CN118529541A - An intelligent continuous pay-off device for heat-treated wire - Google Patents

Abstract

The present invention discloses an intelligent heat-treated wire continuous pay-off device, which relates to the field of steel wire heat treatment technology, including a base plate, a gantry, an L-shaped frame, a No. 2 motor and a locking assembly, wherein a gantry is installed on the top of the base plate, an L-shaped frame is installed on the top of the base plate, a No. 2 motor is installed through the outer wall of the L-shaped frame, a mounting ring is installed on the output end of the No. 2 motor, and a rotating rod is installed on the outer wall of the mounting ring. The present invention drives the rotating rod to rotate by rotating the mounting ring, and the rotating rod drives the I-shaped wheel to rotate, and the I-shaped wheel rotates and the wire take-up machine is linked. When encountering lightning strikes or unexpected power outages, the I-shaped wheel and the wire take-up machine stop running at the same time to prevent the pay-off wheel from loosening. After the power is restored, the pay-off wheel and the wire take-up wheel operate synchronously to prevent the wire from being broken by excessive tension, thereby achieving the function of reducing the loss of equipment caused by lightning strikes and unexpected power outages.

Description

An intelligent continuous pay-off device for heat-treated wire

Technical Field

The invention relates to the technical field of heat treatment of steel wires, and in particular to an intelligent heat treatment wire continuous pay-off device.

Background Art

The background technology of the continuous pay-off device for heat-treated wire is mainly to solve the problem that wire needs to be heat-treated during the production process. During the manufacturing process, wire often needs to go through a series of heat treatment steps to change its physical and chemical properties and improve its performance. The traditional heat treatment method often adopts intermittent treatment, that is, the wire is treated in batches in the heat treatment furnace, and then the wire is paid out after the treatment is completed. However, the existing continuous pay-off device for heat-treated wire cannot reduce the loss caused by lightning strikes and accidental power outages.

The existing continuous pay-off device for heat-treated wire has the following defects:

1. Patent document CN102861835B discloses a steel wire straightening and cutting mechanism, "including a feeding device, a pulling wheel group, a straightening device and a cutting device connected in sequence, the pulling wheel group includes at least two pulling wheels, the wires are wound on the pulling wheels in sequence, and also includes a power device for providing power to the pulling wheel group, and the pulling wheel group has a linear speed that is greater than the linear speed of the pulling wheel located in the front along the wire conveying direction. By utilizing the technical feature that the linear speed of the pulling wheel through which the wire passes first is smaller than the linear speed of the pulling wheel through which the wire passes later, the pulling wheel group can continuously stretch and straighten the wires such as steel bars that have passed through the two pulling wheels, with high efficiency. At the same time, the mechanism causes little damage to the wire, does not damage the oxide protective layer on the surface of the wire, causes little loss to the wire, and has good economic benefits", but the existing heat-treated wire continuous unwinding device cannot reduce the losses caused by lightning strikes and accidental power outages;

2. Patent document CN104928739B discloses a wire continuous electroplating device, "including a pre-plating device, a main plating device and a wire taking-up device, the main plating device is located on one side of the pre-plating device and the wire taking-up device, the wire taking-up device and the pre-plating device are arranged in parallel, the pre-plating device includes a pay-off frame, an activation tank, a first water washing tank, a pre-plating tank and a second water washing tank arranged in sequence according to the direction of wire movement, and the main plating device includes a main plating tank and a main plating wire roller arranged in the main plating tank. The present invention also discloses a method for wire electroplating using the above-mentioned wire continuous electroplating device, firstly preparing a FeCl2 solution, a plating solution and an activation solution, and then preparing a wire, winding the wire around the electroplating device in a certain manner, preparing an anode plate and adjusting the electroplating parameters before starting electroplating, and completing the electroplating when the wire diameter reaches 1.2 to 1.5 times the wire diameter of the raw wire. The present invention solves the problem that there is no suitable continuous electroplating device and the coating toughness is poor when the prior art performs wire electroplating iron", but the I-shaped wheel of the existing heat-treated wire continuous pay-off device cannot be quickly fixed;

3. Patent document CN113981177B discloses a continuous heat treatment system and method thereof, "including a discharge device, a heating device, a tempering device and a receiving device arranged in sequence, an intermediate processing device is arranged between the heating device and the tempering device, the intermediate processing device applies quenching oil and cleans the wire, a traction adjustment device is arranged between the heating device and the discharge device, and between the tempering device and the receiving device, the traction adjustment device includes a constant tension adjustment mechanism, the constant tension adjustment mechanism adjusts the tension of the wire, a pre-treatment device is arranged between the heating device and the adjacent traction adjustment device, the pre-treatment device cleans the residual heat of the wire, the tension adjustment mechanism is located at both ends to adjust the tension of the wire, ensure that the wire moves with a certain tension in the heating device and the tempering device, ensure the heating uniformity of the wire, and thus improve the quenching effect of the continuous heat treatment system", but the I-shaped wheel of the existing heat treatment wire continuous discharge device cannot be automatically removed, which increases manual labor;

4. Patent document CN102534917B discloses a stress elimination device, "including a box body with a wire inlet at the top and a wire outlet at the bottom; a rotating support plate vertically arranged in the box body and capable of horizontal rotation; a driving device for driving the rotating support plate to rotate; a winding wheel group arranged on the rotating support plate, the winding wheel group including a first winding wheel and a second winding wheel with a smaller diameter than the first winding wheel, and the first winding wheel and the second winding wheel are located on the same surface of the rotating support plate. The structural arrangement of the present invention is ingenious. By making the wire first pass around the first winding wheel with a large diameter and then pass around the second winding wheel with a small diameter, the wire is first tightened and then relaxed in the process of continuously passing through the device of the present invention, and twisted with the rotation of the rotating support plate, thereby eliminating the stress on the surface and inside of the wire, making the new wire soft, and the whole process is mechanized operation, which is convenient and simple", but the existing heat-treated wire continuous pay-off device cannot prevent the wire from slipping after the pay-off device is powered off, and the use efficiency of the device is low.

