CN118514349B - Injection molding inspection and trimming equipment and injection molding box body soft glue appearance inspection and trimming method - Google Patents
Injection molding inspection and trimming equipment and injection molding box body soft glue appearance inspection and trimming method Download PDFInfo
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- CN118514349B CN118514349B CN202410978149.0A CN202410978149A CN118514349B CN 118514349 B CN118514349 B CN 118514349B CN 202410978149 A CN202410978149 A CN 202410978149A CN 118514349 B CN118514349 B CN 118514349B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/82—Testing the joint
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention relates to the technical field of post-treatment of molded products, and discloses injection molding detection and trimming equipment and an injection molding box body soft rubber appearance detection and trimming method. When unqualified injection molding is detected on the nut detection platform, the unqualified injection molding can be directly moved to the clamping assembly, the clamping assembly clamps and fixes the unqualified injection molding, the movable platform drives the clamping assembly to move, and the clamping assembly drives the unqualified injection molding to move, so that the unqualified injection molding can be directly moved to the conveyor belt, the unqualified injection molding can be directly screened on the conveyor belt, the injection molding can be directly moved to a subsequent detection screening process when the unqualified injection molding is detected, the unqualified injection molding can be prevented from continuously processing the embedded part, the production cost is reduced, the resource waste is prevented, and the applicability of the equipment is improved.
Description
Technical Field
The invention relates to the technical field of post-treatment of molded products, in particular to injection molding detection and trimming equipment and an injection molding box body soft rubber appearance detection and trimming method.
Background
The injection molding machine is a main molding device for manufacturing plastic products with various shapes from thermoplastic plastics or thermosetting materials by using a plastic molding die, and unqualified places such as burrs and the like possibly exist after injection molding, so that the injection molding products have good qualification rate after production.
In the existing detection trimming equipment, like chinese patent application CN117400495A, the servo motor in the kuppe drives the cutting wheel to cut and trim the runner, simultaneously the purification module work inhales the air current, the piece that the kuppe cutting trimming injection molding machine produced enters into interior honeycomb duct through the shunt tubes, and then flow to purification module in the processing along outer guide tube, make it get the material at the injection molding machine in-process of material, make the installation riser drive the kuppe according to the injection molding piece of equidimension carry out the regulation of position, accommodation is wide, and the kuppe can cut the clearance to the position of runner on the injection molding piece under the drive of actuating cylinder four, reduce the manual work and cut, repair the work load, operating efficiency is higher.
But there are also the following problems: most of the injection molding parts in the existing injection molding process are provided with embedded parts and other parts which are processed in the injection molding process, and the whole injection molding parts are trimmed and detected in the subsequent process, but the whole injection molding part is detected by specific detection items, the existing injection molding parts can be subjected to unqualified injection molding parts after the whole injection molding process is finished, and the embedded parts in the injection molding process can be continuously embedded when the injection molding parts are unqualified, so that resource waste is caused, and the processing cost is high.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides injection molding detection trimming equipment and an injection molding box body soft rubber appearance detection trimming method, which have the advantages of directly transferring an injection molding piece to a subsequent detection screening process when the injection molding piece is detected to be unqualified, preventing the unqualified injection molding piece from continuously processing an embedded piece, reducing the production cost, preventing the resource waste, improving the applicability of the equipment and the like, solving the problems that most injection molding pieces in the existing injection molding technology are simultaneously processed in the injection molding technology together with other parts such as the embedded piece, and the whole injection molding piece is trimmed and detected in the later technology, but the whole injection molding piece is detected in a specific detection item, the unqualified injection molding piece can be screened only after the whole injection molding technology is detected, and the embedded piece in the injection molding technology can be continuously processed in the injection molding technology when the injection molding piece is detected to be unqualified, thereby causing the resource waste and the processing cost is higher.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides an injection molding detects repair equipment, includes the chassis, sets up the other detection mechanism that moulds plastics of chassis, sets up the complementary unit on the detection mechanism that moulds plastics, the detection mechanism that moulds plastics includes nut detection platform, panel beating and moves and carry platform, conveyer belt, the other fixed nut detection platform that is provided with of chassis, nut detection platform carries out nut implantation processing and nut counterpoint detection to the injection molding, the other fixed panel beating that is provided with of chassis moves and moves the platform, the panel beating moves the platform and moves the platform adjacent with nut detection platform, the panel beating moves and moves the platform and be used for carrying out panel beating pressfitting processing and the interior strip counterpoint detection processing of injection molding to the injection molding after the nut is planted, be provided with on the chassis the conveyer belt, the conveyer belt carries out transmission and detects classification to the injection molding after the panel beating pressfitting processing;
The auxiliary mechanism comprises a moving table and a clamping assembly, the auxiliary mechanism is arranged between the technical process on the nut detection platform and the technical process on the sheet metal transfer platform, the moving table moves linearly and reciprocally between the conveyor belt and the sheet metal transfer platform, the clamping assembly is arranged on the moving table, and the clamping assembly is used for clamping injection molding pieces;
when the injection molding part is unqualified in detection on the nut detection platform, the unqualified injection molding part is clamped and fixed by the clamping assembly and is carried by the mobile station to be transferred onto the conveying belt.
