CN118493716A

CN118493716A - Full-automatic filling equipment and method for composite hollow bricks

Info

Publication number: CN118493716A
Application number: CN202410668022.9A
Authority: CN
Inventors: 陈怀祖
Original assignee: Shaanxi Water Building Materials And Technology Development Co ltd
Current assignee: Shaanxi Water Building Materials And Technology Development Co ltd
Priority date: 2024-05-28
Filing date: 2024-05-28
Publication date: 2024-08-16

Abstract

The invention relates to the field of hollow brick manufacturing, in particular to full-automatic filling equipment and method for composite hollow bricks. The full-automatic filling equipment comprises a multipurpose cleaning, stirring and trowelling device capable of moving left and right on a bottom steel plate (10), wherein the multipurpose cleaning, stirring and trowelling device can move along the bottom steel plate (10), and the bottom steel plate (10) can move fluid materials to be filled onto a hollow brick pile so as to enable the fluid materials to flow into holes of the hollow bricks; a multipurpose power chain (602) and a multifunctional cleaning scraper (604) are arranged in the movable blanking frame (604), wherein the multifunctional cleaning scraper (604) is fixed on the power chain (602).

Description

Full-automatic filling equipment and method for composite hollow bricks

Technical Field

The invention relates to the field of hollow brick manufacturing, in particular to full-automatic filling equipment and method for composite hollow bricks.

Background

The hollow brick is a light high-strength building material, and has lighter weight and higher strength compared with the traditional solid brick. This makes the hollow brick more convenient during transportation and installation. However, the hollow brick has a typical problem in that the heat insulating property is not good.

The existing heat insulation part in the building field is arranged outside the building, the existing hollow brick production line is mature, grouting of hollow bricks is an extremely complicated work, a large amount of manpower and material resources are required to be consumed, and no related technology exists at present after understanding and searching.

In 2024, 5 and 21 days, the Chinese patent publication database is searched by taking 'hollow bricks and heat preservation and grouting' as abstract keywords, and 4 documents are found, namely:

The scheme disclosed by the method for manufacturing the hollow insulating brick and the frame type heat-insulating residential building of CN1629416A relates to the hollow insulating brick, and a cavity for reinforced concrete grouting is formed in the body of the hollow brick.

The scheme disclosed by CN201128962Y heat-insulating concrete hollow pouring block relates to a heat-insulating concrete hollow pouring block for building, and is formed from front and rear concrete hollow blocks and a heat-insulating layer block sandwiched between them, and on the side surfaces of two ends of heat-insulating layer block a heat-insulating connecting groove is set, and is characterized by that: the upper and lower surfaces of the heat preservation block are provided with heat preservation connecting grooves.

The scheme disclosed by CN203129400U cement hollow bricks relates to cement hollow bricks, and belongs to the field of building materials. The concrete brick comprises a brick body, wherein the brick body is a rectangular building block made of concrete, a hollow structure is arranged on the brick body, the hollow structure is a hollow structure with one end closed, the hollow structure is three cylindrical grooves, concave holes or convex blocks are arranged on external force walls at two ends of the hollow structure, and the concave holes and the convex blocks can be mutually embedded.

The CN201056785Y bonded composite heat-insulating scheme is formed by sequentially bonding and compositing a bearing layer, a heat-insulating layer and an inner connecting layer by using adhesives, and is characterized in that at least 1 drawknot piece is arranged between the bearing layer and the inner connecting layer, and a solidified grouting material is arranged around one end of the bearing layer and fixedly connected with the bearing layer.

In 2024, 5 and 21 days, the paper ALC board wall crack control published in 2012 is found by searching in China with hollow bricks and heat preservation and grouting as abstract keywords.

The above solutions are totally different from the conception of this patent; even the bricks of continuous irrigation heat preservation materials are not involved.

These techniques have the drawbacks: the method can not provide a heat-insulating material for hollow bricks which is urgently needed to carry out batch production.

Disclosure of Invention

The purpose of the invention is that: in order to provide better comprehension and series solutions, specific purposes are seen in the several substantial technical effects of the detailed description.