Summary of the invention

The purpose of the present invention is to provide an intelligent continuous pay-off device for heat-treated wires to solve the technical problem that the existing continuous pay-off device for heat-treated wires proposed in the above background technology cannot reduce the losses caused by lightning strikes and accidental power outages.

To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an intelligent heat-treated wire continuous pay-off device, comprising a bottom plate, a gantry, an L-shaped frame, a No. 2 motor and a locking assembly, wherein a gantry is installed on the top of the bottom plate, an L-shaped frame is installed on the top of the bottom plate, a No. 2 motor is installed through the outer wall of the L-shaped frame, a mounting ring is installed on the output end of the No. 2 motor, a rotating rod is installed on the outer wall of the mounting ring, an I-shaped wheel is placed on the outer wall of the rotating rod, a locking assembly is installed on the inner wall of the rotating rod, and the locking assembly is used to fix the I-shaped wheel, a control module is installed on the top of the bottom plate, a card block is installed on the outer wall of the I-shaped wheel, a card slot is provided on the outer wall of the mounting ring, and one end of the card block extends to the inner wall of the card slot;

The locking assembly includes a No. 1 slide, a No. 3 motor, a gear, a clamping column, a No. 4 mouth, and a rack. The No. 1 slide is located on the inner wall of the rotating rod, the No. 3 motor is located on the inner wall of the rotating rod, and the gear is located at the output end of the No. 3 motor. The No. 2 pulley is installed on the inner wall of the No. 1 slide, and the No. 4 mouth is opened on the outer wall of the rotating rod. The clamping column is located on the outer wall of the No. 2 pulley, and one end of the clamping column extends to the inner wall of the No. 4 mouth. The rack is located at one end of the clamping column, and the gear is meshed with the rack. A detection module is installed on the inner wall of the mounting ring, and the detection module is used to start the locking assembly. The locking assembly is electrically connected to the control module, the locking assembly is electrically connected to the detection module, the control module is electrically connected to the detection module, and a button is installed on the outer wall of the control module.

Preferably, one end of the clamping column moves through the No. 4 opening, and the No. 2 pulley moves through the No. 1 slideway.

Preferably, the detection module includes a pressure sensor, which is electrically connected to the detection module. The pressure sensor is used to detect real-time pressure data when the card block moves, and the detection module has built-in appropriate pressure data.

Preferably, the real-time pressure data is transmitted to the detection module, and the detection module compares the real-time pressure data with the appropriate pressure data through data comparison technology. If the comparison result of the detection module shows that the real-time pressure data reaches the appropriate pressure data, it is set to the pressure reached state; if the comparison result of the detection module shows that the real-time pressure data does not reach the appropriate pressure data, it is set to the pressure not reached state; if the comparison result of the detection module shows that there is no pressure, it is set to the no pressure state.

Preferably, a feeding wheel assembly is installed on the inner wall of the L-shaped frame, and the feeding wheel assembly is used for the rapid removal of the I-shaped wheel. A support column is installed on the outer wall of the portal frame, and a wire pressing assembly is installed on one end of the support column, and the wire pressing assembly is used for pressing and fixing the wire.

Preferably, the sending wheel assembly includes a No. 5 motor, a No. 3 slide, a T-shaped plate, a top plate, and a No. 6 port, the No. 5 motor is located on the inner wall of the L-shaped frame, the No. 3 slide is located on the inner wall of the L-shaped frame, a threaded rod is installed at the output end of the No. 5 motor, a No. 6 pulley is installed on the inner wall of the No. 3 slide, a T-shaped plate is installed at one end of the No. 6 pulley, a threaded sleeve is installed through the outer wall of the T-shaped plate, and the threaded rod is meshed with the threaded sleeve, the No. 6 port is opened at the top of the L-shaped frame, a telescopic rod is installed on the top of the T-shaped plate, and the output end of the telescopic rod extends from the top of the L-shaped frame through the No. 6 port to the top plate located at the output end of the telescopic rod.

Preferably, the telescopic rod moves through the No. 6 opening, the T-shaped plate moves through the cooperation of the threaded rod and the threaded sleeve, the No. 6 pulley moves through the No. 3 slideway, and the top plate is located below the I-shaped wheel.

Preferably, the wire pressing assembly includes a wire drum, a pneumatic head, a No. 7 mouth, a T-shaped rod, a pressure plate, a pressure head, and a spring. The wire drum is located at one end of the support column, the pneumatic head is located at the top of the wire drum, the No. 7 mouth is opened at the top of the wire drum, the T-shaped rod runs through the inner wall of the No. 7 mouth, and the output end of the pneumatic head is connected to the outer wall of the T-shaped rod, the spring is located on the outer wall of the T-shaped rod, and one end of the spring is connected to the top of the wire drum, a pressure plate is installed at one end of the T-shaped rod, a pressure head is installed at the bottom of the pressure plate, a shift rod is installed at the top of the wire drum, a moving cylinder is installed on the outer wall of the shift rod, and one end of the T-shaped rod is connected to the outer wall of the moving cylinder, and a limiting head is installed at one end of the shift rod.

