CN118498528A - A modular composite steel-concrete building unit and its production method and installation method - Google Patents
A modular composite steel-concrete building unit and its production method and installation method Download PDFInfo
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- CN118498528A CN118498528A CN202410956927.6A CN202410956927A CN118498528A CN 118498528 A CN118498528 A CN 118498528A CN 202410956927 A CN202410956927 A CN 202410956927A CN 118498528 A CN118498528 A CN 118498528A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
- E04B1/34315—Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts
- E04B1/34326—Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts mainly constituted by longitudinal elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
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- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- E—FIXED CONSTRUCTIONS
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- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
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- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
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Abstract
Description
技术领域Technical Field
本发明涉及建筑领域,尤其涉及一种模块化叠合钢混建筑单元及其生产方法和安装方法。The invention relates to the field of construction, and in particular to a modular composite steel-concrete building unit and a production method and an installation method thereof.
背景技术Background Art
模块化建筑(MIC)的建造方式是将建筑拆分为模块化的“建筑单元”,在工厂内高效完成建筑单元的结构、装修、水电、设备管线、卫浴设施等施工工序,然后在现场通过可靠的连接技术快速组合拼装成建筑整体。这种模块化建筑建造方法把建筑从工地搬进工厂,大幅缩短工期,减少施工难度,实现了“像造汽车一样造房子”,是目前建筑工业化程度最高的绿色建造方式。The construction method of modular construction (MIC) is to split the building into modular "building units", efficiently complete the construction processes of the building unit's structure, decoration, water and electricity, equipment pipelines, bathroom facilities, etc. in the factory, and then quickly assemble the whole building on site through reliable connection technology. This modular construction method moves the building from the construction site to the factory, greatly shortens the construction period, reduces the difficulty of construction, and realizes "building a house like building a car". It is currently the most industrialized green construction method.
现有的模块化建筑主流结构形式主要分为预制混凝土结构与钢结构两种,前者由于造价较低且舒适度较好,被广泛应用于装配式居住建筑中,其缺点是笨重,连接性能较差;后者由于轻质高强和易于安装的特点,容易实现大跨度和大空间布局,多用于公共建筑中,其缺点是刚度弱,有震颤感舒适度不佳,另一个缺点则是后者多为钢框架结构,钢柱钢梁会作为结构构件凸出建筑墙体或者楼板,压低净高,影响建筑方案,这些痛点阻碍了钢结构模块化建筑的应用。The existing mainstream structural forms of modular buildings are mainly divided into two types: precast concrete structure and steel structure. The former is widely used in prefabricated residential buildings due to its low cost and good comfort. Its disadvantages are bulkiness and poor connection performance. The latter is easy to achieve large span and large space layout due to its light weight, high strength and easy installation. It is mostly used in public buildings. Its disadvantages are weak rigidity, vibration and poor comfort. Another disadvantage is that the latter is mostly steel frame structure. Steel columns and steel beams will protrude from the building walls or floor slabs as structural members, lowering the net height and affecting the building plan. These pain points hinder the application of steel structure modular buildings.
发明内容Summary of the invention
本发明要解决的技术问题是现有技术中的预制混凝土式模块化建筑笨重且连接性能差,钢结构式模块化建筑则刚度弱,使用时容易有震颤感,舒适度差。The technical problem to be solved by the present invention is that the prefabricated concrete modular buildings in the prior art are bulky and have poor connection performance, while the steel structure modular buildings have weak rigidity, are prone to vibration during use, and have poor comfort.
为解决上述技术问题,本发明采用的技术方案为:一种模块化叠合钢混建筑单元,包括立柱、顶梁、底梁和梁间组件;In order to solve the above technical problems, the technical solution adopted by the present invention is: a modular composite steel-concrete building unit, including columns, top beams, bottom beams and inter-beam components;
所述顶梁为H型钢,顶梁的两端与立柱焊接;The top beam is an H-shaped steel, and both ends of the top beam are welded to the columns;
所述底梁为钢混梁(即PEC梁),包括H型钢和浇筑在H型钢腹板两侧的混凝土,底梁的两端与立柱焊接;The bottom beam is a steel-concrete beam (i.e., a PEC beam), including an H-shaped steel and concrete poured on both sides of the H-shaped steel web, and both ends of the bottom beam are welded to the columns;
所述梁间组件包括外套管和内套管,外套管焊接在底梁的底部,内套管焊接在顶梁的顶部,当一个钢混建筑单元叠在另一个钢混建筑单元之上时,上方的外套管套在下方的内套管。The inter-beam component includes an outer sleeve and an inner sleeve, wherein the outer sleeve is welded to the bottom of the bottom beam and the inner sleeve is welded to the top of the top beam. When one steel-concrete building unit is stacked on top of another steel-concrete building unit, the upper outer sleeve is sleeved on the lower inner sleeve.
