CN118558212A - Outer rotor high-shear dispersing, emulsifying and mixing device and method thereof - Google Patents

Outer rotor high-shear dispersing, emulsifying and mixing device and method thereof Download PDF

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Publication number
CN118558212A
CN118558212A CN202411028615.5A CN202411028615A CN118558212A CN 118558212 A CN118558212 A CN 118558212A CN 202411028615 A CN202411028615 A CN 202411028615A CN 118558212 A CN118558212 A CN 118558212A
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transmission
fixedly connected
sleeve
rotate
rod
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CN118558212B (en
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陈芸
卢庆峰
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Jiangsu Becklain Environmental Engineering Co ltd
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Jiangsu Becklain Environmental Engineering Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/83Mixing plants specially adapted for mixing in combination with disintegrating operations
    • B01F33/831Devices with consecutive working receptacles, e.g. with two intermeshing tools in one of the receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/40Mixing liquids with liquids; Emulsifying
    • B01F23/41Emulsifying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/181Preventing generation of dust or dirt; Sieves; Filters
    • B01F35/188Preventing generation of dust or dirt; Sieves; Filters using sieves in mixers for purposes other than mixing, e.g. eliminating dust during venting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F35/92Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F2035/99Heating

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

The invention provides an outer rotor high-shear dispersing and emulsifying mixing device and a method thereof, which belong to the technical field of emulsion mixing devices, the outer rotor high-shear dispersing and emulsifying mixing device comprises an n-shaped connecting plate, an emulsifying processing sleeve is fixedly connected to the lower inner wall of the n-shaped connecting plate, and the sliding cleaning of paddles and the temperature control of a heating system are matched, so that the fine mixing of materials is ensured, the quality damage of heat-sensitive materials is avoided, the device has the advantages that the original characteristics of materials are protected, meanwhile, dynamic adjustment of stirring areas is realized through subtle repetition of the screw rod and the movable sleeve, adaptability to various volumes and viscosity materials is guaranteed, universality and processing flexibility of equipment are improved, and in a word, the device realizes high efficiency, accuracy and protection of material processing through highly integrated intelligent control and precise machinery, and high standard requirements of diversified industrial production are met.

Description

一种外转子高剪切分散乳化混合装置及其方法External rotor high shear dispersion emulsification mixing device and method thereof

技术领域Technical Field

本发明属于乳液混合装置技术领域,具体涉及一种外转子高剪切分散乳化混合装置及其方法。The invention belongs to the technical field of emulsion mixing devices, and in particular relates to an external rotor high-shear dispersing emulsification mixing device and a method thereof.

背景技术Background Art

外转子高剪切分散乳化混合装置是一种高效的设备,广泛应用于化工、食品、制药等行业中,用于实现液体、固体颗粒在液相中的精细分散、乳化以及均质化处理。这类装置通常由驱动系统、外转子定子结构、调节系统等部分组成,其工作原理是通过高速旋转的外转子与固定不动的内衬(定子)之间的狭窄间隙产生强烈的剪切力、摩擦力和循环作用,从而达到将大颗粒物质细化、均匀分散于液体介质中的目的。The external rotor high shear dispersing emulsifying mixing device is a highly efficient equipment, which is widely used in the chemical, food, pharmaceutical and other industries to achieve fine dispersion, emulsification and homogenization of liquid and solid particles in the liquid phase. This type of device is usually composed of a drive system, an external rotor stator structure, an adjustment system and other parts. Its working principle is to generate strong shear force, friction and circulation through the narrow gap between the high-speed rotating external rotor and the fixed liner (stator), so as to achieve the purpose of refining large particles and evenly dispersing them in the liquid medium.

授权公开号“CN210251914U”记载了一种外转子高剪切分散乳化混合装置,包括转子、定子、传动机构、驱动机构,转子套设在定子外并与定子配合连接,驱动机构通过传动机构与转子驱动连接。转子在驱动机构的驱动下高速旋转,转子在离心力的作用下将需要混合的介质推送到与定子的间隙中,物料被内侧转子和定子的作用下被分散混合乳化,然后将物料推送至外层转子与定子之间,在外层转子的内侧与定子外侧中的间隙中物料形成二次高剪切,在这过程中物料被二次加速,并在外层转子的离心推送下,物料形成快速液流与罐内物料形成混合。液流沿外侧转子的圆周切线方向运动,液流形成漩涡,形成的漩涡影响周围的物料流动状态提高了整个容器内混料的混合均匀性。The authorization publication number "CN210251914U" records an outer rotor high shear dispersing emulsification mixing device, including a rotor, a stator, a transmission mechanism, and a driving mechanism. The rotor is sleeved outside the stator and connected to the stator, and the driving mechanism is connected to the rotor through the transmission mechanism. The rotor rotates at high speed under the drive of the driving mechanism. The rotor pushes the medium to be mixed into the gap with the stator under the action of centrifugal force. The material is dispersed, mixed and emulsified under the action of the inner rotor and the stator, and then the material is pushed between the outer rotor and the stator. The material forms a secondary high shear in the gap between the inner side of the outer rotor and the outer side of the stator. In this process, the material is accelerated for the second time, and under the centrifugal push of the outer rotor, the material forms a fast liquid flow and mixes with the material in the tank. The liquid flow moves along the circumferential tangent direction of the outer rotor, and the liquid flow forms a vortex. The formed vortex affects the flow state of the surrounding materials and improves the mixing uniformity of the mixed materials in the entire container.

上述专利流沿外侧转子的圆周切线方向运动,液流形成漩涡,形成的漩涡影响周围的物料流动状态提高了整个容器内混料的混合均匀性,但上述专利在使用时存在一定不足,原料中包含大块硬物或者长纤维物质,未经适当破碎或预处理直接投入高剪切混合装置,会导致设备堵塞、刀片磨损加剧甚至损坏,因为外转子与定子之间的间隙较小,不适合处理过大或过硬的颗粒,对于极高粘度的物料,外转子高剪切混合器能难以有效搅拌和分散,因为高粘度会增加混合阻力,降低混合效率,有时甚至无法进行有效的循环流。The flow in the above patent moves along the tangential direction of the outer rotor, and the liquid flow forms a vortex. The formed vortex affects the flow state of the surrounding materials and improves the mixing uniformity of the mixture in the entire container. However, the above patent has certain shortcomings when used. The raw materials contain large pieces of hard objects or long-fiber materials. If they are directly put into the high-shear mixing device without proper crushing or pretreatment, it will cause equipment blockage, increased blade wear or even damage. Because the gap between the outer rotor and the stator is small, it is not suitable for processing overly large or hard particles. For materials with extremely high viscosity, the outer rotor high-shear mixer can hardly effectively stir and disperse them because the high viscosity will increase the mixing resistance, reduce the mixing efficiency, and sometimes even make it impossible to carry out effective circulation flow.

发明内容Summary of the invention

本发明的目的在于提供一种外转子高剪切分散乳化混合装置及其方法,旨在解决现有技术中的原料中包含大块硬物或者长纤维物质,未经适当破碎或预处理直接投入高剪切混合装置,会导致设备堵塞、刀片磨损加剧甚至损坏,因为外转子与定子之间的间隙较小,不适合处理过大或过硬的颗粒,对于极高粘度的物料,外转子高剪切混合器能难以有效搅拌和分散,因为高粘度会增加混合阻力,降低混合效率,有时甚至无法进行有效的循环流的问题。The purpose of the present invention is to provide an external rotor high shear dispersing emulsifying mixing device and method thereof, aiming to solve the problem in the prior art that raw materials contain large pieces of hard objects or long-fiber materials, which are directly put into the high shear mixing device without proper crushing or pretreatment, which will cause equipment blockage, increased blade wear or even damage. Because the gap between the external rotor and the stator is small, it is not suitable for processing overly large or hard particles. For materials with extremely high viscosity, the external rotor high shear mixer is difficult to effectively stir and disperse because the high viscosity will increase the mixing resistance, reduce the mixing efficiency, and sometimes even make it impossible to carry out effective circulation flow.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种外转子高剪切分散乳化混合装置,包括:An external rotor high shear dispersing emulsifying mixing device, comprising:

n形连接板,所述n形连接板的下内壁固定连接有乳化加工套筒,所述n形连接板的一侧内壁滑动连接有滑动板,所述乳化加工套筒的上侧设有密封板,所述密封板的顶端固定连接有第一电机,所述滑动板的顶端固定连接有第二电动封闭阀门,所述n形连接板的顶端固定连接有物品加工套筒和传输套筒,所述物品加工套筒的一侧端固定连接有第二电机,所述物品加工套筒的顶端开设有椭圆形限位槽,所述传输套筒和n形连接板的相靠近端开设有进料口;以及An n-shaped connecting plate, wherein an emulsification processing sleeve is fixedly connected to the lower inner wall of the n-shaped connecting plate, a sliding plate is slidably connected to the inner wall of one side of the n-shaped connecting plate, a sealing plate is provided on the upper side of the emulsification processing sleeve, a first motor is fixedly connected to the top end of the sealing plate, a second electric closing valve is fixedly connected to the top end of the sliding plate, an article processing sleeve and a transmission sleeve are fixedly connected to the top end of the n-shaped connecting plate, a second motor is fixedly connected to one side end of the article processing sleeve, an elliptical limiting groove is provided on the top end of the article processing sleeve, and a feed port is provided at the adjacent ends of the transmission sleeve and the n-shaped connecting plate; and

限位孔,所述限位孔开设于传输套筒的顶端;A limiting hole, wherein the limiting hole is opened at the top end of the transmission sleeve;

粉碎筛分机构,所述粉碎筛分机构设于物品加工套筒内,所述粉碎筛分机构用于粉碎并筛选物料;A crushing and screening mechanism, which is arranged in the article processing sleeve and is used to crush and screen materials;

高剪切机构,所述高剪切机构设于乳化加工套筒内,所述高剪切机构用于切分分散物料。A high shear mechanism is provided in the emulsification processing sleeve and is used for cutting and dispersing materials.

作为本发明一种优选的方案,所述粉碎筛分机构包括:As a preferred solution of the present invention, the crushing and screening mechanism comprises:

第三传动杆,所述第三传动杆设有两个,两个所述第三传动杆分别转动连接于椭圆形限位槽的两侧内壁,所述第三传动杆的一端活动贯穿椭圆形限位槽的圆周内壁并转动连接于物品加工套筒的圆周表面;A third transmission rod, wherein two third transmission rods are provided, and the two third transmission rods are rotatably connected to the inner walls on both sides of the elliptical limiting groove, and one end of the third transmission rod movably penetrates the circumferential inner wall of the elliptical limiting groove and is rotatably connected to the circumferential surface of the object processing sleeve;

粉碎刀片,所述粉碎刀片设有两个,两个所述粉碎刀片分别固定连接于两个第三传动杆的圆周表面;A crushing blade, wherein two crushing blades are provided, and the two crushing blades are respectively fixedly connected to the circumferential surfaces of two third transmission rods;

第一传动杆,所述第一传动杆转动连接于物品加工套筒的圆周内壁;A first transmission rod, the first transmission rod being rotatably connected to the circumferential inner wall of the object processing sleeve;

挡架框板,所述挡架框板固定连接于物品加工套筒的圆周内壁;A retaining frame plate, wherein the retaining frame plate is fixedly connected to the circumferential inner wall of the article processing sleeve;

弹簧,所述弹簧设有五个,五个所述弹簧的一端均固定连接于挡架框板的顶端;Springs, wherein five springs are provided, and one end of each of the five springs is fixedly connected to the top end of the retaining frame plate;

筛网,所述筛网固定连接于五个挡架框板的顶端;A screen, wherein the screen is fixedly connected to the top ends of the five retaining frame plates;

第二支撑板,所述第二支撑板设有两个,两个所述第二支撑板均固定连接于物品加工套筒的圆周内壁;A second support plate, wherein two second support plates are provided, and both of the two second support plates are fixedly connected to the circumferential inner wall of the article processing sleeve;

第二传动杆,两个所述第二传动杆转动连接于两个第二支撑板内;A second transmission rod, wherein two of the second transmission rods are rotatably connected to the two second support plates;

第一锥形齿轮,所述第一锥形齿轮固定连接于第二传动杆的圆周表面;A first bevel gear, wherein the first bevel gear is fixedly connected to a circumferential surface of the second transmission rod;

第二锥形齿轮,所述第二锥形齿轮固定连接于第一传动杆的圆周表面,所述第二锥形齿轮和第一锥形齿轮相啮合;A second bevel gear, wherein the second bevel gear is fixedly connected to the circumferential surface of the first transmission rod, and the second bevel gear is meshed with the first bevel gear;

凸轮,所述凸轮设有两个,两个所述凸轮均固定连接于第一传动杆的圆周表面;Cams, two cams are provided, and both cams are fixedly connected to the circumferential surface of the first transmission rod;

第一搅拌叶,所述第一搅拌叶固定连接于第二传动杆的圆周表面;a first stirring blade, wherein the first stirring blade is fixedly connected to a circumferential surface of the second transmission rod;

传输组件,所述传输组件设于限位孔内,所述传输组件用于传输过大的物料。A transmission component is arranged in the limiting hole, and the transmission component is used to transmit oversized materials.

