove is arranged on the docking block. The infusion tube is used to connect the cutting fluid supply device, and the docking block is fixedly connected to the gear ring.
优选的,所述打磨头包括打磨体,所述打磨体呈圆柱状,所述打磨体表面沿周向固定有若干钢丝束。Preferably, the grinding head comprises a grinding body, the grinding body is cylindrical, and a plurality of steel wire bundles are fixed on the surface of the grinding body along the circumferential direction.
优选的,所述打磨器包括固定板、打磨条,所述固定板平行于齿环中轴线设置,所述固定板内侧表面安装有打磨条。Preferably, the grinder comprises a fixed plate and a grinding strip, the fixed plate is arranged parallel to the central axis of the gear ring, and the grinding strip is installed on the inner surface of the fixed plate.
本发明提出的一种多功能复合机床,有益效果在于:The multifunctional composite machine tool proposed by the present invention has the following beneficial effects:
通过在机床上设置有一个打磨装置,在进行径向孔钻孔加工时,可以将打磨装置中的打磨头与径向孔位同轴分布,这样在钻孔完成后,可以直接操作打磨头伸入至径向孔中进行打磨,定位更加准确,抛光效果更好,同时该打磨装置即可通过其上设置的多个可做圆周运动的打磨器来对工件表面进行打磨抛光,实现了多工序合一;By arranging a grinding device on the machine tool, when performing radial hole drilling processing, the grinding head in the grinding device can be coaxially distributed with the radial hole position, so that after the drilling is completed, the grinding head can be directly operated to extend into the radial hole for grinding, the positioning is more accurate, and the polishing effect is better. At the same time, the grinding device can grind and polish the surface of the workpiece through multiple grinders that can perform circular motion arranged thereon, realizing the integration of multiple processes;
此外该打磨装置中,打磨头的竖向伸缩、旋转运动都可通过切削液供应装置内注入液体的压力来进行驱动,配合切削液的使用,可以获得更好的打磨抛光效果。In addition, in the grinding device, the vertical extension and rotation of the grinding head can be driven by the pressure of the liquid injected into the cutting fluid supply device. With the use of cutting fluid, better grinding and polishing effects can be obtained.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提出的一种多功能复合机床的结构示意图;FIG1 is a schematic structural diagram of a multifunctional composite machine tool proposed by the present invention;
图2为本发明提出的一种多功能复合机床的打磨装置结构示意图一;FIG2 is a schematic structural diagram of a grinding device of a multifunctional composite machine tool proposed by the present invention;
图3为本发明提出的一种多功能复合机床的打磨装置结构示意图二;FIG3 is a second structural schematic diagram of a grinding device of a multifunctional composite machine tool proposed by the present invention;
图4为本发明提出的一种多功能复合机床的旋转筒位置示意图;FIG4 is a schematic diagram of the position of a rotating drum of a multifunctional composite machine tool proposed by the present invention;
图5为本发明提出的一种多功能复合机床的通孔位置示意图;FIG5 is a schematic diagram of the positions of through holes of a multifunctional composite machine tool proposed by the present invention;
图6为本发明提出的一种多功能复合机床的第二驱动模组结构示意图;FIG6 is a schematic diagram of the structure of a second drive module of a multifunctional compound machine tool proposed by the present invention;
图7为本发明提出的一种多功能复合机床的旋转筒内部结构示意图;FIG7 is a schematic diagram of the internal structure of a rotating drum of a multifunctional composite machine tool proposed by the present invention;
图8为本发明提出的一种多功能复合机床的旋转体内部结构示意图;FIG8 is a schematic diagram of the internal structure of a rotating body of a multifunctional composite machine tool proposed by the present invention;
图9为本发明提出的一种多功能复合机床的切削液供应模组结构示意图;FIG9 is a schematic diagram of the structure of a cutting fluid supply module for a multifunctional composite machine tool proposed by the present invention;
图10为本发明提出的一种多功能复合机床的输液道位置示意图;FIG10 is a schematic diagram of the position of an infusion channel of a multifunctional composite machine tool proposed by the present invention;
图11为本发明提出的一种多功能复合机床的第二驱动模组工作状态示意图一;FIG11 is a first schematic diagram of a working state of a second driving module of a multifunctional composite machine tool provided by the present invention;
图12为本发明提出的一种多功能复合机床的第二驱动模组工作状态示意图二;FIG12 is a second schematic diagram of the working state of the second drive module of a multifunctional composite machine tool proposed by the present invention;
图13为本发明提出的一种多功能复合机床的工作原理示意图。FIG. 13 is a schematic diagram showing the working principle of a multifunctional composite machine tool proposed by the present invention.
