CN118513006A - Stirring reaction kettle for polyester resin production reaction - Google Patents

Stirring reaction kettle for polyester resin production reaction Download PDF

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Publication number
CN118513006A
CN118513006A CN202410982742.2A CN202410982742A CN118513006A CN 118513006 A CN118513006 A CN 118513006A CN 202410982742 A CN202410982742 A CN 202410982742A CN 118513006 A CN118513006 A CN 118513006A
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stirring
plate
gear
assembly
central axis
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CN118513006B (en
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江建明
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Anhui Zhengjie Technology Co ltd
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Anhui Zhengjie Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18Stationary reactors having moving elements inside
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0053Details of the reactor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0053Details of the reactor
    • B01J19/0066Stirrers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J4/00Feed or outlet devices; Feed or outlet control devices
    • B01J4/001Feed or outlet devices as such, e.g. feeding tubes
    • B01J4/007Feed or outlet devices as such, e.g. feeding tubes provided with moving parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2204/00Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices
    • B01J2204/005Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices the outlet side being of particular interest
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Accessories For Mixers (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

The invention provides a stirring reaction kettle for polyester resin production reaction, which comprises a kettle body, wherein an access door is embedded in the side surface of the top of the kettle body, and a feeding pipe vertically penetrates through the top of the kettle body; a central shaft assembly is arranged at the central axis of the inner part of the kettle body; the outer wall of the middle shaft tube is provided with a self-cleaning assembly, the top of the self-cleaning assembly is provided with an agitating assembly, the outer part of the middle shaft tube is concentrically provided with a main gear ring, and the main gear ring is arranged on the outer side of the agitating assembly; the outer wall of the middle shaft tube is provided with an outward movement driving component which is connected with the top end of the stirring component; an exhaust joint is arranged at the position of the outer wall of the middle shaft tube opposite to the stirring assembly. The self-cleaning assembly can vertically scrape attachments on the outer wall of the stirring plate, then transversely push the attachments into the middle shaft tube, and the helical blades can convey cleaned deposits upwards, so that the attachments of the stirring assembly can be automatically moved outwards, the cleaning frequency of workers is reduced, and the deposits moved outwards to the main box body can be pumped out through the negative pressure of the material pumping pump.

Description

一种聚酯树脂生产反应用搅拌反应釜A stirred reactor for polyester resin production reaction

技术领域Technical Field

本发明涉及聚酯树脂生产反应釜技术领域,具体涉及一种聚酯树脂生产反应用搅拌反应釜。The invention relates to the technical field of polyester resin production reactors, in particular to a stirring reactor for polyester resin production reactions.

背景技术Background Art

聚酯树脂主要分为饱和聚酯树脂和不饱和聚酯树脂。聚酯树脂的生产工艺主要包括以下步骤:多元醇和多元酸的合成:将多元醇和多元酸在催化剂的作用下进行缩聚反应,生成聚酯树脂;Polyester resins are mainly divided into saturated polyester resins and unsaturated polyester resins. The production process of polyester resins mainly includes the following steps: Synthesis of polyols and polyacids: polycondensation of polyols and polyacids under the action of catalysts to generate polyester resins;

聚酯树脂在反应生产时,初次制备出的物料为浆料的形式,具备一定的稠度,导致反应釜内的搅拌杆上会附着残留物,时间一长,会影响搅拌杆的搅动效果,颗粒物的附着情况也会越来越严重,这时,便需要人工通过梯架进入反应釜内进行冲洗处理,检修时间耗时较长,影响生产的连续性;When polyester resin is produced by reaction, the first prepared material is in the form of slurry with a certain consistency, which causes residues to adhere to the stirring rod in the reactor. Over time, the stirring effect of the stirring rod will be affected, and the adhesion of particles will become more and more serious. At this time, it is necessary to manually enter the reactor through a ladder to flush it, which takes a long time to repair and affect the continuity of production;

因此,目前需要一种可快速清理搅动组件、提高检修效率的聚酯树脂生产反应用搅拌反应釜。Therefore, there is a need for a stirred reactor for polyester resin production reaction that can quickly clean the stirring components and improve maintenance efficiency.

发明内容Summary of the invention

针对现有技术的不足,本发明提供了一种聚酯树脂生产反应用搅拌反应釜,解决了背景技术中提到的问题。In view of the deficiencies in the prior art, the present invention provides a stirred reactor for polyester resin production reaction, which solves the problems mentioned in the background technology.

为实现以上目的,本发明通过以下技术方案予以实现:To achieve the above objectives, the present invention is implemented through the following technical solutions:

一种聚酯树脂生产反应用搅拌反应釜,包括釜体,釜体的顶部侧面嵌入有检修门,釜体的顶部竖向贯穿有投料管;釜体的内部中轴线处安装有中轴组件,中轴组件包括中轴管、螺旋叶片、三通接头;中轴管转动设于釜体的中部,中轴管的顶端外伸于釜体顶面,中轴管的内部安装有螺旋叶片,中轴管的顶端转动连接主盒体,中轴管与主盒体连通,主盒体的侧部连通三通接头,三通接头并联供气主机和抽料泵,中轴管的外壁顶端设有第一齿轮,第一齿轮啮合连接第一电机,螺旋叶片的顶端连接第二齿轮,第二齿轮设于主盒体的顶部,第二齿轮传动连接第二电机;A stirring reactor for polyester resin production reaction, comprising a reactor body, an inspection door is embedded in the top side of the reactor body, and a feeding pipe is vertically penetrated through the top of the reactor body; a central axis assembly is installed at the inner central axis of the reactor body, and the central axis assembly includes a central axis tube, a spiral blade, and a three-way joint; the central axis tube is rotatably arranged in the middle of the reactor body, the top end of the central axis tube protrudes outward from the top surface of the reactor body, and the spiral blade is installed inside the central axis tube. The top end of the central axis tube is rotatably connected to a main box body, the central axis tube is communicated with the main box body, the side of the main box body is connected to the three-way joint, the three-way joint is connected in parallel to the air supply main engine and the material pump, a first gear is arranged at the top end of the outer wall of the central axis tube, the first gear is meshed and connected to a first motor, the top end of the spiral blade is connected to a second gear, the second gear is arranged at the top of the main box body, and the second gear is transmission-connected to the second motor;

中轴管的外壁设有自清洁组件,自清洁组件的顶部安装有搅动组件,中轴管的外部同心设有主齿环,主齿环设于搅动组件的外侧;中轴管的外壁安装有外移驱动组件,外移驱动组件与搅动组件的顶端连接;中轴管的外壁与搅动组件相对位置处设有排气接头;The outer wall of the central axis tube is provided with a self-cleaning component, the top of the self-cleaning component is provided with a stirring component, the outside of the central axis tube is provided with a main gear ring concentrically, and the main gear ring is provided on the outside of the stirring component; the outer wall of the central axis tube is provided with an outward moving drive component, and the outward moving drive component is connected to the top of the stirring component; an exhaust joint is provided at a relative position between the outer wall of the central axis tube and the stirring component;

搅拌反应釜包括如下生产步骤:The stirred tank reactor includes the following production steps:

S1、通过投料管投入反应原料;自清洁组件处于闭合状态,外移驱动组件驱动搅动组件外移与主齿环啮合,搅动组件调整至展开状态;S1. Feed the reaction raw materials through the feeding pipe; the self-cleaning component is in a closed state, the outward drive component drives the stirring component to move outward and engage with the main gear ring, and the stirring component is adjusted to an expanded state;

S2、中轴管自转以驱动搅动组件公转,同时,主齿环驱动搅动组件自转;S2, the middle axis tube rotates to drive the stirring assembly to revolve, and at the same time, the main gear ring drives the stirring assembly to rotate;

S3、外移驱动组件驱动搅动内收,使搅动组件脱离主齿环并与排气接头对接;S3, the outward drive assembly drives the stirring assembly inward, so that the stirring assembly is separated from the main gear ring and docked with the exhaust joint;

S4、搅动组件仅公转搅动物料,供气主机输入气体至排气接头,使搅动组件处于高温状态,以充分加热釜内物料;S4, the stirring component only rotates to stir the material, and the air supply main unit inputs gas to the exhaust joint, so that the stirring component is in a high temperature state to fully heat the material in the kettle;

S5、输出生产好的聚酯树脂浆料;S5, outputting the produced polyester resin slurry;

S6、搅动组件调整至闭合状态,自清洁组件清理搅动组件迎料面的堆积物,堆积物通过螺旋叶片输出。S6. The stirring component is adjusted to a closed state, and the self-cleaning component cleans the deposits on the material-facing surface of the stirring component, and the deposits are discharged through the spiral blades.

进一步的,所述外移驱动组件包括第一驱动杆、活动环板、驱动臂以及平移板,中轴管的侧壁顶部垂直设有上基座,上基座的内部开设有移动槽,搅动组件的顶端水平滑动嵌入于移动槽内,中轴管的外壁竖向滑动安装有活动环板,活动环板设于上基座的顶部,活动环板的表面对称设有第一驱动杆,第一驱动杆固定连接釜体,驱动臂倾斜布设,驱动臂的顶端铰接于活动环板的侧壁、底端铰接平移板,平移板设于搅动组件的顶部。Furthermore, the outward moving drive assembly includes a first driving rod, a movable ring plate, a driving arm and a translation plate. An upper base is vertically provided on the top of the side wall of the central axis tube, and a movable groove is opened inside the upper base. The top of the stirring assembly slides horizontally and is embedded in the movable groove. A movable ring plate is vertically slidably installed on the outer wall of the central axis tube. The movable ring plate is arranged on the top of the upper base. The first driving rod is symmetrically provided on the surface of the movable ring plate. The first driving rod is fixedly connected to the kettle body. The driving arm is arranged obliquely. The top of the driving arm is hinged to the side wall of the movable ring plate and the bottom end is hinged to the translation plate. The translation plate is arranged on the top of the stirring assembly.

