CN118549130A - Linear bearing testing machine and linear bearing testing method - Google Patents
Linear bearing testing machine and linear bearing testing method Download PDFInfo
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Abstract
Description
技术领域Technical Field
本发明涉及轴承测试技术领域,具体涉及一种直线轴承测试机以及直线轴承测试方法。The present invention relates to the technical field of bearing testing, and in particular to a linear bearing testing machine and a linear bearing testing method.
背景技术Background Art
直线轴承是一种直线运动的支撑部件,与直线行程的圆柱轴配合使用。直线轴承具有摩擦小、运行稳定、不随轴承速度变化,具有能实现高灵敏度、高精度往复直线运动的优点。直线轴承作为机械关键基础零部件,被广泛应用于电子设备、医疗机械、机器人及数字化三维坐标测量设备等精密设备或特殊机械行业之中,其运行状态直接影响装备的工作性能、可靠性和寿命。Linear bearings are a type of support component for linear motion, used in conjunction with cylindrical shafts of linear travel. Linear bearings have the advantages of low friction, stable operation, and no change with bearing speed. They can achieve high sensitivity and high precision reciprocating linear motion. As a key basic mechanical component, linear bearings are widely used in precision equipment or special machinery industries such as electronic equipment, medical machinery, robots, and digital three-dimensional coordinate measuring equipment. Their operating status directly affects the working performance, reliability, and life of the equipment.
随着直线轴承逐步开始用于轨道交通,对于轴承耐久寿命的验证要求也越来越高,特别是对于直线轴承在一定载荷下的使用寿命测试。对此,专利CN212458878U中提出一种直线轴承寿命试验装置,通过直线往复机构的直线往复运动,可以带动轴承在光轴上做往复运动,并且通过设置配重箱,还能够测试直线轴承在一定载荷下的使用寿命。As linear bearings are gradually used in rail transit, the verification requirements for bearing durability are becoming increasingly high, especially for the service life test of linear bearings under a certain load. In this regard, patent CN212458878U proposes a linear bearing life test device, which can drive the bearing to reciprocate on the optical axis through the linear reciprocating motion of the linear reciprocating mechanism, and by setting a counterweight box, it can also test the service life of the linear bearing under a certain load.
但由于配重箱等部件自重的原因,难以实现较低载荷下的直线轴承测试,且仅通过配重箱加配重的方式,难以准确地控制实际上施加在直线轴承表面的压力载荷。However, due to the deadweight of components such as the counterweight box, it is difficult to test the linear bearing under a lower load, and it is difficult to accurately control the pressure load actually applied to the surface of the linear bearing only by adding counterweights to the counterweight box.
发明内容Summary of the invention
针对以上问题,本发明提供了一种直线轴承测试机以及直线轴承测试方法,能够更加准确地模仿直线轴承在不同载荷状态下的直线工作,以对直线轴承进行预设载荷和/或预设往复行程的测试。In response to the above problems, the present invention provides a linear bearing testing machine and a linear bearing testing method, which can more accurately simulate the linear operation of the linear bearing under different load conditions to test the linear bearing with a preset load and/or a preset reciprocating stroke.
本发明的第一方面提供了一种直线轴承测试机,包括:基座、轴棒安装座、加压机构和压力传感器。其中,轴棒安装座包括第一移动机构和两个轴棒固定机构,两个轴棒固定机构相对地设置在第一移动机构上,且两个轴棒固定机构共轴设置,第一移动机构设置在基座上,且可沿两个轴棒固定机构的中轴线方向做往复移动。The first aspect of the present invention provides a linear bearing testing machine, comprising: a base, a shaft rod mounting seat, a pressurizing mechanism and a pressure sensor. The shaft rod mounting seat comprises a first moving mechanism and two shaft rod fixing mechanisms, the two shaft rod fixing mechanisms are relatively arranged on the first moving mechanism, and the two shaft rod fixing mechanisms are coaxially arranged, the first moving mechanism is arranged on the base, and can reciprocate along the central axis direction of the two shaft rod fixing mechanisms.
加压机构具有加压头和第二移动机构,加压头设置在轴棒安装座上方,且加压头的下表面对应于两个轴棒固定机构的中轴线设置,第二移动机构的一端与加压头固定,另一端可沿上下方向移动。The pressurizing mechanism has a pressurizing head and a second moving mechanism. The pressurizing head is arranged above the shaft rod mounting seat, and the lower surface of the pressurizing head is arranged corresponding to the central axis of the two shaft rod fixing mechanisms. One end of the second moving mechanism is fixed to the pressurizing head, and the other end can move in the up and down direction.
压力传感器,检测加压头下表面的压力,加压机构的第二移动机构根据压力传感器的检测结果上移或下移以调整加压头施加的载荷。The pressure sensor detects the pressure on the lower surface of the pressure head. The second moving mechanism of the pressure mechanism moves up or down according to the detection result of the pressure sensor to adjust the load applied by the pressure head.
根据本发明的技术方案,先将安装有待测轴承的轴棒安装在轴棒安装座的两个轴棒固定机构上,然后加压机构的第二移动机构控制加压头对准待测轴承下压,根据预设的载荷值,加压头先下压至第一位置,压力传感器检测加压头与待测轴承接触面的压力,并对比实际载荷和预设载荷,根据对比结果,第二移动机构上移或下压以调节加压头施加的载荷,加压头移动至第二位置,使得加压头施加的实际载荷等于预设载荷,最后,再开启第一移动机构,控制待测轴承与轴棒相对运动,从而能够模仿直线轴承在不同载荷状态下的直线工作,以对直线轴承进行预设载荷和/或预设往复行程的测试。According to the technical solution of the present invention, the shaft rod with the bearing to be tested is first installed on the two shaft rod fixing mechanisms of the shaft rod mounting seat, and then the second moving mechanism of the pressurizing mechanism controls the pressurizing head to press down on the bearing to be tested. According to the preset load value, the pressurizing head is first pressed down to the first position, and the pressure sensor detects the pressure on the contact surface between the pressurizing head and the bearing to be tested, and compares the actual load with the preset load. According to the comparison result, the second moving mechanism moves up or down to adjust the load applied by the pressurizing head, and the pressurizing head moves to the second position, so that the actual load applied by the pressurizing head is equal to the preset load. Finally, the first moving mechanism is turned on to control the relative movement of the bearing to be tested and the shaft rod, so as to simulate the linear operation of the linear bearing under different load conditions, so as to test the linear bearing with a preset load and/or a preset reciprocating stroke.
