CN118548121A - Blade with blade tip cooling function and turbine - Google Patents
Blade with blade tip cooling function and turbine Download PDFInfo
- Publication number
- CN118548121A CN118548121A CN202410679484.0A CN202410679484A CN118548121A CN 118548121 A CN118548121 A CN 118548121A CN 202410679484 A CN202410679484 A CN 202410679484A CN 118548121 A CN118548121 A CN 118548121A
- Authority
- CN
- China
- Prior art keywords
- blade
- cover plate
- air film
- shoulder
- blade body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000001816 cooling Methods 0.000 title claims abstract description 42
- 239000002826 coolant Substances 0.000 claims description 29
- 238000013461 design Methods 0.000 claims description 9
- 238000004891 communication Methods 0.000 claims description 2
- 239000007789 gas Substances 0.000 description 16
- 239000012809 cooling fluid Substances 0.000 description 9
- 239000000567 combustion gas Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 239000002737 fuel gas Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000002679 ablation Methods 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/14—Form or construction
- F01D5/18—Hollow blades, i.e. blades with cooling or heating channels or cavities; Heating, heat-insulating or cooling means on blades
- F01D5/187—Convection cooling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及燃气轮机透平叶片冷却技术领域,尤其涉及一种具有叶顶冷却功能的叶片和透平。The present invention relates to the technical field of gas turbine blade cooling, and in particular to a blade and a turbine with blade tip cooling function.
背景技术Background Art
燃气轮机通常在高温燃气下运行,尤其是透平中的第一级动叶和第二级动叶,动叶作为旋转部件,与其上方静止的护环之间形成间隙,为了保证燃气轮机运行效率,前两级动叶上常常布置凸肩结构,以减少燃气通过动叶叶顶的泄漏。Gas turbines usually operate under high-temperature combustion gas, especially the first-stage and second-stage moving blades in the turbine. The moving blades, as rotating parts, form a gap between them and the stationary guard rings above them. In order to ensure the operating efficiency of the gas turbine, the first two stages of moving blades are often arranged with shoulder structures to reduce the leakage of combustion gas through the blade tips.
动叶叶顶的凸肩结构因处于高温燃气下运行,相关技术中,部分现有燃气轮机透平的第一级动叶和第二级动叶的叶顶会在凸肩形成的凹槽内布置气膜孔,如图1所示,以使冷气通过气膜的方式覆盖凸肩,实现对凸肩的冷却目的,但由于燃气在动叶叶顶的流动极其复杂,故很难在凸肩上形成良好的气膜覆盖,以致凸肩经常会超温、出现烧蚀现象,从而产生更多的燃气泄漏,降低了燃气轮机工作效率。The shoulder structure of the moving blade tip is operated under high-temperature combustion gas. In the related technology, the blade tips of some existing gas turbines' first-stage moving blades and second-stage moving blades are provided with air film holes in the grooves formed by the shoulder, as shown in FIG1, so that cold air can cover the shoulder through the air film to achieve the purpose of cooling the shoulder. However, since the flow of combustion gas on the moving blade tip is extremely complex, it is difficult to form a good air film coverage on the shoulder, so that the shoulder often overheats and ablates, thereby causing more combustion gas leakage and reducing the working efficiency of the gas turbine.
发明内容Summary of the invention
本发明旨在至少在一定程度上解决相关技术中的技术问题之一。The present invention aims to solve one of the technical problems in the related art at least to a certain extent.
为此,本发明一方面的实施例提出一种具有叶顶冷却功能的叶片,该具有叶顶冷却功能的叶片能够在叶片的凸肩上直接成型出气膜孔,以冷却凸肩,有效防止燃气泄漏损失。To this end, an embodiment of one aspect of the present invention proposes a blade with a blade tip cooling function, which can directly form air film holes on the boss of the blade to cool the boss and effectively prevent gas leakage losses.
本发明另一方面的实施例提出一种透平。According to another aspect of the present invention, a turbine is provided.
根据本发明实施例的一种具有叶顶冷却功能的叶片包括叶片本体部、盖板部和凸肩部,所述叶片本体部具有冷却工质流道,所述冷却工质流道的内壁面具有朝向所述叶片本体部的压力面和吸力面中的至少一者凹陷的第一凹部;所述盖板部设在所述叶片本体部的顶面,以封盖所述冷却工质流道的顶面;所述盖板部的顶面的外周缘设有所述凸肩部,所述凸肩部和所述盖板部围成凹槽;所述叶片设有第一气膜孔,所述第一气膜孔沿从所述凸肩部的顶面朝向所述叶片本体部的方向延伸且延伸至所述第一凹部的壁面。According to an embodiment of the present invention, a blade with a blade tip cooling function comprises a blade body, a cover plate and a shoulder portion, the blade body portion having a cooling fluid flow channel, the inner wall surface of the cooling fluid flow channel having a first recessed portion that is recessed toward at least one of the pressure surface and the suction surface of the blade body portion; the cover plate portion is arranged on the top surface of the blade body portion to seal the top surface of the cooling fluid flow channel; the shoulder portion is arranged on the outer peripheral edge of the top surface of the cover plate portion, and the shoulder portion and the cover plate portion form a groove; the blade is provided with a first air film hole, and the first air film hole extends in a direction from the top surface of the shoulder portion toward the blade body portion and extends to the wall surface of the first recessed portion.