进一步的,所述搅动组件包括搅动板、主滑块、自转齿轮,主滑块水平滑动嵌入于移动槽内,主滑块的内部转动贯穿有自转齿轮,自转齿轮的底端连接顶板,顶板的底面间隔连接有外盒体,外盒体平行间隔设于顶板的底部,外盒体的内部转动设有线性阵列布设的转管,转管的外壁设有第四齿轮,第四齿轮设于顶板和外盒体之间,外盒体的顶部滑动设有驱动齿条,驱动齿条与各个第四齿轮啮合连接,顶板的侧壁设有第二驱动杆,第二驱动杆的输出端连接驱动齿条;每个转管的底端均设有一组搅动板。Furthermore, the stirring assembly includes a stirring plate, a main slider, and a self-rotating gear. The main slider slides horizontally and is embedded in the movable groove. The internal rotation of the main slider is penetrated by the self-rotating gear. The bottom end of the self-rotating gear is connected to the top plate. The bottom surface of the top plate is connected to the outer box body at intervals. The outer box body is arranged at parallel intervals at the bottom of the top plate. The internal rotation of the outer box body is provided with a rotating tube arranged in a linear array. The outer wall of the rotating tube is provided with a fourth gear. The fourth gear is arranged between the top plate and the outer box body. The top sliding of the outer box body is provided with a driving rack. The driving rack is meshed with each fourth gear. The side wall of the top plate is provided with a second driving rod. The output end of the second driving rod is connected to the driving rack. A group of stirring plates is provided at the bottom of each rotating tube.

进一步的,所述转管外壁开设有进气孔,进气孔位于外盒体内,外盒体的端部与排气接头配合插接;在S4中,进入中轴管的气体沿着螺旋叶片的螺旋通道输送至排气接头处,气体再通过外盒体、进气孔进入各个搅动板内,使搅动板处于高温状态。Furthermore, an air inlet hole is opened on the outer wall of the rotating tube, and the air inlet hole is located in the outer box body, and the end of the outer box body is plugged into the exhaust joint; in S4, the gas entering the central axis tube is transported to the exhaust joint along the spiral channel of the spiral blade, and the gas then enters each stirring plate through the outer box body and the air inlet hole, so that the stirring plate is in a high temperature state.

进一步的,所述平移板的一端设有压块、另一端设有卡齿,主滑块的表面一端设有侧块体,侧块体与压块之间设有第三弹簧杆,卡齿与自转齿轮配合卡接;Furthermore, a pressure block is provided at one end of the translation plate and a latching tooth is provided at the other end, a side block body is provided at one end of the surface of the main slider, a third spring rod is provided between the side block body and the pressure block, and the latching tooth is engaged with the self-rotating gear;

在S1中,平移板一次外移时,平移板与主滑块同步移动,直至自转齿轮与主齿环啮合;平移板二次外移时,主齿环抵触自转齿轮,侧块体压缩第三弹簧杆,卡齿脱离自转齿轮,以使自转齿轮可沿主齿环自转。In S1, when the translation plate moves outward once, the translation plate and the main slider move synchronously until the self-rotating gear meshes with the main gear ring; when the translation plate moves outward for the second time, the main gear ring contacts the self-rotating gear, the side block compresses the third spring rod, and the latching tooth disengages from the self-rotating gear, so that the self-rotating gear can rotate along the main gear ring.

进一步的,所述自清洁组件包括下基座、推料块,下基座垂直设于中轴管的底端侧壁,下基座的底部开设有独立的废料槽和储存槽,废料槽水平设于储存槽的上方,废料槽的内端连通至中轴管内,废料槽的内部滑动设有上清理块,储存槽的内部安装有第一往复丝杆,第一往复丝杆的内端伸入于中轴管内且设有第二锥齿,螺旋叶片的底端设有第一锥齿,第一锥齿与第二齿轮啮合连接,第一往复丝杆的外壁套装有移动块,上清理块和移动块通过推料块连为一体。Furthermore, the self-cleaning component includes a lower base and a pushing block. The lower base is vertically arranged on the bottom end side wall of the central axis tube. An independent waste trough and a storage trough are opened at the bottom of the lower base. The waste trough is horizontally arranged above the storage trough. The inner end of the waste trough is connected to the central axis tube. An upper cleaning block is slidably provided inside the waste trough. A first reciprocating screw is installed inside the storage trough. The inner end of the first reciprocating screw extends into the central axis tube and is provided with a second bevel gear. The bottom end of the spiral blade is provided with a first bevel gear, and the first bevel gear is meshed with the second gear. The outer wall of the first reciprocating screw is covered with a moving block, and the upper cleaning block and the moving block are connected as a whole through the pushing block.

进一步的,所述自清洁组件还包括竖框体、清理刷板,竖框体垂直设于下基座的表面内端,竖框体的内部安装有第二往复丝杆,第二往复丝杆的外壁套装有清理刷板,清理刷板水平设置且置于各个搅动板迎料面侧部;第一往复丝杆的外壁设有主动齿柱,第二往复丝杆的底端伸入储存槽内且端部设有从动齿轮,主动齿柱啮合连接从动齿轮;Furthermore, the self-cleaning assembly also includes a vertical frame body and a cleaning brush plate. The vertical frame body is vertically arranged at the inner end of the surface of the lower base. A second reciprocating screw is installed inside the vertical frame body. The outer wall of the second reciprocating screw is sleeved with a cleaning brush plate. The cleaning brush plate is horizontally arranged and placed on the side of the material-facing surface of each stirring plate. An active tooth column is arranged on the outer wall of the first reciprocating screw. The bottom end of the second reciprocating screw extends into the storage tank and a driven gear is arranged at the end. The active tooth column is meshed and connected with the driven gear.

在S1时,上清理块封堵废料槽出口,以阻拦液体进入中轴管,清理刷板置于下基座侧部,以避让搅动板;In S1, the upper cleaning block blocks the outlet of the waste tank to prevent the liquid from entering the central axis tube, and the cleaning brush plate is placed on the side of the lower base to avoid the stirring plate;

在S6时,螺旋叶片转动时,同步驱动第一往复丝杆和第二往复丝杆转动;清理刷板竖向运动刮下搅动板外壁的杂质至废料槽内;上清理块推出废料槽内的废料至螺旋叶片内,废料再通过螺旋叶片向上输出至外盒体内。In S6, when the spiral blade rotates, the first reciprocating screw and the second reciprocating screw are synchronously driven to rotate; the cleaning brush plate moves vertically to scrape impurities from the outer wall of the stirring plate into the waste trough; the upper cleaning block pushes the waste in the waste trough into the spiral blade, and the waste is then output upward into the outer box body through the spiral blade.

进一步的,所述釜体的内部顶部设有站立环台,站立环台位于检修门的内侧底部;所述站立环台的表面安装有检修梯储存组件,检修梯储存组件包括托架,托架的顶端连接收卷轮,收卷轮位于站立环台的内侧,收卷轮的外壁缠绕有软梯,收卷轮的侧面转轴处设有锁紧齿轮,锁紧齿轮的外壁设有把手,托架的侧壁设有联动解锁组件和锁紧组件,联动解锁组件的外端与检修门抵触、内端连接锁紧组件;检修门打开时,联动解锁组件联动锁紧组件动作,使得锁紧组件解锁,收卷轮自动释放软梯。Furthermore, a standing platform is provided on the inner top of the kettle body, and the standing platform is located at the inner bottom of the inspection door; a maintenance ladder storage assembly is installed on the surface of the standing platform, and the maintenance ladder storage assembly includes a bracket, the top end of the bracket is connected to the winding wheel, the winding wheel is located on the inner side of the standing platform, a soft ladder is wrapped around the outer wall of the winding wheel, a locking gear is provided at the side shaft of the winding wheel, a handle is provided on the outer wall of the locking gear, and a linkage unlocking assembly and a locking assembly are provided on the side wall of the bracket, the outer end of the linkage unlocking assembly is in contact with the inspection door, and the inner end is connected to the locking assembly; when the inspection door is opened, the linkage unlocking assembly and the locking assembly are linked to act, so that the locking assembly is unlocked, and the winding wheel automatically releases the soft ladder.

进一步的,所述联动解锁组件包括解锁杆、第二定位框、第二弹簧杆以及抵触板,第二定位框固设于托架侧壁,第二定位框的内部水平滑动贯穿有解锁杆,解锁杆的外端与检修门配合抵触,解锁杆的内端开设有收纳槽,收纳槽的内部转动安装有抵触板且转动连接处安装有扭簧,扭簧用以带动抵触板向下转动;解锁杆的底面垂直设有第二凸板,第二凸板位于第二定位框的内侧,第二凸板与第二定位框之间安装有第二弹簧杆;检修门闭合时,解锁杆内移并拉长第二弹簧杆。Furthermore, the linkage unlocking assembly includes an unlocking rod, a second positioning frame, a second spring rod and a contact plate. The second positioning frame is fixedly mounted on the side wall of the bracket. The unlocking rod is horizontally slidably penetrated inside the second positioning frame. The outer end of the unlocking rod cooperates and contacts with the inspection door. A storage groove is provided at the inner end of the unlocking rod. A contact plate is rotatably installed inside the storage groove and a torsion spring is installed at the rotating connection. The torsion spring is used to drive the contact plate to rotate downward. A second convex plate is vertically provided on the bottom surface of the unlocking rod. The second convex plate is located on the inner side of the second positioning frame. A second spring rod is installed between the second convex plate and the second positioning frame. When the inspection door is closed, the unlocking rod moves inward and lengthens the second spring rod.

进一步的,所述锁紧组件包括第一定位框,第一定位框固设于托架侧壁,第一定位框的内部水平滑动贯穿锁紧杆,锁紧杆的外端表面设有配合块,锁紧杆的外壁设有第一凸板,第一凸板位于第一定位框的外侧,第一凸板与第一定位框之间安装有第一弹簧杆,锁紧杆的内端设有约束块,约束块与第一定位框配合止挡,约束块的内端设有插柱,插柱配合插入于锁紧齿轮内;Further, the locking assembly includes a first positioning frame, the first positioning frame is fixed to the side wall of the bracket, the interior of the first positioning frame horizontally slides through the locking rod, the outer end surface of the locking rod is provided with a matching block, the outer wall of the locking rod is provided with a first convex plate, the first convex plate is located on the outer side of the first positioning frame, a first spring rod is installed between the first convex plate and the first positioning frame, the inner end of the locking rod is provided with a constraint block, the constraint block cooperates with the first positioning frame to stop, the inner end of the constraint block is provided with a plug column, and the plug column is inserted into the locking gear;

锁紧组件解锁时,抵触板抵触约束块和锁紧杆外移,带动插柱离开锁紧齿轮,第一弹簧杆被锁紧杆拉长;When the locking assembly is unlocked, the contact plate contacts the constraint block and the locking rod moves outward, driving the plug column to leave the locking gear, and the first spring rod is stretched by the locking rod;

锁紧组件锁紧时,上顶抵触板转入收纳槽内,第一弹簧杆带动锁紧杆复位定位锁紧齿轮。When the locking assembly is locked, the upper resisting plate rotates into the receiving groove, and the first spring rod drives the locking rod to reset the positioning locking gear.