通过加压头下压来施加载荷配合下压后的自动载荷校正的方式,能够克服由于加压机构自重而导致无法适用于较轻载荷的测试场景,本申请提供的直线轴承测试机能够适用于各种直线轴承的不同载荷的模拟测试需求,并且,通过对实际施加到待测轴承表面载荷的二次校正,能够保证加压头对待测轴承的实际施加载荷等于预设载荷,使得直线轴承的测试结果更加准确。The method of applying load by pressing down the pressure head and automatically correcting the load after pressing down can overcome the problem that the pressure mechanism is not suitable for testing lighter loads due to its own weight. The linear bearing testing machine provided in this application can be suitable for simulation testing needs of different loads of various linear bearings, and through secondary correction of the load actually applied to the surface of the bearing to be tested, it can ensure that the actual load applied by the pressure head to the bearing to be tested is equal to the preset load, so that the test results of the linear bearing are more accurate.
作为优选的技术方案,加压头的下表面对应于两个轴棒固定机构之间的中轴线方向上凹形成固定槽。As a preferred technical solution, the lower surface of the pressure head is concave in the direction of the central axis between the two shaft rod fixing mechanisms to form a fixing groove.
根据该优选的技术方案,固定槽的设置能够增加加压头与待测轴承表面的接触面,一方面能够使得施加的载荷更加均匀,提高测试的准确性,另一方面也能够增加加压头下表面与待测轴承表面的摩擦力,使得测试过程中待测轴承能够更加稳定。According to the preferred technical solution, the setting of the fixed groove can increase the contact area between the pressure head and the surface of the bearing to be tested. On the one hand, it can make the applied load more uniform and improve the accuracy of the test. On the other hand, it can also increase the friction between the lower surface of the pressure head and the surface of the bearing to be tested, so that the bearing to be tested can be more stable during the test.
作为优选的技术方案,固定槽的横截面为倒V形。As a preferred technical solution, the cross section of the fixing groove is an inverted V shape.
根据该优选的技术方案,倒V形的固定槽能够使得加压头的下表面能够适用于更大范围的直径的待测轴承,提高直线轴承测试机能够测试的轴承种类。According to the preferred technical solution, the inverted V-shaped fixing groove enables the lower surface of the pressure head to be suitable for bearings to be tested with a wider range of diameters, thereby increasing the types of bearings that can be tested by the linear bearing testing machine.
作为优选的技术方案,轴棒安装座还包括可调丝杠,可调丝杠设置于第一移动机构上,轴棒固定机构可移动地设置于可调丝杠两端且与可调丝杠螺纹连接。As a preferred technical solution, the shaft rod mounting seat also includes an adjustable screw, the adjustable screw is arranged on the first moving mechanism, and the shaft rod fixing mechanism is movably arranged at both ends of the adjustable screw and is threadedly connected to the adjustable screw.
根据该优选的技术方案,轴棒固定机构可移动地设置于可调丝杠两端且与可调丝杠螺纹连接,从而可以通过旋转可调丝杠控制两个轴棒固定机构相互靠近或远离,使得本申请提供的直线轴承测试机能够适用于各种型号的轴棒,也就可以适用于更多种类的轴承测试。According to the preferred technical solution, the shaft rod fixing mechanism is movably arranged at both ends of the adjustable lead screw and is threadedly connected to the adjustable lead screw, so that the two shaft rod fixing mechanisms can be controlled to move closer to or farther away from each other by rotating the adjustable lead screw, so that the linear bearing testing machine provided in the present application can be suitable for various models of shaft rods, and can also be suitable for more types of bearing tests.
作为优选的技术方案,轴棒安装座还包括调节转轮,该调节转轮固定于可调丝杠的端部。As a preferred technical solution, the shaft rod mounting seat also includes an adjusting wheel, and the adjusting wheel is fixed to the end of the adjustable screw.
根据该优选的技术方案,进一步地便于用户通过手动转动调节转轮来调整两个轴棒固定机构相互靠近或远离。According to this preferred technical solution, it is further convenient for the user to adjust the two shaft rod fixing mechanisms to move closer to or farther away from each other by manually rotating the adjustment wheel.
作为优选的技术方案,轴棒固定机构包括:轴棒放置座和弹性固定扣,轴棒放置座的上端形成为向上开口的V形槽,弹性固定扣一端可旋转地连接于V形槽的一侧边沿,另一端可拆卸地固定于V形槽的另一侧边沿。As a preferred technical solution, the shaft rod fixing mechanism includes: a shaft rod placement seat and an elastic fixing buckle, the upper end of the shaft rod placement seat is formed as an upwardly open V-shaped groove, one end of the elastic fixing buckle is rotatably connected to one side edge of the V-shaped groove, and the other end is detachably fixed to the other side edge of the V-shaped groove.
