CN118558958A - Continuous casting device for aluminum alloy processing - Google Patents

Continuous casting device for aluminum alloy processing Download PDF

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Publication number
CN118558958A
CN118558958A CN202411045258.3A CN202411045258A CN118558958A CN 118558958 A CN118558958 A CN 118558958A CN 202411045258 A CN202411045258 A CN 202411045258A CN 118558958 A CN118558958 A CN 118558958A
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casting
exhaust
carrier
aluminum alloy
mold
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CN202411045258.3A
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CN118558958B (en
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杨家乐
蒋周林
何进荣
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Yongzhou Zhongxin Renewable Resources Co ltd
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Yongzhou Zhongxin Renewable Resources Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D9/00Machines or plants for casting ingots
    • B22D9/003Machines or plants for casting ingots for top casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D27/00Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
    • B22D27/08Shaking, vibrating, or turning of moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D33/00Equipment for handling moulds
    • B22D33/005Transporting flaskless moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D33/00Equipment for handling moulds
    • B22D33/02Turning or transposing moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D7/00Casting ingots, e.g. from ferrous metals
    • B22D7/12Appurtenances, e.g. for sintering, for preventing splashing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Continuous Casting (AREA)

Abstract

The invention discloses a continuous casting device for aluminum alloy processing, which relates to the technical field of continuous casting of aluminum ingots and comprises a casting base and a control device, wherein the control device is fixedly arranged on the casting base and comprises a casting carrier plate, the casting carrier plate is rotatably arranged on the casting base, a plurality of evenly distributed die grooves are arranged on the casting carrier plate, and grooves are formed in the casting carrier plate; the driving part is connected with the casting base; the feeding mechanism is positioned at one side of the casting carrier plate and is connected with the casting base; the liquid injection part is arranged on the casting base; the exhaust assembly is arranged on the casting base; the telescopic part is positioned in the die groove and is connected with the casting carrier disc; and the pushing assembly is arranged on the casting base. Through being provided with the pushing component to can push away the mould that is equipped with aluminum alloy solution and exhaust and finishes when making again to the interior injection aluminum alloy solution of mould, thereby very big improvement the efficiency of this device casting aluminum ingot.

Description

一种铝合金加工用连续铸造装置A continuous casting device for aluminum alloy processing

技术领域Technical Field

本发明涉及铝锭连续铸造技术领域,尤其涉及一种铝合金加工用连续铸造装置。The invention relates to the technical field of aluminum ingot continuous casting, and in particular to a continuous casting device for aluminum alloy processing.

背景技术Background Art

铸造铝合金是通过铸造方法生产的铝制品,铸造是一种将金属液浇入与所需零件形状相匹配的铸造空腔中,待其冷却凝固后获得零件或毛坯的技术。目前,铝锭的主要成型方式是将铝合金溶液注入模具中待其冷却成型。然而,当前有的铝锭铸造装置存在一些问题。Cast aluminum alloy is an aluminum product produced by casting. Casting is a technology that pours molten metal into a casting cavity that matches the shape of the required part and waits for it to cool and solidify to obtain a part or blank. At present, the main way to form aluminum ingots is to inject aluminum alloy solution into a mold and wait for it to cool and form. However, there are some problems with the current aluminum ingot casting devices.

例如,现有的铝锭铸造装置的工位单一,连续性不高,而且再向模具内注液完毕后,还需人工将注液完毕的模具夹持运至下一工序,这不仅增加了工作人员的劳动强度,也降低了铝锭的铸造效率。For example, the existing aluminum ingot casting device has a single workstation and low continuity. After the liquid is injected into the mold, the mold must be manually clamped and transported to the next process, which not only increases the labor intensity of the staff, but also reduces the casting efficiency of the aluminum ingot.

发明内容Summary of the invention

针对现有技术存在的不足,本发明的目的在于提供一种铝合金加工用连续铸造装置,旨在解决上述技术问题。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a continuous casting device for aluminum alloy processing, aiming to solve the above-mentioned technical problems.

为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种铝合金加工用连续铸造装置,包括铸造底座和控制装置,所述控制装置固定设置在铸造底座上,包括:A continuous casting device for aluminum alloy processing, comprising a casting base and a control device, wherein the control device is fixedly arranged on the casting base, and comprises:

铸造载盘,转动设置于铸造底座上,所述铸造载盘上设置有多个均匀分布模具槽,所述铸造载盘上开设有凹槽;A casting carrier, rotatably disposed on the casting base, the casting carrier being provided with a plurality of evenly distributed mold grooves, and the casting carrier being provided with a groove;

驱动部,与铸造底座连接,用于驱动铸造载盘间歇转动;A driving part, connected to the casting base, for driving the casting carrier to rotate intermittently;

上料机构,位于铸造载盘的一侧,且与所述铸造底座连接,用于向模具槽内输送铝锭模具;A feeding mechanism, located on one side of the casting carrier and connected to the casting base, is used to transport the aluminum ingot mold into the mold slot;

注液部,设置于铸造底座上,以向铝锭模具内注入铝合金溶液;A liquid injection part is arranged on the casting base to inject aluminum alloy solution into the aluminum ingot mold;

排气组件,设置于铸造底座上,用于在铸造载盘转动时将铝合金溶液内的气泡排出;An exhaust assembly is provided on the casting base and is used to discharge bubbles in the aluminum alloy solution when the casting carrier plate rotates;

伸缩部,位于模具槽内,与所述铸造载盘连接,用于辅助铝锭模具在模具槽内移动;The telescopic part is located in the mold groove and connected to the casting carrier plate, and is used to assist the aluminum ingot mold to move in the mold groove;

推料组件,设置于铸造底座上,用于将铝锭模具推离模具槽;所述上料机构包括:承载块,设置于所述铸造底座上;容纳框,设置于所述铸造底座上;弹料件,设置于所述容纳框内;所述推料组件包括:连接板,固定设置于所述铸造底座上;中转部,设置于所述连接板上,且位于所述凹槽内;推料部,设置于所述中转部上,用于将装有铝合金溶液并排气完毕的模具推离铸造载盘;伸缩部,设置于所述铸造载盘上,并与所述铸造载盘固定连接;所述中转部包括:第一C形板,固定设置于所述连接板上,所述第一C形板上开设有纵槽;锲形块,滑动设置于所述第一C形板上,且所述锲形块与所述纵槽滑动连接。A pushing assembly is arranged on the casting base and is used to push the aluminum ingot mold away from the mold groove; the feeding mechanism includes: a bearing block, which is arranged on the casting base; a containing frame, which is arranged on the casting base; and a spring member, which is arranged in the containing frame; the pushing assembly includes: a connecting plate, which is fixedly arranged on the casting base; a transfer part, which is arranged on the connecting plate and is located in the groove; a pushing part, which is arranged on the transfer part and is used to push the mold filled with aluminum alloy solution and exhausted away from the casting carrier; a telescopic part, which is arranged on the casting carrier and fixedly connected to the casting carrier; the transfer part includes: a first C-shaped plate, which is fixedly arranged on the connecting plate, and a longitudinal groove is opened on the first C-shaped plate; a wedge-shaped block, which is slidably arranged on the first C-shaped plate, and the wedge-shaped block is slidably connected to the longitudinal groove.

优选地,所述弹料件包括:Preferably, the elastic member comprises:

弹料弹簧,固定设置于所述容纳框内,所述弹料弹簧的初始状态为压缩状态;An elastic spring is fixedly disposed in the containing frame, and the initial state of the elastic spring is a compressed state;

推料板,固定设置于所述弹料弹簧靠近铸造载盘的一端。The push plate is fixedly arranged on one end of the elastic spring close to the casting carrier.

