CN118559271A - Welding device for self-cleaning fitness equipment production - Google Patents

Welding device for self-cleaning fitness equipment production Download PDF

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Publication number
CN118559271A
CN118559271A CN202411038510.8A CN202411038510A CN118559271A CN 118559271 A CN118559271 A CN 118559271A CN 202411038510 A CN202411038510 A CN 202411038510A CN 118559271 A CN118559271 A CN 118559271A
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cleaning
fitness equipment
clamping
motor
groove
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CN118559271B (en
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刘祝如
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Rudong Fengli Machinery Factory Co ltd
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Rudong Fengli Machinery Factory Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups B23K1/00 - B23K28/00
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups B23K1/00 - B23K28/00 relating to soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Cleaning In General (AREA)

Abstract

本发明属于焊接技术领域,公开了一种可自清的健身器材生产用焊接装置,包括主体框架,主体框架内设有用于输送健身器材的上料组件,主体框架的顶面设有用于放置健身器材的支撑组件,主体框架的顶面设有用于健身器材夹持定位的夹持组件,主体的顶面设有用于对焊接杂质进行清理的自清洁组件,在上料组件中,旋转电机可以通过控制支撑柱的转动来控制安装板在水平面内转动,而升降电机则是控制活动环在竖直方向移动,通过两者的配合,可以实现对焊接材料在空间内的输送,这种设计不仅降低了工作人员的劳动强度,而且提高了健身器材的焊接效率。

The present invention belongs to the field of welding technology, and discloses a self-cleaning welding device for producing fitness equipment, comprising a main frame, a feeding assembly for conveying fitness equipment is arranged inside the main frame, a supporting assembly for placing fitness equipment is arranged on the top surface of the main frame, a clamping assembly for clamping and positioning fitness equipment is arranged on the top surface of the main frame, and a self-cleaning assembly for cleaning welding impurities is arranged on the top surface of the main body. In the feeding assembly, a rotating motor can control the rotation of a mounting plate in a horizontal plane by controlling the rotation of a supporting column, and a lifting motor controls the movement of a movable ring in a vertical direction. Through the cooperation of the two, the conveying of welding materials in space can be realized. This design not only reduces the labor intensity of the staff, but also improves the welding efficiency of fitness equipment.

Description

一种可自清的健身器材生产用焊接装置A self-cleaning welding device for producing fitness equipment

技术领域Technical Field

本发明涉及焊接技术领域,具体涉及一种可自清的健身器材生产用焊接装置。The invention relates to the technical field of welding, in particular to a self-cleaning welding device for producing fitness equipment.

背景技术Background Art

杠铃是一种核心训练运动训练器材,也是举重所用器材。杠铃运动属于重量训练的一种,只是利用杠铃训练器材,来增进肌肉力量的训练。也可以利用杠铃进行核心训练,促进整体的协调性,激光焊接是利用高能量密度的激光束作为热源的一种高效精密焊接方法。激光焊接是激光材料加工技术应用的重要方面之一。Barbell is a kind of core training exercise training equipment, and also used for weightlifting. Barbell exercise is a kind of weight training, which is just the training of using barbell training equipment to improve muscle strength. Barbell can also be used for core training to promote overall coordination. Laser welding is an efficient and precise welding method that uses a high-energy-density laser beam as a heat source. Laser welding is one of the important aspects of the application of laser material processing technology.

如公告号为CN113399893A的发明提供一种可自清的健身器材生产用焊接装置,包括设置有透明窗的箱体,所述箱体内安装有两个固定机构,所述箱体内固定安装有顶板,且箱体与顶板之间通过导水机构安装有导水管,所述顶板上通过往复机构安装有移动板,且移动板上固定安装有焊接枪,所述导水管上通过注水管固定安装有两个连通管,所述移动板上固定安装有两个冷却雾管,且两个冷却雾管与顶板之间均滑动安装有下水管,且两个下水管与相应连通管之间均固定安装有伸缩管。优点在于:能够对焊接部位进行实时降温冷却,并可防止高温碎屑飞溅造成损伤,且采用均匀、大范围的高压水流冲洗可将附着在装置内的杂质进行全面、彻底的去除,除尘效果较佳,安全性较高。For example, the invention with the announcement number CN113399893A provides a self-cleaning welding device for fitness equipment production, including a box body with a transparent window, two fixing mechanisms installed in the box body, a top plate fixedly installed in the box body, and a water guide pipe installed between the box body and the top plate through a water guide mechanism, a movable plate installed on the top plate through a reciprocating mechanism, and a welding gun fixedly installed on the movable plate, two connecting pipes fixedly installed on the water guide pipe through a water injection pipe, two cooling mist pipes fixedly installed on the movable plate, and a downpipe slidably installed between the two cooling mist pipes and the top plate, and a telescopic pipe fixedly installed between the two downpipes and the corresponding connecting pipes. The advantages are: the welding part can be cooled in real time, and damage caused by splashing of high-temperature debris can be prevented, and impurities attached to the device can be completely and thoroughly removed by flushing with uniform and large-scale high-pressure water flow, with better dust removal effect and higher safety.

