CN118545722A - A high purity quartz sand purification pickling equipment - Google Patents
A high purity quartz sand purification pickling equipment Download PDFInfo
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- CN118545722A CN118545722A CN202410695203.0A CN202410695203A CN118545722A CN 118545722 A CN118545722 A CN 118545722A CN 202410695203 A CN202410695203 A CN 202410695203A CN 118545722 A CN118545722 A CN 118545722A
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- quartz sand
- rotating
- unloading
- pickling
- shaft
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 111
- 239000006004 Quartz sand Substances 0.000 title claims abstract description 109
- 238000005554 pickling Methods 0.000 title claims abstract description 94
- 238000000746 purification Methods 0.000 title claims abstract description 21
- 238000003756 stirring Methods 0.000 claims abstract description 110
- 238000000926 separation method Methods 0.000 claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims description 42
- 238000007789 sealing Methods 0.000 claims description 24
- 238000012216 screening Methods 0.000 claims description 10
- 239000002253 acid Substances 0.000 claims description 8
- 238000005406 washing Methods 0.000 claims description 7
- 239000006260 foam Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 9
- 239000007788 liquid Substances 0.000 abstract description 22
- 230000032258 transport Effects 0.000 abstract description 11
- 238000002791 soaking Methods 0.000 abstract description 5
- 239000013067 intermediate product Substances 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 3
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/113—Silicon oxides; Hydrates thereof
- C01B33/12—Silica; Hydrates thereof, e.g. lepidoic silicic acid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/102—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/80—Compositional purity
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
本发明提供一种高纯度石英砂提纯酸洗设备，涉及石英砂提纯技术领域，包括设备支架，设备支架上端固定安装有酸洗搅拌罐组件，酸洗搅拌罐组件下端固定安装有分离下料组件，分离下料组件下端固定连接有石英砂下料弯管，石英砂下料弯管下端固定连接有防溅料滑盖；本发明通过将石英砂和酸洗液放置在酸洗搅拌罐组件内，进行搅拌酸洗浸泡，在不断将上层反应的中程物去除和补充酸洗液浓度，随后通过调节分离下料组件将残余的酸洗液和石英砂，分别从洗酸水排水口和石英砂下料弯管先后排出，通过下端的下料运输槽中的下料运输带将石英砂运出，能够将内部浸泡的石英砂全方位搅动，从而能够使各部分的石英砂均匀的与酸洗液进行浸泡，提高酸洗纯度的均匀。
The invention provides a high-purity quartz sand purification pickling equipment, which relates to the technical field of quartz sand purification, and comprises an equipment support, wherein a pickling stirring tank assembly is fixedly installed on the upper end of the equipment support, a separation and unloading assembly is fixedly installed on the lower end of the pickling stirring tank assembly, a quartz sand unloading elbow is fixedly connected to the lower end of the separation and unloading assembly, and a splash-proof slide cover is fixedly connected to the lower end of the quartz sand unloading elbow; the invention places quartz sand and pickling liquid in the pickling stirring tank assembly for stirring and pickling soaking, continuously removes intermediate products of upper layer reaction and replenishes the concentration of pickling liquid, then adjusts the separation and unloading assembly to discharge the residual pickling liquid and quartz sand from the pickling water drainage port and the quartz sand unloading elbow in sequence, and transports the quartz sand out through a unloading conveyor belt in an unloading conveyor trough at the lower end, so that the internally soaked quartz sand can be stirred in all directions, so that the quartz sand in each part can be evenly soaked with the pickling liquid, thereby improving the uniformity of pickling purity.
Description
技术领域Technical Field
本发明涉及石英砂提纯技术领域，具体为一种高纯度石英砂提纯酸洗设备。The invention relates to the technical field of quartz sand purification, in particular to high-purity quartz sand purification and pickling equipment.
背景技术Background Art
酸洗石英砂是采用多重先进工艺进行筛选取,再用酸洗液，硫酸等强酸混合液和石英砂混合来处理石英的杂质，再经过水处理来去掉酸性，从而使石英砂更加纯净,纯度高，颗粒均匀,从中抽样检验含硅量高达99.9％，是石英拉管制作和半导体材料不可缺少的材料，如申请号为CN202122194182.9的一种高纯度石英砂提纯酸洗装置，其中阐述的石英砂酸洗设备，在用酸洗液对石英砂浸泡反应时，由于搅拌的方向过于单一，而单一的搅拌方向所带来的影响就是，会导致石英砂在容器内部会出现层级递增的密度堆积，从而使每层石英砂接触酸洗液的面积不同，导致石英砂浸泡不充分，降低酸洗的提纯效果。The pickled quartz sand is screened by multiple advanced processes, and then the impurities of quartz are treated with a mixture of pickling solution, sulfuric acid and other strong acid and quartz sand, and then treated with water to remove the acidity, so that the quartz sand is purer, high purity, and uniform particles. The silicon content is as high as 99.9% from the sampling inspection. It is an indispensable material for quartz tube production and semiconductor materials, such as a high-purity quartz sand purification pickling device with application number CN202122194182.9. The quartz sand pickling equipment described therein, when soaking the quartz sand with pickling solution, has a single stirring direction. The impact of the single stirring direction is that the quartz sand will accumulate in a layered and increasing density inside the container, so that the area of each layer of quartz sand contacting the pickling solution is different, resulting in insufficient quartz sand soaking and reducing the purification effect of pickling.
发明内容Summary of the invention
针对现有技术的不足，本发明提供了一种高纯度石英砂提纯酸洗设备，解决了背景技术中提出的问题。In view of the deficiencies in the prior art, the present invention provides a high-purity quartz sand purification and pickling equipment, which solves the problems raised in the background technology.
