CN118558198A - Sugar dissolving-filtering continuous purifying and stirring device and method for soft candy intermediate product - Google Patents
Sugar dissolving-filtering continuous purifying and stirring device and method for soft candy intermediate product Download PDFInfo
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- CN118558198A CN118558198A CN202411049852.XA CN202411049852A CN118558198A CN 118558198 A CN118558198 A CN 118558198A CN 202411049852 A CN202411049852 A CN 202411049852A CN 118558198 A CN118558198 A CN 118558198A
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- 238000003756 stirring Methods 0.000 title claims abstract description 180
- 235000000346 sugar Nutrition 0.000 title claims abstract description 143
- 238000001914 filtration Methods 0.000 title claims abstract description 63
- 235000009508 confectionery Nutrition 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims abstract description 16
- 239000013067 intermediate product Substances 0.000 title claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 40
- 239000012535 impurity Substances 0.000 claims abstract description 23
- 238000004090 dissolution Methods 0.000 claims abstract description 11
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 4
- 230000005674 electromagnetic induction Effects 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims 3
- 238000007790 scraping Methods 0.000 claims 3
- 239000006188 syrup Substances 0.000 claims 2
- 235000020357 syrup Nutrition 0.000 claims 2
- 239000000463 material Substances 0.000 claims 1
- 238000000746 purification Methods 0.000 abstract description 23
- 238000010586 diagram Methods 0.000 description 10
- 238000009835 boiling Methods 0.000 description 8
- 239000000543 intermediate Substances 0.000 description 8
- 230000008859 change Effects 0.000 description 3
- 238000004880 explosion Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000012530 fluid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 150000008163 sugars Chemical class 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 235000011888 snacks Nutrition 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
- B01F31/40—Mixers with shaking, oscillating, or vibrating mechanisms with an axially oscillating rotary stirrer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/64—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
- B01D29/6469—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers
- B01D29/6476—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers with a rotary movement with respect to the filtering element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F21/00—Dissolving
- B01F21/10—Dissolving using driven stirrers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/06—Mixing of food ingredients
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Confectionery (AREA)
Abstract
本发明涉及糖类溶解提纯技术领域,具体是涉及软糖中间品的溶糖‑过滤连续提纯搅拌装置及方法,包括溶糖桶、过滤组件、搅拌组件和高度调节组件,所述溶糖桶的底部设置有过滤组件,所述过滤组件将落入至过滤组件中的糖水中的杂质过滤出来,所述搅拌组件设置在溶糖桶中,所述搅拌组件用于加快糖在水中溶解,所述搅拌组件包括有第一搅拌片和第二搅拌片,所述高度调节组件设置在搅拌组件的外部,所述高度调节组件有用于第一搅拌片和第二搅拌片上下运动,本发明采用高度调节组件调节搅拌片的高度,进而对溶液的不同位置搅拌,使溶解的糖类逐渐向上移动,实现搅拌更加均匀,效率更高。
The present invention relates to the technical field of sugar dissolution and purification, and in particular to a sugar dissolving, filtering and continuous purification stirring device and method for a soft candy intermediate, comprising a sugar dissolving barrel, a filtering component, a stirring component and a height adjustment component, wherein a filtering component is arranged at the bottom of the sugar dissolving barrel, the filtering component filters out impurities in sugar water falling into the filtering component, the stirring component is arranged in the sugar dissolving barrel, the stirring component is used to accelerate the dissolution of sugar in water, the stirring component comprises a first stirring blade and a second stirring blade, the height adjustment component is arranged outside the stirring component, the height adjustment component is used for the first stirring blade and the second stirring blade to move up and down, the height adjustment component is used to adjust the height of the stirring blade, and then stir different positions of the solution, so that the dissolved sugar gradually moves upward, and the stirring is more uniform and more efficient.
Description
技术领域Technical Field
本发明涉及糖类溶解提纯技术领域,具体为软糖中间品的溶糖-过滤连续提纯搅拌装置及方法。The invention relates to the technical field of sugar dissolving and purification, in particular to a sugar dissolving-filtering and continuous purification stirring device and method for a soft candy intermediate.
背景技术Background Art
糖果是一种主要以糖类为成分的小吃,可以通过各种加工手法和配方制作, 虽然糖果主要成分为糖分,但其也含有一些其他营养成分,如蛋白质、脂肪、维生素和矿物质等。然而,由于糖果中糖分含量较高,糖果在加工生产的过程中,首先要溶糖,再进行过滤提纯中国专利申请CN117619206A公开了一种软糖加工用连续提纯搅拌装置,采用溶糖桶和熬糖桶切换的方式进行提纯,通过圆环带动溶糖桶和熬糖桶进行转动,使得溶糖桶内的中间产品顺着导流板流入熬糖桶内,且过滤机构能够对流入熬糖桶内的中间产品进行过滤;当溶糖桶内的中间产品完全流入熬糖桶内后,通过圆环带动溶糖桶和熬糖桶继续转动,使得熬糖桶浸泡在加热池中,从而进行熬糖。Candy is a snack mainly composed of sugar, which can be made through various processing techniques and recipes. Although the main component of candy is sugar, it also contains some other nutrients, such as protein, fat, vitamins and minerals. However, due to the high sugar content in candy, during the processing and production of candy, the sugar must first be dissolved and then filtered and purified. Chinese patent application CN117619206A discloses a continuous purification and stirring device for soft candy processing, which uses a sugar dissolving barrel and a sugar boiling barrel to switch for purification. The sugar dissolving barrel and the sugar boiling barrel are driven to rotate by a ring, so that the intermediate product in the sugar dissolving barrel flows into the sugar boiling barrel along the guide plate, and the filtering mechanism can filter the intermediate product flowing into the sugar boiling barrel; when the intermediate product in the sugar dissolving barrel completely flows into the sugar boiling barrel, the sugar dissolving barrel and the sugar boiling barrel are driven to continue to rotate by the ring, so that the sugar boiling barrel is immersed in the heating pool, thereby boiling sugar.
上述技术中,通过多个搅拌片公转和自转加快搅拌效率,但是,这种搅拌方式中搅拌片位置始终固定,而由于搅拌罐的体积较大,导致溶液中的底层糖类浓度较高,而上层糖类溶液浓度较低,过滤时,糖水具有较高的粘稠性,难以过滤,过滤速率较慢,影响生产效率。In the above technology, the stirring efficiency is accelerated by the revolution and rotation of multiple stirring blades. However, in this stirring method, the position of the stirring blades is always fixed. Due to the large volume of the stirring tank, the concentration of the bottom sugar in the solution is higher, while the concentration of the upper sugar solution is lower. During filtration, the sugar water has a high viscosity and is difficult to filter. The filtration rate is slow, which affects the production efficiency.
