CN118514729A - Rim lubricating device, rim lubricating positioning tool and mounting method - Google Patents

Rim lubricating device, rim lubricating positioning tool and mounting method Download PDF

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Publication number
CN118514729A
CN118514729A CN202410829912.3A CN202410829912A CN118514729A CN 118514729 A CN118514729 A CN 118514729A CN 202410829912 A CN202410829912 A CN 202410829912A CN 118514729 A CN118514729 A CN 118514729A
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long hole
wheel rim
mounting frame
wheel
clamping block
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CN118514729B (en
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侯志丰
刘刚
侯英凤
温龙军
赵靖涛
李新魁
齐敬一
陈金彪
胡耀锋
张绍勇
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CRRC Tangshan Co Ltd
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CRRC Tangshan Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B61—RAILWAYS
    • B61K—AUXILIARY EQUIPMENT SPECIALLY ADAPTED FOR RAILWAYS, NOT OTHERWISE PROVIDED FOR
    • B61K3/00—Wetting or lubricating rails or wheel flanges
    • B61K3/02—Apparatus therefor combined with vehicles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)
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Abstract

本发明提供了一种轮缘润滑装置、轮缘润滑定位工装及安装方法,包括连接座、安装架及喷油嘴,安装架上设有第一长孔和第二长孔,连接座上设有第三长孔和第四长孔,安装架和连接座通过贯穿第一长孔和第二长孔设置的第一连接件以及贯穿第三长孔和第四长孔设置的第二连接件相连,安装架可相对连接座竖向摆动以调节喷油嘴的俯仰角度,安装架可相对连接座前后移动或上下移动以调节喷油嘴的位置。本发明提供的轮缘润滑装置,通过设置于第一长孔和第二长孔内的第一连接件及设置于第三长孔和第四长孔内的第二连接件将安装架和连接座可靠连接,可对喷油嘴的前后上下位置以及俯仰角度进行调整,保证了喷油嘴位置安装的精准性,实现对轮缘及轨道的有效润滑。

The present invention provides a wheel rim lubrication device, a wheel rim lubrication positioning tool and an installation method, comprising a connecting seat, a mounting frame and an oil spray nozzle, the mounting frame is provided with a first long hole and a second long hole, the connecting seat is provided with a third long hole and a fourth long hole, the mounting frame and the connecting seat are connected by a first connecting member arranged through the first long hole and the second long hole and a second connecting member arranged through the third long hole and the fourth long hole, the mounting frame can be vertically swung relative to the connecting seat to adjust the pitch angle of the oil spray nozzle, and the mounting frame can be moved forward and backward or up and down relative to the connecting seat to adjust the position of the oil spray nozzle. The wheel rim lubrication device provided by the present invention reliably connects the mounting frame and the connecting seat through the first connecting member arranged in the first long hole and the second long hole and the second connecting member arranged in the third long hole and the fourth long hole, the front and rear up and down position and the pitch angle of the oil spray nozzle can be adjusted, the accuracy of the position installation of the oil spray nozzle is ensured, and effective lubrication of the wheel rim and the track is achieved.

Description

轮缘润滑装置、轮缘润滑定位工装及安装方法Wheel rim lubrication device, wheel rim lubrication positioning tool and installation method

技术领域Technical Field

本发明属于轮缘润滑技术领域,更具体地说,是涉及一种轮缘润滑装置、轮缘润滑定位工装及安装方法。The invention belongs to the technical field of wheel rim lubrication, and more specifically, relates to a wheel rim lubrication device, a wheel rim lubrication positioning tool and an installation method.

背景技术Background Art

高速动车组在轨道运行时车轮和轨道之间存在干磨损,同时伴有摩擦噪音的产生。轨道车辆即使在直线运行时车轮轮缘也会和轨道侧面接触摩擦,形成运行阻力,造成轮缘和轨道磨损,列车在多曲线线路运行时这一问题表现的尤为突出。When high-speed EMUs are running on tracks, there is dry wear between the wheels and the tracks, accompanied by friction noise. Even when rail vehicles are running in a straight line, the wheel rims will contact and rub against the side of the track, forming running resistance, causing wear of the wheel rims and tracks. This problem is particularly prominent when trains are running on multi-curve lines.

通过设置轮缘润滑装置对轮缘进行润滑会大幅度降低车轮与轨道的磨损,能够有效地改善车轮和轨道间的摩擦性能,降低列车的运行阻力,减少轮轨噪声的排放和动力损耗,进而减缓轮轨的磨耗程度,提高车轮和轨道的寿命,有助于减低车辆的运营和维护成本。这就需要严格控制轮缘喷油嘴与轮对的相对位置,轮对轮缘的对应位置获得精准润滑,可减少轮对轮缘磨损,减少轮对的镟修次数,并减少噪音产生。Lubricating the wheel rims by setting up wheel rim lubrication devices can significantly reduce the wear of wheels and tracks, effectively improve the friction performance between wheels and tracks, reduce the running resistance of trains, reduce wheel-rail noise emissions and power loss, and thus slow down the wear of wheels and tracks, increase the life of wheels and tracks, and help reduce vehicle operation and maintenance costs. This requires strict control of the relative position of the wheel rim oil nozzle and the wheelset, and accurate lubrication of the corresponding positions of the wheelset rims, which can reduce the wear of the wheelset rims, reduce the number of wheelset turning and repairs, and reduce noise generation.

现有的高速列车一般在落车工序(即整备车体与转向架连接工序)安装轮缘润滑装置,轮缘润滑装置需在狭小的地沟完成安装或调整作业。由于轮缘润滑装置的周围设备一般布置紧凑,因此其调整作业、检测作业的常规工具可达性差。轮缘润滑装置喷嘴与轮对(轮缘)的相对尺寸一般采用盒尺测量,受轮缘和喷嘴外形特性及相对三维空间尺寸的影响(盒尺与轮对轮缘接触时是面与弧面接触),使得上述测量中的误差大、效率低,进而导致全列轮缘润滑装置的位置一致性差,列车轮缘磨损状况参差不齐。轮缘润滑装置的喷嘴仅能进行纵向调节,难以满足多角度的调节需求。Existing high-speed trains generally install wheel rim lubrication devices during the detraining process (i.e., the process of preparing the car body and connecting it to the bogie), and the wheel rim lubrication devices need to be installed or adjusted in a narrow trench. Since the surrounding equipment of the wheel rim lubrication device is generally compactly arranged, the accessibility of conventional tools for its adjustment and inspection operations is poor. The relative size of the wheel rim lubrication device nozzle and the wheelset (wheel rim) is generally measured with a box ruler. Affected by the external characteristics of the wheel rim and the nozzle and the relative three-dimensional space size (the box ruler contacts the wheelset rim with a surface in arc contact), the above measurement results in large errors and low efficiency, which in turn leads to poor position consistency of the wheel rim lubrication devices throughout the train and uneven wear conditions of the train wheel rims. The nozzle of the wheel rim lubrication device can only be adjusted longitudinally, which is difficult to meet the needs of multi-angle adjustment.

发明内容Summary of the invention

本发明的目的在于提供一种轮缘润滑装置、轮缘润滑定位工装及安装方法,能够对轮缘特定部位进行精准润滑,提高安装的便利性。The object of the present invention is to provide a wheel rim lubrication device, a wheel rim lubrication positioning tool and an installation method, which can accurately lubricate specific parts of the wheel rim and improve the convenience of installation.

