CN118532464A - Oil retaining structure, reducer, powertrain and vehicle - Google Patents
Oil retaining structure, reducer, powertrain and vehicle Download PDFInfo
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- 239000003638 chemical reducing agent Substances 0.000 title claims abstract description 76
- 230000005540 biological transmission Effects 0.000 claims abstract description 192
- 230000000903 blocking effect Effects 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract 4
- 230000001050 lubricating effect Effects 0.000 claims description 21
- 230000033001 locomotion Effects 0.000 claims description 7
- 239000010687 lubricating oil Substances 0.000 abstract description 146
- 239000003921 oil Substances 0.000 abstract description 93
- 238000005461 lubrication Methods 0.000 abstract description 23
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- 238000003756 stirring Methods 0.000 description 10
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0457—Splash lubrication
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/042—Guidance of lubricant
- F16H57/0421—Guidance of lubricant on or within the casing, e.g. shields or baffles for collecting lubricant, tubes, pipes, grooves, channels or the like
- F16H57/0423—Lubricant guiding means mounted or supported on the casing, e.g. shields or baffles for collecting lubricant, tubes or pipes
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Abstract
Description
技术领域Technical Field
本申请涉及车辆技术领域,具体而言,涉及一种挡油结构、减速器、动力总成及车辆。The present application relates to the field of vehicle technology, and in particular, to an oil baffle structure, a reducer, a power assembly and a vehicle.
背景技术Background Art
主减速器总成是乘用车动力传动系统的重要组成部分,在传递扭矩基础上,能够降速、增扭、改变动力方向。主减速器总成的效率影响乘用车整车油耗表现。The main reducer assembly is an important part of the power transmission system of a passenger car. On the basis of transmitting torque, it can reduce speed, increase torque, and change the direction of power. The efficiency of the main reducer assembly affects the fuel consumption performance of the passenger car.
通常,主减速器总成由减速器壳体、螺旋锥齿轮、轴承、差速器、突缘等部分组成,其中,螺旋锥齿轮通过减速器壳体和轴承进行定位和支撑,螺旋锥齿轮包括主动锥齿轮和从动锥齿轮,润滑油进入到螺旋锥齿轮内,通过主动锥齿轮和从动锥齿轮的啮合传动作用下,由从动锥齿轮搅动润滑油使润滑油在高速转动的搅动作用下发生飞溅,润滑油飞溅到螺旋锥齿轮的主动锥齿轮、主动锥齿轮轴承以及差速器轴承上,从而对主动锥齿轮、主动锥齿轮轴承以及差速器轴承进行润滑。Usually, the main reducer assembly is composed of a reducer housing, spiral bevel gears, bearings, differentials, flanges and other parts, among which the spiral bevel gears are positioned and supported by the reducer housing and bearings. The spiral bevel gears include a driving bevel gear and a driven bevel gear. The lubricating oil enters the spiral bevel gears. Through the meshing transmission of the driving bevel gears and the driven bevel gears, the driven bevel gears stir the lubricating oil so that the lubricating oil splashes under the stirring action of high-speed rotation. The lubricating oil splashes onto the driving bevel gear of the spiral bevel gear, the driving bevel gear bearing and the differential bearing, thereby lubricating the driving bevel gear, the driving bevel gear bearing and the differential bearing.
由于差速器轴承包括差速器左轴承和差速器右轴承,并且,差速器左轴承和差速器右轴承分别设置在从动锥齿轮的两侧并分别与从动锥齿轮连接。因受到主减速器总成结构布置的影响,一般,差速器右轴承距离从动锥齿轮的距离,相对于差速器左轴承距离从动锥齿轮的距离要远,飞溅的润滑油能够很快能够到达距离较近的差速器左轴承上,但因为差速器右轴承的距离较远,飞溅的润滑油很难达到差速器右轴承上,导致差速器右轴承的润滑效果不理想。而为了提高差速器右轴承的润滑效果,往往通过增加润滑油的量以保证润滑油的液面高度能够达到可润滑差速器轴承的液面高度,但这种方式对于润滑油的量的消耗巨大,不利于成本的控制。Since the differential bearing includes a left differential bearing and a right differential bearing, and the left differential bearing and the right differential bearing are respectively arranged on both sides of the driven bevel gear and are respectively connected to the driven bevel gear. Due to the influence of the main reducer assembly structure layout, generally, the distance between the right differential bearing and the driven bevel gear is farther than the distance between the left differential bearing and the driven bevel gear. The splashing lubricating oil can quickly reach the left differential bearing which is closer, but because the right differential bearing is farther away, the splashing lubricating oil is difficult to reach the right differential bearing, resulting in unsatisfactory lubrication effect of the right differential bearing. In order to improve the lubrication effect of the right differential bearing, the amount of lubricating oil is often increased to ensure that the liquid level of the lubricating oil can reach the liquid level that can lubricate the differential bearing, but this method consumes a huge amount of lubricating oil, which is not conducive to cost control.
发明内容Summary of the invention
本申请实施例提供一种挡油结构、减速器、动力总成及车辆,挡油结构能够对飞溅的润滑油进行有效收集,有助于润滑油的分配,降低了减速器润滑油量需求,提升了减速器的综合效率。The embodiments of the present application provide an oil baffle structure, a reducer, a powertrain and a vehicle. The oil baffle structure can effectively collect splashed lubricating oil, which helps distribute the lubricating oil, reduces the lubricating oil demand of the reducer, and improves the overall efficiency of the reducer.
第一方面,本申请提供了一种挡油结构,包括:主体部和导流部;所述主体部安装在减速器的壳体上,所述导流部的一端设于所述主体部上,另一端延伸至所述减速器的差速器轴承一侧,润滑介质经过所述减速器内传动组件的运行飞溅至所述主体部进行收集,并通过所述导流部输送至所述差速器轴承。In the first aspect, the present application provides an oil retaining structure, comprising: a main body and a guide portion; the main body is mounted on the housing of the reducer, one end of the guide portion is arranged on the main body, and the other end extends to one side of the differential bearing of the reducer, and the lubricating medium splashes to the main body through the operation of the transmission assembly in the reducer for collection, and is transported to the differential bearing through the guide portion.
在上述技术方案中,通过设置挡油结构,能够对飞溅的润滑油进行充分收集,再由挡油结构将润滑油转移至传动组件以及差速器轴承上,以进一步对传动组件和差速器轴承进行充分润滑,提升了传动组件、差速器轴承的润滑效果。In the above technical solution, by setting up an oil retaining structure, the splashed lubricating oil can be fully collected, and then the oil retaining structure transfers the lubricating oil to the transmission assembly and the differential bearing, so as to further fully lubricate the transmission assembly and the differential bearing, thereby improving the lubrication effect of the transmission assembly and the differential bearing.
于一实施例中,所述主体部包括:集油槽和支撑板,所述集油槽与所述支撑板连接,所述导流部连接所述集油槽,所述支撑板至少部分包络罩设于所述差速器轴承与所述传动组件连接的部位。In one embodiment, the main body includes: an oil collecting tank and a support plate, the oil collecting tank is connected to the support plate, the guide portion is connected to the oil collecting tank, and the support plate at least partially envelops the cover and is arranged at the position where the differential bearing is connected to the transmission assembly.
在上述技术方案中,支撑板部分包络罩设在差速器轴承与传动组件连接的部位,将支撑板内的润滑油与减速器的内腔润滑油池隔开,使差速器轴承工作过程中少搅油,从而减小搅油损失,提升系统润滑效率。In the above technical solution, the support plate partial envelope cover is arranged at the connection position between the differential bearing and the transmission assembly, separating the lubricating oil in the support plate from the inner cavity lubricating oil pool of the reducer, so that the differential bearing has less oil stirring during operation, thereby reducing oil stirring loss and improving the system lubrication efficiency.
于一实施例中,所述集油槽上设有过孔,所述导流部的一端设置于所述集油槽的底部,并与所述过孔连通。In one embodiment, a through hole is provided on the oil collecting tank, and one end of the guide portion is disposed at the bottom of the oil collecting tank and communicated with the through hole.
在上述技术方案中,集油槽上设置用于润滑油流通的过孔,从而使飞溅至集油槽内的润滑油能够快速转移到导流部上,并通过导流部及时输送至差速器右轴承上,为差速器右轴承进行润滑。In the above technical solution, a through hole for the circulation of lubricating oil is provided on the oil collecting tank, so that the lubricating oil splashed into the oil collecting tank can be quickly transferred to the guide part, and transported to the right bearing of the differential in time through the guide part to lubricate the right bearing of the differential.
