CN118554271A - Fixed low-voltage distribution switch cabinet capable of wiring rapidly - Google Patents
Fixed low-voltage distribution switch cabinet capable of wiring rapidly Download PDFInfo
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
- H02B1/00—Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
- H02B1/20—Bus-bar or other wiring layouts, e.g. in cubicles, in switchyards
- H02B1/202—Cable lay-outs
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
- H02B1/00—Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
- H02B1/26—Casings; Parts thereof or accessories therefor
- H02B1/30—Cabinet-type casings; Parts thereof or accessories therefor
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
- H02B1/00—Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
- H02B1/26—Casings; Parts thereof or accessories therefor
- H02B1/30—Cabinet-type casings; Parts thereof or accessories therefor
- H02B1/32—Mounting of devices therein
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Remote Monitoring And Control Of Power-Distribution Networks (AREA)
Abstract
本发明公开了一种快速布线的固定式低压配电开关柜;本发明涉及电力配电成套开关设备技术领域;根据实际需求,设备可配置为配电回路方案或电动机保护回路方案。配电回路方案主要由刀型隔离器1、一次母线3、测量保护模块4和塑壳断路器5串联组成。电动机保护回路方案则在配电回路的基础上增加了交流接触器9和相应的测量保护模块8。本发明通过高度集成化和模块化设计,该技术方案显著简化了开关设备的布线过程。每个模块的连接点减少,布线更加直观和简洁。这不仅降低了安装过程中的错误率,还大大提高了安装效率。由于减少了复杂的二次线路和连接点,设备的整体可靠性得到了显著提升。
The present invention discloses a fixed low-voltage power distribution switch cabinet with rapid wiring; the present invention relates to the technical field of complete switchgear for power distribution; according to actual needs, the equipment can be configured as a distribution circuit scheme or a motor protection circuit scheme. The distribution circuit scheme is mainly composed of a knife-type isolator 1, a primary busbar 3, a measurement and protection module 4 and a molded case circuit breaker 5 in series. The motor protection circuit scheme adds an AC contactor 9 and a corresponding measurement and protection module 8 on the basis of the distribution circuit. Through highly integrated and modular design, the present invention significantly simplifies the wiring process of the switchgear. The connection points of each module are reduced, and the wiring is more intuitive and concise. This not only reduces the error rate during the installation process, but also greatly improves the installation efficiency. Due to the reduction of complex secondary circuits and connection points, the overall reliability of the equipment is significantly improved.
Description
技术领域Technical Field
本发明涉及电力配电成套开关设备技术领域,具体涉及开关柜的配电回路方案和电动机保护回路方案,特别涉及一种快速布线的固定式低压配电开关柜。The present invention relates to the technical field of complete sets of power distribution switchgear, in particular to a power distribution circuit scheme and a motor protection circuit scheme of a switch cabinet, and in particular to a fixed low-voltage power distribution switch cabinet with rapid wiring.
背景技术Background Art
固定式低压配电开关设备,作为配电网中设计极为灵活且广泛应用的关键组件,已成为配网系统、工业及居民用电领域中不可或缺的终端电力设备。其一次回路与二次回路的配置及布线设计,对于确保电力网配电系统的稳定运行至关重要,同时也深刻影响着设备制造商的产品设计和施工成本。Fixed low-voltage power distribution switchgear, as a key component with extremely flexible design and wide application in the distribution network, has become an indispensable terminal power equipment in the distribution network system, industrial and residential power consumption fields. The configuration and wiring design of its primary and secondary circuits are crucial to ensure the stable operation of the power distribution system of the power grid, and also have a profound impact on the product design and construction costs of equipment manufacturers.
在传统的固定式低压开关设备中,常见两种回路设计。首先是常规配电回路,其一次部分主要由刀型隔离器、塑壳断路器及低压互感器组成;而二次部分则包括分合闸指示和电力仪表。这种设计导致一次与二次之间至少需要布置指示灯回路、电压采样回路以及电流采样回路,布线相对复杂。In traditional fixed low-voltage switchgear, two circuit designs are common. The first is the conventional power distribution circuit, whose primary part is mainly composed of knife-type isolators, molded case circuit breakers and low-voltage transformers; while the secondary part includes opening and closing indicators and power meters. This design requires at least an indicator light circuit, a voltage sampling circuit and a current sampling circuit to be arranged between the primary and secondary, and the wiring is relatively complicated.
另一种设计是电动机保护回路,其一次部分由刀形隔离器、塑壳断路器、交流接触器以及马达保护器采集单元或热继电器组成;二次部分则涵盖启动指示灯、停止指示灯、启动与停止按钮,以及马达保护采集和显示单元。因此,这种回路的一次与二次之间至少需要设置指示灯回路、接触器吸合(启动)及自保持控制回路,以及电流/电压采集闭锁和保护回路。Another design is the motor protection circuit, whose primary part consists of a knife-type isolator, a molded case circuit breaker, an AC contactor, and a motor protector acquisition unit or a thermal relay; the secondary part includes a start indicator light, a stop indicator light, a start and stop button, and a motor protection acquisition and display unit. Therefore, at least an indicator light circuit, a contactor pull-in (start) and self-holding control circuit, and a current/voltage acquisition lock and protection circuit are required between the primary and secondary of this circuit.