发明内容Summary of the invention
本发明的目的在于提供软糖中间品的溶糖-过滤连续提纯搅拌装置及方法,采用高度调节组件调节搅拌片的高度,进而对溶液的不同位置搅拌,使溶解的糖类逐渐向上移动,实现搅拌更加均匀,效率更高,搅拌片在搅拌的同时会上下运动,压盘也会同步上下运动,当压盘往下运动的时候,压盘下方的溶糖有下压作用,会帮助糖水通过下面的过滤网,不仅搅拌的均匀性好,而且过滤效率高,过滤网不容易被糖水凝固导致堵塞滤网孔。The object of the present invention is to provide a sugar dissolving-filtering continuous purification stirring device and method for a soft candy intermediate. A height adjusting component is used to adjust the height of a stirring blade, and then different positions of the solution are stirred, so that the dissolved sugar gradually moves upward, and the stirring is more uniform and efficient. The stirring blade moves up and down while stirring, and the pressure plate also moves up and down synchronously. When the pressure plate moves downward, the dissolved sugar under the pressure plate has a downward pressure effect, which helps the sugar water to pass through the filter screen below. Not only is the stirring uniformity good, but the filtration efficiency is high, and the filter screen is not easily blocked by the solidification of the sugar water.
为解决现有技术问题,本发明提供软糖中间品的溶糖-过滤连续提纯搅拌装置及方法,包括溶糖桶、过滤组件、搅拌组件和高度调节组件,所述溶糖桶的底部设置有过滤组件,所述过滤组件将落入至过滤组件中的糖水中的杂质过滤出来,所述搅拌组件设置在溶糖桶中,所述搅拌组件用于加快糖在水中溶解,所述搅拌组件包括有第一搅拌片和第二搅拌片,所述第一搅拌片和第二搅拌片转动后加快糖类溶解在水中的速率,所述高度调节组件设置在搅拌组件的外部,所述高度调节组件用于使第一搅拌片和第二搅拌片上下往复运动,所述搅拌组件还包括有换向器,所述换向器使第一搅拌片和第二搅拌片的转动方向相反,所述溶糖桶外部还安装有用于进料的入料口,所述溶糖桶内壁还设置有用于加热的线圈,第一搅拌片和第二搅拌片靠近其顶部的位置还设置有压盘,压盘随着第一搅拌片和第二搅拌片同步上下运动。优选的,所述搅拌组件还包括有第一花键轴和第二花键轴,所述第一花键轴垂直设置在溶糖桶中,所述第二花键轴同样垂直设置在溶糖桶中,第一花键轴外部滑动设置有第二滑套,第一搅拌片固定在第二滑套上,所述第一搅拌片随着第二滑套上下移动而移动,所述第二花键轴外部滑动设置有第一滑套,且第二搅拌片固定在第一滑套上,所述第二搅拌片随着第一滑套的上下移动而移动。To solve the problems of the prior art, the present invention provides a sugar dissolving-filtering continuous purification stirring device and method for a soft candy intermediate, comprising a sugar dissolving barrel, a filtering component, a stirring component and a height adjustment component, wherein a filtering component is arranged at the bottom of the sugar dissolving barrel, and the filtering component filters out impurities in the sugar water falling into the filtering component, the stirring component is arranged in the sugar dissolving barrel, the stirring component is used to accelerate the dissolution of sugar in water, the stirring component comprises a first stirring blade and a second stirring blade, and the first stirring blade and the second stirring blade accelerate the rate of dissolution of sugar in water after rotation, the height adjustment component is arranged outside the stirring component, the height adjustment component is used to make the first stirring blade and the second stirring blade reciprocate up and down, the stirring component also comprises a commutator, and the commutator makes the rotation directions of the first stirring blade and the second stirring blade opposite, the outside of the sugar dissolving barrel is also equipped with a feeding port for feeding, the inner wall of the sugar dissolving barrel is also provided with a coil for heating, and the first stirring blade and the second stirring blade are also provided with a pressing plate near their tops, and the pressing plate moves up and down synchronously with the first stirring blade and the second stirring blade. Preferably, the stirring assembly also includes a first spline shaft and a second spline shaft, the first spline shaft is vertically arranged in the sugar dissolving barrel, the second spline shaft is also vertically arranged in the sugar dissolving barrel, a second sleeve is slidably arranged outside the first spline shaft, the first stirring blade is fixed on the second sleeve, and the first stirring blade moves up and down as the second sleeve moves up and down, a first sleeve is slidably arranged outside the second spline shaft, and the second stirring blade is fixed on the first sleeve, and the second stirring blade moves as the first sleeve moves up and down.
优选的,所述高度调节组件还包括有保持环和旋转环,所述旋转环转动设置在保持环的内圈,且保持环内部开设有环槽,旋转环的外部开设有环轨,旋转环的环轨转动设置在保持环的环槽中。Preferably, the height adjustment assembly also includes a retaining ring and a rotating ring, the rotating ring is rotatably arranged on the inner ring of the retaining ring, and a ring groove is provided inside the retaining ring, and a ring track is provided outside the rotating ring, and the ring track of the rotating ring is rotatably arranged in the ring groove of the retaining ring.
优选的,所述第一滑套设置在旋转环的内部,所述第二滑套转动设置在旋转环的中心位置。Preferably, the first sliding sleeve is arranged inside the rotating ring, and the second sliding sleeve is rotatably arranged at the center position of the rotating ring.
优选的,所述高度调节组件还包括有第二连杆,所述第二连杆的底端通过轴活动设置在保持环的外部,第二连杆在保持环的外部设置有若干个,且第二连杆的顶端通过轴活动连接有第一连杆,所述第一连杆的一端通过轴固定有从动齿轮,从动齿轮转动时使第一连杆转动,第一连杆使第二连杆上下往复运动,从而第二连杆使保持环上下往复移动。Preferably, the height adjustment assembly also includes a second connecting rod, the bottom end of which is movably arranged on the outside of the retaining ring through an axis, and a plurality of second connecting rods are arranged on the outside of the retaining ring, and the top end of the second connecting rod is movably connected to the first connecting rod through an axis, and one end of the first connecting rod is fixed with a driven gear through the axis, and when the driven gear rotates, the first connecting rod rotates, and the first connecting rod causes the second connecting rod to reciprocate up and down, so that the second connecting rod causes the retaining ring to reciprocate up and down.