根据该优选的技术方案,轴棒放置座的上端形成为向上开口的V形槽,从而直径由小到大的一定范围内的轴棒均能够放置于该V形槽内,增加了直线轴承测试机与不同直径的轴棒的适配性。另外,弹性固定扣一端可旋转地连接于V形槽的一侧边沿,另一端可拆卸地固定于V形槽的另一侧边沿。从而当需要安装轴棒时,只需要将轴棒放置在V形槽内,并将弹性固定扣旋转固定于V形槽的另一侧边沿,弹性固定扣自身的弹性可以将轴棒压紧固定于V形槽内,当完成测试后,只需要将弹性固定扣拆卸,即可方便地将轴棒取出,固定可靠且拆装便捷。According to the preferred technical solution, the upper end of the shaft rod placement seat is formed into an upwardly open V-shaped groove, so that shaft rods within a certain range of diameters from small to large can be placed in the V-shaped groove, which increases the compatibility of the linear bearing testing machine with shaft rods of different diameters. In addition, one end of the elastic fixing buckle is rotatably connected to one side edge of the V-shaped groove, and the other end is detachably fixed to the other side edge of the V-shaped groove. Therefore, when the shaft rod needs to be installed, it is only necessary to place the shaft rod in the V-shaped groove and rotate and fix the elastic fixing buckle to the other side edge of the V-shaped groove. The elasticity of the elastic fixing buckle itself can press and fix the shaft rod in the V-shaped groove. When the test is completed, it is only necessary to disassemble the elastic fixing buckle to conveniently take out the shaft rod. The fixation is reliable and the disassembly and assembly are convenient.
本发明的第二方面提供了一种直线轴承测试方法,适用于如上述任一项技术方案中的直线轴承测试机,包括以下步骤:A second aspect of the present invention provides a linear bearing testing method, which is applicable to a linear bearing testing machine as in any of the above technical solutions, and comprises the following steps:
轴棒安装步骤,将安装有待测轴承的轴棒固定于轴棒安装座内;The shaft rod installation step is to fix the shaft rod with the bearing to be tested in the shaft rod installation seat;
预设测试行程步骤,测量并调节轴棒在两个轴棒固定机构之间的长度,计算得到第一移动机构的预设的测试行程;Preset the test stroke step, measure and adjust the length of the shaft rod between the two shaft rod fixing mechanisms, and calculate the preset test stroke of the first moving mechanism;
施加载荷步骤,第二移动机构向下移动,加压头下压至轴棒上安装的待测轴承表面,施加预设载荷;In a load application step, the second moving mechanism moves downward, and the pressure head is pressed down to the surface of the bearing to be tested mounted on the shaft rod to apply a preset load;
测量步骤,开启第一移动机构,第一移动机构控制轴棒固定机构按照预设的测试行程做往复移动;The measuring step is to start the first moving mechanism, and the first moving mechanism controls the shaft rod fixing mechanism to move back and forth according to a preset test stroke;
载荷调整步骤,比较加压头下表面的压力传感器的检测结果和预设载荷,根据比较结果上移或下移第二移动机构以调整加压头施加的载荷。The load adjustment step compares the detection result of the pressure sensor on the lower surface of the pressure head with the preset load, and moves the second moving mechanism up or down according to the comparison result to adjust the load applied by the pressure head.
该直线轴承测试方法还包括:对准步骤,在施加载荷步骤之前,调节第一移动机构,使得轴棒上安装的待测轴承位于加压头的正下方。The linear bearing testing method further comprises: an alignment step, before the load applying step, adjusting the first moving mechanism so that the bearing to be tested mounted on the shaft rod is located directly below the pressure applying head.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明实施方式提供的一种直线轴承测试机的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of a linear bearing testing machine provided in an embodiment of the present invention.
图2是本发明实施方式提供的一种优选的轴棒安装座的结构示意图。FIG. 2 is a schematic structural diagram of a preferred shaft rod mounting seat provided in an embodiment of the present invention.
图3是本发明实施方式提供的一种优选的加压机构的结构示意图。FIG. 3 is a schematic structural diagram of a preferred pressurizing mechanism provided in an embodiment of the present invention.
图4是本发明第二实施方式提供的一种直线轴承测试方法的流程图。FIG. 4 is a flow chart of a linear bearing testing method provided by a second embodiment of the present invention.
附图标记说明:100-轴棒;200-待测轴承;Description of reference numerals: 100 - shaft rod; 200 - bearing to be tested;
1-基座;10-操作面;2-轴棒安装座;21-轴棒固定机构;211-轴棒放置座;212-弹性固定扣;22-第一移动机构;23-可调丝杠;24-调节转轮;3-加压机构;31-加压头;311-固定槽;32-第二移动机构;321-支架;3211-第一平台;3212-第二平台;322-移动部;3221-下压轨道;3222-下压平台;323-第一弹簧;324-第二弹簧;325-下压杆。1-base; 10-operating surface; 2-shaft rod mounting seat; 21-shaft rod fixing mechanism; 211-shaft rod placement seat; 212-elastic fixing buckle; 22-first moving mechanism; 23-adjustable screw; 24-adjusting wheel; 3-pressing mechanism; 31-pressing head; 311-fixing groove; 32-second moving mechanism; 321-bracket; 3211-first platform; 3212-second platform; 322-moving part; 3221-pressing track; 3222-pressing platform; 323-first spring; 324-second spring; 325-pressing rod.
具体实施方式DETAILED DESCRIPTION
首先,需要说明的是,以下将以示例方式来说明根据本申请的直线轴承测试机和直线轴承测试方法的组成、工作原理、特点和优点等,但是应当理解的是,所有描述仅是为了举例说明而给出的,因此不应理解为对本申请形成任何的限制。First of all, it should be noted that the composition, working principle, characteristics and advantages of the linear bearing testing machine and the linear bearing testing method according to the present application will be explained in an illustrative manner below, but it should be understood that all descriptions are given for illustration only and should not be construed as forming any limitation on the present application.
此外,对于在本文所提及的实施例中予以描述或隐含的任意单个技术特征,或者被显示或隐含在各附图中的任意单个技术特征,本申请仍然允许在这些技术特征(或其等同物)之间继续进行任意组合或者删减而不存在任何的技术障碍,由此获得可能未在本文中直接提及的本申请的更多其它实施例。In addition, for any single technical feature described or implied in the embodiments mentioned in this document, or any single technical feature displayed or implied in the accompanying drawings, the present application still allows for continued arbitrary combination or deletion between these technical features (or their equivalents) without any technical obstacles, thereby obtaining more other embodiments of the present application that may not be directly mentioned in this document.