Preferably, the injection molding detection mechanism further comprises a nut positioning jig, the nut positioning jig is fixedly arranged on the nut detection platform, the nut positioning jig is matched with an injection molding piece, a first manipulator is fixedly arranged on the nut detection platform, the first manipulator is adjacent to the nut positioning jig, the working end of the first manipulator is located right above the nut positioning jig, and a nut feeding machine is fixedly arranged on the nut detection platform and is adjacent to the nut positioning jig.
Preferably, the nut detection jig is fixedly installed on the nut detection platform and is matched with the injection molding piece, the nut detection jig is located between the nut positioning jig and the sheet metal transferring platform, the second manipulator is fixedly installed on the nut detection platform and is adjacent to the nut detection jig, the working end of the second manipulator is located right above the nut detection jig, a first CCD detector is fixedly arranged on the nut detection platform, and the first CCD detector is adjacent to the nut detection jig.
Preferably, a transfer conveyor is fixedly arranged on the sheet metal transfer platform, the transfer conveyor is adjacent to the nut detection jig, the transfer conveyor uses a drag chain to transfer injection molding parts, a second CCD detector is fixedly arranged on the sheet metal transfer platform, and the second CCD detector is located right above a transfer track of the transfer conveyor.
Preferably, the third manipulator is fixedly installed on the sheet metal transferring platform, the third manipulator is adjacent to the transferring conveyor, the transferring conveyor is located between the third manipulator and the nut detection jig, the sheet metal feeding disc is fixedly installed on the sheet metal transferring platform, the sheet metal feeding disc is adjacent to the third manipulator, the elastic sheet is placed on the sheet metal feeding disc, the laminating machine is fixedly installed on the sheet metal transferring platform, the laminating machine is adjacent to the third manipulator, the laminating machine is used for laminating the elastic sheet into an injection molding part, the servo electric cylinder is fixedly installed on the laminating machine and is in power connection with the laminating machine, and the servo electric cylinder drives the working end of the laminating machine to reciprocate up and down.
Preferably, the nut detection platform is adjacent to one end of the chassis, the sheet metal transfer platform is adjacent to one end of the chassis, a plurality of conveying rollers are in running fit on the chassis, the conveying belt is tensioned on the conveying rollers on the chassis, the moving track of the mobile station is located above one end of the conveying belt, the conveying direction of the conveying belt is that one end of the chassis is conveyed to the other end of the chassis, a motor box is fixedly installed on the chassis, a driving motor is arranged in the motor box, and the driving motor of the motor box is in power connection with the conveying rollers on the chassis.
Preferably, the chassis is provided with a guide bar fixedly mounted thereon, the guide bar is adjacent to the top surface of the conveyor belt, the guide bar is used for limiting injection molding to be arranged and conveyed on the conveyor belt, the chassis is fixedly provided with a product detector, the product detector is adjacent to the other end of the chassis, the product detector is used for carrying out final detection on the injection molding and screening unqualified injection molding, the chassis is provided with a discharge plate fixedly mounted thereon, and the discharge plate is connected with the screening end of the product detector, so that the unqualified injection molding screened by the product detector falls onto the discharge plate.
Preferably, the auxiliary mechanism further comprises a rail frame, the rail frame is located above the transfer conveyor, one end of the rail frame is connected with the sheet metal transfer platform, the other end of the rail frame is connected with the underframe, the rail frame is slidably matched with the mobile platform, a rack is fixedly installed on the rail frame, a gear is arranged on the rack, the gear is meshed with the rack, the gear is connected with the mobile platform, the gear is in running fit with the mobile platform, a servo motor is fixedly installed on the mobile platform, and the servo motor is in power connection with the gear.
Preferably, the both sides of mobile station are all fixed mounting has automatically controlled expansion plate, it has the revolving stage all to rotate the fit on the extension board of automatically controlled expansion plate, both sides the revolving stage sets up relatively, the equal fixed mounting has the rocking arm cylinder on the extension board of automatically controlled expansion plate, the rocking arm cylinder all with revolving stage power is connected, all be provided with on the revolving stage clamping assembly, clamping assembly includes first extension board, second extension board, first extension board with the equal normal running fit of second extension board is in on the revolving stage, first extension board is located directly over the second extension board, first extension board with the epaxial all cover of second extension board is equipped with the torsional spring, the one end of torsional spring respectively with first extension board, second extension board links to each other, the other end of torsional spring all with the revolving stage is continuous, the equal fixed mounting has automatically controlled push rod on the extension board of automatically controlled expansion board, automatically controlled push rod all faces and is located this moment on the first extension board of second extension board top.