本发明的钢混建筑单元在应用时叠加安装,一个钢混建筑单元叠合在另一个钢混建筑单元之上,梁间组件使得上方钢混建筑单元的底梁与下方钢混建筑单元的顶梁叠合在一起形成一整根大梁共同受力,其承载力和刚度均比两根单独的梁更大;在承受压力载荷时,由于底梁采用的是带有混凝土的钢混梁(PEC梁),充分利用了混凝土抗压能力强的优势,解决了传统钢结构模块化建筑刚度不足容易震颤的问题;另一方面,本发明中底梁(钢混梁)和顶梁(纯钢梁)的结合相比于传统的预制混凝土结构模块化建筑依然保持了连接性能强的优点,且自身的重量也具有优势。The steel-concrete building units of the present invention are stacked and installed when used, with one steel-concrete building unit superimposed on another steel-concrete building unit. The inter-beam assembly allows the bottom beam of the upper steel-concrete building unit and the top beam of the lower steel-concrete building unit to be superimposed together to form a whole beam that bears force together. Its bearing capacity and rigidity are greater than those of two separate beams. When bearing pressure loads, since the bottom beam adopts a steel-concrete beam with concrete (PEC beam), the advantage of the strong compressive resistance of concrete is fully utilized, and the problem of insufficient rigidity and easy vibration of traditional steel structure modular buildings is solved. On the other hand, the combination of the bottom beam (steel-concrete beam) and the top beam (pure steel beam) in the present invention still maintains the advantage of strong connection performance compared to traditional prefabricated concrete structure modular buildings, and its own weight also has an advantage.
具体的,所述梁间组件还包括螺栓、衬板和螺母,所述衬板焊接在内套管的内表面,所述外套管的表面设置有第一通孔,内套管的表面设置有第二通孔,衬板的表面设置有第三通孔,螺母焊接在衬板表面的第三通孔处;当外套管套在内套管上时,第一通孔、第二通孔和第三通孔对齐,螺栓穿过第一通孔、第二通孔和第三通孔并连接螺母,锁定内套管和外套管;梁间组件用于实现上下叠合的两个钢混建筑单元的连接,在生产阶段,内套管和外套管会分别焊接在顶梁和底梁上,现场安装时只需要将内套管和外套管对插后安装螺栓即可;Specifically, the inter-beam assembly further includes bolts, lining plates and nuts, the lining plates are welded to the inner surface of the inner sleeve, the surface of the outer sleeve is provided with a first through hole, the surface of the inner sleeve is provided with a second through hole, the surface of the lining plates is provided with a third through hole, and the nut is welded at the third through hole on the surface of the lining plates; when the outer sleeve is sleeved on the inner sleeve, the first through hole, the second through hole and the third through hole are aligned, the bolts pass through the first through hole, the second through hole and the third through hole and connect the nuts, locking the inner sleeve and the outer sleeve; the inter-beam assembly is used to realize the connection of two steel-concrete building units superimposed on each other, in the production stage, the inner sleeve and the outer sleeve will be welded to the top beam and the bottom beam respectively, and during on-site installation, it is only necessary to insert the inner sleeve and the outer sleeve and then install the bolts;
为了方便安装,内套管和外套管的尺寸应满足:当外套管套入内套管时,外套管和内套管之间具有间隙。In order to facilitate installation, the dimensions of the inner sleeve and the outer sleeve should satisfy the following requirements: when the outer sleeve is inserted into the inner sleeve, there is a gap between the outer sleeve and the inner sleeve.
具体的,所述立柱由钢方管制成,方形截面的立柱方便与顶梁和底梁焊接;另一方面,为了保障焊接位置的强度,立柱的两端的内腔设置有水平加劲板,所述水平加劲板的位置与顶梁和底梁的H型钢的翼板对齐。Specifically, the column is made of steel square tube, and the square cross-section column is convenient for welding with the top beam and the bottom beam; on the other hand, in order to ensure the strength of the welding position, the inner cavity at both ends of the column is provided with a horizontal stiffening plate, and the position of the horizontal stiffening plate is aligned with the wing plate of the H-shaped steel of the top beam and the bottom beam.
本发明还提供了一种模块化叠合钢混建筑单元的生产方法,包括如下步骤:The present invention also provides a method for producing a modular composite steel-concrete building unit, comprising the following steps:
步骤1:切割合适尺寸的钢方管,加工成立柱、外套管和内套管,在内套管的内部焊接衬板,在立柱的两端内腔焊接水平加劲板,水平加劲板的位置应合理设置,确保水平加劲板与后续焊接在立柱上的顶梁和底梁的翼板处于同一水平面,水平加劲板通过坡口熔透焊焊接在立柱内腔,水平加劲板的厚度不应小于对应的顶梁或底梁的翼板的厚度;Step 1: Cut steel square tubes of appropriate size, process them into columns, outer sleeves and inner sleeves, weld lining plates inside the inner sleeves, and weld horizontal stiffening plates at the inner cavities at both ends of the columns. The positions of the horizontal stiffening plates should be reasonably set to ensure that the horizontal stiffening plates are in the same horizontal plane as the flanges of the top beam and bottom beam subsequently welded on the columns. The horizontal stiffening plates are welded to the inner cavity of the columns through groove penetration welding, and the thickness of the horizontal stiffening plates should not be less than the thickness of the flanges of the corresponding top beam or bottom beam;
步骤2:切割合适尺寸的H型钢,用作顶梁和底梁;Step 2: Cut H-shaped steel of appropriate size to be used as top and bottom beams;
步骤3:在顶梁的上表面焊接多个内套管,在底梁的下表面焊接多个外套管;一般情况下,多个内套管在顶梁上沿着顶梁的长度方向一字排开且间隔均匀,内套管设置的数量和间距应根据建筑的尺寸、重量等参数进行力学计算获得;外套管的数量和排列方式则与内套管一一对应;Step 3: Weld multiple inner sleeves on the upper surface of the top beam, and weld multiple outer sleeves on the lower surface of the bottom beam; generally, multiple inner sleeves are arranged in a row along the length direction of the top beam and are evenly spaced. The number and spacing of the inner sleeves should be obtained by mechanical calculation based on the size, weight and other parameters of the building; the number and arrangement of the outer sleeves correspond to the inner sleeves one by one;
步骤4:在底梁的H型钢的腹板的一侧浇筑混凝土,在H型钢的两端预留设定长度的非浇筑节点区,非浇筑节点区用作后续的底梁与立柱焊接;Step 4: Pour concrete on one side of the web of the H-shaped steel of the bottom beam, and reserve a non-casting node area of a set length at both ends of the H-shaped steel. The non-casting node area is used for subsequent welding of the bottom beam and the column;
步骤5:将顶梁和底梁与立柱焊接,形成箱体形状的框架;在底梁焊接完成后,在非浇筑节点区浇筑混凝土。Step 5: Weld the top beam and bottom beam to the columns to form a box-shaped frame; after the bottom beam is welded, pour concrete in the non-casting node area.