该现有技术存在以下问题:现有的健身器材生产用焊接装置在对杠铃进行焊接时,大多需要人工将杠铃摆放到装置上,增强了工作人员的劳动强度,比较费时费力,而且需要装置的适配性较差,一种装置只能对一种大小的杠铃进行焊接,增大了焊接成本。The prior art has the following problems: when welding barbells, most of the existing welding devices used in the production of fitness equipment require manual placement of the barbells on the device, which increases the labor intensity of the staff, is time-consuming and labor-intensive, and requires poor adaptability of the device. One device can only weld barbells of one size, increasing the welding cost.

为此提出一种可自清的健身器材生产用焊接装置。A self-cleaning welding device for producing fitness equipment is proposed for this reason.

发明内容Summary of the invention

本发明的目的在于:为解决现有的健身器材生产用焊接装置在对杠铃进行焊接时,大多需要人工将杠铃摆放到装置上,增强了工作人员的劳动强度,比较费时费力,而且需要装置的适配性较差,一种装置只能对一种大小的杠铃进行焊接,增大了焊接成本的问题,本发明提供了一种可自清的健身器材生产用焊接装置。The purpose of the present invention is to solve the problem that when welding a barbell, most of the existing welding devices for fitness equipment production need to manually place the barbell on the device, which increases the labor intensity of the staff, is time-consuming and labor-intensive, and requires poor adaptability of the device. One device can only weld a barbell of one size, which increases the welding cost. The present invention provides a self-cleaning welding device for fitness equipment production.

本发明为了实现上述目的具体采用以下技术方案:In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:

一种可自清的健身器材生产用焊接装置,包括主体框架,所述主体框架内设有用于输送健身器材的上料组件,所述主体框架的顶面设有用于放置健身器材的支撑组件,所述主体框架的顶面设有用于健身器材夹持定位的夹持组件,所述主体的顶面设有用于对焊接杂质进行清理的自清洁组件。A self-cleaning welding device for producing fitness equipment comprises a main frame, a loading assembly for conveying fitness equipment is arranged inside the main frame, a supporting assembly for placing fitness equipment is arranged on the top surface of the main frame, a clamping assembly for clamping and positioning fitness equipment is arranged on the top surface of the main frame, and a self-cleaning assembly for cleaning welding impurities is arranged on the top surface of the main body.

作为本发明进一步的方案,所述上料组件包括稳定座,所述稳定座中设有支撑柱,且支撑柱与稳定座转动连接,所述主体框架中设有旋转电机,且旋转电机的输出端与支撑柱的底端固定连接,所述支撑柱的表面设有活动环,且活动环与支撑柱活动连接,所述活动环的表面设有安装板。As a further solution of the present invention, the loading assembly includes a stabilizing seat, a support column is provided in the stabilizing seat, and the support column is rotatably connected to the stabilizing seat, a rotating motor is provided in the main frame, and the output end of the rotating motor is fixedly connected to the bottom end of the support column, a movable ring is provided on the surface of the support column, and the movable ring is movably connected to the support column, and a mounting plate is provided on the surface of the movable ring.

作为本发明进一步的方案,所述活动环的内侧阵列设有导向块,所述支撑柱的表面阵列开设有导向槽,且导向块与导向槽活动连接,所述导向槽中设有升降丝杆,且升降丝杆与导向块螺纹连接,所述升降丝杆的顶端固定有升降电机,所述安装板的表面阵列设有支撑架,所述支撑架内设有防滑垫,所述防滑垫采用橡胶热塑而成。As a further solution of the present invention, the inner array of the movable ring is provided with a guide block, the surface array of the support column is provided with a guide groove, and the guide block is movably connected to the guide groove, a lifting screw is provided in the guide groove, and the lifting screw is threadedly connected to the guide block, a lifting motor is fixed to the top of the lifting screw, and the surface array of the mounting plate is provided with a support frame, and an anti-slip pad is provided in the support frame, and the anti-slip pad is made of rubber thermoplastic.

作为本发明进一步的方案,所述支撑组件包括支撑板,所述主体框架的顶面开设有移动槽,所述移动槽中设有移动丝杆,且移动丝杆与支撑板螺纹连接,所述移动丝杆的一端固定有移动电机,所述支撑板的顶面阵列开设有放置槽,所述支撑板的顶面阵列开设有第三对接槽,且第三对接槽贯穿放置槽。As a further solution of the present invention, the support assembly includes a support plate, a movable groove is opened on the top surface of the main frame, a movable screw rod is arranged in the movable groove, and the movable screw rod is threadedly connected to the support plate, a movable motor is fixed to one end of the movable screw rod, a placement groove is opened on the top surface array of the support plate, a third docking groove is opened on the top surface array of the support plate, and the third docking groove passes through the placement groove.

作为本发明进一步的方案,所述夹持组件包括夹板,所述主体的顶面开设有夹持槽,所述夹持槽中设有夹持丝杆,且夹持丝杆与夹板螺纹连接,所述夹持丝杆的一端固定有夹持电机。As a further solution of the present invention, the clamping assembly includes a clamping plate, the top surface of the main body is provided with a clamping groove, a clamping screw is provided in the clamping groove, and the clamping screw is threadedly connected to the clamping plate, and a clamping motor is fixed to one end of the clamping screw.