于一实施例中,所述集油槽包括:收集段和锥形导流段;所述锥形导流段与所述收集段连接,所述过孔设于所述锥形导流段上。In one embodiment, the oil collecting tank comprises: a collecting section and a conical guide section; the conical guide section is connected to the collecting section, and the through hole is provided on the conical guide section.
在上述技术方案中,收集段能够对飞溅的润滑油进行有效收集,锥形导流段能够将收集段收集到的润滑油及时地导向过孔处,从而通过过孔使润滑油进入到导流部被输送至差速器右轴承处。其次,锥形导流段起到了对润滑油的缓冲传输作用,位于收集段内的润滑油可通过倾斜的锥形导流段快速流至过孔。In the above technical solution, the collection section can effectively collect splashed lubricating oil, and the conical guide section can guide the lubricating oil collected by the collection section to the through hole in a timely manner, so that the lubricating oil enters the guide part through the through hole and is transported to the right bearing of the differential. Secondly, the conical guide section plays a role in buffering the transmission of the lubricating oil, and the lubricating oil in the collection section can quickly flow to the through hole through the inclined conical guide section.
于一实施例中,在位于所述过孔处的所述锥形导流段上设置有凸起部,所述凸起部将所述锥形导流段分隔成第一导流通道和第二导流通道,其中,所述第一导流通道的一端与所述收集段连接,另一端与所述第二导流通道的一端连接,所述第二导流通道的另一端与所述过孔连通。In one embodiment, a protrusion is provided on the conical guide section located at the via hole, and the protrusion separates the conical guide section into a first guide channel and a second guide channel, wherein one end of the first guide channel is connected to the collecting section, and the other end is connected to one end of the second guide channel, and the other end of the second guide channel is connected to the via hole.
在上述技术方案中,通过在过孔处的锥形导流段上设置凸起部,凸起部将锥形导流段分隔成第一导流通道和第二导流通道的两个通道,飞溅至收集段的润滑油首先通过第一导流通道流动,经过第一导流通道的缓流后流入到第二导流通道,再由第二导流通道流向过孔,并由过孔流出至导流部。通过设置第一导流通道和第二导流通道,能够引导润滑油进入过孔,起到了一定的缓冲和分流作用,改善了润滑油直接向过孔处流动而在过孔处形成的液流拥堵情况。In the above technical solution, a protrusion is provided on the conical guide section at the through hole, and the protrusion divides the conical guide section into two channels, namely, a first guide channel and a second guide channel. The lubricating oil splashed to the collection section first flows through the first guide channel, flows into the second guide channel after the slow flow of the first guide channel, and then flows from the second guide channel to the through hole, and flows out from the through hole to the guide section. By providing the first guide channel and the second guide channel, the lubricating oil can be guided into the through hole, which plays a certain role in buffering and diverting, and improves the congestion of the liquid flow formed at the through hole due to the lubricating oil flowing directly to the through hole.
于一实施例中,所述集油槽还包括:第三导流通道;所述第三导流通道一端与所述锥形导流段连接,所述第三导流通道的另一端向所述减速器内的所述传动组件一侧倾斜设置。In one embodiment, the oil collecting tank further includes: a third guide channel; one end of the third guide channel is connected to the conical guide section, and the other end of the third guide channel is inclined toward the transmission component in the reducer.
在上述技术方案中,通过第三导流通道能够及时将收集段内收集的润滑油经过锥形导流段的输送并转移至主传动件处,实现对主传动件的润滑。In the above technical solution, the lubricating oil collected in the collecting section can be timely transported through the conical guide section and transferred to the main transmission member through the third guide channel, thereby achieving lubrication of the main transmission member.
于一实施例中,所述第三导流通道远离所述锥形导流段的一端还连接有导流传输件。In one embodiment, an end of the third guide channel away from the conical guide section is further connected to a guide transmission member.
在上述技术方案中,通过设置导流传输件,可以在不增加挡油结构体积的前提下,实现对第三导流通道的长度的加长,从而将润滑油输送至主传动件上,实现对主传动件进行充分润滑。In the above technical solution, by providing a flow-guiding transmission member, the length of the third flow-guiding channel can be lengthened without increasing the volume of the oil-blocking structure, thereby transporting the lubricating oil to the main transmission member to achieve full lubrication of the main transmission member.
于一实施例中,所述支撑板包括:安装部和承载环部,所述安装部用于与所述减速器的壳体连接,所述承载环部与所述安装部连接,所述支撑板上设有缺口,所述缺口用于为所述减速器内的所述传动组件的运行提供避让空间。In one embodiment, the support plate includes: a mounting portion and a bearing ring portion, the mounting portion is used to be connected to the housing of the reducer, the bearing ring portion is connected to the mounting portion, and a notch is provided on the support plate, and the notch is used to provide an escape space for the operation of the transmission assembly in the reducer.
在上述技术方案中,承载环段包络罩设在差速器轴承与传动组件连接的部位,且安装部与差速器轴承与传动组件连接的部位之间留有一定的间隙,在满足传动组件正常进行高速运行对润滑油进行搅动润滑作用的前提下,可以减少润滑油向从传动件一侧回流的问题,起到降低实际润滑油液面高度,减少润滑油损失的作用。In the above technical solution, the load-bearing ring segment envelope cover is arranged at the connection position of the differential bearing and the transmission assembly, and a certain gap is left between the mounting portion and the connection position of the differential bearing and the transmission assembly. On the premise that the transmission assembly can run normally at a high speed to stir and lubricate the lubricating oil, the problem of lubricating oil flowing back from one side of the transmission part can be reduced, thereby reducing the actual lubricating oil liquid level and reducing the loss of lubricating oil.
缺口为主传动件的传动提供运动空间,从而为主传动件和从传动件啮合传动提供空间。The gap provides movement space for the transmission of the main transmission member, thereby providing space for the meshing transmission of the main transmission member and the slave transmission member.
于一实施例中,所述承载环部与所述安装部连接的一端向所述承载环部远离所述安装部的一端收敛。In one embodiment, one end of the carrying ring portion connected to the mounting portion converges toward one end of the carrying ring portion away from the mounting portion.
在上述技术方案中,承载环部的结构,能够在满足传动组件正常进行高速运行对润滑油进行搅动润滑作用的前提下,减少润滑油向从传动件一侧回流的问题,起到降低实际润滑油液面高度,减少润滑油损失的作用In the above technical solution, the structure of the bearing ring can reduce the problem of lubricating oil flowing back to the side of the transmission part under the premise of ensuring the normal high-speed operation of the transmission component to stir the lubricating oil, thereby reducing the actual lubricating oil level and reducing the loss of lubricating oil.
于一实施例中,所述导流部包括:滑道和挡板,所述滑道的一端与所述主体部连接,所述挡板设置在所述滑道沿长度方向的边缘两侧。In one embodiment, the guide portion includes: a slideway and a baffle, one end of the slideway is connected to the main body, and the baffle is arranged on both sides of the edge of the slideway along the length direction.
在上述技术方案中,挡板起到对滑道内的润滑油的进行阻挡的作用,使过孔输送过来的润滑油可以沿着滑道流向差速器右轴承所在位置进行润滑。In the above technical solution, the baffle plays a role in blocking the lubricating oil in the slideway, so that the lubricating oil delivered through the hole can flow along the slideway to the position of the right bearing of the differential for lubrication.
于一实施例中,所述滑道包括:第一滑道、第二滑道和第三滑道;所述第一滑道与所述主体部连接,所述第二滑道与所述第一滑道连接,所述第三滑道与所述第二滑道连接;其中,所述第一滑道为直段,所述第二滑道为斜收段,所述第三滑道为直段,所述第一滑道的宽度大于所述第三滑道的宽度。In one embodiment, the slide includes: a first slide, a second slide and a third slide; the first slide is connected to the main body, the second slide is connected to the first slide, and the third slide is connected to the second slide; wherein, the first slide is a straight section, the second slide is an inclined section, the third slide is a straight section, and the width of the first slide is greater than the width of the third slide.
在上述技术方案中,通过设置三段滑道,可以对导流部的滑道内的润滑油的流动速度进行调整,从而使润滑油能够均匀、充分地流动到差速器右轴承上。In the above technical solution, by providing three sections of slideways, the flow rate of the lubricating oil in the slideway of the guide portion can be adjusted, so that the lubricating oil can flow evenly and fully to the right bearing of the differential.