进一步的,模块化叠合钢混建筑单元的生产方法还包括:Furthermore, the production method of the modular composite steel-concrete building unit also includes:
步骤6:绑扎楼板钢筋,将楼板钢筋弯折锚固至底梁的H型钢的腹板一侧未浇筑混凝土区域,然后浇筑楼板混凝土,楼板混凝土进入底梁腹腔,使得PEC底梁与楼板形成一个整体。Step 6: Tie the floor slab steel bars, bend and anchor the floor slab steel bars to the unconcreted area on the web side of the H-shaped steel of the bottom beam, and then pour the floor slab concrete. The floor slab concrete enters the belly cavity of the bottom beam, so that the PEC bottom beam and the floor slab form a whole.
进一步的,模块化叠合钢混建筑单元的生产方法还包括:Furthermore, the production method of the modular composite steel-concrete building unit also includes:
步骤7:在楼板之上安装墙体,墙体可以是现有技术中的各种预制墙体,例如轻钢龙骨墙体,具体做法是将C型龙骨预先拼装为龙骨墙板,在墙板内部预埋管线和保温层,最后将墙板嵌入梁柱构成的框架内。Step 7: Install the wall on the floor. The wall can be various prefabricated walls in the prior art, such as light steel keel walls. The specific method is to pre-assemble C-shaped keels into keel wall panels, pre-embed pipelines and insulation layers inside the wall panels, and finally embed the wall panels into the frame formed by beams and columns.
本发明的钢混建筑单元在安装时需要将上下两个钢混建筑单元的外套管和内套管完全对齐,然后对插并固定;由于外套管和内套管的数量很多,在实际应用中想要保证多个外套管和多个内套管的对齐是非常困难的事情,这要求每一个外套管和内套管的安装都需要经过精确定位,对焊接工人的要求很高。为了提高焊接效率,本发明对步骤3中外套管和内套管的焊接方式进行了改进,所述步骤3的具体做法是:When installing the steel-concrete building unit of the present invention, the outer sleeves and inner sleeves of the upper and lower steel-concrete building units need to be completely aligned, and then inserted and fixed; due to the large number of outer sleeves and inner sleeves, it is very difficult to ensure the alignment of multiple outer sleeves and multiple inner sleeves in practical applications, which requires the installation of each outer sleeve and inner sleeve to be precisely positioned, which places high demands on welding workers. In order to improve welding efficiency, the present invention improves the welding method of the outer sleeve and the inner sleeve in step 3, and the specific method of step 3 is:
分步骤3-1:在顶梁的上表面焊接多个内套管,多个内套管在顶梁上沿着顶梁的长度方向一字排开且间隔均匀,内套管设置的数量和间距应根据建筑的尺寸、重量等参数进行力学计算获得;在此步骤中,工人只需要利用卷尺粗略的控制内套管之间的间距即可,不需要花费过多的精力进行精确定位;Step 3-1: Weld multiple inner sleeves on the upper surface of the top beam. The multiple inner sleeves are arranged in a row along the length direction of the top beam and are evenly spaced. The number and spacing of the inner sleeves should be obtained by mechanical calculation based on the size, weight and other parameters of the building. In this step, workers only need to use a tape measure to roughly control the spacing between the inner sleeves, and do not need to spend too much effort on precise positioning;
分步骤3-2:将辅助销钉插入外套管的第一通孔,所述辅助销钉包括销轴和设置在销轴一端的顶帽,所述销轴中部设置有宽度等于内套管壁厚的凹槽;矩形截面的外套管的四个立面均需要插入辅助销钉;Step 3-2: insert an auxiliary pin into the first through hole of the outer sleeve, the auxiliary pin comprising a pin shaft and a top cap arranged at one end of the pin shaft, the middle of the pin shaft is provided with a groove having a width equal to the wall thickness of the inner sleeve; the four vertical surfaces of the outer sleeve with a rectangular cross-section need to be inserted with the auxiliary pin;
分步骤3-3:将外套管半套入内套管,插入第一通孔的辅助销钉的凹槽卡在内套管上沿口;辅助销钉的凹槽和顶帽之间的距离应确保:在外套管半套如内套管之后,外套管和内套管之间的间隙等于设定间隙;Step 3-3: half of the outer sleeve is inserted into the inner sleeve, and the groove of the auxiliary pin inserted into the first through hole is stuck in the upper edge of the inner sleeve; the distance between the groove of the auxiliary pin and the top cap should ensure that: after the outer sleeve is half-inserted into the inner sleeve, the gap between the outer sleeve and the inner sleeve is equal to the set gap;
分步骤3-4:将底梁的H型钢叠在外套管上,然后焊接底梁和外套管;Steps 3-4: stack the H-shaped steel of the bottom beam on the outer casing, and then weld the bottom beam and the outer casing;
分步骤3-5:分开底梁和顶梁,对底梁和顶梁进行编号,将底梁和顶梁分别用于处于上下层关系的两个钢混建筑单元中。Steps 3-5: Separate the bottom beam and the top beam, number the bottom beam and the top beam, and use the bottom beam and the top beam in two steel-concrete building units in an upper and lower relationship respectively.