为实现以上目的，本发明通过以下技术方案予以实现：一种高纯度石英砂提纯酸洗设备，包括设备支架，所述设备支架上端固定安装有酸洗搅拌罐组件，所述酸洗搅拌罐组件下端固定安装有分离下料组件，所述设备支架下端内侧一体化设置有下料运输槽安装架，所述分离下料组件侧面固定安装有洗酸水排水口，所述分离下料组件下端固定连接有石英砂下料弯管，所述石英砂下料弯管下端固定连接有防溅料滑盖；To achieve the above objectives, the present invention is implemented through the following technical solutions: a high-purity quartz sand purification pickling equipment, including an equipment bracket, a pickling stirring tank assembly is fixedly installed on the upper end of the equipment bracket, a separation and unloading assembly is fixedly installed on the lower end of the pickling stirring tank assembly, a material unloading and transport trough mounting frame is integrated on the inner side of the lower end of the equipment bracket, a washing acid water drain is fixedly installed on the side of the separation and unloading assembly, a quartz sand unloading elbow is fixedly connected to the lower end of the separation and unloading assembly, and a splash-proof sliding cover is fixedly connected to the lower end of the quartz sand unloading elbow;
所述下料运输槽安装架上固定安装有下料运输槽，所述下料运输槽上端一体化设置有滑盖槽，所述下料运输槽内设置有下料运输带。A material unloading transport trough is fixedly mounted on the material unloading transport trough mounting frame, a sliding cover trough is integrally arranged on the upper end of the material unloading transport trough, and a material unloading transport belt is arranged in the material unloading transport trough.
作为优选的，所述防溅料滑盖滑动设置在滑盖槽上。Preferably, the anti-splash slide cover is slidably arranged on the slide cover groove.
作为优选的，所述酸洗搅拌罐组件包括：搅拌罐体、罐盖支撑架、驱动电机安装架、驱动电机、酸洗浮沫排料漏斗、浮沫排料方管、固定上齿盘连接柱、浮沫漏槽、固定上齿盘、旋转盘连接轴、旋转齿盘、外圈安装齿圈、浮沫刮板、石英砂搅拌件、固定下齿盘架、固定下齿盘、下料孔；Preferably, the pickling stirring tank assembly comprises: a stirring tank body, a tank cover support frame, a drive motor mounting frame, a drive motor, a pickling froth discharge funnel, a froth discharge square tube, a fixed upper toothed disc connecting column, a froth leakage groove, a fixed upper toothed disc, a rotating disc connecting shaft, a rotating toothed disc, an outer ring mounting gear ring, a froth scraper, a quartz sand stirring element, a fixed lower toothed disc frame, a fixed lower toothed disc, and a discharge hole;
所述搅拌罐体上端固定安装有罐盖支撑架，所述罐盖支撑架上端表面中间固定安装有驱动电机安装架，所述驱动电机安装架上端固定安装有驱动电机，所述搅拌罐体侧面上端开设有浮沫漏槽，所述浮沫漏槽外侧搅拌罐体外表面一体化设置有酸洗浮沫排料漏斗，所述酸洗浮沫排料漏斗下端固定连接有浮沫排料方管；A tank cover support frame is fixedly installed on the upper end of the stirring tank body, a drive motor mounting frame is fixedly installed in the middle of the upper end surface of the tank cover support frame, a drive motor is fixedly installed on the upper end of the drive motor mounting frame, a froth leakage groove is opened on the upper end of the side surface of the stirring tank body, a pickling froth discharge funnel is integrated on the outer surface of the stirring tank body outside the froth leakage groove, and a froth discharge square pipe is fixedly connected to the lower end of the pickling froth discharge funnel;
所述罐盖支撑架下端表面固定连接有若干等距分布的固定上齿盘连接柱，所述固定上齿盘连接柱下端固定连接有固定上齿盘，所述固定上齿盘中间转动穿插有旋转盘连接轴，所述旋转盘连接轴下端固定安装有旋转齿盘，所述旋转齿盘外圈一体化设置有外圈安装齿圈，所述外圈安装齿圈外表面设置有若干浮沫刮板；The lower end surface of the tank cover support frame is fixedly connected with a plurality of equally distributed fixed upper toothed disc connecting columns, the lower end of the fixed upper toothed disc connecting column is fixedly connected with a fixed upper toothed disc, a rotating disc connecting shaft is rotatably inserted in the middle of the fixed upper toothed disc, a rotating toothed disc is fixedly installed at the lower end of the rotating disc connecting shaft, the outer ring of the rotating toothed disc is integrally provided with an outer ring mounting gear ring, and the outer surface of the outer ring mounting gear ring is provided with a plurality of foam scrapers;
所述旋转齿盘上且位于固定上齿盘和外圈安装齿圈的间隙之间等距分布转动安装有若干石英砂搅拌件；A plurality of quartz sand stirring elements are equidistantly distributed and rotatably mounted on the rotating gear disc and located between the gap between the fixed upper gear disc and the outer ring mounting gear ring;
所述搅拌罐体内壁下端一体化设置有固定下齿盘架，所述固定下齿盘架内侧一体化设置有固定下齿盘，所述搅拌罐体下端开设有下料孔。A fixed lower gear disc frame is integrally provided at the lower end of the inner wall of the stirring tank body, a fixed lower gear disc is integrally provided inside the fixed lower gear disc frame, and a material discharge hole is opened at the lower end of the stirring tank body.
作为优选的，所述旋转盘连接轴与驱动电机的输出轴同轴固定连接，所述浮沫刮板与浮沫漏槽下沿齐平。Preferably, the rotating disk connecting shaft is coaxially fixedly connected to the output shaft of the driving motor, and the froth scraper is flush with the lower edge of the froth leakage groove.
作为优选的，所述石英砂搅拌件包括：固定旋转轴、外筒旋转齿、旋转外筒、水平旋转轴密封座、水平搅拌轴、内轴旋转齿、纵向搅拌棒、水平搅拌轴锥齿、内轴限位槽、驱动内轴、驱动内锥齿圈、外筒密封底圈；Preferably, the quartz sand stirring element comprises: a fixed rotating shaft, an outer cylinder rotating teeth, a rotating outer cylinder, a horizontal rotating shaft sealing seat, a horizontal stirring shaft, an inner shaft rotating teeth, a longitudinal stirring rod, a horizontal stirring shaft conical teeth, an inner shaft limiting groove, a driving inner shaft, a driving inner conical gear ring, and an outer cylinder sealing bottom ring;
所述固定旋转轴上端同轴一体化设置有外筒旋转齿，所述固定旋转轴下端同轴一体化设置有旋转外筒，所述旋转外筒侧面等距固定安装有若干水平旋转轴密封座，每个所述水平旋转轴密封座内均转动设置有水平搅拌轴，所述水平搅拌轴前端一体化设置有纵向搅拌棒，所述水平搅拌轴后端同轴一体化设置有水平搅拌轴锥齿，所述旋转外筒下端一体化设置有外筒密封底圈；The upper end of the fixed rotating shaft is coaxially and integrally provided with an outer cylinder rotating gear, the lower end of the fixed rotating shaft is coaxially and integrally provided with a rotating outer cylinder, a plurality of horizontal rotating shaft sealing seats are equidistantly and fixedly installed on the side of the rotating outer cylinder, a horizontal stirring shaft is rotatably arranged in each of the horizontal rotating shaft sealing seats, a longitudinal stirring rod is integrally arranged at the front end of the horizontal stirring shaft, a horizontal stirring shaft cone gear is coaxially and integrally arranged at the rear end of the horizontal stirring shaft, and an outer cylinder sealing bottom ring is integrally arranged at the lower end of the rotating outer cylinder;
所述旋转外筒顶端内一体化设置有内轴限位槽，所述内轴限位槽内转动设置有驱动内轴，所述驱动内轴上同轴设置有若干驱动内锥齿圈，所述驱动内轴下端同轴一体化设置有内轴旋转齿。An inner shaft limiting groove is integrally arranged in the top of the rotating outer cylinder, a driving inner shaft is rotatably arranged in the inner shaft limiting groove, a plurality of driving inner bevel gear rings are coaxially arranged on the driving inner shaft, and inner shaft rotating teeth are coaxially and integrally arranged at the lower end of the driving inner shaft.