优选的,所述高度调节组件还包括有齿环、主动齿轮和第二旋转驱动件,所述第二旋转驱动件固定在换向器的外部,所述第二旋转驱动件的输出端连接有主动齿轮,所述齿环的顶部设置有与主动齿轮相互啮合的齿,所述齿环的底部设置有与从动齿轮相互啮合的齿,第二旋转驱动件驱动主动齿轮转动使齿环转动,进而驱动从动齿轮转动。Preferably, the height adjustment assembly also includes a gear ring, a driving gear and a second rotating drive member, the second rotating drive member is fixed to the outside of the commutator, the output end of the second rotating drive member is connected to the driving gear, the top of the gear ring is provided with teeth that mesh with the driving gear, the bottom of the gear ring is provided with teeth that mesh with the driven gear, and the second rotating drive member drives the driving gear to rotate so that the gear ring rotates, and then drives the driven gear to rotate.
优选的,所述换向器内部通过轴活动设置有第一锥形齿轮、第二锥形齿轮和第三锥形齿轮,所述第三锥形齿轮对称分布在换向器中,所述第三锥形齿轮与第二锥形齿轮相互啮合,第三锥形齿轮与第一锥形齿轮相互啮合,所述第一锥形齿轮转动时驱动第三锥形齿轮转动进而驱动第二锥形齿轮转动。Preferably, a first bevel gear, a second bevel gear and a third bevel gear are movably arranged inside the commutator through an axis, the third bevel gear is symmetrically distributed in the commutator, the third bevel gear is meshed with the second bevel gear, the third bevel gear is meshed with the first bevel gear, and when the first bevel gear rotates, the third bevel gear is driven to rotate and then the second bevel gear is driven to rotate.
优选的,所述搅拌组件还包括有第一旋转轴和第一旋转驱动件,所述第一旋转驱动件固定在溶糖桶顶部的中心位置,所述第一旋转轴垂直设置在溶糖桶中,且第一旋转轴与第一锥形齿轮相互固定,所述第一旋转驱动件的输出端与第一旋转轴的一端相互连接,所述第一旋转轴的底端穿过换向器还与第一花键轴相互固定,所述第二锥形齿轮的底部穿过换向器并固定有支撑件,支撑件与第二花键轴活动连接,所述第一旋转驱动件转动驱动第一旋转轴和第一花键轴转动,第一旋转轴使第一锥形齿轮、第二锥形齿轮和第三锥形齿轮转动,进而使支撑件转动。Preferably, the stirring assembly also includes a first rotating shaft and a first rotating driving member, the first rotating driving member is fixed at the center position of the top of the sugar dissolving bucket, the first rotating shaft is vertically arranged in the sugar dissolving bucket, and the first rotating shaft and the first bevel gear are fixed to each other, the output end of the first rotating driving member is connected to one end of the first rotating shaft, the bottom end of the first rotating shaft passes through the commutator and is also fixed to the first spline shaft, the bottom of the second bevel gear passes through the commutator and is fixed with a support member, the support member is movably connected to the second spline shaft, the first rotating driving member rotates to drive the first rotating shaft and the first spline shaft to rotate, the first rotating shaft causes the first bevel gear, the second bevel gear and the third bevel gear to rotate, and then the support member rotates.
优选的,过滤组件包括有过滤器,所述过滤器中放置有过滤网,所述过滤网呈现锥形,所述过滤网用于过滤糖水中的杂质,所述过滤组件还设置有刮板和支撑杆,所述刮板和支撑杆固定连接,所述刮板与过滤网的内侧相互配合接触,且刮板用于清理过滤网上的杂质,且支撑杆上还设置有固定件,固定件可拆卸设置在第一花键轴上,所述过滤网的底部还设置有限位柱,过滤器上还设置有与限位柱相互对应的限位孔,限位柱插入至限位孔中,且过滤器的底部还连接有用于排料的排料管。Preferably, the filter assembly includes a filter, in which a filter screen is placed, the filter screen is conical, the filter screen is used to filter impurities in sugar water, the filter assembly is also provided with a scraper and a support rod, the scraper and the support rod are fixedly connected, the scraper and the inner side of the filter screen are in contact with each other, and the scraper is used to clean impurities on the filter screen, and a fixing part is also provided on the support rod, the fixing part is detachably arranged on the first spline shaft, a limiting column is also provided at the bottom of the filter screen, and a limiting hole corresponding to the limiting column is also provided on the filter, the limiting column is inserted into the limiting hole, and a discharge pipe for discharging is also connected to the bottom of the filter.
本申请还涉及一种软糖中间品的溶糖搅拌-过滤的连续提纯方法,包括以下步骤:The present application also relates to a method for continuous purification of a soft candy intermediate by stirring and filtering dissolved sugar, comprising the following steps:
S1:工作人员将水和糖类从入料口中倒入至溶糖桶中,启动线圈,利用电磁感应原理使溶糖桶内部的元件加热,热量传导至溶糖桶中的水中,进行加热;S1: The staff pours water and sugar into the sugar dissolving barrel from the feed port, starts the coil, and uses the electromagnetic induction principle to heat the components inside the sugar dissolving barrel, and the heat is transferred to the water in the sugar dissolving barrel for heating;
S2:启动第一旋转驱动件,第一旋转驱动件使第一旋转轴转动,第一旋转轴使第一锥形齿轮转动,第一锥形齿轮使第三锥形齿轮转动,第三锥形齿轮使第二锥形齿轮转动,从而第一旋转轴使第一花键轴转动驱动第一搅拌片转动,第二锥形齿轮驱动支撑件转动,进而驱动第二花键轴和第二搅拌片转动,第一搅拌片和第二搅拌片的转动方向相反,第一搅拌片和第二搅拌片转速和转动方式不同,加快糖类溶解的速率;S2: Start the first rotating driving member, the first rotating driving member rotates the first rotating shaft, the first rotating shaft rotates the first bevel gear, the first bevel gear rotates the third bevel gear, the third bevel gear rotates the second bevel gear, so that the first rotating shaft rotates the first spline shaft to drive the first stirring blade to rotate, the second bevel gear drives the supporting member to rotate, and then drives the second spline shaft and the second stirring blade to rotate, the first stirring blade and the second stirring blade rotate in opposite directions, the first stirring blade and the second stirring blade have different rotation speeds and rotation modes, so as to accelerate the dissolution rate of sugar;
S3:为了使溶糖效果更好,通过启动第二旋转驱动件,第二旋转驱动件使主动齿轮转动,主动齿轮使齿环转动,齿环使从动齿轮转动,进而使第一连杆和第二连杆移动,进而使保持环上下移动,根据溶糖的不同阶段和溶糖的深度进行调节,确保溶液浓度均匀,避免底部浓度过高而上层浓度过低;S3: In order to achieve a better sugar dissolving effect, the second rotating driving member is started, the second rotating driving member rotates the driving gear, the driving gear rotates the gear ring, the gear ring rotates the driven gear, and then the first connecting rod and the second connecting rod move, and then the retaining ring moves up and down, and the concentration of the solution is uniformly adjusted according to the different stages of sugar dissolving and the depth of sugar dissolving, so as to avoid too high concentration at the bottom and too low concentration at the upper layer;
S4:糖类溶解完毕后,溶液进入至过滤组件中,过滤网过滤溶液中的杂质,为了避免杂质堵塞过滤网和使糖水快速通过滤网,通过刮板的转动,将过滤网上的杂质刮除,由于溶糖桶中的压盘随着第一搅拌片和第二搅拌片上下移动,当压盘下移时,糖水会快速通过过滤网,提高过滤速率,当压盘上升时,减小压力,降低下方过滤的速度,但是此时刮板都一直在工作的,这样也有利于刮板能够较好的清理过滤网,随后溶液从排料管流入至下一个设备中处理。S4: After the sugar is dissolved, the solution enters the filter assembly, and the filter screen filters the impurities in the solution. In order to prevent the impurities from clogging the filter screen and allowing the sugar water to pass through the filter screen quickly, the impurities on the filter screen are scraped off by rotating the scraper. Since the pressure plate in the sugar dissolving barrel moves up and down with the first stirring plate and the second stirring plate, when the pressure plate moves down, the sugar water will quickly pass through the filter screen, thereby increasing the filtration rate. When the pressure plate rises, the pressure is reduced, thereby reducing the filtration speed below. However, the scrapers are always working at this time, which is also conducive to the scrapers being able to better clean the filter screen. Then the solution flows from the discharge pipe to the next equipment for processing.