为实现上述目的,本发明采用的技术方案是:提供一种轮缘润滑装置,包括连接于转向架上的连接座、连接于连接座上的安装架以及设置于安装架上的喷油嘴,安装架上设有沿前后方向延伸的第一长孔和沿上下方向延伸的第二长孔,连接座上设有沿上下方向延伸的第三长孔和沿前后方向延伸的第四长孔,安装架和连接座通过贯穿第一长孔和第二长孔设置的第一连接件以及贯穿第三长孔和第四长孔设置的第二连接件相连,安装架能够相对连接座竖向摆动以调节喷油嘴的俯仰角度,安装架还能够相对连接座前后移动或上下移动以调节喷油嘴的位置。To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: to provide a wheel rim lubrication device, including a connecting seat connected to the bogie, a mounting frame connected to the connecting seat and an oil nozzle arranged on the mounting frame, the mounting frame is provided with a first long hole extending in the front-to-back direction and a second long hole extending in the up-down direction, the connecting seat is provided with a third long hole extending in the up-down direction and a fourth long hole extending in the front-to-back direction, the mounting frame and the connecting seat are connected by a first connecting member arranged through the first long hole and the second long hole and a second connecting member arranged through the third long hole and the fourth long hole, the mounting frame can be vertically swung relative to the connecting seat to adjust the pitch angle of the oil nozzle, and the mounting frame can also move forward and backward or up and down relative to the connecting seat to adjust the position of the oil nozzle.

在一种可能的实现方式中,安装架上设有第一斜向长孔,第一斜向长孔与第三长孔和第四长孔分别呈锐角夹角设置,第一斜向长孔的中轴线位于第一长孔和第二长孔的对称轴上;连接座上设有第二斜向长孔,第二斜向长孔与第三长孔和第四长孔分别呈锐角夹角设置,第二斜向长孔的中轴线垂直于第三长孔和第四长孔的对称轴设置,第一斜向长孔和第二斜向长孔内贯穿设有用于连接安装架和连接座的第三连接件。In a possible implementation, a first oblique long hole is provided on the mounting frame, and the first oblique long hole is set at an acute angle with the third long hole and the fourth long hole, respectively, and the central axis of the first oblique long hole is located on the symmetry axis of the first long hole and the second long hole; a second oblique long hole is provided on the connecting seat, and the second oblique long hole is set at an acute angle with the third long hole and the fourth long hole, respectively, and the central axis of the second oblique long hole is perpendicular to the symmetry axis of the third long hole and the fourth long hole, and a third connecting member for connecting the mounting frame and the connecting seat is penetrated through the first oblique long hole and the second oblique long hole.

在一种可能的实现方式中,安装架具有水平设置、且向车轮一侧延伸的水平板,水平板上设有上下贯通的基准孔以及调节孔,调节孔为弧形孔,且位于基准孔靠近车轮的一侧,喷油嘴通过若干个分别一一对应贯穿基准孔和调节孔的第四连接件连接于水平板的下方。In one possible implementation, the mounting frame has a horizontal plate that is horizontally arranged and extends to one side of the wheel. The horizontal plate is provided with a reference hole and an adjustment hole that pass through the upper and lower parts. The adjustment hole is an arc-shaped hole and is located on the side of the reference hole close to the wheel. The fuel injector is connected to the bottom of the horizontal plate through a plurality of fourth connecting members that correspond one by one to pass through the reference hole and the adjustment hole.

一些实施例中,喷油嘴上连接有送液管路,安装架上还设有用于限位送液管路的安装立板,安装立板位于安装架远离车轮的一侧,送液管路贯穿安装立板设置。In some embodiments, a liquid delivery pipeline is connected to the fuel injector, and a mounting plate for limiting the liquid delivery pipeline is provided on the mounting frame. The mounting plate is located on a side of the mounting frame away from the wheel, and the liquid delivery pipeline runs through the mounting plate.

在一种可能的实现方式中,连接座包括围设于车轮外周的弧形立板、连接于弧形立板上部下方的连接板以及连接于弧形立板下部的安装立板,连接板能够与转向架相连,安装架连接于安装立板的上方。In one possible implementation, the connecting seat includes an arc-shaped vertical plate arranged around the outer circumference of the wheel, a connecting plate connected to the upper and lower parts of the arc-shaped vertical plate, and a mounting vertical plate connected to the lower part of the arc-shaped vertical plate. The connecting plate can be connected to the bogie, and the mounting frame is connected to the top of the mounting vertical plate.

本申请实施例所示的方案,与现有技术相比,本申请实施例提供的轮缘润滑装置,通过设置于第一长孔和第二长孔内的第一连接件以及设置于第三长孔和第四长孔内的第二连接件将安装架和连接座可靠连接,可对喷油嘴的前后上下位置以及俯仰角度进行调整,保证了喷油嘴位置安装的精准性,实现对轮缘及轨道的有效润滑,延长了轮缘磨修的间隔时间,大幅提高了轮对和轨道的使用寿命,减少了列车脱轨的风险。Compared with the prior art, the solution shown in the embodiment of the present application provides a wheel rim lubrication device, which reliably connects the mounting frame and the connecting seat through the first connecting piece arranged in the first long hole and the second long hole and the second connecting piece arranged in the third long hole and the fourth long hole. The front and rear up and down positions and the pitch angles of the fuel injector can be adjusted, thereby ensuring the accuracy of the installation of the fuel injector position, achieving effective lubrication of the wheel rim and the track, extending the interval time for wheel rim grinding, greatly improving the service life of the wheelset and the track, and reducing the risk of train derailment.

本发明还提供了一种轮缘润滑定位工装,包括吸附组件、定位样板及水平仪,吸附组件包括分别夹持于定位样板上方的上夹持块以及夹持于定位样板下方的下夹持块,上夹持块和下夹持块分别与车轮相连,水平仪连接件于下夹持块的下方,用于指示定位样板的水平状态。The present invention also provides a wheel rim lubrication positioning tool, including an adsorption assembly, a positioning template and a spirit level. The adsorption assembly includes an upper clamping block clamped above the positioning template and a lower clamping block clamped below the positioning template. The upper clamping block and the lower clamping block are respectively connected to the wheel. The spirit level connecting piece is below the lower clamping block and is used to indicate the horizontal state of the positioning template.

在一种可能的实现方式中,定位样板的一侧缘与踏面以及轮缘的周壁接触配合,定位样板上设有延伸至定位样板另一侧缘的定位槽,定位槽用于定位喷油嘴。In a possible implementation, one side edge of the positioning template contacts and cooperates with the tread and the peripheral wall of the wheel rim, and a positioning groove extending to the other side edge of the positioning template is provided on the positioning template, and the positioning groove is used to position the fuel injector.

在一种可能的实现方式中,上夹持块的上方设有第一磁片,上夹持块和下夹持块之间设有第二磁片,下夹持块的下方设有第三磁片,第一磁片、第二磁片和第三磁片分别能够吸附于车轮的侧部。In one possible implementation, a first magnetic sheet is provided above the upper clamping block, a second magnetic sheet is provided between the upper clamping block and the lower clamping block, and a third magnetic sheet is provided below the lower clamping block. The first magnetic sheet, the second magnetic sheet and the third magnetic sheet can be adsorbed on the sides of the wheel respectively.