本发明提供了一种聚酯树脂生产反应用搅拌反应釜。与现有技术相比,具备以下有益效果:The present invention provides a stirred reactor for polyester resin production reaction. Compared with the prior art, it has the following beneficial effects:

1、中轴组件的设置可起到如下效果:通过第一电机可驱动第一齿轮转动,进而驱动中轴管转动,中轴管可驱动搅动组件公转;在中轴管的内部设置螺旋叶片,第二电机可驱动第二齿轮转动,进而使螺旋叶片转动,螺旋叶片可向上输送清理的堆积物,如此,可实现搅动组件附着物的自动外移,减少工人清理频率,外移至主盒体的堆积物可通过抽料泵负压抽出;同时,人工在外部也可直接清理主盒体;1. The setting of the central axis component can achieve the following effects: the first motor can drive the first gear to rotate, thereby driving the central axis tube to rotate, and the central axis tube can drive the stirring component to revolve; a spiral blade is set inside the central axis tube, and the second motor can drive the second gear to rotate, thereby rotating the spiral blade, and the spiral blade can transport the cleaned deposits upward, so that the attachments of the stirring component can be automatically moved outward, reducing the cleaning frequency of workers, and the deposits moved outward to the main box body can be extracted by the negative pressure of the extraction pump; at the same time, the main box body can also be directly cleaned from the outside manually;

2、搅动组件的设置可起到如下效果:搅动组件可外移与主齿环啮合,如此,在物料混合前期,搅动组件既可公转、又可自转,如此,有效的提高前期的混合效率,保证混合效果;搅动组件可内移与排气接头对接,如此,物料混合中后期,搅动组件只公转,实现均速混合,同时排气接头可排出热气至搅动组件,使得整个搅动组件处于高温状态,可从内部充分加热液体,保证液体处于指定的反应温度;搅动组件在反应阶段,其各个搅动板均转动至倾斜状态,整个搅动组件处于展开状态,保证搅动板可正常搅动,液体可从各个搅动板的间隙穿过;在反应结束,聚酯树脂浆料排出时,各个搅动板转动复位,使各个搅动板复位至一个平面,使得自清洁组件能够工作清理,去除搅动板上的附着物,保证搅动板的工作效果;2. The setting of the stirring component can achieve the following effects: the stirring component can be moved outward to mesh with the main gear ring, so that in the early stage of material mixing, the stirring component can both revolve and rotate, so as to effectively improve the mixing efficiency in the early stage and ensure the mixing effect; the stirring component can be moved inward to dock with the exhaust joint, so that in the middle and late stages of material mixing, the stirring component only revolves to achieve uniform mixing, and at the same time the exhaust joint can discharge hot air to the stirring component, so that the entire stirring component is in a high temperature state, and the liquid can be fully heated from the inside to ensure that the liquid is at the specified reaction temperature; in the reaction stage, the stirring plates of the stirring component are rotated to an inclined state, and the entire stirring component is in an unfolded state, so as to ensure that the stirring plates can stir normally and the liquid can pass through the gaps between the stirring plates; at the end of the reaction, when the polyester resin slurry is discharged, the stirring plates are rotated and reset, so that the stirring plates are reset to a plane, so that the self-cleaning component can work and clean, remove the attachments on the stirring plates, and ensure the working effect of the stirring plates;

3、自清洁组件可竖向刮除搅动板外壁的附着物,然后横向推出附着物至中轴管内。3. The self-cleaning component can vertically scrape off the attachments on the outer wall of the stirring plate, and then push the attachments horizontally into the central axis tube.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

图1示出了本发明的聚酯树脂生产反应用搅拌反应釜结构示意图;FIG1 shows a schematic structural diagram of a stirred reactor for polyester resin production reaction of the present invention;

图2示出了本发明的反应釜内部结构示意图;FIG2 shows a schematic diagram of the internal structure of a reactor of the present invention;

图3示出了本发明的反应釜顶部结构示意图;FIG3 shows a schematic diagram of the top structure of the reactor of the present invention;

图4示出了本发明的中轴管的内部顶部结构示意图;FIG4 shows a schematic diagram of the internal top structure of the mid-axis tube of the present invention;

图5示出了本发明的检修梯储存组件结构示意图;FIG5 shows a schematic structural diagram of a maintenance ladder storage assembly according to the present invention;

图6示出了本发明的联动解锁组件结构示意图;FIG6 shows a schematic structural diagram of a linkage unlocking assembly of the present invention;

图7示出了本发明的锁紧组件结构示意图;FIG7 shows a schematic structural diagram of a locking assembly of the present invention;

图8示出了本发明的检修门打开解锁状态结构示意图;FIG8 is a schematic diagram showing the structure of the access door of the present invention in an open and unlocked state;

图9示出了本发明的抵触板转动待锁紧状态结构示意图;FIG9 is a schematic diagram showing the structure of the resistance plate in a state of being rotated and ready to be locked according to the present invention;

图10示出了本发明的锁紧组件复位锁紧状态结构示意图;FIG10 is a schematic structural diagram showing a locking state reset state of the locking assembly of the present invention;

图11示出了本发明的搅动组件闭合状态结构示意图;FIG11 is a schematic structural diagram of a stirring assembly in a closed state of the present invention;

图12示出了本发明的外移驱动组件侧截面结构示意图;FIG12 shows a schematic diagram of the side cross-sectional structure of the outward moving drive assembly of the present invention;

图13示出了本发明的搅动组件与外移驱动组件连接结构示意图;FIG13 is a schematic diagram showing the connection structure between the stirring assembly and the outward moving driving assembly of the present invention;

图14示出了本发明的自清洁组件结构示意图;FIG14 shows a schematic structural diagram of a self-cleaning assembly of the present invention;

图15示出了本发明的搅动组件展开结构示意图;FIG15 is a schematic diagram showing the unfolded structure of the stirring assembly of the present invention;

图中所示:1、釜体,11、检修门,12、投料管,13、站立环台,2、中轴组件,21、中轴管,211、第一齿轮,212、排气接头,213、上基座,2131、移动槽,22、螺旋叶片,221、第二齿轮,222、第一锥齿,23、三通接头,24、第一电机,25、主盒体,26、第二电机,3、主齿环,4、外移驱动组件,41、第一驱动杆,42、活动环板,43、驱动臂,44、平移板,441、压块,442、卡齿,5、抽料泵,6、自清洁组件,62、竖框体,621、第一往复丝杆,6211、从动齿轮,63、下基座,631、废料槽,632、储存槽,64、推料块,641、上清理块,642、移动块,65、清理刷板,61、第二往复丝杆,611、主动齿柱,612、第二锥齿,7、检修梯储存组件,71、收卷轮,72、软梯,73、锁紧齿轮,731、把手,74、锁紧组件,741、锁紧杆,7411、第一凸板,742、配合块,743、第一弹簧杆,744、第一定位框,745、约束块,746、插柱,75、联动解锁组件,751、解锁杆,7511、收纳槽,7512、第二凸板,752、第二定位框,753、第二弹簧杆,754、抵触板,76、托架,8、搅动组件,81、搅动板,82、转管,821、第四齿轮,83、外盒体,84、驱动齿条,841、第二驱动杆,85、顶板,86、主滑块,861、侧块体,87、自转齿轮,88、第三弹簧杆,9、供气主机。As shown in the figure: 1. Kettle body, 11. Inspection door, 12. Feeding pipe, 13. Standing ring platform, 2. Central axis assembly, 21. Central axis tube, 211. First gear, 212. Exhaust joint, 213. Upper base, 2131. Moving groove, 22. Spiral blade, 221. Second gear, 222. First bevel gear, 23. Three-way joint, 24. First motor, 25. Main box body, 26. Second motor, 3. Main gear ring, 4. Outward drive Components, 41, first drive rod, 42, movable ring plate, 43, drive arm, 44, translation plate, 441, pressure block, 442, latching teeth, 5, suction pump, 6, self-cleaning component, 62, vertical frame, 621, first reciprocating screw rod, 6211, driven gear, 63, lower base, 631, waste trough, 632, storage tank, 64, push block, 641, upper cleaning block, 642, moving block, 65, cleaning brush plate, 61, second Reciprocating screw, 611, active gear column, 612, second bevel gear, 7, maintenance ladder storage assembly, 71, winding wheel, 72, soft ladder, 73, locking gear, 731, handle, 74, locking assembly, 741, locking rod, 7411, first convex plate, 742, matching block, 743, first spring rod, 744, first positioning frame, 745, constraint block, 746, plug column, 75, linkage unlocking assembly, 751, unlocking rod, 75 11. Storage groove, 7512. Second convex plate, 752. Second positioning frame, 753. Second spring rod, 754. Resistance plate, 76. Bracket, 8. Stirring assembly, 81. Stirring plate, 82. Rotating tube, 821. Fourth gear, 83. Outer box body, 84. Driving rack, 841. Second driving rod, 85. Top plate, 86. Main slider, 861. Side block body, 87. Self-rotating gear, 88. Third spring rod, 9. Air supply main unit.