第二方面,本申请提供一种减速器,包括:壳体;传动组件;差速器轴承,与所述传动组件连接;以及如本申请第一方面任一项实施例所述的挡油结构,所述挡油结构安装于所述壳体上,且位于所述传动组件和所述差速器轴承之间,以在所述传动组件运行而带动润滑介质飞溅时,使至少部分所述润滑介质飞溅至所述挡油结构上,并通过所述挡油结构转移至所述传动组件和所述差速器轴承处。In a second aspect, the present application provides a reducer, comprising: a housing; a transmission assembly; a differential bearing connected to the transmission assembly; and an oil retaining structure as described in any embodiment of the first aspect of the present application, wherein the oil retaining structure is mounted on the housing and is located between the transmission assembly and the differential bearing, so that when the transmission assembly runs and causes the lubricating medium to splash, at least part of the lubricating medium splashes onto the oil retaining structure and is transferred to the transmission assembly and the differential bearing through the oil retaining structure.
在上述技术方案中,通过设置挡油结构,能够将润滑油充分收集并输送至传动组件和差速器轴承,以进行充分润滑,从而能够提升传动组件、差速器轴承的润滑效果。In the above technical solution, by providing an oil retaining structure, the lubricating oil can be fully collected and transported to the transmission assembly and the differential bearings for sufficient lubrication, thereby improving the lubrication effect of the transmission assembly and the differential bearings.
于一实施例中,所述传动组件包括:主传动件和从传动件,所述主传动件和所述从传动件啮合传动;所述差速器轴承包括:差速器左轴承和差速器右轴承;所述差速器左轴承和所述差速器右轴承分别设置在所述从传动件的两侧,所述挡油结构的所述主体部位于所述从传动件上的一侧,所述挡油结构的所述导流部延伸至所述差速器右轴承。In one embodiment, the transmission assembly includes: a main transmission member and a slave transmission member, and the main transmission member and the slave transmission member are meshed for transmission; the differential bearing includes: a left differential bearing and a right differential bearing; the left differential bearing and the right differential bearing are respectively arranged on both sides of the slave transmission member, the main body of the oil retaining structure is located on one side of the slave transmission member, and the guide portion of the oil retaining structure extends to the right differential bearing.
在上述技术方案中,通过主动锥齿轮和从动锥齿轮的齿轮传动,用于相交轴间的动力传递,传动更平稳,且传动效率提高。挡油结构将润滑油进行充分收集,并输送至从传动件以及差速器右轴承上进行充分润滑。In the above technical solution, the gear transmission of the driving bevel gear and the driven bevel gear is used for power transmission between the intersecting shafts, the transmission is smoother, and the transmission efficiency is improved. The oil retaining structure fully collects the lubricating oil and transports it to the slave transmission part and the right bearing of the differential for full lubrication.
第三方面,本申请提供一种动力总成,包括如本申请第二方面任一项实施例所述的减速器。In a third aspect, the present application provides a power assembly, comprising a reducer as described in any embodiment of the second aspect of the present application.
第四方面,本申请提供一种车辆,包括如本申请第三方面实施例所述的动力总成。In a fourth aspect, the present application provides a vehicle comprising a powertrain as described in the embodiment of the third aspect of the present application.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
图1为本申请一实施例提供的减速器的结构示意图一;FIG1 is a structural schematic diagram 1 of a reducer provided by an embodiment of the present application;
图2为本申请一实施例提供的减速器的结构示意图二;FIG2 is a second structural schematic diagram of a reducer provided in an embodiment of the present application;
图3为本申请一实施例提供的挡油结构的示意图。FIG. 3 is a schematic diagram of an oil retaining structure provided in an embodiment of the present application.
附图标记:Reference numerals:
1-减速器;11-挡油结构;100-主体部;110-集油槽;111-过孔;112-收集段;113-锥形导流段;1131-第一导流通道;1132-第二导流通道;1133-第三导流通道;114-凸起部;120-支撑板;1201-安装部;1202-承载环段;1203-缺口;130-导流传输件;200-导流部;210-滑道;211-第一滑道;212-第二滑道;213-第三滑道;220-挡板;12-传动组件;121-主传动件;122-从传动件;13-差速器轴承;131-差速器左轴承;132-差速器右轴承。1-reducer; 11-oil retaining structure; 100-main body; 110-oil collecting trough; 111-through hole; 112-collecting section; 113-conical guide section; 1131-first guide channel; 1132-second guide channel; 1133-third guide channel; 114-raised portion; 120-support plate; 1201-installation portion; 1202-bearing ring section; 1203-notch; 130-guide transmission member; 200-guide portion; 210-slide; 211-first slide; 212-second slide; 213-third slide; 220-baffle; 12-transmission assembly; 121-main transmission member; 122-slave transmission member; 13-differential bearing; 131-left differential bearing; 132-right differential bearing.
具体实施方式DETAILED DESCRIPTION
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
除非另有定义,本申请所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本申请中在申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。本申请的说明书和权利要求书或上述附图中的术语“第一”、“第二”等是用于区别不同对象,而不是用于描述特定顺序或主次关系。Unless otherwise defined, all technical and scientific terms used in this application have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the above-mentioned drawings and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order or a primary and secondary relationship.
在本申请中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。Reference to "embodiment" in this application means that a particular feature, structure or characteristic described in conjunction with the embodiment may be included in at least one embodiment of the present application. The appearance of the phrase in various places in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“附接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "attached" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
本申请中术语“和/或”,仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本申请中字符“/”,一般表示前后关联对象是一种“或”的关系。The term "and/or" in this application is only a description of the association relationship of associated objects, indicating that there can be three relationships. For example, A and/or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character "/" in this application generally indicates that the associated objects before and after are in an "or" relationship.
在本申请的实施例中,相同的附图标记表示相同的部件,并且为了简洁,在不同实施例中,省略对相同部件的详细说明。应理解,附图示出的本申请实施例中的各种部件的厚度、长宽等尺寸,以及集成装置的整体厚度、长宽等尺寸仅为示例性说明,而不应对本申请构成任何限定。In the embodiments of the present application, the same reference numerals represent the same components, and for the sake of brevity, detailed descriptions of the same components are omitted in different embodiments. It should be understood that the thickness, length, width and other dimensions of various components in the embodiments of the present application shown in the drawings, as well as the overall thickness, length, width and other dimensions of the integrated device are only exemplary descriptions and should not constitute any limitation to the present application.
本申请实施例中出现的“多个”指的是两个以上(包括两个)。The “plurality” that appears in the embodiments of the present application refers to more than two (including two).
本申请的实施例中,减速器是乘用车动力传动系统的重要组成部分,差速器位于减速器内部,减速器可安装在车身或车架上。减速器在传递扭矩基础上,能够将变速器输出的动力进行降速、增扭、改变传动方向。In the embodiment of the present application, the reducer is an important part of the power transmission system of the passenger car, the differential is located inside the reducer, and the reducer can be installed on the vehicle body or frame. On the basis of transmitting torque, the reducer can reduce the speed, increase the torque, and change the transmission direction of the power output by the transmission.
差速器将驱动力分配给左右侧半轴,并允许两侧半轴以不同的转速旋转,减少车辆驱动轮与地面的滑动磨损。The differential distributes driving force to the left and right half-axles and allows the half-axles on both sides to rotate at different speeds, reducing sliding wear between the vehicle's drive wheels and the ground.
半轴也称之为驱动轴,安装在差速器与驱动轮之间,作用是将动力传递给驱动轮。The half shaft, also known as the drive shaft, is installed between the differential and the drive wheel. Its function is to transfer power to the drive wheel.
可以理解的是,减速器是起到降低转速、增大扭矩的作用;减速器之中的差速器通过其内部的差速运动,提高了车辆的转弯性能,减少驱动轮轮胎的异常磨损。在减速器中,动力由主动锥齿轮传递给从动锥齿轮,再通过差速器传递给两侧的半轴,带动半轴和驱动轮旋转,实现左、右驱动轮不同的转速转动。It is understandable that the reducer plays the role of reducing the speed and increasing the torque; the differential in the reducer improves the vehicle's turning performance and reduces abnormal wear of the drive wheel tires through its internal differential movement. In the reducer, the power is transmitted from the active bevel gear to the driven bevel gear, and then transmitted to the half shafts on both sides through the differential, driving the half shafts and the drive wheels to rotate, achieving different speeds for the left and right drive wheels.
在乘用车减速器中,各个运动部件需要通过润滑油来减少摩擦和磨损,润滑油在各部件的传动过程,通常会在各运动部件之间形成一层保护膜,以降低各部件的摩擦系数,使得各部件的传动更加顺畅,并延长减速器的使用寿命。In the reducer of a passenger car, each moving part needs lubricating oil to reduce friction and wear. During the transmission process of each part, the lubricating oil usually forms a protective film between the moving parts to reduce the friction coefficient of each part, making the transmission of each part smoother and extending the service life of the reducer.