需要说明的是,在本申请的描述中,“上”、“下”等指示位置关系的术语是基于附图所示的方向或位置关系。这仅仅是为了便于本领域的技术人员更形象地理解本申请,而不是指示或暗示装置或组成部分必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。It should be noted that in the description of the present application, the terms "upper" and "lower" indicating positional relationships are based on the directions or positional relationships shown in the drawings. This is only to facilitate those skilled in the art to understand the present application more vividly, and does not indicate or imply that the device or component must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present application.
第一实施方式First embodiment
本发明的第一实施方式中提供了一种直线轴承测试机,图1是该直线轴承测试机的整体结构示意图。如图1所示,该直线轴承测试机包括基座1、轴棒安装座2、加压机构3和压力传感器(图中未示出)。In the first embodiment of the present invention, a linear bearing tester is provided, and Fig. 1 is a schematic diagram of the overall structure of the linear bearing tester. As shown in Fig. 1, the linear bearing tester includes a base 1, a shaft rod mounting seat 2, a pressurizing mechanism 3 and a pressure sensor (not shown in the figure).
具体而言,如图1所示,基座1用于固定承托整体的直线轴承测试机,一般来说,基座1的上表面为操作面10,轴棒安装座2和加压机构3均设置在基座1的操作面10上。Specifically, as shown in FIG. 1 , the base 1 is used to fix and support the entire linear bearing testing machine. Generally speaking, the upper surface of the base 1 is an operating surface 10 , and the shaft rod mounting seat 2 and the pressurizing mechanism 3 are both arranged on the operating surface 10 of the base 1 .
轴棒安装座2用于固定轴棒100,由于待测轴承的测试需要在轴棒100上进行往复移动,因此需要将安装有待测轴承200的轴棒100先固定于轴棒安装座2上,为了避免影响轴承在轴棒100上的移动,因此轴棒安装座2具有两个轴棒固定机构21和第一移动机构22,两个轴棒固定机构21相对地设置在第一移动机构22上,从而可以从轴棒100的两端固定轴棒100,当轴棒100固定于两个轴棒固定机构21之间时,轴棒100的中轴线与两个轴棒固定机构21的中轴线重合。其中,轴棒100的固定方式在此不限,优选地采用可拆卸的方式安装固定,例如两个轴棒固定机构21可以具有与轴棒100的直径大小配合的卡接口,通过将轴棒100卡接进入卡节口以将轴棒100固定于轴棒固定机构21中,或者,在另一些实施方式中,还可以通过螺纹固定、磁吸固定等方式实现轴棒100的固定。The shaft rod mounting seat 2 is used to fix the shaft rod 100. Since the test of the bearing to be tested requires reciprocating movement on the shaft rod 100, the shaft rod 100 with the bearing to be tested 200 installed needs to be fixed on the shaft rod mounting seat 2 first. In order to avoid affecting the movement of the bearing on the shaft rod 100, the shaft rod mounting seat 2 has two shaft rod fixing mechanisms 21 and a first moving mechanism 22. The two shaft rod fixing mechanisms 21 are relatively arranged on the first moving mechanism 22, so that the shaft rod 100 can be fixed from both ends of the shaft rod 100. When the shaft rod 100 is fixed between the two shaft rod fixing mechanisms 21, the central axis of the shaft rod 100 coincides with the central axis of the two shaft rod fixing mechanisms 21. Among them, the fixing method of the shaft rod 100 is not limited here, and it is preferably installed and fixed in a detachable manner. For example, the two shaft rod fixing mechanisms 21 can have a card interface that matches the diameter size of the shaft rod 100. The shaft rod 100 is fixed in the shaft rod fixing mechanism 21 by snapping the shaft rod 100 into the card joint. Alternatively, in other embodiments, the shaft rod 100 can also be fixed by threaded fixation, magnetic fixation, etc.
第一移动机构22设置在基座1上,能够同时带动两个轴棒固定机构21进行往复移动,且第一移动机构22移动时,两个轴棒固定机构21之间相对静止,从而在进行轴承测试时,第一移动机构22能够带动轴棒100沿轴棒100的中轴线方向的进行往复移动,轴棒固定机构21能够保持轴棒100在测试中的稳定,并且在待测轴承200保持静止的情况下,第一移动机构22的移动距离即可看做是轴承在轴棒100上测试行程。The first movable mechanism 22 is arranged on the base 1, and can drive the two shaft rod fixing mechanisms 21 to reciprocate at the same time, and when the first movable mechanism 22 moves, the two shaft rod fixing mechanisms 21 are relatively stationary, so that when performing bearing testing, the first movable mechanism 22 can drive the shaft rod 100 to reciprocate along the central axis direction of the shaft rod 100, and the shaft rod fixing mechanism 21 can keep the shaft rod 100 stable during the test, and when the bearing 200 to be tested remains stationary, the moving distance of the first movable mechanism 22 can be regarded as the test stroke of the bearing on the shaft rod 100.
加压机构3用于向待测轴承200施加载荷,并通过加压机构3与待测轴承200之间的摩擦力固定待测轴承200,使得待测轴承200保持静止,从而可以通过控制第一移动机构22的移动距离来控制待测轴承200的测试行程。加压机构3具有加压头31和第二移动机构32,加压头31设置在轴棒安装座2上方,且该加压头31的下表面对应于两个轴棒固定机构21的中轴线设置,加压头31的形状不限,一般来说,加压头31的下表面形状应匹配于轴承表面的形状,增加与轴承的接触面积,从而便于加压头31均匀地向待测轴承200施加负荷,并且,能够增加加压头31与待测轴承200之间的摩擦力,更利于加压头31稳定地固定待测轴承200。The pressure mechanism 3 is used to apply a load to the bearing 200 to be tested, and fix the bearing 200 to be tested by the friction between the pressure mechanism 3 and the bearing 200 to be tested, so that the bearing 200 to be tested remains stationary, so that the test stroke of the bearing 200 to be tested can be controlled by controlling the moving distance of the first moving mechanism 22. The pressure mechanism 3 has a pressure head 31 and a second moving mechanism 32. The pressure head 31 is arranged above the shaft rod mounting seat 2, and the lower surface of the pressure head 31 corresponds to the central axis of the two shaft rod fixing mechanisms 21. The shape of the pressure head 31 is not limited. Generally speaking, the shape of the lower surface of the pressure head 31 should match the shape of the bearing surface to increase the contact area with the bearing, so as to facilitate the pressure head 31 to evenly apply a load to the bearing 200 to be tested, and can increase the friction between the pressure head 31 and the bearing 200 to be tested, which is more conducive to the pressure head 31 to stably fix the bearing 200 to be tested.