Preferably, the moving cylinder moves through the support of the moving rod, the T-shaped rod moves through the No. 7 port, and the pressure head is rubber.

Preferably, the working steps of the pay-off device are as follows:

S1. After the I-shaped wheel is put into the rotating rod, the button is pressed to control the rotation of the No. 3 motor. The rotation of the No. 3 motor drives the gear to rotate. The rotation of the gear drives the rack to move. The rack moves and drives the clamping column to move. The clamping column moves and drives the No. 2 pulley to move. The No. 2 pulley moves so that the clamping column moves out of the rotating rod through the No. 4 opening. The clamping column moves out of the rotating rod to quickly fix the I-shaped wheel. At this time, the rotation of the No. 2 motor drives the installation ring to rotate. The rotation of the installation ring drives the rotating rod to rotate. The rotation of the rotating rod drives the I-shaped wheel to rotate. The rotation of the I-shaped wheel and the take-up machine are linked. When encountering lightning strikes or unexpected power outages, the I-shaped wheel and the take-up machine stop running at the same time to prevent the phenomenon of loose sleeve of the pay-off wheel. After the power is restored, the pay-off wheel and the take-up wheel operate synchronously to prevent the wire from being broken due to excessive tension, thereby realizing the function of reducing the loss of equipment caused by lightning strikes and unexpected power outages.

S2, when the detection module detects that the pressure reaches the state, the locking component starts to fix the I-spool. When the detection module detects that the pressure does not reach the state, the locking component does not start. When the pressure is not reached, the pressure sensor continues to detect the real-time pressure data until the pressure reaches the state. When the detection module detects that there is no pressure, the locking component does not start. When there is no pressure, the pressure sensor continues to detect the real-time pressure data until the pressure reaches the state, thereby realizing the function of quickly fixing the I-spool of the continuous pay-off device;

S3, after the wire is disengaged, the locking assembly is closed, and the telescopic rod moves to drive the top plate to move, and the top plate moves to lift the I-shaped wheel, and the No. 5 motor rotates to drive the threaded rod to rotate, and the threaded rod rotates to drive the threaded sleeve to move, and the threaded sleeve moves to drive the T-shaped plate to move, and the T-shaped plate moves to drive the No. 6 pulley to move, and the No. 6 pulley moves to drive the T-shaped plate to move the telescopic rod, and the telescopic rod moves to drive the top plate to move, and the top plate moves to drive the I-shaped wheel to move out of the rotating rod, realizing the function of automatically moving out the I-shaped wheel to reduce manual labor;

S4. The steel wire moves through the wire drum. The pneumatic head is in the normally open state when energized. After the device is accidentally powered off, the spring rebounds to drive the T-rod to move, and the movement of the T-rod drives the moving drum to move. The movement of the moving drum causes the T-rod to drive the pressure plate to move, and the movement of the pressure plate drives the pressure head to move. The movement of the pressure head presses the steel wire tightly, thereby preventing the steel wire from slipping after the power failure of the wire-releasing device and improving efficiency.

Compared with the prior art, the present invention has the following beneficial effects:

1. The present invention installs an I-shaped wheel and puts it into a rotating rod, and then presses a button to control the rotation of the No. 3 motor. The rotation of the No. 3 motor drives the gear to rotate. The rotation of the gear drives the rack to move. The rack moves and drives the clamping column to move. The clamping column moves and drives the No. 2 pulley to move. The No. 2 pulley moves so that the clamping column moves out of the rotating rod through the No. 4 opening. The clamping column moves out of the rotating rod to quickly fix the I-shaped wheel. At this time, the rotation of the No. 2 motor drives the installation ring to rotate. The rotation of the installation ring drives the rotating rod to rotate. The rotation of the rotating rod drives the I-shaped wheel to rotate. The rotation of the I-shaped wheel and the wire take-up machine are linked. When encountering lightning strikes or unexpected power outages, the I-shaped wheel and the wire take-up machine stop running at the same time to prevent the phenomenon of the pay-off wheel from loosening. After the power is restored, the pay-off wheel and the wire take-up wheel operate synchronously to prevent the wire from being broken due to excessive tension, thereby achieving the function of reducing the loss of the equipment caused by lightning strikes and unexpected power outages.

2. The present invention is equipped with a detection module to detect that when the pressure reaches a state, the locking component starts to fix the I-shaped wheel. When the detection module detects that the pressure has not reached a state, the locking component does not start. When the pressure has not reached a state, the pressure sensor continues to detect real-time pressure data until the pressure reaches a state. When the detection module detects that there is no pressure, the locking component does not start. When there is no pressure, the pressure sensor continues to detect real-time pressure data until the pressure reaches a state, thereby realizing the function of quickly fixing the I-shaped wheel of the continuous pay-off device;

3. The present invention is equipped with a locking assembly that is closed after the wire is disengaged. At this time, the telescopic rod moves to drive the top plate to move, the top plate moves to lift the I-shaped wheel, the No. 5 motor rotates to drive the threaded rod to rotate, the threaded rod rotates to drive the threaded sleeve to move, the threaded sleeve moves to drive the T-shaped plate to move, the T-shaped plate moves to drive the No. 6 pulley to move, the No. 6 pulley moves to drive the T-shaped plate to move the telescopic rod, the telescopic rod moves to drive the top plate to move, the top plate moves to drive the I-shaped wheel to move out of the rotating rod, thereby realizing the function of automatically moving out the I-shaped wheel and reducing manual labor;