根据本发明实施例的具有叶顶冷却功能的叶片,由成型在冷却工质流道的内壁面上的第一凹部和凸肩部的顶面相配合,构建出在叶片上采用常规工艺手段即可对凸肩部直接加工第一气膜孔的加工条件,降低了凸肩部上直接成型第一气膜孔的工艺难度,而第一气膜孔可使得冷却工质流道内的冷却工质沿第一气膜孔流出至凸肩的顶面,以实现对凸肩自身的冷却,故相较于相关技术,本发明能够在叶片的凸肩上直接成型出气膜孔,以冷却凸肩,有效防止燃气泄漏损失。According to the blade with blade tip cooling function of the embodiment of the present invention, the first recessed portion formed on the inner wall surface of the cooling medium flow channel and the top surface of the boss portion cooperate to construct a processing condition for directly processing the first air film hole on the boss portion by conventional process means on the blade, thereby reducing the process difficulty of directly forming the first air film hole on the boss portion. The first air film hole allows the cooling medium in the cooling medium flow channel to flow out along the first air film hole to the top surface of the boss to achieve cooling of the boss itself. Therefore, compared with the related art, the present invention can directly form an air film hole on the boss of the blade to cool the boss and effectively prevent gas leakage losses.
在一些实施例中,定义所述叶片本体部在具有所述第一凹部的位置处的设计壁厚为b1,所述设计壁厚为所述叶片本体部未开设所述第一凹部时的壁厚,所述第一凹部的深度t1满足:0<3t1≤b1。In some embodiments, the designed wall thickness of the blade body at the position having the first recess is defined as b 1 , the designed wall thickness being the wall thickness of the blade body without the first recess, and the depth t 1 of the first recess satisfies: 0<3t 1 ≤b 1 .
在一些实施例中,所述第一气膜孔的孔径为D,所述凸肩部的厚度为B,0<D≤0.5B。In some embodiments, the aperture of the first air film hole is D, the thickness of the convex shoulder portion is B, and 0<D≤0.5B.
在一些实施例中,所述第一气膜孔有多个,多个所述第一气膜孔包括沿所述凸肩部的厚度方向间隔布置的至少一列第一气膜孔,每列第一气膜孔包括至少两个沿所述凸肩部的长度方向间隔排布的所述第一气膜孔。In some embodiments, there are multiple first air film holes, and the multiple first air film holes include at least one row of first air film holes arranged at intervals along the thickness direction of the boss portion, and each row of first air film holes includes at least two first air film holes arranged at intervals along the length direction of the boss portion.
在一些实施例中,所述盖板部的底面设有朝向所述盖板部的顶面凹陷的第二凹部,所述第二凹部和所述第一凹部直接连通。In some embodiments, a second recessed portion that is recessed toward a top surface of the cover portion is disposed on the bottom surface of the cover portion, and the second recessed portion is directly connected to the first recessed portion.
在一些实施例中,所述盖板部的厚度方向与所述叶片本体部的高度方向一致,定义所述盖板部在具有所述第二凹部的位置处的设计厚度为b2,所述设计厚度为所述盖板部未开设所述第二凹部时的厚度,所述第二凹部的深度t2满足:0<t2≤0.5b2。In some embodiments, the thickness direction of the cover plate portion is consistent with the height direction of the blade body portion, and the design thickness of the cover plate portion at the position having the second recess is defined as b 2 , the design thickness is the thickness of the cover plate portion when the second recess is not provided, and the depth t 2 of the second recess satisfies: 0<t 2 ≤0.5b 2 .
在一些实施例中,所述具有叶顶冷却功能的叶片还包括第二气膜孔,所述第二气膜孔沿从所述盖板部的顶面朝向所述盖板部的底面的方向延伸,且延伸至所述盖板部的底面以与所述冷却工质流道连通。In some embodiments, the blade with blade tip cooling function also includes a second air film hole, which extends from the top surface of the cover plate portion toward the bottom surface of the cover plate portion, and extends to the bottom surface of the cover plate portion to communicate with the cooling medium flow channel.
在一些实施例中,所述盖板部的底面还设有凸起,所述第二气膜孔从所述盖板部的顶面朝向所述盖板部的底面的方向延伸且延伸至所述凸起远离所述盖板的侧面。In some embodiments, a protrusion is further provided on the bottom surface of the cover plate portion, and the second air film hole extends from the top surface of the cover plate portion toward the bottom surface of the cover plate portion and extends to the side of the protrusion away from the cover plate.
在一些实施例中,所述第二气膜孔有多个,多个所述第二气膜孔包括沿所述叶片本体部的厚度方向间隔排布的多列第二气膜孔,每列第二气膜孔包括至少两个沿所述叶片本体部的长度方向间隔排布的所述第二气膜孔,所述凸起有多个,多个所述凸起与多个所述第二气膜孔一一对应,或者,每列所述第二气膜孔对应一个所述凸起。In some embodiments, there are multiple second air film holes, and the multiple second air film holes include multiple columns of second air film holes arranged at intervals along the thickness direction of the blade body, and each column of second air film holes includes at least two second air film holes arranged at intervals along the length direction of the blade body. There are multiple protrusions, and the multiple protrusions correspond one-to-one to the multiple second air film holes, or each column of second air film holes corresponds to one protrusion.