具体实施方式DETAILED DESCRIPTION

为使本发明实施例的目的、技术方案和优点更加清楚,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

实施例一Embodiment 1

为解决背景技术中的技术问题,给出如下的一种聚酯树脂生产反应用搅拌反应釜:In order to solve the technical problems in the background technology, a stirred reactor for polyester resin production reaction is provided as follows:

结合图1-图15所示,本发明提供的一种聚酯树脂生产反应用搅拌反应釜,包括釜体1,釜体1的顶部侧面嵌入有检修门11,釜体1的顶部竖向贯穿有投料管12;釜体1的内部中轴线处安装有中轴组件2,中轴组件2包括中轴管21、螺旋叶片22、三通接头23;中轴管21转动设于釜体1的中部,中轴管21的顶端外伸于釜体1顶面,中轴管21的内部安装有螺旋叶片22,中轴管21的顶端转动连接主盒体25,中轴管21与主盒体25连通,主盒体25的侧部连通三通接头,三通接头并联供气主机9和抽料泵5,中轴管21的外壁顶端设有第一齿轮211,第一齿轮211啮合连接第一电机24,螺旋叶片22的顶端连接第二齿轮221,第二齿轮221设于主盒体25的顶部,第二齿轮221传动连接第二电机26;As shown in Figures 1 to 15, the present invention provides a stirred reactor for polyester resin production reaction, including a reactor body 1, an inspection door 11 is embedded in the top side of the reactor body 1, and a feeding pipe 12 is vertically penetrated through the top of the reactor body 1; a central axis assembly 2 is installed at the inner central axis of the reactor body 1, and the central axis assembly 2 includes a central axis tube 21, a spiral blade 22, and a three-way joint 23; the central axis tube 21 is rotatably arranged in the middle of the reactor body 1, and the top end of the central axis tube 21 protrudes from the top surface of the reactor body 1, and the inner part of the central axis tube 21 is installed with The spiral blade 22 and the top of the central axis tube 21 are rotatably connected to the main box body 25, the central axis tube 21 is connected to the main box body 25, the side of the main box body 25 is connected to the three-way joint, the three-way joint is connected in parallel to the air supply main unit 9 and the material pump 5, the top of the outer wall of the central axis tube 21 is provided with a first gear 211, the first gear 211 is meshed and connected to the first motor 24, the top of the spiral blade 22 is connected to the second gear 221, the second gear 221 is provided at the top of the main box body 25, and the second gear 221 is transmission-connected to the second motor 26;

中轴管21的外壁设有自清洁组件6,自清洁组件6的顶部安装有搅动组件8,中轴管21的外部同心设有主齿环,主齿环设于搅动组件8的外侧;中轴管21的外壁安装有外移驱动组件4,外移驱动组件4与搅动组件8的顶端连接;中轴管21的外壁与搅动组件8相对位置处设有排气接头212;The outer wall of the central axis tube 21 is provided with a self-cleaning component 6, and the top of the self-cleaning component 6 is provided with a stirring component 8. The outer part of the central axis tube 21 is provided with a main gear ring concentrically, and the main gear ring is provided on the outside of the stirring component 8; the outer wall of the central axis tube 21 is provided with an outward moving driving component 4, and the outward moving driving component 4 is connected to the top of the stirring component 8; the outer wall of the central axis tube 21 is provided with an exhaust joint 212 at a position relative to the stirring component 8;

搅拌反应釜包括如下生产步骤:The stirred tank reactor includes the following production steps:

S1、自清洁组件6处于闭合状态,外移驱动组件4驱动搅动组件8外移与主齿环3啮合,搅动组件8调整至展开状态;反应原料包括丙二醇、三羟基甲基丙烷、乙酸乙二醇以及对羟基苯甲酸;S1, the self-cleaning component 6 is in a closed state, the outward drive component 4 drives the stirring component 8 to move outward and engage with the main gear ring 3, and the stirring component 8 is adjusted to an extended state; the reaction raw materials include propylene glycol, trihydroxymethyl propane, ethylene glycol acetate and p-hydroxybenzoic acid;

S2、中轴管21自转以驱动搅动组件8公转,同时,主齿环3驱动搅动组件8自转;S2, the central axis tube 21 rotates to drive the stirring assembly 8 to revolve, and at the same time, the main gear ring 3 drives the stirring assembly 8 to rotate;

S3、外移驱动组件4驱动搅动内收,使搅动组件8脱离主齿环3并与排气接头212对接;S3, the outward-moving driving assembly 4 drives the stirring assembly inward, so that the stirring assembly 8 is separated from the main gear ring 3 and docked with the exhaust joint 212;

S4、搅动组件8仅公转搅动物料,供气主机输入气体至排气接头212,使搅动组件8处于高温状态,以充分加热釜内物料;S4, the stirring component 8 only rotates to stir the material, and the air supply main unit inputs gas to the exhaust joint 212, so that the stirring component 8 is in a high temperature state to fully heat the material in the kettle;

S5、输出生产好的聚酯树脂浆料;聚酯树脂浆料后续再进行脱水缩合反应、缩聚反应、过滤冷却处理制得聚酯树脂成品;S5, outputting the produced polyester resin slurry; the polyester resin slurry is subsequently subjected to dehydration condensation reaction, polycondensation reaction, filtration and cooling treatment to obtain a polyester resin finished product;

S6、搅动组件8调整至闭合状态,自清洁组件6清理搅动组件8迎料面的堆积物,堆积物通过螺旋叶片22输出。S6, the stirring component 8 is adjusted to a closed state, and the self-cleaning component 6 cleans the deposits on the material-facing surface of the stirring component 8, and the deposits are discharged through the spiral blades 22.

上述方案中:In the above scheme:

1、中轴组件的设置可起到如下效果:1. The setting of the middle axis component can achieve the following effects:

1.1、通过第一电机可驱动第一齿轮转动,进而驱动中轴管转动,中轴管可驱动搅动组件公转;1.1. The first motor can drive the first gear to rotate, thereby driving the central axis tube to rotate, and the central axis tube can drive the stirring assembly to revolve;

1.2、在中轴管的内部设置螺旋叶片,第二电机可驱动第二齿轮转动,进而使螺旋叶片转动,螺旋叶片可向上输送清理的堆积物,如此,可实现搅动组件附着物的自动外移,减少工人清理频率,外移至主盒体的堆积物可通过抽料泵负压抽出;同时,人工在外部也可直接清理主盒体;1.2. A spiral blade is arranged inside the central axis tube, and the second motor can drive the second gear to rotate, thereby rotating the spiral blade, and the spiral blade can transport the cleaned deposits upward, so that the attachments of the stirring component can be automatically moved outward, reducing the cleaning frequency of workers, and the deposits moved outward to the main box body can be pumped out by the negative pressure of the pumping pump; at the same time, the main box body can also be cleaned directly from the outside manually;

2、搅动组件的设置可起到如下效果:2. The setting of the stirring component can achieve the following effects:

2.1、搅动组件可外移与主齿环啮合,如此,在物料混合前期,搅动组件既可公转、又可自转,如此,有效的提高前期的混合效率,保证混合效果;2.1. The stirring assembly can be moved outward to mesh with the main gear ring. In this way, in the early stage of material mixing, the stirring assembly can both revolve and rotate, which effectively improves the mixing efficiency in the early stage and ensures the mixing effect;

2.2、搅动组件可内移与排气接头对接,如此,物料混合中后期,搅动组件只公转,实现均速混合,同时排气接头可排出热气至搅动组件,使得整个搅动组件处于高温状态,可从内部充分加热液体,保证液体处于指定的反应温度;2.2. The stirring assembly can be moved inward and docked with the exhaust joint. In this way, in the middle and late stages of material mixing, the stirring assembly only orbits to achieve uniform mixing. At the same time, the exhaust joint can discharge hot air to the stirring assembly, so that the entire stirring assembly is in a high temperature state, which can fully heat the liquid from the inside to ensure that the liquid is at the specified reaction temperature;

2.3、搅动组件在反应阶段,其各个搅动板均转动至倾斜状态,整个搅动组件处于展开状态,保证搅动板可正常搅动,液体可从各个搅动板的间隙穿过;2.3. During the reaction stage, each stirring plate of the stirring assembly rotates to an inclined state, and the entire stirring assembly is in an unfolded state, ensuring that the stirring plates can stir normally and the liquid can pass through the gaps between the stirring plates;

2.4、在反应结束,聚酯树脂浆料排出时,各个搅动板转动复位,使各个搅动板复位至一个平面,使得自清洁组件能够工作清理,去除搅动板上的附着物,保证搅动板的工作效果;2.4. When the reaction is finished and the polyester resin slurry is discharged, each stirring plate is rotated and reset to a plane, so that the self-cleaning component can work and clean, remove the attachments on the stirring plate, and ensure the working effect of the stirring plate;

3、自清洁组件可竖向刮除搅动板外壁的附着物,然后横向推出附着物至中轴管内。3. The self-cleaning component can vertically scrape off the attachments on the outer wall of the stirring plate, and then push the attachments horizontally into the central axis tube.

在本实施例中,所述外移驱动组件4包括第一驱动杆41、活动环板42、驱动臂43以及平移板44,中轴管21的侧壁顶部垂直设有上基座213,上基座213的内部开设有移动槽2131,搅动组件8的顶端水平滑动嵌入于移动槽2131内,中轴管21的外壁竖向滑动安装有活动环板42,活动环板42设于上基座213的顶部,活动环板42的表面对称设有第一驱动杆41,第一驱动杆41固定连接釜体1,驱动臂43倾斜布设,驱动臂43的顶端铰接于活动环板42的侧壁、底端铰接平移板44,平移板44设于搅动组件8的顶部。In this embodiment, the outward moving drive assembly 4 includes a first driving rod 41, a movable ring plate 42, a driving arm 43 and a translation plate 44. An upper base 213 is vertically provided on the top of the side wall of the central axis tube 21. A movable groove 2131 is opened inside the upper base 213. The top of the stirring assembly 8 slides horizontally and is embedded in the movable groove 2131. The outer wall of the central axis tube 21 is vertically slidably installed with a movable ring plate 42. The movable ring plate 42 is arranged on the top of the upper base 213. The surface of the movable ring plate 42 is symmetrically provided with a first driving rod 41. The first driving rod 41 is fixedly connected to the kettle body 1. The driving arm 43 is arranged obliquely. The top of the driving arm 43 is hinged to the side wall of the movable ring plate 42, and the bottom end is hinged to the translation plate 44. The translation plate 44 is arranged at the top of the stirring assembly 8.

