CN118528560A - A processing technology suitable for cooling tower water spray sheet - Google Patents
A processing technology suitable for cooling tower water spray sheet Download PDFInfo
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- CN118528560A CN118528560A CN202411000442.6A CN202411000442A CN118528560A CN 118528560 A CN118528560 A CN 118528560A CN 202411000442 A CN202411000442 A CN 202411000442A CN 118528560 A CN118528560 A CN 118528560A
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 38
- 238000012545 processing Methods 0.000 title claims abstract description 17
- 238000001816 cooling Methods 0.000 title claims abstract description 11
- 238000005516 engineering process Methods 0.000 title claims abstract description 10
- 239000007921 spray Substances 0.000 title claims 2
- 238000010438 heat treatment Methods 0.000 claims abstract description 44
- 239000011449 brick Substances 0.000 claims abstract description 33
- 239000002699 waste material Substances 0.000 claims abstract description 14
- 238000007666 vacuum forming Methods 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims description 37
- 238000005485 electric heating Methods 0.000 claims description 22
- 238000001514 detection method Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 12
- 238000005507 spraying Methods 0.000 claims description 10
- 230000032258 transport Effects 0.000 claims description 4
- 230000001934 delay Effects 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
- 238000004064 recycling Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
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- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
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- Engineering & Computer Science (AREA)
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- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
本发明公开了一种适用于冷却塔淋水片的加工工艺,属于淋水片加工技术领域。包括如下步骤:步骤一:通过上料系统上料;步骤二:对PVC原片进行加热;步骤三:挤压淋水片表面进行预成型;步骤四:真空吸塑,使淋水片最终成型;步骤五:按预定尺寸,对淋水片进行裁切,形成成品。本发明的有益效果是:采用上下移动式发热砖对PVC原片进行加热,提高热利用效率,减少能源浪费;采用无杆气缸或电机飞刀进行纵切,配合移动式的横向切割方式,提高切割精度;采用PLC程序控制,实现智能化控制,提高加工效率。
The present invention discloses a processing technology suitable for a cooling tower water sprinkling sheet, and belongs to the technical field of water sprinkling sheet processing. The process comprises the following steps: step one: feeding through a feeding system; step two: heating the PVC original sheet; step three: extruding the surface of the water sprinkling sheet for preforming; step four: vacuum forming to finally form the water sprinkling sheet; step five: cutting the water sprinkling sheet according to a predetermined size to form a finished product. The beneficial effects of the present invention are: using up and down movable heating bricks to heat the PVC original sheet, improving heat utilization efficiency and reducing energy waste; using a rodless cylinder or a motor flying knife for longitudinal cutting, and cooperating with a movable transverse cutting method to improve cutting accuracy; using PLC program control to achieve intelligent control and improve processing efficiency.
Description
技术领域Technical Field
本发明涉及一种适用于冷却塔淋水片的加工工艺,属于淋水片加工技术领域。The invention relates to a processing technology suitable for a water sprinkling sheet of a cooling tower, belonging to the technical field of water sprinkling sheet processing.
背景技术Background Art
冷却塔淋水片一般由PVC片材加工而成,通过成型加工,在PVC淋水片表面加工出流体槽道,目的是增大淋水片表面积和控制水流方向。为了获得更好的换热效率,槽道的结构需要特殊设计,甚至有些细小的槽道,便于水流在淋水片表面更好的形成水膜,且有比较大的面积,从而提高换热效率。淋水片的加工过程中需要加热软化,现有的加热过程热利用率低,造成能源浪费;另外,在成品裁切时,裁切精度不高。The cooling tower sprinkler sheet is generally made of PVC sheet. Through molding, fluid channels are processed on the surface of the PVC sprinkler sheet to increase the surface area of the sprinkler sheet and control the direction of water flow. In order to obtain better heat exchange efficiency, the structure of the channel needs to be specially designed, and even some small channels are convenient for water flow to form a water film on the surface of the sprinkler sheet better, and have a relatively large area, thereby improving the heat exchange efficiency. The sprinkler sheet needs to be heated and softened during the processing process. The existing heating process has low thermal utilization rate, resulting in energy waste; in addition, when the finished product is cut, the cutting accuracy is not high.