优选地,所述注液部包括:Preferably, the liquid injection part comprises:

拱板,固定设置于所述铸造底座上;An arch plate, fixedly arranged on the casting base;

中间包,固定设置于所述拱板上,所述锲形块与所述中间包相背侧表面为斜面;A tundish is fixedly arranged on the arch plate, and the surface of the wedge-shaped block opposite to the tundish is an inclined surface;

控制阀门,设置于所述中间包上,并与所述控制装置电连接,用于控制中间包注液口的启闭。The control valve is arranged on the tundish and is electrically connected to the control device, and is used to control the opening and closing of the liquid injection port of the tundish.

优选地,所述铸造底座上开设有铸造槽。Preferably, a casting groove is provided on the casting base.

优选地,所述驱动部包括:Preferably, the driving unit comprises:

电机支板,固定设置于所述铸造底座上;A motor support plate, fixedly arranged on the casting base;

铸造电机,固定设置于所述电机支板上;A casting motor is fixedly arranged on the motor support plate;

主动齿轮,固定设置于所述铸造电机的输出端上;A driving gear, fixedly arranged on the output end of the casting motor;

传动轴,转动设置于所述铸造底座上,所述传动轴与所述铸造载盘固定连接;A transmission shaft is rotatably disposed on the casting base, and the transmission shaft is fixedly connected to the casting carrier;

从动齿轮,固定设置于所述传动轴上,并与所述主动齿轮啮合。The driven gear is fixedly arranged on the transmission shaft and meshes with the driving gear.

优选地,所述排气组件包括:Preferably, the exhaust assembly comprises:

第一排气槽,开设于所述模具槽内;A first exhaust groove is provided in the mold groove;

第二排气槽,开设于所述铸造载盘上;A second exhaust groove is provided on the casting carrier;

环形载板,固定设置于所述铸造槽内;An annular carrier plate, fixedly disposed in the casting tank;

排气杆,滑动设置于所述环形载板上,并与所述环形载板滑动连接,所述排气杆设置有多组,且多组排气杆呈圆周均匀分布在环形载板上。The exhaust rods are slidably arranged on the annular carrier plate and are slidably connected to the annular carrier plate. The exhaust rods are arranged in multiple groups, and the multiple groups of exhaust rods are evenly distributed on the annular carrier plate in a circumferential manner.

优选地,所述排气组件还包括:Preferably, the exhaust assembly further comprises:

排气球头,固定设置于所述排气杆上,所述排气球头分别与所述第一排气槽和所述第二排气槽滑动配合The exhaust ball head is fixedly arranged on the exhaust rod, and the exhaust ball head is respectively slidably matched with the first exhaust groove and the second exhaust groove

排气弹簧,套设于所述排气杆上,所述排气弹簧初始状态为压缩状态。An exhaust spring is sleeved on the exhaust rod, and an initial state of the exhaust spring is a compressed state.

综上所述,由于采用了上述技术方案,本发明的有益效果是:In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

通过设置有上料机构,从而避免了工作人员人工上料,进而一定程度上降低了工作人员的劳动强度;通过设置有推料组件,从而使得再向模具内注入铝合金溶液的同时可将装有铝合金溶液并排气完毕的模具推离,提升了铝锭铸造的效率。By providing a feeding mechanism, the staff can avoid manual feeding, thereby reducing the labor intensity of the staff to a certain extent; by providing a pushing assembly, the mold filled with aluminum alloy solution and exhausted can be pushed away while the aluminum alloy solution is injected into the mold, thereby improving the efficiency of aluminum ingot casting.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚的说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述的附图仅仅是本发明的一些实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

图1示出了一种铝合金加工用连续铸造装置的整体结构示意图。FIG. 1 shows a schematic diagram of the overall structure of a continuous casting device for aluminum alloy processing.

图2示出了一种铝合金加工用连续铸造装置的正视图。FIG. 2 shows a front view of a continuous casting apparatus for processing aluminum alloys.

图3示出了一种铝合金加工用连续铸造装置的侧视图。FIG. 3 shows a side view of a continuous casting apparatus for processing aluminum alloys.

图4示出了一种铝合金加工用连续铸造装置的俯视图。FIG. 4 shows a top view of a continuous casting apparatus for aluminum alloy processing.

图5示出了铸造底座的结构示意图。FIG. 5 shows a schematic structural diagram of a casting base.

图6示出了上料机构的结构示意图。FIG. 6 shows a schematic structural diagram of a feeding mechanism.

图7示出了推料组件的部分结构示意图。FIG. 7 shows a partial structural schematic diagram of the pusher assembly.

图8示出了防甩出组件的结构示意图。FIG. 8 shows a schematic structural diagram of an anti-throw-out assembly.

图9示出了推料组件的结构示意图。FIG. 9 shows a schematic structural diagram of the pusher assembly.

图10示出了图9中的部分结构示意图。FIG. 10 is a schematic diagram showing a part of the structure in FIG. 9 .

图11示出了伸缩部的结构示意图。FIG. 11 shows a schematic structural diagram of the telescopic portion.

图例说明:Legend:

1、铸造底座;2、控制装置;3、铸造槽;4、承载块;5、容纳框;6、弹料弹簧;7、推料板;8、拱板;9、中间包;10、控制阀门;11、铸造载盘;12、模具槽;13、条形槽;14、凹槽;15、第一排气槽;16、第二排气槽;17、防甩出弹簧;18、条形卡块;19、电机支板;20、铸造电机;21、主动齿轮;22、传动轴;23、从动齿轮;24、环形载板;25、排气杆;26、排气球头;27、排气弹簧;28、连接板;29、第一C形板;30、纵槽;31、锲形块;32、复位弹簧;33、中间板;34、连板;35、第二C形板;36、推料杆;37、环板;38、推料弹簧;39、第一杆筒;40、第一弹簧;41、第一滑板;42、第二杆筒;43、第二弹簧;44、第二滑板;45、第三杆筒;46、第三弹簧;47、第三滑板;48、顶杆;49、按压板;50、立板;51、输送电机;52、输送辊;53、输送带。1. Casting base; 2. Control device; 3. Casting groove; 4. Carrying block; 5. Accommodating frame; 6. Material spring; 7. Push plate; 8. Arch plate; 9. Tundish; 10. Control valve; 11. Casting carrier; 12. Mold groove; 13. Strip groove; 14. Groove; 15. First exhaust groove; 16. Second exhaust groove; 17. Anti-throw-out spring; 18. Strip block; 19. Motor support plate; 20. Casting motor; 21. Driving gear; 22. Transmission shaft; 23. Driven gear; 24. Ring carrier; 25. Exhaust rod; 26. Exhaust ball head; 27. Exhaust spring Spring; 28, connecting plate; 29, first C-shaped plate; 30, longitudinal groove; 31, wedge block; 32, return spring; 33, middle plate; 34, connecting plate; 35, second C-shaped plate; 36, push rod; 37, ring plate; 38, push spring; 39, first rod cylinder; 40, first spring; 41, first slide plate; 42, second rod cylinder; 43, second spring; 44, second slide plate; 45, third rod cylinder; 46, third spring; 47, third slide plate; 48, push rod; 49, pressing plate; 50, vertical plate; 51, conveying motor; 52, conveying roller; 53, conveyor belt.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

参照图1至图11对本发明一种铝合金加工用连续铸造装置实施例做进一步说明。1 to 11 , an embodiment of a continuous casting device for aluminum alloy processing according to the present invention will be further described.

