CN118513823B - Bearing assembly device - Google Patents
Bearing assembly device Download PDFInfo
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- CN118513823B CN118513823B CN202410988982.3A CN202410988982A CN118513823B CN 118513823 B CN118513823 B CN 118513823B CN 202410988982 A CN202410988982 A CN 202410988982A CN 118513823 B CN118513823 B CN 118513823B
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- 230000002457 bidirectional effect Effects 0.000 claims abstract description 33
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- 238000010586 diagram Methods 0.000 description 7
- 238000009434 installation Methods 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
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- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
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Abstract
本申请实施例提供了一种轴承装配装置,涉及轴承装配技术领域,包括底座:所述底座的顶部固定安装有凹形座,所述凹形座的内侧活动安装有两组调移机构,所述凹形座的外侧中部固定安装有支撑架。通过将轴承放基座顶部,启动第二电机使双向丝杆转动,驱动滑块在滑槽内滑动,蜗杆蜗轮配合传动带动两组双向丝杆转动,使四组支板和夹持架相互移动夹持轴承,四组夹持架及防滑设置使其稳定且能适应不同规格轴承,适配性强,如需调节高度则启动第二电机驱动单向丝杆转动,带动升降板活动从而抬升基座,支轴外的滚珠提高摩擦力方便调节,该装置既能灵活调节夹持适配性又能调节高度,整体适配性能良好。
The embodiment of the present application provides a bearing assembly device, which relates to the field of bearing assembly technology, including a base: a concave seat is fixedly installed on the top of the base, two groups of adjustment mechanisms are movably installed on the inner side of the concave seat, and a support frame is fixedly installed on the middle part of the outer side of the concave seat. By placing the bearing on the top of the base, starting the second motor to rotate the bidirectional screw, driving the slider to slide in the slide groove, and the worm gear cooperates to drive the two groups of bidirectional screws to rotate, so that the four groups of support plates and clamping frames move relative to each other to clamp the bearings. The four groups of clamping frames and anti-slip settings make it stable and can adapt to bearings of different specifications, with strong adaptability. If the height needs to be adjusted, the second motor is started to drive the unidirectional screw to rotate, driving the lifting plate to move and thus lift the base. The ball bearings outside the support shaft increase the friction for easy adjustment. The device can flexibly adjust the clamping adaptability and the height, and has good overall adaptability.
Description
技术领域Technical Field
本申请涉及轴承装配技术领域,尤其涉及一种轴承装配装置。The present application relates to the technical field of bearing assembly, and in particular to a bearing assembly device.
背景技术Background Art
轴承装配指的是把轴承精确且稳固地安装至相关零部件或设备内的操作流程,在此过程中,需先做好充足准备,如细致清理轴承以及与之配合的轴、轴承座等,保证它们无杂质、无损伤且尺寸精度合格,接着,依据实际状况选取适宜的安装方式,如压入法,利用压力设备将轴承平稳压入安装位置。Bearing assembly refers to the operation process of accurately and firmly installing bearings into related parts or equipment. In this process, sufficient preparations must be made first, such as carefully cleaning the bearings and the shafts and bearing seats that match them to ensure that they are free of impurities, damage, and have qualified dimensional accuracy. Then, according to the actual situation, select the appropriate installation method, such as the press-in method, using pressure equipment to steadily press the bearing into the installation position.
现有技术中设计出一种轴承装配升降机,通过第一气缸推动装配架,底座设置升降装置,包含支撑架和横梁,由第二气缸控制,横梁上固定液压推动机构,该升降机可解决轴承加工时工位高度无法调节的问题。A bearing assembly elevator is designed in the prior art. The assembly frame is pushed by the first cylinder. A lifting device is set on the base, including a support frame and a beam, which is controlled by the second cylinder. A hydraulic pushing mechanism is fixed on the beam. The elevator can solve the problem that the work station height cannot be adjusted during bearing processing.
然而上述现有技术手段在具体应用时仍存在一定缺陷与不足,首先其使用时对轴承的整体定位结构相对简单,使用中不方便灵活适配不同大小的轴承,整体适配性较差,而在现有技术中轴承应用广泛,显然会有灵活的种类配置,由此可见现有设备整体适配性欠佳,需进行改进。However, the above-mentioned existing technical means still have certain defects and shortcomings in specific applications. First of all, the overall positioning structure of the bearing is relatively simple during use, which is not convenient for flexibly adapting to bearings of different sizes during use, and the overall adaptability is poor. In the prior art, bearings are widely used, and obviously there are flexible types of configurations. It can be seen that the overall adaptability of the existing equipment is poor and needs to be improved.
发明内容Summary of the invention
本申请实施例提供了一种轴承装配装置,用以解决目前的轴承装配装置整体加工适配能力差的问题。The embodiment of the present application provides a bearing assembly device to solve the problem of poor overall processing adaptability of current bearing assembly devices.
