CN118558657A - Base plate belt cleaning device of various steel sheet production of metal - Google Patents
Base plate belt cleaning device of various steel sheet production of metal Download PDFInfo
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- CN118558657A CN118558657A CN202411050537.9A CN202411050537A CN118558657A CN 118558657 A CN118558657 A CN 118558657A CN 202411050537 A CN202411050537 A CN 202411050537A CN 118558657 A CN118558657 A CN 118558657A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 109
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 36
- 239000010959 steel Substances 0.000 title claims abstract description 36
- 239000002184 metal Substances 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- 239000000758 substrate Substances 0.000 claims abstract description 62
- 239000007788 liquid Substances 0.000 claims abstract description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 42
- 238000000227 grinding Methods 0.000 claims abstract description 27
- 239000010865 sewage Substances 0.000 claims description 18
- 230000001681 protective effect Effects 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 9
- 230000000903 blocking effect Effects 0.000 claims description 9
- 230000000694 effects Effects 0.000 abstract description 12
- 239000002699 waste material Substances 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/041—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
一种金属彩钢板生产的基板清洗装置,涉及彩钢板生产设备技术领域,为了能够解决水资源的浪费的问题,通过清洗液输送件向空腔二输送清洗液,水泵启动通过输入管将空腔二中的水通过输出管输入到空腔一中,待空腔一与空腔二注满后,关闭清洗液输送件,此时循环组件使得空腔一与空腔二的清洗液循环流动,进而对基板的两侧进行流动清洗,水泵使得流动的水有一定的冲击力,可将打磨清理后的基板表面污渍清理,保证清理效果,而且水循环可以减少清洗液的使用量,避免浪费。
A substrate cleaning device for producing metal color steel plates relates to the technical field of color steel plate production equipment. In order to solve the problem of water resource waste, cleaning liquid is transported to cavity two through a cleaning liquid transporting part, a water pump is started to input the water in cavity two into cavity one through an input pipe through an output pipe, after cavity one and cavity two are filled, the cleaning liquid transporting part is closed, at this time, a circulation component allows the cleaning liquid in cavity one and cavity two to circulate, and then both sides of the substrate are flow-cleaned, the water pump allows the flowing water to have a certain impact force, and the stains on the surface of the substrate after grinding and cleaning can be cleaned, thereby ensuring the cleaning effect, and the water circulation can reduce the use of the cleaning liquid and avoid waste.
Description
技术领域Technical Field
本发明涉及彩钢板生产设备技术领域,特别涉及一种金属彩钢板生产的基板清洗装置。The invention relates to the technical field of color steel plate production equipment, and in particular to a substrate cleaning device for metal color steel plate production.
背景技术Background Art
彩钢板是一种常用于建筑和工业设备中的材料,其加工工艺流程一般包括以下步骤:材料准备:选择合适规格的基板,基板处理:对基板进行检查、清洁和预处理,确保材料表面干净平整,切割:使用切割设备,如剪板机、切割机等,将彩钢板按照设计要求进行切割,得到需要的尺寸和形状,弯曲和成型:经过切割后的彩钢板可能需要进行弯曲、成型,通常采用折弯机、冲压机等设备完成这一步骤,表面处理:对彩钢板表面进行处理,如喷涂防锈漆、镀锌等,以提高其耐腐蚀性能和装饰性能,检验和质量控制:对加工完成的产品进行检验,确保其符合设计要求和相关标准。Color steel plate is a material commonly used in construction and industrial equipment. Its processing process generally includes the following steps: Material preparation: Select a substrate of appropriate specifications. Substrate processing: Inspect, clean and pre-treat the substrate to ensure that the surface of the material is clean and flat. Cutting: Use cutting equipment such as shears and cutters to cut the color steel plate according to design requirements to obtain the required size and shape. Bending and forming: The color steel plate may need to be bent and formed after cutting. This step is usually completed using bending machines, stamping machines and other equipment. Surface treatment: Treat the surface of the color steel plate, such as spraying anti-rust paint, galvanizing, etc., to improve its corrosion resistance and decorative properties. Inspection and quality control: Inspect the completed products to ensure that they meet the design requirements and relevant standards.