在本发明的上述步骤3中,实质上是先将顶梁和底梁上的内套管和外套管进行对插,然后再将外套管与底梁焊接;这就确保了后续的钢混建筑单元安装时,上下两个钢混建筑单元的外套管和内套管一定是对齐的并且可以对插成功(因为外套管和内套管在生产阶段就已经位置对齐然后焊接固定)。不过,这种生产方式也决定了生产出来的钢混建筑单元必须严格按照设计的位置进行安装,不可以随意调换位置。In the above step 3 of the present invention, the inner sleeves and outer sleeves on the top beam and the bottom beam are essentially inserted into each other first, and then the outer sleeves are welded to the bottom beam; this ensures that when the subsequent steel-concrete building units are installed, the outer sleeves and inner sleeves of the upper and lower steel-concrete building units must be aligned and can be inserted into each other successfully (because the outer sleeves and inner sleeves have been aligned and welded in the production stage). However, this production method also determines that the produced steel-concrete building units must be installed strictly according to the designed position and cannot be arbitrarily replaced.
本发明还提供了一种模块化叠合钢混建筑单元的安装方法,具体做法是:吊装一个钢混建筑单元至另一个钢混建筑单元的正上方,上方的钢混建筑单元下行,上方的钢混建筑单元的底梁下的外套管套住下方顶梁上的内套管,然后从所有外套管的第一通孔插入螺栓并锁紧内套管和外套管。The present invention also provides an installation method for modular composite steel-concrete building units, which specifically comprises the following steps: hoisting a steel-concrete building unit to the top of another steel-concrete building unit, lowering the upper steel-concrete building unit, and sleeve- ing the outer sleeve under the bottom beam of the upper steel-concrete building unit onto the inner sleeve on the lower top beam; then inserting bolts from the first through holes of all the outer sleeves and locking the inner sleeves and the outer sleeves.
进一步的,在安装螺栓时,从处于底梁中间位置的外套管开始拧紧螺栓,然后遵循从中间至两端的顺序安装其他螺栓,在所有螺栓安装完成后,将上层钢混建筑单元的立柱与下层钢混建筑单元的立柱采用坡口熔透焊的方式进行围焊连接固定;最后,采用外挂幕墙或者造型扣板遮蔽相邻钢混建筑单元之间的拼缝。Furthermore, when installing the bolts, start tightening the bolts from the outer sleeve in the middle of the bottom beam, and then install other bolts in order from the middle to both ends. After all the bolts are installed, the columns of the upper steel-concrete building unit and the columns of the lower steel-concrete building unit are connected and fixed by bevel penetration welding; finally, an external curtain wall or a shaped gusset plate is used to cover the joints between adjacent steel-concrete building units.
有益效果:(1)本发明的钢混建筑单元利用带有混凝土的钢混梁承受压力载荷,充分利用了混凝土抗压能力强的优势,解决了传统钢结构模块化建筑刚度不足容易震颤的问题。(2)本发明的钢混建筑单元使用内套管和外套管连接顶梁和底梁形成新的组合梁,相比于传统的预制混凝土结构模块化建筑依然保持了连接性能强的优点,且自身的重量也具有优势。(3)本发明的钢混建筑单元在生产时预先对插顶梁和底梁,确保了后续的钢混建筑单元安装时,上下两个钢混建筑单元的外套管和内套管一定是对齐的并且可以对插成功。Beneficial effects: (1) The steel-concrete building unit of the present invention utilizes a steel-concrete beam with concrete to bear the pressure load, making full use of the advantage of the strong compressive resistance of concrete, and solving the problem of insufficient rigidity and easy vibration of traditional steel structure modular buildings. (2) The steel-concrete building unit of the present invention uses an inner sleeve and an outer sleeve to connect the top beam and the bottom beam to form a new composite beam. Compared with the traditional prefabricated concrete structure modular building, it still maintains the advantage of strong connection performance and has its own weight advantage. (3) The steel-concrete building unit of the present invention pre-inserts the top beam and the bottom beam during production, ensuring that when the subsequent steel-concrete building unit is installed, the outer sleeve and the inner sleeve of the upper and lower steel-concrete building units must be aligned and can be successfully inserted.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是实施例钢混建筑单元的结构图。FIG. 1 is a structural diagram of a steel-concrete building unit according to an embodiment.