在一些实施例中,所述凸起的外轮廓可为圆形、多边形和任意闭合曲线中的一种。In some embodiments, the outer contour of the protrusion may be one of a circle, a polygon, and any closed curve.
根据本发明实施例的一种透平包括护环和叶片,所述叶片为上述任一实施例所述的叶片,所述叶片的凸肩部在所述叶片的高度方向上与所述护环间隔开,所述护环、所述凸肩部的顶面和所述叶片的凹槽间限定出叶顶燃气流道,所述叶片的第一气膜孔与所述叶顶燃气流道连通。A turbine according to an embodiment of the present invention includes a guard ring and a blade, wherein the blade is the blade described in any of the above embodiments, the boss portion of the blade is spaced apart from the guard ring in the height direction of the blade, the guard ring, the top surface of the boss portion and the groove of the blade define a blade top gas flow channel, and the first air film hole of the blade is connected to the blade top gas flow channel.
根据本发明实施例的透平,将叶片设计为在凸肩部上成型有第一气膜孔,以使得冷却工质流道内的冷却工质可沿第一气膜孔流出至凸肩部的顶面,实现对凸肩部的直接冷却,规避凸肩部因处于高温燃气下运行容易超温、出现烧蚀的问题,有效防止燃气泄漏损失,故相较于相关技术,采用该叶片的透平能够保证燃气轮机的工作效率。According to the turbine of the embodiment of the present invention, the blade is designed to be formed with a first air film hole on the shoulder portion, so that the cooling medium in the cooling medium flow channel can flow out along the first air film hole to the top surface of the shoulder portion, thereby realizing direct cooling of the shoulder portion, avoiding the problem of overheating and ablation of the shoulder portion due to operation under high-temperature fuel gas, and effectively preventing fuel gas leakage loss. Therefore, compared with related technologies, the turbine using this blade can ensure the working efficiency of the gas turbine.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是现有技术中的叶片与护环间的连接结构示意图。FIG. 1 is a schematic diagram of the connection structure between blades and guard rings in the prior art.
图2是根据本发明实施例的具有叶顶冷却功能的叶片的一种结构示意图。FIG. 2 is a schematic structural diagram of a blade with a blade tip cooling function according to an embodiment of the present invention.
图3是图2中的叶片与护环的连接结构示意图。FIG. 3 is a schematic diagram of the connection structure between the blade and the guard ring in FIG. 2 .
图4是根据本发明实施例的具有叶顶冷却功能的叶片的另一种结构示意图。FIG. 4 is another schematic diagram of the structure of a blade with a blade tip cooling function according to an embodiment of the present invention.
图5是图4中的叶片与护环的连接结构示意图。FIG. 5 is a schematic diagram of the connection structure between the blade and the guard ring in FIG. 4 .
附图标记:1、叶片本体部,11、冷却工质流道,12、压力面,13、吸力面,2、盖板部,3、凸肩部,4、第一凹部,5、第一气膜孔,6、第二凹部,7、第二气膜孔,8、凸起,9、护环,91、叶顶燃气流道。Figure numerals: 1. blade body, 11. cooling medium flow channel, 12. pressure surface, 13. suction surface, 2. cover plate portion, 3. shoulder portion, 4. first recess, 5. first air film hole, 6. second recess, 7. second air film hole, 8. protrusion, 9. guard ring, 91. blade tip gas flow channel.
具体实施方式DETAILED DESCRIPTION
下面详细描述本发明的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but should not be understood as limiting the present invention.
如图2和图4所示,本发明实施例的一种具有叶顶冷却功能的叶片,包括叶片本体部1、盖板部2和凸肩部3。As shown in FIG. 2 and FIG. 4 , a blade with a tip cooling function according to an embodiment of the present invention includes a blade body portion 1 , a cover plate portion 2 and a shoulder portion 3 .
其中,叶片本体部1具有冷却工质流道11,冷却工质流道11的内壁面具有朝向叶片本体部1的压力面12和吸力面13中的至少一者凹陷的第一凹部4,冷却工质流道11的内壁面即为叶片本体部1中用于围绕成冷却工质流道11的内壁面。Among them, the blade body 1 has a cooling fluid flow channel 11, and the inner wall surface of the cooling fluid flow channel 11 has a first recess 4 that is recessed toward at least one of the pressure surface 12 and the suction surface 13 of the blade body 1. The inner wall surface of the cooling fluid flow channel 11 is the inner wall surface of the blade body 1 used to surround the cooling fluid flow channel 11.
其中,盖板部2设在叶片本体部1的顶面,以封盖冷却工质流道11的顶面。The cover plate portion 2 is disposed on the top surface of the blade body portion 1 to cover the top surface of the cooling medium flow channel 11 .
其中,盖板部2的顶面的外周缘设有凸肩部3,凸肩部3和盖板部2围成凹槽。A convex shoulder portion 3 is provided on the outer periphery of the top surface of the cover plate portion 2 , and the convex shoulder portion 3 and the cover plate portion 2 form a groove.