上述方案中:第一驱动杆可驱动活动环板沿着中轴管向下运动,活动环板向下运动时,活动环板推动驱动臂外伸,驱动臂可驱动搅动组件和平移板同步沿着移动槽外移。In the above scheme: the first driving rod can drive the movable ring plate to move downward along the central axis tube. When the movable ring plate moves downward, the movable ring plate pushes the driving arm to extend outward, and the driving arm can drive the stirring assembly and the translation plate to move outward along the movable groove synchronously.

在本实施例中,所述搅动组件8包括搅动板81、主滑块86、自转齿轮87,主滑块86水平滑动嵌入于移动槽2131内,主滑块86的内部转动贯穿有自转齿轮87,自转齿轮87的底端连接顶板85,顶板85的底面间隔连接有外盒体83,外盒体83平行间隔设于顶板85的底部,外盒体83的内部转动设有线性阵列布设的转管82,转管82的外壁设有第四齿轮821,第四齿轮821设于顶板85和外盒体83之间,外盒体83的顶部滑动设有驱动齿条84,驱动齿条84与各个第四齿轮821啮合连接,顶板85的侧壁设有第二驱动杆841,第二驱动杆841的输出端连接驱动齿条84;每个转管82的底端均设有一组搅动板81。In this embodiment, the stirring assembly 8 includes a stirring plate 81, a main slider 86, and a self-rotating gear 87. The main slider 86 slides horizontally and is embedded in the moving groove 2131. The internal rotation of the main slider 86 runs through the self-rotating gear 87. The bottom end of the self-rotating gear 87 is connected to the top plate 85. The bottom surface of the top plate 85 is connected to the outer box body 83 at intervals. The outer box body 83 is arranged at parallel intervals at the bottom of the top plate 85. The internal rotation of the outer box body 83 is provided with a rotating tube 82 arranged in a linear array. The outer wall of the rotating tube 82 is provided with a fourth gear 821. The fourth gear 821 is arranged between the top plate 85 and the outer box body 83. The top of the outer box body 83 is slidably provided with a driving rack 84. The driving rack 84 is meshed and connected with each fourth gear 821. The side wall of the top plate 85 is provided with a second driving rod 841. The output end of the second driving rod 841 is connected to the driving rack 84; a group of stirring plates 81 is provided at the bottom of each rotating tube 82.

上述方案中:In the above scheme:

主滑块作为整个搅动组件的悬挂定位结构,其跟随平移板移动;主滑块外移时,带动顶板、外盒体以及各个搅动板整体移动,使自转齿轮与主齿环啮合;The main slider serves as the suspension positioning structure of the entire stirring assembly, and moves with the translation plate; when the main slider moves outward, it drives the top plate, the outer box body and each stirring plate to move as a whole, so that the self-rotating gear meshes with the main gear ring;

2、第二驱动杆可推动驱动齿条平移,驱动齿条可带动各个第四齿轮转动,进而带动各个转管同时转动,转管便可带动搅动板转动,实现搅动板闭合和展开的调控。2. The second driving rod can push the driving rack to translate, and the driving rack can drive each fourth gear to rotate, thereby driving each rotating tube to rotate at the same time, and the rotating tube can drive the stirring plate to rotate, thereby realizing the regulation of the closing and unfolding of the stirring plate.

在本实施例中,所述转管82外壁开设有进气孔,进气孔位于外盒体83内,外盒体83的端部与排气接头212配合插接;在S4中,进入中轴管21的气体沿着螺旋叶片22的螺旋通道输送至排气接头212处,气体再通过外盒体83、进气孔进入各个搅动板81内,使搅动板处于高温状态。In this embodiment, an air inlet hole is opened on the outer wall of the rotating tube 82, and the air inlet hole is located in the outer box body 83, and the end of the outer box body 83 is plugged into the exhaust joint 212; in S4, the gas entering the central axis tube 21 is transported to the exhaust joint 212 along the spiral channel of the spiral blade 22, and the gas then enters each stirring plate 81 through the outer box body 83 and the air inlet hole, so that the stirring plate is in a high temperature state.

上述方案中:螺旋叶片在清理物料时,可作为物料的上推结构,而在反应时,三通接头调整至与供气主机连通,充入的热气可沿着螺旋叶片形成的螺旋通道进入排气接头处,使得热气可通过排气接头进入各个搅动板内,以加热搅动板,同时,热气也会填充满整个中轴管内,使得中轴管也被加热,中轴管和搅动板可共同从内部加热液体。In the above scheme: the spiral blades can serve as a pushing structure for the materials when cleaning them, and during the reaction, the three-way joint is adjusted to be connected to the air supply main unit, and the hot air can enter the exhaust joint along the spiral channel formed by the spiral blades, so that the hot air can enter each stirring plate through the exhaust joint to heat the stirring plate. At the same time, the hot air will also fill the entire central axis tube, so that the central axis tube is also heated, and the central axis tube and the stirring plate can jointly heat the liquid from the inside.

在本实施例中,所述平移板44的一端设有压块441、另一端设有卡齿442,主滑块86的表面一端设有侧块体861,侧块体861与压块441之间设有第三弹簧杆88,卡齿442与自转齿轮87配合卡接;在S1中,平移板44一次外移时,平移板44与主滑块86同步移动,直至自转齿轮87与主齿环3啮合;平移板44二次外移时,主齿环3抵触自转齿轮87,侧块体861压缩第三弹簧杆88,卡齿442脱离自转齿轮87,以使自转齿轮87可沿主齿环3自转。In this embodiment, a pressure block 441 is provided at one end of the translation plate 44 and a latching tooth 442 is provided at the other end. A side block body 861 is provided at one end of the surface of the main slider 86. A third spring rod 88 is provided between the side block body 861 and the pressure block 441, and the latching tooth 442 is engaged with the self-rotating gear 87. In S1, when the translation plate 44 moves outward for the first time, the translation plate 44 moves synchronously with the main slider 86 until the self-rotating gear 87 is engaged with the main gear ring 3. When the translation plate 44 moves outward for the second time, the main gear ring 3 contacts the self-rotating gear 87, the side block body 861 compresses the third spring rod 88, and the latching tooth 442 disengages from the self-rotating gear 87, so that the self-rotating gear 87 can rotate along the main gear ring 3.

上述方案中:In the above scheme:

卡齿的设置能够约束定位自转齿轮,避免搅动组件在S4时转动;The setting of the latch teeth can constrain the positioning self-rotating gear to prevent the stirring component from rotating in S4;

卡齿与自转齿轮的分离,由主齿环的抵触控制,无需单独控制,当自转齿轮与主齿环啮合时,第一驱动杆继续下推驱动臂,平移板二次外移,如此,侧块体可压缩第三弹簧杆,卡齿便可自动与自转齿轮分离,而当第一驱动杆收起时,第三弹簧杆推动平移板复位,卡齿卡合自转齿轮,第一驱动杆继续收起时,自转齿轮脱离主齿环,主滑块沿着移动槽向内移动复位。The separation of the latching tooth and the self-rotating gear is controlled by the interference of the main gear ring and does not require separate control. When the self-rotating gear is meshed with the main gear ring, the first driving rod continues to push the driving arm downward, and the translation plate moves outward for the second time. In this way, the side block can compress the third spring rod, and the latching tooth can automatically separate from the self-rotating gear. When the first driving rod is retracted, the third spring rod pushes the translation plate to reset, and the latching tooth engages the self-rotating gear. When the first driving rod continues to be retracted, the self-rotating gear disengages from the main gear ring, and the main slider moves inward along the moving groove to reset.

在本实施例中,所述自清洁组件6包括下基座63、推料块64,下基座63垂直设于中轴管21的底端侧壁,下基座63的底部开设有独立的废料槽631和储存槽632,废料槽631水平设于储存槽632的上方,废料槽631的内端连通至中轴管21内,废料槽631的内部滑动设有上清理块641,储存槽632的内部安装有第一往复丝杆621,第一往复丝杆621的内端伸入于中轴管21内且设有第二锥齿612,螺旋叶片22的底端设有第一锥齿222,第一锥齿222与第二齿轮221啮合连接,第一往复丝杆621的外壁套装有移动块642,上清理块641和移动块642通过推料块64连为一体。In this embodiment, the self-cleaning component 6 includes a lower base 63 and a pushing block 64. The lower base 63 is vertically arranged on the bottom side wall of the central axis tube 21. An independent waste groove 631 and a storage groove 632 are opened at the bottom of the lower base 63. The waste groove 631 is horizontally arranged above the storage groove 632. The inner end of the waste groove 631 is connected to the central axis tube 21. An upper cleaning block 641 is slidably provided inside the waste groove 631. A first reciprocating screw rod 621 is installed inside the storage groove 632. The inner end of the first reciprocating screw rod 621 extends into the central axis tube 21 and is provided with a second bevel gear 612. The bottom end of the spiral blade 22 is provided with a first bevel gear 222, and the first bevel gear 222 is meshed with the second gear 221. The outer wall of the first reciprocating screw rod 621 is provided with a moving block 642. The upper cleaning block 641 and the moving block 642 are connected as a whole through the pushing block 64.

上述方案中:螺旋叶片转动,可通过第一锥齿和第二锥齿的配合,驱动第一往复丝杆转动,可驱动移动块平移,可通过推料块驱动上清理块跟随移动,上清理块可平移推出废料槽内的物料,使物料进入中轴管内;实现物料的自动清理,上清理块的移动无需独立控制。In the above scheme: the spiral blade rotates, and the first reciprocating screw can be driven to rotate through the cooperation of the first bevel gear and the second bevel gear, which can drive the moving block to translate, and the upper cleaning block can be driven to follow the movement through the pushing block. The upper cleaning block can translate and push out the material in the waste trough, so that the material enters the central axis tube; the automatic cleaning of the material is realized, and the movement of the upper cleaning block does not need to be independently controlled.