作为本发明一种优选的方案,所述高剪切机构包括:As a preferred solution of the present invention, the high shear mechanism comprises:

反复丝杆,所述反复丝杆转动连接于乳化加工套筒的底部内壁;A reciprocating screw rod, the reciprocating screw rod being rotatably connected to the bottom inner wall of the emulsification processing sleeve;

输出杆,所述输出杆转动连接于密封板的顶端;An output rod, the output rod being rotatably connected to a top end of the sealing plate;

转子,所述转子固定连接于输出杆的圆周表面;A rotor, wherein the rotor is fixedly connected to the circumferential surface of the output rod;

固定盘,所述固定盘固定连接于密封板的底端;A fixed plate, the fixed plate being fixedly connected to the bottom end of the sealing plate;

定子,所述定子固定连接于固定盘的底端,所述输出杆转动连接于固定盘和定子内;A stator, wherein the stator is fixedly connected to the bottom end of the fixed disk, and the output rod is rotatably connected to the fixed disk and the stator;

螺母,所述螺母螺纹连接于反复丝杆的圆周表面;A nut, the nut being threadedly connected to the circumferential surface of the reciprocating screw;

移动套筒,所述移动套筒固定连接于螺母的圆周表面;A movable sleeve, wherein the movable sleeve is fixedly connected to the circumferential surface of the nut;

固定套筒,所述固定套筒固定连接于反复丝杆的圆周表面;A fixed sleeve, the fixed sleeve being fixedly connected to the circumferential surface of the reversing screw rod;

第一合页,所述第一合页设有两个,两个所述第一合页分别转动连接于两个固定套筒的两侧内壁;A first hinge, wherein two first hinges are provided, and the two first hinges are rotatably connected to inner walls of two sides of two fixed sleeves respectively;

第二合页,所述第二合页设有两个,两个所述第二合页分别转动连接于的两侧内壁,两个所述第二合页分别转动连接于两个第一合页内;The second hinges are provided with two, the two second hinges are respectively rotatably connected to the inner walls on both sides, and the two second hinges are respectively rotatably connected to the two first hinges;

螺旋式连接槽,所述螺旋式连接槽开设于乳化加工套筒的圆周内壁,所述螺旋式连接槽的圆周内壁固定连接有螺旋式加热管;A spiral connection groove, the spiral connection groove is opened on the circumferential inner wall of the emulsification processing sleeve, and the circumferential inner wall of the spiral connection groove is fixedly connected with a spiral heating tube;

传动组件,所述传动组件设于物品加工套筒的一侧,所述传动组件用于驱动高剪切机构和传输组件转动。A transmission assembly is arranged on one side of the article processing sleeve, and is used to drive the high shear mechanism and the transmission assembly to rotate.

作为本发明一种优选的方案,所述传输组件包括:As a preferred solution of the present invention, the transmission component includes:

安装盘,所述安装盘固定连接于限位孔的圆周内壁;A mounting plate, the mounting plate being fixedly connected to the circumferential inner wall of the limiting hole;

螺旋式搅拌叶,所述螺旋式搅拌叶的底端转动连接于n形连接板的顶端,所述螺旋式搅拌叶的另外一端转动连接于安装盘内,所述螺旋式搅拌叶的一端活动贯穿n形连接板的顶端并转动连接于n形连接板的上内壁;A spiral stirring blade, wherein the bottom end of the spiral stirring blade is rotatably connected to the top end of the n-shaped connecting plate, the other end of the spiral stirring blade is rotatably connected to the mounting plate, and one end of the spiral stirring blade movably passes through the top end of the n-shaped connecting plate and is rotatably connected to the upper inner wall of the n-shaped connecting plate;

排料口,所述排料口开设于传输套筒和物品加工套筒的相靠近端。A discharge port is provided at the adjacent ends of the transmission sleeve and the article processing sleeve.

作为本发明一种优选的方案,所述传动组件包括:As a preferred solution of the present invention, the transmission assembly includes:

第一限位套筒,所述第一限位套筒设有两个,两个所述第一限位套筒均固定连接于n形连接板的上内壁;A first limiting sleeve, wherein two first limiting sleeves are provided, and both first limiting sleeves are fixedly connected to the upper inner wall of the n-shaped connecting plate;

安装座,所述安装座设有两个,两个所述安装座均固定连接于n形连接板的上内壁;A mounting seat, wherein two mounting seats are provided, and both mounting seats are fixedly connected to the upper inner wall of the n-shaped connecting plate;

第一传动齿轮,所述第一传动齿轮设有两个,两个所述第一传动齿轮分别固定连接于第五传动杆和其中一个第三传动杆的圆周表面;A first transmission gear, wherein two first transmission gears are provided, and the two first transmission gears are respectively fixedly connected to the circumferential surface of the fifth transmission rod and one of the third transmission rods;

第一齿带,所述第一齿带传动啮合连接于两个第一传动齿轮的圆周表面;A first toothed belt, wherein the first toothed belt is drivingly meshedly connected to the circumferential surfaces of the two first transmission gears;

安装套筒,所述安装套筒设有两个,两个所述安装套筒均固定连接于n形连接板的底端;A mounting sleeve, wherein two mounting sleeves are provided, and both mounting sleeves are fixedly connected to the bottom end of the n-shaped connecting plate;

第四传动杆,所述第四传动杆转动连接于两个安装套筒内,所述第四传动杆的圆周表面固定连接有第四锥形齿轮;A fourth transmission rod, the fourth transmission rod is rotatably connected in the two mounting sleeves, and a fourth bevel gear is fixedly connected to the circumferential surface of the fourth transmission rod;

第二传动齿轮,所述第二传动齿轮设有两个,两个所述第二传动齿轮分别固定连接于第三传动杆和第四传动杆的圆周表面;A second transmission gear, wherein two second transmission gears are provided, and the two second transmission gears are respectively fixedly connected to the circumferential surfaces of the third transmission rod and the fourth transmission rod;

第二齿带,所述第二齿带设有两个,两个所述第二齿带分别传动啮合连接于两个第二传动齿轮的圆周表面;A second toothed belt, wherein two second toothed belts are provided, and the two second toothed belts are respectively connected to the circumferential surfaces of the two second transmission gears in driving engagement;

第四传动齿轮,所述第四传动齿轮设有两个,两个所述第四传动齿轮分别固定连接于第三传动杆和第一传动杆的圆周表面;A fourth transmission gear, wherein two fourth transmission gears are provided, and the two fourth transmission gears are respectively fixedly connected to the circumferential surfaces of the third transmission rod and the first transmission rod;

第三传动齿轮,所述第三传动齿轮设有两个,两个所述第三传动齿轮分别固定连接于两个第三传动杆的圆周表面;A third transmission gear, wherein two third transmission gears are provided, and the two third transmission gears are respectively fixedly connected to the circumferential surfaces of the two third transmission rods;

第三齿带,所述第三齿带传动啮合连接于两个第四传动齿轮的圆周表面。A third toothed belt is drivingly meshedly connected to the circumferential surfaces of the two fourth transmission gears.

作为本发明一种优选的方案,所述物品加工套筒和传输套筒的相靠近端固定连接有挡板,所述乳化加工套筒的底端固定连接有排料孔,所述排料孔内安装有第一电动封闭阀门,所述n形连接板的下内壁固定连接有两个汽缸,两个所述的伸缩端均固定连接于滑动板的底端。As a preferred solution of the present invention, the adjacent ends of the article processing sleeve and the transmission sleeve are fixedly connected with a baffle, the bottom end of the emulsification processing sleeve is fixedly connected with a discharge hole, a first electric closing valve is installed in the discharge hole, the lower inner wall of the n-shaped connecting plate is fixedly connected with two cylinders, and the two telescopic ends are fixedly connected to the bottom end of the sliding plate.

作为本发明一种优选的方案,所述挡架框板的顶端固定连接有第一支撑板,所述第一支撑板的顶端固定连接有多个韧性凸块,其中一个所述第二支撑板的顶端固定连接有保护套,所述保护套套设于第二锥形齿轮、第一锥形齿轮和第一传动杆的圆周表面。As a preferred solution of the present invention, the top of the frame plate is fixedly connected to a first support plate, the top of the first support plate is fixedly connected to a plurality of tough protrusions, one of the tops of the second support plates is fixedly connected to a protective sleeve, and the protective sleeve is mounted on the circumferential surfaces of the second bevel gear, the first bevel gear and the first transmission rod.

作为本发明一种优选的方案,所述滑动板的顶端固定连接有第二电动封闭阀门,所述第二电动封闭阀门的阀片转动连接于输料管内。As a preferred solution of the present invention, a second electric closing valve is fixedly connected to the top end of the sliding plate, and a valve plate of the second electric closing valve is rotatably connected to the inside of the feed pipe.

作为本发明一种优选的方案,所述反复丝杆的圆周表面固定连接有安装座,所述安装座的顶端安装有五个第二搅拌叶,五个所述第二搅拌叶均滑动连接于乳化加工套筒的圆周内壁,所述输出杆的圆周表面固定连接有桨叶,所述桨叶滑动连接于定子的圆周表面。As a preferred solution of the present invention, the circumferential surface of the reciprocating screw is fixedly connected to a mounting seat, and five second stirring blades are installed on the top of the mounting seat. The five second stirring blades are all slidably connected to the circumferential inner wall of the emulsification processing sleeve, and the circumferential surface of the output rod is fixedly connected to a paddle, and the paddle is slidably connected to the circumferential surface of the stator.

一种外转子高剪切分散乳化混合方法,包括以下步骤:An external rotor high shear dispersing emulsification mixing method comprises the following steps:

S1、在对防止设备堵塞和刀片磨损加剧甚至损坏,在对物料进行预加工时,人员只需使用智能控制器对第二电机启动,第二电机启动时,第二电机的输出轴会立即位于左侧的第一传动齿轮转动,第三传动杆会带动表面的位于左侧的第三传动齿轮转动,使位于左侧的第三传动齿轮同步带动位于右侧的第三传动齿轮转动,这样两个第三传动杆同步两个第三传动齿轮的传动能够使两个第三传动杆同时转动,接着两个第三传动杆会带动表面的多个粉碎刀片转动,将多个粉碎刀片进行粉碎,位于右侧的第三传动杆在转动期间会带动位于上侧的第四传动齿轮达成转动,接着第四传动齿轮会带动圆周表面的第三齿带转动,通过第三齿带则会带动位于下侧的第四传动齿轮转动,使第三传动齿轮带动第一传动杆达成转动,接着第一传动杆会带动圆周表面的两个凸轮转动,使两个凸轮能够反复抵押筛网使其收缩,在第一传动杆转动过程中会带动第二锥形齿轮转动,第二锥形齿轮会带动圆周表面的第一锥形齿轮转动,使第一锥形齿轮得以在两个第二支撑板内转动,筛网会反复筛顶上侧的大块物料,物料会通过排料孔进入限位孔内,达到收集,接着限位孔内转动的螺旋式搅拌叶会将物料传输至排料口内,使物料通过排料口进入物品加工套筒内,然后配合物品加工套筒内的粉碎筛分机构对大块物料进行再次粉碎,粉碎完毕的物料会通过第一搅拌叶的推到进入输料管内达成收集;S1. To prevent equipment blockage and increased blade wear or even damage, when pre-processing materials, personnel only need to use the intelligent controller to start the second motor. When the second motor is started, the output shaft of the second motor will immediately rotate the first transmission gear on the left side, and the third transmission rod will drive the third transmission gear on the left side on the surface to rotate, so that the third transmission gear on the left side synchronously drives the third transmission gear on the right side to rotate, so that the two third transmission rods synchronize the transmission of the two third transmission gears to make the two third transmission rods rotate at the same time, and then the two third transmission rods will drive the multiple crushing blades on the surface to rotate, and crush the multiple crushing blades. The third transmission rod on the right side will drive the fourth transmission gear on the upper side to rotate during the rotation, and then the fourth transmission gear will drive the third toothed belt on the circumferential surface to rotate, and the third toothed belt will bring The fourth transmission gear located at the lower side is driven to rotate, so that the third transmission gear drives the first transmission rod to rotate, and then the first transmission rod drives the two cams on the circumferential surface to rotate, so that the two cams can repeatedly collateralize the screen to shrink it, and the second bevel gear will be driven to rotate during the rotation of the first transmission rod, and the second bevel gear will drive the first bevel gear on the circumferential surface to rotate, so that the first bevel gear can rotate in the two second support plates, and the screen will repeatedly screen the large block materials on the top side, and the materials will enter the limiting hole through the discharge hole to be collected, and then the spiral stirring blade rotating in the limiting hole will transfer the materials to the discharge port, so that the materials enter the article processing sleeve through the discharge port, and then cooperate with the crushing and screening mechanism in the article processing sleeve to crush the large block materials again, and the crushed materials will be pushed into the conveying pipe by the first stirring blade to be collected;