本申请实施例提供了一种轴承装配装置,包括底座:所述底座的顶部固定安装有凹形座,所述凹形座的内侧活动安装有两组调移机构,所述凹形座的外侧中部固定安装有支撑架,所述支撑架的顶部固定安装有冲压机构,所述支撑架的后侧固定安装有升降机构,两组所述调移机构的顶部固定安装有定位机构,所述定位机构的底部后侧和升降机构的前端贴合连接;The embodiment of the present application provides a bearing assembly device, comprising a base: a concave seat is fixedly installed on the top of the base, two groups of adjustment mechanisms are movably installed on the inner side of the concave seat, a support frame is fixedly installed on the middle part of the outer side of the concave seat, a stamping mechanism is fixedly installed on the top of the support frame, a lifting mechanism is fixedly installed on the rear side of the support frame, a positioning mechanism is fixedly installed on the top of the two groups of adjustment mechanisms, and the bottom rear side of the positioning mechanism is fitted and connected with the front end of the lifting mechanism;
所述定位机构包括固定板,所述固定板固定安装于调移机构的外侧,所述固定板的顶部固定安装有支轴,所述支轴的外侧上端滑动连接有基座,所述基座的顶部中间开设有两组滑槽,两组滑槽呈垂直十字状设置,所述滑槽的内部均转动连接有双向丝杆,两组双向丝杆也呈十字状设置,一个所述双向丝杆螺纹连接于一个滑槽内上端,另一个所述双向丝杆螺纹连接于滑槽内下端,所述双向丝杆的两端螺纹旋向相反,一个所述双向丝杆的中部固定安装有蜗杆,另一个所述双向丝杆的中部固定安装有蜗轮,所述蜗杆和蜗轮啮合连接,所述双向丝杆的两端均螺纹连接有夹持件,所述夹持件的下端滑动连接于滑槽的内部,所述基座的一侧固定安装有第三电机,所述第三电机的输出端和一个双向丝杆固定连接。The cam is provided with a plurality of guide wheels, and the guide wheels are connected with each other with a plurality of guide wheels, and the guide wheels are connected with each other with a plurality of guide wheels respectively.
在一种可行的实现方式中,所述夹持件包括滑块,所述滑块螺纹连接于双向丝杆的两端,所述滑块的顶部固定安装有支板,所述支板的内侧上端固定安装有固定块,所述固定块的内侧固定安装有夹持架。In a feasible implementation, the clamping member includes a slider, which is threadedly connected to both ends of the bidirectional screw rod, a support plate is fixedly installed on the top of the slider, a fixed block is fixedly installed on the inner upper end of the support plate, and a clamping frame is fixedly installed on the inner side of the fixed block.
在一种可行的实现方式中,所述夹持架的内两侧均固定安装有防滑板,所述防滑板的内侧等间距固定连接有防滑凸起。In a feasible implementation, anti-skid plates are fixedly installed on both inner sides of the clamping frame, and anti-skid protrusions are fixedly connected to the inner side of the anti-skid plate at equal intervals.
在一种可行的实现方式中,所述滑块的整体截面形状呈凸字形设置,所述滑槽内截面形状也呈凸字形设置,所述夹持架的俯视形状呈V字形设置。In a feasible implementation, the overall cross-sectional shape of the slider is convex-shaped, the cross-sectional shape of the inner portion of the slide groove is also convex-shaped, and the top view shape of the clamping frame is V-shaped.
在一种可行的实现方式中,所述调移机构包括活动槽和齿条,所述活动槽开设于凹形座的中部,所述齿条固定安装于凹形座内前侧,所述活动槽的内侧滑动连接有滑动板,所述滑动板的底部固定安装有驱动组件,所述驱动组件的上端和齿条啮合连接,所述固定板固定安装于滑动板的两侧。In a feasible implementation, the adjustment mechanism includes a movable groove and a rack, the movable groove is opened in the middle of the concave seat, the rack is fixedly installed on the front side of the concave seat, the inner side of the movable groove is slidably connected with a sliding plate, the bottom of the sliding plate is fixedly installed with a driving assembly, the upper end of the driving assembly is meshingly connected with the rack, and the fixed plate is fixedly installed on both sides of the sliding plate.
在一种可行的实现方式中,所述驱动组件包括固定架,所述固定架固定安装于滑动板的底部,所述固定架的内部固定安装有第一电机,所述第一电机的输出端贯穿固定架固定安装有齿轮,所述齿轮和齿条啮合连接。In a feasible implementation, the driving assembly includes a fixed frame, which is fixedly installed on the bottom of the sliding plate. A first motor is fixedly installed inside the fixed frame. A gear is fixedly installed on the output end of the first motor through the fixed frame, and the gear is meshingly connected with the rack.
在一种可行的实现方式中,所述底座呈长方形框体状设置,所述底座的内侧四拐角处均固定安装有固定盘,所述固定盘的中部开设有沉头孔。In a feasible implementation, the base is arranged in a rectangular frame shape, and fixing plates are fixedly installed at the four inner corners of the base, and a countersunk hole is opened in the middle of the fixing plate.
在一种可行的实现方式中,所述冲压机构包括圆板,所述圆板固定安装于支撑架的上端中部,所述圆板的顶部固定安装有液压缸,所述液压缸的底部输出端贯穿圆板固定安装有固定座,所述固定座的底部固定安装有冲压板。In a feasible implementation, the stamping mechanism includes a circular plate, which is fixedly installed in the middle of the upper end of the support frame. A hydraulic cylinder is fixedly installed on the top of the circular plate, and a fixed seat is fixedly installed on the bottom output end of the hydraulic cylinder through the circular plate, and a stamping plate is fixedly installed on the bottom of the fixed seat.