由于差速器左轴承和差速器右轴承分别设置在减速器的传动部件两侧。因受到减速器总成结构布置的影响,差速器右轴承距离从动锥齿轮的距离,相对于差速器左轴承距离从动锥齿轮的距离要远,飞溅的润滑油很难达到差速器右轴承上,导致差速器右轴承的润滑效果不理想。Since the left differential bearing and the right differential bearing are respectively arranged on both sides of the transmission component of the reducer, and due to the influence of the reducer assembly structure layout, the distance between the right differential bearing and the driven bevel gear is farther than that between the left differential bearing and the driven bevel gear, the splashing lubricating oil is difficult to reach the right differential bearing, resulting in unsatisfactory lubrication effect of the right differential bearing.
为了解决润滑油对差速器右轴承的润滑效果不理想的问题,本申请通过在减速器内设置一种挡油结构,通过挡油结构将飞溅的润滑油传递至差速器轴承上方,改善了因减速器结构设计导致的差速器右轴承润滑效果不理想的情况,从而能够提升差速器轴承的润滑效果,提高差速器的工作效率。In order to solve the problem of unsatisfactory lubrication effect of lubricating oil on the right bearing of the differential, the present application provides an oil retaining structure in the reducer to transfer the splashed lubricating oil to the top of the differential bearing through the oil retaining structure, thereby improving the unsatisfactory lubrication effect of the right bearing of the differential caused by the structural design of the reducer, thereby improving the lubrication effect of the differential bearing and improving the working efficiency of the differential.
请参照图1和图2所示,减速器1包括:壳体、挡油结构11、传动组件12、差速器轴承13;挡油结构11安装于壳体上,且位于传动组件12和差速器轴承13之间,差速器轴承13与传动组件12连接;在传动组件12运行而带动润滑介质飞溅时,使至少部分润滑介质飞溅至挡油结构11上,并通过挡油结构11转移至传动组件12和差速器轴承13处。Please refer to Figures 1 and 2, the reducer 1 includes: a housing, an oil retaining structure 11, a transmission component 12, and a differential bearing 13; the oil retaining structure 11 is installed on the housing and is located between the transmission component 12 and the differential bearing 13, and the differential bearing 13 is connected to the transmission component 12; when the transmission component 12 runs and causes the lubricating medium to splash, at least part of the lubricating medium splashes onto the oil retaining structure 11 and is transferred to the transmission component 12 and the differential bearing 13 through the oil retaining structure 11.
润滑介质按照物理状态和特性可分为润滑油、润滑脂和固体润滑剂,本实施例中,润滑介质以润滑油作为示例。挡油结构11可固定安装在壳体上,当传动组件12高速运行时,挡油结构11能够始终保持固定。传动组件12作为与差速器轴承13连接,通过设置挡油结构11,在传动组件12高速运行时,进入到壳体内的润滑油被搅至整个减速器1内部,一部分润滑油可直接溅入到传动组件上,一部分润滑油可飞溅至挡油结构11上并进行聚集,再由挡油结构11将润滑油转移至传动组件12以及差速器轴承13上,以进一步对传动组件12和差速器轴承13进行润滑,从而能够提升传动组件12、差速器轴承13的润滑效果。Lubricating media can be divided into lubricating oil, lubricating grease and solid lubricant according to their physical state and characteristics. In this embodiment, lubricating oil is used as an example of the lubricating medium. The oil retaining structure 11 can be fixedly mounted on the housing. When the transmission assembly 12 runs at high speed, the oil retaining structure 11 can always remain fixed. The transmission assembly 12 is connected to the differential bearing 13. By setting the oil retaining structure 11, when the transmission assembly 12 runs at high speed, the lubricating oil entering the housing is stirred into the entire reducer 1. Part of the lubricating oil can be directly splashed onto the transmission assembly, and part of the lubricating oil can be splashed onto the oil retaining structure 11 and gathered. The oil retaining structure 11 then transfers the lubricating oil to the transmission assembly 12 and the differential bearing 13 to further lubricate the transmission assembly 12 and the differential bearing 13, thereby improving the lubrication effect of the transmission assembly 12 and the differential bearing 13.
需要说明的是,在减速器1的外壳罩上可设置进油口,以通过进油口向壳体内注入润滑油。It should be noted that an oil inlet may be provided on the outer shell of the reducer 1 so as to inject lubricating oil into the shell through the oil inlet.
在一些实施例中,传动组件12包括:主传动件121和从传动件122,主传动件121和从传动件122啮合传动。In some embodiments, the transmission assembly 12 includes: a main transmission member 121 and a slave transmission member 122 , and the main transmission member 121 and the slave transmission member 122 are meshed for transmission.
作为传动组件12的一种实施方式是,主传动件121和从传动件122可采用齿轮传动。主传动件121可以为主动锥齿轮,从传动件122可以为从动锥齿轮,主动锥齿轮和从动锥齿轮之间依靠相互啮合的齿轮来传递动力和运动。本实施方式中,通过主动锥齿轮和从动锥齿轮的齿轮传动,用于相交轴间的动力传递,传动更平稳,且传动效率提高。As an embodiment of the transmission assembly 12, the main transmission member 121 and the slave transmission member 122 can be gear transmission. The main transmission member 121 can be a driving bevel gear, and the slave transmission member 122 can be a driven bevel gear. The driving bevel gear and the driven bevel gear rely on mutually meshing gears to transmit power and motion. In this embodiment, the gear transmission of the driving bevel gear and the driven bevel gear is used for power transmission between intersecting shafts, and the transmission is smoother and the transmission efficiency is improved.
作为传动组件12的其他实施方式是,主传动件121和从传动件122可采用蜗轮蜗杆传动。主传动件121可以为蜗杆,从传动件122为涡轮,蜗轮蜗杆结构用于传递两交错轴之间的运动和动力。As another embodiment of the transmission assembly 12, the main transmission member 121 and the slave transmission member 122 can be driven by worm gears. The main transmission member 121 can be a worm, and the slave transmission member 122 can be a turbine. The worm gear structure is used to transmit motion and power between two staggered shafts.
本申请中的传动组件12可以采用主从锥齿轮和从动锥齿轮的传动方式。The transmission assembly 12 in the present application may adopt a transmission mode of a master-slave bevel gear and a driven bevel gear.
在一些实施例中,差速器轴承13包括:差速器左轴承131和差速器右轴承132;差速器左轴承131和差速器右轴承132分别设置在从传动件122的两侧。In some embodiments, the differential bearing 13 includes: a left differential bearing 131 and a right differential bearing 132 ; the left differential bearing 131 and the right differential bearing 132 are respectively disposed on both sides of the slave transmission member 122 .
本实施例中,定义连接在从传动件122左侧的差速器轴承13为差速器左轴承131,连接在从传动件122右侧的差速器轴承13为差速器右轴承132。In this embodiment, the differential bearing 13 connected to the left side of the slave transmission member 122 is defined as a left differential bearing 131 , and the differential bearing 13 connected to the right side of the slave transmission member 122 is defined as a right differential bearing 132 .
在一些实施方式中,在差速器左轴承131和差速器右轴承132之间的差速器内部通常设置行星齿轮、半轴齿轮以及行星齿轮轴等部件。通过行星齿轮、半轴齿轮的啮合传动,改变左右两侧半轴的转速,从而实现驱动轮的不同转速。其中,行星齿轮、半轴齿轮以及行星齿轮轴的结构可采用现有技术中的结构,在此不再赘述。In some embodiments, planetary gears, side gears, and planetary gear shafts are usually disposed inside the differential between the left differential bearing 131 and the right differential bearing 132. The rotation speeds of the left and right side axles are changed by meshing transmission of the planetary gears and side gears, thereby achieving different rotation speeds of the drive wheels. The structures of the planetary gears, side gears, and planetary gear shafts may adopt those in the prior art, and will not be described in detail herein.
挡油结构11的主体部位于从传动件122上,挡油结构11的导流部延伸至差速器右轴承132。如前所述,挡油结构11固定在壳体的上,可位于从传动件122的一侧,挡油结构11的导流部延伸到差速器右轴承132的上方,润滑油从进油口加入到减速器1内,一部分润滑油作用在传动组件12上,通过传动组件12的高速运行,使一部分润滑油搅至飞溅到挡油结构11上,通过位于从传动件122上方的挡油结构11对润滑油进行收集,并通过挡油结构11强润滑油输送至差速器右轴承132处,以实现对差速器右轴承132的润滑。The main body of the oil retaining structure 11 is located on the slave transmission member 122, and the guide portion of the oil retaining structure 11 extends to the right differential bearing 132. As mentioned above, the oil retaining structure 11 is fixed on the housing and can be located on one side of the slave transmission member 122. The guide portion of the oil retaining structure 11 extends above the right differential bearing 132. Lubricating oil is added to the reducer 1 from the oil inlet, and a part of the lubricating oil acts on the transmission assembly 12. Through the high-speed operation of the transmission assembly 12, a part of the lubricating oil is stirred and splashed onto the oil retaining structure 11. The lubricating oil is collected by the oil retaining structure 11 located above the slave transmission member 122, and the lubricating oil is transported to the right differential bearing 132 through the oil retaining structure 11 to achieve lubrication of the right differential bearing 132.