叶片设有第一气膜孔5,第一气膜孔5沿从凸肩部3的顶面朝向叶片本体部1的方向延伸且延伸至第一凹部4的壁面,其中,第一凹部4的壁面即为冷却工质流道11的内壁面中用于围绕成第一凹部4的壁面,第一气膜孔5通过凸肩部3将冷却工质流道11与外界相连通。The blade is provided with a first air film hole 5, which extends from the top surface of the convex shoulder portion 3 toward the blade body 1 and extends to the wall surface of the first recess 4, wherein the wall surface of the first recess 4 is the inner wall surface of the cooling medium flow channel 11 used to surround the wall surface of the first recess 4, and the first air film hole 5 connects the cooling medium flow channel 11 with the outside through the convex shoulder portion 3.
根据本发明实施例的具有叶顶冷却功能的叶片,由成型在冷却工质流道11的内壁面上的第一凹部4和凸肩部3的顶面相配合,构建出在叶片上采用常规工艺手段即可对凸肩部3直接加工第一气膜孔5的加工条件,降低了凸肩部3上直接成型第一气膜孔5的工艺难度,而第一气膜孔5可使得冷却工质流道11内的冷却工质沿第一气膜孔5流出至凸肩的顶面,以实现对凸肩自身的冷却,故相较于相关技术,本发明能够在叶片的凸肩上直接成型出气膜孔,以冷却凸肩,有效防止燃气泄漏损失。According to the blade with blade tip cooling function of the embodiment of the present invention, the first recessed portion 4 formed on the inner wall surface of the cooling medium flow channel 11 and the top surface of the boss portion 3 cooperate to construct a processing condition in which the first air film hole 5 can be directly processed on the boss portion 3 by conventional process means on the blade, thereby reducing the process difficulty of directly forming the first air film hole 5 on the boss portion 3. The first air film hole 5 allows the cooling medium in the cooling medium flow channel 11 to flow out along the first air film hole 5 to the top surface of the boss to achieve cooling of the boss itself. Therefore, compared with the related art, the present invention can directly form an air film hole on the boss of the blade to cool the boss and effectively prevent gas leakage losses.
可以理解的是,冷却工质流道11的内壁面包括邻近叶片本体部1的压力面12的第一壁面和邻近叶片本体部1的吸力面13的第二壁面,本发明在一些实施例中,第一壁面具有朝向叶片本体部1的压力面12凹陷的第一凹部4;在另一些实施例中,第二壁面具有朝向叶片本体部1的吸力面13凹陷的第一凹部4;在又一些实施例中,第一壁面具有朝向叶片本体部1的压力面12凹陷的第一凹部4,且第二壁面具有朝向吸力面13凹陷的第一凹部4。因此,本发明的具有叶顶冷却功能的叶片中,第一凹部4的结构可以分别是前述三个结构。It can be understood that the inner wall surface of the cooling medium flow channel 11 includes a first wall surface adjacent to the pressure surface 12 of the blade body 1 and a second wall surface adjacent to the suction surface 13 of the blade body 1. In some embodiments of the present invention, the first wall surface has a first recessed portion 4 recessed toward the pressure surface 12 of the blade body 1; in other embodiments, the second wall surface has a first recessed portion 4 recessed toward the suction surface 13 of the blade body 1; in still other embodiments, the first wall surface has a first recessed portion 4 recessed toward the pressure surface 12 of the blade body 1, and the second wall surface has a first recessed portion 4 recessed toward the suction surface 13. Therefore, in the blade with blade tip cooling function of the present invention, the structure of the first recessed portion 4 can be the above three structures respectively.
需要说明的是,相关技术中的凸肩,要么无气膜冷却孔结构,要么有气膜冷却孔,但凸肩的高度非常矮,否则气膜孔无法打通。本发明中采用第一凹部4的结构设计,能满足在高凸肩情况下布置气膜孔,有效冷却高凸肩结构。而高凸肩结构相较于低凸肩结构的优点在于:①高凸肩防止燃气泄漏损失的效果更好;②高凸肩比低凸肩更能耐磨,以保护叶片本体部1。It should be noted that the bosses in the related art either have no air film cooling hole structure or have air film cooling holes, but the height of the bosses is very short, otherwise the air film holes cannot be opened. The structural design of the first recess 4 adopted in the present invention can meet the requirements of arranging air film holes in the case of high bosses and effectively cool the high boss structure. The advantages of the high boss structure over the low boss structure are: ① The high boss is better at preventing gas leakage losses; ② The high boss is more wear-resistant than the low boss to protect the blade body 1.