一种铝合金加工用连续铸造装置,包括铸造底座1和控制装置2,所述控制装置2固定设置在铸造底座1上,所述铸造底座1上开设有铸造槽3,包括:A continuous casting device for aluminum alloy processing, comprising a casting base 1 and a control device 2, wherein the control device 2 is fixedly arranged on the casting base 1, and a casting groove 3 is provided on the casting base 1, comprising:

铸造载盘11,转动设置于铸造底座1上,所述铸造载盘11的轴线与所述铸造槽3的轴线重合,所述铸造载盘11远离铸造底座1的表面设置有模具槽12,所述模具槽12设置有多个,且多个模具槽12呈圆周均匀分布在铸造载盘11上,所述模具槽12表面开设有条形槽13,且每个模具槽12内开设有两个条形槽13,所述铸造载盘11设有模具槽12的表面开设有凹槽14,且凹槽14的轴线与铸造载盘11的轴线重合,所述模具槽12内开设有第一排气槽15,所述铸造载盘11靠近铸造底座1的表面开设有第二排气槽16,所述第二排气槽16开设有多组,且多组第二排气槽16呈圆周均匀分布在铸造载盘11上;A casting carrier 11 is rotatably disposed on the casting base 1, the axis of the casting carrier 11 coincides with the axis of the casting groove 3, a mold groove 12 is disposed on the surface of the casting carrier 11 away from the casting base 1, a plurality of the mold grooves 12 are disposed, and the plurality of mold grooves 12 are uniformly distributed on the casting carrier 11 in a circumferential manner, a strip groove 13 is provided on the surface of the mold groove 12, and two strip grooves 13 are provided in each mold groove 12, a groove 14 is provided on the surface of the casting carrier 11 provided with the mold groove 12, and the axis of the groove 14 coincides with the axis of the casting carrier 11, a first exhaust groove 15 is provided in the mold groove 12, a second exhaust groove 16 is provided on the surface of the casting carrier 11 close to the casting base 1, a plurality of groups of the second exhaust grooves 16 are provided, and the plurality of groups of the second exhaust grooves 16 are uniformly distributed on the casting carrier 11 in a circumferential manner;

驱动部,与铸造底座1连接,用于驱动铸造载盘11间歇转动;A driving unit connected to the casting base 1 and used to drive the casting carrier 11 to rotate intermittently;

上料机构,位于铸造载盘11的一侧,且与所述铸造底座1连接,用于向模具槽12内输送铝锭模具;A feeding mechanism, located on one side of the casting carrier 11 and connected to the casting base 1, is used to transport the aluminum ingot mold into the mold slot 12;

注液部,设置于铸造底座1上,以向铝锭模具内注入铝合金溶液;A liquid injection part is arranged on the casting base 1 to inject aluminum alloy solution into the aluminum ingot mold;

排气组件,设置于铸造底座1上,用于在铸造载盘11转动时将铝合金溶液内的气泡排出;An exhaust assembly is provided on the casting base 1 and is used to discharge bubbles in the aluminum alloy solution when the casting carrier 11 rotates;

推料组件,设置于铸造底座1上,用于将铝锭模具推离模具槽12。The pusher assembly is arranged on the casting base 1 and is used to push the aluminum ingot mold away from the mold groove 12.

通过设置有上料机构,从而避免了工作人员人工上料,进而一定程度上降低了工作人员的劳动强度;通过设置有推料组件,从而使得再向模具内注入铝合金溶液的同时可将装有铝合金溶液并排气完毕的模具推离,从而极大的提高了本装置铸造铝锭的效率。By providing a feeding mechanism, the manual feeding of the staff is avoided, thereby reducing the labor intensity of the staff to a certain extent; by providing a pushing assembly, the mold filled with aluminum alloy solution and exhausted can be pushed away while the aluminum alloy solution is injected into the mold, thereby greatly improving the efficiency of casting aluminum ingots of this device.

参照图1至图11,所述上料机构包括:1 to 11, the feeding mechanism comprises:

承载块4,设置于所述铸造底座1上,所述承载块4与所述铸造底座1固定连接;A bearing block 4 is disposed on the casting base 1, and the bearing block 4 is fixedly connected to the casting base 1;

容纳框5,设置于所述铸造底座1上,所述容纳框5与所述承载块4固定连接,用于容纳盛装的铝合金溶液的模具;A containing frame 5 is disposed on the casting base 1, the containing frame 5 is fixedly connected to the bearing block 4, and is used for containing a mold for containing aluminum alloy solution;

弹料件,设置于所述容纳框5内,所述弹料件包括:The elastic member is arranged in the containing frame 5, and the elastic member includes:

弹料弹簧6,设置于所述容纳框5内,所述弹料弹簧6与所述容纳框5固定连接,所述弹料弹簧6的初始状态为压缩状态;An elastic spring 6 is disposed in the containing frame 5. The elastic spring 6 is fixedly connected to the containing frame 5. The initial state of the elastic spring 6 is a compressed state.

推料板7,设置于所述弹料弹簧6靠近铸造载盘11的一端,所述推料板7与所述弹料弹簧6固定连接。The push plate 7 is arranged at one end of the elastic spring 6 close to the casting carrier 11 , and the push plate 7 is fixedly connected to the elastic spring 6 .

工作时,当未装有模具的模具槽12转动至与容纳框5正对时,此时在弹料弹簧6的作用下,推料板7推动模具向铸造载盘11上的模具槽12内移动,从而无需工作人员人工将模具放入至铸造载盘11的模具槽12内,一定程度上降低了工作人员的劳动强度,同时也避免了人工将模具放入至铸造载盘11的铸造槽3内给工作人员所造成的潜在危险。During operation, when the mold groove 12 without the mold is rotated to be opposite to the accommodating frame 5, the push plate 7 pushes the mold into the mold groove 12 on the casting carrier 11 under the action of the spring 6, so that the staff does not need to manually place the mold into the mold groove 12 of the casting carrier 11, which reduces the labor intensity of the staff to a certain extent, and also avoids the potential danger to the staff caused by manually placing the mold into the casting groove 3 of the casting carrier 11.

参照图1至图11,所述注液部包括:1 to 11 , the liquid injection unit includes:

拱板8,设置于所述铸造底座1上,所述拱板8与所述铸造底座1固定连接;An arch plate 8 is disposed on the casting base 1, and the arch plate 8 is fixedly connected to the casting base 1;

中间包9,设置于所述拱板8上,所述中间包9与所述拱板8固定连接;A tundish 9 is disposed on the arch plate 8, and the tundish 9 is fixedly connected to the arch plate 8;

控制阀门10,设置于所述中间包9上,并与所述控制装置2电连接,所述控制阀门10与所述中间包9可拆卸式固定连接,用于控制中间包9注液口的启闭。The control valve 10 is arranged on the tundish 9 and is electrically connected to the control device 2 . The control valve 10 is detachably fixedly connected to the tundish 9 and is used to control the opening and closing of the liquid injection port of the tundish 9 .