一些实施例中,吸附组件还包括至少三个沿车轮的周向延伸的连接轴,连接轴贯穿上夹持块、定位样板、第二磁片和下夹持块设置,连接轴用于限位上夹持块、定位样板、第二磁片和下夹持块的相对位置。In some embodiments, the adsorption assembly also includes at least three connecting shafts extending along the circumference of the wheel, the connecting shafts passing through the upper clamping block, the positioning template, the second magnetic sheet and the lower clamping block, and the connecting shafts are used to limit the relative positions of the upper clamping block, the positioning template, the second magnetic sheet and the lower clamping block.

本申请实施例提供的轮缘润滑定位工装,利用上夹持块和下夹持块相互配合夹持于定位样板上下两侧,保证定位样本的位置准确性,借助定位样板对喷油嘴的位置进行有效限定,保证了喷油嘴位置安装的精准性,实现对轮缘及轨道的有效润滑,上述定位工装安装方便快捷,使用方便,对正性好,有效地提高了轮缘润滑装置的安装效率。The rim lubrication positioning tool provided in the embodiment of the present application utilizes an upper clamping block and a lower clamping block to cooperate with each other to clamp on the upper and lower sides of a positioning template, thereby ensuring the accuracy of the positioning sample, and effectively limiting the position of the fuel injector with the help of the positioning template, thereby ensuring the accuracy of the fuel injector position installation and achieving effective lubrication of the rim and track. The above-mentioned positioning tool is convenient and quick to install, easy to use, and has good alignment, thereby effectively improving the installation efficiency of the rim lubrication device.

本发明还提供了一种轮缘润滑安装方法,包括以下步骤:The present invention also provides a wheel rim lubrication installation method, comprising the following steps:

S100:安装轮缘润滑定位工装至车轮上;S100: Install the wheel rim lubrication and positioning tool onto the wheel;

S200:预安装轮缘润滑装置至转向架上,调节喷油嘴朝向车轮一侧设置;S200: Pre-install the wheel rim lubrication device on the bogie and adjust the oil injection nozzle to face the wheel side;

S300:利用轮缘润滑定位工装定位喷油嘴的位置,调整连接座和安装架的相对位置带动喷油嘴竖向摆动或前后上下移动,以使喷油嘴与轮缘润滑定位工装的定位样板上下对应;S300: Use the wheel rim lubrication positioning tool to position the fuel injector, adjust the relative positions of the connecting seat and the mounting frame to drive the fuel injector to swing vertically or move forward and backward and up and down, so that the fuel injector corresponds to the positioning template of the wheel rim lubrication positioning tool up and down;

S400:拆除轮缘润滑定位工装,完成轮缘润滑装置的安装。S400: Remove the wheel rim lubrication positioning fixture and complete the installation of the wheel rim lubrication device.

本申请实施例提供的轮缘润滑安装方法,先利用安装轮缘润滑定位工装至车轮上,利用定位样板对喷油嘴的位置以及方向进行调节,提高了喷油嘴安装位置的精准度,保证了喷油嘴位置安装的精准性,实现对轮缘及轨道的有效润滑,上述方法可方便快捷地安装轮缘润滑装置,有效地提高了轮缘润滑装置的安装效率。The rim lubrication installation method provided in the embodiment of the present application first uses the rim lubrication positioning tool to install it on the wheel, and uses the positioning template to adjust the position and direction of the fuel injector, thereby improving the accuracy of the fuel injector installation position, ensuring the accuracy of the fuel injector position installation, and achieving effective lubrication of the rim and track. The above method can conveniently and quickly install the rim lubrication device, effectively improving the installation efficiency of the rim lubrication device.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

图1为本发明实施例提供的轮缘润滑装置和轮缘润滑定位工装使用状态的结构示意图;FIG1 is a schematic structural diagram of a wheel rim lubrication device and a wheel rim lubrication and positioning tooling in use according to an embodiment of the present invention;

图2为本发明实施例图1的左视结构示意图;FIG2 is a left-side structural schematic diagram of FIG1 according to an embodiment of the present invention;

图3为本发明实施例图2中A-A的剖视结构示意图;Fig. 3 is a schematic cross-sectional view of the structure along line A-A in Fig. 2 according to an embodiment of the present invention;

图4为本发明实施例图1中轮缘润滑装置另一个角度的结构示意图;FIG4 is a schematic structural diagram of the wheel rim lubrication device in FIG1 from another angle according to an embodiment of the present invention;

图5为本发明实施例图3中轮缘润滑装置的爆炸结构示意图;FIG5 is a schematic diagram of the exploded structure of the wheel rim lubrication device in FIG3 according to an embodiment of the present invention;

图6为本发明实施例图3中安装架另一个角度的结构示意图;FIG6 is a schematic structural diagram of the mounting frame in FIG3 at another angle according to the embodiment of the present invention;

图7为本发明实施例图1中轮缘润滑定位工装另一个角度的结构示意图;FIG7 is a schematic structural diagram of the wheel rim lubrication and positioning tooling in FIG1 at another angle according to an embodiment of the present invention;

图8为本发明实施例图7中吸附组件的爆炸结构示意图;FIG8 is a schematic diagram of the exploded structure of the adsorption assembly in FIG7 according to an embodiment of the present invention;

图9为本发明实施例提供的多个不同尺寸的定位样板的相对结构示意图;FIG9 is a schematic diagram of the relative structures of a plurality of positioning templates of different sizes provided in an embodiment of the present invention;

图10为本发明实施例提供的轮缘润滑装置和轮缘润滑定位工装整体使用状态的结构示意图。FIG. 10 is a schematic structural diagram of the overall use status of the wheel rim lubrication device and the wheel rim lubrication and positioning tooling provided in an embodiment of the present invention.

其中,图中各附图标记:Among them, the reference numerals in the figure are:

1、连接座;11、第三长孔;12、第四长孔;13、第二斜向长孔;14、第一连接件;15、第二连接件;16、第三连接件;17、弧形立板;18、连接板;19、安装立板;2、安装架;21、第一长孔;22、第二长孔;23、第一斜向长孔;24、第四连接件;25、水平板;26、基准孔;27、调节孔;3、喷油嘴;31、送液管路;4、吸附组件;41、上夹持块;42、下夹持块;43、第一磁片;44、第二磁片;45、第三磁片;5、定位样板;51、定位槽;6、水平仪;7、连接轴;8、车轮;81、踏面;82、轮缘。1. Connecting seat; 11. Third long hole; 12. Fourth long hole; 13. Second oblique long hole; 14. First connecting piece; 15. Second connecting piece; 16. Third connecting piece; 17. Arc-shaped vertical plate; 18. Connecting plate; 19. Mounting vertical plate; 2. Mounting frame; 21. First long hole; 22. Second long hole; 23. First oblique long hole; 24. Fourth connecting piece; 25. Horizontal plate; 26. Reference hole; 27. Adjustment hole; 3. Injector nozzle; 31. Liquid delivery pipeline; 4. Adsorption assembly; 41. Upper clamping block; 42. Lower clamping block; 43. First magnetic sheet; 44. Second magnetic sheet; 45. Third magnetic sheet; 5. Positioning template; 51. Positioning groove; 6. Level; 7. Connecting shaft; 8. Wheel; 81. Tread; 82. Wheel rim.

具体实施方式DETAILED DESCRIPTION

为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

需要说明的是,当元件被称为“设置于”另一个元件,它可以直接在另一个元件上或者间接在另一个元件上。需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者若干个该特征。在本发明的描述中,“若干个”的含义是两个或两个以上,除非另有明确具体的限定。It should be noted that when an element is referred to as being "disposed on" another element, it may be directly on the other element or indirectly on the other element. It should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "back", "top", "bottom", "inside", "outside", etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. The terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "several" is two or more, unless otherwise clearly and specifically defined.