如图2和图4所示,在一些实施例中,定义叶片本体部1在具有第一凹部4的位置处的设计壁厚为b1,设计壁厚为叶片本体部1未开设第一凹部4时的壁厚,第一凹部4的深度t1满足:0<3t1≤b1,也即第一凹部4的凹陷深度在叶片本体部1的压力面12(或吸力面13)方向不超过其开设位置处的叶片本体部1的壁厚的三分之一,将第一凹部4的深度t1设计在该范围,既能较便利地开设出第一气膜孔5,还可避免第一凹部4凹陷太深,影响叶片强度,容易出现裂纹的问题。As shown in FIG. 2 and FIG. 4 , in some embodiments, the designed wall thickness of the blade body 1 at the position having the first recess 4 is defined as b 1 , and the designed wall thickness is the wall thickness of the blade body 1 when the first recess 4 is not provided. The depth t 1 of the first recess 4 satisfies: 0<3t 1 ≤b 1 , that is, the depression depth of the first recess 4 in the direction of the pressure surface 12 (or the suction surface 13) of the blade body 1 does not exceed one third of the wall thickness of the blade body 1 at the position where the first recess 4 is provided. Designing the depth t 1 of the first recess 4 within this range can not only facilitate the provision of the first air film hole 5, but also avoid the problem that the first recess 4 is too deeply depressed, which affects the blade strength and is prone to cracks.
可以理解的是,第一凹部4的具体凹陷深度,还可根据叶片规格和结构强度、凸肩部3的高度、以及对凸肩部3的冷却效果等综合考虑相应设计,在此不再具体展开。同时,第一凹部4的开设,也可以减薄叶片本体部1相应位置处的壁厚,以降低导热热阻,使得凸肩部3得到更有效的冷却。It is understandable that the specific depth of the first recess 4 can also be designed according to the blade specifications and structural strength, the height of the shoulder 3, and the cooling effect of the shoulder 3, which will not be elaborated here. At the same time, the opening of the first recess 4 can also reduce the wall thickness at the corresponding position of the blade body 1 to reduce the thermal resistance of the heat conduction, so that the shoulder 3 can be cooled more effectively.
如图2和图4所示,在一些实施例中,第一气膜孔5的孔径为D,凸肩部3的厚度为B,0<D≤0.5B,也即第一气膜孔5的孔径不超过凸肩部3的厚度的二分之一,将第一气膜孔5的孔径设计在该范围,既便于第一气膜孔5的开设,还可避免孔径过大,影响凸肩部强度,容易出现裂纹的问题。As shown in Figures 2 and 4, in some embodiments, the aperture of the first air film hole 5 is D, the thickness of the boss portion 3 is B, 0<D≤0.5B, that is, the aperture of the first air film hole 5 does not exceed half of the thickness of the boss portion 3. Designing the aperture of the first air film hole 5 within this range can facilitate the opening of the first air film hole 5 and avoid the problem of too large aperture, which affects the strength of the boss portion and is prone to cracks.
可以理解的是,因凸肩部3为环状结构(环状结构与叶片本体部1的叶型随型),故可以对其定义厚度。凸肩部3的厚度方向可与叶片本体部1的厚度方向一致。It is understandable that, since the shoulder portion 3 is an annular structure (the annular structure follows the blade shape of the blade body portion 1 ), its thickness can be defined. The thickness direction of the shoulder portion 3 can be consistent with the thickness direction of the blade body portion 1 .
具体地,凸肩部3的厚度方向和叶片本体部1的厚度方向可为图2中的左右方向。Specifically, the thickness direction of the shoulder portion 3 and the thickness direction of the blade body portion 1 may be the left-right direction in FIG. 2 .
如图2和图4所示,在一些实施例中,第一气膜孔5有多个,多个第一气膜孔5包括沿凸肩部3的厚度方向间隔布置的至少一列第一气膜孔5,每列第一气膜孔5包括至少两个沿凸肩部3的长度方向间隔排布的第一气膜孔5。As shown in Figures 2 and 4, in some embodiments, there are multiple first air film holes 5, and the multiple first air film holes 5 include at least one row of first air film holes 5 arranged at intervals along the thickness direction of the boss portion 3, and each row of first air film holes 5 includes at least two first air film holes 5 arranged at intervals along the length direction of the boss portion 3.
可以理解的是,凸肩部3的厚度一般不会太厚,故在凸肩部3的厚度方向可布设一列第一气膜孔5,以在保证第一气膜孔5对凸肩部3的冷却效果的同时,进一步简化第一气膜孔5的加工工艺,节省成本。凸肩部3的长度方向即为叶片本体部1的长度方向,也即从叶片的前缘至尾缘的方向。It is understandable that the thickness of the shoulder portion 3 is generally not too thick, so a row of first air film holes 5 can be arranged in the thickness direction of the shoulder portion 3 to further simplify the processing technology of the first air film holes 5 and save costs while ensuring the cooling effect of the first air film holes 5 on the shoulder portion 3. The length direction of the shoulder portion 3 is the length direction of the blade body 1, that is, the direction from the leading edge to the trailing edge of the blade.
具体地,第一凹部4可沿叶片本体部1的长度方向延伸,第一凹部4与至少一列第一气膜孔5相对应,或者,第一凹部4有多个并沿叶片本体部1的长度方向间隔排布,多个第一凹部4与多个第一气膜孔5一一对应。Specifically, the first recess 4 may extend along the length direction of the blade body 1, and the first recess 4 corresponds to at least one row of first air film holes 5; or, there may be multiple first recesses 4 which are arranged at intervals along the length direction of the blade body 1, and the multiple first recesses 4 correspond one-to-one to the multiple first air film holes 5.