4. The present invention is installed with a steel wire that moves through the wire drum. The pneumatic head is in a normally open state when energized. After the device is accidentally powered off, the spring rebounds to drive the T-rod to move, the movement of the T-rod drives the moving drum to move, the movement of the moving drum causes the T-rod to drive the pressure plate to move, the movement of the pressure plate drives the pressure head to move, and the movement of the pressure head presses the steel wire, thereby preventing the steel wire from slipping after the wire-releasing device is powered off and improving efficiency.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG1 is a front view of the structure of the present invention;

FIG2 is a schematic diagram of the back structure of the present invention;

FIG3 is a schematic diagram of the L-shaped frame structure of the present invention;

FIG4 is a schematic diagram of a clamping column structure of the present invention;

FIG5 is a schematic diagram of a pressure control flow chart of the present invention;

FIG6 is a schematic diagram of the structure A of FIG3 of the present invention;

FIG7 is a schematic diagram of the top plate structure of the present invention;

FIG. 8 is a schematic diagram of the pressure head structure of the present invention.

In the figure: 1. bottom plate; 2. control module; 3. L-shaped frame; 4. door frame; 5. No. 2 motor; 6. mounting ring; 7. rotating rod; 8. I-shaped wheel; 9. No. 1 slideway; 10. No. 2 pulley; 11. No. 4 mouth; 12. clamping column; 13. No. 3 motor; 14. gear; 15. rack; 16. clamping block; 17. clamping groove; 18. pressure sensor; 19. No. 5 motor; 20. threaded rod; 21. No. 3 slideway; 22. No. 6 pulley; 23. threaded sleeve; 24. T-shaped plate; 25. No. 6 mouth; 27. telescopic rod; 28. top plate; 29. support column; 30. bobbin; 31. pneumatic head; 32. No. 7 mouth; 33. T-shaped rod; 34. pressure plate; 35. pressure head; 36. shift rod; 37. moving cylinder; 38. limit head; 39. spring.

DETAILED DESCRIPTION

The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

Embodiment 1: Please refer to Figures 1, 2, 3 and 4. An embodiment of the present invention is: an intelligent heat-treated wire continuous pay-off device, comprising a base plate 1, a gantry 4, an L-shaped frame 3, a No. 2 motor 5 and a locking assembly, characterized in that: a gantry 4 is installed on the top of the base plate 1, an L-shaped frame 3 is installed on the top of the base plate 1, a No. 2 motor 5 is installed through the outer wall of the L-shaped frame 3, a mounting ring 6 is installed on the output end of the No. 2 motor 5, a rotating rod 7 is installed on the outer wall of the mounting ring 6, an I-shaped wheel 8 is placed on the outer wall of the rotating rod 7, a locking assembly is installed on the inner wall of the rotating rod 7, and the locking assembly is used to fix the I-shaped wheel 8, a control module 2 is installed on the top of the base plate 1, and a card block is installed on the outer wall of the I-shaped wheel 8 16, the outer wall of the mounting ring 6 is provided with a card slot 17, and one end of the card block 16 extends to the inner wall of the card slot 17, the locking assembly includes a No. 1 slide 9, a No. 3 motor 13, a gear 14, a card column 12, a No. 4 mouth 11, and a rack 15, the No. 1 slide 9 is located on the inner wall of the rotating rod 7, the No. 3 motor 13 is located on the inner wall of the rotating rod 7, the gear 14 is located at the output end of the No. 3 motor 13, the No. 2 pulley 10 is installed on the inner wall of the No. 1 slide 9, the No. 4 mouth 11 is opened on the outer wall of the rotating rod 7, the card column 12 is located on the outer wall of the No. 2 pulley 10, and one end of the card column 12 extends to the inner wall of the No. 4 mouth 11, the rack 15 is located at one end of the card column 12, and the gear 14 is meshed with the rack 15, and the inner wall of the mounting ring 6 is installed with a detection module The detection module is used to start the locking component. The locking component is electrically connected to the control module 2. The locking component is electrically connected to the detection module. The control module 2 is electrically connected to the detection module. A button is installed on the outer wall of the control module 2. One end of the card column 12 moves through the No. 4 port 11. The No. 2 pulley 10 moves through the No. 1 slideway 9. The detection module includes a pressure sensor 18. The pressure sensor 18 is electrically connected to the detection module. The pressure sensor 18 is used to detect the real-time pressure data when the card block 16 moves. The detection module has built-in appropriate pressure data. After the I-shaped wheel 8 is placed in the rotating rod 7, the button is pressed to control the No. 3 motor 13 to rotate. The No. 3 motor 13 rotates to drive the gear 14 to rotate. The gear 14 rotates to drive the rack 1 5 moves, the rack 15 moves to drive the clamping column 12 to move, the clamping column 12 moves to drive the second pulley 10 to move, the second pulley 10 moves to make the clamping column 12 move out of the rotating rod 7 through the fourth opening 11, the clamping column 12 moves out of the rotating rod 7 to quickly fix the I-shaped wheel 8, at this time, the second motor 5 rotates to drive the mounting ring 6 to rotate, the mounting ring 6 rotates to drive the rotating rod 7 to rotate, the rotating rod 7 rotates to drive the I-shaped wheel 8 to rotate, the I-shaped wheel 8 rotates and the wire-taking machine is linked, when encountering lightning strikes or unexpected power outages, the I-shaped wheel 8 and the wire-taking machine stop running at the same time to prevent the phenomenon of the pay-off wheel loosening, after the power is restored, the pay-off wheel and the take-up wheel operate synchronously to prevent the wire from being broken by excessive tension, thereby realizing the function of reducing the loss of equipment caused by lightning strikes and unexpected power outages.