为了实现对差速器右轴承132更好的润滑效果,请继续参照图1、图2以及图3,本申请提供一种挡油结构11,包括:主体部100和导流部200;主体部100安装在减速器1的壳体上,导流部200的一端设于主体部100上,另一端延伸至减速器1的差速器轴承13一侧,润滑介质经过减速器1内传动组件12的运行飞溅至主体部100进行收集,并通过导流部200输送至差速器轴承13。In order to achieve a better lubrication effect on the right differential bearing 132, please continue to refer to Figures 1, 2 and 3. The present application provides an oil retaining structure 11, including: a main body 100 and a guide part 200; the main body 100 is installed on the housing of the reducer 1, one end of the guide part 200 is arranged on the main body 100, and the other end extends to one side of the differential bearing 13 of the reducer 1. The lubricating medium splashes through the operation of the transmission assembly 12 in the reducer 1 to the main body 100 for collection, and is transported to the differential bearing 13 through the guide part 200.
如前所述,润滑介质以润滑油为例,挡油结构11由两部分组成,其中主体部100可用于连接在壳体上,并起到对润滑油进行收集的作用,导流部200起到对润滑油进行转移和输送的作用。主体部100设置在传动组件12的从传动件122一侧,导流部200由从传动件122延伸至差速器右轴承132的上方,进入到减速器1内部的一部分润滑油作用在传动组件12上,通过传动组件12的高速运行,使一部分润滑油搅动飞溅到挡油结构11的主体部100上,通过位于从传动件122上方的挡油结构11对润滑油进行收集,收集到的润滑油再通过导流部200流向差速器轴承13处,对差速器轴承13进行润滑,使润滑油得以充分利用,减少了润滑油的损失,提高了减速器1内传动组件12、差速器轴承13的工作效率。As mentioned above, the lubricating medium takes lubricating oil as an example, and the oil retaining structure 11 is composed of two parts, wherein the main body 100 can be used to connect to the housing and collect the lubricating oil, and the guide part 200 plays the role of transferring and conveying the lubricating oil. The main body 100 is arranged on the side of the slave transmission member 122 of the transmission assembly 12, and the guide part 200 extends from the slave transmission member 122 to the top of the right bearing 132 of the differential. A part of the lubricating oil entering the reducer 1 acts on the transmission assembly 12, and a part of the lubricating oil is stirred and splashed onto the main body 100 of the oil retaining structure 11 through the high-speed operation of the transmission assembly 12. The lubricating oil is collected by the oil retaining structure 11 located above the slave transmission member 122, and the collected lubricating oil flows to the differential bearing 13 through the guide part 200 to lubricate the differential bearing 13, so that the lubricating oil can be fully utilized, the loss of lubricating oil is reduced, and the working efficiency of the transmission assembly 12 and the differential bearing 13 in the reducer 1 is improved.
进一步的,主体部100包括:集油槽110和支撑板120,集油槽110与支撑板120连接,导流部200连接集油槽110,支撑板120至少部分包络罩设于差速器轴承13与传动组件12连接的部位。Furthermore, the main body 100 includes: an oil collecting tank 110 and a support plate 120, the oil collecting tank 110 is connected to the support plate 120, the guide part 200 is connected to the oil collecting tank 110, and the support plate 120 at least partially envelops the portion where the differential bearing 13 is connected to the transmission assembly 12.
本实施例中,主体部100由两部分结构组成,其中集油槽110的主要作用是收集润滑油,支撑板120的作用是安装和固定挡油结构11,使挡油结构11能够牢牢固定在壳体上。支撑板120安装在壳体上,且一部分包络罩设在差速器轴承13与传动组件12连接的部位,将支撑板120内的润滑油与减速器的内腔润滑油池隔开,使差速器轴承13工作过程中少搅油,从而减小搅油损失,提升系统润滑效率。In this embodiment, the main body 100 is composed of two parts, wherein the main function of the oil collecting tank 110 is to collect lubricating oil, and the function of the support plate 120 is to install and fix the oil retaining structure 11 so that the oil retaining structure 11 can be firmly fixed on the housing. The support plate 120 is installed on the housing, and a part of the envelope cover is arranged at the position where the differential bearing 13 is connected to the transmission assembly 12, separating the lubricating oil in the support plate 120 from the lubricating oil pool in the inner cavity of the reducer, so that the differential bearing 13 is less stirred during operation, thereby reducing the oil stirring loss and improving the lubrication efficiency of the system.
在一些实施方式中,支撑板120包括:安装部1201和承载环部1202,安装部1201用于与减速器1的壳体连接,承载环部1202与安装部1201连接。In some embodiments, the support plate 120 includes: a mounting portion 1201 and a bearing ring portion 1202 , the mounting portion 1201 is used to be connected to the housing of the reducer 1 , and the bearing ring portion 1202 is connected to the mounting portion 1201 .
本实施例中,安装部1201与减速器1的壳体之间可以通过螺栓连接、焊接、粘贴等方式进行连接,从而实现安装部1201与壳体的连接固定。当安装部1201减速器1的壳体通过螺栓连接时,可通过在安装部1201上设置多个安装孔,在壳体上对应位置设置多个安装孔,通过螺栓穿过安装部1201上的安装孔以及壳体上对应位置的安装孔,对安装部1201和减速器1壳体进行固定。In this embodiment, the mounting portion 1201 and the housing of the reducer 1 can be connected by bolt connection, welding, bonding, etc., so as to achieve the connection and fixation between the mounting portion 1201 and the housing. When the mounting portion 1201 and the housing of the reducer 1 are connected by bolts, the mounting portion 1201 and the housing of the reducer 1 can be fixed by setting a plurality of mounting holes on the mounting portion 1201 and setting a plurality of mounting holes at corresponding positions on the housing, and passing bolts through the mounting holes on the mounting portion 1201 and the mounting holes at corresponding positions on the housing.
承载环段1202与安装部1201可以为独立的两个部件,两者之间通过焊接或者螺栓连接。在其他的实施方式中,承载环段1202与安装部1201可以为一体成型设计。The load-bearing ring segment 1202 and the mounting portion 1201 may be two independent components, which are connected by welding or bolts. In other embodiments, the load-bearing ring segment 1202 and the mounting portion 1201 may be integrally formed.
在一些实施例中,承载环段1202与安装部1201连接的一端向承载环部1202远离安装部1201的一端收敛。结合图2、图3可以看出,承载环段1202具有弧形环段,承载环段1202从靠近安装部1201的一端,沿差速器轴承13的轴向向远离安装部1201的一端凸起,并向差速器右轴承132的一侧逐渐收敛。承载环段1202包络罩设在差速器轴承13与传动组件12连接的部位,且安装部1201与差速器轴承13与传动组件12连接的部位之间留有一定的间隙,在满足传动组件12正常进行高速运行对润滑油进行搅动润滑作用的前提下,可以减少润滑油向从传动件122一侧回流的问题,起到降低实际润滑油液面高度,减少润滑油损失的作用。In some embodiments, the end of the load-bearing ring segment 1202 connected to the mounting portion 1201 converges to the end of the load-bearing ring segment 1202 away from the mounting portion 1201. It can be seen from FIG. 2 and FIG. 3 that the load-bearing ring segment 1202 has an arc-shaped ring segment, and the load-bearing ring segment 1202 protrudes from the end close to the mounting portion 1201 along the axial direction of the differential bearing 13 to the end away from the mounting portion 1201, and gradually converges to the side of the right differential bearing 132. The envelope cover of the load-bearing ring segment 1202 is arranged at the part where the differential bearing 13 is connected to the transmission assembly 12, and a certain gap is left between the mounting portion 1201 and the part where the differential bearing 13 is connected to the transmission assembly 12. Under the premise of satisfying the normal high-speed operation of the transmission assembly 12 to stir and lubricate the lubricating oil, the problem of the lubricating oil flowing back from the transmission member 122 can be reduced, thereby reducing the actual lubricating oil liquid level and reducing the loss of lubricating oil.
在一些实施例中,承载环部1202上设有缺口1203,缺口1203用于为减速器1内的传动组件12的运行提供避让空间。In some embodiments, a notch 1203 is provided on the bearing ring portion 1202 , and the notch 1203 is used to provide an escape space for the operation of the transmission assembly 12 in the reducer 1 .