现有公告号为CN113399362B公开了一种彩钢板加工用立体式基板清洗脱脂设备,通过增压泵将压强较高的清洁液输送到清洁头内,使清洁液从喷液口处倾斜喷出,同时两个电动推杆伸长,使条形刷和清洁头运动到基板的位置,两个清洁头在基板的上下两侧移动时,清洁液会将基板上的杂质以及油污去除,由于清洁液为倾斜喷出,不仅清洁范围大,而且基板上表面的脏污会被推向两侧,降低了基板上表面油污的残留,条形刷27也起到同样的作用,提高了清洁效果。The existing announcement number CN113399362B discloses a three-dimensional substrate cleaning and degreasing equipment for color steel plate processing. A booster pump is used to transport a high-pressure cleaning liquid into the cleaning head, so that the cleaning liquid is sprayed out at an angle from the liquid spray port. At the same time, two electric push rods are extended to move the strip brush and the cleaning head to the position of the substrate. When the two cleaning heads move on the upper and lower sides of the substrate, the cleaning liquid will remove impurities and oil stains on the substrate. Since the cleaning liquid is sprayed at an angle, not only is the cleaning range large, but the dirt on the upper surface of the substrate will be pushed to both sides, reducing the residual oil stains on the upper surface of the substrate. The strip brush 27 also plays the same role and improves the cleaning effect.
但是上述现有技术中存在清洁液持续的输出进行清洁,容易造成水资源的浪费的问题。However, the above-mentioned prior art has the problem that the cleaning liquid is continuously output for cleaning, which easily causes the waste of water resources.
因此,需要一种金属彩钢板生产的基板清洗装置。Therefore, a substrate cleaning device for producing metal color steel plates is needed.
发明内容Summary of the invention
为了解决上述全部或部分问题,本发明目的在于提供一种金属彩钢板生产的基板清洗装置,以能够解决水资源的浪费的问题。In order to solve all or part of the above problems, the present invention aims to provide a substrate cleaning device for producing metal color steel plates, so as to solve the problem of waste of water resources.
为实现上述目的,本发明提供如下技术方案:一种金属彩钢板生产的基板清洗装置,包括支撑箱以及安装在支撑箱上端的打磨输送机构,支撑箱的中部设置有污水收集箱,污水收集箱的上端设置有循环清洗机构,循环清洗机构的清洗端设置在打磨输送机构的内部,打磨输送机构的一侧设置有清洗液输送件,清洗液输送件的输入端与清洗液输送罐的输出端连通连接,基板贯穿打磨输送机构与循环清洗机构,所述循环清洗机构包括夹板以及设置在夹板中部的上导流板,上导流板的两端设置有衔接块,衔接块的下端设置有下导流板,上导流板与下导流板相对设置,基板位于上导流板与下导流板之间,上导流板、衔接块与基板围成空腔一,下导流板、衔接块与基板围成空腔二,上导流板一端的衔接块与污水收集箱上设置的循环组件连通连接,循环组件的输出端与空腔一连通连接,循环组件的输入端与空腔二连通连接。To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a substrate cleaning device for the production of metal color steel plates, comprising a support box and a grinding and conveying mechanism installed on the upper end of the support box, a sewage collection box is arranged in the middle of the support box, a circulating cleaning mechanism is arranged on the upper end of the sewage collection box, a cleaning end of the circulating cleaning mechanism is arranged inside the grinding and conveying mechanism, a cleaning liquid conveying member is arranged on one side of the grinding and conveying mechanism, an input end of the cleaning liquid conveying member is connected to an output end of a cleaning liquid conveying tank, a substrate passes through the grinding and conveying mechanism and the circulating cleaning mechanism, The circulation cleaning mechanism includes a clamping plate and an upper guide plate arranged in the middle of the clamping plate, connecting blocks are arranged at both ends of the upper guide plate, and a lower guide plate is arranged at the lower end of the connecting block. The upper guide plate and the lower guide plate are arranged opposite to each other, and a substrate is located between the upper guide plate and the lower guide plate. The upper guide plate, the connecting block and the substrate form a cavity one, and the lower guide plate, the connecting block and the substrate form a cavity two. The connecting block at one end of the upper guide plate is connected to a circulation component arranged on a sewage collection tank, the output end of the circulation component is connected to the cavity one, and the input end of the circulation component is connected to the cavity two.