作为本发明进一步的方案,所述夹板的表面开设有旋转槽,所述旋转槽中设有旋转块,且旋转块与旋转槽转动连接,所述夹板的表面设有转动电机,且转动电机的输出端与旋转块固定连接,所述旋转块的表面阵列设有定位环。As a further solution of the present invention, a rotating groove is provided on the surface of the splint, a rotating block is provided in the rotating groove, and the rotating block is rotatably connected to the rotating groove, a rotating motor is provided on the surface of the splint, and the output end of the rotating motor is fixedly connected to the rotating block, and a positioning ring is provided on the surface array of the rotating block.

作为本发明进一步的方案,所述自清洁组件包括固定板,所述固定板的表面设有无杆气缸,所述无杆气缸的表面设有固定框架,所述固定框架中设有旋转座,所述旋转座的表面设有焊接头,所述旋转座的表面设有连接杆,所述连接杆的一端固定有摩擦块。As a further solution of the present invention, the self-cleaning component includes a fixed plate, a rodless cylinder is provided on the surface of the fixed plate, a fixed frame is provided on the surface of the rodless cylinder, a rotating seat is provided in the fixed frame, a welding head is provided on the surface of the rotating seat, a connecting rod is provided on the surface of the rotating seat, and a friction block is fixed to one end of the connecting rod.

作为本发明进一步的方案,所述固定框架的侧面设有调节电机,且调节电机的输出端贯穿固定框架的侧面,且调节电机的输出端与旋转座固定连接,所述固定板的表面设有电动伸缩杆,且电动伸缩杆贯穿固定板,所述电动伸缩杆的输出端设有清理盒。As a further solution of the present invention, an adjusting motor is provided on the side of the fixed frame, and the output end of the adjusting motor passes through the side of the fixed frame, and the output end of the adjusting motor is fixedly connected to the rotating seat, an electric telescopic rod is provided on the surface of the fixed plate, and the electric telescopic rod passes through the fixed plate, and a cleaning box is provided at the output end of the electric telescopic rod.

作为本发明进一步的方案,所述主体框架的顶面阵列开设有第一对接槽,所述主体框架的侧面设有堆料框架,所述堆料框架的侧面阵列开设有第二对接槽,所述堆料框架与主体框架之间设有连接板,所述主体框架的顶面阵列开设有第一对接槽,所述主体框架的侧面设有控制器,且控制器分别与升降电机、旋转电机、移动电机、夹持电机、转动电机、电动伸缩杆和调节电机电性连接。As a further solution of the present invention, the top surface array of the main frame is provided with a first docking groove, the side of the main frame is provided with a stacking frame, the side array of the stacking frame is provided with a second docking groove, a connecting plate is provided between the stacking frame and the main frame, the top surface array of the main frame is provided with a first docking groove, the side of the main frame is provided with a controller, and the controller is electrically connected to the lifting motor, rotating motor, moving motor, clamping motor, rotating motor, electric telescopic rod and adjusting motor respectively.

本发明的有益效果如下:The beneficial effects of the present invention are as follows:

1、本发明在主体框架上设有上料组件,在上料组件中,旋转电机可以通过控制支撑柱的转动来控制安装板在水平面内转动,而升降电机则是控制活动环在竖直方向移动,通过两者的配合,可以实现对焊接材料在空间内的输送,这种设计不仅降低了工作人员的劳动强度,而且提高了健身器材的焊接效率。1. The present invention is provided with a loading assembly on the main frame. In the loading assembly, the rotating motor can control the rotation of the mounting plate in the horizontal plane by controlling the rotation of the supporting column, while the lifting motor controls the movement of the movable ring in the vertical direction. Through the cooperation of the two, the welding material can be transported in the space. This design not only reduces the labor intensity of the staff, but also improves the welding efficiency of the fitness equipment.

2、本发明在主体框架的顶面设有支撑组件和夹持组件,支撑组件中的支撑板上阵列开设有放置槽,而且放置槽直径的长度依次增大,使装置可以对不同大小杠铃进行焊接,增强了装置的适配性,而夹持组件中,通过转动电机的驱动,可以使旋转块表面定位的杠铃进行稳定旋转,提升了健身器材的焊接质量。2. The present invention is provided with a supporting assembly and a clamping assembly on the top surface of the main frame. The supporting plate in the supporting assembly is provided with placement grooves in an array, and the lengths of the placement grooves are increased successively, so that the device can weld barbells of different sizes, thereby enhancing the adaptability of the device. In the clamping assembly, the barbell positioned on the surface of the rotating block can be stably rotated by driving the rotating motor, thereby improving the welding quality of the fitness equipment.