参照图1至图11,排气组件,设置于所述铸造槽3内,用于将模具内铝合金溶液中气泡排出,所述排气组件包括:1 to 11 , the exhaust assembly is disposed in the casting tank 3 and is used to discharge bubbles in the aluminum alloy solution in the mold. The exhaust assembly includes:

环形载板24,设置于所述铸造槽3内,并与所述铸造底座1固定连接;An annular carrier plate 24 is disposed in the casting tank 3 and fixedly connected to the casting base 1;

排气杆25,设置于所述环形载板24上,并与所述环形载板24滑动连接,所述排气杆25设置有多组,且多组排气杆25呈圆周均匀分布在环形载板24上,所述排气杆25的组数与第二排气槽16的组数一致,所述排气杆25的轴线与所述第二排气槽16的轴线重合;The exhaust rod 25 is disposed on the annular carrier plate 24 and is slidably connected to the annular carrier plate 24. The exhaust rod 25 is provided with multiple groups, and the multiple groups of exhaust rods 25 are evenly distributed on the annular carrier plate 24 in a circumferential manner. The number of groups of the exhaust rods 25 is consistent with the number of groups of the second exhaust grooves 16, and the axis of the exhaust rod 25 coincides with the axis of the second exhaust groove 16;

排气球头26,设置于所述排气杆25靠近第二排气槽16的一端,并与所述排气杆25固定连接,所述排气球头26分别与所述第一排气槽15和所述第二排气槽16滑动配合;An exhaust ball head 26 is disposed at one end of the exhaust rod 25 close to the second exhaust groove 16 and is fixedly connected to the exhaust rod 25. The exhaust ball head 26 is slidably matched with the first exhaust groove 15 and the second exhaust groove 16 respectively;

排气弹簧27,套设于所述排气杆25上,所述排气弹簧27靠近环形载板24的一端所述环形载板24固定连接,所述排气弹簧27靠近排气球头26的一端与所述排气球头26固定连接,所述排气弹簧27初始状态为压缩状态。The exhaust spring 27 is sleeved on the exhaust rod 25. One end of the exhaust spring 27 close to the annular carrier plate 24 is fixedly connected to the annular carrier plate 24. One end of the exhaust spring 27 close to the exhaust ball head 26 is fixedly connected to the exhaust ball head 26. The exhaust spring 27 is initially in a compressed state.

参照图1至图11,在铸造载盘11间歇转动带动注液完毕的模具向输送组件运送的过程中,通过设置有排气组件,在铸造载盘11转动的过程中,使得设置在铸造载盘11上的第一排气槽15和第二排气槽16与排气球头26产生相对运动,当排气球头26与铸造载盘11靠近铸造底座1的表面接触时,此时排气球头26带动排气杆25向远离铸造载盘11的方向移动,从而压缩排气弹簧27,当排气球头26滑入第二排气槽16内的过程中,此时排气弹簧27释放所储存的弹性势能,从而使得排气球头26敲击铸造载盘11,从而使得铸造槽3内的模具振动,进而将模具内的铝合金溶液排出,避免后续的成品铝锭内有气泡,从而影响铝锭的铸造质量,同理当排气球头26从铸造载盘11的表面滑入第一排气槽15内时,排气弹簧27释放所储存的弹性势能,从而使得排气球头26敲击模具,从而进一步的便于气泡从铝合金溶液内排出,从而提高了后续铸造铝锭的质量。1 to 11, during the intermittent rotation of the casting carrier 11 to transport the mold after injection to the conveying assembly, an exhaust assembly is provided, and during the rotation of the casting carrier 11, the first exhaust groove 15 and the second exhaust groove 16 provided on the casting carrier 11 and the exhaust ball head 26 generate relative movement. When the exhaust ball head 26 contacts the surface of the casting carrier 11 close to the casting base 1, the exhaust ball head 26 drives the exhaust rod 25 to move away from the casting carrier 11, thereby compressing the exhaust spring 27. When the exhaust ball head 26 slides into the second exhaust groove 16, the exhaust rod 25 is compressed. During the casting process, the exhaust spring 27 releases the stored elastic potential energy, so that the exhaust ball head 26 hits the casting carrier 11, thereby vibrating the mold in the casting groove 3, and then discharging the aluminum alloy solution in the mold, avoiding bubbles in the subsequent finished aluminum ingots, thereby affecting the casting quality of the aluminum ingots. Similarly, when the exhaust ball head 26 slides from the surface of the casting carrier 11 into the first exhaust groove 15, the exhaust spring 27 releases the stored elastic potential energy, so that the exhaust ball head 26 hits the mold, thereby further facilitating the discharge of bubbles from the aluminum alloy solution, thereby improving the quality of the subsequent cast aluminum ingots.

所述条形槽13内设置有防甩出组件,所述防甩出组件包括:The strip groove 13 is provided with an anti-throw-out component, and the anti-throw-out component includes:

防甩出弹簧17,设置于所述条形槽13内,所述防甩出弹簧17与所述铸造载盘11固定连接;An anti-throw-out spring 17 is disposed in the strip groove 13, and the anti-throw-out spring 17 is fixedly connected to the casting carrier 11;

条形卡块18,设置于所述条形槽13内,所述条形卡块18与所述条形槽13滑动连接,且所述条形卡块18靠近防甩出弹簧17的表面与所述防甩出弹簧17固定连接,模具槽12内两个条形卡块18相对端设置为弧形,且模具槽12内的两个条形卡块18之间的初始距离小于模具的直径。The strip block 18 is arranged in the strip groove 13, the strip block 18 is slidably connected to the strip groove 13, and the surface of the strip block 18 close to the anti-throw-out spring 17 is fixedly connected to the anti-throw-out spring 17, the opposite ends of the two strip blocks 18 in the mold groove 12 are arranged to be arc-shaped, and the initial distance between the two strip blocks 18 in the mold groove 12 is smaller than the diameter of the mold.

工作时,当铸造载盘11带动模具围绕铸造载盘11的轴线转动,通过在铸造槽3的两侧设置有条形卡块18,当推料杆36将装有铝合金溶液的模具推离铸造载盘11时,此时由于条形卡块18外露出条形槽13的一端为弧形,从而便于推料杆36将其从铸造槽3内推出,再将模具推出铸造槽3的过程中,模具挤压两侧的条形卡块18,从而使得两侧的条形卡块18向条形槽13内滑动,进而挤压防甩出弹簧17,使得防甩出弹簧17蓄能,将模具推出后,防甩出弹簧17释放所储存的弹性势能,从而使得条形卡块18复位,从而避免了模具从铸造槽3内滑出,导致模具内铝合金溶液倾泻,甚至出现伤人事件。During operation, when the casting carrier 11 drives the mold to rotate around the axis of the casting carrier 11, the strip blocks 18 are arranged on both sides of the casting groove 3. When the push rod 36 pushes the mold filled with the aluminum alloy solution away from the casting carrier 11, at this time, since the end of the strip block 18 exposed from the strip groove 13 is arc-shaped, it is convenient for the push rod 36 to push it out of the casting groove 3. In the process of pushing the mold out of the casting groove 3, the mold squeezes the strip blocks 18 on both sides, so that the strip blocks 18 on both sides slide into the strip groove 13, and then squeezes the anti-throw-out spring 17, so that the anti-throw-out spring 17 accumulates energy. After the mold is pushed out, the anti-throw-out spring 17 releases the stored elastic potential energy, so that the strip block 18 is reset, thereby preventing the mold from slipping out of the casting groove 3, causing the aluminum alloy solution in the mold to pour out, and even causing injury.

参照图1至图11,所述驱动部包括:1 to 11 , the driving unit includes:

电机支板19,设置于所述铸造底座1上,并与所述铸造底座1固定连接;The motor support plate 19 is disposed on the casting base 1 and fixedly connected to the casting base 1;

铸造电机20,设置于所述电机支板19上,并与所述控制装置2电连接,所述铸造电机20与所述电机支板19可拆卸式固定连接;The casting motor 20 is disposed on the motor support plate 19 and is electrically connected to the control device 2. The casting motor 20 is detachably fixedly connected to the motor support plate 19;

主动齿轮21,设置于所述铸造电机20的输出端上,并与所述铸造电机20的输出端固定连接;A driving gear 21 is disposed on the output end of the casting motor 20 and is fixedly connected to the output end of the casting motor 20;

传动轴22,设置于所述铸造底座1上,并与所述铸造底座1转动连接,所述传动轴22靠近铸造载盘11的一端与所述铸造载盘11固定连接;A transmission shaft 22 is disposed on the casting base 1 and is rotatably connected to the casting base 1. One end of the transmission shaft 22 close to the casting carrier 11 is fixedly connected to the casting carrier 11.