第二移动机构32一端与加压头31固定连接,另一端可沿上下方向移动。第二移动机构32可以为沿上下方向设置的移动轨道,加压头31沿改移动轨道设置,或者,第二移动机构32还可以为移动轨道和弹簧的组合结构,通过弹簧的弹力能够使得移动轨道的移动距离和施加载荷的比例更好控制,以上均未超出本申请的保护范围。通过第二移动机构32可以控制加压头31下压或上移,以控制加压头31对待测轴承200施加的载荷大小。One end of the second moving mechanism 32 is fixedly connected to the pressure head 31, and the other end can move in the up-down direction. The second moving mechanism 32 can be a moving track arranged in the up-down direction, and the pressure head 31 is arranged along the moving track, or the second moving mechanism 32 can also be a combination structure of a moving track and a spring, and the elastic force of the spring can make the moving distance of the moving track and the ratio of the applied load better controlled, and the above does not exceed the protection scope of this application. The pressure head 31 can be controlled to be pressed down or moved up by the second moving mechanism 32 to control the load size applied by the pressure head 31 to the bearing 200 to be tested.
压力传感器(图中未示出)用于检测加压头31下表面的压力,由于测试时加压头31下表面抵接于待测轴承200表面以施加载荷,因此压力传感器测量的压力即为加压头31与待测轴承200的接触面的压力,也就是加压头31对待测轴承200施加的实际载荷,其中,压力传感器可以设置在加压头31内部,或者设置在加压头31的表面,也可以通过其他联动机构对加压头31下表面的压力值进行检测,在此不限,只要能够检测加压头31下表面的压力的方案均属于本申请的保护范围内。通过压力传感器的检测,加压机构3的第二移动机构32根据压力传感器的检测结果上移或下移以调整加压头31施加的载荷,具体而言,比较压力传感器的检测结果和预设的载荷,若检测结果小于预设的载荷,则控制第二移动机构32下移以增加加压头31施加的载荷,直至检测结果等于预设的载荷,即实际载荷等于预设载荷;若检测结果大于预设的载荷,则控制第二移动机构32上移以减小加压头31施加的载荷,直至检测结果等于预设的载荷,即实际载荷等于预设载荷。The pressure sensor (not shown in the figure) is used to detect the pressure on the lower surface of the pressure head 31. Since the lower surface of the pressure head 31 abuts against the surface of the bearing 200 to be tested to apply a load during the test, the pressure measured by the pressure sensor is the pressure of the contact surface between the pressure head 31 and the bearing 200 to be tested, that is, the actual load applied by the pressure head 31 to the bearing 200 to be tested. The pressure sensor can be arranged inside the pressure head 31, or on the surface of the pressure head 31, or the pressure value of the lower surface of the pressure head 31 can be detected by other linkage mechanisms. There is no limitation here. As long as the solution can detect the pressure on the lower surface of the pressure head 31, it belongs to the protection scope of this application. Through the detection of the pressure sensor, the second moving mechanism 32 of the pressurizing mechanism 3 moves up or down according to the detection result of the pressure sensor to adjust the load applied by the pressurizing head 31. Specifically, the detection result of the pressure sensor and the preset load are compared. If the detection result is less than the preset load, the second moving mechanism 32 is controlled to move downward to increase the load applied by the pressurizing head 31 until the detection result is equal to the preset load, that is, the actual load is equal to the preset load; if the detection result is greater than the preset load, the second moving mechanism 32 is controlled to move upward to reduce the load applied by the pressurizing head 31 until the detection result is equal to the preset load, that is, the actual load is equal to the preset load.
在本实施方式中,先将安装有待测轴承200的轴棒100安装在轴棒安装座2的两个轴棒固定机构21上,然后加压机构3的第二移动机构32控制加压头31对准待测轴承200下压,根据预设的载荷值,加压头31先下压至第一位置,压力传感器检测加压头31与待测轴承200接触面的压力,并对比实际载荷和预设载荷,根据对比结果,第二移动机构32上移或下压以调节加压头31施加的载荷,使得加压头31施加的实际载荷等于预设载荷,最后,再开启第一移动机构22,控制待测轴承200与轴棒100相对运动,从而能够模仿直线轴承在不同载荷状态下的直线工作,以对直线轴承进行预设载荷和/或预设往复行程的测试。In this embodiment, the shaft rod 100 with the bearing 200 to be tested is first installed on the two shaft rod fixing mechanisms 21 of the shaft rod mounting seat 2, and then the second moving mechanism 32 of the pressurizing mechanism 3 controls the pressurizing head 31 to press down on the bearing 200 to be tested. According to the preset load value, the pressurizing head 31 is first pressed down to the first position, and the pressure sensor detects the pressure on the contact surface between the pressurizing head 31 and the bearing 200 to be tested, and compares the actual load with the preset load. According to the comparison result, the second moving mechanism 32 moves up or down to adjust the load applied by the pressurizing head 31, so that the actual load applied by the pressurizing head 31 is equal to the preset load. Finally, the first moving mechanism 22 is turned on to control the relative movement of the bearing 200 to be tested and the shaft rod 100, so as to simulate the linear operation of the linear bearing under different load conditions, so as to test the linear bearing with a preset load and/or a preset reciprocating stroke.