进一步的,所述打磨输送机构包括防护箱以及安装在防护箱一侧的电机,电机的驱动端设置有输送辊,输送辊位于防护箱内侧设置有多个,且两两相对设置,输送辊的一端外侧啮合套设有齿轮带,靠近防护箱输入端的齿轮带内侧啮合有传动齿轮,传动齿轮与活动设置在防护箱内侧的打磨轮的一端啮合连接。Furthermore, the grinding and conveying mechanism includes a protective box and a motor installed on one side of the protective box. A conveying roller is provided at the driving end of the motor. A plurality of conveying rollers are provided on the inner side of the protective box and are arranged opposite to each other in pairs. A gear belt is meshed on the outer side of one end of the conveying roller. A transmission gear is meshed on the inner side of the gear belt near the input end of the protective box. The transmission gear is meshed and connected with one end of a grinding wheel movably arranged on the inner side of the protective box.
进一步的,位于所述夹板内部两侧均内嵌有两块海绵片,两块海绵片位于衔接块的两侧,且相对的海绵片与基板贴合。Furthermore, two sponge sheets are embedded on both sides of the splint, the two sponge sheets are located on both sides of the connecting block, and the opposite sponge sheets are fitted with the base plate.
进一步的,所述循环组件包括输出管以及设置在输出管输入端的水泵,水泵的输入端设置有输入管,输出管的输出端与空腔一连通连接,输入管的输入端与空腔二连通连接。Furthermore, the circulation component includes an output pipe and a water pump arranged at the input end of the output pipe, the input end of the water pump is provided with an input pipe, the output end of the output pipe is connected to cavity one, and the input end of the input pipe is connected to cavity two.
进一步的,所述上导流板另一端的衔接块的中部设置有过滤组件,空腔一进入到空腔二内部的水被过滤组件过滤。Furthermore, a filter assembly is provided in the middle of the connecting block at the other end of the upper guide plate, and water entering cavity one into cavity two is filtered by the filter assembly.
进一步的,所述清洗液输送件包括主管以及设置在主管输出端的副管,副管的输出端设置有导流块,导流块通过下导流板一侧开设的孔洞将副管与空腔二连通。Furthermore, the cleaning liquid conveying member includes a main pipe and a secondary pipe arranged at the output end of the main pipe, and a guide block is arranged at the output end of the secondary pipe. The guide block connects the secondary pipe with cavity 2 through a hole opened on one side of the lower guide plate.
进一步的,所述导流块的中部设置有中心柱,中心柱的一侧设置有阻流片,中心柱与过滤组件的一端固定连接。Furthermore, a central column is provided in the middle of the guide block, a baffle is provided on one side of the central column, and the central column is fixedly connected to one end of the filter assembly.
进一步的,所述过滤组件包括中心轴以及设置在中心轴上的过滤片,过滤片的过滤面积等于空腔一与空腔二的连通面积。Furthermore, the filter assembly includes a central axis and a filter plate arranged on the central axis, and the filter area of the filter plate is equal to the communication area between the first cavity and the second cavity.
进一步的,所述过滤片远离中心轴的一端设置有延伸片,延伸片一端设置有限制片,位于延伸片下端的衔接块上活动设置有封堵片,封堵片的下端固定设置有复位弹簧,复位弹簧的一端与衔接块固定连接。Furthermore, an extension piece is provided at one end of the filter plate away from the central axis, a limiting piece is provided at one end of the extension piece, a blocking piece is movably provided on the connecting block located at the lower end of the extension piece, a return spring is fixedly provided at the lower end of the blocking piece, and one end of the return spring is fixedly connected to the connecting block.