在一种可行的实现方式中,所述升降机构包括侧板,所述侧板固定安装于支撑架内一侧下端,所述侧板的底部固定安装有第二电机,所述第二电机的输出端贯穿侧板固定安装有单向丝杆,所述单向丝杆转动连接于侧板内位于支撑架的内侧之间,所述单向丝杆的外表面螺纹连接有升降板,所述升降板的前端固定安装有推板。In a feasible implementation, the lifting mechanism includes a side plate, which is fixedly installed at the lower end of one side inside the support frame, and a second motor is fixedly installed at the bottom of the side plate, and the output end of the second motor passes through the side plate and is fixedly installed with a one-way screw rod, which is rotatably connected to the side plate between the inner sides of the support frame, and the outer surface of the one-way screw rod is threadedly connected to a lifting plate, and a push plate is fixedly installed at the front end of the lifting plate.
在一种可行的实现方式中,所述推板的顶部等间距转动连接有滚珠,所述滚珠的顶部和基座的底部贴合连接。In a feasible implementation, the top of the push plate is rotatably connected with balls at equal intervals, and the top of the balls is fitted and connected to the bottom of the base.
本申请实施例提供了一种轴承装配装置;The embodiment of the present application provides a bearing assembly device;
通过设置调移机构,可在使用时把待装配轴承放于定位机构内,其运行可固定轴承,启动第一电机,齿轮带动齿条使滑动板在活动槽内滑动,从而将轴承移至冲压机构底部,再启动液压缸让冲压板下移挤压轴承完成装配,因有两组调移机构和定位机构,一组在冲压时,另一组可继续装配,然后驱动组件运行,已冲压的轴承移出,未冲压的移至底部,两组交替配合可实现连续生产,提高整体生产加工效率,这种设计实现了不间断作业,提升了工作效率和生产连续性。By setting up a transfer mechanism, the bearing to be assembled can be placed in the positioning mechanism when in use, and its operation can fix the bearing, start the first motor, and the gear drives the rack to make the sliding plate slide in the movable groove, so as to move the bearing to the bottom of the stamping mechanism, and then start the hydraulic cylinder to move the stamping plate down to extrude the bearing to complete the assembly. Since there are two sets of transfer mechanisms and positioning mechanisms, one set is during stamping and the other set can continue to assemble, and then the components are driven to run, the stamped bearings are moved out, and the unstamped ones are moved to the bottom. The two sets are alternately coordinated to realize continuous production and improve the overall production and processing efficiency. This design realizes uninterrupted operation and improves work efficiency and production continuity.
本装置通过设置定位机构与升降机构,可在使用时将轴承放基座顶部,启动第二电机使双向丝杆转动,驱动滑块在滑槽内滑动,蜗杆蜗轮配合传动带动两组双向丝杆转动,使四组支板和夹持架相互移动夹持轴承,四组夹持架及防滑设置使其稳定且能适应不同规格轴承,适配性强,如需调节高度则启动第二电机驱动单向丝杆转动,带动升降板活动从而抬升基座,支轴外的滚珠提高摩擦力方便调节,该装置既能灵活调节夹持适配性又能调节高度,整体适配性能良好。By setting a positioning mechanism and a lifting mechanism, the device can place the bearing on the top of the base when in use, start the second motor to rotate the bidirectional screw, drive the slider to slide in the slide groove, and the worm and worm gear cooperate to drive the two sets of bidirectional screws to rotate, so that the four sets of support plates and the clamping frames move relative to each other to clamp the bearings. The four sets of clamping frames and the anti-slip settings make it stable and adaptable to bearings of different specifications, with strong adaptability. If the height needs to be adjusted, start the second motor to drive the unidirectional screw to rotate, drive the lifting plate to move, and thus lift the base. The ball outside the support shaft increases the friction for easy adjustment. The device can flexibly adjust both the clamping adaptability and the height, and has good overall adaptability.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
此处所说明的附图用来提供对本发明的进一步理解,构成本发明的一部分,本发明的示意性实施例及其说明用于解释本申请,并不构成对本发明的不当限定。The drawings described herein are used to provide further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present application and do not constitute improper limitations on the present invention.
在附图中:In the attached picture:
图1是本申请一实施例提供的轴承装配装置整体结构示意图;FIG1 is a schematic diagram of the overall structure of a bearing assembly device provided in one embodiment of the present application;
图2是本申请一实施例提供的轴承装配装置仰视结构示意图;FIG2 is a bottom view of the structure of a bearing assembly device provided in one embodiment of the present application;
图3是本申请一实施例提供的轴承装配装置后视结构示意图;FIG3 is a rear view schematic diagram of a bearing assembly device provided in one embodiment of the present application;
图4是本申请一实施例提供的轴承装配装置俯视结构示意图;FIG4 is a schematic diagram of a top view of a bearing assembly device provided in one embodiment of the present application;
图5是本申请一实施例提供的升降机构结构示意图;FIG5 is a schematic diagram of the structure of a lifting mechanism provided in an embodiment of the present application;
图6是本申请一实施例提供的定位机构结构示意图;FIG6 is a schematic diagram of the structure of a positioning mechanism provided in an embodiment of the present application;
图7是本申请一实施例提供的驱动组件结构示意图;FIG7 is a schematic diagram of the structure of a driving assembly provided in an embodiment of the present application;
图8是本申请一实施例提供的条形槽内部结构以及夹持架结构示意图。FIG. 8 is a schematic diagram of the internal structure of the strip groove and the clamping frame structure provided in one embodiment of the present application.