从动齿轮23,设置于所述传动轴22远离铸造载盘11的一端,并与所述传动轴22固定连接,所述从动齿轮23与所述主动齿轮21啮合。The driven gear 23 is disposed at one end of the transmission shaft 22 away from the casting carrier 11 and is fixedly connected to the transmission shaft 22 . The driven gear 23 is meshed with the driving gear 21 .

铸造时,控制装置2控制铸造电机20启动,使得与铸造电机20输出端固定连接的主动齿轮21转动,通过主动齿轮21与从动齿轮23的啮合,从而带动了与从动齿轮23固定连接的传动轴22转动,进而使得与传动轴22固定连接的铸造载盘11转动,从而带动铸造槽3内模具围绕铸造载盘11的轴线转动,直至铸造槽3内的模具转动至中间包9注液口的正下方,从而便于中间包9的注液口向正下方的模具注入铝合金溶液。During casting, the control device 2 controls the casting motor 20 to start, so that the driving gear 21 fixedly connected to the output end of the casting motor 20 rotates, and the driving gear 21 is meshed with the driven gear 23, thereby driving the transmission shaft 22 fixedly connected to the driven gear 23 to rotate, and then the casting carrier 11 fixedly connected to the transmission shaft 22 rotates, thereby driving the mold in the casting trough 3 to rotate around the axis of the casting carrier 11, until the mold in the casting trough 3 rotates to the bottom of the liquid filling port of the tundish 9, so as to facilitate the liquid filling port of the tundish 9 to inject aluminum alloy solution into the mold directly below.

参照图1至图11,所述推料组件包括:1 to 11, the pusher assembly includes:

连接板28,设置于所述铸造底座1上,并与所述铸造底座1固定连接;A connecting plate 28 is disposed on the casting base 1 and fixedly connected to the casting base 1;

中转部,设置于所述连接板28上,且位于所述凹槽14内,所述中转部包括:The transfer part is arranged on the connecting plate 28 and is located in the groove 14. The transfer part includes:

第一C形板29,设置于所述连接板28上,并与所述连接板28固定连接,所述第一C形板29相对侧的表面开设有纵槽30;A first C-shaped plate 29 is disposed on the connecting plate 28 and fixedly connected to the connecting plate 28. A longitudinal groove 30 is formed on the surface of the opposite side of the first C-shaped plate 29;

锲形块31,设置于所述第一C形板29之间,并与所述第一C形板29滑动连接,所述锲形块31与所述纵槽30滑动连接,所述锲形块31与所述中间包9相背侧表面为斜面。The wedge block 31 is disposed between the first C-shaped plates 29 and is slidably connected to the first C-shaped plates 29. The wedge block 31 is slidably connected to the longitudinal groove 30. The surface of the wedge block 31 opposite to the tundish 9 is an inclined surface.

所述中转部还包括:The transfer unit also includes:

复位弹簧32,设置于所述纵槽30内,并与所述第一C形板29固定连接;A return spring 32 is disposed in the longitudinal groove 30 and fixedly connected to the first C-shaped plate 29;

中间板33,设置于所述锲形块31靠近中间包9的表面,并与所述锲形块31固定连接,所述中间板33与所述按压板49配合。The middle plate 33 is disposed on the surface of the wedge-shaped block 31 close to the tundish 9 and is fixedly connected to the wedge-shaped block 31 . The middle plate 33 cooperates with the pressing plate 49 .

推料部,设置于所述中转部上,用于将装有铝合金溶液并排气完毕的模具推离铸造载盘11,所述推料部包括:The pusher is arranged on the transfer part and is used to push the mold filled with aluminum alloy solution and exhausted away from the casting carrier 11. The pusher includes:

连板34,设置于所述第一C形板29上,并与所述第一C形板29固定连接;A connecting plate 34 is disposed on the first C-shaped plate 29 and fixedly connected to the first C-shaped plate 29;

第二C形板35,设置于所述连板34上,并与所述连板34固定连接;A second C-shaped plate 35 is disposed on the connecting plate 34 and fixedly connected to the connecting plate 34;

推料杆36,设置于所述连板34上,并与所述连板34滑动连接,且所述推料杆36与第二C形板35滑动连接;A push rod 36 is disposed on the connecting plate 34 and is slidably connected to the connecting plate 34, and the push rod 36 is slidably connected to the second C-shaped plate 35;

环板37,设置于所述推料杆36上,并与所述推料杆36固定连接;The ring plate 37 is disposed on the push rod 36 and is fixedly connected to the push rod 36;

推料弹簧38,套设于所述推料杆36上,且所述推料弹簧38位于环板37和第二C形板35之间。The push spring 38 is sleeved on the push rod 36 , and the push spring 38 is located between the ring plate 37 and the second C-shaped plate 35 .

伸缩部,设置于所述铸造载盘11上,并与所述铸造载盘11固定连接,所述伸缩部包括:The telescopic part is arranged on the casting carrier 11 and is fixedly connected to the casting carrier 11. The telescopic part includes:

第一杆筒39,设置于所述铸造载盘11上,所述第一杆筒39与所述铸造载盘11固定连接;A first rod barrel 39 is disposed on the casting carrier 11, and the first rod barrel 39 is fixedly connected to the casting carrier 11;

第一弹簧40,设置于所述第一杆筒39内,并与所述第一杆筒39固定连接;A first spring 40 is disposed in the first rod barrel 39 and fixedly connected to the first rod barrel 39;

第一滑板41,设置于所述第一杆筒39内,并与所述第一杆筒39滑动连接,所述第一滑板41与所述第一弹簧40固定连接;A first slide plate 41 is disposed in the first rod barrel 39 and is slidably connected to the first rod barrel 39. The first slide plate 41 is fixedly connected to the first spring 40.

第二杆筒42,设置于所述第一杆筒39内,并与所述第一杆筒39滑动连接,且所述第二杆筒42与所述第一滑板41固定连接;The second rod barrel 42 is disposed in the first rod barrel 39 and is slidably connected to the first rod barrel 39, and the second rod barrel 42 is fixedly connected to the first slide plate 41;

第二弹簧43,设置于所述第二杆筒42内,并与所述第二杆筒42固定连接;A second spring 43 is disposed in the second rod barrel 42 and fixedly connected to the second rod barrel 42;

第二滑板44,设置于所述第二杆筒42内,并与所述第二杆筒42滑动连接,所述第二滑板44与所述第二弹簧43固定连接;A second slide plate 44 is disposed in the second rod tube 42 and is slidably connected to the second rod tube 42. The second slide plate 44 is fixedly connected to the second spring 43.

第三杆筒45,设置于所述第二杆筒42内,并与所述第二杆筒42滑动连接,且所述第三杆筒45与所述第二滑板44固定连接;The third rod barrel 45 is disposed in the second rod barrel 42 and is slidably connected to the second rod barrel 42, and the third rod barrel 45 is fixedly connected to the second slide plate 44;

第三弹簧46,设置于所述第三杆筒45内,并与所述第三杆筒45固定连接;A third spring 46 is disposed in the third rod barrel 45 and fixedly connected to the third rod barrel 45;

第三滑板47,设置于所述第三杆筒45内,并与所述第三杆筒45滑动连接,所述第三滑板47与所述第三弹簧46固定连接;A third slide plate 47 is disposed in the third rod barrel 45 and is slidably connected to the third rod barrel 45. The third slide plate 47 is fixedly connected to the third spring 46;

顶杆48,设置于所述第三杆筒45内,并与所述第三杆筒45滑动连接,且所述顶杆48与第三滑板47固定连接;A push rod 48 is disposed in the third rod barrel 45 and is slidably connected to the third rod barrel 45, and the push rod 48 is fixedly connected to the third slide plate 47;

按压板49,设置于所述顶杆48远离第三杆筒45的一端,并与所述顶杆48固定连接。The pressing plate 49 is disposed at one end of the push rod 48 away from the third rod tube 45 and is fixedly connected to the push rod 48 .