此外,根据设备的功率(容量)差异,每台开关设备可能包含1至N(N≤10)个这样的回路。由于二次线路相比一次线路更为复杂,这使得传统电力配电固定式低压开关设备内部的二次线路成为设备制造商和用户在设计、施工、检验及运维过程中面临的最大挑战。这种复杂性不仅推高了施工材料成本,降低了人工作业效率,还增加了检验和运维过程中出现故障的概率。In addition, depending on the power (capacity) of the equipment, each switchgear may contain 1 to N (N≤10) such circuits. Since the secondary circuit is more complex than the primary circuit, the secondary circuit inside the traditional power distribution fixed low-voltage switchgear has become the biggest challenge faced by equipment manufacturers and users in the design, construction, inspection and operation and maintenance process. This complexity not only pushes up the cost of construction materials and reduces the efficiency of manual work, but also increases the probability of failure during inspection and operation and maintenance.
为此,本发明提出一种快速布线的固定式低压配电开关柜。To this end, the present invention provides a fast-wiring fixed low-voltage power distribution switch cabinet.
发明内容Summary of the invention
有鉴于此,本发明实施例希望提供一种快速布线的固定式低压配电开关柜。In view of this, an embodiment of the present invention hopes to provide a fixed low-voltage power distribution switch cabinet with rapid wiring.
(一)概述:1. Overview:
本发明旨在解决上述技术问题,与固定式低压开关设备内部的关键部件集成设计,特别是通过把二次器件分拆且与一次器件融合,并把控制和显示器件全部用触摸屏的图形化方式代替,进而从根本上解决开关设备二次线路设计复杂,制造、运维效率低的问题,并对此至少提供一种有益的选择。The present invention aims to solve the above-mentioned technical problems by integrating the design with the key components inside the fixed low-voltage switchgear, especially by splitting the secondary devices and integrating them with the primary devices, and replacing all the control and display devices with the graphical method of the touch screen, thereby fundamentally solving the problems of complex secondary circuit design of the switchgear, low manufacturing and operation and maintenance efficiency, and at least providing a beneficial option for this.
(二)技术方案:(II) Technical solution:
2.1设备构成:2.1 Equipment composition:
本设备主要由以下几部分组成:This equipment mainly consists of the following parts:
2.1.1刀型隔离器1:2.1.1 Knife type isolator 1:
用于在维修或检查时隔离电源,确保操作人员的安全。Used to isolate power during maintenance or inspection to ensure the safety of operators.
2.1.2一次母线3:2.1.2 Primary bus 3:
作为设备的主要电流传输路径,负责将电能分配给各个回路。As the main current transmission path of the equipment, it is responsible for distributing electrical energy to each circuit.
2.1.3塑壳断路器5:2.1.3 Molded case circuit breaker 5:
提供过载和短路保护,确保回路在异常情况下能够及时切断电源。Provide overload and short circuit protection to ensure that the circuit can cut off the power supply in time under abnormal circumstances.
2.1.4测量保护模块4/8:2.1.4 Measurement protection module 4/8:
集成了测量和保护功能,用于实时监控回路的电气参数,并在异常情况下触发保护动作。It integrates measurement and protection functions to monitor the electrical parameters of the circuit in real time and trigger protection actions in abnormal situations.
2.1.5交流接触器9仅电动机保护回路方案中包含:2.1.5 AC contactor 9 only The motor protection circuit solution includes:
用于控制电动机的启动和停止。Used to control the start and stop of the motor.
2.2回路配置:2.2 Circuit configuration:
根据实际需求,设备可配置为配电回路方案或电动机保护回路方案。配电回路方案主要由刀型隔离器1、一次母线3、测量保护模块4和塑壳断路器5串联组成。电动机保护回路方案则在配电回路的基础上增加了交流接触器9和相应的测量保护模块8。According to actual needs, the equipment can be configured as a power distribution circuit solution or a motor protection circuit solution. The power distribution circuit solution is mainly composed of a knife-type isolator 1, a primary busbar 3, a measurement and protection module 4 and a molded case circuit breaker 5 in series. The motor protection circuit solution adds an AC contactor 9 and a corresponding measurement and protection module 8 on the basis of the power distribution circuit.
2.3智能显控与通信:2.3 Intelligent display control and communication:
2.3.1显控单元6:2.3.1 Display and control unit 6:
安装于柜体外部,通过无线通讯与测量保护模块4/8连接。显控单元配备触摸屏,支持图形化操作界面,可实时显示各回路的电气参数和保护状态,并提供分合闸控制功能。Installed outside the cabinet, connected to the measurement and protection module 4/8 via wireless communication. The display and control unit is equipped with a touch screen, supports a graphical operation interface, can display the electrical parameters and protection status of each circuit in real time, and provides opening and closing control functions.
2.3.2信号输入输出模块2:2.3.2 Signal input and output module 2:
负责处理外部信号,通过预制线束7与测量保护模块4/8进行数据交互。该模块可根据需求扩展光耦合继电器的数量,以适应不同的外部信号接口。Responsible for processing external signals and exchanging data with the measurement and protection module 4/8 through the prefabricated wiring harness 7. The module can expand the number of optical coupling relays according to demand to adapt to different external signal interfaces.