进一步的,所述上导流板与下导流板相对的端部均设置有弹簧,弹簧的一端设置有连接块,连接块远离弹簧的一端活动设置有活动柱。Furthermore, springs are provided at opposite ends of the upper guide plate and the lower guide plate, a connecting block is provided at one end of the spring, and a movable column is movably provided at one end of the connecting block away from the spring.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
本发明提出的一种金属彩钢板生产的基板清洗装置,通过清洗液输送件向空腔二输送清洗液,水泵启动通过输入管将空腔二中的水通过输出管输入到空腔一中,待空腔一与空腔二注满后,关闭清洗液输送件,此时循环组件使得空腔一与空腔二的清洗液循环流动,进而对基板的两侧进行流动清洗,水泵使得流动的水有一定的冲击力,可将打磨清理后的基板表面污渍清理,保证清理效果,而且水循环可以减少清洗液的使用量,避免浪费。The present invention proposes a substrate cleaning device for producing metal color steel plates. The cleaning liquid is transported to cavity two through a cleaning liquid transporting part. The water pump is started to input the water in cavity two into cavity one through an input pipe through an output pipe. After cavity one and cavity two are filled, the cleaning liquid transporting part is closed. At this time, a circulation component allows the cleaning liquid in cavity one and cavity two to circulate, thereby performing flow cleaning on both sides of the substrate. The water pump allows the flowing water to have a certain impact force, which can clean the stains on the surface of the substrate after grinding and cleaning, thereby ensuring the cleaning effect. In addition, the water circulation can reduce the usage of the cleaning liquid and avoid waste.
本发明提出的一种金属彩钢板生产的基板清洗装置,主管的水向副管内部输送,此时由于水压将阻流片推动,进而带动中心柱转动,进而带动过滤组件转动,此时干净的水通过孔洞进入到空腔二中,而由于过滤组件转动将衔接块的一侧打开,此时污水从开口处流入到污水收集箱内部,补入新水的同时,可将污水同步排出,结构设计巧妙,补水简单方便,而且由于过滤组件倾斜,使得污水从其表面流过,可将过滤组件表面的杂质清理,达到防堵清理的效果,便于二次使用,保证后续的清理效果。The present invention proposes a substrate cleaning device for the production of metal color steel plates. Water from the main pipe is transported to the inside of the secondary pipe. At this time, the baffle is pushed due to the water pressure, thereby driving the central column to rotate, and then driving the filter component to rotate. At this time, clean water enters the second cavity through the hole. Since the filter component rotates to open one side of the connecting block, sewage flows from the opening into the sewage collection box. While new water is added, the sewage can be discharged simultaneously. The structural design is ingenious, and the water replenishment is simple and convenient. Moreover, since the filter component is tilted, the sewage flows through its surface, and the impurities on the surface of the filter component can be cleaned, achieving the effect of anti-blocking and cleaning, which is convenient for secondary use and ensures the subsequent cleaning effect.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明金属彩钢板生产的基板清洗装置的整体立体结构示意图一;FIG1 is a schematic diagram of the overall three-dimensional structure of a substrate cleaning device for producing metal color steel plates according to the present invention;
图2为本发明金属彩钢板生产的基板清洗装置的打磨输送机构内部平面结构示意图;FIG2 is a schematic diagram of the internal planar structure of the grinding and conveying mechanism of the substrate cleaning device for producing metal color steel plates according to the present invention;
图3为本发明金属彩钢板生产的基板清洗装置的图2的A处放大结构示意图;FIG3 is an enlarged structural schematic diagram of the A portion of FIG2 of the substrate cleaning device for producing metal color steel plates according to the present invention;
图4为本发明金属彩钢板生产的基板清洗装置的循环清洗机构立体结构示意图;FIG4 is a schematic diagram of the three-dimensional structure of a circulation cleaning mechanism of a substrate cleaning device for producing metal color steel plates according to the present invention;
图5为本发明金属彩钢板生产的基板清洗装置的循环清洗机构爆炸示意图;FIG5 is an exploded schematic diagram of a circulation cleaning mechanism of a substrate cleaning device for producing metal color steel plates according to the present invention;
图6为本发明金属彩钢板生产的基板清洗装置的循环清洗机构与清洗液输送件配合立体结构示意图;6 is a schematic diagram of the three-dimensional structure of the circulation cleaning mechanism and the cleaning liquid conveying member of the substrate cleaning device for producing metal color steel plates according to the present invention;
图7为本发明金属彩钢板生产的基板清洗装置的上导流板的侧视平面结构示意图;FIG7 is a schematic diagram of the side planar structure of the upper guide plate of the substrate cleaning device produced by the metal color steel plate of the present invention;
图8为本发明金属彩钢板生产的基板清洗装置的清洗液输送件局部立体结构示意图;FIG8 is a schematic diagram of a partial three-dimensional structure of a cleaning liquid conveying member of a substrate cleaning device for producing metal color steel plates according to the present invention;
图9为本发明金属彩钢板生产的基板清洗装置的清洗液输送件侧视平面结构示意图;9 is a schematic diagram of the side plan structure of a cleaning liquid conveying member of a substrate cleaning device for producing metal color steel plates according to the present invention;
图10为本发明金属彩钢板生产的基板清洗装置的过滤组件立体结构示意图。FIG. 10 is a schematic diagram of the three-dimensional structure of the filter assembly of the substrate cleaning device produced by the metal color steel plate of the present invention.