The injection molding box body soft rubber appearance detection and trimming method uses the injection molding detection and trimming equipment.
Compared with the prior art, the invention provides injection molding detection trimming equipment, which has the following beneficial effects:
1. This detect equipment of repairing of moulding plastics through detecting the unqualified time of injection molding on the nut detection platform, unqualified injection molding can directly move to the clamping component on, the clamping component carries out the centre gripping to unqualified injection molding and fixes, and the mobile station drives the clamping component and removes, the clamping component drives unqualified injection molding and removes, make unqualified injection molding directly remove to the conveyer belt on, so that unqualified injection molding directly sieves on the conveyer belt, thereby directly transfer injection molding to follow-up detection screening process when injection molding detects unqualified, prevent that unqualified injection molding from continuing to process the embedded part, thereby reduce manufacturing cost, prevent the wasting of resources, improve equipment's suitability.
2. This equipment is maintained in detection of moulding plastics through the setting of first manipulator, second manipulator, third manipulator for the transmission of injection molding between the equipment is more automatic, has effectively improved the work efficiency and the production speed of equipment.
3. This detect equipment of repairing of moulding plastics through the setting of revolving stage to detect unqualified injection molding with first CCD detector, second CCD detector and transfer the conveyer belt and turn over the face and place, thereby be convenient for more the product detector to judge the qualification of injection molding, accelerated the screening rate of product detector to unqualified injection molding, improved the work efficiency of equipment.
Drawings
FIG. 1 is a schematic view of the distribution of structures at a chassis of the present invention;
FIG. 2 is a schematic diagram of the structure of the injection molding detection mechanism of the present invention;
FIG. 3 is a schematic view showing the distribution of the structure at the nut detecting station according to the present invention;
FIG. 4 is a schematic view showing the distribution of the sheet metal transfer station of the present invention;
FIG. 5 is a schematic view of the auxiliary mechanism of the present invention;
FIG. 6 is a schematic view showing the distribution of the structure at the rail frame of the present invention;
FIG. 7 is a schematic view showing the distribution of the structure of the electric control expansion plate of the present invention;
fig. 8 is a schematic diagram showing the overall structure of the inspection and trimming device of the present invention.
In the figure: 1. a chassis; 2. an injection molding detection mechanism; 21. a nut detection platform; 22. a nut positioning jig; 23. a first manipulator; 24. a nut feeder; 25. nut detection jig; 26. a second manipulator; 27. a first CCD detector; 28. a sheet metal transfer platform; 29. a transfer conveyor; 210. a second CCD detector; 211. a third manipulator; 212. a sheet metal feed tray; 213. a press-fit machine; 214. a servo electric cylinder; 215. a conveyor belt; 216. a motor case; 217. a guide bar; 218. a product detector; 219. a discharge plate; 3. an auxiliary mechanism; 31. a rail frame; 32. a mobile station; 33. a rack; 34. a gear; 35. a servo motor; 36. an electric control expansion plate; 37. a turntable; 38. a swivel arm cylinder; 39. a first support plate; 310. a second support plate; 311. a torsion spring; 312. an electric control push rod; 313. and a clamping assembly.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As described in the background art, the present application provides an injection molding detection and trimming device and an injection molding box soft rubber appearance detection and trimming method for solving the above technical problems.
Example 1
In a typical embodiment of the present application, as shown in fig. 1-3, an injection molding detection trimming device includes a chassis 1, an injection molding detection mechanism 2 disposed beside the chassis 1, and an auxiliary mechanism 3 disposed on the injection molding detection mechanism 2, wherein the injection molding detection mechanism 2 includes a nut detection platform 21, a sheet metal transfer platform 28, and a conveyor belt 215, the nut detection platform 21 is fixedly disposed beside the chassis 1, the nut detection platform 21 performs nut implantation processing and nut alignment detection processing on an injection molding, the sheet metal transfer platform 28 is fixedly disposed beside the chassis 1, the sheet metal transfer platform 28 is adjacent to the nut detection platform 21, the sheet metal transfer platform 28 is used for performing sheet metal press processing and strip alignment detection processing on an injection molding after the nut implantation, the chassis 1 is provided with the conveyor belt 215, and the conveyor belt 215 performs transmission and detection classification on the injection molding after the press processing;
The auxiliary mechanism 3 comprises a moving table 32 and a clamping assembly 313, the auxiliary mechanism 3 is arranged between the technical process on the nut detection station 21 and the technical process on the sheet metal transfer station 28, the moving table 32 moves linearly and reciprocally between the conveyor belt 215 and the sheet metal transfer station 28, the clamping assembly 313 is arranged on the moving table 32, and the clamping assembly 313 is used for clamping injection molding pieces;
When the injection-molded part is detected as failed at the nut detecting station 21, the failed injection-molded part is clamped and fixed by the clamping assembly 313 and carried by the moving station 32 to be transferred onto the conveyor belt 215.