图中:1、床身;2、夹持装置;3、钻孔装置;4、打磨装置;41、基座;42、横轴;43、齿环;44、驱动器;45、打磨器;46、旋转筒;47、伸缩杆;48、打磨头;49、旋转体;410、活塞;411、连接通道;412、内腔;413、斜向孔;414、连通器;415、第一连接管;416、传动齿轮;417、进水管;418、出水管;419、第二连接管;420、柱塞;421、齿条;422、输液道;423、通孔;424、对接块;425、输液管。In the figure: 1. bed; 2. clamping device; 3. drilling device; 4. grinding device; 41. base; 42. horizontal axis; 43. gear ring; 44. driver; 45. grinder; 46. rotating cylinder; 47. telescopic rod; 48. grinding head; 49. rotating body; 410. piston; 411. connecting channel; 412. inner cavity; 413. oblique hole; 414. communicating vessel; 415. first connecting pipe; 416. transmission gear; 417. water inlet pipe; 418. water outlet pipe; 419. second connecting pipe; 420. plunger; 421. rack; 422. infusion channel; 423. through hole; 424. docking block; 425. infusion tube.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
实施例1:参照图1-图5、图13,一种多功能复合机床,包括床身1,床身1上对应设置有夹持装置2和打磨装置4,夹持装置2与打磨装置4之间设置有钻孔装置3,打磨装置4包括基座41,基座41可沿床身1长度方向滑动安装在床身1上,基座41上固定安装有支撑板,支撑板上固定安装有横轴42,横轴42平行于床身1长度方向设置,横轴42靠近夹持装置2一端套设有齿环43,齿环43与横轴42同轴可转动连接,齿环43传动连接有驱动器44,驱动器44包括电机、驱动齿轮,电机固定在支撑板上,电机的输出轴上同轴固定有与齿环43啮合的驱动齿轮。驱动器44用于驱动齿环43旋转,齿环43外侧面沿周向固定安装有若干打磨器45。Embodiment 1: Referring to Fig. 1 to Fig. 5 and Fig. 13, a multifunctional composite machine tool comprises a bed 1, a clamping device 2 and a grinding device 4 are correspondingly arranged on the bed 1, a drilling device 3 is arranged between the clamping device 2 and the grinding device 4, and the grinding device 4 comprises a base 41, the base 41 can be slidably mounted on the bed 1 along the length direction of the bed 1, a support plate is fixedly mounted on the base 41, a horizontal axis 42 is fixedly mounted on the support plate, the horizontal axis 42 is arranged parallel to the length direction of the bed 1, a gear ring 43 is sleeved on one end of the horizontal axis 42 near the clamping device 2, the gear ring 43 is coaxially rotatably connected to the horizontal axis 42, the gear ring 43 is transmission-connected with a driver 44, the driver 44 comprises a motor and a driving gear, the motor is fixed on the support plate, and a driving gear meshing with the gear ring 43 is coaxially fixed on the output shaft of the motor. The driver 44 is used to drive the gear ring 43 to rotate, and a plurality of grinders 45 are fixedly mounted on the outer side of the gear ring 43 along the circumferential direction.