与现有技术相比,本发明的有益效果是:该软糖中间品的溶糖-过滤连续提纯搅拌装置及方法结构合理,具有以下优点:通过设置有齿环、从动齿轮、第一连杆、第二连杆、保持环和旋转环可以使各个搅拌片进行升降运动,从而可以根据溶糖的深度进行调节,解决了溶液的底部糖类浓度高,上层溶液浓度底的问题,通过启动第二旋转驱动件,第二旋转驱动件使主动齿轮转动,主动齿轮使从动齿轮转动,从动齿轮使第一连杆和第二连杆移动,进而使保持环运动,进而使第一搅拌片和第二搅拌片的位置发生变化,进而对溶液的不同位置搅拌,使溶解的糖类逐渐向上移动,实现搅拌更加均匀,效率更高,搅拌片在搅拌的同时会上下运动,压盘也会同步上下运动,当压盘往下运动的时候,圆盘对下方的溶糖有下压作用,会帮助糖水通过下面的过滤网,不仅搅拌的均匀性好,而且过滤效率高,过滤网不容易被糖水凝固导致堵塞滤网孔,当圆盘上升时,减小压力,降低下方过滤的速度,但是此时刮板都一直在工作的,这样也有利于刮板能够较好的清理过滤网。Compared with the prior art, the beneficial effects of the present invention are as follows: the sugar dissolving-filtering continuous purification stirring device and method for the soft candy intermediate product have a reasonable structure and have the following advantages: by providing a gear ring, a driven gear, a first connecting rod, a second connecting rod, a retaining ring and a rotating ring, each stirring piece can be lifted and lowered, so that it can be adjusted according to the depth of the dissolved sugar, solving the problem that the sugar concentration at the bottom of the solution is high and the concentration of the upper solution is low, by starting the second rotating driving member, the second rotating driving member rotates the driving gear, the driving gear rotates the driven gear, the driven gear moves the first connecting rod and the second connecting rod, and then the retaining ring moves, and then the first stirring member is moved. The positions of the stirring plate and the second stirring plate change, and then different positions of the solution are stirred, so that the dissolved sugars gradually move upward, and the stirring is more uniform and efficient. The stirring plate will move up and down while stirring, and the pressure plate will also move up and down synchronously. When the pressure plate moves downward, the disc will press down on the dissolved sugar below, which will help the sugar water pass through the filter below. Not only is the stirring uniformity good, but the filtration efficiency is also high. The filter net is not easily coagulated by the sugar water and blocked the filter holes. When the disc rises, the pressure is reduced and the filtration speed below is reduced. However, the scraper is always working at this time, which is also conducive to the scraper to clean the filter net better.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是软糖中间品的溶糖-过滤连续提纯搅拌装置的第一外部立体结构示意图;Fig. 1 is a schematic diagram of the first external three-dimensional structure of a soft candy intermediate product dissolving-filtering and continuous purification stirring device;
图2是软糖中间品的溶糖-过滤连续提纯搅拌装置的第二外部立体结构示意图;FIG2 is a schematic diagram of a second external three-dimensional structure of a soft candy intermediate product dissolving-filtering and continuous purification stirring device;
图3是软糖中间品的溶糖-过滤连续提纯搅拌装置的俯视立体结构示意图;FIG3 is a top view of a three-dimensional structure diagram of a sugar dissolving-filtering and continuous purification stirring device for a soft candy intermediate;
图4是软糖中间品的溶糖-过滤连续提纯搅拌装置的第一爆炸结构示意图;FIG4 is a schematic diagram of the first explosion structure of the sugar dissolving-filtering and continuous purification stirring device for the soft candy intermediate product;
图5是软糖中间品的溶糖-过滤连续提纯搅拌装置的第一内部立体结构示意图;FIG5 is a schematic diagram of the first internal three-dimensional structure of the sugar dissolving-filtering and continuous purification stirring device for the soft candy intermediate product;
图6是软糖中间品的溶糖-过滤连续提纯搅拌装置的第二内部立体结构示意图;Fig. 6 is a schematic diagram of a second internal three-dimensional structure of the sugar dissolving-filtering and continuous purification stirring device for the soft candy intermediate product;
图7是软糖中间品的溶糖-过滤连续提纯搅拌装置的第二爆炸结构示意图;Fig. 7 is a schematic diagram of a second explosion structure of a stirring device for continuous purification of soft candy intermediates by dissolving sugar and filtering;
图8是软糖中间品的溶糖-过滤连续提纯搅拌装置的第三爆炸结构示意图;Fig. 8 is a schematic diagram of a third explosion structure of a soft candy intermediate product dissolving-filtering and continuous purification stirring device;
图9是软糖中间品的溶糖-过滤连续提纯搅拌装置的图8中A处放大结构示意图;FIG9 is an enlarged schematic diagram of the structure of the soft candy intermediate product dissolving-filtering continuous purification stirring device in FIG8 at A;
图10是软糖中间品的溶糖-过滤连续提纯搅拌装置的过滤网立体结构示意图。FIG. 10 is a schematic diagram of the three-dimensional structure of the filter screen of the sugar dissolving-filtering continuous purification stirring device for the soft candy intermediate product.