附图标记说明:Description of reference numerals:
100-底座;200-凹形座;300-调移机构;400-支撑架;500-冲压机构;600-升降机构;700-定位机构;800-固定盘;900-沉头孔;100-base; 200-concave seat; 300-adjustment mechanism; 400-support frame; 500-punching mechanism; 600-lifting mechanism; 700-positioning mechanism; 800-fixing plate; 900-countersunk hole;
310-活动槽;320-齿条;330-滑动板;340-驱动组件;310-movable slot; 320-rack; 330-sliding plate; 340-driving assembly;
341-固定架;342-第一电机;343-齿轮;341-fixed frame; 342-first motor; 343-gear;
510-圆板;520-液压缸;530-固定座;540-冲压板;510- round plate; 520- hydraulic cylinder; 530- fixed seat; 540- stamping plate;
610-侧板;620-第二电机;630-单向丝杆;640-升降板;650-推板;660-滚珠;610-side plate; 620-second motor; 630-one-way screw rod; 640-lifting plate; 650-push plate; 660-ball bearing;
710-基座;720-滑槽;730-双向丝杆;740-蜗杆;750-蜗轮;760-夹持件;770-第三电机;780-支轴;790-固定板;710-base; 720-slideway; 730-bidirectional screw; 740-worm; 750-worm wheel; 760-clamping piece; 770-third motor; 780-support shaft; 790-fixed plate;
761-滑块;762-支板;763-固定块;764-夹持架;765-防滑板;766-防滑凸起。761-slider; 762-support plate; 763-fixed block; 764-clamping frame; 765-anti-slip plate; 766-anti-slip protrusion.
具体实施方式DETAILED DESCRIPTION
为了使本技术领域的人员更好地理解本申请中的技术方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本申请保护的范围。In order to enable those skilled in the art to better understand the technical solutions in this application, the following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the described embodiments are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of this application.
实施例Example
参考图1至图8,本实施例的一种轴承装配装置,包括底座100:底座100的顶部固定安装有凹形座200,凹形座200的内侧活动安装有两组调移机构300,凹形座200的外侧中部固定安装有支撑架400,支撑架400的顶部固定安装有冲压机构500,支撑架400的后侧固定安装有升降机构600,两组调移机构300的顶部固定安装有定位机构700,定位机构700的底部后侧和升降机构600的前端贴合连接。1 to 8 , a bearing assembly device according to the present embodiment includes a base 100: a concave seat 200 is fixedly mounted on the top of the base 100, two sets of adjustment mechanisms 300 are movably mounted on the inner side of the concave seat 200, a support frame 400 is fixedly mounted on the middle part of the outer side of the concave seat 200, a stamping mechanism 500 is fixedly mounted on the top of the support frame 400, a lifting mechanism 600 is fixedly mounted on the rear side of the support frame 400, a positioning mechanism 700 is fixedly mounted on the top of the two sets of adjustment mechanisms 300, and the bottom rear side of the positioning mechanism 700 is fittedly connected to the front end of the lifting mechanism 600.
定位机构700包括固定板790,固定板790固定安装于调移机构300的外侧,固定板790的顶部固定安装有支轴780,支轴780的外侧上端滑动连接有基座710,基座710的顶部中间开设有两组滑槽720,两组滑槽720呈垂直十字状设置,滑槽720的内部均转动连接有双向丝杆730,两组双向丝杆730也呈十字状设置,一个双向丝杆730螺纹连接于一个滑槽720内上端,另一个双向丝杆730螺纹连接于滑槽720内下端,双向丝杆730的两端螺纹旋向相反,一个双向丝杆730的中部固定安装有蜗杆740,另一个双向丝杆730的中部固定安装有蜗轮750,蜗杆740和蜗轮750啮合连接,双向丝杆730的两端均螺纹连接有夹持件760,夹持件760的下端滑动连接于滑槽720的内部,基座710的一侧固定安装有第三电机770,第三电机770的输出端和一个双向丝杆730固定连接。底座100上的凹形座200内有两组调移机构300,配合顶部的定位机构700,可实现对轴承的精准定位与固定,且能通过蜗杆740蜗轮750与双向丝杆730的配合,灵活适应不同规格的轴承,具有很强的适配性,同时,凹形座200外侧的支撑架400上有冲压机构500和升降机构600,能有效完成对轴承的冲压装配,整个装置结构紧凑,功能全面,各部分协同运作,能极大地提高轴承装配的效率和质量。The positioning mechanism 700 includes a fixing plate 790, which is fixedly mounted on the outer side of the adjustment mechanism 300. A support shaft 780 is fixedly mounted on the top of the fixing plate 790. The outer upper end of the support shaft 780 is slidably connected to a base 710. Two sets of slide grooves 720 are opened in the middle of the top of the base 710. The two sets of slide grooves 720 are arranged in a vertical cross shape. The insides of the slide grooves 720 are rotatably connected to bidirectional screw rods 730. The two sets of bidirectional screw rods 730 are also arranged in a cross shape. One bidirectional screw rod 730 is threadedly connected to the inner upper end of one slide groove 720, and the other bidirectional screw rod 730 is threadedly connected to the inner upper end of the other slide groove 720. 30 is threadedly connected to the lower end of the slide groove 720, the threads at both ends of the bidirectional lead screw 730 are rotated in opposite directions, a worm 740 is fixedly installed in the middle of one bidirectional lead screw 730, and a worm wheel 750 is fixedly installed in the middle of the other bidirectional lead screw 730, the worm 740 and the worm wheel 750 are meshingly connected, both ends of the bidirectional lead screw 730 are threadedly connected to a clamping member 760, the lower end of the clamping member 760 is slidably connected to the inside of the slide groove 720, a third motor 770 is fixedly installed on one side of the base 710, and the output end of the third motor 770 is fixedly connected to a bidirectional lead screw 730. There are two sets of adjustment mechanisms 300 in the concave seat 200 on the base 100, which cooperate with the positioning mechanism 700 on the top to achieve accurate positioning and fixation of the bearing, and can flexibly adapt to bearings of different specifications through the cooperation of the worm 740, the worm wheel 750 and the bidirectional screw 730, and have strong adaptability. At the same time, there are stamping mechanisms 500 and lifting mechanisms 600 on the support frame 400 outside the concave seat 200, which can effectively complete the stamping assembly of the bearing. The whole device has a compact structure and comprehensive functions. The various parts work together to greatly improve the efficiency and quality of bearing assembly.