When the invention is used:
The injection molding piece after injection molding is transferred to the nut detection platform 21, the nut is firstly implanted in the nut detection platform 21, then the injection molding piece is detected in the nut detection platform 21, then the injection molding piece implanted with the nut is transferred to the sheet metal transfer platform 28, the injection molding piece firstly carries out positioning detection on the implanted nut in the sheet metal transfer platform 28, then the injection molding piece is pressed on the sheet metal transfer platform 28 into a sheet metal (elastic sheet), then the injection molding piece after pressing the sheet metal is transferred to the conveyor belt 215, the conveyor belt 215 drives the injection molding piece after pressing the sheet metal to move, sheet metal positioning detection is carried out on the injection molding piece after pressing the sheet metal, any unqualified injection molding piece is screened, the unqualified injection molding piece is separated from the conveyor belt 215, meanwhile, when the unqualified injection molding piece is detected on the nut detection platform 21, the unqualified injection molding piece can be directly moved to the clamping assembly 313, the clamping assembly 313 clamps and fixes the unqualified injection molding piece, the moving platform 32 drives the clamping assembly 313 to move the unqualified injection molding piece, the unqualified injection molding piece is directly moved to the conveyor belt 215, the quality of the unqualified injection molding piece is directly detected, the quality of the injection molding piece is directly and the quality is prevented from being directly wasted after the quality is continuously screened, and the quality of the injection molding is directly detected, and the quality is further improved, and the quality of the quality is directly detected.
Further, the injection molding detection mechanism 2 further comprises a nut positioning jig 22, the nut positioning jig 22 is fixedly installed on the nut detection platform 21, the nut positioning jig 22 is matched with an injection molding piece, a first manipulator 23 is fixedly installed on the nut detection platform 21, the first manipulator 23 is adjacent to the nut positioning jig 22, the working end of the first manipulator 23 is located right above the nut positioning jig 22, a nut feeding machine 24 is fixedly arranged on the nut detection platform 21, and the nut feeding machine 24 is adjacent to the nut positioning jig 22.
Further, a nut detection jig 25 is fixedly installed on the nut detection platform 21, the nut detection jig 25 is matched with an injection molding piece, the nut detection jig 25 is located between the nut positioning jig 22 and the sheet metal transferring platform 28, a second manipulator 26 is fixedly installed on the nut detection platform 21, the second manipulator 26 is adjacent to the nut detection jig 25, the working end of the second manipulator 26 is located right above the nut detection jig 25, a first CCD detector 27 is fixedly arranged on the nut detection platform 21, and the first CCD detector 27 is adjacent to the nut detection jig 25.
The first manipulator 23 grabs the injection molding piece and places the injection molding piece on the nut positioning jig 22, the first manipulator 23 grabs the nut from the nut feeder 24 and implants the injection molding piece, then the first manipulator 23 transfers the injection molding piece implanted with the nut onto the nut detection jig 25, then the first CCD detector 27 cooperates with the nut detection jig 25 to position and detect the nut on the injection molding piece, and then the second manipulator 26 grabs the detected injection molding piece and moves onto the sheet metal transfer platform 28.
Example 2
As shown in fig. 4, a transfer conveyor 29 is fixedly provided on the sheet metal transfer station 28, the transfer conveyor 29 is adjacent to the nut detection station 21, the transfer conveyor 29 is adjacent to the nut detection jig 25, the transfer conveyor 29 transfers the injection molded article by using a drag chain transmission, a second CCD detector 210 is fixedly provided on the sheet metal transfer station 28, and the second CCD detector 210 is located right above the transfer locus of the transfer conveyor 29.
Further, a third manipulator 211 is fixedly installed on the sheet metal transferring platform 28, the third manipulator 211 is adjacent to the transferring conveyor 29, the transferring conveyor 29 is located between the third manipulator 211 and the nut detecting jig 25, a sheet metal feeding disc 212 is fixedly installed on the sheet metal transferring platform 28, the sheet metal feeding disc 212 is adjacent to the third manipulator 211, an elastic sheet is placed on the sheet metal feeding disc 212, a laminating machine 213 is fixedly installed on the sheet metal transferring platform 28, the laminating machine 213 is adjacent to the third manipulator 211, the laminating machine 213 is used for laminating the elastic sheet into an injection molding part, a servo electric cylinder 214 is fixedly installed on the laminating machine 213, the servo electric cylinder 214 is in power connection with the laminating machine 213, and the servo electric cylinder 214 drives the working end of the laminating machine 213 to reciprocate up and down.