结合图2所示,主传动件121位于从传动件122的一侧,主传动件121的运动带动与之啮合的从传动件122的转动。因此,当挡油结构11安装到减速器的壳体上时,考虑到主传动件121与从传动件122啮合传动会占用一定的空间,挡油结构11的支撑板120设置成具有缺口1203的结构,利用该缺口1203为主传动件121的传动提供运动空间,从而为主传动件121和从传动件122啮合传动提供空间,而不会影响传动组件的啮合传动,并且挡油结构11也不与传动组件12发生干涉。As shown in FIG2 , the main transmission member 121 is located on one side of the slave transmission member 122, and the movement of the main transmission member 121 drives the rotation of the slave transmission member 122 meshed therewith. Therefore, when the oil retaining structure 11 is installed on the housing of the reducer, considering that the meshing transmission of the main transmission member 121 and the slave transmission member 122 will occupy a certain space, the support plate 120 of the oil retaining structure 11 is set to have a structure with a notch 1203, and the notch 1203 is used to provide movement space for the transmission of the main transmission member 121, thereby providing space for the meshing transmission of the main transmission member 121 and the slave transmission member 122, without affecting the meshing transmission of the transmission assembly, and the oil retaining structure 11 does not interfere with the transmission assembly 12.
在一些实施方式中,缺口1203的大小可以根据主传动件121的结构、尺寸、型号等参数,以及减速器1的结构设计要求进行设置。作为示例,缺口1203的大小可占支撑板环状结构大小的1/4,将支撑板120可设计成钩状结构(如图3所示)。In some embodiments, the size of the notch 1203 can be set according to the structure, size, model and other parameters of the main transmission member 121, as well as the structural design requirements of the reducer 1. As an example, the size of the notch 1203 can account for 1/4 of the size of the ring structure of the support plate, and the support plate 120 can be designed into a hook-shaped structure (as shown in FIG. 3).
为了便于润滑油能够更顺畅地由集油槽110流向导流部200,使导流部200能够顺利将润滑油输送至差速器右轴承132上,在一些实施例中,集油槽110上设有过孔111,导流部200的一端设置于集油槽110的底部,并与过孔111连通。In order to facilitate the lubricating oil to flow more smoothly from the oil collecting tank 110 to the guide part 200 so that the guide part 200 can smoothly transport the lubricating oil to the right differential bearing 132, in some embodiments, the oil collecting tank 110 is provided with a through hole 111, and one end of the guide part 200 is arranged at the bottom of the oil collecting tank 110 and is connected to the through hole 111.
本实施例中。导流部200设置在集油槽110的底部,可减小导流部200和集油槽110连接时所占用的空间,在减速器1内空间利用要求较高的情况下,能够尽可能地减小挡油结构11的体积。其次,集油槽110上设置用于润滑油流通的过孔111,从而使飞溅至集油槽110内的润滑油能够快速转移到导流部200上,并通过导流部200及时输送至差速器右轴承132上,为差速器右轴承132进行润滑。In this embodiment, the guide part 200 is arranged at the bottom of the oil collecting tank 110, which can reduce the space occupied by the guide part 200 and the oil collecting tank 110 when they are connected. When the space utilization requirement in the reducer 1 is high, the volume of the oil retaining structure 11 can be reduced as much as possible. Secondly, the oil collecting tank 110 is provided with a through hole 111 for the circulation of lubricating oil, so that the lubricating oil splashed into the oil collecting tank 110 can be quickly transferred to the guide part 200, and transported to the right differential bearing 132 in time through the guide part 200 to lubricate the right differential bearing 132.
进一步的,为了提高润滑油的收集效率,在一些实施方式中,集油槽110包括:收集段112和锥形导流段113;锥形导流段113与收集段112连接,过孔111设于锥形导流段113上。Furthermore, in order to improve the collection efficiency of lubricating oil, in some embodiments, the oil collecting tank 110 includes: a collecting section 112 and a conical guide section 113 ; the conical guide section 113 is connected to the collecting section 112 , and the through hole 111 is provided on the conical guide section 113 .
由于润滑油在减速器1内的飞溅为无规则的流动,为了提高集油槽110的收集效率,集油槽110设计成了两部分结构,包括收集段112和锥形导流段113,其中,收集段112用于对飞溅的润滑油进行收集,锥形导流段113用于将收集段112收集到的润滑油及时地导向过孔111处,从而通过过孔111使润滑油进入到导流部200被输送至差速器右轴承132处。Since the splashing of lubricating oil in the reducer 1 is an irregular flow, in order to improve the collection efficiency of the oil collecting tank 110, the oil collecting tank 110 is designed as a two-part structure, including a collecting section 112 and a conical guide section 113, wherein the collecting section 112 is used to collect the splashing lubricating oil, and the conical guide section 113 is used to guide the lubricating oil collected by the collecting section 112 to the through hole 111 in time, so that the lubricating oil enters the guide part 200 through the through hole 111 and is transported to the right bearing 132 of the differential.
考虑到润滑油的重力作用的影响,锥形导流段113设置成倾斜的,例如“漏斗”样,大量的润滑油在飞溅至收集段112时,一时间内会大量集中聚集在收集段112,当然也会存在一部分润滑油直接聚集到锥形导流段113上,并沿着锥形导流段113的倾斜面流向过孔111处,还会存在一部分润滑油直接飞溅至导流部200上,由导流部200输送至差速器右轴承132。因此,锥形导流段113在一定程度上也起到了对润滑油的缓冲传输作用,位于收集段112内的润滑油可通过倾斜的锥形导流段113流至过孔111。Considering the influence of the gravity of the lubricating oil, the conical guide section 113 is set to be inclined, such as a "funnel". When a large amount of lubricating oil splashes to the collecting section 112, it will be concentrated in the collecting section 112 for a period of time. Of course, there will be a part of the lubricating oil directly gathered on the conical guide section 113 and flow along the inclined surface of the conical guide section 113 to the through hole 111. There will also be a part of the lubricating oil directly splashed on the guide part 200, and transported by the guide part 200 to the right differential bearing 132. Therefore, the conical guide section 113 also plays a buffering transmission role for the lubricating oil to a certain extent, and the lubricating oil in the collecting section 112 can flow to the through hole 111 through the inclined conical guide section 113.
在一些实施例中,在位于过孔111处的锥形导流段113上设置有凸起部114,凸起部114将锥形导流段113分隔成第一导流通道1131和第二导流通道1132,其中,第一导流通道1131的一端与收集段112连接,另一端与第二导流通道1132的一端连接,第二导流通道1132的另一端与过孔111连通。In some embodiments, a protrusion 114 is provided on the conical guide section 113 located at the via 111, and the protrusion 114 separates the conical guide section 113 into a first guide channel 1131 and a second guide channel 1132, wherein one end of the first guide channel 1131 is connected to the collecting section 112, and the other end is connected to one end of the second guide channel 1132, and the other end of the second guide channel 1132 is connected to the via 111.
如前所述,随着传动组件12的转速提高,传动组件12高度旋转条件下,润滑油飞溅的速率加快,大量飞溅的润滑油飞溅至收集段112时,一时间内会大量集中聚集在收集段112,润滑油经过过孔111内向导流部200流动时,很可能会在过孔111处发生拥堵,造成润滑油在过孔111处流通不畅。为了对过孔处流动的润滑油进行分流,本实施例中,通过在过孔111处的锥形导流段113上设置凸起部114,凸起部114将锥形导流段113分隔成第一导流通道1131和第二导流通道1132的两个通道,飞溅至收集段112的润滑油首先通过第一导流通道1131流动,经过第一导流通道1131的缓流后流入到第二导流通道1132,再由第二导流通道1132流向过孔111,并由过孔111流出至导流部200。通过设置第一导流通道1131和第二导流通道1132,能够引导润滑油进入过孔111,起到了一定的缓冲和分流作用,改善了润滑油直接向过孔111处流动而在过孔111处形成的液流拥堵情况。As mentioned above, as the rotation speed of the transmission component 12 increases, the rate of lubricating oil splashing increases under the condition of high rotation of the transmission component 12. When a large amount of splashed lubricating oil splashes to the collecting section 112, it will be concentrated in the collecting section 112 for a period of time. When the lubricating oil flows through the guide part 200 inside the through hole 111, it is very likely to be congested at the through hole 111, causing the lubricating oil to flow poorly at the through hole 111. In order to divert the lubricating oil flowing in the through hole, in this embodiment, a protrusion 114 is provided on the conical guide section 113 at the through hole 111, and the protrusion 114 divides the conical guide section 113 into two channels, namely, a first guide channel 1131 and a second guide channel 1132. The lubricating oil splashed to the collection section 112 first flows through the first guide channel 1131, flows into the second guide channel 1132 after the slow flow of the first guide channel 1131, and then flows from the second guide channel 1132 to the through hole 111, and flows out from the through hole 111 to the guide portion 200. By providing the first guide channel 1131 and the second guide channel 1132, the lubricating oil can be guided into the through hole 111, which plays a certain role in buffering and diverting, and improves the congestion of the liquid flow formed at the through hole 111 when the lubricating oil flows directly to the through hole 111.