2.4智能化功能:2.4 Intelligent functions:
2.4.1电气参数采集与处理:2.4.1 Electrical parameter collection and processing:
测控保护模块4/8内置电流互感器和数字温度传感器,实时采集塑壳断路器的运行电流和触点温度,为配电测量显示和电动机保护提供基本信号。The measurement, control and protection module 4/8 has built-in current transformers and digital temperature sensors to collect the operating current and contact temperature of the molded case circuit breaker in real time, providing basic signals for power distribution measurement display and motor protection.
2.4.2优先级显示模式:2.4.2 Priority display mode:
显控单元6具备两种优先级固定显示模式,可根据采集电流与额定电流的占比或故障报警时间自动高亮显示关键回路,便于运维人员快速定位问题。The display and control unit 6 has two priority fixed display modes, which can automatically highlight key circuits according to the ratio of collected current to rated current or fault alarm time, making it easy for operation and maintenance personnel to quickly locate problems.
(三)方案实施原理:(III) Principles of implementation of the plan:
3.1高度集成化与模块化配置:3.1 Highly integrated and modular configuration:
将刀型隔离器1、一次母线3、塑壳断路器5、测量保护模块4或8以及交流接触器9关键部件有序地集成在开关设备柜体内部。同时设备采用模块化配置,根据不同的一次方案和负载数量,可以灵活配置不同数量的模块。配电回路方案和电动机保护回路方案均通过模块化设计实现,使得设备能够适应多种应用场景。The key components of the knife-type isolator 1, the primary busbar 3, the molded case circuit breaker 5, the measurement and protection module 4 or 8, and the AC contactor 9 are orderly integrated inside the switchgear cabinet. At the same time, the equipment adopts modular configuration, and different numbers of modules can be flexibly configured according to different primary schemes and load quantities. Both the distribution circuit scheme and the motor protection circuit scheme are realized through modular design, so that the equipment can adapt to a variety of application scenarios.
3.2无线通信与智能化监控保护:3.2 Wireless communication and intelligent monitoring protection:
显控单元6通过无线通讯方式与测量保护模块4或8进行数据交换,实现了远程监控和控制功能。摆脱了传统有线连接的束缚,提高了数据传输效率和设备使用的便捷性。测控保护模块内置了三个电流互感器和三个数字温度传感器,能够实时监测塑壳断路器的运行电流和触点温度。这些传感器采集的数据与三相电压采样线采集的电压值一起,构成了配电测量显示及电动机保护的基本信号。当检测到异常情况时,测量保护模块会立即触发保护动作,切断电源,并通过显控单元显示故障信息,实现了对设备的智能化监控和保护。The display and control unit 6 exchanges data with the measurement and protection module 4 or 8 through wireless communication to realize remote monitoring and control functions. It gets rid of the constraints of traditional wired connections and improves data transmission efficiency and the convenience of equipment use. The measurement and control protection module has three current transformers and three digital temperature sensors built in, which can monitor the operating current and contact temperature of the molded case circuit breaker in real time. The data collected by these sensors, together with the voltage values collected by the three-phase voltage sampling line, constitute the basic signals for power distribution measurement display and motor protection. When an abnormal situation is detected, the measurement and protection module will immediately trigger the protection action, cut off the power supply, and display the fault information through the display and control unit, realizing intelligent monitoring and protection of the equipment.
3.3优先级显示模式:3.3 Priority display mode:
显控单元6的触摸屏界面支持两种优先级固定显示模式:一种是根据采集电流与预设额定电流的占比自动高亮显示占比最高的回路;另一种是根据故障报警回路的发生时间高亮显示最新发生故障的报警回路。此外,显控单元还可以分区或分屏图形化设置软按钮和指示灯,代替了传统的物理按钮和指示灯,使得操作更加便捷、直观。同时,显控单元还可以循环显示各个回路的三相电压、电流、功率因数等电气参数以及保护动作信息,为运维人员提供了全面的设备运行状态信息。The touch screen interface of the display and control unit 6 supports two priority fixed display modes: one is to automatically highlight the circuit with the highest proportion according to the proportion of the collected current to the preset rated current; the other is to highlight the alarm circuit with the latest fault according to the occurrence time of the fault alarm circuit. In addition, the display and control unit can also set soft buttons and indicator lights in a partitioned or split-screen graphical manner, replacing traditional physical buttons and indicator lights, making operation more convenient and intuitive. At the same time, the display and control unit can also cyclically display the electrical parameters such as three-phase voltage, current, power factor and protection action information of each circuit, providing comprehensive equipment operation status information for operation and maintenance personnel.
(四)解决技术问题的机制:(IV) Mechanisms for resolving technical issues:
4.1二次器件分拆与一次器件融合:4.1 Secondary device splitting and primary device integration:
传统开关设备的二次线路设计往往复杂且繁琐,本发明的技术方案通过将二次器件(如测量保护模块)分拆并与一次器件(如塑壳断路器)紧密融合,简化了布线结构。这种融合使得每个回路都具有独立的测量和保护功能,减少了二次线路的连接点和复杂度。The secondary circuit design of traditional switchgear is often complicated and cumbersome. The technical solution of the present invention simplifies the wiring structure by splitting the secondary devices (such as the measurement and protection module) and tightly integrating them with the primary devices (such as the molded case circuit breaker). This integration enables each circuit to have independent measurement and protection functions, reducing the connection points and complexity of the secondary circuit.