图中标号为:1、溶糖桶;2、入料口;3、过滤组件;31、过滤器;311、排料管;312、限位孔;32、过滤网;321、限位柱;33、固定件;34、刮板;35、支撑杆;4、搅拌组件;41、换向器;411、第一锥形齿轮;412、第二锥形齿轮;413、第三锥形齿轮;42、第一旋转轴;43、第一花键轴;431、第一搅拌片;44、第二花键轴;441、第二搅拌片;45、支撑件;46、第一旋转驱动件;47、压盘;5、高度调节组件;51、齿环;52、主动齿轮;53、第二旋转驱动件;54、从动齿轮;55、第一连杆;56、第二连杆;57、保持环;58、旋转环;59、第一滑套;510、第二滑套;6、线圈。The numbers in the figure are: 1, sugar dissolving barrel; 2, feeding port; 3, filtering assembly; 31, filter; 311, discharge pipe; 312, limiting hole; 32, filter screen; 321, limiting column; 33, fixing piece; 34, scraper; 35, support rod; 4, stirring assembly; 41, commutator; 411, first bevel gear; 412, second bevel gear; 413, third bevel gear; 42, first rotating shaft; 43, first spline shaft ; 431, first stirring blade; 44, second spline shaft; 441, second stirring blade; 45, support member; 46, first rotating drive member; 47, pressure plate; 5, height adjustment assembly; 51, gear ring; 52, driving gear; 53, second rotating drive member; 54, driven gear; 55, first connecting rod; 56, second connecting rod; 57, retaining ring; 58, rotating ring; 59, first sliding sleeve; 510, second sliding sleeve; 6, coil.
具体实施方式DETAILED DESCRIPTION
为能进一步了解本发明的特征、技术手段以及所达到的具体目的、功能,下面结合附图与具体实施方式对本发明作进一步详细描述。In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
参照图1-图10所示,本发明提供:软糖中间品的溶糖-过滤连续提纯搅拌装置,包括溶糖桶1、过滤组件3、搅拌组件4和高度调节组件5,溶糖桶1作为整个提纯过程的主要容器,用于容纳待溶解的糖和水,溶糖桶1通常设计成能够承受一定的压力和温度,其内壁光滑以减少溶液在搅拌和流动过程中的阻力。溶糖桶1的底部设置有过滤组件3,过滤组件3将落入至过滤组件3中的糖水中的杂质过滤出来,过滤组件3用于将糖水中的杂质(如未溶解的糖颗粒、悬浮物等)过滤出来,以保证后续步骤的纯净度。搅拌组件4设置在溶糖桶1中,搅拌组件4用于加快糖在水中溶解,搅拌组件4包括有第一搅拌片431和第二搅拌片441,第一搅拌片431和第二搅拌片441转动后加快糖类溶解在水中的速率,高度调节组件5设置在搅拌组件4的外部,高度调节组件5用于使第一搅拌片431和第二搅拌片441上下往复运动,高度调节组件5通过调整第一搅拌片431和第二搅拌片441的高度,可以确保在溶糖过程中,不同深度的糖水都能得到充分的搅拌。搅拌组件4还包括有换向器41,换向器41使第一搅拌片431和第二搅拌片441的转动方向相反, 第一搅拌片431和第二搅拌片441的旋转产生流体动力,使糖和水之间的混合更加充分。此外,换向器41的作用是使两个搅拌片的转动方向相反,这种相反方向的旋转有助于产生更加复杂的流体流动模式,从而进一步提高溶解效率,溶糖桶1外部还安装有用于进料的入料口2,溶糖桶1内壁还设置有用于加热的线圈6,线圈6通常被嵌入溶糖桶1的内壁中,并通过电磁感应原理使内部的元件加热。这些热量传导到溶糖桶1内的糖水中,提高水的温度,从而加速糖类的溶解过程。线圈6的功率可以根据需要改变通过其的电流的大小进行调节,以适应不同的溶糖条件,第一搅拌片431和第二搅拌片441靠近其顶部的位置还设置有压盘47,压盘47随着第一搅拌片431和第二搅拌片441同步上下运动。Referring to Figures 1 to 10, the present invention provides: a sugar dissolving-filtering continuous purification stirring device for soft candy intermediates, comprising a sugar dissolving barrel 1, a filtering component 3, a stirring component 4 and a height adjustment component 5. The sugar dissolving barrel 1 is used as the main container of the entire purification process to contain sugar and water to be dissolved. The sugar dissolving barrel 1 is usually designed to withstand a certain pressure and temperature, and its inner wall is smooth to reduce the resistance of the solution during stirring and flowing. The bottom of the sugar dissolving barrel 1 is provided with a filtering component 3, and the filtering component 3 filters out impurities in the sugar water that falls into the filtering component 3. The filtering component 3 is used to filter out impurities (such as undissolved sugar particles, suspended matter, etc.) in the sugar water to ensure the purity of the subsequent steps. The stirring assembly 4 is arranged in the sugar dissolving barrel 1, and the stirring assembly 4 is used to accelerate the dissolution of sugar in water. The stirring assembly 4 includes a first stirring blade 431 and a second stirring blade 441. The first stirring blade 431 and the second stirring blade 441 rotate to accelerate the rate of dissolution of sugar in water. The height adjustment assembly 5 is arranged outside the stirring assembly 4, and the height adjustment assembly 5 is used to make the first stirring blade 431 and the second stirring blade 441 reciprocate up and down. The height adjustment assembly 5 can ensure that sugar water of different depths can be fully stirred during the sugar dissolving process by adjusting the height of the first stirring blade 431 and the second stirring blade 441. The stirring assembly 4 also includes a commutator 41, and the commutator 41 makes the rotation directions of the first stirring blade 431 and the second stirring blade 441 opposite. The rotation of the first stirring blade 431 and the second stirring blade 441 generates fluid power, so that the mixing between sugar and water is more complete. In addition, the function of the commutator 41 is to make the rotation directions of the two stirring blades opposite, and this rotation in opposite directions helps to produce a more complex fluid flow pattern, thereby further improving the dissolution efficiency. The outside of the sugar dissolving barrel 1 is also equipped with a feed inlet 2 for feeding, and the inner wall of the sugar dissolving barrel 1 is also provided with a coil 6 for heating. The coil 6 is usually embedded in the inner wall of the sugar dissolving barrel 1, and the internal components are heated by the principle of electromagnetic induction. This heat is conducted to the sugar water in the sugar dissolving barrel 1, increasing the temperature of the water, thereby accelerating the dissolution process of the sugar. The power of the coil 6 can be adjusted according to the size of the current passing through it as needed to adapt to different sugar dissolving conditions. The first stirring blade 431 and the second stirring blade 441 are also provided with a pressure plate 47 near their tops, and the pressure plate 47 moves up and down synchronously with the first stirring blade 431 and the second stirring blade 441.