夹持件760包括滑块761,滑块761螺纹连接于双向丝杆730的两端,滑块761的顶部固定安装有支板762,支板762的内侧上端固定安装有固定块763,固定块763的内侧固定安装有夹持架764。滑块761可通过与双向丝杆730的螺纹连接,在丝杆转动时实现精准的位移,从而带动支板762移动,支板762内侧的固定块763和夹持架764能对轴承进行稳固的夹持,这种结构不仅能保证夹持的可靠性,还能通过双向丝杆730的调节适应不同大小的轴承,确保了在装配过程中对轴承的有效固定和精准操作。The clamping member 760 includes a slider 761, which is threadedly connected to both ends of the bidirectional screw 730, a support plate 762 is fixedly installed on the top of the slider 761, a fixing block 763 is fixedly installed on the inner upper end of the support plate 762, and a clamping frame 764 is fixedly installed on the inner side of the fixing block 763. The slider 761 can achieve precise displacement when the screw rotates through the threaded connection with the bidirectional screw 730, thereby driving the support plate 762 to move, and the fixing block 763 and the clamping frame 764 on the inner side of the support plate 762 can firmly clamp the bearing. This structure can not only ensure the reliability of clamping, but also adapt to bearings of different sizes through the adjustment of the bidirectional screw 730, ensuring the effective fixation and precise operation of the bearing during the assembly process.
夹持架764的内两侧均固定安装有防滑板765,防滑板765的内侧等间距固定连接有防滑凸起766。防滑板765上有等间距的防滑凸起766,增强了对轴承夹持的稳定性和安全性,防滑板765和防滑凸起766的设置,能够增大与轴承之间的摩擦力,有效防止在操作过程中轴承出现滑动或移位的情况,保证了装配工作的顺利进行,即使面对一些表面较为光滑的轴承,也能实现牢固的夹持。Anti-skid plates 765 are fixedly installed on both inner sides of the clamping frame 764, and anti-skid protrusions 766 are fixedly connected to the inner side of the anti-skid plates 765 at equal intervals. The anti-skid protrusions 766 with equal intervals on the anti-skid plates 765 enhance the stability and safety of the bearing clamping. The anti-skid plates 765 and the anti-skid protrusions 766 can increase the friction between the bearing and the anti-skid plates 765, effectively preventing the bearing from sliding or shifting during operation, ensuring the smooth progress of the assembly work, and even facing some bearings with relatively smooth surfaces, they can achieve firm clamping.
滑块761的整体截面形状呈凸字形设置,滑槽720内截面形状也呈凸字形设置,夹持架764的俯视形状呈V字形设置。滑块761的凸字形截面与滑槽720的凸字形截面相匹配,这种设计使得滑块761在滑槽720内的滑动更加稳定、精准,不易出现晃动或脱位,保证了夹持动作的精确执行,而夹持架764呈 V 字形设置,能够更好地贴合轴承的外形,有利于对轴承进行稳固夹持,并且这种特殊形状也有助于适应不同形状和尺寸的轴承。The overall cross-sectional shape of the slider 761 is convex, the cross-sectional shape of the inner section of the slide groove 720 is also convex, and the top view shape of the clamping frame 764 is V-shaped. The convex cross-sectional shape of the slider 761 matches the convex cross-sectional shape of the slide groove 720. This design makes the slider 761 slide more stably and accurately in the slide groove 720, and is not prone to shaking or dislocation, ensuring the precise execution of the clamping action. The clamping frame 764 is V-shaped, which can better fit the shape of the bearing, which is conducive to the stable clamping of the bearing, and this special shape is also helpful to adapt to bearings of different shapes and sizes.
调移机构300包括活动槽310和齿条320,活动槽310开设于凹形座200的中部,齿条320固定安装于凹形座200内前侧,活动槽310的内侧滑动连接有滑动板330,滑动板330的底部固定安装有驱动组件340,驱动组件340的上端和齿条320啮合连接,固定板790固定安装于滑动板330的两侧。活动槽310为滑动板330提供了移动轨道,保证其能稳定地在凹形座200内滑动,实现位置的精确调整,齿条320与驱动组件340的啮合连接,可精确控制滑动板330的移动,传动高效且稳定。而固定板790固定安装在滑动板330两侧,使得定位机构700能随滑动板330灵活移动,从而可以根据需要将轴承准确地移动到相应位置。The adjustment mechanism 300 includes a movable groove 310 and a rack 320. The movable groove 310 is opened in the middle of the concave seat 200. The rack 320 is fixedly installed on the inner front side of the concave seat 200. The inner side of the movable groove 310 is slidably connected with a sliding plate 330. The bottom of the sliding plate 330 is fixedly installed with a driving assembly 340. The upper end of the driving assembly 340 is meshed with the rack 320. The fixed plate 790 is fixedly installed on both sides of the sliding plate 330. The movable groove 310 provides a moving track for the sliding plate 330 to ensure that it can stably slide in the concave seat 200 and achieve accurate position adjustment. The meshing connection between the rack 320 and the driving assembly 340 can accurately control the movement of the sliding plate 330, and the transmission is efficient and stable. The fixed plate 790 is fixedly installed on both sides of the sliding plate 330, so that the positioning mechanism 700 can move flexibly with the sliding plate 330, so that the bearing can be accurately moved to the corresponding position as needed.