Embodiment 2: Please refer to Figures 3, 4, 5 and 6. An embodiment provided by the present invention is that the detection module includes a pressure sensor 18, the pressure sensor 18 is electrically connected to the detection module, the pressure sensor 18 is used to detect the real-time pressure data when the block 16 moves, the detection module has built-in appropriate pressure data, the real-time pressure data is transmitted to the detection module, the detection module compares the real-time pressure data with the appropriate pressure data through a data comparison technology, the comparison result of the detection module is that the real-time pressure data reaches the appropriate pressure data and is set as the pressure reached state, the comparison result of the detection module is that the real-time pressure data does not reach the appropriate pressure data and is set as the pressure not reached state, the comparison result of the detection module is that the real-time pressure data is set as the no-pressure state when there is no pressure, the detection module detects that the pressure reached state, the locking component starts to fix the I-shaped wheel 8, the detection module detects that the pressure has not reached the state, the locking component does not start, the pressure sensor 18 continues to detect the real-time pressure data in the pressure not reached state until the pressure has reached the state, the detection module detects that the no-pressure state and the locking component does not start, and the pressure sensor 18 continues to detect the real-time pressure data in the no-pressure state until the pressure has reached the state, thereby realizing the function of quickly fixing the I-shaped wheel 8 of the continuous wire-releasing device.

Embodiment 3: Please refer to Figures 1, 3 and 7. An embodiment provided by the present invention is that the wheel sending assembly includes a No. 5 motor 19, a No. 3 slide 21, a T-shaped plate 24, a top plate 28, and a No. 6 port 25. The No. 5 motor 19 is located on the inner wall of the L-shaped frame 3, the No. 3 slide 21 is located on the inner wall of the L-shaped frame 3, a threaded rod 20 is installed at the output end of the No. 5 motor 19, a No. 6 pulley 22 is installed on the inner wall of the No. 3 slide 21, and a T-shaped plate 24 is installed at one end of the No. 6 pulley 22. A threaded sleeve 23 is installed through the outer wall of the T-shaped plate 24, and the threaded rod 20 is meshed with the threaded sleeve 23. The No. 6 port 25 is opened at the top of the L-shaped frame 3, a telescopic rod 27 is installed on the top of the T-shaped plate 24, and the output end of the telescopic rod 27 extends from the top of the L-shaped frame 3 through the No. 6 port 25 to the top plate 28 located at the output end of the telescopic rod 27. The telescopic rod 27 moves through the No. 6 opening 25, the T-shaped plate 24 moves through the cooperation of the threaded rod 20 and the threaded sleeve 23, the No. 6 pulley 22 moves through the No. 3 slideway 21, and the top plate 28 is located below the I-shaped wheel 8. After the wire is disengaged, the locking assembly is closed. At this time, the telescopic rod 27 moves to drive the top plate 28 to move, and the top plate 28 moves to lift the I-shaped wheel 8. The No. 5 motor 19 rotates to drive the threaded rod 20 to rotate, and the threaded rod 20 rotates to drive the threaded sleeve 23 to move. The threaded sleeve 23 moves to drive the T-shaped plate 24 to move, and the T-shaped plate 24 moves to drive the No. 6 pulley 22 to move, and the No. 6 pulley 22 moves to cause the T-shaped plate 24 to drive the telescopic rod 27 to move, and the telescopic rod 27 moves to drive the top plate 28 to move, and the top plate 28 moves to drive the I-shaped wheel 8 to move out of the rotating rod 7, thereby realizing the function of automatically moving out the I-shaped wheel 8 to reduce manual labor.

Embodiment 4: Please refer to Figures 1, 2 and 8. An embodiment provided by the present invention: a wire pressing assembly includes a wire drum 30, a pneumatic head 31, a No. 7 mouth 32, a T-shaped rod 33, a pressure plate 34, a pressure head 35, and a spring 39. The wire drum 30 is located at one end of the support column 29, the pneumatic head 31 is located at the top of the wire drum 30, the No. 7 mouth 32 is opened at the top of the wire drum 30, the T-shaped rod 33 runs through the inner wall of the No. 7 mouth 32, and the output end of the pneumatic head 31 is connected to the outer wall of the T-shaped rod 33, the spring 39 is located on the outer wall of the T-shaped rod 33, and one end of the spring 39 is connected to the top of the wire drum 30, a pressure plate 34 is installed at one end of the T-shaped rod 33, a pressure head 35 is installed at the bottom of the pressure plate 34, and a shift rod 36 is installed at the top of the wire drum 30. A moving cylinder 37 is installed on the outer wall of the shift rod 36, and one end of the T-shaped rod 33 is connected to the outer wall of the moving cylinder 37, and a limiting head 38 is installed on one end of the shift rod 36. The moving cylinder 37 moves through the support of the shift rod 36, and the T-shaped rod 33 moves through the No. 7 mouth 32. The pressure head 35 is rubber, and the steel wire moves through the wire drum 30. The pneumatic head 31 is in a normally open state when energized. After the device is accidentally powered off, the spring 39 rebounds and drives the T-shaped rod 33 to move. The movement of the T-shaped rod 33 drives the moving cylinder 37 to move. The movement of the moving cylinder 37 causes the T-shaped rod 33 to drive the pressure plate 34 to move. The movement of the pressure plate 34 drives the pressure head 35 to move. The pressure head 35 moves to press the steel wire, thereby preventing the steel wire from slipping after the power is cut off in the wire-releasing device and improving efficiency.