横轴42靠近夹持装置2一端固定安装有支架,支架上可转动安装有旋转筒46,旋转筒46平行于齿环43径向设置,旋转筒46底端密封设置,旋转筒46内同轴可伸缩安装有伸缩杆47,伸缩杆47顶端同轴固定安装一个打磨头48,伸缩杆47传动连接有驱动模组,驱动模组用于驱动伸缩杆47在旋转筒46内做伸缩运动,以使得伸缩杆47可以带动打磨头48进入工件的径向孔中进行打磨。A bracket is fixedly installed on one end of the horizontal axis 42 close to the clamping device 2, and a rotating cylinder 46 is rotatably installed on the bracket. The rotating cylinder 46 is radially arranged parallel to the gear ring 43, and the bottom end of the rotating cylinder 46 is sealed. A telescopic rod 47 is coaxially and telescopically installed in the rotating cylinder 46, and a grinding head 48 is coaxially and fixedly installed on the top of the telescopic rod 47. The telescopic rod 47 is transmission-connected to a driving module, and the driving module is used to drive the telescopic rod 47 to perform telescopic movement in the rotating cylinder 46, so that the telescopic rod 47 can drive the grinding head 48 to enter the radial hole of the workpiece for grinding.
驱动模组包括活塞410、伸缩杆47底端固定安装有一个活塞410,打磨头48上表面同轴固定安装有一个旋转体49,旋转体49呈圆柱状,旋转体49中开设有内腔412,旋转体49表面沿周向开设有与内腔412连通的斜向孔413,斜向孔413的中轴线相对于旋转体49半径方向倾斜设置,伸缩杆47与活塞410组成的整体上同轴开设有一条连接通道411,连接通道411用于连接内腔412与旋转筒46内部;一方面利用注入的切削液的压力推动活塞410和伸缩杆47进行移动,使得伸缩杆47可以带动打磨头48伸入径向孔,另一方面切削液从旋转体49喷出时,产生的反作用力了,会带动旋转体49和打磨头48旋转。The driving module includes a piston 410, a piston 410 is fixedly installed at the bottom of the telescopic rod 47, and a rotating body 49 is coaxially fixedly installed on the upper surface of the grinding head 48. The rotating body 49 is cylindrical, and an inner cavity 412 is opened in the rotating body 49. An oblique hole 413 connected to the inner cavity 412 is opened on the surface of the rotating body 49 along the circumferential direction. The central axis of the oblique hole 413 is inclined relative to the radial direction of the rotating body 49. A connecting channel 411 is coaxially opened on the whole composed of the telescopic rod 47 and the piston 410. The connecting channel 411 is used to connect the inner cavity 412 with the inside of the rotating cylinder 46; on the one hand, the pressure of the injected cutting fluid is used to push the piston 410 and the telescopic rod 47 to move, so that the telescopic rod 47 can drive the grinding head 48 to extend into the radial hole. On the other hand, when the cutting fluid is ejected from the rotating body 49, the reaction force generated will drive the rotating body 49 and the grinding head 48 to rotate.
活塞410下方的旋转筒46上同轴可转动安装有连通器414,连通器414与旋转筒46内部连通,连通器414上设置有两根第一连接管415,旋转筒46下方两侧分别设置进水管417和出水管418,进水管417和出水管418均固定在横轴42上,进水管417与出水管418平行设置,进水管417与出水管418内均同轴可伸缩安装有一个柱塞420,两根柱塞420之间固定连接,进水管417和出水管418表面均设置一根第二连接管419,两根第二连接管419与两根第一连接管415一一对应连接,进水管417连接有切削液供应模组。A communicating vessel 414 is coaxially and rotatably mounted on the rotating cylinder 46 below the piston 410. The communicating vessel 414 is connected to the inside of the rotating cylinder 46. Two first connecting pipes 415 are arranged on the communicating vessel 414. A water inlet pipe 417 and a water outlet pipe 418 are respectively arranged on both sides below the rotating cylinder 46. The water inlet pipe 417 and the water outlet pipe 418 are both fixed on the horizontal axis 42. The water inlet pipe 417 and the water outlet pipe 418 are arranged in parallel. A plunger 420 is coaxially and telescopically mounted in the water inlet pipe 417 and the water outlet pipe 418. The two plungers 420 are fixedly connected. A second connecting pipe 419 is arranged on the surface of the water inlet pipe 417 and the water outlet pipe 418. The two second connecting pipes 419 are connected to the two first connecting pipes 415 one-to-one. The water inlet pipe 417 is connected to a cutting fluid supply module.