图中:In the figure:
1、支撑箱;2、打磨输送机构;21、防护箱;22、电机;23、输送辊;24、齿轮带;25、传动齿轮;26、打磨轮;3、循环清洗机构;31、夹板;32、上导流板;321、延伸片;322、弹簧;323、连接块;324、活动柱;33、衔接块;34、下导流板;341、孔洞;35、循环组件;351、输出管;352、水泵;353、输入管;36、海绵片;37、过滤组件;371、中心轴;372、过滤片;373、延伸片;374、限制片;375、封堵片;376、复位弹簧;4、污水收集箱;5、清洗液输送件;51、主管;52、副管;53、导流块;54、中心柱;55、阻流片;6、基板。1. Support box; 2. Grinding and conveying mechanism; 21. Protection box; 22. Motor; 23. Conveying roller; 24. Gear belt; 25. Transmission gear; 26. Grinding wheel; 3. Circulation cleaning mechanism; 31. Clamp; 32. Upper guide plate; 321. Extension piece; 322. Spring; 323. Connecting block; 324. Movable column; 33. Connecting block; 34. Lower guide plate; 341. Hole; 35. Circulation assembly; 351. Output pipe; 352. Water pump; 353. Input pipe; 36. Sponge sheet; 37. Filter assembly; 371. Center axis; 372. Filter sheet; 373. Extension sheet; 374. Limiting sheet; 375. Blocking sheet; 376. Return spring; 4. Sewage collection box; 5. Cleaning liquid conveying part; 51. Main pipe; 52. Sub-pipe; 53. Guide block; 54. Center column; 55. Baffle; 6. Base plate.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
如图1-图2所示,一种金属彩钢板生产的基板清洗装置,包括支撑箱1以及安装在支撑箱1上端的打磨输送机构2,支撑箱1的中部设置有污水收集箱4,污水收集箱4的上端设置有循环清洗机构3,循环清洗机构3的清洗端设置在打磨输送机构2的内部,打磨输送机构2的一侧设置有清洗液输送件5,清洗液输送件5的输入端与清洗液输送罐的输出端连通连接,基板6贯穿打磨输送机构2与循环清洗机构3。As shown in Figures 1 and 2, a substrate cleaning device for the production of metal color steel plates includes a support box 1 and a grinding and conveying mechanism 2 installed on the upper end of the support box 1, a sewage collecting box 4 is arranged in the middle of the support box 1, a circulating cleaning mechanism 3 is arranged on the upper end of the sewage collecting box 4, the cleaning end of the circulating cleaning mechanism 3 is arranged inside the grinding and conveying mechanism 2, a cleaning liquid conveying member 5 is arranged on one side of the grinding and conveying mechanism 2, the input end of the cleaning liquid conveying member 5 is connected to the output end of the cleaning liquid conveying tank, and the substrate 6 passes through the grinding and conveying mechanism 2 and the circulating cleaning mechanism 3.