3、本发明在主体框架的顶面设有自清洁组件,在自清洁组件中,无杆气缸可以带着焊接头对杠铃的不同位置进行焊接,当焊接完成后,在调节电机的驱动下,旋转座表面的连接杆会带动摩擦块与杠铃焊接处的四周贴合,然后配合夹持组件的转动,对焊接处四溅的环境杂质进行摩擦处理,这些设计增强了装置的功能性,提升了健身器材的美观性。3. The present invention is provided with a self-cleaning component on the top surface of the main frame. In the self-cleaning component, the rodless cylinder can carry the welding head to weld different positions of the barbell. When the welding is completed, under the drive of the adjusting motor, the connecting rod on the surface of the rotating seat will drive the friction block to fit around the welding part of the barbell, and then cooperate with the rotation of the clamping component to rub the environmental impurities splashed around the welding part. These designs enhance the functionality of the device and improve the aesthetics of the fitness equipment.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明的轴测图;Fig. 1 is an axonometric view of the present invention;

图2是本发明的整体剖视图;Fig. 2 is an overall cross-sectional view of the present invention;

图3是本发明的整体结构分解图;FIG3 is an exploded view of the overall structure of the present invention;

图4是本发明上料组件的结构图;FIG4 is a structural diagram of a feeding assembly of the present invention;

图5是本发明上料组件的结构分解图;FIG5 is an exploded view of the structure of the feeding assembly of the present invention;

图6是本发明支撑组件的结构图;FIG6 is a structural diagram of a support assembly of the present invention;

图7是本发明夹持组件的结构图;FIG7 is a structural diagram of the clamping assembly of the present invention;

图8是本发明夹持组件的结构分解图;FIG8 is an exploded view of the structure of the clamping assembly of the present invention;

图9是本发明自清洁组件的结构图;FIG9 is a structural diagram of a self-cleaning assembly of the present invention;

图10是本发明自清洁组件的结构分解图。FIG. 10 is a structural exploded view of the self-cleaning assembly of the present invention.

附图标记:1、上料组件;101、升降电机;102、安装板;103、活动环;104、导向槽;105、支撑柱;106、稳定座;107、旋转电机;108、升降丝杆;109、导向块;110、防滑垫;111、支撑架;2、支撑组件;201、第三对接槽;202、支撑板;203、放置槽;204、移动丝杆;205、移动电机;3、夹持组件;301、夹持电机;302、夹板;303、夹持丝杆;304、转动电机;305、旋转槽;306、旋转块;307、定位环;4、控制器;5、自清洁组件;501、固定板;502、固定框架;503、电动伸缩杆;504、无杆气缸;505、调节电机;506、摩擦块;507、连接杆;508、旋转座;509、焊接头;510、清理盒;6、堆料框架;7、连接板;8、主体框架;9、第一对接槽;10、第二对接槽;11、移动槽;12、夹持槽。Figure numerals: 1. Feeding assembly; 101. Lifting motor; 102. Mounting plate; 103. Movable ring; 104. Guide groove; 105. Support column; 106. Stable seat; 107. Rotating motor; 108. Lifting screw rod; 109. Guide block; 110. Anti-skid pad; 111. Support frame; 2. Support assembly; 201. Third docking groove; 202. Support plate; 203. Placement groove; 204. Moving screw rod; 205. Moving motor; 3. Clamping assembly; 301. Clamping motor; 302. Clamping plate; 303. Clamping wire Rod; 304, rotating motor; 305, rotating groove; 306, rotating block; 307, positioning ring; 4, controller; 5, self-cleaning component; 501, fixed plate; 502, fixed frame; 503, electric telescopic rod; 504, rodless cylinder; 505, adjusting motor; 506, friction block; 507, connecting rod; 508, rotating seat; 509, welding head; 510, cleaning box; 6, stacking frame; 7, connecting plate; 8, main frame; 9, first docking groove; 10, second docking groove; 11, moving groove; 12, clamping groove.

具体实施方式DETAILED DESCRIPTION

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

在本发明实施方式的描述中,需要说明的是,术语“内”、“外”、“上”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the inventive product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

下面将结合图1-图10对本发明实施例的一种可自清的健身器材生产用焊接装置进行详细的说明。A self-cleaning welding device for producing fitness equipment according to an embodiment of the present invention will be described in detail below with reference to FIGS. 1 to 10 .

实施例一Embodiment 1

本申请实施例一公开一种可自清的健身器材生产用焊接装置。参考图1-图10,包括主体框架8,主体框架8内设有用于输送健身器材的上料组件1,主体框架8的顶面设有用于放置健身器材的支撑组件2,主体框架8的顶面设有用于健身器材夹持定位的夹持组件3,主体的顶面设有用于对焊接杂质进行清理的自清洁组件5。The first embodiment of the present application discloses a self-cleaning welding device for fitness equipment production. Referring to Figures 1 to 10, it includes a main frame 8, a feeding assembly 1 for conveying fitness equipment is provided inside the main frame 8, a supporting assembly 2 for placing fitness equipment is provided on the top surface of the main frame 8, a clamping assembly 3 for clamping and positioning fitness equipment is provided on the top surface of the main frame 8, and a self-cleaning assembly 5 for cleaning welding impurities is provided on the top surface of the main body.