发明内容Summary of the invention
为解决现有技术存在的缺陷,本发明的目的是提供一种提高热效率以及裁切精度的适用于冷却塔淋水片的加工工艺。In order to solve the defects of the prior art, the purpose of the present invention is to provide a processing technology suitable for cooling tower water sprinkling sheets that improves thermal efficiency and cutting accuracy.
本发明的技术方案是:一种适用于冷却塔淋水片的加工工艺,包括如下步骤:The technical solution of the present invention is: a processing technology suitable for cooling tower water spraying sheet, comprising the following steps:
步骤一:通过上料系统上料;Step 1: Load materials through the loading system;
步骤二:对PVC原片进行加热;Step 2: Heat the PVC original sheet;
步骤三:挤压淋水片表面进行预成型;Step 3: Extruding the surface of the water spraying sheet for preforming;
步骤四:真空吸塑,使淋水片最终成型;Step 4: Vacuum forming to finalize the water sprinkling sheet;
步骤五:按预定尺寸,对淋水片进行裁切,形成成品。Step 5: Cut the sprinkler sheet into the predetermined size to form the finished product.
所述上料系统包括采用上料电机驱动的上料架,上料架通过定位转子定位PVC原片,上料架侧部设有物料有无检测传感器,上料架将PVC原片上料至输送链条后,物料有无检测传感器检测到PVC原片并向PLC控制系统发送信号,PLC控制系统接收信号后向上料电机发送指令,上料电机暂停运行;The feeding system comprises a feeding rack driven by a feeding motor, the feeding rack positions the PVC sheet by a positioning rotor, a material presence detection sensor is provided on the side of the feeding rack, after the feeding rack feeds the PVC sheet to the conveyor chain, the material presence detection sensor detects the PVC sheet and sends a signal to the PLC control system, and the PLC control system sends a command to the feeding motor after receiving the signal, and the feeding motor stops running;
加热装置对PVC原片进行加热,具体为,PVC原片通过输送链条输送至加热装置处,输送链条通过伺服电机驱动,所述加热装置采用上下移动式加热砖对PVC原片进行加热,加热砖为通过PLC控制系统控制的电加热砖,电加热砖与淋水片长度相匹配,所述加热装置中设有温度传感器,温度传感器与PLC控制系统电连接,温度传感器检测到温度达到加热温度上限时,向PLC控制系统发送信号,PLC控制系统向电加热砖发送停止指令,电加热砖停止加热,当温度降至加热温度下限时,温度传感器向PLC控制系统发送信号,PLC控制系统向电加热砖发送加热指令,电加热砖开始加热。The heating device heats the PVC original sheet. Specifically, the PVC original sheet is transported to the heating device through a conveyor chain, and the conveyor chain is driven by a servo motor. The heating device uses an up and down movable heating brick to heat the PVC original sheet. The heating brick is an electric heating brick controlled by a PLC control system. The electric heating brick matches the length of the water sprinkling sheet. A temperature sensor is provided in the heating device, and the temperature sensor is electrically connected to the PLC control system. When the temperature sensor detects that the temperature reaches the upper limit of the heating temperature, it sends a signal to the PLC control system, and the PLC control system sends a stop command to the electric heating brick, and the electric heating brick stops heating. When the temperature drops to the lower limit of the heating temperature, the temperature sensor sends a signal to the PLC control system, and the PLC control system sends a heating command to the electric heating brick, and the electric heating brick starts heating.