S2、通过输料管进入乳化加工套筒内时,由于第一传动杆的转动下,位于上侧的第一传动杆会带动圆周表面的位于上侧的第二传动齿轮转动,位于上侧的第二传动齿轮会带动圆周表面的位于下侧第二齿带转动,接着位于下侧的第二齿带会带动第四传动杆在安装套筒内转动,使安装套筒通过粉碎刀片带动圆周表面的第三锥形齿轮转动,使第三锥形齿轮带动顶端固定的反复丝杆转动,使反复丝杆在带动圆周表面的安装座转动,接着安装座会带动顶端安装的五个第二搅拌叶得以反复推动乳化加工套筒底部内壁的物料进入排料孔内达成排放;S2, when entering the emulsification processing sleeve through the feeding pipe, due to the rotation of the first transmission rod, the first transmission rod located on the upper side will drive the second transmission gear located on the upper side of the circumferential surface to rotate, and the second transmission gear located on the upper side will drive the second toothed belt located on the lower side of the circumferential surface to rotate, and then the second toothed belt located on the lower side will drive the fourth transmission rod to rotate in the installation sleeve, so that the installation sleeve drives the third bevel gear on the circumferential surface to rotate through the crushing blade, and the third bevel gear drives the repetitive screw fixed on the top to rotate, so that the repetitive screw drives the mounting seat on the circumferential surface to rotate, and then the mounting seat drives the five second stirring blades installed on the top to repeatedly push the material on the inner wall of the bottom of the emulsification processing sleeve into the discharge hole for discharge;

S3、在对物料进行乳化切分时,人员只需使用智能控制器启动第一电机,第一电机的输出轴会立即带动输出杆转动,接着输出杆会在定子和固定盘之间进行转动,输出杆在转动期间会带动圆周表面的转子在固定盘和定子内,使转子能够对掉落在乳化加工套筒内的杂质空隙切分粉碎,桨叶则会带在定子的圆周表面滑动,以此清理定子圆周表面堵塞的杂质,并且还会增加物料的细腻程度,为防止粘度的物料沾贴在定子与转子之间的外表面,人员只需使用智能控制器启动螺旋式加热管,这样螺旋式加热管会增加乳化加工套筒内的温度,同时对物料进行加热避免物料影响混合加工,第三搅拌叶会反复推动物料使其在乳化加工套筒内转动形状旋涡,搭配上述步骤的反复丝杆,使反复丝杆能够反复带的反复丝杆在反复丝杆圆周表面上下移动,在螺母上下移动的过程中,移动套筒会带动两侧内壁转动的第二合页在两个第一合页内转动,根据两个第四传动齿轮和两个第二合页之间的距离做运动,这样在做搅拌时能够反复调节搅拌的面积。S3. When emulsifying and cutting the material, the personnel only need to use the intelligent controller to start the first motor. The output shaft of the first motor will immediately drive the output rod to rotate, and then the output rod will rotate between the stator and the fixed disk. During the rotation, the output rod will drive the rotor on the circumferential surface in the fixed disk and the stator, so that the rotor can cut and crush the impurities that fall into the emulsification processing sleeve. The blades will slide on the circumferential surface of the stator to clean the impurities that block the circumferential surface of the stator, and also increase the fineness of the material. In order to prevent the viscous material from sticking to the outer surface between the stator and the rotor, the personnel only need to use the intelligent controller to start the first motor. The spiral heating tube is moved, and the spiral heating tube increases the temperature in the emulsification processing sleeve, and heats the material at the same time to prevent the material from affecting the mixing process. The third stirring blade will repeatedly push the material to rotate in the emulsification processing sleeve to form a vortex. The repeated screw rod in the above steps can be matched to enable the repeated screw rod to repeatedly move up and down on the circumferential surface of the repeated screw rod. In the process of the nut moving up and down, the moving sleeve will drive the second hinges rotating on the inner walls on both sides to rotate in the two first hinges, and move according to the distance between the two fourth transmission gears and the two second hinges. In this way, the stirring area can be repeatedly adjusted during stirring.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

1、本方案中,高效预处理与精细分级: 通过智能化控制第二电机启动,实现了对大块物料的预粉碎,利用粉碎刀片和复杂的传动系统,不仅提高了物料的破碎效率,而且通过筛网的反复压缩与筛选,实现了物料的初步分级处理,有效防止了设备堵塞,减少了后续处理的负担,同时降低了刀片磨损的风险,一体化智能控制与自适应调节: 设备融合了智能控制系统,允许操作人员根据物料特性和处理需求,灵活启动不同电机,实现从粉碎、筛选、乳化到混合的全过程自动化控制,智能加热系统的应用,解决了高粘度物料处理难题,保证了物料在适宜温度下进行高效混合,同时桨叶的滑动,实现了对定子表面的自动清洁,保持了处理效率,整个过程中,传动系统的精细允许根据处理情况自动调节搅拌范围与力度,确保了物料处理的高质量和高效率,多功能集成与物料保护: 设备集粉碎、筛选、乳化、混合等多种功能于一体,实现了从粗到细的全程物料处理,特别是在乳化阶段,转子与定子的精密配合,配合桨叶的滑动清理和加热系统的温控,不仅保证了物料的细腻混合,还避免了热敏感物料的品质受损,保护了物料的原始特性,同时,通过反复丝杆与移动套筒的精妙,实现了搅拌面积的动态调节,确保了对各种容积和粘度物料的适应性,提高了设备的通用性和处理灵活性,总之,该装置通过高度集成的智能控制与精密机械,实现了物料处理的高效、精确与保护,满足了多样化工业生产的高标准要求。1. In this solution, efficient pretreatment and fine grading: The start-up of the second motor is controlled intelligently to realize the pre-crushing of bulk materials. The crushing blade and complex transmission system are used to improve the crushing efficiency of the materials. The repeated compression and screening of the screen can realize the preliminary grading of the materials, effectively preventing equipment blockage, reducing the burden of subsequent processing, and reducing the risk of blade wear. Integrated intelligent control and adaptive adjustment: The equipment integrates an intelligent control system, allowing operators to flexibly start different motors according to material characteristics and processing requirements, and realize automatic control of the entire process from crushing, screening, emulsification to mixing. The application of the intelligent heating system solves the problem of high-viscosity material processing and ensures efficient mixing of materials at an appropriate temperature. At the same time, the sliding of the paddle blades realizes automatic cleaning of the stator surface and maintains processing efficiency. During the whole process, the fineness of the transmission system allows automatic adjustment of the stirring range and intensity according to the processing situation, ensuring high quality and high efficiency of material processing. Multi-function integration and material protection: The equipment integrates multiple functions such as crushing, screening, emulsification, mixing, etc., and realizes the whole process of material processing from coarse to fine. Especially in the emulsification stage, the precise coordination of the rotor and the stator, the sliding cleaning of the blades and the temperature control of the heating system not only ensure the fine mixing of the materials, but also avoid the quality damage of heat-sensitive materials and protect the original characteristics of the materials. At the same time, through the exquisite repeated screw and movable sleeve, the dynamic adjustment of the stirring area is realized, ensuring the adaptability to various volumes and viscosities of materials, and improving the versatility and processing flexibility of the equipment. In short, the device realizes efficient, precise and protective material processing through highly integrated intelligent control and precision machinery, and meets the high standards of diversified industrial production.

2、本方案中,第一支撑板被巧妙地添加在挡架框板的顶端,旨在构建一个更加稳固的框架体系,以承受上方结构的重量与作业负荷,尤为重要的是,第一支撑板顶部装配有多枚韧性凸块,这些凸块独特,不仅具备疏浚筛网阻塞孔洞的功能,有效应对物料堵塞问题,还利用其材料的弹性质地,吸收机器运转时产生的振动能量,显著减少因振动引起的冲击损伤,进而延长设备的使用寿命,这种策略体现了对设备细节的关注与对长期稳定运行的追求,保护套紧密包裹住第二锥形齿轮、第一锥形齿轮以及第一传动杆的圆周表面,形成了一个封闭防护层,这一的精妙之处在于,它不仅隔绝了外来异物对精密齿轮系统的侵扰,有效降低了因磨损造成的性能下降风险,而且通过隔离直接接触,显著减少了机械运转中的噪音,提升了整体操作的平顺度。2. In this solution, the first support plate is cleverly added to the top of the retaining frame plate, aiming to build a more stable frame system to bear the weight of the upper structure and the operating load. What is more important is that a number of tough bumps are installed on the top of the first support plate. These bumps are unique. They not only have the function of dredging the blocked holes of the screen, effectively dealing with the problem of material blockage, but also use the elastic texture of the material to absorb the vibration energy generated when the machine is running, significantly reducing the impact damage caused by vibration, thereby extending the service life of the equipment. This strategy reflects the attention to equipment details and the pursuit of long-term stable operation. The protective cover tightly wraps the circumferential surface of the second bevel gear, the first bevel gear and the first transmission rod to form a closed protective layer. The subtlety of this is that it not only isolates the intrusion of foreign matter into the precision gear system, effectively reducing the risk of performance degradation due to wear, but also significantly reduces the noise during mechanical operation by isolating direct contact, thereby improving the overall smoothness of operation.

3、本方案中,螺旋式连接槽与螺旋式加热管:第二搅拌叶固定于乳化加工套筒的圆周内壁,不仅促进物料流动,还能辅助物料的混合,螺旋式加热管固定于螺旋式连接槽,能够在剪切过程中对物料进行加热,有助于提高乳化效率和物料的反应速率,传动组件安装于物品加工套筒一侧,作为动力源,驱动高剪切机构及传输组件运转,保证了整套装置的连续稳定工作,实现了从物料输入到乳化处理的自动化流程。3. In this scheme, the spiral connecting groove and the spiral heating tube: the second stirring blade is fixed to the circumferential inner wall of the emulsification processing sleeve, which not only promotes the flow of materials, but also assists in the mixing of materials. The spiral heating tube is fixed to the spiral connecting groove, which can heat the material during the shearing process, which helps to improve the emulsification efficiency and the reaction rate of the material. The transmission assembly is installed on one side of the object processing sleeve as a power source to drive the high shear mechanism and the transmission assembly to operate, ensuring the continuous and stable operation of the entire device and realizing the automated process from material input to emulsification processing.

4、安装座与第二搅拌叶的整合,巧妙地在反复丝杆的周缘增设了稳固的安装座,其顶部装配了五片第二搅拌叶,这些搅拌叶片采用了滑动连接方式固定于乳化加工套筒的内壁,不仅允许搅拌叶片随着丝杆的垂直移动而灵活变动位置,扩大了物料的接触范围,促进了混合的均匀性,还极大地简化了搅拌叶片的更换与清洗流程,从而大幅度提升了设备的灵活性和维护便利性,输出杆的周面固定安装了桨叶,而桨叶以滑动形式衔接于定子的周面,这意味着,在输出杆的驱动下,桨叶不仅围绕定子旋转,还在其表面滑移,这样的双重运动模式不仅强化了对物料的剪切与分散效能,还借由桨叶的滑动动作,对物料进行了深层次的细化处理,显著提高了乳化过程的效率与最终产品的质量。4. The integration of the mounting seat and the second stirring blade cleverly adds a stable mounting seat to the periphery of the reciprocating screw, and five second stirring blades are installed on the top. These stirring blades are fixed to the inner wall of the emulsification processing sleeve by sliding connection, which not only allows the stirring blades to flexibly change their positions with the vertical movement of the screw, expanding the contact range of the material and promoting the uniformity of mixing, but also greatly simplifies the replacement and cleaning process of the stirring blades, thereby greatly improving the flexibility and maintenance convenience of the equipment. The paddles are fixedly installed on the circumference of the output rod, and the paddles are connected to the circumference of the stator in a sliding form, which means that under the drive of the output rod, the paddles not only rotate around the stator, but also slide on its surface. This dual motion mode not only enhances the shearing and dispersion efficiency of the material, but also uses the sliding action of the paddles to deeply refine the material, significantly improving the efficiency of the emulsification process and the quality of the final product.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

图1为本发明的立体图;Fig. 1 is a perspective view of the present invention;

图2为本发明的第一视角侧视立体图;FIG2 is a side perspective view of the present invention from a first viewing angle;

图3为本发明的第一视角剖视立体图;FIG3 is a cross-sectional perspective view of the present invention from a first viewing angle;

图4为本发明中图3的A处局部放大图;FIG4 is a partial enlarged view of point A in FIG3 of the present invention;

图5为本发明的第二视角剖视立体图;FIG5 is a cross-sectional perspective view of the present invention from a second viewing angle;

图6为本发明中粉碎筛分机构的局部放大图;FIG6 is a partial enlarged view of the crushing and screening mechanism of the present invention;

图7为本发明的第三视角剖视立体图;FIG7 is a cutaway perspective view of the present invention from a third viewing angle;

图8为本发明的高剪切机构局部放大图;FIG8 is a partial enlarged view of the high shear mechanism of the present invention;

图9为本发明的第四视角剖视立体图。FIG. 9 is a sectional stereoscopic view of the present invention from a fourth viewing angle.