搅拌组件4还包括有第一花键轴43和第二花键轴44,第一花键轴43垂直设置在溶糖桶1中,第二花键轴44同样垂直设置在溶糖桶1中,第一花键轴43外部滑动设置有第二滑套510,第一搅拌片431固定在第二滑套510上,第一搅拌片431随着第二滑套510上下移动而移动,第二花键轴44外部滑动设置有第一滑套59,且第二搅拌片441固定在第一滑套59上,第二搅拌片441随着第一滑套59的上下移动而移动。The stirring assembly 4 also includes a first spline shaft 43 and a second spline shaft 44. The first spline shaft 43 is vertically arranged in the sugar dissolving barrel 1, and the second spline shaft 44 is also vertically arranged in the sugar dissolving barrel 1. A second sleeve 510 is slidably arranged outside the first spline shaft 43, and a first stirring blade 431 is fixed on the second sleeve 510. The first stirring blade 431 moves up and down as the second sleeve 510 moves up and down. A first sleeve 59 is slidably arranged outside the second spline shaft 44, and a second stirring blade 441 is fixed on the first sleeve 59. The second stirring blade 441 moves as the first sleeve 59 moves up and down.
高度调节组件5还包括有保持环57和旋转环58,旋转环58转动设置在保持环57的内圈,且保持环57内部开设有环槽,旋转环58的外部开设有环轨,旋转环58的环轨转动设置在保持环57的环槽中,作为旋转环58的支撑和导向部件,同时提供一个稳定的结构框架,确保旋转环58能够平稳地在其内部转动,保持环57内部开设有环槽,这个环槽的形状和尺寸与旋转环58外部的环轨相匹配。环槽的设计不仅为旋转环58提供了转动的空间,还通过其形状限制了旋转环58的转动轨迹,确保旋转环58能够沿着预定的路径进行转动,在高度调节组件5中,旋转环58的转动和保持环57的固定作用相结合,形成了一个能够控制搅拌片上下移动的机械系统。The height adjustment assembly 5 also includes a retaining ring 57 and a rotating ring 58. The rotating ring 58 is rotatably arranged on the inner ring of the retaining ring 57, and a ring groove is provided inside the retaining ring 57. A ring track is provided outside the rotating ring 58. The ring track of the rotating ring 58 is rotatably arranged in the ring groove of the retaining ring 57, serving as a support and guide component for the rotating ring 58, and providing a stable structural frame to ensure that the rotating ring 58 can rotate smoothly inside it. A ring groove is provided inside the retaining ring 57, and the shape and size of the ring groove match the ring track outside the rotating ring 58. The design of the ring groove not only provides a space for the rotating ring 58 to rotate, but also limits the rotation trajectory of the rotating ring 58 through its shape, ensuring that the rotating ring 58 can rotate along a predetermined path. In the height adjustment assembly 5, the rotation of the rotating ring 58 and the fixing function of the retaining ring 57 are combined to form a mechanical system that can control the up and down movement of the stirring blade.
第一滑套59设置在旋转环58的内部,第二滑套510转动设置在旋转环58的中心位置,高度调节组件5还包括有第二连杆56,第二连杆56的底端通过轴活动设置在保持环57的外部,第二连杆56在保持环57的外部设置有若干个,且第二连杆56的顶端通过轴活动连接有第一连杆55,第一连杆55的一端通过轴固定有从动齿轮54,从动齿轮54转动时使第一连杆55转动,第一连杆55使第二连杆56上下往复运动,从而第二连杆56使保持环57上下往复移动,当外部动力源驱动从动齿轮54转动时,从动齿轮54的转动会带动第一连杆55绕其固定点转动,第一连杆55的转动会通过其与第二连杆56的活动连接,由于第二连杆56的底端活动设置在保持环57的外部,因此这种上下往复运动会转化为保持环57的上下往复移动,保持环57的上下移动会进一步影响旋转环58,进而使第一搅拌片431和第二搅拌片441在溶糖桶1中上下移动,实现搅拌片的高度调节,通过采用主动齿轮52使从动齿轮54转动进而使第一连杆55和第二连杆56上下运动,进而使保持环57带动第一搅拌片431和第二搅拌片441的位置发生变化,避免传统的液压系统中管路布置复杂,且液压系统内部的液体易泄露污染产品的问题。The first sliding sleeve 59 is arranged inside the rotating ring 58, and the second sliding sleeve 510 is rotatably arranged at the center position of the rotating ring 58. The height adjustment component 5 also includes a second connecting rod 56. The bottom end of the second connecting rod 56 is movably arranged on the outside of the retaining ring 57 through an axis. The second connecting rod 56 is provided with a plurality of connecting rods outside the retaining ring 57, and the top end of the second connecting rod 56 is movably connected to the first connecting rod 55 through an axis. One end of the first connecting rod 55 is fixed with a driven gear 54 through an axis. When the driven gear 54 rotates, the first connecting rod 55 rotates, and the first connecting rod 55 causes the second connecting rod 56 to reciprocate up and down, so that the second connecting rod 56 causes the retaining ring 57 to reciprocate up and down. When the external power source drives the driven gear 54 to rotate, the rotation of the driven gear 54 will drive the first connecting rod 55 to rotate around its fixed point The rotation of the first connecting rod 55 will be connected with the second connecting rod 56 through its movable connection. Since the bottom end of the second connecting rod 56 is movably arranged outside the retaining ring 57, this up and down reciprocating motion will be converted into the up and down reciprocating movement of the retaining ring 57. The up and down movement of the retaining ring 57 will further affect the rotating ring 58, thereby causing the first stirring blade 431 and the second stirring blade 441 to move up and down in the sugar dissolving barrel 1, thereby realizing the height adjustment of the stirring blades. By adopting the driving gear 52 to rotate the driven gear 54, the first connecting rod 55 and the second connecting rod 56 are moved up and down, and the retaining ring 57 drives the first stirring blade 431 and the second stirring blade 441 to change their positions, thereby avoiding the problem of complicated pipeline layout in the traditional hydraulic system and the easy leakage and contamination of the product by the liquid inside the hydraulic system.