作为优选的，所述外筒旋转齿与固定上齿盘啮合连接，所述内轴旋转齿与固定下齿盘啮合连接，每个所述水平搅拌轴锥齿与对应的驱动内锥齿圈啮合连接。Preferably, the outer cylinder rotating teeth are meshed and connected with the fixed upper gear disc, the inner shaft rotating teeth are meshed and connected with the fixed lower gear disc, and each of the horizontal stirring shaft bevel teeth is meshed and connected with the corresponding driving inner bevel gear ring.
作为优选的，所述分离下料组件包括：下料组件主体壳、下料主体壳腔、下料切换圈、石英砂下料腔体、酸洗水下料口、石英砂下料管口、调节滑槽、调节拨杆、切换导向旋转座、筛料圈件、石英砂下料腔；Preferably, the separation and unloading assembly comprises: an unloading assembly main body shell, an unloading main body shell cavity, an unloading switching ring, a quartz sand unloading cavity, a pickling water unloading port, a quartz sand unloading pipe port, an adjustment chute, an adjustment lever, a switching guide rotating seat, a screening ring, and a quartz sand unloading cavity;
所述下料组件主体壳中间开设有下料主体壳腔，所述下料组件主体壳一侧一体化设置有石英砂下料腔体，所述下料组件主体壳另一侧设置有酸洗水下料口，所述下料组件主体壳上端一体化设置有下料切换圈，所述下料组件主体壳下端一体化设置有石英砂下料管口；A main shell cavity is provided in the middle of the main shell of the blanking component, a quartz sand blanking cavity is integrated on one side of the main shell of the blanking component, a pickling water blanking port is provided on the other side of the main shell of the blanking component, a blanking switching ring is integrated on the upper end of the main shell of the blanking component, and a quartz sand blanking pipe port is integrated on the lower end of the main shell of the blanking component;
所述下料主体壳腔内转动设置有切换导向旋转座，所述切换导向旋转座上端连接有筛料圈件，所述下料切换圈外侧开设有调节滑槽，所述调节滑槽内滑动设置有调节拨杆，所述调节拨杆与切换导向旋转座固定连接，所述石英砂下料腔体内开设有石英砂下料腔。A switching guide rotating seat is rotatably arranged in the shell cavity of the material discharge body, a screening ring is connected to the upper end of the switching guide rotating seat, an adjusting groove is provided on the outer side of the material discharge switching ring, an adjusting lever is slidably arranged in the adjusting groove, the adjusting lever is fixedly connected to the switching guide rotating seat, and a quartz sand material discharge cavity is provided in the quartz sand material discharge cavity.
作为优选的，所述石英砂下料腔与下料主体壳腔连通。Preferably, the quartz sand feeding cavity is connected to the feeding body shell cavity.
作为优选的，所述筛料圈件包括：筛料圈体、固定筛网、旋转筛网，所述筛料圈体内圈一体化设置有固定筛网，所述筛料圈体内圈转动设置有旋转筛网。Preferably, the screening ring member comprises: a screening ring body, a fixed screen, and a rotating screen; the inner ring of the screening ring body is integrally provided with a fixed screen, and the inner ring of the screening ring body is rotatably provided with a rotating screen.
作为优选的，所述旋转筛网与下端的切换导向旋转座固定连接。Preferably, the rotating screen is fixedly connected to the switching guide rotating seat at the lower end.