请一并参阅图1至图10,现对本发明提供的轮缘润滑装置、轮缘润滑定位工装及安装方法进行说明。轮缘润滑装置,包括连接于转向架上的连接座1、连接于连接座1上的安装架2以及设置于安装架2上的喷油嘴3,安装架2上设有沿前后方向延伸的第一长孔21和沿上下方向延伸的第二长孔22,连接座1上设有沿上下方向延伸的第三长孔11和沿前后方向延伸的第四长孔12,安装架2和连接座1通过贯穿第一长孔21和第二长孔22设置的第一连接件14以及贯穿第三长孔11和第四长孔12设置的第二连接件15相连,安装架2能够相对连接座1竖向摆动以调节喷油嘴3的俯仰角度,安装架2还能够相对连接座1前后移动或上下移动以调节喷油嘴3的位置。Please refer to Figures 1 to 10 together, and now the wheel rim lubrication device, wheel rim lubrication positioning tooling and installation method provided by the present invention are described. The wheel rim lubrication device includes a connecting seat 1 connected to the bogie, a mounting frame 2 connected to the connecting seat 1, and an oil nozzle 3 arranged on the mounting frame 2, the mounting frame 2 is provided with a first long hole 21 extending in the front-to-back direction and a second long hole 22 extending in the up-down direction, the connecting seat 1 is provided with a third long hole 11 extending in the up-down direction and a fourth long hole 12 extending in the front-to-back direction, the mounting frame 2 and the connecting seat 1 are connected by a first connecting member 14 arranged through the first long hole 21 and the second long hole 22 and a second connecting member 15 arranged through the third long hole 11 and the fourth long hole 12, the mounting frame 2 can be vertically swung relative to the connecting seat 1 to adjust the pitch angle of the oil nozzle 3, and the mounting frame 2 can also move forward and backward or up and down relative to the connecting seat 1 to adjust the position of the oil nozzle 3.

本实施例提供的轮缘润滑装置,与现有技术相比,本实施例提供的轮缘润滑装置,通过设置于第一长孔21和第二长孔22内的第一连接件14以及设置于第三长孔11和第四长孔12内的第二连接件15将安装架2和连接座1可靠连接,可对喷油嘴3的前后上下位置以及俯仰角度进行调整,保证了喷油嘴3位置安装的精准性,实现对轮缘82及轨道的有效润滑,延长了轮缘82磨修的间隔时间,大幅提高了轮对和轨道的使用寿命,减少了列车脱轨的风险。Compared with the prior art, the wheel rim lubrication device provided in the present embodiment reliably connects the mounting frame 2 and the connecting seat 1 through the first connecting member 14 arranged in the first long hole 21 and the second long hole 22 and the second connecting member 15 arranged in the third long hole 11 and the fourth long hole 12, and can adjust the front and rear up and down positions and the pitch angles of the fuel injector 3, thereby ensuring the accuracy of the installation position of the fuel injector 3, achieving effective lubrication of the wheel rim 82 and the track, extending the interval time for grinding the wheel rim 82, greatly improving the service life of the wheelset and the track, and reducing the risk of train derailment.

本实施例中,车轮8具有与轨道顶面接触的踏面81以及位于踏面81内侧的轮缘82。82利用连接座1连接于转向架上,安装架2连接于连接座1靠近轮缘82的一侧,也就是车轮8的内侧位置。再将喷油嘴3连接于安装架2上,上述装置结构简单、成本提,且安装方便快捷,通过调节连接座1与安装架2的相对位置实现喷油嘴3三维空间的调整,保证了喷油嘴3与轮缘82的有效对正,满足轮缘润滑的需求。In this embodiment, the wheel 8 has a tread 81 in contact with the top surface of the track and a rim 82 located inside the tread 81. 82 is connected to the bogie using a connecting seat 1, and a mounting frame 2 is connected to a side of the connecting seat 1 close to the rim 82, that is, the inside position of the wheel 8. Then the oil nozzle 3 is connected to the mounting frame 2. The above device has a simple structure, low cost, and convenient and quick installation. The three-dimensional space adjustment of the oil nozzle 3 is achieved by adjusting the relative position of the connecting seat 1 and the mounting frame 2, which ensures that the oil nozzle 3 is effectively aligned with the rim 82 and meets the requirements of rim lubrication.

具体的,上述轮缘润滑装置可安装在列车头车第一个轮对上或全部轮对上,也可安装在所有车的第一个轮对上或全部轮对上,根据需求进行安装位置的选择。Specifically, the wheel rim lubrication device can be installed on the first wheelset or all wheelsets of the locomotive, or on the first wheelset or all wheelsets of all cars, and the installation position can be selected according to needs.

利用第一连接件14穿过第一长孔21和第三长孔11,利用第二连接件15穿过第二长孔22和第四长孔12,通过调节安装架2与连接座1的相对位置以及相对角度,使喷油嘴3的位置和角度进行调节。其中包括前后位置,上下高度以及喷油嘴3的俯仰角度等参数,使喷油嘴3能够准确对应于轮缘82位置,实现对轮缘82位置的有效润滑。The first connecting member 14 is passed through the first long hole 21 and the third long hole 11, and the second connecting member 15 is passed through the second long hole 22 and the fourth long hole 12, and the relative position and relative angle between the mounting frame 2 and the connecting seat 1 are adjusted to adjust the position and angle of the fuel injector 3. The parameters include the front and rear position, the up and down height, and the pitch angle of the fuel injector 3, so that the fuel injector 3 can accurately correspond to the position of the wheel rim 82, and achieve effective lubrication of the position of the wheel rim 82.

第一长孔21和第三长孔11为一个横向孔和一个纵向孔结合的形式,满足前后方向和上下方向位置调节的双重需求。第二长孔22和第四长孔12同样为一个横向孔和一个纵向孔结合的形式,也满足前后方向和上下方向位置调节的双重需求。此时,上述结合还可以实现安装架2俯仰角度的调节作用,可使安装架2竖向摆动以调节喷油嘴3的俯仰角度,保证了对轮缘82位置的有效润滑The first long hole 21 and the third long hole 11 are in the form of a combination of a transverse hole and a longitudinal hole, which meet the dual requirements of position adjustment in the front-to-back direction and the up-down direction. The second long hole 22 and the fourth long hole 12 are also in the form of a combination of a transverse hole and a longitudinal hole, which also meet the dual requirements of position adjustment in the front-to-back direction and the up-down direction. At this time, the above combination can also achieve the adjustment of the pitch angle of the mounting frame 2, which can make the mounting frame 2 swing vertically to adjust the pitch angle of the injector 3, ensuring effective lubrication of the wheel rim 82.