如附图11-图12所示,两个柱塞420之间具有两种工作状态,第一种工作状态为:进水管417内柱塞420向外移动,以使得其内部柱塞420不堵住进水管417上的第二连接管419,出水管418内的柱塞420向内移动,以使得其内部的柱塞420堵住出水管418上的第二连接管419;第二种工作状态为:进水管417内柱塞420向内移动,以使得其内部的柱塞420堵住进水管417上的第二连接管419,出水管418内的柱塞420向外移动,以使得其内部的柱塞420不堵住出水管418上的第二连接管419。As shown in Figures 11-12, there are two working states between the two plungers 420. The first working state is: the plunger 420 in the water inlet pipe 417 moves outward so that the plunger 420 inside it does not block the second connecting pipe 419 on the water inlet pipe 417, and the plunger 420 in the water outlet pipe 418 moves inward so that the plunger 420 inside it blocks the second connecting pipe 419 on the water outlet pipe 418; the second working state is: the plunger 420 in the water inlet pipe 417 moves inward so that the plunger 420 inside it blocks the second connecting pipe 419 on the water inlet pipe 417, and the plunger 420 in the water outlet pipe 418 moves outward so that the plunger 420 inside it does not block the second connecting pipe 419 on the water outlet pipe 418.
切削液供应模组包括输液道422、对接块424,横轴42内开设有与进水管417对应的输液道422,输液道422与进水管417连通,横轴42表面开设有与输液道422连通的通孔423,横轴42表面贴合设置有与通孔423运动轨迹重合的对接块424,对接块424内表面开设有对接槽,对接块424上设置有与对接槽连通的输液管425,输液管425用于连接切削液供应装置,对接块424与齿环固定连接。该切削液供应模组可借助对接块424与通孔423之间的间歇性对准方式,来自动化地实现切削液间歇供应,这样可以对伸缩杆47的伸缩进行控制。The cutting fluid supply module includes an infusion channel 422 and a docking block 424. The infusion channel 422 corresponding to the water inlet pipe 417 is opened in the horizontal axis 42, and the infusion channel 422 is connected to the water inlet pipe 417. The surface of the horizontal axis 42 is opened with a through hole 423 connected to the infusion channel 422. The surface of the horizontal axis 42 is fitted with a docking block 424 that coincides with the movement trajectory of the through hole 423. The inner surface of the docking block 424 is opened with a docking groove. The docking block 424 is provided with an infusion tube 425 connected to the docking groove. The infusion tube 425 is used to connect the cutting fluid supply device, and the docking block 424 is fixedly connected to the gear ring. The cutting fluid supply module can automatically realize the intermittent supply of cutting fluid by means of the intermittent alignment between the docking block 424 and the through hole 423, so that the extension and retraction of the telescopic rod 47 can be controlled.
打磨头48包括打磨体,打磨体呈圆柱状,打磨体表面沿周向固定有若干钢丝束。打磨体旋转时,可以通过其表面的钢丝束对径向孔内壁进行打磨抛光。The grinding head 48 includes a grinding body, which is cylindrical, and a plurality of steel wire bundles are fixed on the surface of the grinding body along the circumferential direction. When the grinding body rotates, the steel wire bundles on the surface of the grinding body can grind and polish the inner wall of the radial hole.