The second manipulator 26 places the injection molding on the transfer conveyor 29, the transfer conveyor 29 moves the injection molding below the second CCD detector 210, the second CCD detector 210 detects the inner strip of the injection molding, then the third manipulator 211 grabs the injection molding after detection and transfers the injection molding to the press-fit machine 213, then the sheet metal part (elastic sheet) is grabbed from the sheet metal feeding disc 212 and placed on the injection molding, the servo cylinder 214 is started, the press-fit machine 213 is driven by the servo cylinder 214 to operate, the press-fit machine 213 presses the sheet metal part into the injection molding, and then the third manipulator 211 transfers the injection molding after pressing the sheet metal part to the conveyor belt 215.
Example 3
As shown in fig. 5, the nut detection platform 21 is adjacent to one end of the chassis 1, the sheet metal transfer platform 28 is adjacent to one end of the chassis 1, a plurality of conveying rollers are rotatably matched on the chassis 1, a conveying belt 215 is tensioned on the whole conveying roller on the chassis 1, the moving track of the moving platform 32 is positioned above one end of the conveying belt 215, the conveying direction of the conveying belt 215 is that one end of the chassis 1 is conveyed to the other end of the chassis 1, a motor box 216 is fixedly mounted on the chassis 1, a driving motor is arranged in the motor box 216, and the driving motor of the motor box 216 is in power connection with the conveying roller on the chassis 1.
Further, a guide bar 217 is fixedly mounted on the chassis 1, the guide bar 217 is adjacent to the top surface of the conveyor belt 215, the guide bar 217 is used for limiting injection molding to be arranged and conveyed on the conveyor belt 215, a product detector 218 is fixedly arranged on the chassis 1, the product detector 218 is adjacent to the other end of the chassis 1, the product detector 218 is used for finally detecting injection molding and screening unqualified injection molding, a discharge plate 219 is fixedly mounted on the chassis 1, the discharge plate 219 is connected with the screening end of the product detector 218, and the unqualified injection molding screened by the product detector 218 falls onto the discharge plate 219.
The motor box 216 is started, the motor box 216 drives the conveyor belt 215 to rotate on the chassis 1, the conveyor belt 215 drives the injection molding piece to move into the product detector 218, the product detector 218 detects sheet metal parts on the injection molding piece, then the injection molding piece with any unqualified condition in detection is screened, the unqualified injection molding piece falls onto the discharge plate 219, and the qualified injection molding piece is continuously transmitted by the conveyor belt 215.
Example 4
As shown in fig. 6-8, the auxiliary mechanism 3 further includes a rail frame 31, the rail frame 31 is located above the transfer conveyor 29, one end of the rail frame 31 is connected with the sheet metal transfer platform 28, the other end of the rail frame 31 is connected with the chassis 1, a moving platform 32 is slidingly matched with the rail frame 31, a rack 33 is fixedly installed on the rail frame 31, a gear 34 is arranged on the rack 33, the gear 34 is meshed with the rack 33, the gear 34 is connected with the moving platform 32, the gear 34 is in running fit with the moving platform 32, a servo motor 35 is fixedly installed on the moving platform 32, and the servo motor 35 is in power connection with the gear 34.
Further, the electric control expansion plates 36 are fixedly installed on two sides of the moving table 32, the rotary tables 37 on two sides are oppositely arranged on the extending plates of the electric control expansion plates 36 in a rotating fit mode, the rotating arm cylinders 38 are fixedly installed on the extending plates of the electric control expansion plates 36 and are in power connection with the rotary tables 37, the clamping assemblies 313 are arranged on the rotary tables 37 and comprise first support plates 39 and second support plates 310, the first support plates 39 are rotatably matched with the second support plates 310 on the rotary tables 37, the first support plates 39 are located right above the second support plates 310, torsion springs 311 are sleeved on shafts of the first support plates 39 and the second support plates 310, one ends of the torsion springs 311 are connected with the first support plates 39 and the second support plates 310 respectively, the other ends of the torsion springs 311 are connected with the rotary tables 37, electric control push rods 312 are fixedly installed on the extending plates of the electric control expansion plates 36, and the electric control push rods 312 face to the first support plates 39 located above the second support plates 310 at the moment.