在本实施例中,所述自清洁组件6还包括竖框体62、清理刷板65,竖框体62垂直设于下基座63的表面内端,竖框体62的内部安装有第二往复丝杆61,第二往复丝杆61的外壁套装有清理刷板65,清理刷板65水平设置且置于各个搅动板81迎料面侧部;第一往复丝杆621的外壁设有主动齿柱611,第二往复丝杆61的底端伸入储存槽632内且端部设有从动齿轮6211,主动齿柱611啮合连接从动齿轮6211;In this embodiment, the self-cleaning assembly 6 further includes a vertical frame body 62 and a cleaning brush plate 65. The vertical frame body 62 is vertically arranged on the inner end of the surface of the lower base 63. A second reciprocating screw rod 61 is installed inside the vertical frame body 62. The outer wall of the second reciprocating screw rod 61 is sleeved with a cleaning brush plate 65. The cleaning brush plate 65 is horizontally arranged and placed on the side of the material-facing surface of each stirring plate 81. The outer wall of the first reciprocating screw rod 621 is provided with a driving gear column 611. The bottom end of the second reciprocating screw rod 61 extends into the storage groove 632 and the end is provided with a driven gear 6211. The driving gear column 611 is meshed and connected with the driven gear 6211.

在S1时,上清理块封堵废料槽631出口,以阻拦液体进入中轴管21,清理刷板65置于下基座63侧部,以避让搅动板81;In S1, the upper cleaning block blocks the outlet of the waste tank 631 to prevent the liquid from entering the central axis tube 21, and the cleaning brush plate 65 is placed on the side of the lower base 63 to avoid the stirring plate 81;

在S6时,螺旋叶片22转动时,同步驱动第一往复丝杆621和第二往复丝杆61转动;清理刷板65竖向运动刮下搅动板81外壁的杂质至废料槽631内;上清理块641推出废料槽631内的废料至螺旋叶片22内,废料再通过螺旋叶片22向上输出至外盒体83内。At S6, when the spiral blade 22 rotates, the first reciprocating screw 621 and the second reciprocating screw 61 are synchronously driven to rotate; the cleaning brush plate 65 moves vertically to scrape impurities on the outer wall of the stirring plate 81 into the waste trough 631; the upper cleaning block 641 pushes the waste in the waste trough 631 into the spiral blade 22, and the waste is then output upward to the outer box body 83 through the spiral blade 22.

上述方案中:In the above scheme:

清理刷板的竖向运动,可充分清理搅动板迎料面的附着物,保证搅动板的搅动效果;The vertical movement of the cleaning brush plate can fully clean the attachments on the material-facing surface of the stirring plate to ensure the stirring effect of the stirring plate;

2、第一往复丝杆和第二往复丝杆的动作均无需独立控制,均由螺旋叶片的第二锥齿驱动。2. The movements of the first reciprocating screw and the second reciprocating screw do not need to be independently controlled, and are both driven by the second bevel gear of the spiral blade.

实施例二Embodiment 2

在本实施例中,所述釜体1的内部顶部设有站立环台13,站立环台13位于检修门11的内侧底部;所述站立环台13的表面安装有检修梯储存组件7,检修梯储存组件7包括托架76,托架76的顶端连接收卷轮71,收卷轮71位于站立环台13的内侧,收卷轮71的外壁缠绕有软梯72,收卷轮71的侧面转轴处设有锁紧齿轮73,锁紧齿轮73的外壁设有把手731,托架76的侧壁设有联动解锁组件75和锁紧组件74,联动解锁组件75的外端与检修门11抵触、内端连接锁紧组件74;检修门11打开时,联动解锁组件75联动锁紧组件74动作,使得锁紧组件74解锁,收卷轮71自动释放软梯72。In this embodiment, a standing platform 13 is provided on the inner top of the kettle body 1, and the standing platform 13 is located at the inner bottom of the inspection door 11; a maintenance ladder storage assembly 7 is installed on the surface of the standing platform 13, and the maintenance ladder storage assembly 7 includes a bracket 76, the top of the bracket 76 is connected to the winding wheel 71, the winding wheel 71 is located on the inner side of the standing platform 13, and the outer wall of the winding wheel 71 is wrapped with a soft ladder 72, and a locking gear 73 is provided at the side shaft of the winding wheel 71, and a handle 731 is provided on the outer wall of the locking gear 73, and a linkage unlocking assembly 75 and a locking assembly 74 are provided on the side wall of the bracket 76, and the outer end of the linkage unlocking assembly 75 contacts the inspection door 11, and the inner end is connected to the locking assembly 74; when the inspection door 11 is opened, the linkage unlocking assembly 75 and the locking assembly 74 are linked to act, so that the locking assembly 74 is unlocked, and the winding wheel 71 automatically releases the soft ladder 72.

上述方案中:站立环台和软梯的设计,便于工人进入釜内检修,提高检修效率,无需搭设梯架;检修门打开时,可自动解锁锁紧齿轮,使软梯自动释放,进一步提高检修效率。In the above scheme: the design of the standing ring platform and the soft ladder makes it easy for workers to enter the kettle for maintenance, improves the maintenance efficiency, and does not require the construction of a ladder frame; when the maintenance door is opened, the locking gear can be automatically unlocked, so that the soft ladder is automatically released, further improving the maintenance efficiency.

在本实施例中,所述联动解锁组件75包括解锁杆751、第二定位框752、第二弹簧杆753以及抵触板754,第二定位框752固设于托架76侧壁,第二定位框752的内部水平滑动贯穿有解锁杆751,解锁杆751的外端与检修门11配合抵触,解锁杆751的内端开设有收纳槽7511,收纳槽7511的内部转动安装有抵触板754且转动连接处安装有扭簧,扭簧用以带动抵触板754向下转动;解锁杆751的底面垂直设有第二凸板7512,第二凸板7512位于第二定位框752的内侧,第二凸板7512与第二定位框752之间安装有第二弹簧杆753;检修门11闭合时,解锁杆751内移并拉长第二弹簧杆753。In this embodiment, the linkage unlocking assembly 75 includes an unlocking rod 751, a second positioning frame 752, a second spring rod 753 and a contact plate 754. The second positioning frame 752 is fixed to the side wall of the bracket 76. The unlocking rod 751 is horizontally slidably penetrated inside the second positioning frame 752. The outer end of the unlocking rod 751 cooperates with the inspection door 11. A receiving groove 7511 is provided at the inner end of the unlocking rod 751. The contact plate 754 is rotatably installed inside the storage groove 7511, and a torsion spring is installed at the rotating connection. The torsion spring is used to drive the contact plate 754 to rotate downward; a second convex plate 7512 is vertically provided on the bottom surface of the unlocking rod 751, and the second convex plate 7512 is located on the inner side of the second positioning frame 752. A second spring rod 753 is installed between the second convex plate 7512 and the second positioning frame 752; when the inspection door 11 is closed, the unlocking rod 751 moves inward and stretches the second spring rod 753.

在本实施例中,所述锁紧组件74包括第一定位框744,第一定位框744固设于托架76侧壁,第一定位框744的内部水平滑动贯穿锁紧杆741,锁紧杆741的外端表面设有配合块742,锁紧杆741的外壁设有第一凸板7411,第一凸板7411位于第一定位框744的外侧,第一凸板7411与第一定位框744之间安装有第一弹簧杆743,锁紧杆741的内端设有约束块745,约束块745与第一定位框744配合止挡,约束块745的内端设有插柱746,插柱746配合插入于锁紧齿轮73内。In this embodiment, the locking assembly 74 includes a first positioning frame 744, which is fixed to the side wall of the bracket 76. The interior of the first positioning frame 744 slides horizontally through the locking rod 741. The outer end surface of the locking rod 741 is provided with a matching block 742. The outer wall of the locking rod 741 is provided with a first convex plate 7411. The first convex plate 7411 is located on the outer side of the first positioning frame 744. A first spring rod 743 is installed between the first convex plate 7411 and the first positioning frame 744. A constraint block 745 is provided at the inner end of the locking rod 741. The constraint block 745 cooperates with the first positioning frame 744 to stop. The inner end of the constraint block 745 is provided with a plug column 746, which is inserted into the locking gear 73.

本实施例在工作时:When this embodiment is working:

当釜体内需要检修时,工人向下转动打开检修门,第二弹簧杆复位驱动解锁杆和抵触板外移,抵触板抵触约束块和锁紧杆外移,带动插柱离开锁紧齿轮,第一弹簧杆被锁紧杆拉长,软梯便可自动释放;When the kettle needs to be repaired, the worker turns the door downward to open it. The second spring rod resets and drives the unlocking rod and the contact plate to move outward. The contact plate contacts the constraint block and the locking rod to move outward, driving the plug column to leave the locking gear. The first spring rod is stretched by the locking rod, and the ladder can be automatically released.

工人进入釜内,站在站立环台进行检修,再通过软梯进入釜底,检修釜底和搅动组件底部;Workers enter the kettle, stand on the standing platform for inspection, and then enter the bottom of the kettle through the ladder to inspect the bottom of the kettle and the bottom of the stirring assembly;

当检修完毕后,工人站在站立环台上,手动转动把手,带动软梯收卷至收卷轮上;随后,上顶抵触板,在上顶的过程中,抵触板抵触约束块和锁紧杆继续外移,当抵触板转入收纳槽后,第一弹簧杆带动锁紧杆复位定位锁紧齿轮;After the inspection is completed, the worker stands on the standing ring platform and manually turns the handle to drive the soft ladder to reel onto the reel; then, the contact plate is pushed up. During the pushing process, the contact plate contacts the constraint block and the locking rod and continues to move outward. When the contact plate is rotated into the storage slot, the first spring rod drives the locking rod to reset the positioning locking gear;

随后工人从釜内出来,关上检修门,检修门抵触解锁杆内移,解锁杆拉长第二弹簧杆,当抵触板越过约束块时,扭簧带动抵触板向下转动复位,抵触板置于约束块的内侧,实现抵触板的复位以供下次自动解锁。Then the worker comes out of the kettle and closes the inspection door. The inspection door resists the unlocking rod and moves inward. The unlocking rod lengthens the second spring rod. When the contact plate passes over the constraint block, the torsion spring drives the contact plate to rotate downward and reset. The contact plate is placed on the inner side of the constraint block, realizing the reset of the contact plate for automatic unlocking next time.