本发明提供了一种高纯度石英砂提纯酸洗设备。具备以下有益效果：The present invention provides a high-purity quartz sand purification and pickling equipment. It has the following beneficial effects:
本发明通过将石英砂和酸洗液放置在酸洗搅拌罐组件内，进行搅拌酸洗浸泡，在不断将上层反应的中程物去除和补充酸洗液浓度，随后通过调节分离下料组件将残余的酸洗液和石英砂，分别从洗酸水排水口和石英砂下料弯管先后排出，通过下端的下料运输槽中的下料运输带将石英砂运出，相比较现在的酸洗设备，能够将内部浸泡的石英砂全方位搅动，从而能够使各部分的石英砂均匀的与酸洗液进行浸泡，提高酸洗纯度的均匀；The present invention places quartz sand and pickling liquid in a pickling stirring tank assembly to stir and soak the pickling, continuously removes the intermediate products of the upper layer reaction and replenishes the concentration of the pickling liquid, and then adjusts the separation and unloading assembly to discharge the residual pickling liquid and quartz sand from the pickling water drainage port and the quartz sand unloading elbow pipe respectively, and transports the quartz sand out through the unloading conveyor belt in the unloading conveyor trough at the lower end. Compared with the existing pickling equipment, the quartz sand soaked inside can be stirred in all directions, so that the quartz sand in each part can be evenly soaked in the pickling liquid, thereby improving the uniformity of the pickling purity;
其中，通过启动驱动电机驱动下端的旋转盘连接轴带动旋转齿盘旋转，并通过石英砂搅拌件内的外筒旋转齿与固定上齿盘连接柱下端固定的固定上齿盘啮合，从而能够啮合驱动下端的旋转外筒旋转，从而能够带动侧面水平旋转轴密封座内水平搅拌轴以固定旋转轴的轴线进行水平旋转，而当旋转齿盘旋转时，能够通过下端的内轴旋转齿与下端的固定下齿盘啮合连接，从而能够使内部的驱动内轴，由于齿比不同，从而能够使与外侧的旋转外筒形成转速差，从而能够在内部自转，从而能够使驱动内锥齿圈与水平搅拌轴的后端的水平搅拌轴锥齿旋转，从而能够使纵向搅拌棒纵向旋转；Among them, by starting the driving motor to drive the rotating disk connecting shaft at the lower end to drive the rotating toothed disk to rotate, and through the outer cylinder rotating teeth in the quartz sand stirring piece, the fixed upper toothed disk fixed at the lower end of the fixed upper toothed disk connecting column can be meshed to drive the rotating outer cylinder at the lower end to rotate, thereby driving the horizontal stirring shaft in the side horizontal rotating shaft sealing seat to rotate horizontally with the axis of the fixed rotating shaft, and when the rotating toothed disk rotates, the inner shaft rotating teeth at the lower end can be meshed and connected with the fixed lower toothed disk at the lower end, so that the internal driving inner shaft can form a speed difference with the rotating outer cylinder on the outside due to the different gear ratios, so that it can rotate internally, thereby driving the inner bevel gear ring and the horizontal stirring shaft bevel teeth at the rear end of the horizontal stirring shaft to rotate, so that the longitudinal stirring rod can rotate longitudinally;
综上，能够通过旋转外筒以旋转盘连接轴轴心旋转，而水平搅拌轴以旋转外筒为轴心自转，通过纵向搅拌棒以水平搅拌轴为轴心自转，从而能够形成多方位旋转，搅拌更加均匀；In summary, the rotating outer cylinder can rotate with the rotating disk connecting shaft as the axis, while the horizontal stirring shaft rotates with the rotating outer cylinder as the axis, and the longitudinal stirring rod rotates with the horizontal stirring shaft as the axis, so that multi-directional rotation can be formed, and the stirring is more uniform;
其中，通过拨动下料切换圈侧面的调节拨杆，驱动下料组件主体壳内部的切换导向旋转座旋转，从而将石英砂下料腔的上端口封住，将酸洗水下料口敞开，当调节拨杆位于调节滑槽中位时，能够将两个口均封住，而在旋转之后，旋转筛网旋转至固定筛网的另一侧，将筛料圈体口径封住，使酸洗液下流，石英砂阻流，从而能够将剩余的酸洗液排出。Among them, by toggling the adjusting lever on the side of the unloading switching ring, the switching guide rotating seat inside the main shell of the unloading component is driven to rotate, thereby sealing the upper port of the quartz sand unloading chamber and opening the pickling water unloading port. When the adjusting lever is located in the middle position of the adjusting slide slot, both ports can be sealed. After rotation, the rotating screen rotates to the other side of the fixed screen to seal the diameter of the screen ring body, allowing the pickling liquid to flow downward and the quartz sand to block the flow, so that the remaining pickling liquid can be discharged.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构示意图；Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明另一视角的结构示意图；FIG2 is a schematic structural diagram of the present invention from another perspective;
图3为本发明中酸洗搅拌罐组件的结构示意图；FIG3 is a schematic structural diagram of a pickling stirring tank assembly in the present invention;
图4为本发明中酸洗搅拌罐组件的正视结构示意图；FIG4 is a front view of the structure of the pickling stirring tank assembly of the present invention;
图5为本发明图4中a-a线的剖面结构示意图；FIG5 is a schematic diagram of the cross-sectional structure of line a-a in FIG4 of the present invention;
图6为本发明中石英砂搅拌件的结构示意图；FIG6 is a schematic structural diagram of a quartz sand stirring member in the present invention;
图7为本发明中石英砂搅拌件的侧视结构示意图；FIG7 is a schematic side view of the structure of a quartz sand stirring member in the present invention;
图8为本发明图7中b-b线的剖面结构示意图；FIG8 is a schematic diagram of the cross-sectional structure of line b-b in FIG7 of the present invention;
图9为本发明中分离下料组件的结构示意图；FIG9 is a schematic structural diagram of a separation and unloading assembly in the present invention;
图10为本发明中分离下料组件的侧视结构示意图；FIG10 is a schematic side view of the structure of the separation and blanking assembly of the present invention;
图11为本发明图10中c-c线的剖面结构示意图；FIG11 is a schematic diagram of the cross-sectional structure of line c-c in FIG10 of the present invention;
图12为本发明中筛料圈件的结构示意图。FIG. 12 is a schematic diagram of the structure of the screening ring member in the present invention.