通过加压头31下压来施加载荷的方式,配合下压后的自动载荷校正的方式,能够克服现有技术中存在的由于加压机构3自重而导致直线轴承测试机无法适用于较轻载荷的测试场景,本申请提供的直线轴承测试机能够适用于各种直线轴承的不同载荷的模拟测试需求,并且,通过对实际施加载荷的二次校正,能够保证加压头31对待测轴承200的实际施加载荷等于预设载荷,使得直线轴承的测试结果更加准确。The method of applying the load by pressing the pressure head 31 downward, combined with the method of automatic load correction after pressing down, can overcome the problem in the prior art that the linear bearing testing machine cannot be used for testing scenarios with lighter loads due to the deadweight of the pressure mechanism 3. The linear bearing testing machine provided in the present application can be suitable for simulation testing requirements of various linear bearings with different loads, and through secondary correction of the actual applied load, it can ensure that the actual applied load of the pressure head 31 on the bearing 200 to be tested is equal to the preset load, so that the test result of the linear bearing is more accurate.
图2是本实施方式提供的一种优选的轴棒安装座的结构示意图。结合图1和图2来看,轴棒安装座2具有第一移动机构22、轴棒固定机构21、可调丝杠23和调节转轮24。Fig. 2 is a schematic structural diagram of a preferred shaft rod mounting seat provided in this embodiment. In combination with Fig. 1 and Fig. 2 , the shaft rod mounting seat 2 comprises a first moving mechanism 22 , a shaft rod fixing mechanism 21 , an adjustable lead screw 23 and an adjusting wheel 24 .
其中,第一移动机构22优选地可以形成为沿轴棒100中轴线方向设置的移动轨道,可调丝杠23可移动地设置在第一移动机构22上,轴棒固定机构21与可调丝杠23螺纹连接,从而可以通过旋转可调丝杠23控制两个轴棒固定机构21相互靠近或远离,进一步地,还可以在可调丝杠23的两端的端部固定设置调节转轮24,便于用户通过手动转动调节转轮24来调整两个轴棒固定机构21相互靠近或远离,使得本申请提供的直线轴承测试机能够适用于各种型号的轴棒100,也就可以适用于更多种类的轴承测试。Among them, the first moving mechanism 22 can preferably be formed as a moving track arranged along the central axis direction of the shaft rod 100, and the adjustable screw 23 can be movably arranged on the first moving mechanism 22. The shaft rod fixing mechanism 21 is threadedly connected with the adjustable screw 23, so that the two shaft rod fixing mechanisms 21 can be controlled to approach or move away from each other by rotating the adjustable screw 23. Furthermore, an adjusting wheel 24 can be fixedly arranged at the ends of both ends of the adjustable screw 23, so that the user can adjust the two shaft rod fixing mechanisms 21 to approach or move away from each other by manually turning the adjusting wheel 24, so that the linear bearing testing machine provided in the present application can be suitable for various models of shaft rods 100, and can also be suitable for more types of bearing tests.
图2中还举例示出了一种优选的轴棒固定机构21的结构,该轴棒固定机构21包括轴棒放置座211和弹性固定扣212,轴棒放置座211的上端形成为向上开口的V形槽,从而直径由小到大的一定范围内的轴棒100均能够放置于该V形槽内,进一步增加了直线轴承测试机与不同直径的轴棒100的适配性。另外,弹性固定扣212一端可旋转地连接于V形槽的一侧边沿,另一端可拆卸地固定于V形槽的另一侧边沿。从而当需要安装轴棒100时,只需要将轴棒100放置在V形槽内,并将弹性固定扣212旋转固定于V形槽的另一侧边沿,弹性固定扣212自身的弹性可以将轴棒100压紧固定于V形槽内,当完成测试后,只需要将弹性固定扣212拆卸,即可方便地将轴棒100取出,固定可靠且拆装便捷。FIG. 2 also shows an example of a preferred structure of a shaft rod fixing mechanism 21, which includes a shaft rod placement seat 211 and an elastic fixing buckle 212. The upper end of the shaft rod placement seat 211 is formed into an upwardly open V-shaped groove, so that shaft rods 100 within a certain range of diameters from small to large can be placed in the V-shaped groove, further increasing the adaptability of the linear bearing tester to shaft rods 100 of different diameters. In addition, one end of the elastic fixing buckle 212 is rotatably connected to one side edge of the V-shaped groove, and the other end is detachably fixed to the other side edge of the V-shaped groove. Therefore, when the shaft rod 100 needs to be installed, it is only necessary to place the shaft rod 100 in the V-shaped groove and rotate and fix the elastic fixing buckle 212 to the other side edge of the V-shaped groove. The elasticity of the elastic fixing buckle 212 itself can press and fix the shaft rod 100 in the V-shaped groove. After the test is completed, it is only necessary to disassemble the elastic fixing buckle 212 to conveniently remove the shaft rod 100, and the fixing is reliable and convenient to disassemble and assemble.
图3是本实施方式提供的一种优选的加压机构的结构示意图。结合图1和图3来看,包括第二移动机构32和加压头31。图3中举例说明了一种优选的第二移动机构32和加压头31结构,其中,第二移动机构32包括支架321和移动部322,其中,支架321固定于基座1上,且支架321的上端具有向轴承固定机构上方延伸的第一平台3211和第二平台3212,第一平台3211和第二平台3212平行设置,且第一平台3211在第二平台3212的上方。移动部322从上到下依次形成为下压轨道3221、下压平台3222和加压头31,其中,下压轨道3221穿过第一平台3211设置,从而能够在第一轨道的限制下沿上下方向稳定下压。FIG3 is a schematic diagram of the structure of a preferred pressurizing mechanism provided in the present embodiment. In combination with FIG1 and FIG3 , it includes a second moving mechanism 32 and a pressurizing head 31. FIG3 illustrates an example of a preferred second moving mechanism 32 and a pressurizing head 31 structure, wherein the second moving mechanism 32 includes a bracket 321 and a moving part 322, wherein the bracket 321 is fixed on the base 1, and the upper end of the bracket 321 has a first platform 3211 and a second platform 3212 extending above the bearing fixing mechanism, the first platform 3211 and the second platform 3212 are arranged in parallel, and the first platform 3211 is above the second platform 3212. The moving part 322 is formed into a pressing rail 3221, a pressing platform 3222 and a pressurizing head 31 from top to bottom, wherein the pressing rail 3221 is arranged through the first platform 3211, so that it can be stably pressed down in the up and down directions under the restriction of the first rail.