When any position in the first CCD detector 27 and the second CCD detector 210 detects that an injection molding piece is unqualified, the second manipulator 26 grabs and places the unqualified injection molding piece on the clamping assembly 313, before placing the unqualified injection molding piece on the clamping assembly 313, the electric control push rod 312 is started first, the electric control push rod 312 stretches out of the extension rod to push the first support plate 39 to rotate, the unqualified injection molding piece passes through the first support plate 39 to be placed on the second support plate 310, the electric control push rod 312 is reset again, the first support plate 39 is driven by the torsion spring 311 to reset, thereby the first support plate 39 and the second support plate 310 clamp and fix the unqualified injection molding piece, the rotary arm cylinder 38 is started again, the rotary arm cylinder 38 drives the rotary table 37 to rotate, the rotary table 37 drives the unqualified injection molding piece to rotate, the unqualified injection molding piece is overturned, then the servo motor 35 is started, the servo motor 35 drives the gear 34 to rotate, the gear 34 is driven to move on the rack 33, the gear 34 is driven to move the moving table 32 on the rail 31, the unqualified injection molding piece passes through the first support plate 39 to be placed on the second support plate 310, the electric control push rod 312 is reset, the unqualified injection molding piece is driven by the torsion spring 311 to rotate, and the unqualified injection molding piece is driven by the electric control push rod 215 to rotate on the upper support plate 215 to rotate relative to the second support plate 215, and the unqualified injection molding piece is normally (at the moment) to rotate the unqualified injection molding piece is opposite to the unqualified injection molding piece, and then is driven by the electric control piece to rotate on the upper support plate 215 and rotate.
Working principle:
The injection molding plastic piece is transferred to the nut detection platform 21, the nut is firstly implanted in the nut detection platform 21, then the injection molding plastic piece is detected in the nut detection platform 21, then the injection molding plastic piece implanted with the nut is transferred to the sheet metal transfer platform 28, the implanted nut is firstly positioned and detected in the sheet metal transfer platform 28, then the injection molding plastic piece is pressed on the sheet metal transfer platform 28 to form a sheet metal piece (a spring sheet), then the injection molding plastic piece after the sheet metal piece is pressed is transferred to the conveyor belt 215, the conveyor belt 215 drives the injection molding plastic piece after the sheet metal piece is pressed to move, the sheet metal piece positioning detection is carried out on the injection molding plastic piece after the sheet metal piece is pressed, any unqualified injection molding plastic piece is screened, so that the unqualified injection molding plastic piece is separated from the transmission of the conveyor belt 215, meanwhile, when the unqualified injection molding plastic piece is detected in the nut detection platform 21, the unqualified injection molding plastic piece is directly moved to the clamping assembly 313, the clamping assembly 313 clamps and fixes the unqualified injection molding plastic piece, the moving platform 32 drives the clamping assembly 313 to move, the unqualified injection molding plastic piece is directly moved to the conveyor belt 215, the quality of the unqualified injection molding plastic piece is directly detected, and the quality of the injection molding plastic piece is directly detected to be directly prevented from being directly wasted, and the quality of the injection molding plastic piece is directly detected, and the quality is further to be directly wasted, and the quality is prevented from being directly due to the quality;
The first manipulator 23 grabs an injection molding piece and places the injection molding piece on the nut positioning jig 22, the first manipulator 23 grabs a nut from the nut feeder 24 and implants the nut into the injection molding piece, the first manipulator 23 transfers the injection molding piece implanted with the nut onto the nut detection jig 25, the first CCD detector 27 is matched with the nut detection jig 25 to position and detect the nut on the injection molding piece, and the second manipulator 26 grabs the detected injection molding piece and moves to the sheet metal transfer platform 28;
The second manipulator 26 puts the injection molding on the transfer conveyor 29, the transfer conveyor 29 moves the injection molding below the second CCD detector 210, the second CCD detector 210 detects the inner strip of the injection molding, then the third manipulator 211 grabs the detected injection molding and moves the injection molding to the press fit machine 213, then the sheet metal part (elastic sheet) is grabbed from the sheet metal feeding disc 212 and placed on the injection molding, the servo cylinder 214 is started, the press fit machine 213 is driven by the servo cylinder 214 to operate, the press fit machine 213 presses the sheet metal part into the injection molding, and then the third manipulator 211 moves the injection molding after pressing the sheet metal part to the conveyor belt 215;
the motor box 216 is started, the motor box 216 drives the conveyor belt 215 to rotate on the chassis 1, the conveyor belt 215 drives the injection molding pieces to move into the product detector 218, the product detector 218 detects sheet metal parts on the injection molding pieces, then any injection molding piece with unqualified condition in detection is screened, the unqualified injection molding piece falls onto the discharge plate 219, and the qualified injection molding piece is continuously transmitted by the conveyor belt 215;
When any position of the first CCD detector 27 and the second CCD detector 210 detects that an injection molding piece is unqualified, the second manipulator 26 grabs and places the unqualified injection molding piece on the clamping assembly 313, before the unqualified injection molding piece is placed on the clamping assembly 313, the electric control push rod 312 is started, the electric control push rod 312 stretches out of the extension rod to push the first support plate 39 to rotate, the unqualified injection molding piece passes through the first support plate 39 to be placed on the second support plate 310, the electric control push rod 312 is reset, the first support plate 39 is driven by the torsion spring 311 to reset, the first support plate 39 and the second support plate 310 clamp and fix the unqualified injection molding piece, the rotating arm cylinder 38 is started again, the rotating arm cylinder 38 drives the rotating table 37 to rotate, the turntable 37 drives the unqualified injection molding to rotate so as to enable the unqualified injection molding to turn over, then the servo motor 35 is started, the servo motor 35 drives the gear 34 to rotate so as to enable the gear 34 to move on the rack 33, and accordingly the gear 34 drives the moving table 32 to move on the rail frame 31, so that the moving table 32 drives the unqualified injection molding to move above the conveyor belt 215, then the electric control push rod 312 is restarted, the electric control push rod 312 pushes the unqualified injection molding to rotate, and meanwhile the second support plate 310 above the electric control push rod pushes the unqualified injection molding to rotate, so that the unqualified injection molding is pushed onto the conveyor belt 215, and the unqualified injection molding is turned over onto the conveyor belt 215 (relative to the orientation of the qualified injection molding on the conveyor belt 215 after normal flow) to be transmitted.