驱动组件340包括固定架341,固定架341固定安装于滑动板330的底部,固定架341的内部固定安装有第一电机342,第一电机342的输出端贯穿固定架341固定安装有齿轮343,齿轮343和齿条320啮合连接。固定架341为第一电机342提供了稳固的安装位置,确保电机工作时的稳定性,第一电机342带动齿轮343转动,通过与齿条320的啮合,能够将电机的旋转运动转化为滑动板330在活动槽310内的直线移动,实现了动力的有效传递和精确控制,这种驱动方式简单而高效,能快速、准确地带动滑动板330及其上的定位机构700移动,适应不同的装配需求,为轴承装配的顺利进行提供了有力保障。The driving assembly 340 includes a fixing frame 341, which is fixedly mounted on the bottom of the sliding plate 330. A first motor 342 is fixedly mounted inside the fixing frame 341. A gear 343 is fixedly mounted on the output end of the first motor 342 through the fixing frame 341. The gear 343 is meshed and connected with the rack 320. The fixing frame 341 provides a stable installation position for the first motor 342 to ensure the stability of the motor when working. The first motor 342 drives the gear 343 to rotate. Through the meshing with the rack 320, the rotational motion of the motor can be converted into the linear movement of the sliding plate 330 in the movable groove 310, realizing the effective transmission and precise control of power. This driving method is simple and efficient, and can quickly and accurately drive the sliding plate 330 and the positioning mechanism 700 thereon to move, adapt to different assembly requirements, and provide a strong guarantee for the smooth assembly of the bearing.
底座100呈长方形框体状设置,底座100的内侧四拐角处均固定安装有固定盘800,固定盘800的中部开设有沉头孔900。底座100呈长方形框体状,为整个装置提供了稳定的支撑基础,保证装置运行时的平稳性,内侧四拐角处固定安装的固定盘800,增强了结构的稳固性,且通过中部开设的沉头孔900,方便进行固定安装,能将装置牢固地固定在所需位置,确保在工作过程中不会因外力而晃动或移位。The base 100 is arranged in a rectangular frame shape, and a fixing plate 800 is fixedly installed at each of the four inner corners of the base 100, and a countersunk hole 900 is provided in the middle of the fixing plate 800. The base 100 is in a rectangular frame shape, which provides a stable support foundation for the entire device and ensures the stability of the device during operation. The fixing plates 800 fixedly installed at the four inner corners enhance the stability of the structure, and the countersunk hole 900 provided in the middle facilitates fixed installation, and can firmly fix the device in the desired position, ensuring that it will not shake or shift due to external forces during operation.
冲压机构500包括圆板510,圆板510固定安装于支撑架400的上端中部,圆板510的顶部固定安装有液压缸520,液压缸520的底部输出端贯穿圆板510固定安装有固定座530,固定座530的底部固定安装有冲压板540。圆板510起到稳固支撑液压缸520的作用,保证其安装的牢固性,液压缸520能够提供强大的驱动力,实现对冲压动作的精确控制,其输出端贯穿圆板510与固定座530连接,进而带动冲压板540进行下压动作。这种设计使得冲压过程具有较强的力量和准确性,能够高效地完成对轴承的冲压装配操作,提高工作效率和质量,同时,整个冲压机构500结构紧凑,与支撑架400等其他部分配合良好,确保了整个装置在进行冲压作业时的可靠性和稳定性。The stamping mechanism 500 includes a circular plate 510, which is fixedly mounted on the middle part of the upper end of the support frame 400. A hydraulic cylinder 520 is fixedly mounted on the top of the circular plate 510. The bottom output end of the hydraulic cylinder 520 penetrates the circular plate 510 and is fixedly mounted with a fixed seat 530. A stamping plate 540 is fixedly mounted on the bottom of the fixed seat 530. The circular plate 510 plays a role in firmly supporting the hydraulic cylinder 520 to ensure the firmness of its installation. The hydraulic cylinder 520 can provide a strong driving force to achieve precise control of the stamping action. Its output end penetrates the circular plate 510 and is connected to the fixed seat 530, thereby driving the stamping plate 540 to perform a downward pressing action. This design makes the stamping process have strong power and accuracy, can efficiently complete the stamping assembly operation of the bearing, and improve work efficiency and quality. At the same time, the entire stamping mechanism 500 has a compact structure and cooperates well with other parts such as the support frame 400, ensuring the reliability and stability of the entire device during the stamping operation.