高度调节组件5还包括有齿环51、主动齿轮52和第二旋转驱动件53,第二旋转驱动件53固定在换向器41的外部,第二旋转驱动件53的输出端连接有主动齿轮52,齿环51的顶部设置有与主动齿轮52相互啮合的齿,齿环51的底部设置有与从动齿轮54相互啮合的齿,第二旋转驱动件53驱动主动齿轮52转动使齿环51转动,进而驱动从动齿轮54转动。The height adjustment assembly 5 also includes a gear ring 51, a driving gear 52 and a second rotating driving member 53. The second rotating driving member 53 is fixed to the outside of the commutator 41. The output end of the second rotating driving member 53 is connected to the driving gear 52. The top of the gear ring 51 is provided with teeth that mesh with the driving gear 52. The bottom of the gear ring 51 is provided with teeth that mesh with the driven gear 54. The second rotating driving member 53 drives the driving gear 52 to rotate, so that the gear ring 51 rotates, and then drives the driven gear 54 to rotate.
在本实施例中, 通过启动第二旋转驱动件53,第二旋转驱动件53使主动齿轮52转动,主动齿轮52使从动齿轮54转动,从动齿轮54使第一连杆55和第二连杆56移动,进而使保持环57运动,进而使第一搅拌片431和第二搅拌片441的位置发生变化,进而对溶液的不同位置搅拌,使溶解的糖类逐渐向上移动,实现搅拌更加均匀,效率更高,换向器41内部通过轴活动设置有第一锥形齿轮411、第二锥形齿轮412和第三锥形齿轮413,第三锥形齿轮413对称分布在换向器41中,第三锥形齿轮413与第二锥形齿轮412相互啮合,第三锥形齿轮413与第一锥形齿轮411相互啮合,第一锥形齿轮411转动时驱动第三锥形齿轮413转动进而驱动第二锥形齿轮412转动。In this embodiment, by starting the second rotary drive member 53, the second rotary drive member 53 rotates the driving gear 52, the driving gear 52 rotates the driven gear 54, the driven gear 54 moves the first connecting rod 55 and the second connecting rod 56, and then the retaining ring 57 moves, and then the positions of the first stirring blade 431 and the second stirring blade 441 change, and then the solution is stirred at different positions, so that the dissolved sugars gradually move upward, so that the stirring is more uniform and more efficient. The first bevel gear 411, the second bevel gear 412 and the third bevel gear 413 are arranged inside the commutator 41 through the shaft movement, and the third bevel gear 413 is symmetrically distributed in the commutator 41. The third bevel gear 413 is meshed with the second bevel gear 412, and the third bevel gear 413 is meshed with the first bevel gear 411. When the first bevel gear 411 rotates, the third bevel gear 413 is driven to rotate, and then the second bevel gear 412 is driven to rotate.
搅拌组件4还包括有第一旋转轴42和第一旋转驱动件46,第一旋转驱动件46固定在溶糖桶1顶部的中心位置,第一旋转轴42垂直设置在溶糖桶1中,且第一旋转轴42与第一锥形齿轮411相互固定,第一旋转驱动件46的输出端与第一旋转轴42的一端相互连接,第一旋转轴42的底端穿过换向器41还与第一花键轴43相互固定,第二锥形齿轮412的底部穿过换向器41并固定有支撑件45,它与第三锥形齿轮413相互啮合,用于将动力从第一锥形齿轮411传递到支撑件45进而传递到第二花键轴44。支撑件45与第二花键轴44活动连接,第一旋转驱动件46转动驱动第一旋转轴42和第一花键轴43转动,第一旋转驱动件46作为搅拌组件4的主要动力源,第一旋转驱动件46转动时驱动第一旋转轴42和第一花键轴43一起转动。由于第一花键轴43与第一旋转轴42相互固定,因此两者的转动是同步的。第一旋转轴42使第一锥形齿轮411、第二锥形齿轮412和第三锥形齿轮413转动,进而使支撑件45转动。The stirring assembly 4 also includes a first rotating shaft 42 and a first rotating driving member 46. The first rotating driving member 46 is fixed at the center position of the top of the sugar dissolving barrel 1. The first rotating shaft 42 is vertically arranged in the sugar dissolving barrel 1, and the first rotating shaft 42 and the first bevel gear 411 are fixed to each other. The output end of the first rotating driving member 46 is connected to one end of the first rotating shaft 42. The bottom end of the first rotating shaft 42 passes through the commutator 41 and is also fixed to the first spline shaft 43. The bottom of the second bevel gear 412 passes through the commutator 41 and is fixed with a support member 45, which is meshed with the third bevel gear 413, and is used to transmit power from the first bevel gear 411 to the support member 45 and then to the second spline shaft 44. The support member 45 is movably connected to the second spline shaft 44, and the first rotating driving member 46 rotates to drive the first rotating shaft 42 and the first spline shaft 43 to rotate. The first rotating driving member 46 serves as the main power source of the stirring assembly 4. When the first rotating driving member 46 rotates, it drives the first rotating shaft 42 and the first spline shaft 43 to rotate together. Since the first spline shaft 43 and the first rotating shaft 42 are fixed to each other, the rotation of the two is synchronous. The first rotating shaft 42 rotates the first bevel gear 411, the second bevel gear 412 and the third bevel gear 413, thereby rotating the support member 45.