如图2和图4所示,在一些实施例中,盖板部2的底面设有朝向盖板部2的顶面凹陷的第二凹部6,第二凹部6和第一凹部4直接连通,也即第一凹部4的壁面与第二凹部6的壁面直接连接,形成一个整体凹陷结构,以方便在凸肩部3上成型与冷却工质流道11连通的第一气膜孔5。As shown in Figures 2 and 4, in some embodiments, the bottom surface of the cover portion 2 is provided with a second recess 6 recessed toward the top surface of the cover portion 2, and the second recess 6 is directly connected to the first recess 4, that is, the wall surface of the first recess 4 is directly connected to the wall surface of the second recess 6, forming an integral recess structure, so as to facilitate the formation of the first air film hole 5 connected to the cooling medium flow channel 11 on the boss portion 3.
如图2和图4所示,在一些实施例中,第二凹部6有多个,多个第二凹部6沿叶片本体部1的厚度方向(也即盖板部2的宽度方向)间隔排布,其中,邻近叶片本体部1的压力面12的第二凹部6中,最邻近朝向叶片本体部1的压力面12凹陷的第一凹部4的第二凹部6与相应第一凹部4相连通,也即两者的壁面直接连接,邻近叶片本体部1的吸力面13的第二凹部6中,最邻近朝向叶片本体部1的吸力面13凹陷的第一凹部4的第二凹部6与相应第一凹部4相连通,也即两者的壁面直接连接。As shown in Figures 2 and 4, in some embodiments, there are multiple second recesses 6, and the multiple second recesses 6 are arranged at intervals along the thickness direction of the blade body portion 1 (i.e., the width direction of the cover plate portion 2), wherein, among the second recesses 6 adjacent to the pressure surface 12 of the blade body portion 1, the second recess 6 closest to the first recess 4 recessed toward the pressure surface 12 of the blade body portion 1 is connected to the corresponding first recess 4, that is, the walls of the two are directly connected, and among the second recesses 6 adjacent to the suction surface 13 of the blade body portion 1, the second recess 6 closest to the first recess 4 recessed toward the suction surface 13 of the blade body portion 1 is connected to the corresponding first recess 4, that is, the walls of the two are directly connected.
可以理解的是,盖板部2的底面上开设的多个第二凹部6,还可增强盖板部2的底面上冷却工质(即冷却流体)的扰动,从而增强冷却工质与壁面的换热,且凹陷结构也增加了换热面积,进一步提升了冷却工质带走壁面热量的能力。It can be understood that the multiple second recesses 6 opened on the bottom surface of the cover portion 2 can also enhance the disturbance of the cooling medium (i.e., the cooling fluid) on the bottom surface of the cover portion 2, thereby enhancing the heat exchange between the cooling medium and the wall surface, and the recessed structure also increases the heat exchange area, further improving the ability of the cooling medium to take away the heat from the wall surface.
如图2和图4所示,在一些实施例中,盖板部2的厚度方向与叶片本体部1的高度方向一致,定义盖板部2在具有第二凹部6的位置处的设计厚度为b2,设计厚度为盖板部2未开设第二凹部6时的厚度,第二凹部6的深度t2满足:0<t2≤0.5b2,也即第二凹部6在凸肩的高度方向的凹陷深度,不超过其开设位置处的盖板部2的厚度的二分之一,将第二凹部6的深度t2设计在该范围,可避免凹陷太深,影响盖板部2强度,容易出现裂纹的问题。As shown in FIG. 2 and FIG. 4 , in some embodiments, the thickness direction of the cover plate portion 2 is consistent with the height direction of the blade body portion 1 , and the design thickness of the cover plate portion 2 at the position having the second recess 6 is defined as b 2 , and the design thickness is the thickness of the cover plate portion 2 when the second recess 6 is not provided. The depth t 2 of the second recess 6 satisfies: 0<t 2 ≤0.5b 2 , that is, the depression depth of the second recess 6 in the height direction of the shoulder does not exceed one half of the thickness of the cover plate portion 2 at the position where the second recess 6 is provided. By designing the depth t 2 of the second recess 6 within this range, it is possible to avoid the problem of too deep depression, which may affect the strength of the cover plate portion 2 and easily cause cracks.
同理,可以理解的是,第二凹部6的具体凹陷深度,可根据叶片规格和结构强度、盖板部2的高度、以及对凸肩部3的冷却效果等综合考虑相应设计,在此不再具体展开。同时,第二凹部6的开设,也可以减薄盖板部2相应位置处的壁厚,以降低导热热阻,有利于盖板部2降温。Similarly, it can be understood that the specific depth of the second recess 6 can be designed according to the blade specifications and structural strength, the height of the cover plate 2, and the cooling effect on the shoulder 3, etc., and will not be elaborated in detail here. At the same time, the opening of the second recess 6 can also reduce the wall thickness of the corresponding position of the cover plate 2 to reduce the thermal resistance of the heat conduction, which is conducive to cooling the cover plate 2.
具体地,盖板部2的厚度方向、叶片本体部1的高度方向和凸肩的高度方向可为图3中的上下方向。Specifically, the thickness direction of the cover plate portion 2 , the height direction of the blade body portion 1 , and the height direction of the shoulder may be the up-and-down direction in FIG. 3 .