图2是实施例钢混建筑单元的主视图。FIG. 2 is a front view of the steel-concrete building unit of the embodiment.
图3是图2的A-A剖面图。Fig. 3 is a cross-sectional view taken along line A-A of Fig. 2 .
图4是图3的A放大图。FIG. 4 is an enlarged view of A in FIG. 3 .
图5是图3的B放大图。FIG. 5 is an enlarged view of B in FIG. 3 .
图6是实施例中梁间组件的结构图。FIG. 6 is a structural diagram of an inter-beam assembly in an embodiment.
图7是实施例中外套管的零件图。FIG. 7 is a parts diagram of the outer sleeve in the embodiment.
图8是实施例中内套管、衬板和螺母的结构图。FIG8 is a structural diagram of an inner sleeve, a liner and a nut in an embodiment.
图9是实施例中衬板和螺母的结构图。FIG. 9 is a structural diagram of a liner and a nut in an embodiment.
图10是实施例中立柱和水平加劲板的爆炸视图。FIG. 10 is an exploded view of the columns and horizontal stiffening plates in the embodiment.
图11是实施例钢混建筑单元安装示意图。FIG. 11 is a schematic diagram of the installation of the steel-concrete building unit of the embodiment.
图12是实施例中内套管和外套管的焊接流程图(其一)。FIG. 12 is a welding flow chart (part 1) of the inner sleeve and the outer sleeve in the embodiment.
图13是实施例中内套管和外套管的焊接流程图(其二)。FIG. 13 is a welding flow chart of the inner sleeve and the outer sleeve in the embodiment (part 2).
图14是实施例中内套管和外套管的焊接流程图(其三)。FIG. 14 is a welding flow chart of the inner sleeve and the outer sleeve in the embodiment (part 3).
图15是实施例中内套管和外套管的焊接流程图(其四)。15 is a welding flow chart of the inner sleeve and the outer sleeve in the embodiment (fourth).
图16是实施例中辅助销钉的零件图。FIG. 16 is a parts diagram of the auxiliary pin in the embodiment.
其中:100、立柱;110、水平加劲板;200、顶梁;300、底梁;400、梁间组件;410、外套管;411、第一通孔;420、内套管;421、第二通孔;430、螺栓;440、衬板;441、第三通孔;450、螺母;500、楼板;600、墙体;700、辅助销钉;710、销轴;720、顶帽;730、凹槽。Among them: 100, column; 110, horizontal stiffening plate; 200, top beam; 300, bottom beam; 400, beam assembly; 410, outer sleeve; 411, first through hole; 420, inner sleeve; 421, second through hole; 430, bolt; 440, lining plate; 441, third through hole; 450, nut; 500, floor; 600, wall; 700, auxiliary pin; 710, pin shaft; 720, top cap; 730, groove.
具体实施方式DETAILED DESCRIPTION
下面结合具体实施方式对本发明作进一步详细说明。The present invention is further described in detail below in conjunction with specific implementation modes.
实施例Example
如图1至图10所示,本实施例的模块化叠合钢混建筑单元包括立柱100、顶梁200、底梁300、梁间组件400、楼板500和墙体600。As shown in FIGS. 1 to 10 , the modular composite steel-concrete building unit of this embodiment includes a column 100 , a top beam 200 , a bottom beam 300 , an inter-beam assembly 400 , a floor slab 500 and a wall 600 .
如图4所示,顶梁200为H型钢,顶梁200的两端与立柱100焊接;如图5所示,底梁300为钢混梁(即PEC梁),包括H型钢和浇筑在H型钢腹板两侧的混凝土,底梁300的两端与立柱100焊接。As shown in FIG. 4 , the top beam 200 is an H-shaped steel, and both ends of the top beam 200 are welded to the column 100 ; as shown in FIG. 5 , the bottom beam 300 is a steel-concrete beam (i.e., a PEC beam), including an H-shaped steel and concrete poured on both sides of the H-shaped steel web, and both ends of the bottom beam 300 are welded to the column 100 .
如图6至图9所示,梁间组件400包括外套管410、内套管420、螺栓430、衬板440和螺母450,外套管410焊接在底梁300的底部,内套管420焊接在顶梁200的顶部,当一个钢混建筑单元叠在另一个钢混建筑单元之上时,上方的外套管410套在下方的内套管420。所述衬板440焊接在内套管420的内表面,外套管410的表面设置有第一通孔411,内套管420的表面设置有第二通孔421,衬板440的表面设置有第三通孔441,螺母450焊接在衬板440表面的第三通孔441处;当外套管410套在内套管420上时,第一通孔411、第二通孔421和第三通孔441对齐,螺栓430穿过第一通孔411、第二通孔421和第三通孔441并连接螺母450,锁定内套管420和外套管410;梁间组件400用于实现上下叠合的两个钢混建筑单元的连接,在生产阶段,内套管420和外套管410会分别焊接在顶梁200和底梁300上,现场安装时只需要将内套管420和外套管410对插后安装螺栓430即可;为了方便安装,内套管420和外套管410的尺寸应满足:当外套管410套入内套管420时,外套管410和内套管420之间具有间隙,本实施例中该间隙被设计为2毫米。As shown in Figures 6 to 9, the inter-beam assembly 400 includes an outer sleeve 410, an inner sleeve 420, bolts 430, a lining plate 440 and a nut 450. The outer sleeve 410 is welded to the bottom of the bottom beam 300, and the inner sleeve 420 is welded to the top of the top beam 200. When one steel-concrete building unit is stacked on top of another steel-concrete building unit, the upper outer sleeve 410 is sleeved on the lower inner sleeve 420. The lining plate 440 is welded to the inner surface of the inner sleeve 420, the surface of the outer sleeve 410 is provided with a first through hole 411, the surface of the inner sleeve 420 is provided with a second through hole 421, the surface of the lining plate 440 is provided with a third through hole 441, and the nut 450 is welded at the third through hole 441 on the surface of the lining plate 440; when the outer sleeve 410 is sleeved on the inner sleeve 420, the first through hole 411, the second through hole 421 and the third through hole 441 are aligned, the bolt 430 passes through the first through hole 411, the second through hole 421 and the third through hole 441 and is connected to the nut 450, locking the inner sleeve Tube 420 and outer sleeve 410; the beam assembly 400 is used to connect two steel-concrete building units stacked up and down. During the production stage, the inner sleeve 420 and the outer sleeve 410 will be welded to the top beam 200 and the bottom beam 300 respectively. During on-site installation, it is only necessary to insert the inner sleeve 420 and the outer sleeve 410 and then install the bolt 430; for easy installation, the dimensions of the inner sleeve 420 and the outer sleeve 410 should meet the following requirements: when the outer sleeve 410 is inserted into the inner sleeve 420, there is a gap between the outer sleeve 410 and the inner sleeve 420, and the gap is designed to be 2 mm in this embodiment.
如图10所示,立柱100由钢方管制成,方形截面的立柱100方便与顶梁200和底梁300焊接;另一方面,为了保障焊接位置的强度,立柱100的两端的内腔设置有水平加劲板110,所述水平加劲板110的位置与顶梁200和底梁300的H型钢的翼板对齐。As shown in Figure 10, the column 100 is made of a steel square tube. The square cross-section of the column 100 is convenient for welding with the top beam 200 and the bottom beam 300. On the other hand, in order to ensure the strength of the welding position, the inner cavity at both ends of the column 100 is provided with a horizontal stiffening plate 110, and the position of the horizontal stiffening plate 110 is aligned with the wing plate of the H-shaped steel of the top beam 200 and the bottom beam 300.
如图5所示,楼板500与底梁300对齐,楼板500的混凝土在浇筑时会进入底梁300的H型钢的一侧腹腔,使得PEC底梁300和楼板500形成一个整体。As shown in FIG. 5 , the floor slab 500 is aligned with the bottom beam 300 , and the concrete of the floor slab 500 will enter the belly cavity of one side of the H-shaped steel of the bottom beam 300 during pouring, so that the PEC bottom beam 300 and the floor slab 500 form a whole.
本实施例中的墙体600可以是现有技术中的各种预制墙体,例如轻钢龙骨墙体,具体做法是将C型龙骨预先拼装为龙骨墙板,在墙板内部预埋管线和保温层,最后将墙板嵌入梁柱构成的框架内。The wall 600 in this embodiment can be various prefabricated walls in the prior art, such as a light steel keel wall. The specific method is to pre-assemble C-shaped keels into keel wall panels, pre-embed pipelines and insulation layers inside the wall panels, and finally embed the wall panels into a frame composed of beams and columns.
本实施例的钢混建筑单元的安装方法是:如图11所示,吊装一个钢混建筑单元至另一个钢混建筑单元的正上方,上方的钢混建筑单元下行,上方的钢混建筑单元的底梁300下的外套管410套住下方顶梁200上的内套管420,然后从所有外套管410的第一通孔411插入螺栓430并锁紧内套管420和外套管410。在安装螺栓430时,从处于底梁300中间位置的外套管410开始拧紧螺栓430,然后遵循从中间至两端的顺序安装其他螺栓430,在所有螺栓430安装完成后,将上层钢混建筑单元的立柱100与下层钢混建筑单元的立柱100采用坡口熔透焊的方式进行围焊连接固定;最后,采用外挂幕墙或者造型扣板遮蔽相邻钢混建筑单元之间的拼缝。在钢混建筑单元安装完成后,上下两个钢混建筑单元之间的梁间组件400的状态将如图6所示,外套管410和内套管420对插且被螺栓430固定。The installation method of the steel-concrete building unit of this embodiment is as follows: as shown in FIG. 11, a steel-concrete building unit is hoisted to the top of another steel-concrete building unit, the upper steel-concrete building unit is lowered, the outer sleeve 410 under the bottom beam 300 of the upper steel-concrete building unit covers the inner sleeve 420 on the lower top beam 200, and then the bolts 430 are inserted from the first through holes 411 of all the outer sleeves 410 and the inner sleeves 420 and the outer sleeves 410 are locked. When installing the bolts 430, the bolts 430 are tightened from the outer sleeve 410 in the middle of the bottom beam 300, and then other bolts 430 are installed in the order from the middle to the two ends. After all the bolts 430 are installed, the columns 100 of the upper steel-concrete building unit and the columns 100 of the lower steel-concrete building unit are connected and fixed by groove penetration welding; finally, the joints between adjacent steel-concrete building units are covered by external curtain walls or shaped gussets. After the steel-concrete building unit is installed, the state of the beam assembly 400 between the upper and lower steel-concrete building units will be as shown in FIG. 6 , where the outer sleeve 410 and the inner sleeve 420 are inserted into each other and fixed by bolts 430 .