具体的为,需要焊接的健身器材的焊接材料通过上料组件1移动到支撑组件2上,然后夹持组件3对材料进行夹持转动,然后自清洁组件5对材料进行焊接后将焊接的杂质残留进行打磨去除。Specifically, the welding material of the fitness equipment to be welded is moved to the supporting assembly 2 through the loading assembly 1, and then the clamping assembly 3 clamps and rotates the material, and then the self-cleaning assembly 5 welds the material and grinds away the welding impurities.

参考图1-图10,上料组件1包括稳定座106,稳定座106中设有支撑柱105,且支撑柱105与稳定座106转动连接,主体框架8中设有旋转电机107,且旋转电机107的输出端与支撑柱105的底端固定连接,支撑柱105的表面设有活动环103,且活动环103与支撑柱105活动连接,活动环103的表面设有安装板102,活动环103的内侧阵列设有导向块109,支撑柱105的表面阵列开设有导向槽104,且导向块109与导向槽104活动连接,导向槽104中设有升降丝杆108,且升降丝杆108与导向块109螺纹连接,升降丝杆108的顶端固定有升降电机101,安装板102的表面阵列设有支撑架111,支撑架111内设有防滑垫110,防滑垫110采用橡胶热塑而成。Referring to Figures 1 to 10, the loading assembly 1 includes a stable seat 106, a support column 105 is provided in the stable seat 106, and the support column 105 is rotatably connected to the stable seat 106, a rotating motor 107 is provided in the main frame 8, and the output end of the rotating motor 107 is fixedly connected to the bottom end of the support column 105, a movable ring 103 is provided on the surface of the support column 105, and the movable ring 103 is movably connected to the support column 105, and a mounting plate 102 is provided on the surface of the movable ring 103, and the movable ring 103 The inner array is provided with a guide block 109, the surface array of the support column 105 is provided with a guide groove 104, and the guide block 109 is movably connected to the guide groove 104, a lifting screw rod 108 is provided in the guide groove 104, and the lifting screw rod 108 is threadedly connected to the guide block 109, a lifting motor 101 is fixed to the top of the lifting screw rod 108, and a support frame 111 is provided on the surface array of the mounting plate 102, and an anti-skid pad 110 is provided in the support frame 111, and the anti-skid pad 110 is made of rubber thermoplastic.

具体的为,在上料组件1中,旋转电机107可以通过控制支撑柱105的转动来控制安装板102在水平面内转动,而升降电机101则是控制活动环103在竖直方向移动,通过两者的配合,可以实现对焊接材料在空间内的输送,这种设计不仅降低了工作人员的劳动强度,而且提高了健身器材的焊接效率。Specifically, in the loading assembly 1, the rotating motor 107 can control the rotation of the mounting plate 102 in the horizontal plane by controlling the rotation of the support column 105, while the lifting motor 101 controls the movement of the movable ring 103 in the vertical direction. Through the cooperation of the two, the welding material can be transported in the space. This design not only reduces the labor intensity of the staff, but also improves the welding efficiency of the fitness equipment.

本申请实施例一的一种可自清的健身器材生产用焊接装置的实施原理为:需要焊接的健身器材的焊接材料通过上料组件1移动到支撑组件2上,然后夹持组件3对材料进行夹持转动,然后自清洁组件5对材料进行焊接后将焊接的杂质残留进行打磨去除,在上料组件1中,旋转电机107可以通过控制支撑柱105的转动来控制安装板102在水平面内转动,而升降电机101则是控制活动环103在竖直方向移动,安装板102表面的支撑架111可以将健身器材托举起来,防滑垫110可以防止其掉落,稳定座106的作用是使支撑柱105在转动时更加稳定,导向块109和导向槽104的作用是使活动环103在上下升降时更加稳定。The implementation principle of a self-cleaning welding device for fitness equipment production in the first embodiment of the present application is as follows: the welding material of the fitness equipment to be welded is moved to the supporting assembly 2 through the loading assembly 1, and then the clamping assembly 3 clamps and rotates the material, and then the self-cleaning assembly 5 grinds and removes the welding impurities after welding the material. In the loading assembly 1, the rotating motor 107 can control the rotation of the mounting plate 102 in the horizontal plane by controlling the rotation of the support column 105, and the lifting motor 101 controls the movable ring 103 to move in the vertical direction. The support frame 111 on the surface of the mounting plate 102 can lift the fitness equipment, and the anti-slip pad 110 can prevent it from falling. The function of the stabilizing seat 106 is to make the support column 105 more stable when rotating, and the function of the guide block 109 and the guide groove 104 is to make the movable ring 103 more stable when lifting up and down.