下压轨道3221的下端固定于下压平台3222下压平台3222设置在第一平台3211和第二平台3212之间,且下压平台3222与第二平台3212通过第一弹簧323和第二弹簧324弹性连接,第一弹簧323固定于下压平台3222和第二平台3212之间的中部,下压平台3222下压第一弹簧323随之被压缩,第二弹簧324分别设置在下压平台3222的两侧,下压平台3222下压第二弹簧324随之被拉伸,对抗下压力。从而保证下压平台3222下压过程中能更加均匀地施加载荷,且更便于测量和计算加压机构3施加的载荷,下压平台3222的下方固定有下压杆325,下压杆325穿过第二平台3212的端部与加压头31固定连接,从而当下压平台3222下压时,下压杆325穿过第二平台3212的端部伸长,带动加压头31下压。The lower end of the pressing track 3221 is fixed to the pressing platform 3222. The pressing platform 3222 is arranged between the first platform 3211 and the second platform 3212, and the pressing platform 3222 and the second platform 3212 are elastically connected by the first spring 323 and the second spring 324. The first spring 323 is fixed in the middle between the pressing platform 3222 and the second platform 3212. The pressing platform 3222 presses down the first spring 323, which is compressed accordingly. The second spring 324 is respectively arranged on both sides of the pressing platform 3222. The pressing platform 3222 presses down the second spring 324, which is stretched accordingly to resist the downward pressure. This ensures that the load can be applied more evenly during the pressing process of the pressing platform 3222, and makes it easier to measure and calculate the load applied by the pressurizing mechanism 3. A pressing rod 325 is fixed under the pressing platform 3222, and the pressing rod 325 passes through the end of the second platform 3212 and is fixedly connected to the pressurizing head 31. Therefore, when the pressing platform 3222 is pressed downward, the pressing rod 325 extends through the end of the second platform 3212, driving the pressurizing head 31 to press downward.
其中,优选地,加压头31的下表面对应于两个轴棒固定机构21之间的中轴线(即轴棒100所在的位置)上凹形成固定槽311,固定槽311的设置能够增加加压头31与待测轴承200表面的接触面,一方面能够使得施加的载荷更加均匀,提高测试的准确性,另一方面也能够增加加压头31下表面与待测轴承200表面的摩擦力,使得测试过程中待测轴承200能够更加稳定。Among them, preferably, the lower surface of the pressure head 31 is concave to form a fixing groove 311 corresponding to the central axis between the two shaft rod fixing mechanisms 21 (that is, the position where the shaft rod 100 is located). The setting of the fixing groove 311 can increase the contact area between the pressure head 31 and the surface of the bearing 200 to be tested. On the one hand, it can make the applied load more uniform and improve the accuracy of the test. On the other hand, it can also increase the friction between the lower surface of the pressure head 31 and the surface of the bearing 200 to be tested, so that the bearing 200 to be tested can be more stable during the test.
进一步地,固定槽311的横截面为倒V形。倒V形的固定槽311能够使得加压头31的下表面能够适用于更大范围的直径的待测轴承200,提高直线轴承测试机能够测试的轴承种类。Furthermore, the cross section of the fixing groove 311 is inverted V-shaped. The inverted V-shaped fixing groove 311 can make the lower surface of the pressure head 31 applicable to a wider range of diameters of the bearings 200 to be tested, thereby increasing the types of bearings that can be tested by the linear bearing tester.
在本实施方式中,更详细地说明了一种优选的轴棒安装座2和加压机构3的结构。对于轴棒安装座2,通过增设可调丝杠23和对轴棒固定机构21的设计,能够使得各种尺寸的轴棒100均能在轴棒固定机构21上实现稳定可靠的固定,并进一步地还能够通过调节转轮24精确调节两个轴棒固定机构21之间的距离,而通过控制两个轴棒固定机构21之间的轴棒100的长度,可以控制待测轴承200在轴棒100上做往复移动的测试行程。对于加压机构3,通过多层平台搭配多个弹簧的压力传递结构设计,能够使得下压轨道3221下压时产生的压力能够更加均匀稳定地传输至加压头31处,并且具有一定的弹性空间,避免加压头31与待测轴承200表面之间的刚性碰撞,加压头31的下表面的形状设计则能够进一步提升本申请的直线轴承测试机所适用的直线轴承的种类。In this embodiment, the structure of a preferred shaft rod mounting seat 2 and a pressurizing mechanism 3 is described in more detail. For the shaft rod mounting seat 2, by adding an adjustable lead screw 23 and designing the shaft rod fixing mechanism 21, shaft rods 100 of various sizes can be stably and reliably fixed on the shaft rod fixing mechanism 21, and further, the distance between the two shaft rod fixing mechanisms 21 can be accurately adjusted by adjusting the rotating wheel 24, and by controlling the length of the shaft rod 100 between the two shaft rod fixing mechanisms 21, the test stroke of the bearing 200 to be tested to move back and forth on the shaft rod 100 can be controlled. For the pressurizing mechanism 3, through the pressure transmission structure design of the multi-layer platform with multiple springs, the pressure generated when the pressing track 3221 is pressed down can be more evenly and stably transmitted to the pressurizing head 31, and there is a certain elastic space to avoid the rigid collision between the pressurizing head 31 and the surface of the bearing 200 to be tested, and the shape design of the lower surface of the pressurizing head 31 can further improve the types of linear bearings applicable to the linear bearing testing machine of the present application.