其中，1、设备支架；2、酸洗搅拌罐组件；201、搅拌罐体；202、罐盖支撑架；203、驱动电机安装架；204、驱动电机；205、酸洗浮沫排料漏斗；206、浮沫排料方管；207、固定上齿盘连接柱；208、浮沫漏槽；209、固定上齿盘；210、旋转盘连接轴；211、旋转齿盘；212、外圈安装齿圈；213、浮沫刮板；214、石英砂搅拌件；2141、固定旋转轴；2142、外筒旋转齿；2143、旋转外筒；2144、水平旋转轴密封座；2145、水平搅拌轴；2146、内轴旋转齿；2147、纵向搅拌棒；2148、水平搅拌轴锥齿；2149、内轴限位槽；21410、驱动内轴；21411、驱动内锥齿圈；21412、外筒密封底圈；215、固定下齿盘架；216、固定下齿盘；217、下料孔；3、分离下料组件；301、下料组件主体壳；302、下料主体壳腔；303、下料切换圈；304、石英砂下料腔体；305、酸洗水下料口；306、石英砂下料管口；307、调节滑槽；308、调节拨杆；309、切换导向旋转座；310、筛料圈件；3101、筛料圈体；3102、固定筛网；3103、旋转筛网；311、石英砂下料腔；4、洗酸水排水口；5、下料运输槽安装架；6、石英砂下料弯管；7、防溅料滑盖；8、下料运输槽；9、滑盖槽；10、下料运输带。Among them, 1. Equipment bracket; 2. Pickling stirring tank assembly; 201. Stirring tank body; 202. Tank cover support frame; 203. Drive motor mounting frame; 204. Drive motor; 205. Pickling froth discharge funnel; 206. Froth discharge square tube; 207. Fixed upper toothed disc connecting column; 208. Froth leakage groove; 209. Fixed upper toothed disc; 210. Rotating disc connecting shaft; 211. Rotating toothed disc; 212. Outer ring mounting gear ring; 213. Froth scraper; 214. Quartz sand stirring element; 2141. Fixed rotating shaft; 2142. Outer cylinder rotating teeth; 2143. Rotating outer cylinder; 2144. Horizontal rotating shaft sealing seat; 2145. Horizontal stirring shaft; 2146. Inner shaft rotating teeth; 2147. Longitudinal stirring rod; 2148. Horizontal stirring shaft cone teeth; 2149. Inner shaft limit groove; 21410. Drive 21411, driving inner bevel gear ring; 21412, outer cylinder sealing bottom ring; 215, fixed lower gear plate frame; 216, fixed lower gear plate; 217, feeding hole; 3, separation feeding assembly; 301, feeding assembly main body shell; 302, feeding main body shell cavity; 303, feeding switching ring; 304, quartz sand feeding cavity; 305, pickling water feeding port; 306, quartz sand feeding pipe port; 30 7. Adjusting slide; 308. Adjusting lever; 309. Switching guide rotating seat; 310. Screen ring; 3101. Screen ring body; 3102. Fixed screen; 3103. Rotating screen; 311. Quartz sand feeding chamber; 4. Acid washing water drainage outlet; 5. Feeding transport trough mounting frame; 6. Quartz sand feeding elbow; 7. Anti-splashing slide cover; 8. Feeding transport trough; 9. Slide cover trough; 10. Feeding conveyor belt.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
如图1至图2所示，本发明实施例提供一种高纯度石英砂提纯酸洗设备，包括设备支架1，所述设备支架1上端固定安装有酸洗搅拌罐组件2，所述酸洗搅拌罐组件2下端固定安装有分离下料组件3，所述设备支架1下端内侧一体化设置有下料运输槽安装架5，所述分离下料组件3侧面固定安装有洗酸水排水口4，所述分离下料组件3下端固定连接有石英砂下料弯管6，所述石英砂下料弯管6下端固定连接有防溅料滑盖7；所述下料运输槽安装架5上固定安装有下料运输槽8，所述下料运输槽8上端一体化设置有滑盖槽9，所述下料运输槽8内设置有下料运输带10，所述防溅料滑盖7滑动设置在滑盖槽9上。As shown in Figures 1 and 2, an embodiment of the present invention provides a high-purity quartz sand purification pickling equipment, including an equipment bracket 1, a pickling stirring tank assembly 2 is fixedly installed on the upper end of the equipment bracket 1, a separation and unloading assembly 3 is fixedly installed on the lower end of the pickling stirring tank assembly 2, a unloading and transporting trough mounting frame 5 is integrated on the inner side of the lower end of the equipment bracket 1, a washing acid water drain port 4 is fixedly installed on the side of the separation and unloading assembly 3, a quartz sand unloading elbow 6 is fixedly connected to the lower end of the separation and unloading assembly 3, and a splash-proof slide cover 7 is fixedly connected to the lower end of the quartz sand unloading elbow 6; a unloading and transporting trough 8 is fixedly installed on the unloading and transporting trough mounting frame 5, a slide cover trough 9 is integrated on the upper end of the unloading and transporting trough 8, a unloading and transporting belt 10 is arranged in the unloading and transporting trough 8, and the splash-proof slide cover 7 is slidably arranged on the slide cover trough 9.
通过上述的技术方案，通过将石英砂和酸洗液放置在酸洗搅拌罐组件2内，进行搅拌酸洗浸泡，在不断将上层反应的中程物去除和补充酸洗液浓度，随后通过调节分离下料组件3将残余的酸洗液和石英砂，分别从洗酸水排水口4和石英砂下料弯管6先后排出，通过下端的下料运输槽8中的下料运输带10将石英砂运出，相比较现在的酸洗设备，能够将内部浸泡的石英砂全方位搅动，从而能够使各部分的石英砂均匀的与酸洗液进行浸泡，提高酸洗纯度的均匀。Through the above technical scheme, quartz sand and pickling liquid are placed in the pickling stirring tank assembly 2 for stirring pickling and soaking, the intermediate products of the upper reaction are continuously removed and the concentration of the pickling liquid is supplemented, and then the residual pickling liquid and quartz sand are discharged from the acid washing water drain port 4 and the quartz sand discharge elbow 6 respectively by adjusting the separation discharge assembly 3, and the quartz sand is transported out through the discharge conveyor belt 10 in the discharge conveyor trough 8 at the lower end. Compared with the existing pickling equipment, the quartz sand soaked inside can be stirred in all directions, so that the quartz sand in each part can be evenly soaked in the pickling liquid, thereby improving the uniformity of the pickling purity.