加热后的PVC片再通过输送链条输送至液压成型系统处进行液压成型处理,液压成型系统包括油压机构驱动的成型模具,成型模具的上下模相对移动,对淋水片表面进行挤压预成型,油压系统通过PLC控制系统控制,液压成型系统还包括用于监测成型模具的到位传感器,到位传感器检测到成型模具移动到位并进行成型作业后,向PLC控制系统发出信号,PLC控制系统接收信号后延迟预定时长再向油压机构和伺服电机发出指令,油压机构开模,输送链条运行,将成型后的PVC片输送至真空吸塑机,进行真空吸塑成型。The heated PVC sheet is then transported to the hydraulic forming system through a conveyor chain for hydraulic forming. The hydraulic forming system includes a forming mold driven by a hydraulic mechanism. The upper and lower molds of the forming mold move relative to each other to extrude and pre-form the surface of the water-spraying sheet. The hydraulic system is controlled by a PLC control system. The hydraulic forming system also includes an in-place sensor for monitoring the forming mold. After the in-place sensor detects that the forming mold has moved into place and is performing a forming operation, it sends a signal to the PLC control system. After receiving the signal, the PLC control system delays for a predetermined period of time and then sends a command to the hydraulic mechanism and the servo motor. The hydraulic mechanism opens the mold, the conveyor chain runs, and the formed PVC sheet is transported to the vacuum forming machine for vacuum forming.
真空吸塑成型后的淋水片通过输送链条输送至裁切系统处进行裁切处理,裁切系统包括采用无杆气缸或电机驱动的横切机构和纵切机构,通过横切机构和纵切机构分别对淋水片进行横向裁切和纵向裁切,并最终形成预定尺寸的成品,所述横切机构和纵切机构均通过PLC控制系统控制。The water-sprinkling sheet after vacuum forming is transported to the cutting system through a conveyor chain for cutting. The cutting system includes a cross-cutting mechanism and a longitudinal cutting mechanism driven by a rodless cylinder or a motor. The cross-cutting mechanism and the longitudinal cutting mechanism respectively cut the water-sprinkling sheet horizontally and vertically to form a finished product of a predetermined size. The cross-cutting mechanism and the longitudinal cutting mechanism are both controlled by a PLC control system.
横切机构和纵切机构切割产生的废料落到废料输送带上,废料输送带将废料运送到碎料系统处进行破碎和装袋回收。The waste generated by the cross-cutting mechanism and the longitudinal cutting mechanism falls onto the waste conveyor belt, which transports the waste to the crushing system for crushing and bagging for recycling.
本发明的有益效果是:采用上下移动式加热砖对PVC原片进行加热,提高热利用效率,减少能源浪费;采用无杆气缸或电机飞刀进行纵切,配合移动式的横向切割方式,提高切割精度;采用PLC程序控制,实现智能化控制,提高加工效率。The beneficial effects of the present invention are as follows: the PVC original sheet is heated by using an up-and-down movable heating brick, thereby improving heat utilization efficiency and reducing energy waste; a rodless cylinder or a motor flying knife is used for longitudinal cutting, and a movable transverse cutting method is used to improve cutting accuracy; PLC program control is used to realize intelligent control and improve processing efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明所述淋水片的加工装置图。FIG. 1 is a diagram of a processing device for a water sprinkling sheet according to the present invention.
图中附图标记如下:1、上料系统,2、加热装置,3、液压成型系统,4、横切机构,5、纵切机构,6、碎料系统,7、上料架,8、上料电机,9、物料有无检测传感器,10、PLC控制系统,11、输送链条,12、油压机构,13、成型模具,14、伺服电机。The reference numerals in the figure are as follows: 1. feeding system, 2. heating device, 3. hydraulic forming system, 4. cross-cutting mechanism, 5. longitudinal cutting mechanism, 6. crushing system, 7. feeding rack, 8. feeding motor, 9. material presence detection sensor, 10. PLC control system, 11. conveyor chain, 12. hydraulic mechanism, 13. forming mold, 14. servo motor.