如图2和图4所示,在一些实施例中,具有叶顶冷却功能的叶片还包括第二气膜孔7,第二气膜孔7沿从盖板部2的顶面朝向盖板部2的底面的方向延伸,且延伸至盖板部2的底面以与冷却工质流道11连通,从而布置出引向凸肩部3和盖板部2围成的凹槽的气膜孔,以冷却盖板。第二气膜孔7将冷却工质流道11与外界相连通。As shown in FIG. 2 and FIG. 4 , in some embodiments, the blade with blade tip cooling function further includes a second air film hole 7, which extends from the top surface of the cover plate portion 2 toward the bottom surface of the cover plate portion 2, and extends to the bottom surface of the cover plate portion 2 to communicate with the cooling medium flow channel 11, thereby arranging air film holes leading to the groove surrounded by the shoulder portion 3 and the cover plate portion 2 to cool the cover plate. The second air film hole 7 connects the cooling medium flow channel 11 with the outside.
如图2和图4所示,在一些实施例中,盖板部2的底面还设有凸起8,第二气膜孔7从盖板部2的顶面朝向盖板部2的底面的方向延伸且延伸至凸起8远离盖板的侧面,也即第二气膜孔7贯穿凸起8与冷却工质流道11连通。As shown in Figures 2 and 4, in some embodiments, a protrusion 8 is further provided on the bottom surface of the cover portion 2, and the second air film hole 7 extends from the top surface of the cover portion 2 toward the bottom surface of the cover portion 2 and extends to the side of the protrusion 8 away from the cover plate, that is, the second air film hole 7 passes through the protrusion 8 and is connected with the cooling medium flow channel 11.
可以理解的是,盖板部2的底面,可增强盖板部2的底面上冷却工质(即冷却流体)的扰动,从而增强冷却工质与壁面的换热,且凸起8结构也增加了换热面积,进一步提升了冷却工质带走壁面热量的能力,同时,因为有凸起8的存在,也使得第二气膜孔7的长度增加,冷气带走的热量增加,冷却效果更好。It can be understood that the bottom surface of the cover portion 2 can enhance the disturbance of the cooling medium (i.e., the cooling fluid) on the bottom surface of the cover portion 2, thereby enhancing the heat exchange between the cooling medium and the wall surface, and the protrusion 8 structure also increases the heat exchange area, further improving the ability of the cooling medium to take away the heat from the wall surface. At the same time, due to the presence of the protrusion 8, the length of the second air film hole 7 is also increased, the heat taken away by the cold air is increased, and the cooling effect is better.
需要说明的是,换热量Q=h*A*ΔT,其中,h为换热系数,A为换热面积,ΔT为壁温与冷气的温差,第二气膜孔7长度增加,则换热面积增加,故使得冷气带走的热量增加。凸起8会增加盖板部2的厚度,第二凹部6则减薄盖板部2,同时凸起8与第二气膜孔7结合实现冷却,且凸起8结构是在盖板部2的中间部分,一般盖板部2整体是较薄的,因此,总的效果是有利于盖板部2降温的。It should be noted that the heat exchange amount Q = h*A*ΔT, where h is the heat exchange coefficient, A is the heat exchange area, and ΔT is the temperature difference between the wall temperature and the cold air. As the length of the second air film hole 7 increases, the heat exchange area increases, so the heat taken away by the cold air increases. The protrusion 8 increases the thickness of the cover plate 2, and the second recess 6 thins the cover plate 2. At the same time, the protrusion 8 is combined with the second air film hole 7 to achieve cooling, and the protrusion 8 structure is in the middle part of the cover plate 2. Generally, the cover plate 2 is thinner as a whole. Therefore, the overall effect is conducive to cooling the cover plate 2.
如图2和图4所示,在一些实施例中,第二气膜孔7有多个,多个第二气膜孔7包括沿叶片本体部1的厚度方向间隔排布的多列第二气膜孔7,每列第二气膜孔7包括至少两个沿叶片本体部1的长度方向间隔排布的第二气膜孔7,凸起8有多个,多个凸起8与多个第二气膜孔7一一对应,或者,每列第二气膜孔7对应一个凸起8,此时,凸起8沿叶片本体部1的长度方向延伸。As shown in Figures 2 and 4, in some embodiments, there are multiple second air film holes 7, the multiple second air film holes 7 include multiple columns of second air film holes 7 arranged at intervals along the thickness direction of the blade body 1, each column of second air film holes 7 includes at least two second air film holes 7 arranged at intervals along the length direction of the blade body 1, there are multiple protrusions 8, the multiple protrusions 8 correspond one-to-one to the multiple second air film holes 7, or, each column of second air film holes 7 corresponds to one protrusion 8, and in this case, the protrusion 8 extends along the length direction of the blade body 1.
需要说明的是,凸起8有多个时,任意相邻两个凸起8间会在盖板部2的底面上形成凹槽,该凹槽与位于盖板部2的中间部分的多个第二凹部6在盖板部2上非一体结构,也即该凹槽与第二凹部6是成型在盖板部2上的两个不同的凹陷结构。It should be noted that when there are multiple protrusions 8, a groove will be formed on the bottom surface of the cover portion 2 between any two adjacent protrusions 8, and the groove and the multiple second recesses 6 located in the middle part of the cover portion 2 are not an integrated structure on the cover portion 2, that is, the groove and the second recess 6 are two different recessed structures formed on the cover portion 2.