在一种可能的实现方式中,请一并参阅图1至图10,安装架2上设有第一斜向长孔23,第一斜向长孔23与第三长孔11和第四长孔12分别呈锐角夹角设置,第一斜向长孔23的中轴线位于第一长孔21和第二长孔22的对称轴上;连接座1上设有第二斜向长孔13,第二斜向长孔13与第三长孔11和第四长孔12分别呈锐角夹角设置,第二斜向长孔13的中轴线垂直于第三长孔11和第四长孔12的对称轴设置,第一斜向长孔23和第二斜向长孔13内贯穿设有用于连接安装架2和连接座1的第三连接件16。In a possible implementation, please refer to Figures 1 to 10 together. A first oblique long hole 23 is provided on the mounting frame 2, and the first oblique long hole 23 is set at an acute angle with the third long hole 11 and the fourth long hole 12 respectively, and the central axis of the first oblique long hole 23 is located on the symmetry axis of the first long hole 21 and the second long hole 22; a second oblique long hole 13 is provided on the connecting seat 1, and the second oblique long hole 13 is set at an acute angle with the third long hole 11 and the fourth long hole 12 respectively, and the central axis of the second oblique long hole 13 is perpendicular to the symmetry axis of the third long hole 11 and the fourth long hole 12, and a third connecting member 16 for connecting the mounting frame 2 and the connecting seat 1 is penetrated by the first oblique long hole 23 and the second oblique long hole 13.

在此基础上,安装架2上还设置有第一斜向长孔23,连接座1还设置有第二斜向长孔13。第三连接件16贯穿第一斜向长孔23和第二斜向长孔13设置,可配合第一连接件14和第二连接件15对连接座1和安装架2的相对位置进行有效锁定,第一斜向长孔23和第二斜向长孔13的设置便于调节安装架2的俯仰角度,同时实现了连接座1和安装架2的三点连接,保证了连接的可靠性,提高了喷油嘴3的位置稳定性。On this basis, the mounting frame 2 is further provided with a first oblique long hole 23, and the connecting seat 1 is further provided with a second oblique long hole 13. The third connecting member 16 is provided through the first oblique long hole 23 and the second oblique long hole 13, and can cooperate with the first connecting member 14 and the second connecting member 15 to effectively lock the relative position of the connecting seat 1 and the mounting frame 2. The provision of the first oblique long hole 23 and the second oblique long hole 13 facilitates the adjustment of the pitch angle of the mounting frame 2, and at the same time realizes the three-point connection of the connecting seat 1 and the mounting frame 2, thereby ensuring the reliability of the connection and improving the position stability of the fuel injector 3.

在一种可能的实现方式中,请一并参阅图1至图10,安装架2具有水平设置、且向车轮8一侧延伸的水平板25,水平板25上设有上下贯通的基准孔26以及调节孔27,调节孔27为弧形孔,且位于基准孔26靠近车轮8的一侧,喷油嘴3通过若干个分别一一对应贯穿基准孔26和调节孔27的第四连接件24连接于水平板25的下方。In a possible implementation, please refer to Figures 1 to 10 together. The mounting frame 2 has a horizontal plate 25 that is horizontally arranged and extends to one side of the wheel 8. The horizontal plate 25 is provided with a reference hole 26 and an adjustment hole 27 that pass through the upper and lower parts. The adjustment hole 27 is an arc-shaped hole and is located on the side of the reference hole 26 close to the wheel 8. The fuel injector 3 is connected to the bottom of the horizontal plate 25 through a plurality of fourth connecting members 24 that respectively correspond to and penetrate the reference hole 26 and the adjustment hole 27.

本实施例中,安装架2上的水平板25用于安装喷油嘴3,水平板25上的基准孔26可作为铰接轴进行使用,两个调节孔27为弧形孔,延伸一定的弧长,在锁定第四连接件24前,可通过绕基准孔26的轴心水平旋转实现喷油嘴3水平角度的调节。喷油嘴3的水平角度调节范围为左右5°范围,至此,喷油嘴3可进行上下、前后、俯仰角度以及水平角度的多重调节,满足了喷油嘴3的位置以及角度调节需求,提高了结构安装的便利性。In this embodiment, the horizontal plate 25 on the mounting frame 2 is used to mount the fuel injector 3. The reference hole 26 on the horizontal plate 25 can be used as a hinge axis. The two adjustment holes 27 are arc-shaped holes extending a certain arc length. Before locking the fourth connecting member 24, the horizontal angle of the fuel injector 3 can be adjusted by horizontally rotating around the axis of the reference hole 26. The horizontal angle adjustment range of the fuel injector 3 is 5° left and right. At this point, the fuel injector 3 can be adjusted up and down, front and back, pitch angle and horizontal angle, which meets the position and angle adjustment requirements of the fuel injector 3 and improves the convenience of structural installation.

一些实施例中,请一并参阅图1至图10,喷油嘴3上连接有送液管路31,安装架2上还设有用于限位送液管路31的安装立板19,安装立板19位于安装架2远离车轮8的一侧,送液管路31贯穿安装立板19设置。In some embodiments, please refer to Figures 1 to 10 together. A liquid supply pipeline 31 is connected to the fuel injector 3, and a mounting plate 19 for limiting the liquid supply pipeline 31 is also provided on the mounting frame 2. The mounting plate 19 is located on the side of the mounting frame 2 away from the wheel 8, and the liquid supply pipeline 31 is set through the mounting plate 19.

本实施例中,喷油嘴3上连接的送液管路31贯穿安装立板19上的预设孔设置,预设孔可对送液管路31形成限位作用,使送液管路31能够保持稳定的位置状态,避免因压力变化影响导致送液管路31的弯折,进而避免对喷油嘴3的喷油方向造成影响,提高喷油位置的精准性。In the present embodiment, the liquid delivery pipeline 31 connected to the fuel injector 3 passes through a preset hole on the mounting plate 19. The preset hole can limit the liquid delivery pipeline 31 so that the liquid delivery pipeline 31 can maintain a stable position and avoid bending of the liquid delivery pipeline 31 due to pressure changes, thereby avoiding affecting the injection direction of the fuel injector 3 and improving the accuracy of the injection position.

在一种可能的实现方式中,请一并参阅图1至图10,连接座1包括围设于车轮8外周的弧形立板17、连接于弧形立板17上部下方的连接板18以及连接于弧形立板17下部的安装立板19,连接板18能够与转向架相连,安装架2连接于安装立板19的上方。In a possible implementation, please refer to Figures 1 to 10 together. The connecting seat 1 includes an arc-shaped vertical plate 17 surrounding the outer periphery of the wheel 8, a connecting plate 18 connected to the lower part of the upper part of the arc-shaped vertical plate 17, and a mounting vertical plate 19 connected to the lower part of the arc-shaped vertical plate 17. The connecting plate 18 can be connected to the bogie, and the mounting frame 2 is connected to the top of the mounting vertical plate 19.

本实施例中,利用连接板18将弧形立板17安装在转向架上,便于进行轮缘润滑装置的结构布设,提高了安装的便利性和可靠性。弧形立板17与车轮8的弧形相适配,使喷油嘴3能更好的接近轮缘82位置,保证喷油范围满足要求。In this embodiment, the arc-shaped vertical plate 17 is installed on the bogie by using the connecting plate 18, which facilitates the structural layout of the wheel rim lubrication device and improves the convenience and reliability of installation. The arc-shaped vertical plate 17 is adapted to the arc of the wheel 8, so that the oil injection nozzle 3 can be closer to the position of the wheel rim 82, ensuring that the oil injection range meets the requirements.

基于同一发明构思,本申请实施例还提供一种轮缘润滑定位工装,包括吸附组件4、定位样板5及水平仪6,吸附组件4包括分别夹持于定位样板5上方的上夹持块41以及夹持于定位样板5下方的下夹持块42,上夹持块41和下夹持块42分别与车轮8相连,水平仪6连接件于下夹持块42的下方,用于指示定位样板5的水平状态。Based on the same inventive concept, the embodiment of the present application also provides a wheel rim lubrication positioning tool, including an adsorption component 4, a positioning template 5 and a spirit level 6. The adsorption component 4 includes an upper clamping block 41 clamped above the positioning template 5 and a lower clamping block 42 clamped below the positioning template 5. The upper clamping block 41 and the lower clamping block 42 are respectively connected to the wheel 8. The spirit level 6 is connected to the bottom of the lower clamping block 42 to indicate the horizontal state of the positioning template 5.