本实施例的模块化叠合钢混建筑单元全部在工厂预制,然后运输至施工现场安装,具体的生产方法是:The modular composite steel-concrete building units of this embodiment are all prefabricated in the factory and then transported to the construction site for installation. The specific production method is:
步骤1:切割合适尺寸的钢方管,加工成立柱100、外套管410和内套管420,在内套管420的内部焊接衬板440,在立柱100的两端内腔焊接水平加劲板110,水平加劲板110的位置应合理设置,确保水平加劲板110与后续焊接在立柱100上的顶梁200和底梁300的翼板处于同一水平面,水平加劲板110通过坡口熔透焊焊接在立柱100内腔,水平加劲板110的厚度不应小于对应的顶梁200或底梁300的翼板的厚度;Step 1: Cut steel square tubes of appropriate size, process them into columns 100, outer sleeves 410 and inner sleeves 420, weld lining plates 440 inside the inner sleeves 420, weld horizontal stiffening plates 110 at the inner cavities at both ends of the columns 100, and the positions of the horizontal stiffening plates 110 should be reasonably set to ensure that the horizontal stiffening plates 110 and the flanges of the top beam 200 and the bottom beam 300 subsequently welded on the columns 100 are in the same horizontal plane, and the horizontal stiffening plates 110 are welded to the inner cavity of the columns 100 by groove penetration welding, and the thickness of the horizontal stiffening plates 110 should not be less than the thickness of the flanges of the corresponding top beam 200 or bottom beam 300;
步骤2:切割合适尺寸的H型钢,用作顶梁200和底梁300;Step 2: Cut H-shaped steel of appropriate size to be used as the top beam 200 and the bottom beam 300;
步骤3:在顶梁200的上表面焊接多个内套管420,在底梁300的下表面焊接多个外套管410;一般情况下,多个内套管420在顶梁200上沿着顶梁200的长度方向一字排开且间隔均匀,内套管420设置的数量和间距应根据建筑的尺寸、重量等参数进行力学计算获得;外套管410的数量和排列方式则与内套管420一一对应;Step 3: Weld a plurality of inner sleeves 420 on the upper surface of the top beam 200, and weld a plurality of outer sleeves 410 on the lower surface of the bottom beam 300; generally, the plurality of inner sleeves 420 are arranged in a row along the length direction of the top beam 200 and are evenly spaced, and the number and spacing of the inner sleeves 420 should be obtained by mechanical calculation based on parameters such as the size and weight of the building; the number and arrangement of the outer sleeves 410 correspond to the inner sleeves 420 one by one;
步骤4:在底梁300的H型钢的腹板的一侧浇筑混凝土,在H型钢的两端预留设定长度的非浇筑节点区,非浇筑节点区用作后续的底梁300与立柱100焊接;Step 4: pour concrete on one side of the web of the H-shaped steel of the bottom beam 300, and reserve a non-casting node area of a set length at both ends of the H-shaped steel, and the non-casting node area is used for subsequent welding of the bottom beam 300 and the column 100;
步骤5:将顶梁200和底梁300与立柱100焊接,形成箱体形状的框架;在底梁300焊接完成后,在非浇筑节点区浇筑混凝土;Step 5: Weld the top beam 200 and the bottom beam 300 to the column 100 to form a box-shaped frame; after the bottom beam 300 is welded, pour concrete in the non-casting node area;
步骤6:绑扎楼板500钢筋,将楼板500钢筋弯折锚固至底梁300的H型钢的腹板一侧未浇筑混凝土区域,然后浇筑楼板500混凝土,楼板500混凝土进入底梁300腹腔,使得PEC底梁300与楼板500形成一个整体;Step 6: Tie the steel bars of the floor slab 500, bend and anchor the steel bars of the floor slab 500 to the unconcreted area on the web side of the H-shaped steel of the bottom beam 300, and then pour the concrete of the floor slab 500, so that the concrete of the floor slab 500 enters the belly cavity of the bottom beam 300, so that the PEC bottom beam 300 and the floor slab 500 form a whole;
步骤7:在楼板500之上安装墙体600,墙体600可以是现有技术中的各种预制墙体,例如轻钢龙骨墙体,具体做法是将C型龙骨预先拼装为龙骨墙板,在墙板内部预埋管线和保温层,最后将墙板嵌入梁柱构成的框架内。Step 7: Install the wall 600 on the floor 500. The wall 600 can be various prefabricated walls in the prior art, such as a light steel keel wall. The specific method is to pre-assemble C-shaped keels into keel wall panels, pre-embed pipelines and insulation layers inside the wall panels, and finally embed the wall panels into a frame formed by beams and columns.