需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (10)

1.一种聚酯树脂生产反应用搅拌反应釜,其特征在于:包括釜体,釜体的顶部侧面嵌入有检修门,釜体的顶部竖向贯穿有投料管;釜体的内部中轴线处安装有中轴组件,中轴组件包括中轴管、螺旋叶片、三通接头;中轴管转动设于釜体的中部,中轴管的顶端外伸于釜体顶面,中轴管的内部安装有螺旋叶片,中轴管的顶端转动连接主盒体,中轴管与主盒体连通,主盒体的侧部连通三通接头,三通接头并联供气主机和抽料泵,中轴管的外壁顶端设有第一齿轮,第一齿轮啮合连接第一电机,螺旋叶片的顶端连接第二齿轮,第二齿轮设于主盒体的顶部,第二齿轮传动连接第二电机;1. A stirring reactor for polyester resin production reaction, characterized in that: it comprises a reactor body, an inspection door is embedded in the top side of the reactor body, and a feeding pipe is vertically penetrated through the top of the reactor body; a central axis assembly is installed at the inner central axis of the reactor body, and the central axis assembly includes a central axis tube, a spiral blade, and a three-way joint; the central axis tube is rotatably arranged in the middle of the reactor body, the top end of the central axis tube protrudes outward from the top surface of the reactor body, and a spiral blade is installed inside the central axis tube. The top end of the central axis tube is rotatably connected to the main box body, the central axis tube is communicated with the main box body, the side of the main box body is connected to the three-way joint, the three-way joint is connected in parallel to the air supply main engine and the pumping pump, the top end of the outer wall of the central axis tube is provided with a first gear, the first gear is meshed and connected to the first motor, the top end of the spiral blade is connected to the second gear, the second gear is arranged at the top of the main box body, and the second gear is transmission-connected to the second motor; 中轴管的外壁设有自清洁组件,自清洁组件的顶部安装有搅动组件,中轴管的外部同心设有主齿环,主齿环设于搅动组件的外侧;中轴管的外壁安装有外移驱动组件,外移驱动组件与搅动组件的顶端连接;中轴管的外壁与搅动组件相对位置处设有排气接头;The outer wall of the central axis tube is provided with a self-cleaning component, the top of the self-cleaning component is provided with a stirring component, the outside of the central axis tube is provided with a main gear ring concentrically, and the main gear ring is provided on the outside of the stirring component; the outer wall of the central axis tube is provided with an outward moving drive component, and the outward moving drive component is connected to the top of the stirring component; an exhaust joint is provided at a relative position between the outer wall of the central axis tube and the stirring component; 搅拌反应釜包括如下生产步骤:The stirred tank reactor includes the following production steps: S1、通过投料管投入反应原料;自清洁组件处于闭合状态,外移驱动组件驱动搅动组件外移与主齿环啮合,搅动组件调整至展开状态;S1. Feed the reaction raw materials through the feeding pipe; the self-cleaning component is in a closed state, the outward drive component drives the stirring component to move outward and engage with the main gear ring, and the stirring component is adjusted to an expanded state; S2、中轴管自转以驱动搅动组件公转,同时,主齿环驱动搅动组件自转;S2, the middle axis tube rotates to drive the stirring assembly to revolve, and at the same time, the main gear ring drives the stirring assembly to rotate; S3、外移驱动组件驱动搅动内收,使搅动组件脱离主齿环并与排气接头对接;S3, the outward drive assembly drives the stirring assembly inward, so that the stirring assembly is separated from the main gear ring and docked with the exhaust joint; S4、搅动组件仅公转搅动物料,供气主机输入气体至排气接头,使搅动组件处于高温状态,以充分加热釜内物料;S4, the stirring component only rotates to stir the material, and the air supply main unit inputs gas to the exhaust joint, so that the stirring component is in a high temperature state to fully heat the material in the kettle; S5、输出生产好的聚酯树脂浆料;S5, outputting the produced polyester resin slurry; S6、搅动组件调整至闭合状态,自清洁组件清理搅动组件迎料面的堆积物,堆积物通过螺旋叶片输出。S6. The stirring component is adjusted to a closed state, and the self-cleaning component cleans the deposits on the material-facing surface of the stirring component, and the deposits are discharged through the spiral blades. 2.根据权利要求1所述的一种聚酯树脂生产反应用搅拌反应釜,其特征在于:所述外移驱动组件包括第一驱动杆、活动环板、驱动臂以及平移板,中轴管的侧壁顶部垂直设有上基座,上基座的内部开设有移动槽,搅动组件的顶端水平滑动嵌入于移动槽内,中轴管的外壁竖向滑动安装有活动环板,活动环板设于上基座的顶部,活动环板的表面对称设有第一驱动杆,第一驱动杆固定连接釜体,驱动臂倾斜布设,驱动臂的顶端铰接于活动环板的侧壁、底端铰接平移板,平移板设于搅动组件的顶部。2. A stirred reactor for polyester resin production reaction according to claim 1, characterized in that: the outward moving drive assembly includes a first driving rod, a movable ring plate, a driving arm and a translation plate, an upper base is vertically provided on the top of the side wall of the central axis tube, a movable groove is opened inside the upper base, the top of the stirring assembly slides horizontally and is embedded in the movable groove, a movable ring plate is vertically slidably installed on the outer wall of the central axis tube, the movable ring plate is arranged on the top of the upper base, the first driving rod is symmetrically provided on the surface of the movable ring plate, the first driving rod is fixedly connected to the reactor body, the driving arm is arranged obliquely, the top of the driving arm is hinged to the side wall of the movable ring plate, and the bottom end is hinged to the translation plate, and the translation plate is arranged on the top of the stirring assembly. 3.根据权利要求2所述的一种聚酯树脂生产反应用搅拌反应釜,其特征在于:所述搅动组件包括搅动板、主滑块、自转齿轮,主滑块水平滑动嵌入于移动槽内,主滑块的内部转动贯穿有自转齿轮,自转齿轮的底端连接顶板,顶板的底面间隔连接有外盒体,外盒体平行间隔设于顶板的底部,外盒体的内部转动设有线性阵列布设的转管,转管的外壁设有第四齿轮,第四齿轮设于顶板和外盒体之间,外盒体的顶部滑动设有驱动齿条,驱动齿条与各个第四齿轮啮合连接,顶板的侧壁设有第二驱动杆,第二驱动杆的输出端连接驱动齿条;每个转管的底端均设有一组搅动板。3. A stirred reactor for polyester resin production reaction according to claim 2, characterized in that: the stirring assembly includes a stirring plate, a main slider, and a self-rotating gear. The main slider slides horizontally and is embedded in the movable groove. The internal rotation of the main slider runs through the self-rotating gear. The bottom end of the self-rotating gear is connected to the top plate. The bottom surface of the top plate is connected to the outer box body at intervals. The outer box body is arranged at parallel intervals at the bottom of the top plate. The internal rotation of the outer box body is provided with a rotating tube arranged in a linear array. The outer wall of the rotating tube is provided with a fourth gear. The fourth gear is arranged between the top plate and the outer box body. The top of the outer box body is slidably provided with a driving rack, and the driving rack is meshed with each fourth gear. The side wall of the top plate is provided with a second driving rod, and the output end of the second driving rod is connected to the driving rack; a group of stirring plates is provided at the bottom end of each rotating tube. 4.根据权利要求3所述的一种聚酯树脂生产反应用搅拌反应釜,其特征在于:所述转管外壁开设有进气孔,进气孔位于外盒体内,外盒体的端部与排气接头配合插接;在S4中,进入中轴管的气体沿着螺旋叶片的螺旋通道输送至排气接头处,气体再通过外盒体、进气孔进入各个搅动板内,使搅动板处于高温状态。4. A stirred reactor for polyester resin production reaction according to claim 3, characterized in that: an air inlet hole is opened on the outer wall of the rotating tube, the air inlet hole is located in the outer box body, and the end of the outer box body is plugged into the exhaust joint; in S4, the gas entering the central axis tube is transported to the exhaust joint along the spiral channel of the spiral blade, and the gas then enters each stirring plate through the outer box body and the air inlet hole, so that the stirring plate is in a high temperature state. 5.根据权利要求4所述的一种聚酯树脂生产反应用搅拌反应釜,其特征在于:所述平移板的一端设有压块、另一端设有卡齿,主滑块的表面一端设有侧块体,侧块体与压块之间设有第三弹簧杆,卡齿与自转齿轮配合卡接;5. A stirred reactor for polyester resin production reaction according to claim 4, characterized in that: a pressure block is provided at one end of the translation plate and a latching tooth is provided at the other end, a side block body is provided at one end of the surface of the main slider, a third spring rod is provided between the side block body and the pressure block, and the latching tooth is engaged with the self-rotating gear; 在S1中,平移板一次外移时,平移板与主滑块同步移动,直至自转齿轮与主齿环啮合;平移板二次外移时,主齿环抵触自转齿轮,侧块体压缩第三弹簧杆,卡齿脱离自转齿轮,以使自转齿轮可沿主齿环自转。In S1, when the translation plate moves outward once, the translation plate and the main slider move synchronously until the self-rotating gear meshes with the main gear ring; when the translation plate moves outward for the second time, the main gear ring contacts the self-rotating gear, the side block compresses the third spring rod, and the latching tooth disengages from the self-rotating gear, so that the self-rotating gear can rotate along the main gear ring. 6.根据权利要求5所述的一种聚酯树脂生产反应用搅拌反应釜,其特征在于:所述自清洁组件包括下基座、推料块,下基座垂直设于中轴管的底端侧壁,下基座的底部开设有独立的废料槽和储存槽,废料槽水平设于储存槽的上方,废料槽的内端连通至中轴管内,废料槽的内部滑动设有上清理块,储存槽的内部安装有第一往复丝杆,第一往复丝杆的内端伸入于中轴管内且设有第二锥齿,螺旋叶片的底端设有第一锥齿,第一锥齿与第二齿轮啮合连接,第一往复丝杆的外壁套装有移动块,上清理块和移动块通过推料块连为一体。6. A stirred reactor for polyester resin production reaction according to claim 5, characterized in that: the self-cleaning component includes a lower base and a pushing block, the lower base is vertically arranged on the bottom end side wall of the central axis tube, and an independent waste trough and storage trough are opened at the bottom of the lower base, the waste trough is horizontally arranged above the storage trough, the inner end of the waste trough is connected to the central axis tube, an upper cleaning block is slidably arranged inside the waste trough, a first reciprocating screw is installed inside the storage trough, the inner end of the first reciprocating screw extends into the central axis tube and is provided with a second bevel gear, the bottom end of the spiral blade is provided with a first bevel gear, the first bevel gear is meshed with the second gear, the outer wall of the first reciprocating screw is sleeved with a moving block, and the upper cleaning block and the moving block are connected as a whole through the pushing block. 7.根据权利要求6所述的一种聚酯树脂生产反应用搅拌反应釜,其特征在于:所述自清洁组件还包括竖框体、清理刷板,竖框体垂直设于下基座的表面内端,竖框体的内部安装有第二往复丝杆,第二往复丝杆的外壁套装有清理刷板,清理刷板水平设置且置于各个搅动板迎料面侧部;第一往复丝杆的外壁设有主动齿柱,第二往复丝杆的底端伸入储存槽内且端部设有从动齿轮,主动齿柱啮合连接从动齿轮;7. A stirred reactor for polyester resin production reaction according to claim 6, characterized in that: the self-cleaning component also includes a vertical frame body and a cleaning brush plate, the vertical frame body is vertically arranged on the inner end of the surface of the lower base, a second reciprocating screw is installed inside the vertical frame body, the outer wall of the second reciprocating screw is sleeved with a cleaning brush plate, the cleaning brush plate is horizontally arranged and placed on the side of each stirring plate facing the material; the outer wall of the first reciprocating screw is provided with a driving gear column, the bottom end of the second reciprocating screw extends into the storage tank and the end is provided with a driven gear, the driving gear column is meshed and connected with the driven gear; 在S1时,上清理块封堵废料槽出口,以阻拦液体进入中轴管,清理刷板置于下基座侧部,以避让搅动板;In S1, the upper cleaning block blocks the outlet of the waste tank to prevent the liquid from entering the central axis tube, and the cleaning brush plate is placed on the side of the lower base to avoid the stirring plate; 在S6时,螺旋叶片转动时,同步驱动第一往复丝杆和第二往复丝杆转动;清理刷板竖向运动刮下搅动板外壁的杂质至废料槽内;上清理块推出废料槽内的废料至螺旋叶片内,废料再通过螺旋叶片向上输出至外盒体内。In S6, when the spiral blade rotates, the first reciprocating screw and the second reciprocating screw are synchronously driven to rotate; the cleaning brush plate moves vertically to scrape impurities from the outer wall of the stirring plate into the waste trough; the upper cleaning block pushes the waste in the waste trough into the spiral blade, and the waste is then output upward into the outer box body through the spiral blade. 8.根据权利要求7所述的一种聚酯树脂生产反应用搅拌反应釜,其特征在于:所述釜体的内部顶部设有站立环台,站立环台位于检修门的内侧底部;所述站立环台的表面安装有检修梯储存组件,检修梯储存组件包括托架,托架的顶端连接收卷轮,收卷轮位于站立环台的内侧,收卷轮的外壁缠绕有软梯,收卷轮的侧面转轴处设有锁紧齿轮,锁紧齿轮的外壁设有把手,托架的侧壁设有联动解锁组件和锁紧组件,联动解锁组件的外端与检修门抵触、内端连接锁紧组件;检修门打开时,联动解锁组件联动锁紧组件动作,使得锁紧组件解锁,收卷轮自动释放软梯。8. A stirred reactor for polyester resin production reaction according to claim 7, characterized in that: a standing ring platform is provided on the internal top of the reactor body, and the standing ring platform is located at the inner bottom of the inspection door; a maintenance ladder storage assembly is installed on the surface of the standing ring platform, and the maintenance ladder storage assembly includes a bracket, the top end of the bracket is connected to the winding wheel, the winding wheel is located on the inner side of the standing ring platform, a soft ladder is wrapped around the outer wall of the winding wheel, a locking gear is provided at the side shaft of the winding wheel, a handle is provided on the outer wall of the locking gear, and a linkage unlocking assembly and a locking assembly are provided on the side wall of the bracket, the outer end of the linkage unlocking assembly is in contact with the inspection door, and the inner end is connected to the locking assembly; when the inspection door is opened, the linkage unlocking assembly and the locking assembly are linked to act, so that the locking assembly is unlocked, and the winding wheel automatically releases the soft ladder. 9.根据权利要求8所述的一种聚酯树脂生产反应用搅拌反应釜,其特征在于:所述联动解锁组件包括解锁杆、第二定位框、第二弹簧杆以及抵触板,第二定位框固设于托架侧壁,第二定位框的内部水平滑动贯穿有解锁杆,解锁杆的外端与检修门配合抵触,解锁杆的内端开设有收纳槽,收纳槽的内部转动安装有抵触板且转动连接处安装有扭簧,扭簧用以带动抵触板向下转动;解锁杆的底面垂直设有第二凸板,第二凸板位于第二定位框的内侧,第二凸板与第二定位框之间安装有第二弹簧杆;检修门闭合时,解锁杆内移并拉长第二弹簧杆。9. A stirred reactor for polyester resin production reaction according to claim 8, characterized in that: the linkage unlocking assembly includes an unlocking rod, a second positioning frame, a second spring rod and a contact plate, the second positioning frame is fixedly arranged on the side wall of the bracket, the second positioning frame has an unlocking rod slidingly penetrated inside the interior of the second positioning frame, the outer end of the unlocking rod cooperates and contacts with the inspection door, a receiving groove is provided at the inner end of the unlocking rod, a contact plate is rotatably installed inside the storage groove and a torsion spring is installed at the rotating connection, the torsion spring is used to drive the contact plate to rotate downward; a second convex plate is vertically provided on the bottom surface of the unlocking rod, the second convex plate is located on the inner side of the second positioning frame, and a second spring rod is installed between the second convex plate and the second positioning frame; when the inspection door is closed, the unlocking rod moves inward and stretches the second spring rod. 10.根据权利要求9所述的一种聚酯树脂生产反应用搅拌反应釜,其特征在于:所述锁紧组件包括第一定位框,第一定位框固设于托架侧壁,第一定位框的内部水平滑动贯穿锁紧杆,锁紧杆的外端表面设有配合块,锁紧杆的外壁设有第一凸板,第一凸板位于第一定位框的外侧,第一凸板与第一定位框之间安装有第一弹簧杆,锁紧杆的内端设有约束块,约束块与第一定位框配合止挡,约束块的内端设有插柱,插柱配合插入于锁紧齿轮内;10. A stirred reactor for polyester resin production reaction according to claim 9, characterized in that: the locking assembly comprises a first positioning frame, the first positioning frame is fixedly arranged on the side wall of the bracket, the interior of the first positioning frame horizontally slides through the locking rod, the outer end surface of the locking rod is provided with a matching block, the outer wall of the locking rod is provided with a first convex plate, the first convex plate is located on the outer side of the first positioning frame, a first spring rod is installed between the first convex plate and the first positioning frame, the inner end of the locking rod is provided with a restraining block, the restraining block cooperates with the first positioning frame to stop, the inner end of the restraining block is provided with a plug column, and the plug column is inserted into the locking gear in a matching manner; 锁紧组件解锁时,抵触板抵触约束块和锁紧杆外移,带动插柱离开锁紧齿轮,第一弹簧杆被锁紧杆拉长;When the locking assembly is unlocked, the contact plate contacts the constraint block and the locking rod moves outward, driving the plug column to leave the locking gear, and the first spring rod is stretched by the locking rod; 锁紧组件锁紧时,上顶抵触板转入收纳槽内,第一弹簧杆带动锁紧杆复位定位锁紧齿轮。When the locking assembly is locked, the upper contact plate rotates into the receiving groove, and the first spring rod drives the locking rod to reset the positioning locking gear.
CN202410982742.2A 2024-07-22 2024-07-22 A stirred reactor for polyester resin production reaction Active CN118513006B (en)