实施例二Embodiment 2

参考图1、图2、图3、图6、图7和图8,支撑组件2包括支撑板202,主体框架8的顶面开设有移动槽11,移动槽11中设有移动丝杆204,且移动丝杆204与支撑板202螺纹连接,移动丝杆204的一端固定有移动电机205,支撑板202的顶面阵列开设有放置槽203,支撑板202的顶面阵列开设有第三对接槽201,且第三对接槽201贯穿放置槽203,夹持组件3包括夹板302,主体的顶面开设有夹持槽12,夹持槽12中设有夹持丝杆303,且夹持丝杆303与夹板302螺纹连接,夹持丝杆303的一端固定有夹持电机301,夹板302的表面开设有旋转槽305,旋转槽305中设有旋转块306,且旋转块306与旋转槽305转动连接,夹板302的表面设有转动电机304,且转动电机304的输出端与旋转块306固定连接,旋转块306的表面阵列设有定位环307。Referring to Figures 1, 2, 3, 6, 7 and 8, the support assembly 2 includes a support plate 202, a moving groove 11 is provided on the top surface of the main frame 8, a moving screw 204 is provided in the moving groove 11, and the moving screw 204 is threadedly connected to the support plate 202, a moving motor 205 is fixed to one end of the moving screw 204, a placement groove 203 is provided on the top surface array of the support plate 202, a third docking groove 201 is provided on the top surface array of the support plate 202, and the third docking groove 201 passes through the placement groove 203, the clamping assembly 3 includes a clamping plate 302, the main A clamping groove 12 is provided on the top surface of the body, a clamping screw 303 is provided in the clamping groove 12, and the clamping screw 303 is threadedly connected to the clamping plate 302, a clamping motor 301 is fixed to one end of the clamping screw 303, a rotating groove 305 is provided on the surface of the clamping plate 302, a rotating block 306 is provided in the rotating groove 305, and the rotating block 306 is rotatably connected to the rotating groove 305, a rotating motor 304 is provided on the surface of the clamping plate 302, and the output end of the rotating motor 304 is fixedly connected to the rotating block 306, and a positioning ring 307 is provided on the surface array of the rotating block 306.

具体的为,支撑组件2中的支撑板202上阵列开设有放置槽203,而且放置槽203直径的长度依次增大,使装置可以对不同大小杠铃进行焊接,增强了装置的适配性,而夹持组件3中,通过转动电机304的驱动,可以使旋转块306表面定位的杠铃进行稳定旋转,提升了健身器材的焊接质量。Specifically, an array of placement grooves 203 are provided on the support plate 202 in the support assembly 2, and the length of the diameter of the placement grooves 203 increases successively, so that the device can weld barbells of different sizes, thereby enhancing the adaptability of the device. In the clamping assembly 3, the barbell positioned on the surface of the rotating block 306 can be driven by the rotating motor 304 to rotate stably, thereby improving the welding quality of the fitness equipment.

本申请实施例二的一种可自清的健身器材生产用焊接装置的实施原理为:支撑组件2中的支撑板202上阵列开设有放置槽203,而且放置槽203直径的长度依次增大,使装置可以对不同大小杠铃进行焊接,而夹持组件3中,通过转动电机304的驱动,可以使旋转块306表面定位的杠铃进行稳定旋转,在移动电机205的驱动下,支撑板202可以移动到主体框架8的一端,然后第一对接槽9会与第三对接槽201对齐,便于支撑架111将健身器材摆放到放置槽203中。The implementation principle of a self-cleaning welding device for fitness equipment production in Example 2 of the present application is as follows: an array of placement grooves 203 are provided on the support plate 202 in the support assembly 2, and the length of the diameter of the placement grooves 203 increases successively, so that the device can weld barbells of different sizes, and in the clamping assembly 3, the barbell positioned on the surface of the rotating block 306 can be stably rotated by driving the rotating motor 304, and under the drive of the moving motor 205, the support plate 202 can be moved to one end of the main frame 8, and then the first docking groove 9 will be aligned with the third docking groove 201, so that the support frame 111 can place the fitness equipment in the placement groove 203.

实施例三Embodiment 3

参照图1、图2、图3、图9和图10,自清洁组件5包括固定板501,固定板501的表面设有无杆气缸504,无杆气缸504的表面设有固定框架502,固定框架502中设有旋转座508,旋转座508的表面设有焊接头509,旋转座508的表面设有连接杆507,连接杆507的一端固定有摩擦块506。Referring to Figures 1, 2, 3, 9 and 10, the self-cleaning component 5 includes a fixed plate 501, a rodless cylinder 504 is provided on the surface of the fixed plate 501, a fixed frame 502 is provided on the surface of the rodless cylinder 504, a rotating seat 508 is provided in the fixed frame 502, a welding head 509 is provided on the surface of the rotating seat 508, a connecting rod 507 is provided on the surface of the rotating seat 508, and a friction block 506 is fixed to one end of the connecting rod 507.

具体的为,在自清洁组件5中,无杆气缸504可以带着焊接头509对杠铃的不同位置进行焊接,当焊接完成后,在调节电机505的驱动下,旋转座508表面的连接杆507会带动摩擦块506与杠铃焊接处的四周贴合,然后配合夹持组件3的转动,对焊接处四溅的环境杂质进行摩擦处理,这些设计增强了装置的功能性,提升了健身器材的美观性。Specifically, in the self-cleaning component 5, the rodless cylinder 504 can carry the welding head 509 to weld different positions of the barbell. When the welding is completed, under the drive of the adjusting motor 505, the connecting rod 507 on the surface of the rotating seat 508 will drive the friction block 506 to fit around the welding point of the barbell, and then cooperate with the rotation of the clamping component 3 to rub the environmental impurities splashed around the welding point. These designs enhance the functionality of the device and improve the aesthetics of the fitness equipment.