如图2-图3所示,打磨输送机构2包括防护箱21以及安装在防护箱21一侧的电机22,电机22的驱动端设置有输送辊23,输送辊23位于防护箱21内侧设置有多个,且两两相对设置,可以对基板6进行输送,输送辊23的一端外侧啮合套设有齿轮带24,靠近防护箱21输入端的齿轮带24内侧啮合有传动齿轮25,传动齿轮25与活动设置在防护箱21内侧的打磨轮26的一端啮合连接,电机22驱动对应的输送辊23转动,进而带动齿轮带24转动,进而使得所有的输送辊23转动,相对的输送辊23夹着基板6进行输送,而由于传动齿轮25的设置,在齿轮带24转动时带动传动齿轮25转动进而带动打磨轮26转动,此时打磨轮26的旋转方向与输送辊23的旋转方向相反,进而使得相对应的打磨轮26对基板6进行表面打磨,将基板6表面的顽固污渍清理,便于后续的清洗液清洗。As shown in Fig. 2-Fig. 3, the grinding and conveying mechanism 2 includes a protective box 21 and a motor 22 installed on one side of the protective box 21. A conveying roller 23 is arranged at the driving end of the motor 22. A plurality of conveying rollers 23 are arranged inside the protective box 21, and are arranged opposite to each other in pairs, so as to convey the substrate 6. A gear belt 24 is meshed on the outer side of one end of the conveying roller 23. A transmission gear 25 is meshed on the inner side of the gear belt 24 near the input end of the protective box 21. The transmission gear 25 is meshed and connected with one end of a grinding wheel 26 movably arranged inside the protective box 21. The machine 22 drives the corresponding conveying roller 23 to rotate, which in turn drives the gear belt 24 to rotate, and then all the conveying rollers 23 rotate, and the relative conveying rollers 23 clamp the substrate 6 for conveying, and due to the setting of the transmission gear 25, when the gear belt 24 rotates, it drives the transmission gear 25 to rotate and then drives the grinding wheel 26 to rotate. At this time, the rotation direction of the grinding wheel 26 is opposite to the rotation direction of the conveying roller 23, so that the corresponding grinding wheel 26 grinds the surface of the substrate 6, cleans the stubborn stains on the surface of the substrate 6, and facilitates the subsequent cleaning with the cleaning liquid.
如图3-图4所示,循环清洗机构3包括夹板31以及设置在夹板31中部的上导流板32,上导流板32的两端设置有衔接块33,衔接块33的下端设置有下导流板34,上导流板32与下导流板34相对的端部均设置有弹簧322,弹簧322的一端设置有连接块323,连接块323远离弹簧322的一端活动设置有活动柱324,当基板6插入到上导流板32与下导流板34之间后,会挤压活动柱324反向移动,直到上导流板32与下导流板34相对的端面趋于与基板6贴合,提高密封效果,降低空腔一与空腔二水的流失,保证清洗效果,上导流板32与下导流板34相对设置,基板6位于上导流板32与下导流板34之间,上导流板32、衔接块33与基板6围成空腔一,下导流板34、衔接块33与基板6围成空腔二,上导流板32一端的衔接块33与污水收集箱4上设置的循环组件35连通连接,循环组件35的输出端与空腔一连通连接,循环组件35的输入端与空腔二连通连接,循环组件35包括输出管351以及设置在输出管351输入端的水泵352,水泵352的输入端设置有输入管353,输出管351的输出端与空腔一连通连接,输入管353的输入端与空腔二连通连接,水泵352启动通过输入管353将空腔二中的水通过输出管351输入到空腔一中,并从空腔一进入到空腔二,形成水循环,水泵352使得流动的水有一定的冲击力,可将打磨清理后的基板6表面污渍清理,保证清理效果。As shown in Figures 3-4, the circulation cleaning mechanism 3 includes a clamping plate 31 and an upper guide plate 32 arranged in the middle of the clamping plate 31, connecting blocks 33 are arranged at both ends of the upper guide plate 32, and a lower guide plate 34 is arranged at the lower end of the connecting block 33. The ends of the upper guide plate 32 and the lower guide plate 34 opposite to each other are provided with springs 322, one end of the spring 322 is provided with a connecting block 323, and an active column 324 is movably provided at the end of the connecting block 323 away from the spring 322. When the substrate 6 is inserted between