测量保护模块直接安装在塑壳断路器的进线侧,具有一一对应的物理和电气连接关系,不仅提高了设备的可靠性,还大大简化了制造和安装过程。The measurement and protection module is directly installed on the incoming line side of the molded case circuit breaker, with a one-to-one physical and electrical connection relationship, which not only improves the reliability of the equipment, but also greatly simplifies the manufacturing and installation process.
4.2使用触摸屏的图形化方式代替传统控制和显示器件:4.2 Use touch screen graphics to replace traditional control and display devices:
传统开关设备通常使用大量的物理按钮、指示灯和仪表来显示设备的状态和控制其操作。这种方式不仅占用空间,而且操作和维护都相对复杂。Traditional switchgear usually uses a large number of physical buttons, indicators and meters to display the status of the equipment and control its operation. This approach not only takes up space, but is also relatively complicated to operate and maintain.
本发明的技术方案采用触摸屏作为人机交互的主要界面,通过图形化的方式展示设备的状态和控制选项。运维人员可以通过触摸屏直观地查看各个回路的电气参数、保护状态以及故障信息,同时也可以通过触摸屏进行分闸、合闸等操作。触摸屏的使用大大简化了设备的操作界面,提高了运维效率。运维人员无需熟悉大量的物理按钮和指示灯,只需通过简单的触摸操作即可完成对设备的监控和控制。The technical solution of the present invention adopts a touch screen as the main interface for human-computer interaction, and displays the status and control options of the equipment in a graphical manner. The operation and maintenance personnel can intuitively view the electrical parameters, protection status and fault information of each circuit through the touch screen, and can also perform operations such as opening and closing the switch through the touch screen. The use of the touch screen greatly simplifies the operation interface of the equipment and improves the operation and maintenance efficiency. The operation and maintenance personnel do not need to be familiar with a large number of physical buttons and indicator lights, and can complete the monitoring and control of the equipment through simple touch operations.
4.3提高制造和运维效率:4.3 Improve manufacturing and operation efficiency:
由于二次器件的分拆和与一次器件的融合,以及触摸屏图形化界面的应用,设备的制造过程得到了简化。生产厂家可以更快地组装和调试设备,提高了生产效率。对于运维人员来说,简洁直观的触摸屏界面减少了误操作的可能性,同时提供了更丰富的设备状态信息,使得故障排查和维修变得更加迅速和准确。The manufacturing process of the equipment has been simplified due to the separation of secondary devices and their integration with primary devices, as well as the application of touch screen graphical interfaces. Manufacturers can assemble and debug equipment faster, improving production efficiency. For operation and maintenance personnel, the simple and intuitive touch screen interface reduces the possibility of misoperation, while providing richer equipment status information, making troubleshooting and maintenance faster and more accurate.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
一、简化布线并提升可靠性:本发明通过高度集成化和模块化设计,该技术方案显著简化了开关设备的布线过程。每个模块的连接点减少,布线更加直观和简洁。这不仅降低了安装过程中的错误率,还大大提高了安装效率。由于减少了复杂的二次线路和连接点,设备的整体可靠性得到了显著提升。同时,测量保护模块的内置传感器能够实时监测电气参数,一旦发现异常,会立即触发保护措施,从而确保设备和人员的安全。1. Simplify wiring and improve reliability: The present invention uses highly integrated and modular design, and the technical solution significantly simplifies the wiring process of the switchgear. The number of connection points of each module is reduced, and the wiring is more intuitive and concise. This not only reduces the error rate during installation, but also greatly improves installation efficiency. Due to the reduction of complex secondary lines and connection points, the overall reliability of the equipment has been significantly improved. At the same time, the built-in sensors of the measurement and protection module can monitor electrical parameters in real time. Once an abnormality is found, the protection measures will be triggered immediately to ensure the safety of equipment and personnel.
二、智能化监控与故障诊断:本发明的技术方案融入了智能化监控功能,通过显控单元可以实时查看设备的运行状态、电气参数以及故障信息。这种智能化的管理方式有助于运维人员迅速定位和解决问题,减少停机时间,提高生产效率。2. Intelligent monitoring and fault diagnosis: The technical solution of the present invention incorporates intelligent monitoring functions, and the operating status, electrical parameters and fault information of the equipment can be viewed in real time through the display and control unit. This intelligent management method helps operation and maintenance personnel to quickly locate and solve problems, reduce downtime and improve production efficiency.
三、提高运维效率:本发明采用触摸屏作为人机交互界面,使得设备的操作更加直观和便捷。运维人员无需繁琐地查找和阅读大量的物理按钮和指示灯,只需通过触摸屏就能快速完成设备的监控和控制。此外,远程监控功能还允许运维人员在任何地点对设备进行监控和维护,进一步提高了运维效率。3. Improve operation and maintenance efficiency: The present invention uses a touch screen as a human-machine interaction interface, making the operation of the device more intuitive and convenient. The operation and maintenance personnel do not need to tediously search and read a large number of physical buttons and indicator lights, and can quickly complete the monitoring and control of the equipment through the touch screen. In addition, the remote monitoring function also allows the operation and maintenance personnel to monitor and maintain the equipment at any location, further improving the operation and maintenance efficiency.