如图1、图3至图5所示，所述酸洗搅拌罐组件2包括：搅拌罐体201、罐盖支撑架202、驱动电机安装架203、驱动电机204、酸洗浮沫排料漏斗205、浮沫排料方管206、固定上齿盘连接柱207、浮沫漏槽208、固定上齿盘209、旋转盘连接轴210、旋转齿盘211、外圈安装齿圈212、浮沫刮板213、石英砂搅拌件214、固定下齿盘架215、固定下齿盘216、下料孔217；所述搅拌罐体201上端固定安装有罐盖支撑架202，所述罐盖支撑架202上端表面中间固定安装有驱动电机安装架203，所述驱动电机安装架203上端固定安装有驱动电机204，所述搅拌罐体201侧面上端开设有浮沫漏槽208，所述浮沫漏槽208外侧搅拌罐体201外表面一体化设置有酸洗浮沫排料漏斗205，所述酸洗浮沫排料漏斗205下端固定连接有浮沫排料方管206；所述罐盖支撑架202下端表面固定连接有若干等距分布的固定上齿盘连接柱207，所述固定上齿盘连接柱207下端固定连接有固定上齿盘209，所述固定上齿盘209中间转动穿插有旋转盘连接轴210，所述旋转盘连接轴210下端固定安装有旋转齿盘211，所述旋转齿盘211外圈一体化设置有外圈安装齿圈212，所述外圈安装齿圈212外表面设置有若干浮沫刮板213；所述旋转齿盘211上且位于固定上齿盘209和外圈安装齿圈212的间隙之间等距分布转动安装有若干石英砂搅拌件214；所述搅拌罐体201内壁下端一体化设置有固定下齿盘架215，所述固定下齿盘架215内侧一体化设置有固定下齿盘216，所述搅拌罐体201下端开设有下料孔217，所述旋转盘连接轴210与驱动电机204的输出轴同轴固定连接，所述浮沫刮板213与浮沫漏槽208下沿齐平。As shown in Figures 1, 3 to 5, the pickling stirring tank assembly 2 includes: a stirring tank body 201, a tank cover support frame 202, a drive motor mounting frame 203, a drive motor 204, a pickling froth discharge funnel 205, a froth discharge square tube 206, a fixed upper toothed disc connecting column 207, a froth leakage groove 208, a fixed upper toothed disc 209, a rotating disc connecting shaft 210, a rotating toothed disc 211, an outer ring mounting gear ring 212, a froth scraper 213, a quartz sand stirring member 214, a fixed lower toothed disc frame 215, a fixed lower toothed disc 216, a discharge hole 217; a tank cover support frame 202 is fixedly installed on the upper end of the stirring tank body 201, a driving motor mounting frame 203 is fixedly installed in the middle of the upper end surface of the tank cover support frame 202, a driving motor 204 is fixedly installed on the upper end of the driving motor mounting frame 203, a froth leakage groove 208 is opened on the upper end of the side of the stirring tank body 201, and a pickling froth discharge funnel 205 is integrated on the outer surface of the stirring tank body 201 outside the froth leakage groove 208, and a froth discharge square pipe 206 is fixedly connected to the lower end of the pickling froth discharge funnel 205; The lower end surface of the tank cover support frame 202 is fixedly connected with a plurality of equally spaced fixed upper toothed disc connection columns 207, the lower end of the fixed upper toothed disc connection column 207 is fixedly connected with a fixed upper toothed disc 209, a rotating disc connection shaft 210 is rotatably inserted in the middle of the fixed upper toothed disc 209, a rotating disc connection shaft 210 is fixedly installed with a rotating toothed disc 211 at the lower end of the rotating disc connection shaft 210, the outer ring of the rotating toothed disc 211 is integrally provided with an outer ring mounting toothed ring 212, and the outer surface of the outer ring mounting toothed ring 212 is provided with a plurality of foam scrapers 213; the rotating toothed disc A plurality of quartz sand stirring elements 214 are equidistantly distributed and rotatably installed on 211 and between the gap between the fixed upper toothed disc 209 and the outer ring mounted toothed disc 212; a fixed lower toothed disc frame 215 is integrally provided at the lower end of the inner wall of the stirring tank body 201, and a fixed lower toothed disc 216 is integrally provided on the inner side of the fixed lower toothed disc frame 215; a discharge hole 217 is provided at the lower end of the stirring tank body 201, the rotating disc connecting shaft 210 is coaxially fixedly connected with the output shaft of the driving motor 204, and the froth scraper 213 is flush with the lower edge of the froth leakage groove 208.
如图5、图6至图8所示，所述石英砂搅拌件214包括：固定旋转轴2141、外筒旋转齿2142、旋转外筒2143、水平旋转轴密封座2144、水平搅拌轴2145、内轴旋转齿2146、纵向搅拌棒2147、水平搅拌轴锥齿2148、内轴限位槽2149、驱动内轴21410、驱动内锥齿圈21411、外筒密封底圈21412；所述固定旋转轴2141上端同轴一体化设置有外筒旋转齿2142，所述固定旋转轴2141下端同轴一体化设置有旋转外筒2143，所述旋转外筒2143侧面等距固定安装有若干水平旋转轴密封座2144，每个所述水平旋转轴密封座2144内均转动设置有水平搅拌轴2145，所述水平搅拌轴2145前端一体化设置有纵向搅拌棒2147，所述水平搅拌轴2145后端同轴一体化设置有水平搅拌轴锥齿2148，所述旋转外筒2143下端一体化设置有外筒密封底圈21412；所述旋转外筒2143顶端内一体化设置有内轴限位槽2149，所述内轴限位槽2149内转动设置有驱动内轴21410，所述驱动内轴21410上同轴设置有若干驱动内锥齿圈21411，所述驱动内轴21410下端同轴一体化设置有内轴旋转齿2146，所述外筒旋转齿2142与固定上齿盘209啮合连接，所述内轴旋转齿2146与固定下齿盘216啮合连接，每个所述水平搅拌轴锥齿2148与对应的驱动内锥齿圈21411啮合连接。As shown in Figures 5, 6 to 8, the quartz sand stirring element 214 includes: a fixed rotating shaft 2141, an outer cylinder rotating teeth 2142, a rotating outer cylinder 2143, a horizontal rotating shaft sealing seat 2144, a horizontal stirring shaft 2145, an inner shaft rotating teeth 2146, a longitudinal stirring rod 2147, a horizontal stirring shaft bevel teeth 2148, an inner shaft limiting groove 2149, a driving inner shaft 21410, a driving inner bevel gear ring 21411, and an outer cylinder sealing bottom ring 21412; the upper end of the fixed rotating shaft 2141 is coaxially integrated with the outer cylinder rotating teeth 2142, and the lower end of the fixed rotating shaft 2141 is coaxially integrated with the rotating outer cylinder 2143, and a plurality of horizontal rotating shaft sealing seats 2144 are equidistantly fixedly installed on the side of the rotating outer cylinder 2143, and a horizontal stirring shaft 2145 is rotatably arranged in each of the horizontal rotating shaft sealing seats 2144. A longitudinal stirring rod 2147 is integrally provided at the front end of the shaft 2145, and a horizontal stirring shaft bevel gear 2148 is coaxially integrated at the rear end of the horizontal stirring shaft 2145. An outer cylinder sealing bottom ring 21412 is integrally provided at the lower end of the rotating outer cylinder 2143; an inner shaft limiting groove 2149 is integrally provided in the top end of the rotating outer cylinder 2143, and a driving inner shaft 21410 is rotatably arranged in the inner shaft limiting groove 2149, and a plurality of driving inner bevel gear rings 21411 are coaxially provided on the driving inner shaft 21410. An inner shaft rotating gear 2146 is coaxially integrated at the lower end of the driving inner shaft 21410, the outer cylinder rotating teeth 2142 are meshed and connected with the fixed upper gear disc 209, the inner shaft rotating teeth 2146 are meshed and connected with the fixed lower gear disc 216, and each of the horizontal stirring shaft bevel teeth 2148 is meshed and connected with the corresponding driving inner bevel gear ring 21411.