图中:1、n形连接板;101、汽缸;102、滑动板;103、乳化加工套筒;104、第一电机;105、输料管;106、二电动封闭阀门;2、物品加工套筒;201、传输套筒;202、挡板;203、安装盘;204、限位孔;205、螺旋式搅拌叶;206、排料口;3、粉碎筛分机构;301、保护套;302、第一传动杆;303、第一锥形齿轮;304、筛网;305、第一支撑板;306、韧性凸块;307、第一搅拌叶;308、第二支撑板;309、第二锥形齿轮;3010、第二传动杆;3011、凸轮;3012、挡架框板;3013、弹簧;4、密封板;401、安装座;402、第二搅拌叶;403、螺旋式连接槽;404、螺旋式加热管;405、排料孔;406、第三锥形齿轮;407、第四锥形齿轮;408、第一电动封闭阀门;5、传动组件;501、第一传动齿轮;502、第三传动杆;503、第一齿带;504、第五传动杆;505、第二齿带;506、第二传动齿轮;507、粉碎刀片;508、第三传动齿轮;509、第四传动齿轮;5010、第三齿带;5011、椭圆形限位槽;5012、第四传动杆;5013、安装套筒;6、高剪切机构;601、固定盘;602、定子;603、输出杆;604、桨叶;605、移动套筒;606、转子;607、第三搅拌叶;608、第二合页;609、第一合页;6010、螺母;6011、反复丝杆;6012、固定套筒;7、第二电机。In the figure: 1, n-shaped connecting plate; 101, cylinder; 102, sliding plate; 103, emulsification processing sleeve; 104, first motor; 105, feeding pipe; 106, second electric closing valve; 2, article processing sleeve; 201, transmission sleeve; 202, baffle; 203, mounting plate; 204, limiting hole; 205, spiral stirring blade; 206, discharge port; 3, crushing and screening mechanism; 301, protective cover; 302, first transmission rod; 303, first bevel gear; 304, screen; 305, first support plate; 306, toughness bump; 307, first stirring blade; 308, second support plate; 309, second bevel gear; 3010, second transmission rod; 3011, cam; 3012, frame plate; 3013, spring; 4, sealing plate; 401, mounting seat; 402, second stirring blade; 403, spiral connection groove; 404, spiral heating pipe; 405, discharge hole; 406, third bevel gear; 407, fourth bevel gear; 408, first electric closing valve; 5, transmission assembly; 501, first transmission gear; 502, third transmission rod; 503, first toothed belt; 504, fifth transmission rod; 505, second toothed belt; 506, second transmission gear; 507, crushing blade; 508, third transmission gear; 509, fourth transmission gear; 5010, third toothed belt; Belt; 5011, elliptical limiting groove; 5012, fourth transmission rod; 5013, mounting sleeve; 6, high shear mechanism; 601, fixed plate; 602, stator; 603, output rod; 604, paddle; 605, movable sleeve; 606, rotor; 607, third stirring blade; 608, second hinge; 609, first hinge; 6010, nut; 6011, reciprocating screw rod; 6012, fixed sleeve; 7, second motor.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

实施例1Example 1

请参阅图1-图9,本发明提供以下技术方案:Please refer to Figures 1 to 9, the present invention provides the following technical solutions:

一种外转子高剪切分散乳化混合装置,包括:An external rotor high shear dispersing emulsifying mixing device, comprising:

n形连接板1,n形连接板1的下内壁固定连接有乳化加工套筒103,n形连接板1的一侧内壁滑动连接有滑动板102,乳化加工套筒103的上侧设有密封板4,密封板4的顶端固定连接有第一电机104,滑动板102的顶端固定连接有第二电动封闭阀门106,n形连接板1的顶端固定连接有物品加工套筒2和传输套筒201,物品加工套筒2的一侧端固定连接有第二电机7,物品加工套筒2的顶端开设有椭圆形限位槽5011,传输套筒201和n形连接板1的相靠近端开设有进料口;以及n-shaped connecting plate 1, the lower inner wall of the n-shaped connecting plate 1 is fixedly connected with an emulsification processing sleeve 103, the inner wall of one side of the n-shaped connecting plate 1 is slidably connected with a sliding plate 102, the upper side of the emulsification processing sleeve 103 is provided with a sealing plate 4, the top of the sealing plate 4 is fixedly connected with a first motor 104, the top of the sliding plate 102 is fixedly connected with a second electric closing valve 106, the top of the n-shaped connecting plate 1 is fixedly connected with an article processing sleeve 2 and a transmission sleeve 201, one side end of the article processing sleeve 2 is fixedly connected with a second motor 7, an elliptical limiting groove 5011 is provided at the top of the article processing sleeve 2, and a feeding port is provided at the adjacent ends of the transmission sleeve 201 and the n-shaped connecting plate 1; and

限位孔204,限位孔204开设于传输套筒201的顶端;A limiting hole 204, which is provided at the top of the transmission sleeve 201;

粉碎筛分机构3,粉碎筛分机构3设于物品加工套筒2内,粉碎筛分机构3用于粉碎并筛选物料;A crushing and screening mechanism 3, which is arranged in the article processing sleeve 2, and is used for crushing and screening materials;

高剪切机构6,高剪切机构6设于乳化加工套筒103内,高剪切机构6用于切分分散物料。The high shear mechanism 6 is arranged in the emulsification processing sleeve 103, and the high shear mechanism 6 is used for cutting and dispersing materials.

在本发明的具体实施例中,n形连接板1:该装置的核心支撑结构,采用n形,增加了设备的稳定性,n形连接板1的下内壁通过牢固的固定方式安装有乳化加工套筒103,为物料的乳化处理提供了空间,滑动板102:位于n形连接板1的一侧内壁,成滑动连接,便于调整或维护内部组件,提高了装置的灵活性和可操作性,密封板4与第一电机104:密封板4设置于乳化加工套筒103的上侧,顶部固定有电机,电机驱动高剪切机构6工作,同时密封板4确保了内部工作环境的封闭性,防止物料泄露,物品加工套筒2及传输套筒201:物品加工套筒2固定于n形连接板1顶端的一侧,其一端设有未知部件8,能涉及物料的输入或输出控制,顶端的椭圆形限位槽5011能用于安装或定位其他组件,传输套筒201与n形连接板1的相近端共同开设有进料口,便于物料的连续输入,限位孔204:位于传输套筒201的顶端,能用于安装传感器、阀门或是作为物料流动的调节孔,确保物料顺畅进入下一处理阶段,粉碎筛分机构3:内置在物品加工套筒2中,负责物料的初步粉碎与筛分,是实现物料精细化处理的关键组件,高剪切机构6:安装于乳化加工套筒103内部,通过高速旋转产生的剪切力,实现物料的高效分散与乳化,是本装置核心技术之一,综上,该外转子606高剪切分散乳化混合装置集成了物料的粉碎、筛分、乳化及混合等多种功能于一体,通过精密的结构与动力配置,实现了从原料到成品的连续加工流程,适用于化工、制药、食品等多个领域的物料处理需求,第二电机7、第一电机104、第一电动封闭阀门408和螺旋式加热管404与外部智能控制器电性连接。In a specific embodiment of the present invention, an n-shaped connecting plate 1: the core supporting structure of the device adopts an n-shape, which increases the stability of the equipment. The lower inner wall of the n-shaped connecting plate 1 is installed with an emulsification processing sleeve 103 in a firmly fixed manner, providing space for the emulsification treatment of the material. The sliding plate 102: located on the inner wall of one side of the n-shaped connecting plate 1, it is slidably connected to facilitate the adjustment or maintenance of internal components, thereby improving the flexibility and operability of the device. The sealing plate 4 and the first motor 104: the sealing plate 4 is arranged on the upper side of the emulsification processing sleeve 103, and a motor is fixed on the top. The motor drives the high shear mechanism 6 to work. At the same time, the sealing plate 4 ensures the closedness of the internal working environment to prevent material leakage. The article processing sleeve 2 and the transmission sleeve 201: the article processing sleeve 2 is fixed to one side of the top of the n-shaped connecting plate 1, and one end thereof is provided with an unknown component 8, which can involve the input or output control of the material. The elliptical limit groove 5011 at the top can be used to install or position other components. The transmission sleeve 201 and the adjacent end of the n-shaped connecting plate 1 are connected together. A feed port is provided to facilitate the continuous input of materials. The limit hole 204: located at the top of the transmission sleeve 201, can be used to install sensors, valves or as an adjustment hole for material flow to ensure that the material smoothly enters the next processing stage. The crushing and screening mechanism 3: built-in in the object processing sleeve 2, responsible for the preliminary crushing and screening of the material, is a key component for realizing fine processing of the material. The high shear mechanism 6: installed inside the emulsification processing sleeve 103, through the shear force generated by high-speed rotation, to achieve efficient dispersion and emulsification of the material, is one of the core technologies of this device. In summary, the outer rotor 606 high shear dispersion and emulsification mixing device integrates multiple functions such as material crushing, screening, emulsification and mixing. Through precise structure and power configuration, it realizes a continuous processing flow from raw materials to finished products, which is suitable for material processing needs in multiple fields such as chemical, pharmaceutical, and food. The second motor 7, the first motor 104, the first electric closed valve 408 and the spiral heating tube 404 are electrically connected to the external intelligent controller.

具体的请参阅图1-图9,粉碎筛分机构3包括:For details, please refer to Figures 1 to 9. The crushing and screening mechanism 3 includes:

第三传动杆502,第三传动杆502设有两个,两个第三传动杆502分别转动连接于椭圆形限位槽5011的两侧内壁,第三传动杆502的一端活动贯穿椭圆形限位槽5011的圆周内壁并转动连接于物品加工套筒2的圆周表面;The third transmission rod 502 is provided with two third transmission rods 502, and the two third transmission rods 502 are rotatably connected to the inner walls on both sides of the elliptical limiting groove 5011, and one end of the third transmission rod 502 movably penetrates the circumferential inner wall of the elliptical limiting groove 5011 and is rotatably connected to the circumferential surface of the object processing sleeve 2;

粉碎刀片507,粉碎刀片507设有两个,两个粉碎刀片507分别固定连接于两个第三传动杆502的圆周表面;A crushing blade 507, wherein two crushing blades 507 are provided, and the two crushing blades 507 are respectively fixedly connected to the circumferential surfaces of the two third transmission rods 502;

第一传动杆302,第一传动杆302转动连接于物品加工套筒2的圆周内壁;A first transmission rod 302, the first transmission rod 302 is rotatably connected to the circumferential inner wall of the object processing sleeve 2;

挡架框板3012,挡架框板3012固定连接于物品加工套筒2的圆周内壁;The retaining frame plate 3012 is fixedly connected to the circumferential inner wall of the object processing sleeve 2;

弹簧3013,弹簧3013设有五个,五个弹簧3013的一端均固定连接于挡架框板3012的顶端;Spring 3013, five springs 3013 are provided, one end of each of the five springs 3013 is fixedly connected to the top of the retaining frame plate 3012;

筛网304,筛网304固定连接于五个挡架框板3012的顶端;The screen 304 is fixedly connected to the top of the five retaining frame plates 3012;

第二支撑板308,第二支撑板308设有两个,两个第二支撑板308均固定连接于物品加工套筒2的圆周内壁;A second support plate 308, two second support plates 308 are provided, and the two second support plates 308 are both fixedly connected to the circumferential inner wall of the object processing sleeve 2;

第二传动杆3010,两个第二传动杆3010转动连接于两个第二支撑板308内;Second transmission rods 3010, two second transmission rods 3010 are rotatably connected to the two second support plates 308;

第一锥形齿轮303,第一锥形齿轮303固定连接于第二传动杆3010的圆周表面;A first bevel gear 303, the first bevel gear 303 is fixedly connected to the circumferential surface of the second transmission rod 3010;

第二锥形齿轮309,第二锥形齿轮309固定连接于第一传动杆302的圆周表面,第二锥形齿轮309和第一锥形齿轮303相啮合;A second bevel gear 309, the second bevel gear 309 is fixedly connected to the circumferential surface of the first transmission rod 302, and the second bevel gear 309 is meshed with the first bevel gear 303;

凸轮3011,凸轮3011设有两个,两个凸轮3011均固定连接于第一传动杆302的圆周表面;Cam 3011, two cams 3011 are provided, and both cams 3011 are fixedly connected to the circumferential surface of the first transmission rod 302;

第一搅拌叶307,第一搅拌叶307固定连接于第二传动杆3010的圆周表面;A first stirring blade 307, wherein the first stirring blade 307 is fixedly connected to the circumferential surface of the second transmission rod 3010;

传输组件,传动组件设于限位孔204内,传输组件用于传输过大的物料。The transmission component is arranged in the limiting hole 204, and the transmission component is used to transmit oversized materials.

本实施例中:第三传动杆502与粉碎刀片507:装置配备了两根第三传动杆,它们分别安装于椭圆形限位槽5011两侧内壁并通过圆周内壁活动连接至物品加工套筒2表面,每根第三传动杆502上固定有两个粉碎刀片507,这些刀片通过与传动系统的配合,在转动时对物料进行粉碎作业,第一传动杆302与齿轮系统:第一传动杆302转动连接于物品加工套筒2的圆周内壁,与之配合的是一系列锥形齿轮,包括第一锥形齿轮303固定在第二传动杆3010上,第二锥形齿轮309固定在第一传动杆302上,两者相啮合以传递动力,形成一个复杂的传动链,确保粉碎与筛分动作的协调一致,挡架框板3012、弹簧3013与筛网304:挡架框板3012固定于物品加工套筒2的圆周内壁,并通过多个弹簧3013提供必要的弹性支撑,这些弹簧3013固定于挡架框板3012顶端,筛网304则固定于所有挡架框板3012顶端,共同构成了一个动态的筛选层,既能承受粉碎过程中产生的压力,又能实现物料的筛分,确保只有达到规定粒度的物料能通过,第二支撑板308、第二传动杆3010与第一搅拌叶307:两个第二支撑板308固定于加工套筒内壁,支持着第二传动杆3010的安装,第二传动杆3010上安装的第一搅拌叶307,通过整个传动系统的协作,不仅辅助粉碎过程,还促进了物料的混合均匀,凸轮3011:两枚凸轮3011固定于第一传动杆302的圆周表面,能用于调控某些机械动作的定时或力量分配,比如控制搅拌叶的特定运动轨迹,以适应不同物料的处理需求,传输组件安装于限位孔204内,专门负责过大物料的传输,避免堵塞或损坏设备,确保连续且稳定的物料处理过程。In this embodiment: the third transmission rod 502 and the crushing blade 507: the device is equipped with two third transmission rods, which are respectively installed on the inner walls on both sides of the elliptical limiting groove 5011 and movably connected to the surface of the object processing sleeve 2 through the circumferential inner wall. Two crushing blades 507 are fixed on each third transmission rod 502. These blades crush the materials when rotating by cooperating with the transmission system. The first transmission rod 302 and the gear system: the first transmission rod 302 is rotatably connected to the circumferential inner wall of the object processing sleeve 2, and a series of bevel gears are matched with it, including a first bevel gear 303 fixed on the second transmission rod 3010, and a second bevel gear 309 fixed on the first transmission rod 302. The two are meshed to transmit power to form a complex transmission chain to ensure the coordination of crushing and screening actions. The baffle frame plate 3012, spring 3013 and screen 304: the baffle frame plate 3012 is fixed to the circumferential inner wall of the object processing sleeve 2, and the necessary elastic support is provided by multiple springs 3013. These springs 301 3 is fixed on the top of the baffle frame plate 3012, and the screen 304 is fixed on the top of all the baffle frame plates 3012, together forming a dynamic screening layer, which can not only withstand the pressure generated during the crushing process, but also realize the screening of materials to ensure that only materials reaching the specified particle size can pass through. The second support plate 308, the second transmission rod 3010 and the first stirring blade 307: the two second support plates 308 are fixed on the inner wall of the processing sleeve to support the installation of the second transmission rod 3010. The first stirring blade 307 installed on the second transmission rod 3010, through the cooperation of the entire transmission system, not only assists the crushing process, but also promotes the uniform mixing of materials. Cam 3011: the two cams 3011 are fixed on the circumferential surface of the first transmission rod 302, which can be used to adjust the timing or force distribution of certain mechanical actions, such as controlling the specific motion trajectory of the stirring blade to meet the processing requirements of different materials. The transmission component is installed in the limit hole 204, which is specifically responsible for the transmission of oversized materials to avoid clogging or damage to the equipment and ensure a continuous and stable material processing process.

具体的请参阅图1-图8,高剪切机构6包括:For details, please refer to Figures 1 to 8. The high shear mechanism 6 includes:

反复丝杆6011,反复丝杆6011转动连接于乳化加工套筒103的底部内壁;A reciprocating screw rod 6011, the reciprocating screw rod 6011 is rotatably connected to the bottom inner wall of the emulsification processing sleeve 103;

输出杆603,输出杆603转动连接于密封板4的顶端;An output rod 603, the output rod 603 is rotatably connected to the top end of the sealing plate 4;

转子606,转子606固定连接于输出杆603的圆周表面;A rotor 606, wherein the rotor 606 is fixedly connected to the circumferential surface of the output rod 603;

固定盘601,固定盘601固定连接于密封板4的底端;A fixed plate 601, the fixed plate 601 is fixedly connected to the bottom end of the sealing plate 4;

定子602,定子602固定连接于固定盘601的底端,输出杆603转动连接于固定盘601和定子602内;The stator 602 is fixedly connected to the bottom end of the fixed disk 601, and the output rod 603 is rotatably connected to the fixed disk 601 and the stator 602;

螺母6010,螺母6010螺纹连接于反复丝杆6011的圆周表面;A nut 6010, wherein the nut 6010 is threadedly connected to the circumferential surface of the reciprocating screw rod 6011;

移动套筒605,移动套筒605固定连接于螺母6010的圆周表面;A movable sleeve 605, wherein the movable sleeve 605 is fixedly connected to the circumferential surface of the nut 6010;

固定套筒6012,固定套筒6012固定连接于反复丝杆6011的圆周表面;A fixed sleeve 6012, the fixed sleeve 6012 is fixedly connected to the circumferential surface of the reciprocating screw rod 6011;

第一合页609,第一合页609设有两个,两个第一合页609分别转动连接于两个固定套筒6012的两侧内壁;A first hinge 609, wherein two first hinges 609 are provided, and the two first hinges 609 are rotatably connected to the inner walls of two sides of the two fixed sleeves 6012 respectively;

第二合页608,第二合页608设有两个,两个第二合页608分别转动连接于移动套筒605的两侧内壁,两个第二合页608分别转动连接于两个第一合页609内;The second hinge 608 is provided with two second hinges 608, and the two second hinges 608 are respectively rotatably connected to the inner walls of both sides of the movable sleeve 605, and the two second hinges 608 are respectively rotatably connected to the two first hinges 609;

螺旋式连接槽403,螺旋式连接槽403开设于乳化加工套筒103的圆周内壁,螺旋式连接槽403的圆周内壁固定连接有螺旋式加热管404;A spiral connection groove 403, which is formed on the inner circumferential wall of the emulsification processing sleeve 103, and a spiral heating tube 404 is fixedly connected to the inner circumferential wall of the spiral connection groove 403;

传输组件,传输组件设于限位孔204内,传输组件用于传输过大的物料。The transmission component is arranged in the limiting hole 204 and is used to transmit oversized materials.

本实施例中:反复丝杆6011与螺母6010:反复丝杆6011位于乳化加工套筒103底部内壁并可转动,与之相配的螺母6010通过螺纹连接于丝杆的圆周表面,这一使得螺母6010随着丝杆的转动而上下移动,从而带动整个高剪切结构的上下运动或调节位置,移动套筒605与固定套筒6012:移动套筒605固定于螺母6010的圆周表面,而固定套筒6012则固定于反复丝杆6011的圆周表面,通过第一合页609和第二合页608的相互连接,形成了一个复杂的联动结构,确保移动套筒605能够沿丝杆方向平滑移动,同时保持其他部件如定子602和转子606的相对稳定,输出杆603与转子606:输出杆603转动连接于密封板4顶端,并通过转子606延伸至乳化加工套筒103内部,转子606的高速旋转产生强烈的剪切力,对物料进行高效分散与乳化处理,固定盘601与定子602:固定盘601位于密封板4底端并与之固定,定子602则固定于固定盘601的底端,与转子606形成紧密的间隙配合,二者间的相对运动产生高剪切效果,进一步加强了物料的分散与乳化,螺旋式连接槽403与螺旋式加热管404:第二搅拌叶402固定于乳化加工套筒103的圆周内壁,不仅促进物料流动,还能辅助物料的混合,螺旋式加热管404固定于螺旋式连接槽403,能够在剪切过程中对物料进行加热,有助于提高乳化效率和物料的反应速率,传动组件5安装于物品加工套筒2一侧,作为动力源,驱动高剪切机构6及传输组件运转,保证了整套装置的连续稳定工作,实现了从物料输入到乳化处理的自动化流程。In this embodiment: the repetitive screw rod 6011 and the nut 6010: the repetitive screw rod 6011 is located on the inner wall at the bottom of the emulsification processing sleeve 103 and can rotate. The matching nut 6010 is connected to the circumferential surface of the screw rod by a thread, which makes the nut 6010 move up and down with the rotation of the screw rod, thereby driving the up and down movement or adjustment position of the entire high shear structure, the movable sleeve 605 and the fixed sleeve 6012: the movable sleeve 605 is fixed to the circumferential surface of the nut 6010, and the fixed sleeve 6012 is fixed to the circumferential surface of the repetitive screw rod 6011. Through the mutual connection of the first hinge 609 and the second hinge 608, a complex linkage structure is formed to ensure that the movable sleeve 605 can move smoothly along the direction of the screw rod, while keeping other components such as the stator 602 and the rotor 606 relatively stable, the output rod 603 and the rotor 606: the output rod 603 is rotatably connected to the top of the sealing plate 4, and extends to the inside of the emulsification processing sleeve 103 through the rotor 606. The high-speed rotation of 606 generates a strong shear force, which efficiently disperses and emulsifies the material. The fixed disk 601 and the stator 602: the fixed disk 601 is located at the bottom end of the sealing plate 4 and is fixed thereto, and the stator 602 is fixed to the bottom end of the fixed disk 601, forming a tight gap fit with the rotor 606. The relative movement between the two produces a high shear effect, which further enhances the dispersion and emulsification of the material. The spiral connecting groove 403 and the spiral heating tube 404: the second stirring blade 402 is fixed to the circumferential inner wall of the emulsification processing sleeve 103, which not only promotes the flow of materials, but also assists in the mixing of materials. The spiral heating tube 404 is fixed to the spiral connecting groove 403, which can heat the material during the shearing process, which helps to improve the emulsification efficiency and the reaction rate of the material. The transmission component 5 is installed on one side of the article processing sleeve 2 as a power source to drive the high shear mechanism 6 and the transmission component to operate, thereby ensuring the continuous and stable operation of the entire device and realizing the automated process from material input to emulsification processing.

具体的请参阅图2-图7,传输组件包括:For details, please refer to Figures 2 to 7. The transmission components include:

安装盘203,安装盘203固定连接于限位孔204的圆周内壁;A mounting plate 203, the mounting plate 203 is fixedly connected to the circumferential inner wall of the limiting hole 204;

螺旋式搅拌叶205,螺旋式搅拌叶205的底端转动连接于n形连接板1的顶端,螺旋式搅拌叶205的另外一端转动连接于安装盘203内,螺旋式搅拌叶205的一端活动贯穿n形连接板1的顶端并转动连接于n形连接板1的上内壁;A spiral stirring blade 205, the bottom end of the spiral stirring blade 205 is rotatably connected to the top end of the n-shaped connecting plate 1, the other end of the spiral stirring blade 205 is rotatably connected to the mounting plate 203, one end of the spiral stirring blade 205 movably passes through the top end of the n-shaped connecting plate 1 and is rotatably connected to the upper inner wall of the n-shaped connecting plate 1;

排料口206,排料口206开设于传输套筒201和物品加工套筒2的相靠近端。The discharge port 206 is opened at the adjacent ends of the transmission sleeve 201 and the object processing sleeve 2 .

本实施例中:安装盘203固定连接于限位孔204的圆周内壁,作为传输组件中的支撑部件,为螺旋式搅拌叶205提供稳固的安装基础,螺旋式搅拌叶205底端与n形连接板1的顶端转动连接,另一端则与安装盘203内部相连,螺旋式搅拌叶205的一端通过n形连接板1的顶端并与其上内壁转动连接,这样的布置使得搅拌叶在旋转时不仅能混合物料,还能产生向下的推力,促使物料沿着传输套筒201向下移动,这种有利于物料的连续推进与均匀混合,尤其是在处理粘稠或颗粒状物料时更为有效,排料口206:位于传输套筒201和物品加工套筒2相靠近的一端,目的明确,即为完成处理的物料提供一个顺畅的排出通道,当物料经过粉碎、筛分、高剪切处理后,可通过排料口206顺利排出,进入下一步工序或收集环节,确保了整个流程的连续性和高效性。In this embodiment: the mounting plate 203 is fixedly connected to the circumferential inner wall of the limiting hole 204, and serves as a supporting component in the transmission assembly to provide a stable mounting foundation for the spiral stirring blade 205. The bottom end of the spiral stirring blade 205 is rotatably connected to the top end of the n-shaped connecting plate 1, and the other end is connected to the inside of the mounting plate 203. One end of the spiral stirring blade 205 passes through the top end of the n-shaped connecting plate 1 and is rotatably connected to its upper inner wall. Such an arrangement enables the stirring blade to not only mix the materials during rotation, but also generate a downward thrust to cause the materials to move downward along the transmission sleeve 201, which is conducive to the continuous advancement and uniform mixing of the materials, especially when processing viscous or granular materials. The discharge port 206 is located at the end close to the transmission sleeve 201 and the article processing sleeve 2. The purpose is clear, that is, to provide a smooth discharge channel for the processed materials. After the materials are crushed, screened, and high-sheared, they can be discharged smoothly through the discharge port 206 and enter the next step or collection link, ensuring the continuity and efficiency of the entire process.

具体的请参阅图1-图9,传动组件5包括:For details, please refer to Figures 1 to 9. The transmission assembly 5 includes:

第一限位套筒,第一限位套筒设有两个,两个第一限位套筒均固定连接于n形连接板1的上内壁;A first limiting sleeve, two of which are provided, and both are fixedly connected to the upper inner wall of the n-shaped connecting plate 1;

安装座401,安装座401设有两个,两个安装座401均固定连接于n形连接板1的上内壁;A mounting seat 401, two mounting seats 401 are provided, and both mounting seats 401 are fixedly connected to the upper inner wall of the n-shaped connecting plate 1;

第一传动齿轮501,第一传动齿轮501设有两个,两个第一传动齿轮501分别固定连接于第五传动杆504和其中一个第三传动杆502的圆周表面;A first transmission gear 501, wherein two first transmission gears 501 are provided, and the two first transmission gears 501 are respectively fixedly connected to the circumferential surface of the fifth transmission rod 504 and one of the third transmission rods 502;

第一齿带503,第一齿带503传动啮合连接于两个第一传动齿轮501的圆周表面;A first toothed belt 503, the first toothed belt 503 is drivingly meshed and connected to the circumferential surfaces of the two first transmission gears 501;

安装套筒5013,安装套筒5013设有两个,两个安装套筒5013均固定连接于n形连接板1的底端;A mounting sleeve 5013, two mounting sleeves 5013 are provided, and both mounting sleeves 5013 are fixedly connected to the bottom end of the n-shaped connecting plate 1;

第四传动杆5012,第四传动杆5012转动连接于两个安装套筒5013内,所述第四传动杆5012的圆周表面固定连接有第四锥形齿轮407;A fourth transmission rod 5012, which is rotatably connected to the two mounting sleeves 5013, and a fourth bevel gear 407 is fixedly connected to the circumferential surface of the fourth transmission rod 5012;

第二传动齿轮506,第二传动齿轮506设有两个,两个第二传动齿轮506分别固定连接于第三传动杆502和第四传动杆5012的圆周表面;A second transmission gear 506, two of which are provided, and the two second transmission gears 506 are fixedly connected to the circumferential surfaces of the third transmission rod 502 and the fourth transmission rod 5012 respectively;

第二齿带505,第二齿带505设有两个,两个第二齿带505分别传动啮合连接于两个第二传动齿轮506的圆周表面;A second toothed belt 505, wherein two second toothed belts 505 are provided, and the two second toothed belts 505 are respectively connected to the circumferential surfaces of the two second transmission gears 506 in a transmission meshing manner;

第四传动齿轮509,第四传动齿轮509设有两个,两个第四传动齿轮509分别固定连接于第三传动杆502和第一传动杆302的圆周表面;A fourth transmission gear 509, wherein two fourth transmission gears 509 are provided, and the two fourth transmission gears 509 are respectively fixedly connected to the circumferential surfaces of the third transmission rod 502 and the first transmission rod 302;

第三传动齿轮508,第三传动齿轮508设有两个,两个第三传动齿轮508分别固定连接于两个第三传动杆502的圆周表面;A third transmission gear 508, wherein two third transmission gears 508 are provided, and the two third transmission gears 508 are respectively fixedly connected to the circumferential surfaces of the two third transmission rods 502;

第三齿带5010,第三齿带5010传动啮合连接于两个第四传动齿轮509的圆周表面。The third toothed belt 5010 is drivingly engaged with the circumferential surfaces of the two fourth transmission gears 509 .

本实施例中:第一限位套筒与安装座401:两个第一限位套筒和两个安装座401均固定于n形连接板1的上内壁,为传动组件5的其他部件提供了稳固的安装基础,确保了传动系统的稳定性,第一、二、三、四传动齿轮与传动杆:传动组件5包含了多个传动齿轮和传动杆,如第一传动齿轮501固定于第三和第五传动杆502、504上,第二传动齿轮506、第三传动齿轮508、第四传动齿轮509分别固定于不同的传动杆上,这些齿轮通过第一齿带503、第二齿带505、第三齿带5010的啮合作用,形成了多级传动链路,实现了从电机到各个工作部件的动力传递,第一、二齿带与第三齿带5010:这些第一齿带503、第二齿带505、第三齿带5010作为关键的传动元件,通过与不同传动齿轮的啮合,将旋转动力从一处传递到另一处,确保了粉碎筛分机构3和高剪切机构6能够高效同步运行,安装套筒5013与第四传动杆5012:安装套筒5013固定于n形连接板1底端,为第四传动杆5012的转动提供了支点,第四传动杆5012的加入进一步丰富了传动路径,使整个传动系统更加灵活高效,整个传动组件5通过上述部件的精密配合,实现了从第一电机104到粉碎筛分机构3、高剪切机构6等关键工作部件的动力传输,确保了物料在装置内部能够被充分处理,包括粉碎、筛分、乳化和混合等复杂工艺流程。In this embodiment: the first limiting sleeve and the mounting seat 401: the two first limiting sleeves and the two mounting seats 401 are all fixed to the upper inner wall of the n-shaped connecting plate 1, providing a stable installation foundation for other components of the transmission assembly 5, ensuring the stability of the transmission system, the first, second, third, and fourth transmission gears and transmission rods: the transmission assembly 5 includes multiple transmission gears and transmission rods, such as the first transmission gear 501 fixed to the third and fifth transmission rods 502 and 504, the second transmission gear 506, the third transmission gear 508, and the fourth transmission gear 509 are respectively fixed on different transmission rods, and these gears form a multi-stage transmission chain through the meshing action of the first toothed belt 503, the second toothed belt 505, and the third toothed belt 5010, realizing the power transmission from the motor to each working part, the first, second toothed belts and the third toothed belt 5010: these first The first toothed belt 503, the second toothed belt 505, and the third toothed belt 5010 are key transmission elements. By meshing with different transmission gears, the rotational power is transmitted from one place to another, ensuring that the crushing and screening mechanism 3 and the high shear mechanism 6 can operate efficiently and synchronously. The installation sleeve 5013 and the fourth transmission rod 5012: the installation sleeve 5013 is fixed to the bottom end of the N-shaped connecting plate 1, providing a fulcrum for the rotation of the fourth transmission rod 5012. The addition of the fourth transmission rod 5012 further enriches the transmission path, making the entire transmission system more flexible and efficient. The entire transmission assembly 5 realizes power transmission from the first motor 104 to the crushing and screening mechanism 3, the high shear mechanism 6 and other key working parts through the precise cooperation of the above-mentioned components, ensuring that the material can be fully processed inside the device, including complex process flows such as crushing, screening, emulsification and mixing.

具体的请参阅图1-图8,物品加工套筒2和传输套筒201的相靠近端固定连接有挡板202,乳化加工套筒103的底端固定连接有排料孔405,排料孔405内安装有第一电动封闭阀门408,n形连接板1的下内壁固定连接有两个汽缸101,两个汽缸101的伸缩端均固定连接于滑动板102的底端。Please refer to Figures 1 to 8 for details. The adjacent ends of the object processing sleeve 2 and the transmission sleeve 201 are fixedly connected with a baffle 202, the bottom end of the emulsification processing sleeve 103 is fixedly connected with a discharge hole 405, and a first electric closing valve 408 is installed in the discharge hole 405. The lower inner wall of the n-shaped connecting plate 1 is fixedly connected with two cylinders 101, and the telescopic ends of the two cylinders 101 are fixedly connected to the bottom end of the sliding plate 102.

本实施例中:挡板202在物品加工套筒2和传输套筒201相靠近的端部安装挡板202,有效分隔了不同处理区域,防止物料逆流,同时有助于维持设备内部的物料流动秩序,确保加工过程的连续性和稳定性,排料孔405与第一电动封闭阀门408:乳化加工套筒103底端的排料孔405,配合电动封闭阀门,不仅方便了处理完毕后的物料排放,而且通过阀门的自动控制,实现了排料过程的精确控制和密封,避免了物料泄露,增强了装置的使用安全性和清洁便利性,汽缸101与滑动板102:n形连接板1下内壁固定安装的两个汽缸101,其伸缩端直接与滑动板102底端相连,汽缸101的伸缩动作可以驱动滑动板102沿n形连接板1内壁滑动,能用于调整内部组件的位置或压力,增加设备的灵活性和适应不同加工需求的能力,同时也便于内部组件的维护与清理。In this embodiment: the baffle 202 is installed at the end where the object processing sleeve 2 and the transmission sleeve 201 are close to each other, which effectively separates different processing areas and prevents material backflow. At the same time, it helps to maintain the material flow order inside the equipment and ensure the continuity and stability of the processing process. The discharge hole 405 and the first electric closing valve 408: the discharge hole 405 at the bottom of the emulsification processing sleeve 103, in conjunction with the electric closing valve, not only facilitates the discharge of materials after processing, but also realizes precise control and sealing of the discharge process through automatic control of the valve, avoids material leakage, and enhances the safety of use and cleaning convenience of the device. The cylinder 101 and the sliding plate 102: the two cylinders 101 fixedly installed on the lower inner wall of the n-shaped connecting plate 1, and their telescopic ends are directly connected to the bottom end of the sliding plate 102. The telescopic action of the cylinder 101 can drive the sliding plate 102 to slide along the inner wall of the n-shaped connecting plate 1, which can be used to adjust the position or pressure of internal components, increase the flexibility of the equipment and the ability to adapt to different processing requirements, and also facilitate the maintenance and cleaning of internal components.

具体的请参阅图2-图9,挡架框板3012的顶端固定连接有第一支撑板305,第一支撑板305的顶端固定连接有多个韧性凸块306,其中一个第二支撑板308的顶端固定连接有保护套301,保护套301套设于第二锥形齿轮309、第一锥形齿轮303和第一传动杆302的圆周表面。Please refer to Figures 2 to 9 for details. The top of the retaining frame plate 3012 is fixedly connected to the first support plate 305, and the top of the first support plate 305 is fixedly connected to a plurality of tough protrusions 306, wherein the top of one of the second support plates 308 is fixedly connected to a protective cover 301, and the protective cover 301 is sleeved on the circumferential surface of the second bevel gear 309, the first bevel gear 303 and the first transmission rod 302.

本实施例中:第一支撑板305与韧性凸块306:在挡架框板3012顶端增加了第一支撑板305,其作用是提供更稳固的支撑框架,以承载后续结构,而第一支撑板305的顶端固定有多个韧性凸块306,这些凸块能用以增强对筛网304堵塞的孔进行疏通,同时利用其材料的弹性特性吸收设备运行时的震动,减少冲击损害,延长设备使用寿命,保护套301:特别地,在其中一个第二支撑板308的顶端安装了保护套301,这个保护套301覆盖于第二锥形齿轮309、第一锥形齿轮303以及第一传动杆302的圆周表面上,保护套301的作用至关重要,它不仅能够防止外界异物侵入齿轮系统,减少磨损,还能够降低噪音,提高设备运行的平稳性,特别是在含有硬质杂质或在持续高速运转的环境中,保护套301能显著提升齿轮组的耐用性和维护周期。In this embodiment: First support plate 305 and tough protrusion 306: A first support plate 305 is added to the top of the retaining frame plate 3012, and its function is to provide a more stable support frame to carry the subsequent structure, and a plurality of tough protrusions 306 are fixed to the top of the first support plate 305, which can be used to enhance the dredging of the holes blocked by the screen 304, and at the same time utilize the elastic characteristics of the material to absorb the vibration during the operation of the equipment, reduce impact damage, and extend the service life of the equipment, protective cover 301: In particular, a protective cover 301 is installed on the top of one of the second support plates 308, and this protective cover 301 covers the circumferential surface of the second bevel gear 309, the first bevel gear 303 and the first transmission rod 302. The role of the protective cover 301 is crucial, it can not only prevent foreign matter from invading the gear system and reduce wear, but also reduce noise and improve the stability of equipment operation, especially in an environment containing hard impurities or in continuous high-speed operation, the protective cover 301 can significantly improve the durability and maintenance cycle of the gear set.

具体的请参阅图1-图9,滑动板102的顶端固定连接有第二电动封闭阀门106,第二电动封闭阀门106的阀片转动连接于输料管105内。For details, please refer to FIGS. 1 to 9 . A second electric closing valve 106 is fixedly connected to the top of the sliding plate 102 . The valve plate of the second electric closing valve 106 is rotatably connected to the inside of the feed pipe 105 .

本实施例中:在滑动板102顶端安装了第二电动封闭阀门106,这是一种能够通过电信号控制开启与关闭状态的阀门,提高了自动化控制水平,允许精确控制物料流向乳化加工套筒103的过程,既可实现物料的按需供给,又便于在不需要输料时迅速封闭,防止物料泄露或空气混入,保持加工环境的封闭性和物料处理的纯净度,通过第二电动封闭阀门106的自动控制,能够根据实际生产需求或处理过程的不同阶段,灵活调节物料的输入量,这对于维持整个混合装置运行效率、确保产品质量及处理过程的稳定性至关重要,此外,电动控制方式相较于手动操作,减少了人工干预,提升了操作的安全性和精确性。In this embodiment: a second electric closing valve 106 is installed on the top of the sliding plate 102. This is a valve that can control the opening and closing states through electrical signals, which improves the level of automated control and allows precise control of the process of material flow to the emulsification processing sleeve 103. It can not only realize the on-demand supply of materials, but also facilitate rapid closure when material feeding is not required, prevent material leakage or air mixing, maintain the closedness of the processing environment and the purity of material processing. Through the automatic control of the second electric closing valve 106, the input amount of materials can be flexibly adjusted according to actual production needs or different stages of the processing process. This is crucial to maintaining the operating efficiency of the entire mixing device, ensuring product quality and the stability of the processing process. In addition, compared with manual operation, the electric control method reduces human intervention and improves the safety and accuracy of operation.

具体的请参阅图1-图9,反复丝杆6011的圆周表面固定连接有安装座401,安装座401的顶端安装有五个第二搅拌叶402,五个第二搅拌叶402均滑动连接于乳化加工套筒103的圆周内壁,输出杆603的圆周表面固定连接有桨叶604,桨叶604滑动连接于定子602的圆周表面。Please refer to Figures 1 to 9 for details. The circumferential surface of the reciprocating screw rod 6011 is fixedly connected to the mounting seat 401, and five second stirring blades 402 are installed on the top of the mounting seat 401. The five second stirring blades 402 are all slidably connected to the circumferential inner wall of the emulsification processing sleeve 103. The circumferential surface of the output rod 603 is fixedly connected to the paddle blade 604, and the paddle blade 604 is slidably connected to the circumferential surface of the stator 602.

本实施例中:安装座401与第二搅拌叶402:在反复丝杆6011的圆周表面增设了安装座401,其顶端安装有五个第二搅拌叶402,这些搅拌叶为滑动连接于乳化加工套筒103的圆周内壁,这不仅允许搅拌叶随丝杆的上下移动而改变位置,增加物料接触面积,促进混合均匀,还便于搅拌叶的更换和清洗,提高了设备的灵活性和维护性,桨叶604与定子602:输出杆603圆周表面固定连接有桨叶604,桨叶604则滑动连接于定子602的圆周表面,这种意味着桨叶604在输出杆603驱动下绕定子602旋转的同时,还可以沿定子602表面滑动,不仅增强了物料的剪切与分散效果,还能通过桨叶604的滑动动作进一步细化物料处理,提高乳化效率和质量。In this embodiment: mounting seat 401 and second stirring blade 402: a mounting seat 401 is added to the circumferential surface of the reciprocating screw 6011, and five second stirring blades 402 are installed on the top thereof. These stirring blades are slidably connected to the circumferential inner wall of the emulsification processing sleeve 103, which not only allows the stirring blade to change position with the up and down movement of the screw, increases the material contact area, and promotes uniform mixing, but also facilitates the replacement and cleaning of the stirring blade, thereby improving the flexibility and maintainability of the equipment. Paddle 604 and stator 602: the circumferential surface of the output rod 603 is fixedly connected with paddle 604, and paddle 604 is slidably connected to the circumferential surface of the stator 602, which means that while the paddle 604 rotates around the stator 602 driven by the output rod 603, it can also slide along the surface of the stator 602, which not only enhances the shearing and dispersion effect of the material, but also further refines the material processing through the sliding action of the paddle 604, thereby improving the emulsification efficiency and quality.

本发明的工作原理及使用流程:在对防止设备堵塞和刀片磨损加剧甚至损坏,在对物料进行预加工时,人员只需使用智能控制器对第二电机7启动,第二电机7启动时,第二电机7的输出轴会立即位于左侧的第一传动齿轮501转动,第三传动杆502会带动表面的位于左侧的第三传动齿轮508转动,使位于左侧的第三传动齿轮508同步带动位于右侧的第三传动齿轮508转动,这样两个第三传动杆502同步两个第三传动齿轮508的传动能够使两个第三传动杆502同时转动,接着两个第三传动杆502会带动表面的多个粉碎刀片507转动,将多个粉碎刀片507进行粉碎,位于右侧的第三传动杆502在转动期间会带动位于上侧的第四传动齿轮509达成转动,接着第四传动齿轮509会带动圆周表面的第三齿带5010转动,通过第三齿带5010则会带动位于下侧的第四传动齿轮509转动,使第三传动齿轮508带动第一传动杆302达成转动,接着第一传动杆302会带动圆周表面的两个凸轮3011转动,使两个凸轮3011能够反复抵押筛网304使其收缩,在第一传动杆302转动过程中会带动第二锥形齿轮309转动,第二锥形齿轮309会带动圆周表面的第一锥形齿轮303转动,使第一锥形齿轮303得以在两个第二支撑板308内转动,筛网304会反复筛顶上侧的大块物料,物料会通过排料孔405进入限位孔204内,达到收集,接着限位孔204内转动的螺旋式搅拌叶205会将物料传输至排料口206内,使物料通过排料口206进入物品加工套筒2内,然后配合物品加工套筒2内的粉碎筛分机构3对大块物料进行再次粉碎,粉碎完毕的物料会通过第一搅拌叶307的推到进入输料管105内达成收集,通过输料管105进入乳化加工套筒103内时,由于第一传动杆302的转动下,位于上侧的第一传动杆302会带动圆周表面的位于上侧的第二传动齿轮506转动,位于上侧的第二传动齿轮506会带动圆周表面的位于下侧第二齿带505转动,接着位于下侧的第二齿带505会带动第四传动杆5012在安装套筒5013内转动,使安装套筒5013通过第四锥形齿轮407带动圆周表面的第三锥形齿轮406转动,使第三锥形齿轮406带动顶端固定的反复丝杆6011转动,使反复丝杆6011在带动圆周表面的安装座401转动,接着安装座401会带动顶端安装的五个第二搅拌叶402得以反复推动乳化加工套筒103底部内壁的物料进入排料孔405内达成排放,在对物料进行乳化切分时,人员只需使用智能控制器启动第一电机104,第一电机104的输出轴会立即带动输出杆603转动,接着输出杆603会在定子602和固定盘601之间进行转动,输出杆603在转动期间会带动圆周表面的转子606在固定盘601和定子602内,使转子606能够对掉落在乳化加工套筒103内的杂质空隙切分粉碎,桨叶604则会带在定子602的圆周表面滑动,以此清理定子602圆周表面堵塞的杂质,并且还会增加物料的细腻程度,为防止粘度的物料沾贴在定子602与转子606之间的外表面,人员只需使用智能控制器启动螺旋式加热管404,这样螺旋式加热管404会增加乳化加工套筒103内的温度,同时对物料进行加热避免物料影响混合加工,第三搅拌叶607会反复推动物料使其在乳化加工套筒103内转动形状旋涡,搭配上述步骤的反复丝杆6011,使反复丝杆6011能够反复带的反复丝杆6011在反复丝杆6011圆周表面上下移动,在螺母6010上下移动的过程中,移动套筒605会带动两侧内壁转动的第二合页608在两个第一合页609内转动,根据两个第四传动齿轮509和两个第二合页608之间的距离做运动,这样在做搅拌时能够反复调节搅拌的面积。The working principle and use process of the present invention are as follows: to prevent equipment from being blocked and blades from being aggravated or even damaged, when pre-processing materials, personnel only need to use the intelligent controller to start the second motor 7. When the second motor 7 is started, the output shaft of the second motor 7 will immediately rotate the first transmission gear 501 on the left side, and the third transmission rod 502 will drive the third transmission gear 508 on the left side to rotate, so that the third transmission gear 508 on the left side synchronously drives the third transmission gear 508 on the right side to rotate, so that the two third transmission rods 502 synchronize the two third The transmission of the transmission gear 508 can make the two third transmission rods 502 rotate at the same time, and then the two third transmission rods 502 will drive the multiple crushing blades 507 on the surface to rotate, and the multiple crushing blades 507 will be crushed. The third transmission rod 502 on the right side will drive the fourth transmission gear 509 on the upper side to rotate during the rotation, and then the fourth transmission gear 509 will drive the third toothed belt 5010 on the circumferential surface to rotate, and the third toothed belt 5010 will drive the fourth transmission gear 509 on the lower side to rotate, so that the third transmission gear 508 drives the first transmission rod 502 to rotate. The movable rod 302 rotates, and then the first transmission rod 302 drives the two cams 3011 on the circumferential surface to rotate, so that the two cams 3011 can repeatedly collateralize the screen 304 to shrink it. During the rotation of the first transmission rod 302, the second bevel gear 309 is driven to rotate, and the second bevel gear 309 drives the first bevel gear 303 on the circumferential surface to rotate, so that the first bevel gear 303 can rotate in the two second support plates 308, and the screen 304 can repeatedly screen the large pieces of material on the top, and the material will enter the limit hole 204 through the discharge hole 405, achieving The material is collected, and then the spiral stirring blade 205 rotating in the limiting hole 204 transmits the material to the discharge port 206, so that the material enters the object processing sleeve 2 through the discharge port 206, and then cooperates with the crushing and screening mechanism 3 in the object processing sleeve 2 to crush the bulk material again. The crushed material will be pushed into the delivery pipe 105 by the first stirring blade 307 to be collected. When entering the emulsification processing sleeve 103 through the delivery pipe 105, due to the rotation of the first transmission rod 302, the first transmission rod 302 located on the upper side will drive the circumferential surface of the material located at The second transmission gear 506 on the upper side rotates, and the second transmission gear 506 on the upper side drives the second toothed belt 505 on the lower side of the circumferential surface to rotate, and then the second toothed belt 505 on the lower side drives the fourth transmission rod 5012 to rotate in the mounting sleeve 5013, so that the mounting sleeve 5013 drives the third bevel gear 406 on the circumferential surface to rotate through the fourth bevel gear 407, so that the third bevel gear 406 drives the reciprocating screw rod 6011 fixed on the top to rotate, so that the reciprocating screw rod 6011 drives the mounting seat 401 on the circumferential surface to rotate, and then the mounting seat 401 will drive the five second stirring blades 402 installed on the top to repeatedly push the materials on the inner wall of the bottom of the emulsification processing sleeve 103 into the discharge hole 405 for discharge. When the materials are emulsified and cut, the personnel only need to use the intelligent controller to start the first motor 104, and the output shaft of the first motor 104 will immediately drive the output rod 603 to rotate, and then the output rod 603 will rotate between the stator 602 and the fixed disk 601. During the rotation, the output rod 603 will drive the rotor 606 on the circumferential surface in the fixed disk 601 and the stator 602, so that the rotor 606 The impurities dropped into the emulsification sleeve 103 can be cut and crushed, and the paddle 604 will slide on the circumferential surface of the stator 602 to clean the impurities blocked on the circumferential surface of the stator 602, and also increase the fineness of the material. To prevent the viscous material from sticking to the outer surface between the stator 602 and the rotor 606, the personnel only need to use the intelligent controller to start the spiral heating tube 404, so that the spiral heating tube 404 will increase the temperature in the emulsification sleeve 103, and heat the material at the same time to prevent the material from affecting the mixing process. The third stirring blade 607 It will repeatedly push the material to rotate in the emulsifying processing sleeve 103 to form a vortex. Combined with the repetitive screw rod 6011 in the above steps, the repetitive screw rod 6011 can repeatedly drive the repetitive screw rod 6011 to move up and down on the circumferential surface of the repetitive screw rod 6011. In the process of the nut 6010 moving up and down, the movable sleeve 605 will drive the second hinges 608 rotating on the inner walls on both sides to rotate in the two first hinges 609, and move according to the distance between the two fourth transmission gears 509 and the two second hinges 608. In this way, the stirring area can be repeatedly adjusted during stirring.

最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (9)

1. An external rotor high shear dispersion emulsification mixing device, which is characterized by comprising:
The novel emulsification device comprises an n-shaped connecting plate (1), wherein an emulsification processing sleeve (103) is fixedly connected to the lower inner wall of the n-shaped connecting plate (1), a sliding plate (102) is slidably connected to the inner wall of one side of the n-shaped connecting plate (1), a sealing plate (4) is arranged on the upper side of the emulsification processing sleeve (103), a first motor (104) is fixedly connected to the top end of the sealing plate (4), a second electric sealing valve (106) is fixedly connected to the top end of the sliding plate (102), an article processing sleeve (2) and a transmission sleeve (201) are fixedly connected to the top end of the n-shaped connecting plate (1), a second motor (7) is fixedly connected to one side end of the article processing sleeve (2), an oval limiting groove (5011) is formed in the top end of the article processing sleeve (2), and a feed inlet is formed in the close end of the transmission sleeve (201) and the n-shaped connecting plate (1); and
The limiting hole (204) is formed in the top end of the transmission sleeve (201);
the crushing and screening mechanism (3), the crushing and screening mechanism (3) is arranged in the article processing sleeve (2), and the crushing and screening mechanism (3) is used for crushing and screening materials;
The high-shear mechanism (6) is arranged in the emulsifying processing sleeve (103), and the high-shear mechanism (6) is used for cutting dispersed materials;
The high shear mechanism (6) comprises:
A repeating screw rod (6011), wherein the repeating screw rod (6011) is rotatably connected to the inner wall of the bottom of the emulsification processing sleeve (103);
an output rod (603), wherein the output rod (603) is rotatably connected to the top end of the sealing plate (4);
A rotor (606), the rotor (606) being fixedly connected to the circumferential surface of the output rod (603);
The fixed disc (601), the fixed disc (601) is fixedly connected to the bottom end of the sealing plate (4);
The stator (602), the said stator (602) is fixedly connected to the bottom of the fixed disc (601), the said output rod (603) rotates and connects to the fixed disc (601) and stator (602);
A nut (6010), the nut (6010) being screwed to a circumferential surface of the repetition screw (6011);
A moving sleeve (605), the moving sleeve (605) being fixedly connected to a circumferential surface of the nut (6010);
a fixing sleeve (6012), the fixing sleeve (6012) being fixedly connected to a circumferential surface of the repetition screw (6011);
The two first hinges (609) are arranged, and the two first hinges (609) are respectively connected to the inner walls of the two sides of the two fixed sleeves (6012) in a rotating mode;
The two second hinges (608) are arranged, the two second hinges (608) are respectively connected to the inner walls of the two sides of the hinge (605) in a rotating mode, and the two second hinges (608) are respectively connected to the two first hinges (609) in a rotating mode;
the spiral connecting groove (403), the spiral connecting groove (403) is arranged on the circumferential inner wall of the emulsification processing sleeve (103), and the circumferential inner wall of the spiral connecting groove (403) is fixedly connected with a spiral heating pipe (404);
The transmission assembly (5), one side of article processing sleeve (2) is located to transmission assembly (5), transmission assembly (5) are used for driving high shear mechanism (6) and transmission assembly rotation.
2. The external rotor high shear dispersion emulsion mixing device of claim 1, wherein: the crushing and screening mechanism (3) comprises:
The two third transmission rods (502) are respectively connected to the inner walls of the two sides of the elliptical limiting groove (5011) in a rotating mode, and one end of each third transmission rod (502) movably penetrates through the inner circumferential wall of the elliptical limiting groove (5011) and is connected to the circumferential surface of the article processing sleeve (2) in a rotating mode;
The crushing blades (507) are arranged, the two crushing blades (507) are fixedly connected to the circumferential surfaces of the two third transmission rods (502) respectively;
a first transmission rod (302), wherein the first transmission rod (302) is rotatably connected to the circumferential inner wall of the article processing sleeve (2);
the baffle frame plate (3012), the baffle frame plate (3012) is fixedly connected to the circumferential inner wall of the article processing sleeve (2);
The springs (3013) are arranged in five, and one ends of the five springs (3013) are fixedly connected to the top ends of the baffle frame plates (3012);
The screen (304) is fixedly connected to the top ends of the five baffle frame plates (3012);
the two second support plates (308) are arranged, and the two second support plates (308) are fixedly connected to the circumferential inner wall of the article processing sleeve (2);
The second transmission rods (3010), and the two second transmission rods (3010) are rotatably connected in the two second support plates (308);
A first bevel gear (303), the first bevel gear (303) being fixedly connected to a circumferential surface of the second transmission rod (3010);
A second bevel gear (309), the second bevel gear (309) being fixedly connected to the circumferential surface of the first transmission rod (302), the second bevel gear (309) being meshed with the first bevel gear (303);
the cams (3011), the cams (3011) are two, and the two cams (3011) are fixedly connected to the circumferential surface of the first transmission rod (302);
A first stirring blade (307), wherein the first stirring blade (307) is fixedly connected to the circumferential surface of the second transmission rod (3010);
and the transmission assembly is arranged in the limiting hole (204) and is used for transmitting oversized materials.
3. The external rotor high shear dispersion emulsion mixing device of claim 2, wherein: the transmission assembly includes:
The mounting plate (203) is fixedly connected to the circumferential inner wall of the limiting hole (204);
The spiral stirring blade (205), the bottom end of the spiral stirring blade (205) is rotationally connected to the top end of the n-shaped connecting plate (1), the other end of the spiral stirring blade (205) is rotationally connected to the inside of the mounting plate (203), and one end of the spiral stirring blade (205) movably penetrates through the top end of the n-shaped connecting plate (1) and is rotationally connected to the upper inner wall of the n-shaped connecting plate (1);
and the discharge opening (206) is formed at the close ends of the transmission sleeve (201) and the article processing sleeve (2).
4. The external rotor high shear dispersion emulsion mixing device of claim 3 wherein: the transmission assembly (5) comprises:
The two first limiting sleeves are fixedly connected to the upper inner wall of the n-shaped connecting plate (1);
The mounting seats (401) are arranged, the two mounting seats (401) are fixedly connected to the upper inner wall of the n-shaped connecting plate (1);
The first transmission gears (501) are arranged, and the two first transmission gears (501) are fixedly connected to the circumferential surfaces of the fifth transmission rod (504) and one of the third transmission rods (502) respectively;
a first toothed belt (503), the first toothed belt (503) being in driving engagement with the circumferential surfaces of two first transmission gears (501);
the mounting sleeves (5013) are arranged, and the two mounting sleeves (5013) are fixedly connected to the bottom ends of the n-shaped connecting plates (1);
The fourth transmission rod (5012) is rotationally connected in the two mounting sleeves (5013), and a fourth bevel gear (407) is fixedly connected to the circumferential surface of the fourth transmission rod (5012);
The second transmission gears (506), the second transmission gears (506) are two, and the two second transmission gears (506) are fixedly connected to the circumferential surfaces of the third transmission rod (502) and the fourth transmission rod (5012) respectively;
The second toothed belts (505), wherein two second toothed belts (505) are arranged, and the two second toothed belts (505) are respectively connected to the circumferential surfaces of two second transmission gears (506) in a transmission engagement manner;
The four transmission gears (509) are arranged, and the two four transmission gears (509) are fixedly connected to the circumferential surfaces of the third transmission rod (502) and the first transmission rod (302) respectively;
the two third transmission gears (508) are arranged, and the two third transmission gears (508) are fixedly connected to the circumferential surfaces of the two third transmission rods (502) respectively;
And a third toothed belt (5010), said third toothed belt (5010) being in driving engagement with the circumferential surfaces of the two fourth transmission gears (509).
5. The external rotor high shear dispersing and emulsifying mixing device according to claim 4, wherein: the novel multifunctional emulsifying device is characterized in that the baffle plate (202) is fixedly connected to the end, close to the end, of the article processing sleeve (2) and the conveying sleeve (201), of the emulsifying processing sleeve (103), the discharging hole (405) is fixedly connected to the bottom end of the emulsifying processing sleeve (103), a first electric sealing valve (408) is installed in the discharging hole (405), two cylinders (101) are fixedly connected to the lower inner wall of the n-shaped connecting plate (1), and the telescopic ends of the two cylinders are fixedly connected to the bottom end of the sliding plate (102).
6. The external rotor high shear dispersing and emulsifying mixing device according to claim 5, wherein: the top fixedly connected with first backup pad (305) of fender frame board (3012), the top fixedly connected with of first backup pad (305) a plurality of toughness lugs (306), one of them the top fixedly connected with protective sheath (301) of second backup pad (308), the circumference surface of second bevel gear (309), first bevel gear (303) and first transfer line (302) is located to protective sheath (301) cover.
7. The external rotor high shear dispersing and emulsifying mixing device as set forth in claim 6, wherein: the top end of the sliding plate (102) is fixedly connected with a second electric sealing valve (106), and a valve plate of the second electric sealing valve (106) is rotatably connected in the conveying pipe (105).
8. The external rotor high shear dispersing and emulsifying mixing device as set forth in claim 7, wherein: the utility model discloses a emulsification processing device, including emulsification processing sleeve (103), output rod (603), mount pad (401) are fixed on the circumference surface of repetition lead screw (6011), five second stirring leaf (402) are installed on the top of mount pad (401), and five second stirring leaf (402) all sliding connection is in the circumference inner wall of emulsification processing sleeve (103), the circumference surface fixedly connected with paddle (604) of output rod (603), paddle (604) sliding connection is in the circumference surface of stator (602).
9. An external rotor high-shear dispersing and emulsifying mixing method applied to the external rotor high-shear dispersing and emulsifying mixing device described in claim 8, which is characterized by comprising the following steps:
S1, when the equipment is prevented from being blocked and blade abrasion is aggravated or even damaged, when the equipment is pre-processed, a person only needs to start the second motor (7) by using the intelligent controller, when the second motor (7) is started, the output shaft of the second motor (7) can immediately rotate the first transmission gear (501) positioned at the left side, the third transmission rod (502) can drive the third transmission gear (508) positioned at the left side of the surface to rotate, the third transmission gear (508) positioned at the left side synchronously drives the third transmission gear (508) positioned at the right side to rotate, so that the two third transmission rods (502) synchronously drive the two third transmission gears (508) to simultaneously rotate, then the two third transmission rods (502) can drive the plurality of crushing blades (507) on the surface to rotate, the plurality of crushing blades (507) are crushed, the third transmission rod (502) positioned at the right side can drive the fourth transmission gear (509) positioned at the upper side to rotate during rotation, then the fourth transmission gear (509) can drive the third transmission gear (508) positioned at the right side to rotate, the third transmission rod (5010) can drive the third transmission rod (302) to rotate through the third transmission belt (509) to rotate, and then the third transmission rod (5010) can drive the third transmission rod (302) to rotate, the two cams (3011) can repeatedly press the screen cloth (304) to shrink, the second bevel gear (309) can be driven to rotate in the rotating process of the first transmission rod (302), the second bevel gear (309) can drive the first bevel gear (303) on the circumferential surface to rotate, the first bevel gear (303) can rotate in the two second supporting plates (308), the screen cloth (304) can repeatedly screen massive materials on the top side, the materials can enter the limiting hole (204) through the discharging hole to be collected, then the spiral stirring blades (205) rotating in the limiting hole (204) can transmit the materials into the discharging hole (206), the materials can enter the article processing sleeve (2) through the discharging hole (206), then the smashed materials are crushed again by matching with the smashing and screening mechanism (3) in the article processing sleeve (2), and the smashed materials can enter the conveying pipe (105) through pushing of the first stirring blades (307) to be collected;
S2, when the material enters the emulsification processing sleeve (103) through the material conveying pipe (105), the first transmission rod (302) positioned at the upper side can drive the second transmission gear (506) positioned at the upper side of the circumferential surface to rotate under the rotation of the first transmission rod (302), the second transmission gear (506) positioned at the upper side can drive the second toothed belt (505) positioned at the lower side of the circumferential surface to rotate, then the second toothed belt (505) positioned at the lower side can drive the fourth transmission rod (5012) to rotate in the installation sleeve (5013), the installation sleeve (5013) can drive the third conical gear (406) positioned at the circumferential surface to rotate through the crushing blade (507), the third conical gear (406) can drive the repeated screw rod (6011) fixed at the top end to rotate, the repeated screw rod (6011) can drive the installation seat (401) positioned at the circumferential surface to rotate, and then the installation seat (401) can drive the five second stirring blades (402) arranged at the top end to repeatedly push the material at the bottom inner wall of the emulsification processing sleeve (103) to enter the discharge hole (405) to achieve the goal;
S3, when emulsifying and cutting materials, a person only needs to start the first motor (104) by using the intelligent controller, an output shaft of the first motor (104) can immediately drive the output rod (603) to rotate, then the output rod (603) can rotate between the stator (602) and the fixed disc (601), the output rod (603) can drive a rotor (606) on the circumferential surface to cut and crush the gaps of impurities falling in the emulsifying processing sleeve (103) in the fixed disc (601) and the stator (602) during rotation, the paddle (604) can slide on the circumferential surface of the stator (602) so as to clean the impurities blocked on the circumferential surface of the stator (602), and the fineness of the materials can be increased, and in order to prevent the materials with viscosity from being stuck on the outer surface between the stator (602) and the rotor (606), the person only needs to start the spiral heating tube (404) by using the intelligent controller, so that the spiral heating tube (404) can increase the temperature in the emulsifying processing sleeve (103) and simultaneously heat the materials to avoid the materials from affecting the mixing processing, the third stirring blade (607) can push the materials to slide on the circumferential surface of the screw nut (6011) to repeatedly move along with the screw nut (6011) in the repeated motion of the screw nut (6011) in the repeated steps of the screw nut (6011) in the repeated motion, the moving sleeve (605) can drive the second hinges (608) rotating on the inner walls of the two sides to rotate in the two first hinges (609), and move according to the distance between the two fourth transmission gears (509) and the two second hinges (608), so that the stirring area can be repeatedly adjusted when stirring is performed.
CN202411028615.5A 2024-07-30 2024-07-30 Outer rotor high-shear dispersing, emulsifying and mixing device and method thereof Active CN118558212B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016178517A1 (en) * 2015-05-06 2016-11-10 주식회사 케이엔에스컴퍼니 Impeller-structured system for rotor-rotor-type dispersion and emulsification apparatus
CN210251914U (en) * 2019-07-08 2020-04-07 乐匀(南通)机电混合设备有限公司 Outer rotor high shear dispersion emulsification mixing arrangement

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016178517A1 (en) * 2015-05-06 2016-11-10 주식회사 케이엔에스컴퍼니 Impeller-structured system for rotor-rotor-type dispersion and emulsification apparatus
CN210251914U (en) * 2019-07-08 2020-04-07 乐匀(南通)机电混合设备有限公司 Outer rotor high shear dispersion emulsification mixing arrangement

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