四、灵活性与低成本:本发明的模块化设计使得设备具有很高的灵活性和可扩展性。根据不同的应用需求,可以轻松地增加或减少模块数量,以满足不同规模和复杂度的电力系统要求。简化的布线、安装和运维过程意味着减少了人力、物力和时间的投入,从而降低了整体成本。此外,高度集成化的设计还减少了材料的使用量,进一步节约了成本。4. Flexibility and low cost: The modular design of the present invention makes the equipment highly flexible and scalable. According to different application requirements, the number of modules can be easily increased or decreased to meet the requirements of power systems of different scales and complexities. The simplified wiring, installation and operation and maintenance process means reduced investment in manpower, material resources and time, thereby reducing overall costs. In addition, the highly integrated design also reduces the use of materials, further saving costs.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或有技术描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为本发明配电回路元器件布局和快速布线连接示意图;FIG1 is a schematic diagram of the layout of components and quick wiring connections of a power distribution circuit according to the present invention;
图2为本发明测控保护模块4的预制接线示意图;FIG2 is a schematic diagram of the prefabricated wiring of the measurement, control and protection module 4 of the present invention;
图3为本发明电动机保护回路元器件布局和快速布线连接示意图;FIG3 is a schematic diagram of the layout of components and quick wiring connections of a motor protection circuit according to the present invention;
图4为本发明测控保护模块8的预制接线示意图;FIG4 is a schematic diagram of the prefabricated wiring of the measurement, control and protection module 8 of the present invention;
具体实施方式DETAILED DESCRIPTION
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其他方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制;In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below;
需要指出的是,本说明书中的术语“N个”指代为多个数量特征。It should be noted that the term "N" in this specification refers to a plurality of quantitative features.
需要指出的是,本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的装置而言,由于其与实施例公开的方法相对应,所以描述得比较简单,相关之处参见方法部分说明即可。It should be noted that the various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same or similar parts between the various embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part description.
实施例一:请参阅图1~4:Example 1: Please refer to Figures 1 to 4:
本实施例公开了一种用于配电回路方案的开关柜,包括配置于柜体内的刀型隔离器、一次母线、塑壳断路器、测量保护模块和交流接触器;柜外设有与柜内的多个测量保护模块电连接的显控单元,从而构成与柜内器件一对多的主从数据交互。The present embodiment discloses a switch cabinet for a power distribution circuit solution, including a knife-type isolator, a primary bus, a molded case circuit breaker, a measurement and protection module, and an AC contactor arranged in the cabinet; a display and control unit is provided outside the cabinet and is electrically connected to multiple measurement and protection modules in the cabinet, thereby forming a one-to-many master-slave data interaction with the devices in the cabinet.
在本实施例中,关于核心组成元件,包括:In this embodiment, the core components include:
(1)刀型隔离器1:作为配电回路的首要保护元件,刀型隔离器1在确保维修人员的安全方面起着关键作用。它能够在维修人员需要时迅速切断电源,为维修人员提供一个安全的工作环境。(1) Knife-type isolator 1: As the primary protection element of the power distribution circuit, the knife-type isolator 1 plays a key role in ensuring the safety of maintenance personnel. It can quickly cut off the power supply when maintenance personnel need it, providing a safe working environment for maintenance personnel.
(2)一次母线3:一次母线3是配电回路中的核心导电部分,负责将电能从电源传输到各个分支回路。(2) Primary bus 3: The primary bus 3 is the core conductive part in the distribution circuit and is responsible for transmitting electrical energy from the power source to each branch circuit.
(3)测量保护模块:这些模块是配电回路的“智能大脑”。它们内置了先进的传感器和微处理器,能够实时监测回路的电气参数,如电压、电流等。一旦发现异常情况,如过载、短路等,测量保护模块会立即触发保护措施,切断故障部分的电源,从而防止故障扩大。实际中可选用相应的电路传感器件。(3) Measurement and protection modules: These modules are the "intelligent brain" of the power distribution circuit. They have built-in advanced sensors and microprocessors that can monitor the electrical parameters of the circuit in real time, such as voltage and current. Once an abnormal situation is found, such as overload or short circuit, the measurement and protection module will immediately trigger protection measures to cut off the power supply to the faulty part, thereby preventing the fault from expanding. In practice, corresponding circuit sensor devices can be selected.
(4)塑壳断路器5:作为配电回路中的重要保护设备,塑壳断路器5能够在电流超过设定值时迅速切断电路,防止设备和线路因过载而损坏。其坚固的外壳和优良的性能使得它在各种恶劣环境下都能可靠工作。(4) Molded case circuit breaker 5: As an important protection device in the power distribution circuit, the molded case circuit breaker 5 can quickly cut off the circuit when the current exceeds the set value to prevent the equipment and lines from being damaged due to overload. Its sturdy shell and excellent performance enable it to work reliably in various harsh environments.
在本实施例中,关于电气连接方式,是如下元件依次串联而成的:In this embodiment, the electrical connection method is that the following elements are connected in series in sequence:
A/B/C三根进线电压采样预制线和A相一根出线电压采样预制线与塑壳断路器5直接电连接。这种连接方式不仅简化了布线过程,还提高了电气连接的可靠性和安全性。通过这些预制线,测量保护模块能够实时采集回路的电压数据,为故障诊断和保护动作提供准确依据。The three A/B/C incoming voltage sampling prefabricated wires and the A phase outgoing voltage sampling prefabricated wire are directly electrically connected to the molded case circuit breaker 5. This connection method not only simplifies the wiring process, but also improves the reliability and safety of the electrical connection. Through these prefabricated wires, the measurement and protection module can collect the voltage data of the circuit in real time, providing an accurate basis for fault diagnosis and protection action.