具体实施方式DETAILED DESCRIPTION
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings:
如图1所示,一种适用于冷却塔淋水片的加工工艺,包括如下步骤:As shown in FIG1 , a processing technology applicable to cooling tower water spraying sheets includes the following steps:
步骤一:通过上料系统1上料;Step 1: Loading materials through the loading system 1;
步骤二:对PVC原片进行加热;Step 2: Heat the PVC original sheet;
步骤三:挤压淋水片表面进行预成型;Step 3: Extruding the surface of the water spraying sheet for preforming;
步骤四:真空吸塑,使淋水片最终成型;Step 4: Vacuum forming to finalize the water sprinkling sheet;
步骤五:按预定尺寸,对淋水片进行裁切,形成成品。Step 5: Cut the sprinkler sheet into the predetermined size to form the finished product.
所述上料系统1包括采用上料电机8驱动的上料架7,上料架7通过定位转子定位PVC原片,上料架7侧部设有物料有无检测传感器9,上料架7将PVC原片上料至输送链条11后,物料有无检测传感器9检测到PVC原片,物料有无检测传感器9向PLC控制系统10发送信号,PLC控制系统10接收信号后向上料电机8发送指令,上料电机8暂停运行。The feeding system 1 includes a feeding rack 7 driven by a feeding motor 8. The feeding rack 7 positions the PVC original sheet by a positioning rotor. A material presence detection sensor 9 is provided on the side of the feeding rack 7. After the feeding rack 7 feeds the PVC original sheet to the conveying chain 11, the material presence detection sensor 9 detects the PVC original sheet. The material presence detection sensor 9 sends a signal to the PLC control system 10. After receiving the signal, the PLC control system 10 sends an instruction to the feeding motor 8, and the feeding motor 8 stops running.
通过加热装置2对PVC原片进行加热,具体为,PVC原片通过输送链条11输送至加热装置2处,输送链条11通过伺服电机14驱动,所述加热装置2采用上下移动式加热砖对PVC原片进行加热,加热砖为通过PLC控制系统10控制的电加热砖,电加热砖可更换,从而与淋水片长度相匹配,加热装置2入口处设有用于检测淋水片位置的位置检测传感器,当淋水片被输送至与电加热砖上下正对位置时,位置检测传感器向PLC系统发送到位信号,PLC系统控制伺服电机停止运转,加热砖对淋水片进行加热,电加热砖与淋水片长度相同,上下正对进行直接加热,减少热量的损失,提高热利用效率。所述加热装置中设有温度传感器,温度传感器与PLC控制系统10电连接,温度传感器检测到温度达到加热温度上限时,向PLC控制系统10发送信号,PLC控制系统10向电加热砖发送停止指令,电加热砖停止加热,当温度降至加热温度下限时,温度传感器向PLC控制系统10发送信号,PLC控制系统10向电加热砖发送加热指令,电加热砖开始加热。电加热砖可同时或单独加热工作,即可单独对每块加热砖控温,也可分区分片宏观控温。独立控温加热区域温度灵活可调。The PVC original sheet is heated by the heating device 2. Specifically, the PVC original sheet is transported to the heating device 2 through the conveying chain 11. The conveying chain 11 is driven by the servo motor 14. The heating device 2 uses an up and down movable heating brick to heat the PVC original sheet. The heating brick is an electric heating brick controlled by the PLC control system 10. The electric heating brick is replaceable to match the length of the water sprinkling sheet. A position detection sensor for detecting the position of the water sprinkling sheet is provided at the entrance of the heating device 2. When the water sprinkling sheet is transported to a position directly opposite to the electric heating brick, the position detection sensor sends a position signal to the PLC system. The PLC system controls the servo motor to stop running, and the heating brick heats the water sprinkling sheet. The electric heating brick has the same length as the water sprinkling sheet, and is directly heated up and down to reduce heat loss and improve heat utilization efficiency. The heating device is provided with a temperature sensor, which is electrically connected to the PLC control system 10. When the temperature sensor detects that the temperature reaches the upper limit of the heating temperature, it sends a signal to the PLC control system 10, and the PLC control system 10 sends a stop command to the electric heating brick, and the electric heating brick stops heating. When the temperature drops to the lower limit of the heating temperature, the temperature sensor sends a signal to the PLC control system 10, and the PLC control system 10 sends a heating command to the electric heating brick, and the electric heating brick starts heating. The electric heating bricks can be heated simultaneously or individually, that is, each heating brick can be temperature-controlled individually, or the temperature can be controlled macroscopically in different zones and sections. The temperature of the independently controlled heating area is flexible and adjustable.