如图2和图4所示,在一些实施例中,凸起8的外轮廓可为圆形、多边形和任意闭合曲线中的一种。As shown in FIG. 2 and FIG. 4 , in some embodiments, the outer contour of the protrusion 8 may be one of a circle, a polygon and any closed curve.
如图3和图5所示,本发明实施例的一种透平包括护环9和叶片,叶片为上述任一实施例的叶片,叶片的凸肩部3在叶片的高度方向上与护环9间隔开,护环9、凸肩部3的顶面和叶片的凹槽间限定出叶顶燃气流道91,叶片的第一气膜孔5与叶顶燃气流道91连通,其中,叶片的高度方向可为图中的上下方向。As shown in Figures 3 and 5, a turbine according to an embodiment of the present invention includes a guard ring 9 and blades, wherein the blades are blades of any of the above embodiments, and the boss portion 3 of the blade is spaced apart from the guard ring 9 in the height direction of the blade, and a blade top gas flow channel 91 is defined between the guard ring 9, the top surface of the boss portion 3 and the groove of the blade, and the first air film hole 5 of the blade is connected to the blade top gas flow channel 91, wherein the height direction of the blade can be the up and down direction in the figure.
根据本发明实施例的透平,将叶片设计为在凸肩部3上成型有第一气膜孔5,以使得冷却工质流道11内的冷却工质可沿第一气膜孔5流出至凸肩部3的顶面,实现对凸肩部3的直接冷却,规避凸肩部3因处于高温燃气下运行容易超温、出现烧蚀的问题,有效防止燃气泄漏损失,故相较于相关技术,采用该叶片的透平能够保证燃气轮机的工作效率。According to the turbine of the embodiment of the present invention, the blade is designed to be formed with a first air film hole 5 on the shoulder portion 3, so that the cooling medium in the cooling medium flow channel 11 can flow out along the first air film hole 5 to the top surface of the shoulder portion 3, thereby realizing direct cooling of the shoulder portion 3, avoiding the problem of overheating and ablation of the shoulder portion 3 due to operation under high-temperature fuel gas, and effectively preventing fuel gas leakage loss. Therefore, compared with related technologies, the turbine using this blade can ensure the working efficiency of the gas turbine.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
在本发明中,术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the present invention, the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410679484.0A CN118548121A (en) | 2024-05-29 | 2024-05-29 | Blade with blade tip cooling function and turbine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410679484.0A CN118548121A (en) | 2024-05-29 | 2024-05-29 | Blade with blade tip cooling function and turbine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN118548121A true CN118548121A (en) | 2024-08-27 |
Family
ID=92447710
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410679484.0A Pending CN118548121A (en) | 2024-05-29 | 2024-05-29 | Blade with blade tip cooling function and turbine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN118548121A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119616603A (en) * | 2025-01-21 | 2025-03-14 | 中国联合重型燃气轮机技术有限公司 | Shroud ring and gas turbine |
-
2024
- 2024-05-29 CN CN202410679484.0A patent/CN118548121A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119616603A (en) * | 2025-01-21 | 2025-03-14 | 中国联合重型燃气轮机技术有限公司 | Shroud ring and gas turbine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US11079181B2 (en) | Cast plate heat exchanger with tapered walls | |
| CN101473107B (en) | Platform cooling structure of gas turbine rotor blade | |
| US8192146B2 (en) | Turbine blade dual channel cooling system | |
| US8277171B2 (en) | Aerofoil | |
| CN118548121A (en) | Blade with blade tip cooling function and turbine | |
| KR20080094379A (en) | Exhaust manifold integrated cylinder head structure | |
| JP3426948B2 (en) | Gas turbine blade | |
| CN210289846U (en) | Shrouded cooling turbine rotor blade leading edge cooling structure | |
| CN112096463B (en) | Turbine stator blade of gas turbine and gas turbine using the same | |
| JP4831816B2 (en) | Gas turbine blade cooling structure | |
| CN212535776U (en) | Turbine stator blade of gas turbine and gas turbine adopting same | |
| CN115341960A (en) | Turbine blade with serpentine cooling channel elbow flow separation improvement | |
| US6824352B1 (en) | Vane enhanced trailing edge cooling design | |
| CN114607469A (en) | Blade of gas turbine and gas turbine | |
| CN115163203A (en) | A turbine bucket with a hollow blade crown structure | |
| CN116006278A (en) | A cooling structure for a turbine outer ring | |
| CN209569085U (en) | Engine and its air cylinder head structure | |
| CN114738057A (en) | Double-layer structure blades and gas turbines for gas turbines | |
| CN114592922B (en) | A double-wall cooling air-entrained film cooling combined turbine blade | |
| JP3546134B2 (en) | Gas turbine blade | |
| CN116379478B (en) | Combustor liner and gas turbine | |
| CN112081632A (en) | Turbine stator blade of gas turbine and gas turbine using the same | |
| CN121803307A (en) | A double-wall structure for high-pressure turbine guide vanes | |
| CN120739589B (en) | A novel double-metal skeleton CMC turbine blade | |
| CN115749975A (en) | Turbine, gas turbine and stator blade assembly |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |