CN118545457A - Material disc arrangement and feeding workstation and arrangement process - Google Patents

Material disc arrangement and feeding workstation and arrangement process Download PDF

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Publication number
CN118545457A
CN118545457A CN202410909902.0A CN202410909902A CN118545457A CN 118545457 A CN118545457 A CN 118545457A CN 202410909902 A CN202410909902 A CN 202410909902A CN 118545457 A CN118545457 A CN 118545457A
Authority
CN
China
Prior art keywords
tray
frame
lifting
belt
conveyor line
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202410909902.0A
Other languages
Chinese (zh)
Inventor
王明明
李炜
郑烨琦
尹梦瑶
盛玲玲
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yantai Xinsheng Intelligent Equipment Co ltd
Original Assignee
Yantai Xinsheng Intelligent Equipment Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yantai Xinsheng Intelligent Equipment Co ltd filed Critical Yantai Xinsheng Intelligent Equipment Co ltd
Priority to CN202410909902.0A priority Critical patent/CN118545457A/en
Publication of CN118545457A publication Critical patent/CN118545457A/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G13/00—Roller-ways
    • B65G13/02—Roller-ways having driven rollers
    • B65G13/06—Roller driving means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/30—Belts or like endless load-carriers
    • B65G15/32—Belts or like endless load-carriers made of rubber or plastics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G29/00—Rotary conveyors, e.g. rotating discs, arms, star-wheels or cones
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00—Mechanical conveyors not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles
    • B65G2201/0202—Agricultural and processed food products
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles
    • B65G2201/0235—Containers
    • B65G2201/0258—Trays, totes or bins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02—Control or detection
    • B65G2203/0208—Control or detection relating to the transported articles
    • B65G2203/0258—Weight of the article
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04—Detection means
    • B65G2203/042—Sensors

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Intermediate Stations On Conveyors (AREA)

Abstract

The invention discloses a material tray finishing and feeding workstation and a finishing process, wherein the workstation comprises a roller conveying line arranged at the front end; a tray jacking mechanism is arranged at the rear end of the roller conveying line; a tray conveying belt is arranged above the tray jacking mechanism; the tail end of the tray conveying belt is provided with a tray arranging and feeding mechanism; the side of the tray arrangement feeding mechanism is provided with a skip top rotating mechanism and a skip bottom fixing mechanism. The automatic weighing and loading device for the freeze-dried food can achieve the effects of improving production efficiency and reducing labor cost.

Description

Material disc arrangement and feeding workstation and arrangement process
Technical Field
The invention belongs to the field of food processing equipment, and particularly relates to a material tray sorting and feeding workstation and a sorting process.
Background
At present, in the field of freeze-dried food processing, food is required to be manually cut, diced or sliced food is loaded into a tray, the food is manually weighed, the weighed tray is required to be manually loaded onto a special freeze-dried skip, a large number of manual operations are required at the stations on site, the number of skip trays is large in weight, production is not stopped for 24 hours every day, and great requirements are put on the physical strength of workers who load the trays on site. In the existing scheme, the material tray charging, weighing and material loading areas adopt a fully manual working mode, the work is divided into 2-3 classes every day, the labor intensity is high, and the ageing of staff is serious.
Disclosure of Invention
The invention provides a material tray sorting and feeding workstation and a sorting process, wherein the workstation can be used for automatically weighing freeze-dried food and loading the freeze-dried food into trays, so that the effects of improving the production efficiency and reducing the labor cost are achieved.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a charging tray arrangement material loading workstation, the workstation includes the cylinder transfer chain that sets up in the front end; a tray jacking mechanism is arranged at the rear end of the roller conveying line; a tray conveying belt is arranged above the tray jacking mechanism; the tail end of the tray conveying belt is provided with a tray arranging and feeding mechanism; the side of the tray arrangement feeding mechanism is provided with a skip top rotating mechanism and a skip bottom fixing mechanism.
Preferably, a lifting belt conveying line is arranged on the side surface of the roller conveying line; the rear end of the lifting belt conveying line is provided with a telescopic cloth conveying line; the rear end of the telescopic cloth conveying line is provided with a weighing conveying line; the weighing conveyor line is arranged inside the roller conveyor line.
Preferably, a turnover mechanism is further arranged in the roller conveying line.
Preferably, the tray jacking mechanism comprises a jacking main frame body arranged at the bottom; a jacking part is arranged in the jacking main frame body; the upper part of the jacking part is provided with a roller flange; the inner side of the roller flange is provided with a roller; the roller is driven to rotate by a roller motor; the tail end of the tray jacking mechanism is also provided with a blocking cylinder.
Preferably, the jacking part comprises a vertically arranged jacking auxiliary frame body; a tray jacking cylinder is arranged on the inner side of the jacking auxiliary frame body; the material tray jacking cylinder is upwards connected with a synchronous belt pulley; the synchronous belt wheel is provided with a synchronous belt; one side of the synchronous belt is connected with a jacking frame; a central line rail is arranged on the synchronous pulley; side rails are arranged on two sides of the jacking auxiliary frame body; and the inner side of the jacking frame is provided with a sliding block corresponding to the central line rail and the lateral line rail.
Preferably, the tray conveying belt comprises a supporting frame arranged at the bottom; a corner conveying line is arranged at the upper part of the supporting frame; the corner conveying line comprises a conveying belt frame body arranged at the bottom; the upper part of the conveying belt frame body is provided with a conveying belt; the front end of the conveying belt is provided with a rotary synchronous belt; the rotary synchronous belt rotates through a synchronous belt rotary cylinder.
Preferably, the tray arranging and feeding mechanism comprises a feeding mechanism bottom frame body arranged at the bottom; the upper part of the frame body at the bottom of the feeding mechanism is provided with a feeding mechanism transverse moving frame body capable of sliding along the feeding mechanism transverse moving frame body; and one side of the feeding mechanism transverse moving frame body is provided with a feeding mechanism lifting frame body.
Preferably, the bottom frame body of the feeding mechanism comprises a bottom frame; two bottom roller tracks which are arranged in parallel are arranged on the bottom frame; the middle part of the bottom frame is provided with a bottom rack; a bottom V-wheel track is arranged on the bottom frame and parallel to the bottom rack; the feeding mechanism transverse moving frame body comprises a transverse moving frame arranged above the bottom frame; the lower part of the transverse moving frame is provided with a bottom roller sliding on the bottom roller rail; a transverse moving frame motor is arranged in the middle of the transverse moving frame; v-shaped tracks and rectangular tracks are respectively arranged on two sides of the upper part of the transverse moving frame; the lower part of the middle part of the transverse moving frame is also provided with a V-shaped guide wheel sliding on the V-shaped wheel rail at the bottom; the lower parts of the two sides of the transverse moving frame are also provided with change gears which enable the change gears to keep stable; the lifting frame body of the feeding mechanism comprises a lifting frame which is vertically arranged; a material frame arm is arranged on one side of the lifting frame; a plurality of groups of material forks are arranged on the outer side of the material rest arm; the two sides of the lifting frame are respectively provided with a V-shaped wheel set and a flat wheel set corresponding to the V-shaped track and the rectangular track; the lifting frame is also provided with a lifting driving system for driving the V-shaped wheel set and the flat wheel set to rotate; and transverse moving cylinders are arranged on two sides of the material rest arm.
Preferably, the skip top rotating mechanism comprises I-steel matched with the upper track; the skip top rotating mechanism further comprises a positioning cylinder; the upper part of the I-steel is provided with a top fixing plate; a rotating motor for pushing the I-steel to rotate is arranged at the lower part of the top fixing plate; a rotary support is arranged between the rotating motor and the I-steel; the lower part of the I-steel is also provided with a plurality of supporting wheels; the skip bottom fixing mechanism comprises a bottom fixing plate arranged at the lower part; a skip lifting cylinder is arranged above the bottom fixing plate; the upper part of the skip lifting cylinder is connected with a fixed shaft through a shaft sleeve.
The invention also provides a finishing and feeding process of the tray finishing and feeding workstation, which comprises the following steps:
The cleaned material trays are inversely placed on a roller conveying line, conveyed forwards through the roller conveying line and turned to be right side upwards under the action of a turning mechanism. Simultaneously will need freeze-dried food to place on lifting belt conveyer line, transport food to flexible cloth conveyer line through lifting belt conveyer line and make food evenly distributed, flexible cloth conveyer line continues to transport food forward to weighing conveyer line, after weighing reaches preset weight, further carry food to the cylinder conveyer line charging tray in, the charging tray continues to transport forward and reaches charging tray climbing mechanism's top, after location through blocking the cylinder, charging tray climbing cylinder upward action, drive the hold-in range motion through synchronous pulley, and then drive climbing frame upward movement, with the charging tray jacking to a take the altitude and reach charging tray conveyer belt's front portion, rotatory hold-in range is in vertical decurrent state this moment, then the hold-in range revolving cylinder drives rotatory hold-in range and rotates and be the horizontality, rotatory hold-in range cooperation conveyer belt carries the charging tray to the fork on.
In order to cooperate to the material fork of co-altitude on the material feeding tray, control through the different altitudes of control feed mechanism lifting frame body on the sideslip frame body of feed mechanism, after full tray is gone up to all material forks, skip top rotary mechanism and skip bottom fixed establishment of rear end have fixed the skip, move on the feed mechanism bottom frame body through feed mechanism sideslip frame body, shift the tray on all material forks to the skip on, cooperate through skip top rotary mechanism and skip bottom fixed establishment, control skip rotation, whole skip divides behind the full tray of feeding many times, transport the skip through the track, get into follow-up freeze-drying operation.
Compared with the prior art, the invention has the beneficial effects that:
1. By adopting the sorting and feeding workstation disclosed by the invention, the automatic tray split charging, weighing and automatic skip feeding of foods before freeze-drying are realized, the manual operation is replaced, and the labor intensity is reduced;
2. the workstation improves the production stability and production efficiency and reduces the production cost;
3. the invention realizes continuous and automatic production of finishing and feeding before freeze-drying, only one worker needs to monitor the production according to a production plan in each shift, and the dependence on manual operation is greatly reduced;
Other features of the present disclosure and its advantages will become apparent from the following detailed description of exemplary embodiments of the disclosure, which proceeds with reference to the accompanying drawings.
Drawings
In order to more clearly illustrate the embodiments of the present disclosure or the technical solutions in the related art, the drawings that are required to be used in the embodiments or the related technical descriptions will be briefly described below, and it is apparent that the drawings in the following description are only embodiments of the present disclosure, and other drawings may be obtained from the provided drawings without inventive effort to those of ordinary skill in the art.
FIG. 1 is a perspective view of a workstation of the present invention;
FIG. 2 is a top view of a workstation of the present invention;
FIG. 3 is a front view of a workstation of the present invention;
FIG. 4 is a working state diagram of the tray lifting mechanism of the workstation of the invention;
FIG. 5 is a perspective view of a workstation tray lifting mechanism of the present invention;
FIG. 6 is a perspective view of the lifting part of the tray lifting mechanism of the workstation of the invention;
FIG. 7 is a perspective view of a workstation tray conveyor belt of the present invention;
FIG. 8 is a perspective view of a first operational state of the workstation tray corner conveyor line of the present invention;
FIG. 9 is a perspective view of a second operational state of the workstation tray corner conveyor line of the present invention;
FIG. 10 is a perspective view of a workstation tray collating feed mechanism of the present invention;
FIG. 11 is a perspective view of a workstation bottom frame of the present invention;
FIG. 12 is a perspective view of a workstation traversing carriage of the present invention;
FIG. 13 is a perspective view of a workstation lift frame of the present invention;
FIG. 14 is a view showing the working state of the lifting frame of the workstation according to the present invention;
FIG. 15 is a perspective view of a rotary mechanism at the top of a workstation skip of the present invention;
FIG. 16 is a perspective view of a workstation skip bottom securing mechanism of the present invention;
FIG. 17 is a perspective view of a workstation lift belt conveyor line of the present invention;
FIG. 18 is a perspective view of a workstation telescoping cloth transfer line of the present invention;
FIG. 19 is a perspective view of a workstation weigh conveyor line of the present invention;
FIG. 20 is a perspective view of a workstation pan mechanism of the present invention;
In the figure: 1. roller conveyor line, 2, tray lifting mechanism, 3, tray conveyor belt, 4, tray arrangement feeding mechanism, 5, skip top rotary mechanism, 6, skip bottom fixing mechanism, 7, lifting belt conveyor line, 8, telescopic cloth conveyor line, 9, weighing conveyor line, 10, turnover mechanism, 21, lifting main frame body, 22, lifting part, 23, roller flange, 24, roller, 25, roller motor, 26, blocking cylinder, 221, lifting sub frame body, 222, tray lifting cylinder, 223, synchronous pulley, 224, synchronous belt, 225, lifting frame, 226, central line rail, 227, side line rail, 228, slider, 31, support frame, 32, corner conveyor line, 321, conveying belt frame body, 322, conveying belt, 323, rotary synchronous belt, 324, synchronous belt rotary cylinder, 41, feeding mechanism bottom frame body, 42, feeding mechanism traversing frame body, 43, feeding mechanism lifting frame body, 411, bottom frame, 412, bottom roller rail, 413, bottom rack, 414, bottom V-wheel rail, 421, traversing frame, 422, bottom roller, 423, traversing frame motor, 424, V-shaped rail, 425, rectangular rail, 426, V-shaped guide wheel, 427, change gear, 431, lifting frame, 432, frame arm, 433, fork, 434, V-shaped wheel set, 435, flat wheel set, 436, lifting driving system, 437, traversing cylinder, 51, I-steel, 52, positioning cylinder, 53, top fixing plate, 54, rotating motor, 55, slewing support, 56, supporting wheel, 61, bottom fixing plate, 62, skip lifting cylinder, 63, shaft sleeve, 64, fixed shaft, L and tray.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless it is specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective parts shown in the drawings are not drawn in actual scale for convenience of description. Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but should be considered part of the specification where appropriate. In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further discussion thereof is necessary in subsequent figures.
Spatially relative terms, such as "above … …," "above … …," "upper surface on … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial location relative to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "over" other devices or structures would then be oriented "below" or "beneath" the other devices or structures. Thus, the exemplary term "above … …" may include both orientations "above … …" and "below … …". The device may also be positioned in other different ways (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
Referring to fig. 1-20, the present invention provides a technical solution: the material tray arranging and feeding workstation comprises a roller conveying line 1 arranged at the front end; the rear end of the roller conveying line 1 is provided with a tray jacking mechanism 2; a tray conveying belt 3 is arranged above the tray lifting mechanism 2; the tail end of the tray conveying belt 3 is provided with a tray sorting and feeding mechanism 4; the side of the tray arrangement feeding mechanism 4 is provided with a skip top rotating mechanism 5 and a skip bottom fixing mechanism 6.
The drum conveying line 1 conveys the material tray forward to the upper part of the material tray jacking mechanism 2, the material tray L is jacked to the front part of the material tray conveying belt 3 through the material tray jacking mechanism 2, the material tray is conveyed to the material tray arranging and feeding mechanism 4 through the material tray conveying belt 3, the side surface of the material tray arranging and feeding mechanism 4 is provided with a skip fixed through the skip top rotating mechanism 5 and the skip bottom fixing mechanism 6, and the material tray L is conveyed into the skip L one by one through the material tray arranging and feeding mechanism 4. The main function of the roller conveying line 1 is to convey a material tray L, and the roller conveying line mainly comprises a frame body, a transmission system, rollers and an electric control system.
A lifting belt conveying line 7 is arranged on the side surface of the roller conveying line 1; the rear end of the lifting belt conveying line 7 is provided with a telescopic cloth conveying line 8; the rear end of the telescopic cloth conveying line 8 is provided with a weighing conveying line 9; the weighing conveyor line 9 is arranged inside the roller conveyor line 1.
The food is conveyed upwards by arranging the lifting belt conveying line 7 on the side face of the roller conveying line 1, the main function of the lifting belt conveying line is that the food cut by the dicer or the slicer is conveyed to the upper part, and the roller conveying line mainly comprises a frame body, a transmission system, a belt conveying line and an electric control system. The telescopic cloth conveying line 8 uniformly conveys the food conveyed by the lifting belt conveying line 7 to the material tray and mainly comprises a frame body, a transmission system, a telescopic belt and an electric control system. The weighing conveying line mainly detects that the weight of food in the material tray reaches the specified range and then conveys the food to the next station, and mainly comprises a frame body, a transmission system, belt conveying, a weighing module and an electric control component.
A tray overturning mechanism 10 is also arranged in the roller conveying line 1. The tray overturning mechanism 10 is mainly responsible for overturning the cleaned tray 180 degrees to enable the tray opening to be upward, and the tray overturning mechanism 10 mainly comprises a frame body, a conveying system, an overturning mechanism and an electric control part.
The tray jacking mechanism 2 comprises a jacking main frame body 21 arranged at the bottom; a jacking part 22 is arranged inside the jacking main frame body 21; the upper part of the jacking part 22 is provided with a roller flange 23; a roller 24 is arranged on the inner side of the roller flange 23; the roller 24 is driven to rotate by a roller motor 25; the tail end of the tray jacking mechanism 2 is also provided with a blocking cylinder 26. The tray jacking mechanism mainly jacks up the tray reaching the station to a certain height, and then the tray is conveyed to the next station by the tray conveying belt, and the tray jacking mechanism mainly comprises a frame body, an air cylinder, a sliding block, a wire rail and an electric control part.
The jacking portion 22 includes a vertically disposed jacking sub-frame 221; a tray lifting cylinder 222 is arranged on the inner side of the lifting sub-frame 221; the tray lifting cylinder 222 is connected with a synchronous pulley 223 upwards; the timing belt 224 is provided on the timing pulley 223; a jacking frame 225 is connected to one side of the synchronous belt 224; the timing pulley 223 is provided with a center wire rail 226; side rails 227 are arranged on two sides of the jacking auxiliary frame body 221; inside the jacking frame 225 is provided a slider 228 corresponding to the center line rail 226 and the side line rail 227. The lifting part 22 mainly drives the synchronous pulley 223 and then drives the synchronous belt 224 to move by the lifting cylinder 222, so that the lifting frame 225 is lifted upwards, and the lifting process is more stable by the cooperation between the linear rail and the sliding block.
The tray conveying belt 3 comprises a supporting frame 31 arranged at the bottom; the upper part of the supporting frame 31 is provided with a corner conveying line 32; the corner conveying line 32 comprises a conveying belt frame 321 arranged at the bottom; a conveyor belt 322 is arranged on the upper part of the conveyor belt frame 321; the front end of the conveying belt 322 is provided with a rotary synchronous belt 323; the rotating timing belt 323 is rotated by a timing belt rotating cylinder 324 provided. The tray conveying belt 3 mainly conveys the tray lifted by the tray lifting mechanism 2 to the next station, and mainly comprises a frame body, a transmission system, belt conveying, an air cylinder and an electric control part.
The tray sorting and feeding mechanism 4 comprises a feeding mechanism bottom frame 41 arranged at the bottom; the upper part of the feeding mechanism bottom frame 41 is provided with a feeding mechanism transverse frame 42 which can slide along the feeding mechanism bottom frame; a feeding mechanism lifting frame 43 is arranged on one side of the feeding mechanism transverse frame 42. The movement of X circumference is realized by the movement of the feeding mechanism traversing frame body 42 on the feeding mechanism bottom frame body 41, and the movement of Y circumference is realized by the lifting of the feeding mechanism lifting frame body 43 on the feeding mechanism traversing frame body 42. The tray arranging and feeding mechanism 4 mainly places trays conveyed on a tray conveying belt on each layer of tray forks 433, and integrally conveys the trays on the tray forks 433 to a skip car after the trays are fully placed, and mainly comprises a frame body, a traversing system, an advancing system, a lifting system and an electric control part.
The feeding mechanism bottom frame 41 comprises a bottom frame 411; the bottom frame 411 is provided with two bottom roller tracks 412 arranged in parallel; a bottom rack 413 is arranged in the middle of the bottom frame 411; a bottom V-wheel rail 414 is provided on the bottom frame 411 in parallel with the bottom rack 413; the traverse frame body 42 of the feeding mechanism includes a traverse frame 421 disposed above the bottom frame 411; a bottom roller 422 sliding on the bottom roller rail 412 is provided at the lower part of the traverse frame 421; a traversing frame motor 423 is arranged in the middle of the traversing frame 421; v-shaped rails 424 and rectangular rails 425 are respectively arranged on two sides of the upper part of the traversing frame 421; a V-shaped guide wheel 426 sliding on the bottom V-shaped wheel rail 414 is also arranged below the middle part of the transverse moving frame 421; the lower parts of the two sides of the traversing frame 421 are also provided with a change gear 427 for keeping the traversing frame stable; the lifting frame 43 of the feeding mechanism comprises a lifting frame 431 arranged vertically; a material frame arm 432 is arranged on one side of the lifting frame 431; a plurality of groups of material forks 433 are arranged outside the material frame arms 432; the two sides of the lifting frame 431 are respectively provided with a V-shaped wheel set 434 and a flat wheel set 435 corresponding to the V-shaped rail 424 and the rectangular rail 425; the lifting frame 431 is also provided with a lifting driving system 436 for driving the V-shaped wheel group 434 and the flat wheel group 435 to rotate; the rack arm 432 is also provided with traversing cylinders 437 on both sides.
The skip top rotating mechanism 5 comprises I-steel 51 matched with the upper track; the skip top rotating mechanism 5 also comprises a positioning cylinder 52; the upper part of the I-steel 51 is provided with a top fixing plate 53; a rotary motor 54 for pushing the I-steel 51 to rotate is arranged at the lower part of the top fixed plate 53; a rotary support 55 is arranged between the rotary motor 54 and the I-steel 51; the lower part of the I-steel 51 is also provided with a plurality of supporting wheels 56; the skip bottom fixing mechanism 6 includes a bottom fixing plate 61 provided at a lower portion; a skip lifting cylinder 62 is arranged above the bottom fixing plate 61; the upper part of the skip lifting cylinder 62 is connected with a fixed shaft 64 through a shaft sleeve 63.
The skip top rotating mechanism 5 is fixed on the ceiling through a top fixing plate 53, and the skip bottom fixing mechanism 6 is fixed on the floor through a bottom fixing plate 61. The skip is manually routed between the skip top swivel mechanism 5 and the skip bottom fixed mechanism 6, while the spool 51 is part of the upper rail, with the skip just below the spool 51 and above the fixed shaft 64. At this time, the positioning cylinder 52 fixes the skip at a corresponding position, the skip lifting cylinder 62 lifts up, and the skip is propped and fixed between the skip top rotating mechanism 5 and the skip bottom fixing mechanism 6 by using the fixing shaft 64 at the upper part of the shaft sleeve 63. When the bin is required to rotate, the rotary motor 54 drives the rotary support 55 to act, so that the small section of I-steel 51 rotates, and the skip is driven to rotate by the rotary motor, and the bottom of the skip rotates on the fixed shaft 64.
The finishing and feeding process of the tray finishing and feeding workstation comprises the following steps:
The cleaned material tray L is inversely placed on the roller conveying line 1, is conveyed forward through the roller conveying line 1, and is turned to be right side up through the action of the turning mechanism 10. Simultaneously will need freeze-dried food place on lifting belt transfer chain 7, transport food to flexible cloth transfer chain 8 through lifting belt transfer chain 7 and make food evenly distributed, flexible cloth transfer chain 8 continues to transport forward to weighing transfer chain 9 with food, after the weight reaches the weight of predetermineeing, further carry food to cylinder transfer chain 1 in charging tray L, charging tray L continues the forward transport to reach charging tray elevating system 2's top, after positioning through blocking cylinder 26, charging tray jacking cylinder 222 upwards moves, drive the hold-in range 224 motion through synchronous pulley 223, and then drive lifting frame 225 upward movement, with charging tray L jacking to a take altitude and reach the front portion of charging tray conveyor belt 3, rotatory hold-in range 323 is in the vertically decurrent state this moment, then hold-in range revolving cylinder 324 drives rotatory hold-in range 323 and rotates to be the horizontality, rotatory hold-in range 323 cooperation conveyor belt 322 carries charging tray L to the fork 433.
In order to cooperate to transport the tray L to the material fork 433 of different height, control through controlling the different height on the sideslip support 42 of feed mechanism lifting frame 43, after all material fork 433 is full of tray L, the skip top rotary mechanism 5 and the skip bottom fixed establishment 6 of rear end have fixed the skip, shift the tray L on all material fork 433 to the skip through the motion on the sideslip support 41 of feed mechanism 42, through the cooperation of skip top rotary mechanism 5 and skip bottom fixed establishment 6, control the skip rotatory and go up and down, after whole skip divides full tray L of a lot of, transport the skip through the track, get into the subsequent freeze-drying operation.
Working principle: after the tray L passes through the cleaning dryer, the tray opening faces downwards, and after the tray L is placed normally through the tray turning mechanism 10, the tray L is conveyed onto the weighing belt through the roller conveying line 1. Lifting belt transfer chain 7 carries the food that the dicing machine was cut to flexible cloth transfer chain 8, flexible cloth transfer chain 8 carries the charging tray with food evenly in, after the material loading weight reaches the settlement scope, weighing transfer chain 9 carries this charging tray to cylinder transfer chain 1 on, cylinder transfer chain 1 carries the charging tray behind the charging tray jacking station, charging tray climbing mechanism 2 can lift up the charging tray L of two stations around, hold-in range revolving cylinder 324 can pass through the cylinder with rotatory hold-in range 323 rotatory promotion to charging tray L bottom, charging tray conveyor belt 3 carries two charging trays to the charging tray arrangement charging mechanism 4 on the charging tray 433, charging tray arrangement charging mechanism 4 rises a charging tray distance, this charging tray work is repeated until charging tray arrangement charging mechanism 4 charging tray is full, after fixed in place through top and bottom rotary mechanism, charging tray charging mechanism 4 can go up charging tray to the skip front end last half, charging tray arrangement charging mechanism 4 reset and repeated charging tray feeding mechanism, the work is repeated to complete the charging tray is full from the top of 5 and the fixed position is left to the charging tray 4, this charging tray is finished from the fixed position to the top of the last charging tray is left to the last charging tray of the last work, the charging tray is left to be full of the work is left to the charging tray is left to be left to the top of the rotary mechanism is left to the top of the charging tray 4.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1.一种料盘整理上料工作站，其特征在于：所述工作站包括设置在前端的滚筒输送线（1）；所述滚筒输送线（1）后端设置有料盘顶升机构（2）；所述料盘顶升机构（2）上方设置有料盘输送皮带（3）；所述料盘输送皮带（3）末端设置有料盘整理上料机构（4）；所述料盘整理上料机构（4）侧面设置有料车顶部旋转机构（5）和料车底部固定机构（6）。1. A tray sorting and loading workstation, characterized in that: the workstation comprises a roller conveyor line (1) arranged at the front end; a tray lifting mechanism (2) is arranged at the rear end of the roller conveyor line (1); a tray conveying belt (3) is arranged above the tray lifting mechanism (2); a tray sorting and loading mechanism (4) is arranged at the end of the tray conveying belt (3); a material trolley top rotating mechanism (5) and a material trolley bottom fixing mechanism (6) are arranged on the side of the material trolley sorting and loading mechanism (4). 2.根据权利要求1所述的一种料盘整理上料工作站，其特征在于：所述滚筒输送线（1）侧面设置有提升皮带输送线（7）；所述提升皮带输送线（7）后端设置有伸缩布料输送线（8）；所述伸缩布料输送线（8）后端设置有称重输送线（9）；所述称重输送线（9）设置在所述滚筒输送线（1）的内部。2. A tray sorting and loading workstation according to claim 1, characterized in that: a lifting belt conveyor line (7) is arranged on the side of the roller conveyor line (1); a telescopic cloth conveyor line (8) is arranged at the rear end of the lifting belt conveyor line (7); a weighing conveyor line (9) is arranged at the rear end of the telescopic cloth conveyor line (8); and the weighing conveyor line (9) is arranged inside the roller conveyor line (1). 3.根据权利要求1所述的一种料盘整理上料工作站，其特征在于：所述滚筒输送线（1）内还设置有翻盘机构（10）。3. A tray sorting and loading workstation according to claim 1, characterized in that a tray turning mechanism (10) is also provided in the roller conveyor line (1). 4.根据权利要求1所述的一种料盘整理上料工作站，其特征在于：所述料盘顶升机构（2）包括设置在底部的顶升主架体（21）；所述顶升主架体（21）内部设置有顶升部分（22）；所述顶升部分（22）上部设置有滚筒挡边（23）；所述滚筒挡边（23）内侧设置有滚筒（24）；所述滚筒（24）通过设置的滚筒电机（25）带动旋转；所述料盘顶升机构（2）末端还设置有阻挡气缸（26）。4. A tray sorting and loading workstation according to claim 1, characterized in that: the tray lifting mechanism (2) includes a lifting main frame (21) arranged at the bottom; a lifting part (22) is arranged inside the lifting main frame (21); a roller rib (23) is arranged on the upper part of the lifting part (22); a roller (24) is arranged on the inner side of the roller rib (23); the roller (24) is driven to rotate by a roller motor (25); and a blocking cylinder (26) is also arranged at the end of the tray lifting mechanism (2). 5.根据权利要求4所述的一种料盘整理上料工作站，其特征在于：所述顶升部分（22）包括竖直设置的顶升副架体（221）；所述顶升副架体（221）内侧设置有料盘顶升气缸（222）；所述料盘顶升气缸（222）向上连接有同步带轮（223）；所述同步带轮（223）上设置有同步带（224）；所述同步带（224）一侧连接有顶升架（225）；所述同步带轮（223）上设置有中央线轨（226）；所述顶升副架体（221）两侧设置有侧线轨（227）；所述顶升架（225）内侧设置有与中央线轨（226）和侧线轨（227）相对应的滑块（228）。5. A tray sorting and loading workstation according to claim 4, characterized in that: the lifting part (22) includes a vertically arranged lifting sub-frame (221); a tray lifting cylinder (222) is arranged on the inner side of the lifting sub-frame (221); the tray lifting cylinder (222) is connected to a synchronous pulley (223) upward; a synchronous belt (224) is arranged on the synchronous pulley (223); a lifting frame (225) is connected to one side of the synchronous belt (224); a central linear rail (226) is arranged on the synchronous pulley (223); side linear rails (227) are arranged on both sides of the lifting sub-frame (221); and a slider (228) corresponding to the central linear rail (226) and the side linear rails (227) is arranged on the inner side of the lifting frame (225). 6.根据权利要求1所述的一种料盘整理上料工作站，其特征在于：所述料盘输送皮带（3）包括设置在底部的支撑架（31）；所述支撑架（31）上部设置有转角输送线（32）；所述转角输送线（32）包括设置在底部的输送皮带架体（321）；所述输送皮带架体（321）上部设置有输送皮带（322）；所述输送皮带（322）前端设置有旋转同步带（323）；所述旋转同步带（323）通过设置的同步带旋转气缸（324）进行旋转。6. A tray sorting and loading workstation according to claim 1, characterized in that: the tray conveyor belt (3) includes a support frame (31) arranged at the bottom; a corner conveyor line (32) is arranged on the upper part of the support frame (31); the corner conveyor line (32) includes a conveyor belt frame (321) arranged at the bottom; a conveyor belt (322) is arranged on the upper part of the conveyor belt frame (321); a rotating synchronous belt (323) is arranged at the front end of the conveyor belt (322); the rotating synchronous belt (323) is rotated by a synchronous belt rotating cylinder (324) arranged. 7.根据权利要求1所述的一种料盘整理上料工作站，其特征在于：所述料盘整理上料机构（4）包括设置在底部的上料机构底部架体（41）；所述上料机构底部架体（41）上部设置有可沿其滑动的上料机构横移架体（42）；所述上料机构横移架体（42）一侧设置有上料机构升降架体（43）。7. A tray sorting and loading workstation according to claim 1, characterized in that: the tray sorting and loading mechanism (4) includes a loading mechanism bottom frame (41) arranged at the bottom; a loading mechanism transverse frame (42) which can slide along the loading mechanism bottom frame (41) is arranged on the upper part; and a loading mechanism lifting frame (43) is arranged on one side of the loading mechanism transverse frame (42). 8.根据权利要求7所述的一种料盘整理上料工作站，其特征在于：所述上料机构底部架体（41）包括底部框架（411）；所述底部框架（411）上设置有两条平行设置的底部滚轮轨道（412）；所述底部框架（411）中部设置有底部齿条（413）；所述底部框架（411）上与所述底部齿条（413）平行的设置有底部V轮轨道（414）；所述上料机构横移架体（42）包括设置在底部框架（411）上方的横移框架（421）；所述横移框架（421）下部设置有在所述底部滚轮轨道（412）上滑动的底部滚轮（422）；所述横移框架（421）中部设置有横移框架电机（423）；所述横移框架（421）上部两侧分别设置有V型轨道（424）和矩形轨道（425）；所述横移框架（421）中部下方还设置有在所述底部V轮轨道（414）上滑动的V型导轮（426）；所述横移框架（421）两侧下部还设置有使其保持稳定的挂轮（427）；所述上料机构升降架体（43）包括竖直设置的升降框架（431）；所述升降框架（431）一侧设置有料架臂（432）；所述料架臂（432）外侧设置有多组料叉（433）；所述升降框架（431）的两侧分别对应V型轨道（424）和矩形轨道（425）设置有V型轮组（434）和平轮组（435）；所述升降框架（431）上还设置有驱动V型轮组（434）和平轮组（435）转动的升降驱动系统（436）；所述料架臂（432）的两侧还设置有横移气缸（437）。8. A tray sorting and loading workstation according to claim 7, characterized in that: the bottom frame (41) of the loading mechanism includes a bottom frame (411); two parallel bottom roller tracks (412) are arranged on the bottom frame (411); a bottom rack (413) is arranged in the middle of the bottom frame (411); a bottom V-wheel track (414) is arranged on the bottom frame (411) in parallel with the bottom rack (413); the loading mechanism transverse frame (42) includes a transverse frame (421) arranged above the bottom frame (411); a bottom roller (422) sliding on the bottom roller track (412) is arranged at the lower part of the transverse frame (421); a transverse frame motor (423) is arranged in the middle of the transverse frame (421); V-shaped tracks (424) and rectangular tracks are respectively arranged on both sides of the upper part of the transverse frame (421). (425); a V-shaped guide wheel (426) sliding on the bottom V-wheel track (414) is also provided at the lower middle part of the transverse moving frame (421); hanging wheels (427) are also provided at the lower parts of both sides of the transverse moving frame (421) to keep it stable; the lifting frame (43) of the loading mechanism includes a vertically arranged lifting frame (431); a material rack arm (432) is provided on one side of the lifting frame (431); a plurality of material forks (433) are provided on the outer side of the material rack arm (432); V-shaped wheel groups (434) and flat wheel groups (435) are provided on both sides of the lifting frame (431) respectively corresponding to the V-shaped track (424) and the rectangular track (425); a lifting drive system (436) for driving the V-shaped wheel group (434) and the flat wheel group (435) to rotate is also provided on the lifting frame (431); and transverse moving cylinders (437) are also provided on both sides of the material rack arm (432). 9.根据权利要求1所述的一种料盘整理上料工作站，其特征在于：所述料车顶部旋转机构（5）包括与上部轨道配合的工字钢（51）；所述料车顶部旋转机构（5）还包括定位气缸（52）；所述工字钢（51）上部设置有顶部固定板（53）；所述顶部固定板（53）下部设置有推动工字钢（51）旋转的旋转电机（54）；所述旋转电机（54）与工字钢（51）之间设置有回转支撑（55）；所述工字钢（51）下部还设置有多个支撑轮（56）；所述料车底部固定机构（6）包括设置在下部的底部固定板（61）；所述底部固定板（61）上方设置有料车顶升气缸（62）；所述料车顶升气缸（62）上部通过设置的轴套（63）连接有固定轴（64）。