the upper guide plate 32 and the lower guide plate 34, the active column 324 will be squeezed to move in the reverse direction until the end faces of the upper guide plate 32 and the lower guide plate 34 opposite to each other tend to fit with the substrate 6, thereby improving the sealing effect, reducing the loss of water in cavity one and cavity two, and ensuring the cleaning effect. The upper guide plate 32 and the lower guide plate 34 are arranged opposite to each other, and the substrate 6 is located between the upper guide plate 32 and the lower guide plate 34. The upper guide plate 32 and the substrate 6 form a cavity 1, the lower guide plate 34, the connecting block 33 and the substrate 6 form a cavity 2, the connecting block 33 at one end of the upper guide plate 32 is connected to the circulation component 35 arranged on the sewage collection tank 4, the output end of the circulation component 35 is connected to the cavity 1, the input end of the circulation component 35 is connected to the cavity 2, the circulation component 35 includes an output pipe 351 and a water pump 352 arranged at the input end of the output pipe 351, the input end of the water pump 352 is provided with an input pipe 353, the output end of the output pipe 351 is connected to the cavity 1, the input end of the input pipe 353 is connected to the cavity 2, the water pump 352 is started to input the water in the cavity 2 into the cavity 1 through the output pipe 351 through the input pipe 353, and enters the cavity 2 from the cavity 1 to form a water cycle, the water pump 352 makes the flowing water have a certain impact force, which can clean the stains on the surface of the substrate 6 after grinding and cleaning, and ensure the cleaning effect.
具体的,通过清洗液输送件5向空腔二输送清洗液,循环组件35启动,使得清洗液从空腔二经过循环组件35进入到空腔一,待空腔一与空腔二注满后,关闭清洗液输送件5,此时循环组件35使得空腔一与空腔二的清洗液循环流动,进而对基板6的两侧进行流动清洗,减少清洗液的使用量,避免浪费。Specifically, the cleaning liquid is transported to the second cavity through the cleaning liquid transport component 5, and the circulation component 35 is started, so that the cleaning liquid enters the first cavity from the second cavity through the circulation component 35. After the first cavity and the second cavity are filled, the cleaning liquid transport component 5 is closed. At this time, the circulation component 35 allows the cleaning liquid in the first cavity and the second cavity to circulate, and then the two sides of the substrate 6 are flow-cleaned, thereby reducing the use of the cleaning liquid and avoiding waste.
如图3和图4所示,位于夹板31内部两侧均内嵌有两块海绵片36,两块海绵片36位于衔接块33的两侧,且相对的海绵片36与基板6贴合,海绵片36不仅可以吸附空腔一与空腔二溢出的少量水分,而且可以对基板6进行表面擦拭,提高清洗效果。As shown in Figures 3 and 4, two sponge sheets 36 are embedded on both sides of the inner side of the splint 31. The two sponge sheets 36 are located on both sides of the connecting block 33, and the opposite sponge sheets 36 are in contact with the substrate 6. The sponge sheets 36 can not only absorb a small amount of moisture overflowing from cavity one and cavity two, but also wipe the surface of the substrate 6 to improve the cleaning effect.