在本实施例中,关于高效的信号传输与处理系统:开关柜内部安装了一组信号输入输出模块,该模块与所有测量保护模块通过预制线以菊花链的方式连接。这种连接方式使得信号能够在各个模块之间高效传输,实现了主设备与从设备间一对多的数据交互。此外,柜内还配备了信号输出输入扩展单元,该单元设置有多路光耦合多路继电器,用于分别接收和发送外部输入和输出信号。这种设计使得开关柜能够与外部设备进行无缝对接,实现了电力系统的智能化管理。In this embodiment, regarding the efficient signal transmission and processing system: a group of signal input and output modules are installed inside the switch cabinet, and the modules are connected to all measurement and protection modules in a daisy chain manner through prefabricated wires. This connection method enables signals to be efficiently transmitted between modules, realizing one-to-many data interaction between the master device and the slave devices. In addition, the cabinet is also equipped with a signal input and output expansion unit, which is provided with multiple optically coupled multi-channel relays for receiving and sending external input and output signals respectively. This design enables the switch cabinet to seamlessly connect with external devices and realizes the intelligent management of the power system.
在本实施例中,关于人性化的操作与显示界面:为了方便用户操作和监控配电回路的运行状态,开关柜外部配备了一个显控单元。该显控单元设置了触摸屏界面,用户可以直观地查看回路的各项电气参数和保护动作信息。同时,触摸屏还支持分区或分屏设置软按钮和指示灯,使得操作更加便捷。此外,显控单元还能循环显示配电回路方案或电动机保护回路方案的多个回路的三相电压、三相电流、功率因素、功率、频率等关键信息,帮助用户全面了解电力系统的运行状况。In this embodiment, regarding the user-friendly operation and display interface: in order to facilitate user operation and monitoring of the operating status of the power distribution circuit, a display and control unit is provided on the outside of the switch cabinet. The display and control unit is provided with a touch screen interface, and the user can intuitively view the various electrical parameters and protection action information of the circuit. At the same time, the touch screen also supports the setting of soft buttons and indicator lights in partitions or split screens, making the operation more convenient. In addition, the display and control unit can also cyclically display the key information such as three-phase voltage, three-phase current, power factor, power, frequency, etc. of multiple circuits of the power distribution circuit scheme or the motor protection circuit scheme, helping users to fully understand the operating status of the power system.
实施例二:请参阅图1~4:本实施例公开了一种用于电动机保护回路方案的开关柜,包括配置于柜体内的刀型隔离器、一次母线、塑壳断路器、测量保护模块和交流接触器;柜外设有与柜内的多个测量保护模块电连接的显控单元,从而构成与柜内器件一对多的主从数据交互。Embodiment 2: Please refer to Figures 1 to 4: This embodiment discloses a switch cabinet for a motor protection circuit solution, including a knife-type isolator, a primary bus, a molded case circuit breaker, a measurement and protection module and an AC contactor arranged in the cabinet; a display and control unit is provided outside the cabinet, which is electrically connected to multiple measurement and protection modules in the cabinet, thereby forming a one-to-many master-slave data interaction with the devices in the cabinet.
在本实施例中,关于核心组成元件及其连接方式,是如下元件依次串联而成的:In this embodiment, the core components and their connection methods are as follows:
(1)刀型隔离器1:作为电动机保护回路的总开关,刀型隔离器在必要时能够迅速切断电源,确保维修和操作人员的安全。(1) Knife-type isolator 1: As the main switch of the motor protection circuit, the knife-type isolator can quickly cut off the power supply when necessary to ensure the safety of maintenance and operating personnel.
(2)一次母线3:在回路中起到电能分配的作用,它将电能从电源稳定地传输到各个分支回路中,为电动机提供持续稳定的电力供应。(2) Primary bus 3: It plays the role of distributing electric energy in the circuit. It stably transmits electric energy from the power source to each branch circuit, providing a continuous and stable power supply for the motor.
(3)测量保护模块:这些模块是电动机保护回路中的智能组件,它们内置传感器和微处理器,负责实时监测回路的电气参数。在电动机保护回路方案中,多个测量保护模块被串联起来,每个模块都与一个塑壳断路器5具有一一对应的物理和电气连接关系。这种设计使得每个电动机分支回路都能得到独立的监测和保护。(3) Measurement and protection modules: These modules are intelligent components in the motor protection circuit. They have built-in sensors and microprocessors and are responsible for real-time monitoring of the electrical parameters of the circuit. In the motor protection circuit solution, multiple measurement and protection modules are connected in series, and each module has a one-to-one physical and electrical connection relationship with a molded case circuit breaker 5. This design allows each motor branch circuit to be independently monitored and protected.