参照图1至图11,当中间包9正下方的模具被注入铝合金溶液缓缓下降的过程中,使得顶起模具的顶杆48缓缓的向第三杆筒45内滑动,从而带动第三滑板47挤压第三弹簧46,第三弹簧46又对第三杆筒45施加作用力,从而使得第三杆筒45向第二杆筒42内滑动,从而带动第二滑板44挤压第二弹簧43,第二弹簧43又对第一杆筒39施加作用力,进而使得第二杆筒42向第一杆筒39滑动,直至中间包9向模具注液完毕,此时装有铝合金溶液的模具下降至模具槽12的底部,也带动了与顶杆48固定连接的按压板49按压连板34向铸造底座1的方向移动,进而使得与连板34固定连接的锲形块31在第一C形板29内向铸造底座1的方向移动,通过锲形块31上的斜面与推料杆36间的配合,从而推动推料杆36向远离中间包9的方向移动,当中间包9正下方注液完毕的模具下降至模具槽12的底部时,此时推料杆36也将远离中间包9的装有铝合金溶液的模具推离铸造载盘11上的铸造槽3,并落至输送带53上,由输送带53将其运输至下一工序,此时该模具下方的顶杆48由于失去模具对其的压力,第一弹簧40、第二弹簧43和第三弹簧46分别释放所储存的弹性势能,进而使得顶杆48、第三杆筒45和第二杆筒42复位,从而便于对后续的未注有铝合金溶液的模具进行支撑,通过设置有推料组件,从而使得本装置在向模具内注液的同时可将装有铝合金溶液并注液完毕的模具推离铸造载盘11,从而一定程度上提高了本装置铸造铝锭的效率,同时也实现了对铝锭的连续铸造。1 to 11, when the mold directly below the tundish 9 is injected with molten aluminum alloy and slowly descends, the ejector rod 48 that lifts the mold slowly slides into the third rod barrel 45, thereby driving the third slide plate 47 to squeeze the third spring 46, and the third spring 46 applies a force to the third rod barrel 45, so that the third rod barrel 45 slides into the second rod barrel 42, thereby driving the second slide plate 44 to squeeze the second spring 43, and the second spring 43 applies a force to the first rod barrel 39, thereby causing the second rod barrel 42 to slide toward the first rod barrel 39, until the tundish 9 is completely filled with molten aluminum alloy. At this time, the mold filled with molten aluminum alloy descends to the bottom of the mold groove 12, and also drives the pressing plate 49 fixedly connected to the ejector rod 48 to press the connecting plate 34 to move in the direction of the casting base 1, thereby causing the wedge block 31 fixedly connected to the connecting plate 34 to move in the first C-shaped plate 29 in the direction of the casting base 1, through the inclined surface on the wedge block 31 and the push rod 36 The push rod 36 cooperates to push the push rod 36 to move away from the tundish 9. When the mold that has been filled with aluminum alloy solution directly below the tundish 9 drops to the bottom of the mold groove 12, the push rod 36 will also push the mold filled with aluminum alloy solution away from the tundish 9 away from the casting groove 3 on the casting carrier 11 and fall onto the conveyor belt 53, which is transported to the next process by the conveyor belt 53. At this time, the push rod 48 under the mold loses the pressure of the mold, and the first spring 40, the second spring 43 and the third spring 46 respectively release the stored elastic potential energy, thereby resetting the push rod 48, the third rod barrel 45 and the second rod barrel 42, so as to facilitate the support of the subsequent mold that is not filled with aluminum alloy solution. By providing a push assembly, the device can push the mold that is filled with aluminum alloy solution and has been filled with aluminum alloy solution away from the casting carrier 11 while injecting liquid into the mold, thereby improving the efficiency of casting aluminum ingots of the device to a certain extent, and also realizing the continuous casting of aluminum ingots.

参照图1至图11,所述铸造底座1上设置有输送组件,所述输送组件包括:1 to 11 , a conveying assembly is provided on the casting base 1 , and the conveying assembly includes:

立板50,设置于所述铸造底座1上,所述立板50与所述铸造底座1固定连接,所述立板50设置有两个,且两个立板50对称设置;A vertical plate 50 is disposed on the casting base 1. The vertical plate 50 is fixedly connected to the casting base 1. Two vertical plates 50 are provided, and the two vertical plates 50 are symmetrically arranged.

输送电机51,设置于任一所述立板50上,所述输送电机51与所述立板50可拆卸式固定连接,所述输送电机51与所述控制装置2电连接;A conveying motor 51 is disposed on any of the vertical plates 50 , the conveying motor 51 is detachably fixedly connected to the vertical plate 50 , and the conveying motor 51 is electrically connected to the control device 2 ;

输送辊52,设置于两个立板50之间,所述输送辊52与所述立板50转动连接,且靠近输送电机51一端的输送辊52与所述输送电机51的输出端固定连接,所述输送辊52设置有两个,且两个输送辊52对称设置;The conveying roller 52 is disposed between the two vertical plates 50. The conveying roller 52 is rotatably connected to the vertical plates 50, and the conveying roller 52 near one end of the conveying motor 51 is fixedly connected to the output end of the conveying motor 51. Two conveying rollers 52 are provided, and the two conveying rollers 52 are symmetrically arranged.

输送带53,设置于所述输送辊52上,所述输送带53与所述输送辊52带轮传动配合,且所述输送带53的为耐高温的钢带。The conveyor belt 53 is arranged on the conveyor roller 52. The conveyor belt 53 cooperates with the conveyor roller 52 through a pulley transmission, and the conveyor belt 53 is a high-temperature resistant steel belt.

通过设置有输送组件,工作时,控制装置2控制输送电机51启动,使得与输送电机51输出端固定连接的输送辊52转动,通过输送辊52与输送带53的带轮传动配合,从而将输送带53上的装有铝合金溶液且排气完毕的模具运输至下一工序,从而避免了工作人员对其进行人工夹持搬运,进而进一步的提高了本装置的铸造效率,也避免了人工夹持搬运装有铝合金溶液的模具所带来危险。By providing a conveying assembly, when working, the control device 2 controls the conveying motor 51 to start, so that the conveying roller 52 fixedly connected to the output end of the conveying motor 51 rotates, and the conveying roller 52 cooperates with the pulley transmission of the conveying belt 53, so that the mold filled with aluminum alloy solution and exhausted on the conveying belt 53 is transported to the next process, thereby avoiding manual clamping and transportation of the mold by the staff, further improving the casting efficiency of the device, and avoiding the danger caused by manual clamping and transportation of the mold filled with aluminum alloy solution.