本申请实施例提供的轮缘润滑定位工装,利用上夹持块41和下夹持块42相互配合夹持于定位样板5上下两侧,保证定位样本的位置准确性,借助定位样板5对喷油嘴3的位置进行有效限定,保证了喷油嘴3位置安装的精准性,实现对轮缘82及轨道的有效润滑,上述定位工装安装方便快捷,使用方便,对正性好,有效地提高了轮缘润滑装置的安装效率。The wheel rim lubrication positioning tool provided in the embodiment of the present application utilizes an upper clamping block 41 and a lower clamping block 42 to cooperate with each other to clamp on the upper and lower sides of the positioning template 5, thereby ensuring the position accuracy of the positioning sample, and effectively limiting the position of the fuel injector 3 with the help of the positioning template 5, thereby ensuring the accuracy of the installation of the position of the fuel injector 3, thereby achieving effective lubrication of the wheel rim 82 and the track. The above-mentioned positioning tool is convenient and quick to install, easy to use, and has good alignment, thereby effectively improving the installation efficiency of the wheel rim lubrication device.

本实施例中,利用吸附组件4将定位样板5吸附于车轮8上,借助水平仪6对定位样板5的水平位置进行监测。吸附组件4采用上夹持块41下夹持块42结合的形式,二者之间可采用磁吸、连接件连接、卡接等不同的连接方式,均可实现对定位样板5的可靠固定。In this embodiment, the positioning template 5 is adsorbed on the wheel 8 by the adsorption component 4, and the horizontal position of the positioning template 5 is monitored by the level 6. The adsorption component 4 is in the form of a combination of an upper clamping block 41 and a lower clamping block 42, and the two can be connected in different ways such as magnetic attraction, connection with a connector, and clamping, which can all achieve reliable fixation of the positioning template 5.

在一种可能的实现方式中,请一并参阅图1至图10,定位样板5的一侧缘与踏面81以及轮缘82的周壁接触配合,定位样板5上设有延伸至定位样板5另一侧缘的定位槽51,定位槽51用于定位喷油嘴3。定位样板5的一侧缘能够与车轮8的外圈限位配合,也就是与踏面81和轮缘82的周壁相互接触,保证了定位样板5的定位精度,使轮缘润滑装置安装后喷油嘴3与轮缘82的相对位置保持一致,提高润滑效果。In a possible implementation, please refer to Figures 1 to 10 together, one side edge of the positioning template 5 contacts and cooperates with the tread 81 and the peripheral wall of the wheel rim 82, and a positioning groove 51 extending to the other side edge of the positioning template 5 is provided on the positioning template 5, and the positioning groove 51 is used to position the oil injection nozzle 3. One side edge of the positioning template 5 can be limitedly matched with the outer ring of the wheel 8, that is, it contacts the peripheral wall of the tread 81 and the wheel rim 82, which ensures the positioning accuracy of the positioning template 5, so that the relative position of the oil injection nozzle 3 and the wheel rim 82 remains consistent after the wheel rim lubrication device is installed, thereby improving the lubrication effect.

在一种可能的实现方式中,请一并参阅图1至图10,上夹持块41的上方设有第一磁片43,上夹持块41和下夹持块42之间设有第二磁片44,下夹持块42的下方设有第三磁片45,第一磁片43、第二磁片44和第三磁片45分别能够吸附于车轮8的侧部。In a possible implementation, please refer to Figures 1 to 10 together. A first magnetic sheet 43 is provided above the upper clamping block 41, a second magnetic sheet 44 is provided between the upper clamping block 41 and the lower clamping block 42, and a third magnetic sheet 45 is provided below the lower clamping block 42. The first magnetic sheet 43, the second magnetic sheet 44 and the third magnetic sheet 45 can be adsorbed on the side of the wheel 8 respectively.

本实施例中,利用第一磁片43、第二磁片44、第三磁片45相对结合作用,实现上夹持块41下夹持块42之间的有效靠拢,便于对定位样板5形成夹持作用。于此同时,第一磁片43、第二磁片44、第三磁片45分别能够与车轮8磁吸,保证吸附组件4的可靠安装,进而保证定位样板5安装位置的可靠,实现对喷油嘴3安装的有效限位,提高安装效率,保证安装精度。上述构件之间采用磁吸结构进行活性连接,可以满足灵活组装的需求,同时还可满足同一车轴两端的两个镜向车轮8的安装检测需求,适用于不同的位置和场合。In this embodiment, the first magnetic sheet 43, the second magnetic sheet 44, and the third magnetic sheet 45 are used to combine with each other to achieve effective closeness between the upper clamping block 41 and the lower clamping block 42, so as to facilitate the clamping of the positioning template 5. At the same time, the first magnetic sheet 43, the second magnetic sheet 44, and the third magnetic sheet 45 can be magnetically attracted to the wheel 8 to ensure the reliable installation of the adsorption component 4, thereby ensuring the reliable installation position of the positioning template 5, achieving effective position limiting of the installation of the fuel injector 3, improving the installation efficiency, and ensuring the installation accuracy. The above-mentioned components are connected actively by a magnetic attraction structure, which can meet the needs of flexible assembly, and can also meet the installation and detection requirements of the two mirror wheels 8 at both ends of the same axle, and are suitable for different positions and occasions.

具体的,第二磁片44的厚度大于第一磁片43的厚度,第二磁片44的厚度大于第三磁片45的厚度,保证与上方第一磁片43的有效磁吸,实现对上夹持块41的有效夹紧,同时还能保证与下方第三磁片45的有效磁吸,实现对下夹持块42的有效夹紧,满足对定位样板5的夹持固定需求。Specifically, the thickness of the second magnetic sheet 44 is greater than that of the first magnetic sheet 43, and the thickness of the second magnetic sheet 44 is greater than that of the third magnetic sheet 45, thereby ensuring effective magnetic attraction with the first magnetic sheet 43 above, and realizing effective clamping of the upper clamping block 41. At the same time, it can also ensure effective magnetic attraction with the third magnetic sheet 45 below, and realize effective clamping of the lower clamping block 42, thereby meeting the clamping and fixing requirements of the positioning template 5.

一些实施例中,请一并参阅图1至图10,吸附组件4还包括至少三个沿车轮8的周向延伸的连接轴7,连接轴7贯穿上夹持块41、定位样板5、第二磁片44和下夹持块42设置,连接轴7用于限位上夹持块41、定位样板5、第二磁片44和下夹持块42的相对位置。通过设置连接轴7能够对上夹持块41、下夹持块42以及定位样板5的相对位置进行有效限定,避免构件间发生相对为之错动,具有良好的限位效果,满足对喷油嘴3的精准定位需求,具有良好的使用便利性,提升了轮缘润滑装置的安装效率。In some embodiments, please refer to Figures 1 to 10 together. The adsorption assembly 4 also includes at least three connecting shafts 7 extending along the circumference of the wheel 8. The connecting shafts 7 penetrate the upper clamping block 41, the positioning template 5, the second magnetic sheet 44 and the lower clamping block 42. The connecting shafts 7 are used to limit the relative positions of the upper clamping block 41, the positioning template 5, the second magnetic sheet 44 and the lower clamping block 42. By setting the connecting shafts 7, the relative positions of the upper clamping block 41, the lower clamping block 42 and the positioning template 5 can be effectively limited to avoid relative displacement between the components, have a good limiting effect, meet the precise positioning requirements of the fuel injector 3, have good convenience of use, and improve the installation efficiency of the wheel rim lubrication device.