The working steps of the pay-off device are as follows:

S1, after the I-shaped wheel 8 is put into the rotating rod 7, the button is pressed to control the No. 3 motor 13 to rotate, the No. 3 motor 13 rotates to drive the gear 14 to rotate, the gear 14 rotates to drive the rack 15 to move, the rack 15 moves to drive the clamping column 12 to move, the clamping column 12 moves to drive the No. 2 pulley 10 to move so that the clamping column 12 moves out of the rotating rod 7 through the No. 4 opening 11, and the clamping column 12 moves out of the rotating rod 7 to quickly fix the I-shaped wheel 8. At this time, the No. 2 motor 5 rotates to drive the mounting ring 6 to rotate, the mounting ring 6 rotates to drive the rotating rod 7 to rotate, and the rotating rod 7 rotates to drive the I-shaped wheel 8 to rotate. The rotation of the I-shaped wheel 8 and the wire-taking machine are linked. When encountering lightning strikes or unexpected power outages, the I-shaped wheel 8 and the wire-taking machine stop running at the same time to prevent the phenomenon of the pay-off wheel loosening. After the power is restored, the pay-off wheel and the wire-taking wheel operate synchronously to prevent the wire from being broken due to excessive tension, thereby realizing the function of reducing the loss of the equipment caused by lightning strikes and unexpected power outages;

S2, when the detection module detects that the pressure reaches the state, the locking component starts to fix the I-shaped wheel 8. When the detection module detects that the pressure does not reach the state, the locking component does not start. When the pressure is not reached, the pressure sensor 18 continues to detect the real-time pressure data until the pressure reaches the state. When the detection module detects that there is no pressure, the locking component does not start. When there is no pressure, the pressure sensor 18 continues to detect the real-time pressure data until the pressure reaches the state, thereby realizing the function of quickly fixing the I-shaped wheel 8 of the continuous pay-off device;

S3, after the wire is disengaged, the locking assembly is closed, and the telescopic rod 27 moves to drive the top plate 28 to move. The top plate 28 moves to lift the I-shaped wheel 8, and the No. 5 motor 19 rotates to drive the threaded rod 20 to rotate. The threaded rod 20 rotates to drive the threaded sleeve 23 to move. The threaded sleeve 23 moves to drive the T-shaped plate 24 to move. The T-shaped plate 24 moves to drive the No. 6 pulley 22 to move. The No. 6 pulley 22 moves to make the T-shaped plate 24 drive the telescopic rod 27 to move. The telescopic rod 27 moves to drive the top plate 28 to move. The top plate 28 moves to drive the I-shaped wheel 8 to move out of the rotating rod 7, thereby realizing the function of automatically moving out the I-shaped wheel 8 and reducing manual labor.

S4. The steel wire moves through the wire drum 30. The pneumatic head 31 is in a normally open state when energized. After the device is accidentally powered off, the spring 39 rebounds and drives the T-bar 33 to move. The movement of the T-bar 33 drives the moving drum 37 to move. The movement of the moving drum 37 causes the T-bar 33 to drive the pressure plate 34 to move. The movement of the pressure plate 34 drives the pressure head 35 to move. The pressure head 35 moves to press the steel wire, thereby preventing the steel wire from slipping after the wire-releasing device is powered off and improving efficiency.

Working principle: after the I-shaped wheel 8 is put into the rotating rod 7, the button is pressed to control the No. 3 motor 13 to rotate, the No. 3 motor 13 rotates to drive the gear 14 to rotate, the gear 14 rotates to drive the rack 15 to move, the rack 15 moves to drive the clamping column 12 to move, the clamping column 12 moves to drive the No. 2 pulley 10 to move so that the clamping column 12 moves out of the rotating rod 7 through the No. 4 opening 11, the clamping column 12 moves out of the rotating rod 7 to quickly fix the I-shaped wheel 8, at this time, the No. 2 motor 5 rotates to drive the mounting ring 6 to rotate, the mounting ring 6 rotates to drive the rotating rod 7 to rotate, the rotating rod 7 rotates to drive the I-shaped wheel 8 to rotate, the I-shaped wheel 8 rotates and The wire-taking machine is linked. When encountering lightning strikes or unexpected power outages, the I-spool 8 and the wire-taking machine stop running at the same time to prevent the phenomenon of loosening of the pay-off wheel. After the power is restored, the pay-off wheel and the take-up wheel operate synchronously to prevent the wire from being broken by excessive tension, thereby realizing the function of reducing the loss of equipment caused by lightning strikes and unexpected power outages. When the detection module detects that the pressure has reached the state, the locking component starts to fix the I-spool 8. When the detection module detects that the pressure has not reached the state, the locking component does not start. When the pressure has not reached the state, the pressure sensor 18 continues to detect the real-time pressure data until the pressure reaches the state. When the detection module detects that there is no pressure, it locks The component is not started. In the pressure-free state, the pressure sensor 18 continues to detect the real-time pressure data until the pressure reaches the state, realizing the function of quickly fixing the I-shaped wheel 8 of the continuous wire-releasing device. After the wire is detached, the locking component is closed, and the telescopic rod 27 moves to drive the top plate 28 to move. The top plate 28 moves to lift the I-shaped wheel 8, and the No. 5 motor 19 rotates to drive the threaded rod 20 to rotate. The threaded rod 20 rotates to drive the threaded sleeve 23 to move. The threaded sleeve 23 moves to drive the T-shaped plate 24 to move. The T-shaped plate 24 moves to drive the No. 6 pulley 22 to move. The No. 6 pulley 22 moves to make the T-shaped plate 24 drive the telescopic rod 27 The telescopic rod 27 moves and drives the top plate 28 to move. The top plate 28 moves and drives the I-shaped wheel 8 to move out of the rotating rod 7, realizing the function of automatically moving the I-shaped wheel 8 out to reduce manual labor. The steel wire moves through the wire drum 30. The pneumatic head 31 is in a normally open state when energized. After the device is accidentally powered off, the spring 39 rebounds and drives the T-shaped rod 33 to move. The movement of the T-shaped rod 33 drives the moving cylinder 37 to move. The movement of the moving cylinder 37 causes the T-shaped rod 33 to drive the pressure plate 34 to move. The movement of the pressure plate 34 drives the pressure head 35 to move. The pressure head 35 moves to press the steel wire, realizing the function of preventing the steel wire from slipping after the wire-releasing device is powered off and improving efficiency.