打磨器45包括固定板、打磨条,固定板平行于齿环43中轴线设置,固定板内侧表面安装有打磨条。打磨条可以进行更换,打磨头48可以采用可伸缩的方式进行安装,以在打磨条磨损时,将打磨头48向内伸,以弥补其与工件之间的间隙。The grinder 45 includes a fixed plate and a grinding strip, wherein the fixed plate is arranged parallel to the central axis of the gear ring 43, and a grinding strip is installed on the inner surface of the fixed plate. The grinding strip can be replaced, and the grinding head 48 can be installed in a retractable manner, so that when the grinding strip is worn, the grinding head 48 is extended inward to fill the gap between it and the workpiece.
实施例2:参照图6-图12,作为本发明的另一优选实施例,与实施例1的区别在于,两根柱塞420之间还设置有齿条421,齿条421平行于柱塞420设置,齿条421两端分别与两个柱塞420固定连接,旋转筒46底端同轴固定有一个传动齿轮416,传动齿轮416与齿条421啮合设置,齿条421靠近进水管417侧的部分做切齿处理。以使得当出水管418内的柱塞420将齿条421向外顶出最大距离时,齿条421与传动齿轮416处于非啮合状态,这样可以让齿条421在停止移动后,不会阻碍传动齿轮416的继续旋转。由于注入至旋转筒46内的液体压力可能无法让打磨头48快速旋转,通过设置齿条421后,一方面利用其实现两个柱塞420之间的联动,另一方面还可以通过驱动齿轮来给旋转筒46一个旋转驱动,使得旋转筒46可以带动打磨头48获得一个较高的初始旋转速度。Embodiment 2: Referring to FIG. 6 to FIG. 12, as another preferred embodiment of the present invention, the difference from Embodiment 1 is that a rack 421 is further provided between the two plungers 420, the rack 421 is provided parallel to the plungers 420, and the two ends of the rack 421 are respectively fixedly connected to the two plungers 420, a transmission gear 416 is coaxially fixed to the bottom end of the rotating cylinder 46, the transmission gear 416 is meshed with the rack 421, and the portion of the rack 421 close to the water inlet pipe 417 is processed with cutting teeth. When the plunger 420 in the water outlet pipe 418 pushes the rack 421 outward to the maximum distance, the rack 421 and the transmission gear 416 are in a non-meshing state, so that the rack 421 will not hinder the continued rotation of the transmission gear 416 after it stops moving. Since the liquid pressure injected into the rotating cylinder 46 may not allow the grinding head 48 to rotate quickly, by providing the rack 421, on the one hand, it can be used to realize the linkage between the two plungers 420, and on the other hand, it can also provide a rotational drive to the rotating cylinder 46 through the driving gear, so that the rotating cylinder 46 can drive the grinding head 48 to obtain a higher initial rotation speed.
本发明的总体工作流程如下:The overall workflow of the present invention is as follows:
将待加工的管状工件利用夹持装置2进行固定,固定后的管状工件平行于床身1长度方向设置,此时操作人员沿着床身1长度方向移动打磨装置4,使得打磨装置4与管状工件对准,对准后的打磨装置4如附图13所示,多个打磨器45呈环状分布在管状工件外表面,且打磨器45与管状工件表面保持接触,而旋转筒46则平行于管状工件半径方向设置;The tubular workpiece to be processed is fixed by the clamping device 2. The fixed tubular workpiece is arranged parallel to the length direction of the bed 1. At this time, the operator moves the grinding device 4 along the length direction of the bed 1 to align the grinding device 4 with the tubular workpiece. The aligned grinding device 4 is shown in FIG. 13. A plurality of grinders 45 are distributed in an annular shape on the outer surface of the tubular workpiece, and the grinders 45 keep in contact with the surface of the tubular workpiece, and the rotating cylinder 46 is arranged parallel to the radial direction of the tubular workpiece.