9. A tray sorting and loading workstation according to claim 1, characterized in that: the top rotating mechanism (5) of the material cart includes an I-beam (51) matched with the upper track; the top rotating mechanism (5) of the material cart also includes a positioning cylinder (52); a top fixing plate (53) is provided on the upper part of the I-beam (51); a rotating motor (54) for driving the I-beam (51) to rotate is provided at the lower part of the top fixing plate (53); a slewing support (55) is provided between the rotating motor (54) and the I-beam (51); a plurality of supporting wheels (56) are also provided at the lower part of the I-beam (51); the bottom fixing mechanism (6) of the material cart includes a bottom fixing plate (61) provided at the lower part; a material cart lifting cylinder (62) is provided above the bottom fixing plate (61); the upper part of the material cart lifting cylinder (62) is connected to a fixed shaft (64) through a shaft sleeve (63) provided thereon. 10.如权利要求1-9任一所述的一种料盘整理上料工作站的整理上料工艺，其特征在于：所述整理上料工艺包括如下步骤：10. A material tray sorting and loading process of a material tray sorting and loading workstation as described in any one of claims 1 to 9, characterized in that the sorting and loading process comprises the following steps: 将清洗后的料盘（L）倒置摆放在滚筒输送线（1）上，通过滚筒输送线（1）向前方运输，通过翻盘机构（10）的作用将倒置的料盘（L）翻转成正面向上；同时将需要冻干的食品放置在提升皮带输送线（7）上，通过提升皮带输送线（7）将食品运送至伸缩布料输送线（8）使得食品均匀分布，伸缩布料输送线（8）将食品继续向前运送至称重输送线（9），称重到达预设的重量后，将食品进一步输送至滚筒输送线（1）上料盘（L）内，料盘（L）继续向前运输到达料盘顶升机构（2）的上方，通过阻挡气缸（26）定位后，料盘顶升气缸（222）向上动作，通过同步带轮（223）带动同步带（224）运动，进而带动顶升架（225）向上运动，将料盘（L）顶升至一定高度并到达料盘输送皮带（3）的前部，此时旋转同步带（323）处于竖直向下的状态，然后同步带旋转气缸（324）带动旋转同步带（323）旋转呈水平状态，旋转同步带（323）配合输送皮带（322）将料盘（L）输送至料叉（433）上；The cleaned material tray (L) is placed upside down on the roller conveyor line (1), and transported forward through the roller conveyor line (1). The inverted material tray (L) is turned over to face up through the action of the turning mechanism (10); at the same time, the food to be freeze-dried is placed on the lifting belt conveyor line (7), and the lifting belt conveyor line (7) transports the food to the telescopic cloth conveyor line (8) so that the food is evenly distributed. The telescopic cloth conveyor line (8) continues to transport the food forward to the weighing conveyor line (9). After the weighing reaches a preset weight, the food is further transported to the material tray (L) on the roller conveyor line (1), and the material tray (L) continues to be transported forward. After reaching the top of the tray lifting mechanism (2), the tray lifting cylinder (222) moves upwards and drives the synchronous belt (224) to move through the synchronous belt pulley (223), thereby driving the lifting frame (225) to move upwards, lifting the tray (L) to a certain height and reaching the front of the tray conveyor belt (3). At this time, the rotating synchronous belt (323) is in a vertical downward state, and then the synchronous belt rotating cylinder (324) drives the rotating synchronous belt (323) to rotate in a horizontal state, and the rotating synchronous belt (323) cooperates with the conveyor belt (322) to convey the tray (L) to the material fork (433); 为了配合向不同高度的料叉（433）上运送料盘（L），通过控制上料机构升降架体（43）在上料机构横移架体（42）上的不同高度来进行控制，当全部料叉（433）上满料盘（L）后，后端的料车顶部旋转机构（5）和料车底部固定机构（6）已经将料车固定好，通过上料机构横移架体（42）在上料机构底部架体（41）上的运动，将全部料叉（433）上的料盘（L）转移到料车上，通过料车顶部旋转机构（5）和料车底部固定机构（6）的配合，控制料车旋转，整个料车分多次上满料盘（L）后，通过轨道将料车运走，进入后续冻干操作。In order to coordinate the transportation of material trays (L) to material forks (433) at different heights, the lifting frame (43) of the loading mechanism is controlled at different heights on the transverse frame (42) of the loading mechanism. When all the material forks (433) are loaded with material trays (L), the top rotating mechanism (5) of the material cart at the rear end and the bottom fixing mechanism (6) of the material cart have already fixed the material cart. Through the movement of the transverse frame (42) of the loading mechanism on the bottom frame (41) of the loading mechanism, all the material trays (L) on the material forks (433) are transferred to the material cart. Through the cooperation of the top rotating mechanism (5) of the material cart and the bottom fixing mechanism (6) of the material cart, the rotation of the material cart is controlled. After the entire material cart is loaded with material trays (L) in multiple times, the material cart is transported away via the track to enter the subsequent freeze-drying operation.
CN202410909902.0A 2024-07-09 2024-07-09 Material disc arrangement and feeding workstation and arrangement process Pending CN118545457A (en)

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