通过上述的技术方案，通过启动驱动电机204驱动下端的旋转盘连接轴210带动旋转齿盘211旋转，并通过石英砂搅拌件214内的外筒旋转齿2142与固定上齿盘连接柱207下端固定的固定上齿盘209啮合，从而能够啮合驱动下端的旋转外筒2143旋转，从而能够带动侧面水平旋转轴密封座2144内水平搅拌轴2145以固定旋转轴2141的轴线进行水平旋转，而当旋转齿盘211旋转时，能够通过下端的内轴旋转齿2146与下端的固定下齿盘216啮合连接，从而能够使内部的驱动内轴21410，由于齿比不同，从而能够使与外侧的旋转外筒2143形成转速差，从而能够在内部自转，从而能够使驱动内锥齿圈21411与水平搅拌轴2145的后端的水平搅拌轴锥齿2148旋转，从而能够使纵向搅拌棒2147纵向旋转；Through the above technical solution, the driving motor 204 is started to drive the rotating disk connecting shaft 210 at the lower end to drive the rotating toothed disk 211 to rotate, and the outer cylinder rotating teeth 2142 in the quartz sand stirring member 214 are engaged with the fixed upper toothed disk 209 fixed at the lower end of the fixed upper toothed disk connecting column 207, so that the rotating outer cylinder 2143 at the lower end can be engaged and driven to rotate, thereby driving the horizontal stirring shaft 2145 in the side horizontal rotating shaft sealing seat 2144 to rotate horizontally with the axis of the fixed rotating shaft 2141 When the rotating toothed disc 211 rotates, the inner shaft rotating teeth 2146 at the lower end can be meshed and connected with the fixed lower toothed disc 216 at the lower end, so that the internal driving inner shaft 21410 can form a speed difference with the rotating outer cylinder 2143 at the outer side due to the different gear ratios, so that it can rotate internally, thereby enabling the driving inner bevel gear ring 21411 and the horizontal stirring shaft bevel teeth 2148 at the rear end of the horizontal stirring shaft 2145 to rotate, thereby enabling the longitudinal stirring rod 2147 to rotate longitudinally;
综上，能够通过旋转外筒2143以旋转盘连接轴210轴心旋转，而水平搅拌轴2145以旋转外筒2143为轴心自转，通过纵向搅拌棒2147以水平搅拌轴2145为轴心自转，从而能够形成多方位旋转，搅拌更加均匀。In summary, the rotating outer cylinder 2143 can be rotated around the rotating disk connecting shaft 210, and the horizontal stirring shaft 2145 can rotate around the rotating outer cylinder 2143 as the axis. The longitudinal stirring rod 2147 can rotate around the horizontal stirring shaft 2145 as the axis, thereby forming multi-directional rotation and more uniform stirring.
如图2、图9至图11所示，所述分离下料组件3包括：下料组件主体壳301、下料主体壳腔302、下料切换圈303、石英砂下料腔体304、酸洗水下料口305、石英砂下料管口306、调节滑槽307、调节拨杆308、切换导向旋转座309、筛料圈件310、石英砂下料腔311；所述下料组件主体壳301中间开设有下料主体壳腔302，所述下料组件主体壳301一侧一体化设置有石英砂下料腔体304，所述下料组件主体壳301另一侧设置有酸洗水下料口305，所述下料组件主体壳301上端一体化设置有下料切换圈303，所述下料组件主体壳301下端一体化设置有石英砂下料管口306；所述下料主体壳腔302内转动设置有切换导向旋转座309，所述切换导向旋转座309上端连接有筛料圈件310，所述下料切换圈303外侧开设有调节滑槽307，所述调节滑槽307内滑动设置有调节拨杆308，所述调节拨杆308与切换导向旋转座309固定连接，所述石英砂下料腔体304内开设有石英砂下料腔311，所述石英砂下料腔311与下料主体壳腔302连通。As shown in Figures 2 and 9 to 11, the separation and unloading component 3 includes: a unloading component main body shell 301, a unloading main body shell cavity 302, an unloading switching circle 303, a quartz sand unloading cavity 304, a pickling water unloading port 305, a quartz sand unloading pipe port 306, an adjustment chute 307, an adjustment lever 308, a switching guide rotating seat 309, a sieve ring 310, and a quartz sand unloading cavity 311; a unloading main body shell cavity 302 is opened in the middle of the unloading component main body shell 301, a quartz sand unloading cavity 304 is integrated on one side of the unloading component main body shell 301, and a pickling water unloading port 305 is provided on the other side of the unloading component main body shell 301. A material discharge switching ring 303 is integrally provided at the upper end of the shell 301, and a quartz sand material discharge pipe port 306 is integrally provided at the lower end of the material discharge component main body shell 301; a switching guide rotating seat 309 is rotatably provided in the material discharge main body shell cavity 302, and a screening ring part 310 is connected to the upper end of the switching guide rotating seat 309, an adjusting groove 307 is provided on the outer side of the material discharge switching ring 303, an adjusting lever 308 is slidably provided in the adjusting groove 307, and the adjusting lever 308 is fixedly connected to the switching guide rotating seat 309, a quartz sand material discharge chamber 311 is provided in the quartz sand material discharge chamber 304, and the quartz sand material discharge chamber 311 is communicated with the material discharge main body shell cavity 302.
如图11、图12所示，所述筛料圈件310包括：筛料圈体3101、固定筛网3102、旋转筛网3103，所述筛料圈体3101内圈一体化设置有固定筛网3102，所述筛料圈体3101内圈转动设置有旋转筛网3103，所述旋转筛网3103与下端的切换导向旋转座309固定连接。As shown in Figures 11 and 12, the screen ring 310 includes: a screen ring body 3101, a fixed screen 3102, and a rotating screen 3103. The inner ring of the screen ring body 3101 is integrated with the fixed screen 3102, and the inner ring of the screen ring body 3101 is rotatably provided with a rotating screen 3103. The rotating screen 3103 is fixedly connected to the switching guide rotating seat 309 at the lower end.