工作原理:参照图1至图11,铸造时,控制装置2控制铸造电机20启动,使得与铸造电机20输出端固定连接的主动齿轮21转动,通过主动齿轮21与从动齿轮23的啮合,从而带动了与从动齿轮23固定连接的传动轴22转动,进而使得与传动轴22固定连接的铸造载盘11转动,从而带动铸造槽3内模具围绕铸造载盘11的轴线转动,直至铸造槽3内的模具转动至中间包9注液口的正下方;Working principle: Referring to Figures 1 to 11, during casting, the control device 2 controls the casting motor 20 to start, so that the driving gear 21 fixedly connected to the output end of the casting motor 20 rotates, and the driving gear 21 is meshed with the driven gear 23, thereby driving the transmission shaft 22 fixedly connected to the driven gear 23 to rotate, and then the casting carrier 11 fixedly connected to the transmission shaft 22 rotates, thereby driving the mold in the casting tank 3 to rotate around the axis of the casting carrier 11, until the mold in the casting tank 3 rotates to the bottom of the liquid injection port of the tundish 9;

而后控制装置2控制阀门10开启,从而使得中间包9内的铝合金溶液通过中间包9的注液口注入至下方的模具内,由于模具内被注入铝合金溶液导致模具的质量增加,从而使得装有铝合金溶液的模具缓缓的下降,直至装有铝合金溶液的模具下降至模具槽12的底部,此时模具内的铝合金溶液也正好注入完毕;而后,控制装置2继续控制铸造电机20启动,通过主动齿轮21和从动齿轮23间的配合从而带动铸造载盘11继续转动,进而将下一未注有铝合金溶液的模具转动至中间包9注液口的正下方,从而完成了对模具槽12内模具的注液,并将注液完毕的模具从中间包9注液口的正下方转走同时将下一待注液的模具转动至中间包9的正下方。Then, the control device 2 controls the valve 10 to open, so that the aluminum alloy solution in the tundish 9 is injected into the mold below through the injection port of the tundish 9. Since the aluminum alloy solution is injected into the mold, the mass of the mold increases, so that the mold filled with the aluminum alloy solution slowly descends until the mold filled with the aluminum alloy solution descends to the bottom of the mold groove 12, and the aluminum alloy solution in the mold is just injected at this time; then, the control device 2 continues to control the starting of the casting motor 20, and drives the casting carrier 11 to continue to rotate through the cooperation between the driving gear 21 and the driven gear 23, and then rotates the next mold that is not injected with the aluminum alloy solution to the bottom of the injection port of the tundish 9, thereby completing the injection of the mold in the mold groove 12, and the mold that has been injected is moved away from the bottom of the injection port of the tundish 9, and the next mold to be injected is rotated to the bottom of the tundish 9.

当中间包9正下方的模具被注入铝合金溶液缓缓下降的过程中,使得顶起模具的顶杆48缓缓的向第三杆筒45内滑动,从而带动第三滑板47挤压第三弹簧46,第三弹簧46又对第三杆筒45施加作用力,从而使得第三杆筒45向第二杆筒42内滑动,从而带动第二滑板44挤压第二弹簧43,第二弹簧43又对第一杆筒39施加作用力,进而使得第二杆筒42向第一杆筒39滑动,直至中间包9向模具注液完毕,此时装有铝合金溶液的模具下降至模具槽12的底部,也带动了与顶杆48固定连接的按压板49按压连板34向铸造底座1的方向移动,进而使得与连板34固定连接的锲形块31在第一C形板29内向铸造底座1的方向移动,通过锲形块31上的斜面与推料杆36间的配合,从而推动推料杆36向远离中间包9的方向移动,当中间包9正下方注液完毕的模具下降至模具槽12的底部时,此时推料杆36也将远离中间包9的装有铝合金溶液的模具推离铸造载盘11上的铸造槽3,并落至输送带53上,由输送带53将其运输至下一工序,此时该模具下方的顶杆48由于失去模具对其的压力,第一弹簧40、第二弹簧43和第三弹簧46分别释放所储存的弹性势能,进而使得顶杆48、第三杆筒45和第二杆筒42复位,从而便于对后续的未注有铝合金溶液的模具进行支撑;When the mold directly below the tundish 9 is injected with molten aluminum alloy and slowly descends, the ejector rod 48 that lifts up the mold slowly slides into the third rod barrel 45, thereby driving the third slide plate 47 to squeeze the third spring 46. The third spring 46 applies a force to the third rod barrel 45, thereby causing the third rod barrel 45 to slide into the second rod barrel 42, thereby driving the second slide plate 44 to squeeze the second spring 43. The second spring 43 applies a force to the first rod barrel 39, thereby causing the second rod barrel 42 to slide toward the first rod barrel 39, until the tundish 9 has completed the injection of liquid into the mold. At this time, the mold filled with molten aluminum alloy descends to the bottom of the mold groove 12, and also drives the pressing plate 49 fixedly connected to the ejector rod 48 to press the connecting plate 34 to move toward the casting base 1, thereby causing the wedge block 31 fixedly connected to the connecting plate 34 to move. Move in the direction of the casting base 1 in the first C-shaped plate 29, and push the push rod 36 to move away from the tundish 9 through the cooperation between the inclined surface on the wedge-shaped block 31 and the push rod 36. When the mold with the liquid injection completed directly below the tundish 9 drops to the bottom of the mold groove 12, the push rod 36 will also push the mold filled with aluminum alloy solution away from the tundish 9 away from the casting groove 3 on the casting carrier 11 and drop it onto the conveyor belt 53, which will transport it to the next process. At this time, the push rod 48 under the mold loses the pressure of the mold, and the first spring 40, the second spring 43 and the third spring 46 release the stored elastic potential energy respectively, so that the push rod 48, the third rod barrel 45 and the second rod barrel 42 are reset, so as to facilitate the support of the subsequent mold that is not filled with aluminum alloy solution;

在铸造载盘11间歇转动带动注液完毕的模具向输送组件运送的过程中,通过设置有排气组件,在铸造载盘11转动的过程中,使得设置在铸造载盘11上的第一排气槽15和第二排气槽16与排气球头26产生相对运动,当排气球头26与铸造载盘11靠近铸造底座1的表面接触时,此时排气球头26带动排气杆25向远离铸造载盘11的方向移动,从而压缩排气弹簧27,当排气球头26滑入第二排气槽16内的过程中,此时排气弹簧27释放所储存的弹性势能,从而使得排气球头26敲击铸造载盘11,从而使得铸造槽3内的模具振动,进而将模具内的铝合金溶液排出,避免后续的成品铝锭内有气泡,从而影响铝锭的铸造质量,同理当排气球头26从铸造载盘11的表面滑入第一排气槽15内时,排气弹簧27释放所储存的弹性势能,从而使得排气球头26敲击模具,从而进一步的便于气泡从铝合金溶液内排出,从而提高了后续铸造铝锭的质量。In the process of the casting carrier 11 intermittently rotating to transport the mold after injection to the conveying component, an exhaust component is provided. During the rotation of the casting carrier 11, the first exhaust groove 15 and the second exhaust groove 16 provided on the casting carrier 11 and the exhaust ball head 26 produce relative movement. When the exhaust ball head 26 contacts the surface of the casting carrier 11 close to the casting base 1, the exhaust ball head 26 drives the exhaust rod 25 to move away from the casting carrier 11, thereby compressing the exhaust spring 27. When the exhaust ball head 26 slides into the second exhaust groove 16, this When the exhaust spring 27 releases the stored elastic potential energy, the exhaust ball head 26 hits the casting carrier 11, thereby vibrating the mold in the casting groove 3, and then discharging the aluminum alloy solution in the mold, avoiding bubbles in the subsequent finished aluminum ingots, thereby affecting the casting quality of the aluminum ingots. Similarly, when the exhaust ball head 26 slides from the surface of the casting carrier 11 into the first exhaust groove 15, the exhaust spring 27 releases the stored elastic potential energy, thereby causing the exhaust ball head 26 to hit the mold, thereby further facilitating the discharge of bubbles from the aluminum alloy solution, thereby improving the quality of the subsequent cast aluminum ingots.