如图5-图9所示,衔接块33内侧设置有挡片321,相对的挡片321的间距略小于基板6的宽度,上导流板32另一端的衔接块33的中部设置有过滤组件37,空腔一进入到空腔二内部的水被过滤组件37过滤,保证循环水的干净,提高清洗效果,清洗液输送件5包括主管51以及设置在主管51输出端的副管52,副管52的输出端设置有导流块53,导流块53通过下导流板34一侧开设的孔洞341将副管52与空腔二连通,导流块53的中部设置有中心柱54,中心柱54的一侧设置有阻流片55,中心柱54与过滤组件37的一端固定连接,每间隔30-50分钟,主管51的水向副管52内部输送,此时由于水压将阻流片55推动,进而带动中心柱54转动,进而带动过滤组件37转动,此时干净的水通过孔洞341进入到空腔二中,而由于过滤组件37转动将衔接块33的一侧打开,此时污水从开口处流入到污水收集箱4内部,补入新水的同时,可将污水同步排出,结构设计巧妙,补水简单方便,而且由于过滤组件37倾斜,使得污水从其表面流过,可将过滤组件37表面的杂质清理,达到防堵清理的效果,便于二次使用,保证后续的清理效果。As shown in Figures 5 to 9, a baffle 321 is provided on the inner side of the connecting block 33, and the spacing between the relative baffles 321 is slightly smaller than the width of the substrate 6. A filter assembly 37 is provided in the middle of the connecting block 33 at the other end of the upper guide plate 32. The water entering the cavity 1 into the cavity 2 is filtered by the filter assembly 37 to ensure the cleanliness of the circulating water and improve the cleaning effect. The cleaning liquid conveying member 5 includes a main pipe 51 and a sub-pipe 52 arranged at the output end of the main pipe 51. A guide block 53 is provided at the output end of the sub-pipe 52. The guide block 53 connects the sub-pipe 52 with the cavity 2 through a hole 341 opened on one side of the lower guide plate 34. A central column 54 is provided in the middle of the guide block 53, and a baffle 55 is provided on one side of the central column 54. The central column 54 and the filter assembly One end of the member 37 is fixedly connected, and every 30-50 minutes, the water from the main pipe 51 is transported to the inside of the auxiliary pipe 52. At this time, the baffle 55 is pushed due to the water pressure, thereby driving the central column 54 to rotate, and then driving the filter component 37 to rotate. At this time, clean water enters the cavity 2 through the hole 341, and because the filter component 37 rotates to open one side of the connecting block 33, at this time, the sewage flows into the sewage collection box 4 from the opening. While replenishing new water, the sewage can be discharged simultaneously. The structural design is ingenious, and the water replenishment is simple and convenient. Moreover, since the filter component 37 is inclined, the sewage flows through its surface, and the impurities on the surface of the filter component 37 can be cleaned, achieving the effect of anti-blocking and cleaning, which is convenient for secondary use and ensures the subsequent cleaning effect.
如图5-图10所示,过滤组件37包括中心轴371以及设置在中心轴371上的过滤片372,过滤片372的过滤面积等于空腔一与空腔二的连通面积,过滤片372远离中心轴371的一端设置有延伸片373,延伸片373一端设置有限制片374,位于延伸片373下端的衔接块33上活动设置有封堵片375,封堵片375的下端固定设置有复位弹簧376,复位弹簧376的一端与衔接块33固定连接,中心轴371未被带动转动时,过滤片372起到过滤作用,同时延伸片373与封堵片375将衔接块33的出液口封堵,当中心柱54带动中心轴371转动后,过滤片372带动延伸片373转动进而带动封堵片375下移,使得衔接块33的出液口打开,此时空腔一的水排出,其排出的水对过滤片372表面进行冲刷,又可将废水排出。As shown in FIGS. 5 to 10 , the filter assembly 37 includes a central axis 371 and a filter sheet 372 disposed on the central axis 371. The filter area of the filter sheet 372 is equal to the connecting area between the cavity 1 and the cavity 2. An extension sheet 373 is disposed at one end of the filter sheet 372 away from the central axis 371. A limiting sheet 374 is disposed at one end of the extension sheet 373. A blocking sheet 375 is movably disposed on the connecting block 33 at the lower end of the extension sheet 373. A return spring 376 is fixedly disposed at the lower end of the blocking sheet 375. The return spring 376 One end of 376 is fixedly connected to the connecting block 33. When the central shaft 371 is not driven to rotate, the filter plate 372 plays a filtering role. At the same time, the extension plate 373 and the blocking plate 375 block the liquid outlet of the connecting block 33. When the central column 54 drives the central shaft 371 to rotate, the filter plate 372 drives the extension plate 373 to rotate and then drives the blocking plate 375 to move downward, so that the liquid outlet of the connecting block 33 is opened. At this time, the water in cavity 1 is discharged, and the discharged water flushes the surface of the filter plate 372, and the waste water can be discharged again.
需要说明的是,在本申请的描述中,需要理解的是,术语“长度”、“厚度”、“内”、“外”、“轴向”、“径向”、等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。It should be noted that, in the description of the present application, it should be understood that the terms "length", "thickness", "inside", "outside", "axial", "radial", etc., indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
此外诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。In addition, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises", or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article, or apparatus.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
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