参考图1-图10,固定框架502的侧面设有调节电机505,且调节电机505的输出端贯穿固定框架502的侧面,且调节电机505的输出端与旋转座508固定连接,固定板501的表面设有电动伸缩杆503,且电动伸缩杆503贯穿固定板501,电动伸缩杆503的输出端设有清理盒510,主体框架8的顶面阵列开设有第一对接槽9,主体框架8的侧面设有堆料框架6,堆料框架6的侧面阵列开设有第二对接槽10,堆料框架6与主体框架8之间设有连接板7,主体框架8的顶面阵列开设有第一对接槽9,主体框架8的侧面设有控制器4,且控制器4分别与升降电机101、旋转电机107、移动电机205、夹持电机301、转动电机304、电动伸缩杆503和调节电机505电性连接。1 to 10, an adjusting motor 505 is provided on the side of the fixed frame 502, and the output end of the adjusting motor 505 passes through the side of the fixed frame 502, and the output end of the adjusting motor 505 is fixedly connected to the rotating seat 508, an electric telescopic rod 503 is provided on the surface of the fixed plate 501, and the electric telescopic rod 503 passes through the fixed plate 501, and a cleaning box 510 is provided at the output end of the electric telescopic rod 503, a first docking groove 9 is provided in the top surface array of the main frame 8, a stacking frame 6 is provided on the side of the main frame 8, a second docking groove 10 is provided in the side array of the stacking frame 6, a connecting plate 7 is provided between the stacking frame 6 and the main frame 8, a first docking groove 9 is provided in the top surface array of the main frame 8, a controller 4 is provided on the side of the main frame 8, and the controller 4 is electrically connected to the lifting motor 101, the rotating motor 107, the moving motor 205, the clamping motor 301, the rotating motor 304, the electric telescopic rod 503 and the adjusting motor 505 respectively.

具体的为,在电动伸缩杆503的驱动下,清理盒510会移动到焊接打磨出的正下方,便于打磨杂质的收集与清理,通过支撑架111将第二对接槽10上的健身器材运转到第一对接槽9和第三对接槽201上,这种设计方便重物运转的同时减少了装置的占地空间。Specifically, driven by the electric telescopic rod 503, the cleaning box 510 will move to the bottom of the welding and grinding, so as to facilitate the collection and cleaning of grinding impurities. The fitness equipment on the second docking slot 10 can be moved to the first docking slot 9 and the third docking slot 201 through the support frame 111. This design facilitates the operation of heavy objects while reducing the space occupied by the device.

本申请实施例三的一种可自清的健身器材生产用焊接装置的实施原理为:在自清洁组件5中,无杆气缸504可以带着焊接头509对杠铃的不同位置进行焊接,当焊接完成后,在调节电机505的驱动下,旋转座508表面的连接杆507会带动摩擦块506与杠铃焊接处的四周贴合,然后配合夹持组件3的转动,对焊接处四溅的环境杂质进行摩擦处理,在电动伸缩杆503的驱动下,清理盒510会移动到焊接打磨出的正下方,便于打磨杂质的收集与清理。The implementation principle of a self-cleaning welding device for fitness equipment production in Example 3 of the present application is as follows: in the self-cleaning component 5, the rodless cylinder 504 can carry the welding head 509 to weld different positions of the barbell. When the welding is completed, under the drive of the adjusting motor 505, the connecting rod 507 on the surface of the rotating seat 508 will drive the friction block 506 to fit around the welding point of the barbell, and then cooperate with the rotation of the clamping component 3 to rub the environmental impurities splashed around the welding point. Under the drive of the electric telescopic rod 503, the cleaning box 510 will move to the bottom of the welding polishing to facilitate the collection and cleaning of polishing impurities.

以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明的范围内。本发明要求的保护范围由所附的权利要求书及其等同物界定。The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims (9)