升降机构600包括侧板610,侧板610固定安装于支撑架400内一侧下端,侧板610的底部固定安装有第二电机620,第二电机620的输出端贯穿侧板610固定安装有单向丝杆630,单向丝杆630转动连接于侧板610内位于支撑架400的内侧之间,单向丝杆630的外表面螺纹连接有升降板640,升降板640的前端固定安装有推板650。侧板610为第二电机620和单向丝杆630提供了稳固的安装位置,保障了运行的可靠性,第二电机620驱动单向丝杆630转动,从而带动与之螺纹连接的升降板640实现精确的升降动作,这种传动方式简单直接且有效,升降板640前端的推板650能随着升降动作与其他部件进行良好的配合互动,比如与定位机构700的贴合连接,实现对轴承装配过程中某些步骤的精确控制和协同作业。The lifting mechanism 600 includes a side plate 610, which is fixedly installed at the lower end of one side inside the support frame 400. A second motor 620 is fixedly installed at the bottom of the side plate 610. The output end of the second motor 620 passes through the side plate 610 and is fixedly installed with a one-way screw rod 630. The one-way screw rod 630 is rotatably connected to the side plate 610 and is located between the inner sides of the support frame 400. The outer surface of the one-way screw rod 630 is threadedly connected to a lifting plate 640, and a push plate 650 is fixedly installed at the front end of the lifting plate 640. The side plate 610 provides a stable installation position for the second motor 620 and the one-way screw 630, ensuring the reliability of operation. The second motor 620 drives the one-way screw 630 to rotate, thereby driving the lifting plate 640 threadedly connected thereto to achieve precise lifting and lowering movements. This transmission method is simple, direct and effective. The push plate 650 at the front end of the lifting plate 640 can interact well with other components as the lifting and lowering movements occur, such as a close connection with the positioning mechanism 700, to achieve precise control and coordinated operation of certain steps in the bearing assembly process.
推板650的顶部等间距转动连接有滚珠660,滚珠660的顶部和基座710的底部贴合连接;推板650顶部等间距的滚珠660,一方面减少了基座710与推板650之间的摩擦阻力,使得基座710在升降机构600的推动下能更顺畅地移动,提高了动作的流畅性和效率。另一方面,滚珠660与基座710底部的贴合连接,能提供更稳定的支撑和推动效果,保证了在升降过程中基座710的平稳性,避免出现晃动或不稳定的情况。The top of the push plate 650 is rotatably connected with balls 660 at equal intervals, and the top of the balls 660 is closely connected to the bottom of the base 710; the balls 660 at equal intervals on the top of the push plate 650, on the one hand, reduce the friction resistance between the base 710 and the push plate 650, so that the base 710 can move more smoothly under the push of the lifting mechanism 600, improving the fluidity and efficiency of the action. On the other hand, the close connection between the balls 660 and the bottom of the base 710 can provide a more stable support and pushing effect, ensuring the stability of the base 710 during the lifting process, and avoiding shaking or instability.
使用原理及优点:通过设置调移机构300,使得本装置在使用期间,可通过将所需装配的轴承放置到定位机构700的内部,通过定位机构700运行即可对轴承进行固定,在轴承固定完毕后,可通过启动第一电机342运行,第一电机342带动齿轮343转动,而齿轮343和齿条320啮合连接,通过齿条320转动即可带动滑动板330在活动槽310的内侧滑动,通过活动槽310内部的滑动板330滑动,即可辅助调节带动轴承移动到冲压机构500的底部,此时再通过启动液压缸520运行,即可通过液压缸520带动固定座530底部的冲压板540下移。通过冲压板540下移即可接触到轴承,通过对轴承进行挤压即可压紧轴承完成装配,而在此装配过程中,由于设置了两组调移机构300和定位机构700,此时一组定位机构700位于冲压板540的底部进行冲压,而位于外部的定位机构700则可继续装配轴承,轴承装配完毕后再次启动驱动组件340运行,此时刚好位于冲压板540底部的轴承冲压压紧完毕,压紧完毕的轴承移出,而未压紧的轴承则移动到冲压板540的底部,两组定位机构700交替式配合设计,能够进行连续化不间断的生产,可提高本装置整体生产加工效率;Principle and advantages of use: By setting up the adjustment mechanism 300, during the use of the device, the bearing to be assembled can be placed inside the positioning mechanism 700, and the bearing can be fixed by operating the positioning mechanism 700. After the bearing is fixed, the first motor 342 can be started to operate, and the first motor 342 drives the gear 343 to rotate, and the gear 343 and the rack 320 are meshed and connected. The rotation of the rack 320 can drive the sliding plate 330 to slide on the inner side of the movable groove 310. The sliding of the sliding plate 330 inside the movable groove 310 can assist in adjusting and driving the bearing to move to the bottom of the stamping mechanism 500. At this time, by starting the hydraulic cylinder 520 to operate, the stamping plate 540 at the bottom of the fixed seat 530 can be driven downward by the hydraulic cylinder 520. The bearing can be contacted by moving the stamping plate 540 downward, and the bearing can be pressed to complete the assembly by squeezing the bearing. During this assembly process, since two sets of adjustment mechanisms 300 and positioning mechanisms 700 are set, one set of positioning mechanisms 700 is located at the bottom of the stamping plate 540 for stamping, while the positioning mechanism 700 located outside can continue to assemble the bearing. After the bearing is assembled, the drive assembly 340 is started again to run. At this time, the bearing located at the bottom of the stamping plate 540 is stamped and pressed, and the pressed bearing is moved out, while the unpressed bearing is moved to the bottom of the stamping plate 540. The two sets of positioning mechanisms 700 are designed to cooperate with each other in an alternating manner, which can carry out continuous and uninterrupted production, thereby improving the overall production and processing efficiency of the device.