基于同一发明构思,本申请实施例还提供一种轮缘润滑安装方法,包括以下步骤:Based on the same inventive concept, the embodiment of the present application also provides a wheel rim lubrication installation method, comprising the following steps:

S100:安装轮缘润滑定位工装至车轮8上;S100: installing the wheel rim lubrication and positioning tool onto the wheel 8;

S200:预安装轮缘润滑装置至转向架上,调节喷油嘴3朝向车轮8一侧设置;S200: pre-installing the wheel rim lubrication device on the bogie, and adjusting the oil injection nozzle 3 to be disposed toward one side of the wheel 8;

S300:利用轮缘润滑定位工装定位喷油嘴3的位置,调整连接座1和安装架2的相对位置带动喷油嘴3竖向摆动或前后上下移动,以使喷油嘴3与轮缘润滑定位工装的定位样板5上下对应;S300: Using the wheel rim lubrication positioning tool to position the oil nozzle 3, adjusting the relative positions of the connecting seat 1 and the mounting frame 2 to drive the oil nozzle 3 to swing vertically or move forward and backward and up and down, so that the oil nozzle 3 corresponds to the positioning template 5 of the wheel rim lubrication positioning tool up and down;

S400:拆除轮缘润滑定位工装,完成轮缘润滑装置的安装。S400: Remove the wheel rim lubrication positioning fixture and complete the installation of the wheel rim lubrication device.

本申请实施例提供的轮缘润滑安装方法,先利用安装轮缘润滑定位工装至车轮8上,利用定位样板5对喷油嘴3的位置以及方向进行调节,提高了喷油嘴3安装位置的精准度,保证了喷油嘴3位置安装的精准性,实现对轮缘82及轨道的有效润滑,上述方法可方便快捷地安装轮缘润滑装置,有效地提高了轮缘润滑装置的安装效率。The rim lubrication installation method provided in the embodiment of the present application first uses the rim lubrication positioning tool to install the wheel 8, and uses the positioning template 5 to adjust the position and direction of the fuel injector 3, thereby improving the accuracy of the installation position of the fuel injector 3, ensuring the accuracy of the installation position of the fuel injector 3, and achieving effective lubrication of the rim 82 and the track. The above method can conveniently and quickly install the rim lubrication device, effectively improving the installation efficiency of the rim lubrication device.

以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims (10)