1. Welding set is used in production of body-building equipment that can self-cleaning, including main body frame (8), its characterized in that: the body frame (8) is internally provided with a feeding component (1) for conveying fitness equipment, the top surface of the body frame (8) is provided with a supporting component (2) for placing the fitness equipment, the top surface of the body frame (8) is provided with a clamping component (3) for clamping and positioning the fitness equipment, and the top surface of the body is provided with a self-cleaning component (5) for cleaning welding impurities.
2. The welding device for producing self-cleaning fitness equipment according to claim 1, wherein: the feeding assembly (1) comprises a stabilizing seat (106), a supporting column (105) is arranged in the stabilizing seat (106), the supporting column (105) is rotationally connected with the stabilizing seat (106), a rotating motor (107) is arranged in the main body frame (8), the output end of the rotating motor (107) is fixedly connected with the bottom end of the supporting column (105), a movable ring (103) is arranged on the surface of the supporting column (105), the movable ring (103) is movably connected with the supporting column (105), and a mounting plate (102) is arranged on the surface of the movable ring (103).
3. The welding device for producing self-cleaning fitness equipment according to claim 2, wherein: the inside array of expansion ring (103) is equipped with guide block (109), guide slot (104) have been seted up to the surface array of support column (105), and guide block (109) and guide slot (104) swing joint, be equipped with lift lead screw (108) in guide slot (104), and lift lead screw (108) and guide block (109) threaded connection, the top of lift lead screw (108) is fixed with elevator motor (101), the surface array of mounting panel (102) is equipped with support frame (111), be equipped with slipmat (110) in support frame (111), slipmat (110) adopt rubber thermoplastic to form.
4. A welding apparatus for use in the production of self-cleaning exercise equipment as claimed in claim 3, wherein: the support assembly (2) comprises a support plate (202), a movable groove (11) is formed in the top surface of the main body frame (8), a movable screw rod (204) is arranged in the movable groove (11), the movable screw rod (204) is in threaded connection with the support plate (202), one end of the movable screw rod (204) is fixedly provided with a movable motor (205), a placing groove (203) is formed in the top surface array of the support plate (202), a third butt joint groove (201) is formed in the top surface array of the support plate (202), and the third butt joint groove (201) penetrates through the placing groove (203).
5. The welding device for producing self-cleaning fitness equipment of claim 4, wherein: the clamping assembly (3) comprises a clamping plate (302), a clamping groove (12) is formed in the top surface of the main body, a clamping screw rod (303) is arranged in the clamping groove (12), the clamping screw rod (303) is in threaded connection with the clamping plate (302), and a clamping motor (301) is fixed at one end of the clamping screw rod (303).
6. The welding device for producing self-cleaning fitness equipment according to claim 5, wherein: the surface of splint (302) has seted up rotary groove (305), be equipped with rotatory piece (306) in rotary groove (305), and rotatory piece (306) are connected with rotary groove (305) rotation, the surface of splint (302) is equipped with rotation motor (304), and the output and the rotatory piece (306) fixed connection of rotation motor (304), the surface array of rotatory piece (306) is equipped with holding ring (307).
7. The welding device for producing self-cleaning fitness equipment of claim 6, wherein: self-cleaning subassembly (5) are including fixed plate (501), the surface of fixed plate (501) is equipped with rodless cylinder (504), the surface of rodless cylinder (504) is equipped with fixed frame (502), be equipped with roating seat (508) in fixed frame (502), the surface of roating seat (508) is equipped with soldered connection (509), the surface of roating seat (508) is equipped with connecting rod (507), the one end of connecting rod (507) is fixed with friction block (506).
8. The welding device for producing self-cleaning fitness equipment of claim 7, wherein: the side of fixed frame (502) is equipped with accommodate motor (505), and the output of accommodate motor (505) runs through the side of fixed frame (502), and the output and the roating seat (508) fixed connection of accommodate motor (505), the surface of fixed plate (501) is equipped with electric telescopic handle (503), and electric telescopic handle (503) runs through fixed plate (501), the output of electric telescopic handle (503) is equipped with clearance box (510).
9. The welding device for producing self-cleaning fitness equipment of claim 8, wherein: the utility model discloses a lift motor, including main body frame (8), first butt joint groove (9) have been seted up to the top surface array of main body frame (8), the side of main body frame (8) is equipped with windrow frame (6), second butt joint groove (10) have been seted up to the side array of windrow frame (6), be equipped with connecting plate (7) between windrow frame (6) and main body frame (8), first butt joint groove (9) have been seted up to the top surface array of main body frame (8), the side of main body frame (8) is equipped with controller (4), and controller (4) respectively with elevator motor (101), rotating electrical machines (107), mobile electrical machines (205), centre gripping motor (301), rotation motor (304), electric telescopic handle (503) and accommodate motor (505) electric connection.
CN202411038510.8A 2024-07-31 2024-07-31 A self-cleaning welding device for producing fitness equipment Active CN118559271B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN214868340U (en) * 2021-06-08 2021-11-26 厦门中明宇自动化科技有限公司 Safe welding set of machine parts processing
CN217394041U (en) * 2022-01-05 2022-09-09 中科智能机器人(山东)有限公司 Automatic laser welding workstation
CN218638893U (en) * 2022-12-06 2023-03-17 深圳市尚拓激光技术有限公司 Multifunctional energy storage type automatic welding machine
WO2023185296A1 (en) * 2022-03-30 2023-10-05 无锡先导智能装备股份有限公司 Welding apparatus
CN117359170A (en) * 2023-12-07 2024-01-09 美迪斯电梯有限公司 Quick welding device for elevator car

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN214868340U (en) * 2021-06-08 2021-11-26 厦门中明宇自动化科技有限公司 Safe welding set of machine parts processing
CN217394041U (en) * 2022-01-05 2022-09-09 中科智能机器人(山东)有限公司 Automatic laser welding workstation
WO2023185296A1 (en) * 2022-03-30 2023-10-05 无锡先导智能装备股份有限公司 Welding apparatus
CN218638893U (en) * 2022-12-06 2023-03-17 深圳市尚拓激光技术有限公司 Multifunctional energy storage type automatic welding machine
CN117359170A (en) * 2023-12-07 2024-01-09 美迪斯电梯有限公司 Quick welding device for elevator car

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