The injection molding box body soft rubber appearance detection and trimming method uses the injection molding detection and trimming equipment.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a detect equipment of repairing of moulding plastics, includes the chassis, sets up detect mechanism of moulding plastics by the chassis, set up detect mechanism is last complementary unit moulds plastics, its characterized in that:
The injection molding detection mechanism comprises a nut detection platform, a sheet metal transfer platform and a conveyor belt, wherein the nut detection platform is fixedly arranged beside the underframe, the nut detection platform performs nut implantation processing and nut alignment detection processing on injection molding pieces, the sheet metal transfer platform is fixedly arranged beside the underframe, the sheet metal transfer platform is adjacent to the nut detection platform, the sheet metal transfer platform is used for performing sheet metal pressing processing and inner strip alignment detection processing on the injection molding pieces after the nuts are implanted, the conveyor belt is arranged on the underframe, and the conveyor belt performs transmission and detection classification on the injection molding pieces after the sheet metal pressing processing;
The auxiliary mechanism comprises a moving table and a clamping assembly, the auxiliary mechanism is arranged between the technical process on the nut detection platform and the technical process on the sheet metal transfer platform, the moving table moves linearly and reciprocally between the conveyor belt and the sheet metal transfer platform, the clamping assembly is arranged on the moving table, and the clamping assembly is used for clamping injection molding pieces;
when the injection molding part is unqualified on the nut detection platform, the unqualified injection molding part is clamped and fixed by the clamping assembly and is carried by the mobile platform to be transferred to the conveyor belt;
The injection molding detection mechanism further comprises a nut positioning jig, the nut positioning jig is fixedly arranged on the nut detection platform, and the nut positioning jig is matched with the injection molding piece;
The nut detection platform is fixedly provided with a nut detection jig, the nut detection jig is matched with the injection molding piece, and the nut detection jig is positioned between the nut positioning jig and the sheet metal transfer platform;
the sheet metal transfer platform is fixedly provided with a transfer conveyor, the transfer conveyor is adjacent to the nut detection platform, and the transfer conveyor is adjacent to the nut detection jig;
The auxiliary mechanism further comprises a rail frame, the rail frame is positioned above the transfer conveyor, one end of the rail frame is connected with the sheet metal transfer platform, the other end of the rail frame is connected with the underframe, the rail frame is in sliding fit with the mobile platform, a rack is fixedly arranged on the rail frame, a gear is arranged on the rack and meshed with the rack, the gear is connected with the mobile platform, the gear is in running fit with the mobile platform, a servo motor is fixedly arranged on the mobile platform, and the servo motor is in power connection with the gear;
The utility model discloses a mobile station, including mobile station, rotary table, automatically controlled expansion plate, first extension plate, second extension plate, rotary table, torsional spring, automatically controlled expansion plate, first extension plate, second extension plate, automatically controlled expansion plate is all fixed mounting has the revolving arm cylinder on the extension plate of rotary table relatively, the revolving arm cylinder all with the revolving table power is connected, all be provided with on the revolving table clamping assembly, clamping assembly includes first extension plate, second extension plate, first extension plate with the equal normal running fit of second extension plate is in on the revolving table, first extension plate is located directly over the second extension plate, first extension plate with the epaxial cover of second extension plate is equipped with the torsional spring, the one end of torsional spring respectively with first extension plate, second extension plate links to each other, the other end of torsional spring all with the revolving table is continuous, automatically controlled expansion plate stretches up on the board and all fixed mounting has automatically controlled push rod, automatically controlled push rod all is located this moment on the first extension plate of second extension plate top.