It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims (10)

1. An intelligent heat-treated wire continuous pay-off device, comprising a base plate (1), a gantry (4), an L-shaped frame (3), a second motor (5) and a locking assembly, characterized in that: a gantry (4) is installed on the top of the base plate (1), an L-shaped frame (3) is installed on the top of the base plate (1), a second motor (5) is installed through the outer wall of the L-shaped frame (3), an output end of the second motor (5) is installed with a mounting ring (6), and the mounting ring (6) is installed on the output end of the second motor (5). A rotating rod (7) is installed on the outer wall of the ring (6), an I-shaped wheel (8) is placed on the outer wall of the rotating rod (7), a locking assembly is installed on the inner wall of the rotating rod (7), and the locking assembly is used to fix the I-shaped wheel (8), a control module (2) is installed on the top of the bottom plate (1), a clamping block (16) is installed on the outer wall of the I-shaped wheel (8), a clamping groove (17) is provided on the outer wall of the mounting ring (6), and one end of the clamping block (16) extends to the inner wall of the clamping groove (17); The locking assembly comprises a first slideway (9), a third motor (13), a gear (14), a clamping column (12), a fourth opening (11), and a rack (15); the first slideway (9) is located on the inner wall of the rotating rod (7); the third motor (13) is located on the inner wall of the rotating rod (7); the gear (14) is located at the output end of the third motor (13); a second pulley (10) is installed on the inner wall of the first slideway (9); the fourth opening (11) is opened on the outer wall of the rotating rod (7); the clamping column (12) is located on the outer wall of the rotating rod (7); The locking member (12) is located on the outer wall of the second pulley (10), and one end of the locking column (12) extends to the inner wall of the fourth opening (11). The rack (15) is located at one end of the locking column (12), and the gear (14) is meshed with the rack (15). A detection module is installed on the inner wall of the mounting ring (6), and the detection module is used to start the locking component. The locking component is electrically connected to the control module (2), the locking component is electrically connected to the detection module, and the control module (2) is electrically connected to the detection module. A button is installed on the outer wall of the control module (2). 2. According to claim 1, an intelligent heat-treated wire continuous pay-off device is characterized in that one end of the clamping column (12) moves through the No. 4 mouth (11), and the No. 2 pulley (10) moves through the No. 1 slideway (9). 3. According to claim 1, an intelligent heat treatment wire continuous pay-off device is characterized in that: the detection module includes a pressure sensor (18), the pressure sensor (18) is electrically connected to the detection module, the pressure sensor (18) is used to detect real-time pressure data when the block (16) moves, and the detection module has built-in appropriate pressure data. 4. An intelligent heat treatment wire continuous pay-off device according to claim 3, characterized in that: the real-time pressure data is transmitted to the detection module, and the detection module compares the real-time pressure data with the appropriate pressure data through data comparison technology, and the comparison result of the detection module is that the real-time pressure data reaches the appropriate pressure data and is set to the pressure reached state, the comparison result of the detection module is that the real-time pressure data does not reach the appropriate pressure data and is set to the pressure not reached state, and the comparison result of the detection module is that the real-time pressure data has no pressure and is set to the no pressure state. 5. According to claim 1, an intelligent heat-treated wire continuous pay-off device is characterized in that: the inner wall of the L-shaped frame (3) is installed with a feeding wheel assembly, and the feeding wheel assembly is used for the rapid removal of the I-shaped wheel (8); the outer wall of the door frame (4) is installed with a support column (29), and one end of the support column (29) is installed with a wire pressing assembly, and the wire pressing assembly is used for pressing the wire. 6. An intelligent heat-treated wire continuous pay-off device according to claim 5, characterized in that: the feeding wheel assembly includes a No. 5 motor (19), a No. 3 slideway (21), a T-shaped plate (24), a top plate (28), and a No. 6 port (25), the No. 5 motor (19) is located on the inner wall of the L-shaped frame (3), the No. 3 slideway (21) is located on the inner wall of the L-shaped frame (3), the output end of the No. 5 motor (19) is installed with a threaded rod (20), and the inner wall of the No. 3 slideway (21) is installed with a No. 6 A pulley (22), one end of the sixth pulley (22) is installed with a T-shaped plate (24), the outer wall of the T-shaped plate (24) is penetrated by a threaded sleeve (23), and the threaded rod (20) is meshed with the threaded sleeve (23), the sixth opening (25) is opened at the top of the L-shaped frame (3), a telescopic rod (27) is installed at the top of the T-shaped plate (24), and the output end of the telescopic rod (27) extends from the top of the L-shaped frame (3) through the sixth opening (25) to the top plate (28) located at the output end of the telescopic rod (27). 