通过设置定位机构700和升降机构600,使得本装置在具体使用过程中,可将装配的轴承放置于基座710的顶部通过启动第二电机620运行,第三电机770带动双向丝杆730转动,双向丝杆730转动即可驱动滑块761位于滑槽720的内部滑动,而蜗杆740和蜗轮750配合传动,随着双向丝杆730转动即可带动蜗杆740和蜗轮750配合联动,进而便可同步驱动两组双向丝杆730均转动,两组双向丝杆730均转动即可辅助驱动滑块761位于滑槽720的内部往复活动,此时四组滑块761均和相互对向移动,从而同步驱动四组支板762相互移动,四组支板762移动即可带动夹持架764相互位移,夹持架764位移即可辅助对轴承进行夹持,四组的夹持架764设置,能够同步夹持定位轴承的外侧,整体夹持具有较强的稳定性,并且夹持架764内侧设置了防滑板765和防滑凸起766,能够起到较好的防滑作用,促使本装置能够较为稳固的夹持定位轴承。由于夹持架764的往复活动位移设置,能够稳定的夹持定位不同大小规格的轴承装配,可提高本装置整体定位夹持轴承的适配性能。在夹持定位过程中,若需要调节高度可通过启动第二电机620运行,第二电机620便可驱动单向丝杆630转动,单向丝杆630转动即可辅助带动升降板640上下活动,升降板640升降即可带动推板650抬升基座710,基座710在支轴780的外表面滑动,即可促使本装置可灵活调节其高度,由于滚珠660的设置,能够提高基座710底部的摩擦力,方便进行调节,使得本装置整体不但可以灵活调节夹持适配能力,还可灵活调节适配高度,整体具有较强的适配性能。By setting the positioning mechanism 700 and the lifting mechanism 600, the device can be used in a specific process. The assembled bearing can be placed on the top of the base 710 and the second motor 620 can be started to run. The third motor 770 drives the bidirectional screw rod 730 to rotate. The rotation of the bidirectional screw rod 730 can drive the slider 761 to slide inside the slide groove 720, and the worm 740 and the worm wheel 750 cooperate with each other for transmission. As the bidirectional screw rod 730 rotates, the worm 740 and the worm wheel 750 can be driven to cooperate with each other, and then the two sets of bidirectional screw rods 730 can be driven to rotate synchronously. The rotation of the two sets of bidirectional screw rods 730 can assist The auxiliary driving slider 761 is located inside the slide groove 720 and reciprocates. At this time, the four groups of sliders 761 all move toward each other, thereby synchronously driving the four groups of support plates 762 to move relative to each other. The movement of the four groups of support plates 762 can drive the clamping frame 764 to move relative to each other. The displacement of the clamping frame 764 can assist in clamping the bearing. The four groups of clamping frames 764 are set to be able to synchronously clamp and position the outer side of the bearing, and the overall clamping has strong stability. In addition, the anti-slip plate 765 and the anti-slip protrusion 766 are set on the inner side of the clamping frame 764, which can play a good anti-slip role, so that the device can clamp and position the bearing more stably. Due to the reciprocating displacement setting of the clamping frame 764, it can stably clamp and position bearings of different sizes and specifications, which can improve the adaptability of the overall positioning and clamping bearing of the device. During the clamping and positioning process, if the height needs to be adjusted, the second motor 620 can be started to run, and the second motor 620 can drive the one-way screw 630 to rotate. The rotation of the one-way screw 630 can assist in driving the lifting plate 640 to move up and down. The lifting and lowering of the lifting plate 640 can drive the push plate 650 to lift the base 710, and the base 710 slides on the outer surface of the support shaft 780, which can enable the device to flexibly adjust its height. Due to the setting of the ball 660, the friction force at the bottom of the base 710 can be increased, which is convenient for adjustment, so that the device as a whole can not only flexibly adjust the clamping adaptability, but also flexibly adjust the adaptability height, and the overall adaptability is strong.
容易理解的是,本领域技术人员在本申请提供的几个实施例的基础上,可以对本申请的实施例进行结合、拆分、重组等得到其他实施例,这些实施例均没有超出本申请的保护范围。It is easy to understand that those skilled in the art can combine, split, reorganize, etc. the embodiments of the present application to obtain other embodiments based on the several embodiments provided in the present application, and these embodiments do not exceed the protection scope of the present application.
以上的具体实施方式,对本申请实施例的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上仅为本申请实施例的具体实施方式而已,并不用于限定本申请实施例的保护范围,凡在本申请实施例的技术方案的基础之上,所做的任何修改、等同替换、改进等,均应包括在本申请实施例的保护范围之内。The above specific implementation methods further explain in detail the purpose, technical solutions and beneficial effects of the embodiments of the present application. It should be understood that the above are only specific implementation methods of the embodiments of the present application and are not used to limit the protection scope of the embodiments of the present application. Any modifications, equivalent substitutions, improvements, etc. made on the basis of the technical solutions of the embodiments of the present application should be included in the protection scope of the embodiments of the present application.
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| CN112845851A (en) * | 2021-01-11 | 2021-05-28 | 操国锋 | Progressive stamping system and process for clamping piece of multifunctional electric power instrument |
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