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Publication number Priority date Publication date Assignee Title
CN110479143A (en) * 2019-04-26 2019-11-22 天津科技大学 A kind of venetian blind type agitating device of the secondary dilution process for macromolecule concentrated solution
CN113845253A (en) * 2021-10-20 2021-12-28 江西源春环保科技有限公司 Heavy metal separation and recovery device in water for sewage treatment and use method thereof
CN216878930U (en) * 2022-01-19 2022-07-05 上海鸿鹄化工科技有限公司 A stirred tank for producing metal finish paint
CN217989297U (en) * 2022-06-24 2022-12-09 张亮 Prevent to stir inhomogeneous stirred tank reactor in dead angle
CN218774643U (en) * 2022-07-21 2023-03-31 上海紫御印刷有限公司 News publishing printing equipment with mixing assembly arranged in material box
CN220861210U (en) * 2023-08-14 2024-04-30 安徽金翅鸟实业发展有限公司 Stirring device for delustering nylon production

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110479143A (en) * 2019-04-26 2019-11-22 天津科技大学 A kind of venetian blind type agitating device of the secondary dilution process for macromolecule concentrated solution
CN113845253A (en) * 2021-10-20 2021-12-28 江西源春环保科技有限公司 Heavy metal separation and recovery device in water for sewage treatment and use method thereof
CN216878930U (en) * 2022-01-19 2022-07-05 上海鸿鹄化工科技有限公司 A stirred tank for producing metal finish paint
CN217989297U (en) * 2022-06-24 2022-12-09 张亮 Prevent to stir inhomogeneous stirred tank reactor in dead angle
CN218774643U (en) * 2022-07-21 2023-03-31 上海紫御印刷有限公司 News publishing printing equipment with mixing assembly arranged in material box
CN220861210U (en) * 2023-08-14 2024-04-30 安徽金翅鸟实业发展有限公司 Stirring device for delustering nylon production

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Denomination of invention: A stirred reactor for polyester resin production reaction

Granted publication date: 20241126

Pledgee: Huizhou Mount Huangshan rural commercial bank Limited by Share Ltd.

Pledgor: Anhui Zhengjie Technology Co.,Ltd.

Registration number: Y2025980013701