第二实施方式Second embodiment
图4是本发明第二实施方式提供的一种直线轴承测试方法的流程图。该直线轴承测试方法包括以下步骤:FIG4 is a flow chart of a linear bearing testing method provided by the second embodiment of the present invention. The linear bearing testing method comprises the following steps:
轴棒安装步骤S1,将安装有待测轴承200的轴棒100固定于轴棒安装座2内;A shaft rod installation step S1, fixing the shaft rod 100 with the bearing 200 to be tested installed in the shaft rod installation seat 2;
预设测试行程步骤S2,测量并调节轴棒100在两个轴棒固定机构21之间的长度,计算得到第一移动机构22的预设的测试行程;Preset test stroke step S2, measuring and adjusting the length of the shaft rod 100 between the two shaft rod fixing mechanisms 21, and calculating the preset test stroke of the first moving mechanism 22;
施加载荷步骤S3,第二移动机构32向下移动,加压头31下压至轴棒100上安装的待测轴承200表面,施加预设载荷;In the load application step S3, the second moving mechanism 32 moves downward, and the pressure head 31 presses down to the surface of the bearing 200 to be tested mounted on the shaft rod 100 to apply a preset load;
载荷调整步骤S4,比较压力传感器的检测结果和预设载荷,根据比较结果上移或下移第二移动机构32以调整加压头31施加的载荷;Load adjustment step S4, comparing the detection result of the pressure sensor with the preset load, and moving the second moving mechanism 32 up or down according to the comparison result to adjust the load applied by the pressure head 31;
测量步骤S5,开启第一移动机构22,第一移动机构22控制轴棒固定机构21按照预设的测试行程做往复移动。In the measuring step S5 , the first moving mechanism 22 is turned on, and the first moving mechanism 22 controls the shaft rod fixing mechanism 21 to move back and forth according to a preset test stroke.
还包括:Also includes:
对准步骤S6,在施加载荷步骤之前,调节第一移动机构22,使得轴棒100上安装的待测轴承200位于加压头31的正下方。In the alignment step S6 , before the load application step, the first moving mechanism 22 is adjusted so that the bearing 200 to be tested mounted on the shaft rod 100 is located directly below the pressure head 31 .
具体而言,结合图1和图4来看,先执行轴棒安装步骤S1,将安装有待测轴承200的轴棒100固定于轴棒安装座2内,轴棒固定机构21和轴棒100之间的位置不对应时,旋转调节手轮,调整两个轴棒固定机构21之间的距离。Specifically, in combination with Figures 1 and 4, first perform the shaft rod installation step S1, fix the shaft rod 100 installed with the bearing 200 to be tested in the shaft rod mounting seat 2, and when the positions between the shaft rod fixing mechanism 21 and the shaft rod 100 do not correspond, rotate the adjustment hand wheel to adjust the distance between the two shaft rod fixing mechanisms 21.
然后执行预设测试行程步骤S2,测量两个轴棒固定机构21之间的轴棒100长度,以400mm的长度为例,设置第一移动机构22的预设的测试行程为100mm。Then, the preset test stroke step S2 is performed to measure the length of the shaft rod 100 between the two shaft rod fixing mechanisms 21 . Taking a length of 400 mm as an example, the preset test stroke of the first moving mechanism 22 is set to 100 mm.
之后再执行对准步骤S6,调节第一移动机构22,使得第一移动机构22的加压头31移动至待测轴承200的上方,接着执行施加载荷步骤S3,根据待测轴承200的尺寸设置预设载荷,然后第二移动机构32下移,加压头31下压至待测轴承200表面,施加预设载荷。Then, the alignment step S6 is performed to adjust the first moving mechanism 22 so that the pressure head 31 of the first moving mechanism 22 moves to the top of the bearing 200 to be tested, and then the load application step S3 is performed to set the preset load according to the size of the bearing 200 to be tested. Then, the second moving mechanism 32 moves downward, and the pressure head 31 is pressed down to the surface of the bearing 200 to be tested to apply the preset load.
接着执行载荷调整步骤S4,压力传感器检测加压头31下表面与待测轴承200接触的压力,并比较压力传感器的检测结果和预设载荷,根据比较结果上移或下移第二移动机构32以调整加压头31施加的载荷等于预设载荷。Then, the load adjustment step S4 is executed, the pressure sensor detects the pressure of the lower surface of the pressure head 31 in contact with the bearing 200 to be tested, and compares the detection result of the pressure sensor with the preset load. According to the comparison result, the second moving mechanism 32 is moved up or down to adjust the load applied by the pressure head 31 to be equal to the preset load.
最后,执行测量步骤S5,开启第一移动机构22,控制轴棒固定机构21按照预设的测试行程做往复移动,根据需求,可以设定一定载荷下的往复总行程,完成后测试轴承的损伤程度,或者也可以设定一定载荷下的轴承的损伤程度,测试达到该损伤程度后的往复总行程。Finally, execute the measurement step S5, start the first moving mechanism 22, and control the shaft rod fixing mechanism 21 to reciprocate according to the preset test stroke. According to the needs, the total reciprocating stroke under a certain load can be set, and the damage degree of the bearing can be tested after completion. Alternatively, the damage degree of the bearing under a certain load can be set, and the total reciprocating stroke after reaching the damage degree can be tested.
在一些优选的实施例中,还可以具有压力采集步骤,在测量步骤S5进行的同时,开启压力采集,实时采集并图像化加压头31下表面的压力变化,根据该压力图像可以对比判断轴承的实时运行情况。In some preferred embodiments, there may also be a pressure collection step. While the measurement step S5 is being performed, the pressure collection is turned on to collect and image the pressure changes on the lower surface of the pressure head 31 in real time. The real-time operation status of the bearing can be compared and judged based on the pressure image.
以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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| CN119533937A (en) * | 2025-01-23 | 2025-02-28 | 宁波易荣机电科技有限公司 | A subway plug sliding door linear bearing life testing machine |
| CN120521867A (en) * | 2025-07-23 | 2025-08-22 | 人本股份有限公司 | Medical linear guide bearing life and durability testing machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119533937A (en) * | 2025-01-23 | 2025-02-28 | 宁波易荣机电科技有限公司 | A subway plug sliding door linear bearing life testing machine |
| CN120521867A (en) * | 2025-07-23 | 2025-08-22 | 人本股份有限公司 | Medical linear guide bearing life and durability testing machine |
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