(4)塑壳断路器5:多个塑壳断路器被配置在回路中,每个断路器都与一个测量保护模块相对应。当测量保护模块检测到异常电气参数时,会触发相应的塑壳断路器跳闸,从而切断故障电路,保护电动机免受损坏。(4) Molded case circuit breaker 5: Multiple molded case circuit breakers are configured in the circuit, and each circuit breaker corresponds to a measurement and protection module. When the measurement and protection module detects abnormal electrical parameters, it will trigger the corresponding molded case circuit breaker to trip, thereby cutting off the fault circuit and protecting the motor from damage.
(5)交流接触器:控制电动机启动、停止和正反转的关键元件。在电动机保护回路方案中,交流接触器与测控保护模块通过预制线连接,实现远程控制和状态监测。(5) AC contactor: A key component that controls the start, stop, and forward and reverse rotation of the motor. In the motor protection circuit solution, the AC contactor is connected to the measurement and control protection module through prefabricated wires to achieve remote control and status monitoring.
在本实施例中,关于测控保护模块的详细功能:In this embodiment, the detailed functions of the measurement, control and protection module are as follows:
(1)电压采样:测控保护模块通过A/B/C三根进线电压采样预制线,实时采集三相电压值,作为配电测量和电动机保护的信号源之一。(1) Voltage sampling: The measurement, control and protection module collects three-phase voltage values in real time through the three incoming voltage sampling prefabricated lines A/B/C, which serves as one of the signal sources for power distribution measurement and motor protection.
(2)电流采样与温度监测:测控保护模块内置多个电流互感器,用于采集各相电流信号。同时,模块还配备有与电流互感器数量相应的数字温度传感器,实时监测触头的温度。这些电流和温度数据为电动机的过载、短路等故障判断提供了重要依据。(2) Current sampling and temperature monitoring: The measurement and control protection module has multiple built-in current transformers to collect current signals of each phase. At the same time, the module is also equipped with digital temperature sensors corresponding to the number of current transformers to monitor the temperature of the contacts in real time. These current and temperature data provide important basis for judging motor overload, short circuit and other faults.
(3)保护与控制信号输出:当测控保护模块检测到异常时,会通过A1/A2两根输出预制线向交流接触器发送控制信号,实现电动机的快速停机或反转等操作。同时,NO/NC/COM三根状态信号采集预制线用于实时监测交流接触器的状态,确保控制指令的准确执行。(3) Protection and control signal output: When the measurement and control protection module detects an abnormality, it will send a control signal to the AC contactor through the two output prefabricated lines A1/A2 to achieve operations such as rapid shutdown or reversal of the motor. At the same time, the three status signal acquisition prefabricated lines NO/NC/COM are used to monitor the status of the AC contactor in real time to ensure the accurate execution of control instructions.
在本实施例中,关于显控单元的智能化管理:In this embodiment, regarding the intelligent management of the display and control unit:
显控单元作为电动机保护回路方案的外部监控设备,具有以下功能:As an external monitoring device for the motor protection circuit solution, the display and control unit has the following functions:
(1)触摸屏操作界面:显控单元配备触摸屏,操作界面直观易用。用户可以通过触摸屏查看回路的各项电气参数、保护动作信息以及电动机的运行状态。(1) Touch screen operation interface: The display and control unit is equipped with a touch screen, and the operation interface is intuitive and easy to use. Users can view various electrical parameters of the circuit, protection action information, and the operating status of the motor through the touch screen.
(2)多回路循环显示:显控单元能够循环显示配电回路方案或电动机保护回路方案的多个回路的三相电压、三相电流、功率因素、功率、频率等关键信息。这有助于用户全面了解整个电气系统的运行状况。(2) Multi-circuit cyclic display: The display and control unit can cyclically display key information such as three-phase voltage, three-phase current, power factor, power, frequency, etc. of multiple circuits of the power distribution circuit scheme or motor protection circuit scheme. This helps users fully understand the operating status of the entire electrical system.
(3)故障报警与记录:当电动机保护回路发生故障时,显控单元会立即发出报警信号并记录故障信息。为用户快速定位故障原因和采取相应措施提供了有力支持。(3) Fault alarm and recording: When a fault occurs in the motor protection circuit, the display and control unit will immediately send out an alarm signal and record the fault information, providing strong support for users to quickly locate the cause of the fault and take corresponding measures.
应用例:本例在实施例一和二公开的开关柜的基础上,将进一步公开其实际的安装方法及其原理细节。请参阅图1~4:Application example: Based on the switch cabinet disclosed in embodiments 1 and 2, this example will further disclose its actual installation method and principle details. Please refer to Figures 1 to 4:
在本实施例中,关于配电回路方案应用方法:如图1所示,刀形隔离器1下端与一次母线3上端进行电连接。一次母线3根据塑壳断路器5的数量进行相应设置,并穿过N个测量保护模块4与N个塑壳断路器5的进线侧进行电连接。塑壳断路器5的出线侧则连接到N个配电负载上。In this embodiment, regarding the application method of the power distribution circuit solution: as shown in FIG1 , the lower end of the knife-shaped isolator 1 is electrically connected to the upper end of the primary bus 3. The primary bus 3 is set accordingly according to the number of molded case circuit breakers 5, and passes through N measurement and protection modules 4 to be electrically connected to the incoming line side of the N molded case circuit breakers 5. The outgoing line side of the molded case circuit breaker 5 is connected to N distribution loads.
具体的,数据通讯与交互包括:预制线束7,包含1组24V电源线、1组屏蔽双绞线及一个快插接头,用于模块间的数据通讯。它从离信号输入输出模块2最远的测控保护模块4开始,以菊花链方式逐个连接到输入输出模块2。Specifically, data communication and interaction include: a prefabricated wiring harness 7, including a set of 24V power lines, a set of shielded twisted pair cables and a quick-plug connector, for data communication between modules. It starts from the measurement and control protection module 4 farthest from the signal input and output module 2, and is connected to the input and output modules 2 one by one in a daisy chain manner.
显控单元6安装于配电设备柜体外部的柜门上,通过1对N的无线通讯方式与测量保护模块4进行数据交互,并均配备有增益天线以增强信号。The display and control unit 6 is installed on the cabinet door outside the power distribution equipment cabinet, and exchanges data with the measurement and protection module 4 through a 1-to-N wireless communication method, and is equipped with a gain antenna to enhance the signal.
具体的,测量与保护功能包括:测控保护模块4,其至少预设A/B/C三根进线电压采样线,并与塑壳断路器5的进线侧端子电连接,用于采集三相电压。模块4内置三个电流互感器和数字温度传感器,用于采集运行电流和触点温度,这些数据将作为配电回路测量、保护及显示的基本信号源。Specifically, the measurement and protection functions include: a measurement and control protection module 4, which has at least three incoming voltage sampling lines A/B/C preset and is electrically connected to the incoming terminal of the molded case circuit breaker 5 for collecting three-phase voltage. The module 4 has three built-in current transformers and a digital temperature sensor for collecting operating current and contact temperature, which will serve as the basic signal source for measurement, protection and display of the distribution circuit.
具体的,显示与控制包括:显控单元6,配备触摸屏,可图形化设置软按钮和指示灯,替代传统的分闸、合闸按钮及状态指示灯。可循环显示各回路的三相电压、电流、功率因素、功率、频率、触头温度及保护动作信息等。显控单元6具有两种优先级固定显示模式:根据电流占比或故障报警时间进行高亮显示。Specifically, the display and control include: a display control unit 6, equipped with a touch screen, which can graphically set soft buttons and indicator lights to replace traditional opening and closing buttons and status indicator lights. The three-phase voltage, current, power factor, power, frequency, contact temperature and protection action information of each circuit can be displayed cyclically. The display control unit 6 has two priority fixed display modes: highlighting according to the current proportion or fault alarm time.
在本实施例中,关于电动机保护回路方案应用方法:与配电回路相似,刀形隔离器1、一次母线3、测量保护模块8和塑壳断路器5的连接方式保持一致。不同的是,塑壳断路器5的出线侧连接到N个交流接触器9的上端,而交流接触器9的下端则接电动机负载。通讯方式与配电回路相同,采用预制线束7进行有线通信和显控单元6进行无线通讯。In this embodiment, regarding the application method of the motor protection circuit solution: similar to the power distribution circuit, the connection method of the knife-shaped isolator 1, the primary busbar 3, the measurement protection module 8 and the molded case circuit breaker 5 is consistent. The difference is that the outgoing line side of the molded case circuit breaker 5 is connected to the upper end of N AC contactors 9, and the lower end of the AC contactor 9 is connected to the motor load. The communication method is the same as the power distribution circuit, using a prefabricated wiring harness 7 for wired communication and a display and control unit 6 for wireless communication.
具体的,测控保护模块8除了采集三相电压外,还预设了与交流接触器9相关的预制线,用于控制接触器的启动、保持、释放及状态信号采集。同样内置电流互感器和数字温度传感器,采集的数据用于电动机的测量与保护。显控单元6的功能与配电回路相似,但可以显示电动机保护回路特有的信息,并控制交流接触器9的相关操作。同样具备两种优先级固定显示模式,以便快速识别高负载或故障回路。Specifically, in addition to collecting three-phase voltage, the measurement and control protection module 8 also presets prefabricated lines related to the AC contactor 9 to control the start, hold, release and status signal collection of the contactor. It also has built-in current transformers and digital temperature sensors, and the collected data is used for motor measurement and protection. The function of the display and control unit 6 is similar to that of the power distribution circuit, but it can display information specific to the motor protection circuit and control the related operations of the AC contactor 9. It also has two priority fixed display modes to quickly identify high-load or faulty circuits.
以上所有实施例仅表达了本发明的相关实际应用的实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。All the above embodiments only express the implementation methods of the relevant practical applications of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims.
对于本领域技术人员而言,还可以进一步意识到结合本文中所公开的实施例描述的各示例的单元及算法步骤,能够以电子硬件、计算机软件或者二者的结合来实现,为了清楚地说明硬件和软件的可互换性,在上述说明中已经按照功能一般性地描述了各示例的组成及步骤。这些功能究竟以硬件还是软件方式来执行,取决于技术方案的特定应用和设计约束条件。专业技术人员可以对每个特定的应用来使用不同方法来实现所描述的功能,但是这种实现不应认为超出本发明的范围。For those skilled in the art, it can be further appreciated that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, computer software, or a combination of the two. In order to clearly illustrate the interchangeability of hardware and software, the composition and steps of each example have been generally described in the above description according to function. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professional and technical personnel can use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of the present invention.
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| CN215732841U (en) * | 2021-09-08 | 2022-02-01 | 哈尔滨电气环保有限公司 | Novel low-voltage switch cabinet |
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