过滤组件3包括有过滤器31,过滤器31中放置有过滤网32,过滤网32用于过滤糖水中的杂质,其主要功能是过滤掉糖水中的杂质,确保输出的糖水纯净。过滤组件3还设置有刮板34和支撑杆35,刮板34和支撑杆35固定连接,所述刮板34与过滤网32的内侧相互配合接触,刮板34用于清理过滤网32上的杂质。随着过滤过程的进行,杂质可能会附着在过滤网32上,影响过滤效率。刮板34的设计允许操作人员定期清理这些杂质,恢复过滤网32的过滤性能。且支撑杆35上还设置有固定件33,固定件33可拆卸设置在第一花键轴43上,过滤网32的底部还设置有限位柱321,过滤器31上还设置有与限位柱321相互对应的限位孔312,限位柱321插入至限位孔312中,限位柱321设置在过滤网32的底部,用于确保过滤网32在过滤器31中的正确定位和稳定安装。且过滤器31的底部还连接有用于排料的排料管311,且采用过滤器31和过滤网32设置成锥形,可以便于溶液快速向下流动,搅拌片在搅拌的同时会上下运动,压盘47也会同步上下运动,当压盘47往下运动的时候,压盘47对下方的溶糖有下压作用,能够帮助糖水通过下面的过滤网32,不仅搅拌的均匀性好,而且过滤效率高,过滤网32不容易被糖水凝固导致堵塞滤网孔,当压盘47上升时,减小压力,降低下方过滤的速度,但是此时刮板34都一直在工作的,这样也有利于刮板34能够较好的清理过滤网32,随后溶液从排料管311流入至下一个设备中处理。The filter assembly 3 includes a filter 31, in which a filter screen 32 is placed. The filter screen 32 is used to filter impurities in the sugar water. Its main function is to filter out impurities in the sugar water to ensure that the output sugar water is pure. The filter assembly 3 is also provided with a scraper 34 and a support rod 35. The scraper 34 and the support rod 35 are fixedly connected. The scraper 34 and the inner side of the filter screen 32 are in contact with each other. The scraper 34 is used to clean the impurities on the filter screen 32. As the filtering process proceeds, impurities may adhere to the filter screen 32, affecting the filtering efficiency. The design of the scraper 34 allows the operator to regularly clean these impurities and restore the filtering performance of the filter screen 32. A fixing part 33 is also provided on the support rod 35, and the fixing part 33 is detachably provided on the first spline shaft 43. A limiting column 321 is also provided at the bottom of the filter screen 32, and a limiting hole 312 corresponding to the limiting column 321 is also provided on the filter 31. The limiting column 321 is inserted into the limiting hole 312. The limiting column 321 is set at the bottom of the filter screen 32 to ensure the correct positioning and stable installation of the filter screen 32 in the filter 31. The bottom of the filter 31 is also connected to a discharge pipe 311 for discharging, and the filter 31 and the filter screen 32 are arranged in a cone shape, which can facilitate the solution to flow downward quickly. The stirring plate will move up and down while stirring, and the pressure plate 47 will also move up and down synchronously. When the pressure plate 47 moves downward, the pressure plate 47 has a downward pressure on the dissolved sugar below, which can help the sugar water pass through the filter screen 32 below. Not only is the stirring uniformity good, but the filtration efficiency is also high. The filter screen 32 is not easily coagulated by the sugar water and causes the filter screen holes to be blocked. When the pressure plate 47 rises, the pressure is reduced and the filtering speed below is reduced. However, at this time, the scraper 34 is always working, which is also conducive to the scraper 34 to be able to better clean the filter screen 32. Then the solution flows from the discharge pipe 311 to the next equipment for processing.
本申请还涉及一种软糖中间品的溶糖-过滤的连续提纯搅拌方法,包括以下步骤:The present application also relates to a continuous purification and stirring method of a soft candy intermediate by dissolving sugar and filtering, comprising the following steps:
S1:工作人员将水和糖类从入料口2中倒入至溶糖桶1中,启动线圈6,利用电磁感应原理使溶糖桶1内部的元件加热,热量传导至溶糖桶1中的水中,进行加热;S1: The staff pours water and sugar into the sugar dissolving barrel 1 from the feed port 2, starts the coil 6, and uses the electromagnetic induction principle to heat the components inside the sugar dissolving barrel 1, and the heat is transferred to the water in the sugar dissolving barrel 1 to heat it;
S2:启动第一旋转驱动件46,第一旋转驱动件46使第一旋转轴42转动,第一旋转轴42使第一锥形齿轮411转动,第一锥形齿轮411使第三锥形齿轮413转动,第三锥形齿轮413使第二锥形齿轮412转动,从而第一旋转轴42使第一花键轴43转动驱动第一搅拌片431转动,第二锥形齿轮412驱动支撑件45转动,进而驱动第二花键轴44和第二搅拌片441转动,第一搅拌片431和第二搅拌片441的转动方向相反,第一搅拌片431和第二搅拌片441转速和转动方式不同,加快糖类溶解的速率;S2: Start the first rotating driving member 46, the first rotating driving member 46 rotates the first rotating shaft 42, the first rotating shaft 42 rotates the first bevel gear 411, the first bevel gear 411 rotates the third bevel gear 413, the third bevel gear 413 rotates the second bevel gear 412, so that the first rotating shaft 42 rotates the first spline shaft 43 to drive the first stirring blade 431 to rotate, the second bevel gear 412 drives the supporting member 45 to rotate, and then drives the second spline shaft 44 and the second stirring blade 441 to rotate, the first stirring blade 431 and the second stirring blade 441 rotate in opposite directions, the first stirring blade 431 and the second stirring blade 441 have different rotation speeds and rotation modes, so as to accelerate the dissolution rate of the sugar;
S3:为了使溶糖效果更好,通过启动第二旋转驱动件53,第二旋转驱动件53使主动齿轮52转动,主动齿轮52使齿环51转动,齿环51使从动齿轮54转动,进而使第一连杆55和第二连杆56移动,进而使保持环57上下移动,根据溶糖的不同阶段和溶糖的深度进行调节,确保溶液浓度均匀,避免底部浓度过高而上层浓度过低;S3: In order to achieve a better sugar dissolving effect, the second rotary driving member 53 is started, the second rotary driving member 53 rotates the driving gear 52, the driving gear 52 rotates the gear ring 51, the gear ring 51 rotates the driven gear 54, and then the first connecting rod 55 and the second connecting rod 56 move, and then the retaining ring 57 moves up and down, and the concentration of the solution is uniform to avoid too high a concentration at the bottom and too low a concentration at the upper layer.
S4:糖类溶解完毕后,溶液进入至过滤组件3中,过滤网32过滤溶液中的杂质,为了避免杂质堵塞过滤网32和使糖水快速通过滤网32,通过刮板34的转动,将过滤网32上的杂质刮除,由于溶糖桶1中的压盘47随着第一搅拌片431和第二搅拌片441上下移动,当压盘47下移时,糖水会快速通过过滤网32,提高过滤速率,当压盘47上升时,减小压力,降低下方过滤的速度,但是此时刮板34都一直在工作的,这样也有利于刮板能够较好的清理过滤网32,随后溶液从排料管311流入至下一个设备中处理。S4: After the sugar is dissolved, the solution enters the filter assembly 3, and the filter screen 32 filters the impurities in the solution. In order to prevent the impurities from clogging the filter screen 32 and allow the sugar water to quickly pass through the filter screen 32, the impurities on the filter screen 32 are scraped off by rotating the scraper 34. Since the pressure plate 47 in the sugar dissolving barrel 1 moves up and down with the first stirring plate 431 and the second stirring plate 441, when the pressure plate 47 moves down, the sugar water will quickly pass through the filter screen 32 to increase the filtration rate. When the pressure plate 47 rises, the pressure is reduced and the filtration speed below is reduced. However, the scraper 34 is always working at this time, which is also conducive to the scraper to better clean the filter screen 32. Then the solution flows from the discharge pipe 311 to the next equipment for processing.
以上实施例仅表达了本发明的一种或几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明的保护范围应以所附权利要求为准。The above embodiments only express one or several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the attached claims.
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