需要说明的是,由于第一导流通道1131和第二导流通道1132均位于锥形导流段113,因此第一导流通道1131和第二导流通道1132均为倾斜的,润滑油能够顺着第一导流通道1131和第二导流通道1132流向过孔111。It should be noted that since the first guide channel 1131 and the second guide channel 1132 are both located in the conical guide section 113 , the first guide channel 1131 and the second guide channel 1132 are both inclined, and the lubricating oil can flow along the first guide channel 1131 and the second guide channel 1132 to the through hole 111 .
本申请的挡油结构11不仅能够实现输送润滑油至差速器右轴承132处,还能够输送润滑油至主传动件121处。进一步的,集油槽110还包括:第三导流通道1133。第三导流通道1133一端与锥形导流段113连接,第三导流通道1133的另一端向减速器1内的传动组件12一侧倾斜设置。The oil retaining structure 11 of the present application can not only deliver lubricating oil to the right differential bearing 132, but also deliver lubricating oil to the main transmission member 121. Furthermore, the oil collecting tank 110 also includes: a third guide channel 1133. One end of the third guide channel 1133 is connected to the conical guide section 113, and the other end of the third guide channel 1133 is inclined toward the transmission assembly 12 in the reducer 1.
第三导流通道1133与锥形导流段113连接,用于将收集段112内收集的润滑油经过锥形导流段113的输送并转移至主传动件121处,实现对主传动件121的润滑。The third guide channel 1133 is connected to the conical guide section 113 and is used to transport the lubricating oil collected in the collecting section 112 through the conical guide section 113 and transfer it to the main transmission member 121 to achieve lubrication of the main transmission member 121 .
在一些实施例中,第三导流通道1133向主传动件121所在方向倾斜设置,能够使润滑油顺利流向主传动件121上方。传动组件12高度旋转,润滑油经过传动组件12的搅动,一部分飞溅至收集段112内,部分润滑油首先通过第一导流通道1131流动,经过第一导流通道1131的缓冲调整后流入到第二导流通道1132,再由第二导流通道1132流向过孔111,并由过孔111流出至导流部200,通过导流部200将润滑油输送至差速器右轴承132上,以实现对差速器右轴承132的润滑。部分润滑油则沿着第三导流通道1133流向主传动件121的上方,并顺着主传动件121流向主传动件121的内轴承和外轴承之间,实现对主传动件121的润滑,最终能够实现对减速器1内的各个部件进行润滑的效果,提高了减速器的工作效率。In some embodiments, the third guide channel 1133 is inclined in the direction of the main transmission member 121, so that the lubricating oil can flow smoothly to the top of the main transmission member 121. The transmission assembly 12 rotates at a high speed, and the lubricating oil is stirred by the transmission assembly 12, and a part of the lubricating oil splashes into the collecting section 112. Part of the lubricating oil first flows through the first guide channel 1131, flows into the second guide channel 1132 after buffering adjustment of the first guide channel 1131, and then flows from the second guide channel 1132 to the through hole 111, and flows out from the through hole 111 to the guide part 200, and the lubricating oil is transported to the right differential bearing 132 through the guide part 200 to achieve lubrication of the right differential bearing 132. Part of the lubricating oil flows along the third guide channel 1133 to the top of the main transmission member 121, and flows along the main transmission member 121 to between the inner bearing and the outer bearing of the main transmission member 121, thereby lubricating the main transmission member 121, and finally achieving the effect of lubricating each component in the reducer 1, thereby improving the working efficiency of the reducer.
在一些实施方式中,在主传动件121一侧的壳体上,还可以设置回油孔,通过回油孔可以排除多余的润滑油。In some embodiments, an oil return hole may be provided on the housing on one side of the main transmission member 121, through which excess lubricating oil may be discharged.
考虑到减速器1内的传动组件12的尺寸、型号等结构差异特征,在一些情况下,第三导流通道1133的长度不能满足延伸到主传动件121上方的要求。因此,在一些实施例中,第三导流通道1133远离锥形导流段113的一端还连接有导流传输件130。Considering the structural differences such as the size and model of the transmission assembly 12 in the reducer 1, in some cases, the length of the third flow guiding channel 1133 cannot meet the requirement of extending above the main transmission member 121. Therefore, in some embodiments, the end of the third flow guiding channel 1133 away from the conical flow guiding section 113 is further connected to the flow guiding transmission member 130.
作为示例,导流传输件130可以是软管、皮管、导管等用于输送润滑油的结构。导流传输件130可通过卡扣、螺栓连接等方式连接在第三导流通道1133上,导流传输件130的另一端伸向主传动件121,并可位于主传动件121的上方。通过设置导流传输件130,可以在不增加挡油结构11体积的前提下,实现对第三导流通道1133的长度的加长,从而将润滑油输送至主传动件121上,实现对主传动件121进行充分润滑。As an example, the flow-guiding transmission member 130 may be a structure for conveying lubricating oil, such as a hose, a leather hose, or a conduit. The flow-guiding transmission member 130 may be connected to the third flow-guiding channel 1133 by means of a snap, a bolt connection, or the like, and the other end of the flow-guiding transmission member 130 extends toward the main transmission member 121 and may be located above the main transmission member 121. By providing the flow-guiding transmission member 130, the length of the third flow-guiding channel 1133 may be lengthened without increasing the volume of the oil-blocking structure 11, thereby conveying the lubricating oil to the main transmission member 121, and fully lubricating the main transmission member 121.
进一步的,请参照图3所示,导流部200包括:滑道210和挡板220,滑道210的一端与主体部100连接,挡板220设置在滑道210沿长度方向的边缘两侧。Further, as shown in FIG. 3 , the guide portion 200 includes: a slide 210 and a baffle 220 . One end of the slide 210 is connected to the main body 100 , and the baffle 220 is disposed on both sides of the edge of the slide 210 along the length direction.
本实施例中,挡板220起到对滑道210内的润滑油的进行阻挡的作用,使过孔111输送过来的润滑油可以沿着滑道210流向差速器右轴承132所在位置,以使部分润滑油可快速地通过滑道210流向差速器右轴承132上进行润滑。In this embodiment, the baffle 220 serves to block the lubricating oil in the slide 210, so that the lubricating oil delivered from the through hole 111 can flow along the slide 210 to the position of the right differential bearing 132, so that part of the lubricating oil can quickly flow through the slide 210 to the right differential bearing 132 for lubrication.
在一些实施例中,滑道210包括:第一滑道211、第二滑道212和第三滑道213;第一滑道211与主体部100连接,第二滑道212与第一滑道211连接,第三滑道213与第二滑道212连接。其中,第一滑道211为直段,第二滑道212为斜收段,第三滑道213为直段,第一滑道211的宽度大于第三滑道213的宽度。In some embodiments, the slideway 210 includes: a first slideway 211, a second slideway 212 and a third slideway 213; the first slideway 211 is connected to the main body 100, the second slideway 212 is connected to the first slideway 211, and the third slideway 213 is connected to the second slideway 212. The first slideway 211 is a straight section, the second slideway 212 is an inclined section, the third slideway 213 is a straight section, and the width of the first slideway 211 is greater than the width of the third slideway 213.
本实施例中,将滑道210设置成三段结构,其中,第一滑道211连接在锥形导流段113底部,且位于过孔111处,第一滑道211用于将过孔111流出的润滑油向第二滑道212处进行导流,第一滑道211为直段,即第一滑道211沿润滑油流动的方向的宽度是相同不变的。In this embodiment, the slide 210 is arranged as a three-section structure, wherein the first slide 211 is connected to the bottom of the conical guide section 113 and is located at the through hole 111. The first slide 211 is used to guide the lubricating oil flowing out of the through hole 111 to the second slide 212. The first slide 211 is a straight section, that is, the width of the first slide 211 along the direction of the lubricating oil flow is the same and unchanged.
第二滑道212与第一滑道211连接,第二滑道212为斜收段,第二滑道212的一端向第三滑道213的方向倾斜收敛,第二滑道212的斜收段可以减小润滑油流动过程中的阻力。The second slide 212 is connected to the first slide 211. The second slide 212 is an inclined section. One end of the second slide 212 is inclined and converges toward the direction of the third slide 213. The inclined section of the second slide 212 can reduce the resistance during the flow of lubricating oil.