随后操作人员控制钻孔装置3的钻头与旋转筒46对准,随后启动钻孔装置3进行钻孔,钻出的径向孔与旋转筒46同轴分布;钻孔完成后,复位钻孔装置3,随后操作人员启动驱动器44,驱动器44驱动齿环43做往复旋转,齿环43带动与之量的多个打磨器45绕管状工件做往复圆周运动,在此过程中,打磨器45对管状工件表面进行打磨;Then the operator controls the drill bit of the drilling device 3 to align with the rotating cylinder 46, and then starts the drilling device 3 to drill. The drilled radial hole is coaxially distributed with the rotating cylinder 46. After the drilling is completed, the drilling device 3 is reset, and then the operator starts the driver 44. The driver 44 drives the gear ring 43 to reciprocate. The gear ring 43 drives a plurality of grinders 45 to reciprocate around the tubular workpiece. In this process, the grinders 45 grind the surface of the tubular workpiece.
与此同时,齿环43同步带动其上的对接块424在横轴42表面做往复圆周运动,每当对接块424与横轴42表面的通孔423对准时,切削液供应装置将切削液以一定压力通过输液管425、对接槽、通孔423注入至通孔423中,随后切削液进入输液道422,再通过输液道422进入进水管417,如附图11所示,进入进水管417后的切削液会将进水管417内的柱塞420快速向外顶,使得柱塞420上连接的齿条421会快速移动,齿条421进而驱动与之啮合的驱动齿轮快速旋转,驱动齿轮带动与之连接的旋转筒46快速旋转,而旋转筒46会带动活塞410、伸缩杆47、打磨头48快速旋转,这样可以使得打磨头48获得一个较高的初始旋转速度,以弥补单纯依靠液体压力驱动打磨头48旋转速度较慢的缺点;At the same time, the gear ring 43 synchronously drives the docking block 424 thereon to make a reciprocating circular motion on the surface of the horizontal shaft 42. Whenever the docking block 424 is aligned with the through hole 423 on the surface of the horizontal shaft 42, the cutting fluid supply device injects the cutting fluid into the through hole 423 through the infusion pipe 425, the docking groove, and the through hole 423 at a certain pressure, and then the cutting fluid enters the infusion channel 422, and then enters the water inlet pipe 417 through the infusion channel 422. As shown in FIG. 11, the cutting fluid after entering the water inlet pipe 417 will flow into the water inlet pipe 417. The plunger 420 in 17 is pushed outward quickly, so that the rack 421 connected to the plunger 420 moves quickly, and the rack 421 drives the driving gear meshing with it to rotate quickly, and the driving gear drives the rotating cylinder 46 connected with it to rotate quickly, and the rotating cylinder 46 drives the piston 410, the telescopic rod 47, and the grinding head 48 to rotate quickly, so that the grinding head 48 can obtain a higher initial rotation speed to make up for the disadvantage of the slow rotation speed of the grinding head 48 driven by liquid pressure alone;
并且齿条421还带动另一个柱塞420收回出水管418,此过程中,进水管417上的柱塞420会越过其上的第二连接管419,而出水管418还是那个的柱塞420会堵住其上的另一个第二连接管419,出水管418内的切削液通过其上的第二连接管419输入对应的第一连接管415,再通过第一连接管415输入连通器414,最后进入与连通器414连通的旋转筒46内部,旋转筒46内部注入切削液后,会将旋转筒46内的活塞410向上顶起,活塞410带动伸缩杆47推动打磨头48向上移动,直至打磨头48伸入管状工件的径向孔内,并且部分切削液会通过活塞410与伸缩杆47上的连接通道411进入旋转体49的内腔412中,通过旋转体49上多个斜向孔413排出,由于斜向孔413斜向设置,使得旋转体49受到喷出液体的反作用力,旋转体49会带动打磨头48旋转,旋转的打磨头48可以更好地对径向孔内壁进行打磨;同时打磨头48在上升的过程中,还可以伸出至径向孔外,从而将切削液喷向四周的管状工件表面,使得打磨器45可以被切削液润滑;The rack 421 also drives another plunger 420 to retract the water outlet pipe 418. During this process, the plunger 420 on the water inlet pipe 417 will pass over the second connecting pipe 419 thereon, and the plunger 420 on the water outlet pipe 418 will block the other second connecting pipe 419 thereon. The cutting fluid in the water outlet pipe 418 is input into the corresponding first connecting pipe 415 through the second connecting pipe 419 thereon, and then input into the communicating vessel 414 through the first connecting pipe 415, and