7. An intelligent heat-treated wire continuous pay-off device according to claim 6, characterized in that: the telescopic rod (27) moves through the No. 6 mouth (25), the T-shaped plate (24) moves through the cooperation of the threaded rod (20) and the threaded sleeve (23), the No. 6 pulley (22) moves through the No. 3 slideway (21), and the top plate (28) is located below the I-shaped wheel (8). 8. An intelligent heat-treated wire continuous pay-off device according to claim 5, characterized in that: the wire pressing assembly includes a wire drum (30), a pneumatic head (31), a No. 7 mouth (32), a T-shaped rod (33), a pressing plate (34), a pressing head (35), and a spring (39), the wire drum (30) is located at one end of the support column (29), the pneumatic head (31) is located at the top of the wire drum (30), the No. 7 mouth (32) is opened at the top of the wire drum (30), the T-shaped rod (33) runs through the inner wall of the No. 7 mouth (32), and the pneumatic head (31) The output end is connected to the outer wall of the T-shaped rod (33), the spring (39) is located on the outer wall of the T-shaped rod (33), and one end of the spring (39) is connected to the top of the bobbin (30), a pressure plate (34) is installed at one end of the T-shaped rod (33), a pressure head (35) is installed at the bottom of the pressure plate (34), a shift rod (36) is installed at the top of the bobbin (30), a moving cylinder (37) is installed on the outer wall of the shift rod (36), and one end of the T-shaped rod (33) is connected to the outer wall of the moving cylinder (37), and a limit head (38) is installed at one end of the shift rod (36). 9. An intelligent heat-treated wire continuous pay-off device according to claim 8, characterized in that: the moving cylinder (37) moves through the support of the shift rod (36), the T-shaped rod (33) moves through the No. 7 mouth (32), and the pressure head (35) is rubber. 10. A method for using an intelligent continuous pay-off device for heat-treated wire according to any one of claims 1 to 9, characterized in that the working steps of the pay-off device are as follows: S1, after the I-shaped wheel (8) is placed in the rotating rod (7), a button is pressed to control the No. 3 motor (13) to rotate, the No. 3 motor (13) rotates to drive the gear (14), the gear (14) rotates to drive the rack (15) to move, the rack (15) moves to drive the clamping column (12), the clamping column (12) moves to drive the No. 2 pulley (10), the No. 2 pulley (10) moves to make the clamping column (12) move out of the rotating rod (7) through the No. 4 opening (11), the clamping column (12) moves out of the rotating rod (7) to quickly move the I-shaped wheel (8) The second motor (5) is rotated to drive the mounting ring (6), the mounting ring (6) is rotated to drive the rotating rod (7), the rotating rod (7) is rotated to drive the I-shaped wheel (8), the I-shaped wheel (8) is rotated in conjunction with the wire take-up machine, when a lightning strike or an unexpected power outage occurs, the I-shaped wheel (8) and the wire take-up machine stop running at the same time, to prevent the pay-off wheel from loosening, after the power is restored, the pay-off wheel and the wire take-up wheel are synchronously operated, to prevent the wire from being broken due to excessive tension, thereby achieving the function of reducing the loss of the equipment caused by lightning strikes or unexpected power outages; S2, when the detection module detects that the pressure has reached a state, the locking component is activated to fix the I-shaped wheel (8); when the detection module detects that the pressure has not reached a state, the locking component is not activated; when the pressure has not reached a state, the pressure sensor (18) continues to detect real-time pressure data until the pressure has reached a state; when the detection module detects that there is no pressure, the locking component is not activated; when there is no pressure, the pressure sensor (18) continues to detect real-time pressure data until the pressure has reached a state, thereby realizing the function of quickly fixing the I-shaped wheel (8) of the continuous wire-releasing device; S3, after the wire is disengaged, the locking assembly is closed, and the telescopic rod (27) moves to drive the top plate (28), and the top plate (28) moves to lift the I-shaped wheel (8), and the No. 5 motor (19) rotates to drive the threaded rod (20) to rotate, and the threaded rod (20) rotates to drive the threaded sleeve (23) to move, and the threaded sleeve (23) moves to drive the T-shaped plate (24), and the T-shaped plate (24) moves to drive the No. 6 pulley (22), and the No. 6 pulley (22) moves to make the T-shaped plate (24) drive the telescopic rod (27) to move, and the telescopic rod (27) moves to drive the top plate (28), and the top plate (28) moves to drive the I-shaped wheel (8) to move out of the rotating rod (7), so that the I-shaped wheel (8) is automatically moved out to reduce manual labor; S4, the steel wire moves through the wire drum (30), and the pneumatic head (31) is in a normally open state when it is powered on. After the device is accidentally powered off, the spring (39) rebounds and drives the T-shaped rod (33) to move, and the movement of the T-shaped rod (33) drives the moving cylinder (37) to move, and the movement of the moving cylinder (37) causes the T-shaped rod (33) to drive the pressure plate (34) to move, and the movement of the pressure plate (34) drives the pressure head (35) to move, and the movement of the pressure head (35) presses the steel wire tightly, thereby preventing the steel wire from slipping after the wire-releasing device is powered off and improving efficiency.