加热后的PVC片再通过输送链条11输送至液压成型系统3处进行液压成型处理,液压成型系统3包括油压机构12驱动的成型模具13,成型模具的上下模相对移动,对淋水片表面进行挤压预成型,所述油压系统通过PLC控制系统10控制,液压成型系统3还包括用于监测成型模具的到位传感器,到位传感器检测到成型模具移动到位并进行成型作业后,向PLC控制系统10发出信号,PLC控制系统10接收信号后延迟预定时长再向油压机构和伺服电机14发出指令,油压机构开模,输送链条11运行,将成型后的PVC片输送至真空吸塑机,进行真空吸塑成型。The heated PVC sheet is then transported to the hydraulic forming system 3 through the conveyor chain 11 for hydraulic forming processing. The hydraulic forming system 3 includes a forming mold 13 driven by a hydraulic mechanism 12. The upper and lower molds of the forming mold move relatively to extrude and pre-form the surface of the water-spraying sheet. The hydraulic system is controlled by the PLC control system 10. The hydraulic forming system 3 also includes an in-place sensor for monitoring the forming mold. After the in-place sensor detects that the forming mold moves into place and performs a forming operation, it sends a signal to the PLC control system 10. After receiving the signal, the PLC control system 10 delays for a predetermined period of time and then sends a command to the hydraulic mechanism and the servo motor 14. The hydraulic mechanism opens the mold, and the conveyor chain 11 runs to transport the formed PVC sheet to the vacuum forming machine for vacuum forming.
成型模具采用整体四导柱并配合冷镀光轴、含油轴套、省力机构、上下模同轴的设计,从而使升降动作平稳、成型速度快,达到上下模高精度吻合的要求。上下模板采用厚钢板,并研磨平整。The forming mold adopts an integral four-column guide and is equipped with a cold-plated smooth shaft, oil-containing sleeve, labor-saving mechanism, and coaxial design of the upper and lower molds, so that the lifting action is stable and the forming speed is fast, achieving the requirement of high-precision matching of the upper and lower molds. The upper and lower mold plates are made of thick steel plates and are ground flat.
真空吸塑成型后的淋水片通过输送链条11输送至裁切系统处进行裁切处理,裁切系统包括采用无杆气缸或电机驱动的横切机构4和纵切机构5,通过横切机构4和纵切机构5分别对淋水片进行横向裁切和纵向裁切,并最终形成预定尺寸的成品,所述横切机构4和纵切机构5均通过PLC控制系统控制。The water-sprinkling sheet after vacuum forming is transported to the cutting system through the conveyor chain 11 for cutting. The cutting system includes a cross-cutting mechanism 4 and a longitudinal cutting mechanism 5 driven by a rodless cylinder or a motor. The cross-cutting mechanism 4 and the longitudinal cutting mechanism 5 respectively cut the water-sprinkling sheet horizontally and vertically to form a finished product of a predetermined size. The cross-cutting mechanism 4 and the longitudinal cutting mechanism 5 are both controlled by a PLC control system.
横切机构4和纵切机构5切割产生的废料落到废料输送带上,废料输送带将废料运送到碎料系统6处进行破碎和装袋回收,碎裂系统6为小型低噪声碎料机。The waste generated by the cutting of the cross-cutting mechanism 4 and the longitudinal cutting mechanism 5 falls onto the waste conveyor belt, and the waste conveyor belt transports the waste to the crushing system 6 for crushing and bagging for recycling. The crushing system 6 is a small low-noise crusher.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
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