2. An injection molding inspection and trimming apparatus as defined in claim 1, wherein:
The nut detection platform is fixedly provided with a first manipulator, the first manipulator is adjacent to the nut positioning jig, the working end of the first manipulator is located right above the nut positioning jig, the nut detection platform is fixedly provided with a nut feeder, and the nut feeder is adjacent to the nut positioning jig.
3. An injection molding inspection and trimming apparatus as defined in claim 2, wherein:
The nut detection platform is fixedly provided with a second manipulator, the second manipulator is adjacent to the nut detection jig, the working end of the second manipulator is located right above the nut detection jig, the nut detection platform is fixedly provided with a first CCD detector, and the first CCD detector is adjacent to the nut detection jig.
4. An injection molding inspection and trimming apparatus as claimed in claim 3, wherein:
The transfer conveyor uses drag chain transmission to transfer injection molding parts, a second CCD detector is fixedly arranged on the sheet metal transfer platform, and the second CCD detector is positioned right above the transfer track of the transfer conveyor.
5. An injection molding inspection and trimming apparatus as defined in claim 4, wherein:
A third manipulator is fixedly arranged on the sheet metal transfer platform, the third manipulator is adjacent to the transfer conveyor, the transfer conveyor is positioned between the third manipulator and the nut detection jig, a sheet metal feeding disc is fixedly arranged on the sheet metal transfer platform, the sheet metal feeding disc is adjacent to the third manipulator, the sheet metal feeding disc is provided with an elastic sheet, the utility model discloses a sheet metal transfer platform, including the sheet metal, the sheet metal moves the platform and carries the platform, the sheet metal moves on the platform and to be fixed mounting pressfitting machine, the pressfitting machine with the third manipulator is adjacent, the pressfitting machine is used for pressing together the shell fragment in the injection molding, fixed mounting has servo electric jar on the pressfitting machine, servo electric jar with pressfitting machine power connection, servo electric jar drive the work end of pressfitting machine reciprocates from top to bottom.
6. An injection molding inspection and trimming apparatus as defined in claim 5, wherein:
the nut detection platform is adjacent to one end of the chassis, the sheet metal transfer platform is adjacent to one end of the chassis, a plurality of conveying rollers are in running fit on the chassis, the conveying belt is tensioned on the conveying rollers on the chassis, the moving track of the moving platform is located above one end of the conveying belt, the conveying direction of the conveying belt is from one end of the chassis to the other end of the chassis, a motor box is fixedly installed on the chassis, a driving motor is arranged in the motor box, and the driving motor of the motor box is in power connection with the conveying rollers on the chassis.
7. An injection molding inspection and trimming apparatus as defined in claim 6, wherein:
The utility model discloses a conveyer belt, including chassis, fixed mounting has the gib block on the chassis, the gib block with the top surface of conveyer belt is adjacent, the gib block is used for restricting the injection molding in order to arrange the conveying on the conveyer belt, the fixed product detector that is provided with on the chassis, the product detector with the other end of chassis is adjacent, the product detector is used for carrying out final detection to the injection molding and sieving with unqualified injection molding, fixed mounting has the flitch on the chassis, the flitch with the screening end of product detector links to each other, makes the unqualified injection molding of product detector screening falls on the flitch.
8. An injection molding box body soft rubber appearance detection and trimming method, which is characterized in that the injection molding detection and trimming device according to any one of claims 1 to 7 is used.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410978149.0A CN118514349B (en) | 2024-07-22 | 2024-07-22 | Injection molding inspection and trimming equipment and injection molding box body soft glue appearance inspection and trimming method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410978149.0A CN118514349B (en) | 2024-07-22 | 2024-07-22 | Injection molding inspection and trimming equipment and injection molding box body soft glue appearance inspection and trimming method |
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| CN118514349A CN118514349A (en) | 2024-08-20 |
| CN118514349B true CN118514349B (en) | 2024-11-15 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115230069A (en) * | 2022-08-19 | 2022-10-25 | 无锡信昌机械科技有限公司 | Control valve automated production check out test set |
| CN118342723A (en) * | 2024-04-25 | 2024-07-16 | 宁波海天智联科技有限公司 | Insert assembly system of injection molding with panel beating support |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107253312B (en) * | 2017-08-07 | 2023-04-14 | 广东思为客科技股份有限公司 | Injection molding equipment and method for automatically implanting nut into plastic water pipe |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115230069A (en) * | 2022-08-19 | 2022-10-25 | 无锡信昌机械科技有限公司 | Control valve automated production check out test set |
| CN118342723A (en) * | 2024-04-25 | 2024-07-16 | 宁波海天智联科技有限公司 | Insert assembly system of injection molding with panel beating support |
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| CN118514349A (en) | 2024-08-20 |
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