实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims (7)

1.一种铝合金加工用连续铸造装置,包括铸造底座(1)和控制装置(2),所述控制装置(2)固定设置在铸造底座(1)上,其特征在于,包括:1. A continuous casting device for aluminum alloy processing, comprising a casting base (1) and a control device (2), wherein the control device (2) is fixedly arranged on the casting base (1), and is characterized by comprising: 铸造载盘(11),转动设置于铸造底座(1)上,所述铸造载盘(11)上设置有多个均匀分布模具槽(12),所述铸造载盘(11)上开设有凹槽(14);A casting carrier (11) is rotatably disposed on the casting base (1), wherein a plurality of evenly distributed mold grooves (12) are disposed on the casting carrier (11), and a groove (14) is formed on the casting carrier (11); 驱动部,与铸造底座(1)连接,用于驱动铸造载盘(11)间歇转动;A driving unit connected to the casting base (1) and used to drive the casting carrier (11) to rotate intermittently; 上料机构,位于铸造载盘(11)的一侧,且与所述铸造底座(1)连接,用于向模具槽(12)内输送铝锭模具;A loading mechanism, located on one side of the casting carrier (11) and connected to the casting base (1), and used for conveying the aluminum ingot mold into the mold groove (12); 注液部,设置于铸造底座(1)上,以向铝锭模具内注入铝合金溶液;A liquid injection portion, arranged on the casting base (1), for injecting aluminum alloy solution into the aluminum ingot mold; 排气组件,设置于铸造底座(1)上,用于在铸造载盘(11)转动时将铝合金溶液内的气泡排出;An exhaust component is arranged on the casting base (1) and is used to exhaust bubbles in the aluminum alloy solution when the casting carrier (11) rotates; 推料组件,设置于铸造底座(1)上,用于将铝锭模具推离模具槽(12);所述上料机构包括:承载块(4),固定设置于所述铸造底座(1)上;容纳框(5),固定设置于所述铸造底座(1)上;弹料件,设置于所述容纳框(5)内;所述推料组件包括:连接板(28),固定设置于所述铸造底座(1)上;中转部,设置于所述连接板(28)上,且位于所述凹槽(14)内,推料部,设置于所述中转部上,用于将装有铝合金溶液并排气完毕的模具推离铸造载盘(11);伸缩部,设置于所述铸造载盘(11)上,并与所述铸造载盘(11)固定连接;所述中转部包括:第一C形板(29),固定设置于所述连接板(28)上,所述第一C形板(29)上开设有纵槽(30);锲形块(31),滑动设置于所述第一C形板(29)上,且所述锲形块(31)与所述纵槽(30)滑动连接。A material pushing assembly is arranged on the casting base (1) and is used to push the aluminum ingot mold away from the mold groove (12); the feeding mechanism comprises: a bearing block (4) fixedly arranged on the casting base (1); a containing frame (5) fixedly arranged on the casting base (1); and a material spring member arranged in the containing frame (5); the material pushing assembly comprises: a connecting plate (28) fixedly arranged on the casting base (1); a transfer portion arranged on the connecting plate (28) and located in the groove (14); and a material pushing portion arranged in the The transfer part is used to push the mold filled with aluminum alloy solution and exhausted away from the casting carrier (11); the telescopic part is arranged on the casting carrier (11) and is fixedly connected to the casting carrier (11); the transfer part comprises: a first C-shaped plate (29) fixedly arranged on the connecting plate (28), and a longitudinal groove (30) is formed on the first C-shaped plate (29); a wedge-shaped block (31) is slidably arranged on the first C-shaped plate (29), and the wedge-shaped block (31) is slidably connected to the longitudinal groove (30). 2.根据权利要求1所述的一种铝合金加工用连续铸造装置,其特征在于,所述弹料件包括:2. A continuous casting device for aluminum alloy processing according to claim 1, characterized in that the elastic member comprises: 弹料弹簧(6),固定设置于所述容纳框(5)内,所述弹料弹簧(6)的初始状态为压缩状态;An elastic spring (6) is fixedly arranged in the containing frame (5), and the initial state of the elastic spring (6) is a compressed state; 推料板(7),固定设置于所述弹料弹簧(6)靠近铸造载盘(11)的一端。The push plate (7) is fixedly arranged on one end of the elastic spring (6) close to the casting carrier (11). 3.根据权利要求2所述的一种铝合金加工用连续铸造装置,其特征在于,所述注液部包括:3. A continuous casting device for aluminum alloy processing according to claim 2, characterized in that the liquid injection part comprises: 拱板(8),固定设置于所述铸造底座(1)上;An arch plate (8) fixedly disposed on the casting base (1); 中间包(9),固定设置于所述拱板(8)上,所述锲形块(31)与所述中间包(9)相背侧表面为斜面;A tundish (9) is fixedly mounted on the arch plate (8), and the surface of the wedge-shaped block (31) opposite to the tundish (9) is an inclined surface; 控制阀门(10),设置于所述中间包(9)上,并与所述控制装置(2)电连接,用于控制中间包(9)注液口的启闭。A control valve (10) is arranged on the tundish (9) and is electrically connected to the control device (2) and is used to control the opening and closing of the liquid injection port of the tundish (9). 4.根据权利要求3所述的一种铝合金加工用连续铸造装置,其特征在于,所述铸造底座(1)上开设有铸造槽(3)。4. A continuous casting device for aluminum alloy processing according to claim 3, characterized in that a casting groove (3) is provided on the casting base (1). 5.根据权利要求4所述的一种铝合金加工用连续铸造装置,其特征在于,所述驱动部包括:5. A continuous casting device for aluminum alloy processing according to claim 4, characterized in that the driving part comprises: 电机支板(19),固定设置于所述铸造底座(1)上;A motor support plate (19) fixedly disposed on the casting base (1); 铸造电机(20),固定设置于所述电机支板(19)上;A cast motor (20) fixedly mounted on the motor support plate (19); 主动齿轮(21),固定设置于所述铸造电机(20)的输出端上;A driving gear (21) fixedly disposed on an output end of the casting motor (20); 传动轴(22),转动设置于所述铸造底座(1)上,所述传动轴(22)与所述铸造载盘(11)固定连接;A transmission shaft (22) is rotatably disposed on the casting base (1), and the transmission shaft (22) is fixedly connected to the casting carrier (11); 从动齿轮(23),固定设置于所述传动轴(22)上,并与所述主动齿轮(21)啮合。The driven gear (23) is fixedly disposed on the transmission shaft (22) and meshes with the driving gear (21). 6.根据权利要求5所述的一种铝合金加工用连续铸造装置,其特征在于,所述排气组件包括:6. A continuous casting device for aluminum alloy processing according to claim 5, characterized in that the exhaust assembly comprises: 第一排气槽(15),开设于所述模具槽(12)内;A first exhaust groove (15) is formed in the mold groove (12); 第二排气槽(16),开设于所述铸造载盘(11)上;A second exhaust groove (16) is formed on the casting carrier (11); 环形载板(24),固定设置于所述铸造槽(3)内;An annular carrier plate (24) fixedly disposed in the casting tank (3); 排气杆(25),滑动设置于所述环形载板(24)上,所述排气杆(25)设置有多组,且多组排气杆(25)呈圆周均匀分布在环形载板(24)上。The exhaust rods (25) are slidably disposed on the annular carrier plate (24); a plurality of exhaust rods (25) are provided, and the plurality of exhaust rods (25) are evenly distributed on the annular carrier plate (24) in a circumferential manner. 7.根据权利要求6所述的一种铝合金加工用连续铸造装置,其特征在于,所述排气组件还包括:7. A continuous casting device for aluminum alloy processing according to claim 6, characterized in that the exhaust assembly further comprises: 排气球头(26),固定设置于所述排气杆(25)上,所述排气球头(26)分别与所述第一排气槽(15)和所述第二排气槽(16)滑动配合;An exhaust ball head (26) is fixedly arranged on the exhaust rod (25), and the exhaust ball head (26) is slidably matched with the first exhaust groove (15) and the second exhaust groove (16) respectively; 排气弹簧(27),套设于所述排气杆(25)上,且所述排气弹簧(27)初始状态为压缩状态。An exhaust spring (27) is sleeved on the exhaust rod (25), and an initial state of the exhaust spring (27) is a compressed state.
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