finally enters the interior of the rotating cylinder 46 connected to the communicating vessel 414. After the cutting fluid is injected into the rotating cylinder 46, the piston 410 in the rotating cylinder 46 will be pushed up, and the piston 410 drives the telescopic rod 47 to push the punch. The grinding head 48 moves upward until the grinding head 48 extends into the radial hole of the tubular workpiece, and part of the cutting fluid enters the inner cavity 412 of the rotating body 49 through the connecting channel 411 on the piston 410 and the telescopic rod 47, and is discharged through a plurality of oblique holes 413 on the rotating body 49. Since the oblique holes 413 are arranged obliquely, the rotating body 49 is subjected to the reaction force of the sprayed liquid, and the rotating body 49 drives the grinding head 48 to rotate, and the rotating grinding head 48 can better grind the inner wall of the radial hole; at the same time, the grinding head 48 can also extend out of the radial hole during the rising process, so as to spray the cutting fluid onto the surrounding surface of the tubular workpiece, so that the grinder 45 can be lubricated by the cutting fluid;
当对接块424与横轴42上的通孔423错开时,此时通孔423没有阻挡,如附图12所示,输液道422内的液体外流,进水管417内的液体失去压力,从而使得进水管417内的柱塞420复位,柱塞420复位后会将进水管417上的第一连接管415堵住,而相应地,出水管418内的柱塞420也会复位,从而将出水管418上的第二连接管419导通,这样旋转筒46内的液体此时会通过出水管418排出,这样旋转筒46内的液体排出后,内部的活塞410也会带动活塞410杆向下自动复位,进而带动打磨头48向下复位。When the docking block 424 is offset from the through hole 423 on the horizontal axis 42, the through hole 423 is not blocked, as shown in FIG12, the liquid in the infusion channel 422 flows out, and the liquid in the water inlet pipe 417 loses pressure, so that the plunger 420 in the water inlet pipe 417 is reset. After the plunger 420 is reset, the first connecting pipe 415 on the water inlet pipe 417 is blocked, and correspondingly, the plunger 420 in the water outlet pipe 418 is also reset, thereby connecting the second connecting pipe 419 on the water outlet pipe 418, so that the liquid in the rotating cylinder 46 is discharged through the water outlet pipe 418 at this time. After the liquid in the rotating cylinder 46 is discharged, the internal piston 410 will also drive the piston 410 rod to automatically reset downward, thereby driving the grinding head 48 to reset downward.
以上,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
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| CN211867369U (en) * | 2019-10-10 | 2020-11-06 | 东台市创兴机械制造有限公司 | Machine tool with polishing function |
| WO2021223386A1 (en) * | 2020-05-07 | 2021-11-11 | 广东博智林机器人有限公司 | Cutting-grinding head, grinding execution end and grinding apparatus |
| CN113618518A (en) * | 2021-08-05 | 2021-11-09 | 陕西宝成航空仪表有限责任公司 | Machining method and special fixture for rounded corners of radial holes in cylindrical parts |
| CN117584018A (en) * | 2024-01-19 | 2024-02-23 | 山东大业股份有限公司 | Grinding and polishing device for tire bead steel wire |
| CN117961560A (en) * | 2024-03-01 | 2024-05-03 | 无锡海升高压泵有限公司 | Manufacturing and processing equipment for three-plunger reciprocating pump shell |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118951753A (en) * | 2024-10-11 | 2024-11-15 | 南通市隆祥不锈钢制品有限公司 | A combined processing machine tool for stainless steel products |
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