通过上述的技术方案，通过拨动下料切换圈303侧面的调节拨杆308，驱动下料组件主体壳301内部的切换导向旋转座309旋转，从而将石英砂下料腔311的上端口封住，将酸洗水下料口305敞开，当调节拨杆308位于调节滑槽307中位时，能够将两个口均封住，而在旋转之后，旋转筛网3103旋转至固定筛网3102的另一侧，将筛料圈体3101口径封住，使酸洗液下流，石英砂阻流，从而能够将剩余的酸洗液排出。Through the above-mentioned technical solution, by toggling the adjustment lever 308 on the side of the unloading switching circle 303, the switching guide rotating seat 309 inside the main shell 301 of the unloading component is driven to rotate, thereby sealing the upper port of the quartz sand unloading chamber 311 and opening the pickling water unloading port 305. When the adjustment lever 308 is located in the middle position of the adjustment slide groove 307, both ports can be sealed. After rotation, the rotating screen 3103 rotates to the other side of the fixed screen 3102, sealing the diameter of the screen ring body 3101, allowing the pickling liquid to flow downward and the quartz sand to block the flow, so that the remaining pickling liquid can be discharged.
工作原理：Working principle:
本发明通过将石英砂和酸洗液放置在酸洗搅拌罐组件2内，进行搅拌酸洗浸泡，在不断将上层反应的中程物去除和补充酸洗液浓度，随后通过调节分离下料组件3将残余的酸洗液和石英砂，分别从洗酸水排水口4和石英砂下料弯管6先后排出，通过下端的下料运输槽8中的下料运输带10将石英砂运出，相比较现在的酸洗设备，能够将内部浸泡的石英砂全方位搅动，从而能够使各部分的石英砂均匀的与酸洗液进行浸泡，提高酸洗纯度的均匀；The present invention places quartz sand and pickling liquid in a pickling stirring tank assembly 2 for stirring pickling and soaking, continuously removes the intermediate products of the upper layer reaction and replenishes the pickling liquid concentration, and then adjusts the separation and discharge assembly 3 to discharge the residual pickling liquid and quartz sand from the pickling water drainage port 4 and the quartz sand discharge elbow 6 in sequence, and transports the quartz sand out through the discharge conveyor belt 10 in the discharge conveyor trough 8 at the lower end. Compared with the existing pickling equipment, the quartz sand soaked inside can be stirred in all directions, so that the quartz sand in each part can be evenly soaked in the pickling liquid, thereby improving the uniformity of the pickling purity;
其中，通过启动驱动电机204驱动下端的旋转盘连接轴210带动旋转齿盘211旋转，并通过石英砂搅拌件214内的外筒旋转齿2142与固定上齿盘连接柱207下端固定的固定上齿盘209啮合，从而能够啮合驱动下端的旋转外筒2143旋转，从而能够带动侧面水平旋转轴密封座2144内水平搅拌轴2145以固定旋转轴2141的轴线进行水平旋转，而当旋转齿盘211旋转时，能够通过下端的内轴旋转齿2146与下端的固定下齿盘216啮合连接，从而能够使内部的驱动内轴21410，由于齿比不同，从而能够使与外侧的旋转外筒2143形成转速差，从而能够在内部自转，从而能够使驱动内锥齿圈21411与水平搅拌轴2145的后端的水平搅拌轴锥齿2148旋转，从而能够使纵向搅拌棒2147纵向旋转；Among them, by starting the driving motor 204, the rotating disk connecting shaft 210 at the lower end drives the rotating toothed disk 211 to rotate, and the outer cylinder rotating teeth 2142 in the quartz sand stirring member 214 are engaged with the fixed upper toothed disk 209 fixed at the lower end of the fixed upper toothed disk connecting column 207, so that the rotating outer cylinder 2143 at the lower end can be engaged and driven to rotate, thereby driving the horizontal stirring shaft 2145 in the side horizontal rotating shaft sealing seat 2144 to rotate horizontally with the axis of the fixed rotating shaft 2141, and when When the rotating toothed disc 211 rotates, the inner shaft rotating teeth 2146 at the lower end can be meshed and connected with the fixed lower toothed disc 216 at the lower end, so that the internal driving inner shaft 21410 can form a speed difference with the outer rotating outer cylinder 2143 due to the different gear ratios, so that it can rotate internally, thereby driving the inner bevel gear ring 21411 and the horizontal stirring shaft bevel teeth 2148 at the rear end of the horizontal stirring shaft 2145 to rotate, so that the longitudinal stirring rod 2147 can rotate longitudinally;
综上，能够通过旋转外筒2143以旋转盘连接轴210轴心旋转，而水平搅拌轴2145以旋转外筒2143为轴心自转，通过纵向搅拌棒2147以水平搅拌轴2145为轴心自转，从而能够形成多方位旋转，搅拌更加均匀；In summary, the rotating outer cylinder 2143 can be rotated with the rotating disk connecting shaft 210 as the axis, and the horizontal stirring shaft 2145 can rotate with the rotating outer cylinder 2143 as the axis, and the longitudinal stirring rod 2147 can rotate with the horizontal stirring shaft 2145 as the axis, so that multi-directional rotation can be formed, and the stirring is more uniform;
其中，通过拨动下料切换圈303侧面的调节拨杆308，驱动下料组件主体壳301内部的切换导向旋转座309旋转，从而将石英砂下料腔311的上端口封住，将酸洗水下料口305敞开，当调节拨杆308位于调节滑槽307中位时，能够将两个口均封住，而在旋转之后，旋转筛网3103旋转至固定筛网3102的另一侧，将筛料圈体3101口径封住，使酸洗液下流，石英砂阻流，从而能够将剩余的酸洗液排出。Among them, by toggling the adjustment lever 308 on the side of the unloading switching circle 303, the switching guide rotating seat 309 inside the main shell 301 of the unloading component is driven to rotate, thereby sealing the upper port of the quartz sand unloading chamber 311 and opening the pickling water unloading port 305. When the adjustment lever 308 is located in the middle position of the adjustment slide groove 307, both ports can be sealed. After rotation, the rotating screen 3103 rotates to the other side of the fixed screen 3102, sealing the diameter of the screen ring body 3101, allowing the pickling liquid to flow downward and the quartz sand to block the flow, so that the remaining pickling liquid can be discharged.
显然，本发明的上述实施例仅仅是为清楚地说明本发明所做的举例，而并非是对本发明实施方式的限定，对于所属领域的普通技术人员来说，在上述说明的基础上还可以做出其它不同形式的变化或变动，这里无法对所有的实施方式予以穷举，凡是属于本发明的技术方案所引申出的显而易见的变化或变动仍处于本发明的保护范围之列。Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the protection scope of the present invention.
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2024
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