1.轮缘润滑装置,其特征在于,包括连接于转向架上的连接座(1)、连接于所述连接座(1)上的安装架(2)以及设置于所述安装架(2)上的喷油嘴(3),所述安装架(2)上设有沿前后方向延伸的第一长孔(21)和沿上下方向延伸的第二长孔(22),所述连接座(1)上设有沿上下方向延伸的第三长孔(11)和沿前后方向延伸的第四长孔(12),所述安装架(2)和所述连接座(1)通过第一连接件(14)和第二连接件(15)相连,所述第一连接件(14)贯穿所述第一长孔(21)和所述第二长孔(22)设置,所述第二连接件(15)贯穿所述第二长孔(22)和所述第四长孔(12)设置,所述安装架(2)能够相对所述连接座(1)竖向摆动以调节所述喷油嘴(3)的俯仰角度,所述安装架(2)还能够相对所述连接座(1)前后移动或上下移动以调节所述喷油嘴(3)的位置。1. A wheel rim lubricating device, characterized in that it comprises a connecting seat (1) connected to a bogie, a mounting frame (2) connected to the connecting seat (1), and an oil spray nozzle (3) arranged on the mounting frame (2), wherein the mounting frame (2) is provided with a first long hole (21) extending in the front-to-back direction and a second long hole (22) extending in the up-down direction, the connecting seat (1) is provided with a third long hole (11) extending in the up-down direction and a fourth long hole (12) extending in the up-to-back direction, and the mounting frame (2) and the connecting seat (1) are connected by The first connecting member (14) is connected to the second connecting member (15); the first connecting member (14) is arranged to pass through the first long hole (21) and the second long hole (22); the second connecting member (15) is arranged to pass through the second long hole (22) and the fourth long hole (12); the mounting frame (2) can be vertically swung relative to the connecting seat (1) to adjust the pitch angle of the fuel injector (3); the mounting frame (2) can also move forward and backward or up and down relative to the connecting seat (1) to adjust the position of the fuel injector (3). 2.如权利要求1所述的轮缘润滑装置,其特征在于,所述安装架(2)上设有第一斜向长孔(23),所述第一斜向长孔(23)与所述第三长孔(11)和所述第四长孔(12)分别呈锐角夹角设置,所述第一斜向长孔(23)的中轴线位于所述第一长孔(21)和所述第二长孔(22)的对称轴上;所述连接座(1)上设有第二斜向长孔(13),所述第二斜向长孔(13)与所述第三长孔(11)和所述第四长孔(12)分别呈锐角夹角设置,所述第二斜向长孔(13)的中轴线垂直于所述第三长孔(11)和所述第四长孔(12)的对称轴设置,所述第一斜向长孔(23)和所述第二斜向长孔(13)内贯穿设有用于连接所述安装架(2)和所述连接座(1)的第三连接件(16)。2. The wheel rim lubrication device according to claim 1 is characterized in that the mounting frame (2) is provided with a first oblique long hole (23), the first oblique long hole (23) is set at an acute angle with the third long hole (11) and the fourth long hole (12), and the center axis of the first oblique long hole (23) is located on the symmetry axis of the first long hole (21) and the second long hole (22); the connecting seat (1) is provided with a second oblique long hole (13), the second oblique long hole (13) is set at an acute angle with the third long hole (11) and the fourth long hole (12), and the center axis of the second oblique long hole (13) is perpendicular to the symmetry axis of the third long hole (11) and the fourth long hole (12), and a third connecting piece (16) for connecting the mounting frame (2) and the connecting seat (1) is penetrated by the first oblique long hole (23) and the second oblique long hole (13). 3.如权利要求1所述的轮缘润滑装置,其特征在于,所述安装架(2)具有水平设置、且向车轮(8)一侧延伸的水平板(25),所述水平板(25)上设有上下贯通的基准孔(26)以及调节孔(27),所述调节孔(27)为弧形孔,且位于所述基准孔(26)靠近车轮(8)的一侧,所述喷油嘴(3)通过若干个分别一一对应贯穿所述基准孔(26)和所述调节孔(27)的第四连接件(24)连接于所述水平板(25)的下方。3. The wheel rim lubrication device according to claim 1 is characterized in that the mounting frame (2) has a horizontal plate (25) which is horizontally arranged and extends to one side of the wheel (8), and the horizontal plate (25) is provided with a reference hole (26) and an adjustment hole (27) which pass through the horizontal plate (25) from top to bottom, and the adjustment hole (27) is an arc-shaped hole and is located on the side of the reference hole (26) close to the wheel (8), and the oil nozzle (3) is connected to the bottom of the horizontal plate (25) through a plurality of fourth connecting members (24) which respectively pass through the reference hole (26) and the adjustment hole (27) in a one-to-one correspondence. 4.如权利要求3所述的轮缘润滑装置,其特征在于,所述喷油嘴(3)上连接有送液管路(31),所述安装架(2)上还设有用于限位所述送液管路(31)的安装立板(28)(19),所述安装立板(28)(19)位于所述安装架(2)远离车轮(8)的一侧,所述送液管路(31)贯穿所述安装立板(28)(19)设置。4. The wheel rim lubrication device as described in claim 3 is characterized in that the oil nozzle (3) is connected to a liquid supply pipeline (31), and the mounting frame (2) is also provided with a mounting plate (28) (19) for limiting the position of the liquid supply pipeline (31), and the mounting plate (28) (19) is located on the side of the mounting frame (2) away from the wheel (8), and the liquid supply pipeline (31) is arranged through the mounting plate (28) (19). 5.如权利要求4所述的轮缘润滑装置,其特征在于,所述连接座(1)包括围设于车轮(8)外周的弧形立板(17)、连接于所述弧形立板(17)上部下方的连接板(18)以及连接于所述弧形立板(17)下部的安装立板(28)(19),所述连接板(18)能够与转向架相连,所述安装架(2)连接于所述安装立板(28)(19)的上方。5. The wheel rim lubrication device as described in claim 4 is characterized in that the connecting seat (1) includes an arc-shaped vertical plate (17) arranged around the outer periphery of the wheel (8), a connecting plate (18) connected to the lower part of the upper part of the arc-shaped vertical plate (17), and a mounting vertical plate (28) (19) connected to the lower part of the arc-shaped vertical plate (17), the connecting plate (18) can be connected to the bogie, and the mounting frame (2) is connected to the top of the mounting vertical plate (28) (19). 6.一种轮缘润滑定位工装,其特征在于,包括吸附组件(4)、定位样板(5)及水平仪(6),所述吸附组件(4)包括分别夹持于所述定位样板(5)上方的上夹持块(41)以及夹持于所述定位样板(5)下方的下夹持块(42),所述上夹持块(41)和所述下夹持块(42)分别与车轮(8)相连,所述水平仪(6)连接件于所述下夹持块(42)的下方,用于指示所述定位样板(5)的水平状态。6. A wheel rim lubrication positioning tool, characterized in that it includes an adsorption component (4), a positioning template (5) and a spirit level (6), the adsorption component (4) includes an upper clamping block (41) clamped above the positioning template (5) and a lower clamping block (42) clamped below the positioning template (5), the upper clamping block (41) and the lower clamping block (42) are respectively connected to the wheel (8), and the spirit level (6) is connected to the lower clamping block (42) to indicate the horizontal state of the positioning template (5). 7.如权利要求6所述的轮缘润滑定位工装,其特征在于,所述定位样板(5)的一侧缘与踏面(81)以及轮缘的周壁接触配合,所述定位样板(5)上设有延伸至所述定位样板(5)另一侧缘的定位槽(51),所述定位槽(51)用于定位喷油嘴(3)。7. The wheel rim lubrication positioning tool as described in claim 6 is characterized in that one side edge of the positioning template (5) is in contact with the tread (81) and the peripheral wall of the wheel rim, and the positioning template (5) is provided with a positioning groove (51) extending to the other side edge of the positioning template (5), and the positioning groove (51) is used to position the fuel injector (3). 8.如权利要求6所述的轮缘润滑定位工装,其特征在于,所述上夹持块(41)的上方设有第一磁片(43),所述上夹持块(41)和所述下夹持块(42)之间设有第二磁片(44),所述下夹持块(42)的下方设有第三磁片(45),所述第一磁片(43)、所述第二磁片(44)和所述第三磁片(45)分别能够吸附于车轮(8)的侧部。8. The wheel rim lubrication and positioning tool as described in claim 6 is characterized in that a first magnetic sheet (43) is provided above the upper clamping block (41), a second magnetic sheet (44) is provided between the upper clamping block (41) and the lower clamping block (42), and a third magnetic sheet (45) is provided below the lower clamping block (42), and the first magnetic sheet (43), the second magnetic sheet (44) and the third magnetic sheet (45) can be adsorbed on the side of the wheel (8) respectively. 9.如权利要求8所述的轮缘润滑定位工装,其特征在于,所述吸附组件(4)还包括至少三个沿车轮(8)的周向延伸的连接轴(7),所述连接轴(7)贯穿所述上夹持块(41)、所述定位样板(5)、所述第二磁片(44)和所述下夹持块(42)设置,所述连接轴(7)用于限位所述上夹持块(41)、所述定位样板(5)、所述第二磁片(44)和所述下夹持块(42)的相对位置。9. The wheel rim lubrication and positioning tool as described in claim 8 is characterized in that the adsorption component (4) also includes at least three connecting shafts (7) extending along the circumference of the wheel (8), and the connecting shafts (7) are arranged to pass through the upper clamping block (41), the positioning template (5), the second magnetic sheet (44) and the lower clamping block (42), and the connecting shafts (7) are used to limit the relative positions of the upper clamping block (41), the positioning template (5), the second magnetic sheet (44) and the lower clamping block (42). 10.一种轮缘润滑安装方法,其特征在于,包括以下步骤:10. A wheel rim lubrication installation method, characterized in that it comprises the following steps: S100:安装轮缘润滑定位工装至车轮(8)上;S100: Installing a wheel rim lubrication and positioning tool onto the wheel (8); S200:预安装轮缘润滑装置至转向架上,调节喷油嘴(3)朝向车轮(8)一侧设置;S200: pre-installing a wheel rim lubrication device on the bogie, and adjusting the oil injection nozzle (3) to be arranged toward one side of the wheel (8); S300:利用所述轮缘润滑定位工装定位所述喷油嘴(3)的位置,调整连接座(1)和安装架(2)的相对位置带动所述喷油嘴(3)竖向摆动或前后上下移动,以使所述喷油嘴(3)与所述轮缘润滑定位工装的定位样板(5)上下对应;S300: using the wheel rim lubrication positioning tool to position the oil nozzle (3), adjusting the relative positions of the connecting seat (1) and the mounting frame (2) to drive the oil nozzle (3) to swing vertically or move forward and backward and up and down, so that the oil nozzle (3) corresponds to the positioning template (5) of the wheel rim lubrication positioning tool in the upper and lower directions; S400:拆除所述轮缘润滑定位工装,完成所述轮缘润滑装置的安装。S400: removing the wheel rim lubrication positioning fixture to complete the installation of the wheel rim lubrication device.
CN202410829912.3A 2024-06-25 2024-06-25 Rim lubricating device, rim lubricating positioning tool and mounting method Active CN118514729B (en)

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CN104401356A (en) * 2014-11-14 2015-03-11 中国北车集团大连机车车辆有限公司 Railway locomotive dry rim lubricating device capable of being used for double-side tread brake
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020020793A1 (en) * 2000-08-08 2002-02-21 Chalmers Michael S. Universal mounting bracket for dry stick lubricators
RU2392148C1 (en) * 2008-12-29 2010-06-20 Открытое акционерное общество "Нанопром" System of fastening device for application of lubricant, system of lubricant application and device for lubricant application
CN203888791U (en) * 2014-05-05 2014-10-22 南车株洲电力机车有限公司 Railway vehicle, bogie and sand spreading and wheel rim lubricating installing assembly thereof
CN104401356A (en) * 2014-11-14 2015-03-11 中国北车集团大连机车车辆有限公司 Railway locomotive dry rim lubricating device capable of being used for double-side tread brake
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