第一滑道211的宽度较大,第三滑道213的相对第一滑道211的宽度较小,润滑油在经过宽度大的第一滑道211时的阻力较小而流速更快,在第二滑动212的收缩作用下,使润滑油的速度得以降低,润滑油在经过减速后继续流向宽度较小的第三滑道213,此时在第三滑道213内的润滑油受到的阻力更大,流动速度进一步降低,从而使润滑油能够均匀、充分地流动到差速器右轴承132上。The width of the first slide 211 is relatively large, and the width of the third slide 213 is relatively small relative to the first slide 211. The resistance of the lubricating oil when passing through the first slide 211 with a large width is small and the flow rate is faster. Under the contraction effect of the second slide 212, the speed of the lubricating oil is reduced. After deceleration, the lubricating oil continues to flow to the third slide 213 with a smaller width. At this time, the lubricating oil in the third slide 213 encounters greater resistance and the flow rate is further reduced, so that the lubricating oil can flow evenly and fully to the right bearing 132 of the differential.
综上,本申请通过设置挡油结构11,能够对飞溅的润滑油进行有效收集,将润滑油输送至差速器右轴承132、主传动件121上,实现对差速器右轴承132和主传动件121的有效润滑。挡油结构11的设置有助于润滑油的分配,降低了减速器润滑油量需求,提升了减速器的综合效率。In summary, the present application can effectively collect splashed lubricating oil by setting up the oil retaining structure 11, and transport the lubricating oil to the right differential bearing 132 and the main transmission member 121, thereby achieving effective lubrication of the right differential bearing 132 and the main transmission member 121. The setting of the oil retaining structure 11 helps distribute the lubricating oil, reduces the lubricating oil demand of the reducer, and improves the overall efficiency of the reducer.
本申请的挡油结构11的使用过程如下:The use process of the oil retaining structure 11 of the present application is as follows:
向减速器1内注入润滑油,传动组件12的主传动件121开始驱动转动,主传动件121的转动带动与之啮合的从传动件122进行转动,润滑油在高速转动的传动组件12的搅动作用下在减速器1内飞溅,部分润滑油飞溅到挡油结构11的收集段112上,润滑油沿着第一导流通道1131流动,经过第一导流通道1131的缓流后流入到第二导流通道1132,再由第二导流通道1132流向过孔111,并由过孔111流出至导流部200。Lubricating oil is injected into the reducer 1, and the main transmission member 121 of the transmission assembly 12 starts to drive and rotate. The rotation of the main transmission member 121 drives the slave transmission member 122 meshing therewith to rotate. The lubricating oil splashes in the reducer 1 under the stirring action of the high-speed rotating transmission assembly 12, and part of the lubricating oil splashes onto the collecting section 112 of the oil retaining structure 11. The lubricating oil flows along the first guide channel 1131, flows into the second guide channel 1132 after the slow flow through the first guide channel 1131, and then flows from the second guide channel 1132 to the through hole 111, and flows out from the through hole 111 to the guide part 200.
流入到导流部200上的润滑油继续从第一滑道211向第二滑道212、第三滑道213流动,最终流入到差速器右轴承132处,对差速器右轴承132进行充分润滑。The lubricating oil flowing into the guide portion 200 continues to flow from the first slideway 211 to the second slideway 212 and the third slideway 213 , and finally flows into the right differential bearing 132 , thereby fully lubricating the right differential bearing 132 .
同时,还有部分润滑油则沿着第三导流通道1133流向导游传输件130,通过导流传输件130流向主传动件121,并顺着主传动件121流向主传动件121的内轴承和外轴承之间,实现对主传动件121的润滑。At the same time, part of the lubricating oil flows along the third guide channel 1133 to the guide transmission member 130, flows to the main transmission member 121 through the guide transmission member 130, and flows along the main transmission member 121 to between the inner bearing and the outer bearing of the main transmission member 121, thereby lubricating the main transmission member 121.
还有一部分润滑油会直接飞溅至导流部200上,而通过第一滑道211向第二滑道212、第三滑道213流动,最终流入到差速器右轴承132处,对差速器右轴承132进行充分润滑。Another part of the lubricating oil will directly splash onto the guide portion 200 , and flow through the first slideway 211 to the second slideway 212 and the third slideway 213 , and finally flow into the right differential bearing 132 , so as to fully lubricate the right differential bearing 132 .
本申请还公开了一种动力总成,该动力总成包括上述实施例中所述的减速器1。The present application also discloses a power assembly, which includes the reducer 1 described in the above embodiment.
通过在动力总成内设置此结构的减速器1后,在减速器1运行时,由于挡油结构11的设置,可使传动组件12搅起的部分润滑油收集到挡油结构11的集油槽110内,并分别通过第一导流通道1131和第二导流通道1132流向过孔111,并由过孔111输送至导流部200上,再由导流部200输送至差速器右轴承132处,对差速器右轴承132进行充分润滑;同时,部分润滑油通过第三导流通道1133输送至主传动件121,还能够对主传动件121进行充分润滑。在润滑的同时,节省了润滑油,有效的降低了润滑油的损耗。After the reducer 1 of this structure is arranged in the powertrain, when the reducer 1 is running, due to the arrangement of the oil retaining structure 11, part of the lubricating oil stirred up by the transmission assembly 12 can be collected in the oil collecting groove 110 of the oil retaining structure 11, and flow to the through hole 111 through the first guide channel 1131 and the second guide channel 1132 respectively, and transported to the guide part 200 by the through hole 111, and then transported to the right bearing 132 of the differential by the guide part 200, so as to fully lubricate the right bearing 132 of the differential; at the same time, part of the lubricating oil is transported to the main transmission member 121 through the third guide channel 1133, and can also fully lubricate the main transmission member 121. While lubricating, lubricating oil is saved, and the loss of lubricating oil is effectively reduced.
此外,挡油结构11的设置,还能够减少油池底部的润滑油的回流量,减少搅油损失。In addition, the provision of the oil retaining structure 11 can also reduce the amount of lubricating oil reflux at the bottom of the oil pool and reduce oil stirring losses.
基于同样的技术构思,本申请还公开了一种车辆,该车辆包括上述实施例所述的动力总成。Based on the same technical concept, the present application also discloses a vehicle, which includes the powertrain described in the above embodiment.
通过将此动力总成设置到车辆后,在车辆启动动力总成工作时,该动力总成的减速器1运行时,可使进入到减速器1内的润滑油充分被搅动而飞溅至挡油结构11上,部分润滑油收集到挡油结构11的集油槽110内,并分别通过第一导流通道1131和第二导流通道1132流向过孔111,并由过孔111输送至导流部200上,再由导流部200输送至差速器右轴承132处,对差速器右轴承132进行充分润滑;同时,部分润滑油通过第三导流通道1133输送至主传动件121,还能对主传动件121进行充分润滑,在润滑的同时,节省了润滑油,有效的降低了润滑油的损耗。After this powertrain is installed in a vehicle, when the vehicle starts the powertrain to work, when the reducer 1 of the powertrain is in operation, the lubricating oil entering the reducer 1 can be fully stirred and splashed onto the oil retaining structure 11, and part of the lubricating oil is collected in the oil collecting groove 110 of the oil retaining structure 11, and flows to the through hole 111 through the first guide channel 1131 and the second guide channel 1132 respectively, and is transported from the through hole 111 to the guide part 200, and then transported from the guide part 200 to the right bearing 132 of the differential, so as to fully lubricate the right bearing 132 of the differential; at the same time, part of the lubricating oil is transported to the main transmission component 121 through the third guide channel 1133, and can also fully lubricate the main transmission component 121, while lubricating, the lubricating oil is saved, and the loss of the lubricating oil is effectively reduced.
在一些实施例中,车辆可以包括传统乘用车、混动乘用车、电动乘用车等多种车型。In some embodiments, the vehicle may include various models such as traditional passenger cars, hybrid passenger cars, and electric passenger cars.
需要说明的是,在不冲突的情况下,本申请中的实施例中的特征可以相互结合。It should be noted that, in the absence of conflict, the features in the embodiments of this application may be combined with each other.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本需求的保护范围之内。The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of this requirement.
Claims (15)
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| CN121557271A (en) * | 2026-01-20 | 2026-02-24 | 福建兴翼智能装备股份有限公司 | Floor grinding machine gear box guide plate structure design |
| CN121557271B (en) * | 2026-01-20 | 2026-04-14 | 福建兴翼智能装备股份有限公司 | A floor grinding machine gearbox guide plate assembly |
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