在本实施例的生产方法中,步骤3中的内套管420和外套管410的焊接直接关系到后续的钢混建筑单元安装时内套管420和外套管410能否顺利插入,因此步骤3中所有的内套管420和外套管410都需要精确定位,十分费时;为了提高步骤3的效率,本实施例对步骤3进行了改良,步骤3的具体做法是:In the production method of this embodiment, the welding of the inner sleeve 420 and the outer sleeve 410 in step 3 is directly related to whether the inner sleeve 420 and the outer sleeve 410 can be smoothly inserted during the subsequent installation of the steel-concrete building unit. Therefore, all the inner sleeves 420 and the outer sleeve 410 in step 3 need to be accurately positioned, which is very time-consuming. In order to improve the efficiency of step 3, this embodiment improves step 3. The specific method of step 3 is:
分步骤3-1:如图12所示,在顶梁200的上表面焊接多个内套管420,多个内套管420在顶梁200上沿着顶梁200的长度方向一字排开且间隔均匀,内套管420设置的数量和间距应根据建筑的尺寸、重量等参数进行力学计算获得;在此步骤中,工人只需要利用卷尺粗略的控制内套管420之间的间距即可,不需要花费过多的精力进行精确定位;Step 3-1: As shown in FIG. 12 , a plurality of inner sleeves 420 are welded on the upper surface of the top beam 200 . The plurality of inner sleeves 420 are arranged in a row along the length direction of the top beam 200 and are evenly spaced. The number and spacing of the inner sleeves 420 should be obtained by mechanical calculation based on parameters such as the size and weight of the building. In this step, the worker only needs to use a tape measure to roughly control the spacing between the inner sleeves 420 , and does not need to spend too much effort on precise positioning.
分步骤3-2:将辅助销钉700插入外套管410的第一通孔411,所述辅助销钉700的结构如图16所示,包括销轴710和设置在销轴710一端的顶帽720,所述销轴710中部设置有宽度等于内套管420壁厚的凹槽730;矩形截面的外套管410的四个立面均需要插入辅助销钉700;Step 3-2: insert the auxiliary pin 700 into the first through hole 411 of the outer sleeve 410. The structure of the auxiliary pin 700 is shown in FIG. 16, including a pin shaft 710 and a top cap 720 arranged at one end of the pin shaft 710. The middle of the pin shaft 710 is provided with a groove 730 with a width equal to the wall thickness of the inner sleeve 420. The four vertical surfaces of the outer sleeve 410 with a rectangular cross-section need to be inserted with the auxiliary pin 700.
分步骤3-3:如图13和图14所示,将外套管410半套入内套管420,插入第一通孔411的辅助销钉700的凹槽730卡在内套管420上沿口;辅助销钉700的凹槽730和顶帽720之间的距离应确保:在外套管410半套如内套管420之后,外套管410和内套管420之间的间隙等于设定间隙;Step 3-3: As shown in FIGS. 13 and 14 , the outer sleeve 410 is half-inserted into the inner sleeve 420, and the groove 730 of the auxiliary pin 700 inserted into the first through hole 411 is stuck in the upper edge of the inner sleeve 420; the distance between the groove 730 of the auxiliary pin 700 and the top cap 720 should ensure that: after the outer sleeve 410 is half-inserted into the inner sleeve 420, the gap between the outer sleeve 410 and the inner sleeve 420 is equal to the set gap;
分步骤3-4:如图15所示,将底梁300的H型钢叠在外套管410上,然后焊接底梁300和外套管410;Step 3-4: As shown in FIG. 15 , the H-shaped steel of the bottom beam 300 is stacked on the outer sleeve 410 , and then the bottom beam 300 and the outer sleeve 410 are welded;
分步骤3-5:分开底梁300和顶梁200,对底梁300和顶梁200进行编号,将底梁300和顶梁200分别用于处于上下层关系的两个钢混建筑单元中。Sub-steps 3-5: separate the bottom beam 300 and the top beam 200, number the bottom beam 300 and the top beam 200, and use the bottom beam 300 and the top beam 200 in two steel-concrete building units in an upper and lower relationship, respectively.
在上述具体的步骤3中,实质上是先将顶梁200和底梁300上的内套管420和外套管410进行对插,然后再将外套管410与底梁300焊接;这就确保了后续的钢混建筑单元安装时,上下两个钢混建筑单元的外套管410和内套管420一定是对齐的并且可以对插成功(因为外套管410和内套管420在生产阶段就已经位置对齐然后焊接固定)。不过,这种生产方式也决定了生产出来的钢混建筑单元必须严格按照设计的位置进行安装,不可以随意调换位置。In the above specific step 3, the inner sleeve 420 and the outer sleeve 410 on the top beam 200 and the bottom beam 300 are first inserted into each other, and then the outer sleeve 410 is welded to the bottom beam 300; this ensures that when the subsequent steel-concrete building units are installed, the outer sleeve 410 and the inner sleeve 420 of the upper and lower steel-concrete building units must be aligned and can be inserted successfully (because the outer sleeve 410 and the inner sleeve 420 have been aligned and welded in the production stage). However, this production method also determines that the produced steel-concrete building units must be installed strictly according to the designed position and cannot be arbitrarily replaced.
虽然说明书中对本发明的实施方式进行了说明,但这些实施方式只是作为提示,不应限定本发明的保护范围。在不脱离本发明宗旨的范围内进行各种省略、置换和变更均应包含在本发明的保护范围内。Although the embodiments of the present invention are described in the specification, these embodiments are only for reference and should not limit the protection scope of the present invention. Various omissions, substitutions and changes within the scope of the present invention should be included in the protection scope of the present invention.
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