In order to achieve the above purpose, the invention adopts the following technical scheme:

Scheme one: full-automatic filling equipment and full-automatic filling method for composite hollow bricks; the core content of the scheme is a full-automatic filling part;

Scheme II: a self-leveling material tray; the core content of the scheme is a scheme part for flattening the overall height inconsistency caused by the individuation difference of the hollow bricks;

Scheme III: a special pouring molding structure; the scheme and the core are the scheme of the pouring molding part on the right side of the blanking part;

Scheme IV: an integral hollow brick pouring production line; the solution is an integrated production line solution.

Wherein:

the scheme I, the scheme II, the scheme III and the scheme IV are closely related integrally and belong to the technical integral which is tightly combined with each other, but the three schemes respectively have the emphasis of the scheme I, the scheme II and the scheme IV;

And the fourth scheme is a method for realizing the comprehensive scheme from the first scheme to the third scheme.

Scheme one:

The full-automatic filling equipment for the composite hollow bricks is characterized in that,

The full-automatic filling equipment comprises a multipurpose cleaning, stirring and trowelling device capable of moving left and right on a bottom steel plate 10, wherein the multipurpose cleaning, stirring and trowelling device can move along the bottom steel plate 10, and the bottom steel plate 10 can move fluid materials to be poured onto a hollow brick pile so as to enable the fluid materials to flow into holes of the hollow bricks;

The multipurpose cleaning, stirring and trowelling device comprises a movable blanking frame 604, wherein a movable rack 610 is fixed outside the movable blanking frame 604, and the multipurpose cleaning, stirring and trowelling device further comprises a power gear 613 meshed with the movable rack 610, wherein the power gear 613 can drive the movable rack 610 to move left and right through rotation, so that the movable blanking frame 604 is driven to move integrally;

a multipurpose power chain 602 and a multifunctional cleaning scraper 604 are arranged in the movable blanking frame 604, wherein the multifunctional cleaning scraper 604 is fixed on the power chain 602;

the power chain 602 is arranged between the two chain wheels 607, and when the multifunctional cleaning scraping plate 604 moves relatively downwards, the bottom wall of the multifunctional cleaning scraping plate 604 can be attached to the bottom feed opening 603 to move;

The power chain 602 and the plurality of multifunctional cleaning blades 604 are integrally positioned inside the movable blanking frame 604;

That is, the power chain 602 and the plurality of multifunctional cleaning blades 604 can stir the materials as a whole;

Meanwhile, after the multipurpose cleaning, stirring and trowelling device is moved above the hollow brick pillar, the bottom wall of the multifunctional cleaning scraper 604 can trowelle the uppermost part of the hollow brick pillar.

The further technical proposal of the invention is that an opening above a movable blanking frame 604 is opposite to a uniform container 614, and a hopper is arranged above the uniform container 614; the holding tank 614 is a fixed container that balances how much material falls into the mobile blanking frame 604 at one time.

A further solution of the invention consists in that the sides of the bottom plate 10 are closely opposite to the pouring profiled section 5.

The further technical scheme of the invention is that the pouring forming part 5 comprises a hollow brick pile tray which can move on the tool conveying part 7, and the hollow brick pile tray comprises more than one group of hollow brick piles; the hollow brick pile pressing device further comprises a sleeving pressing structure 502 capable of pressing more than one group of hollow brick piles, wherein the sleeving pressing structure 502 comprises a pressing integral plate 5021, the pressing integral plate 5021 comprises a plurality of corresponding pouring holes 5022, and the side of the pressing integral plate 5021 can be driven to descend by the lifting cylinder shaft 501; the nested division plate 5023 and the nested division rod 5024 are arranged below the pressing-down integral plate 5021, and the nested division plate 5023 and the nested division rod 5024 can divide a plurality of groups of hollow brick stacks.

The further technical scheme of the invention is that after the lower hollow brick pile is pressed and fixed by the pressing-down integral plate 5021, a plurality of corresponding pouring holes 5022 on the pressing-down integral plate 5021 are completely corresponding to the holes of the lower hollow brick pile; after the multipurpose cleaning and stirring trowelling device moves onto the pressing integral plate 5021, fluid can be poured into the holes of the hollow brick stacks from a plurality of corresponding pouring holes 5022 through the rotation of the multipurpose power chain 602 and trowelling of the multifunctional cleaning scraper 604.

The further technical scheme of the invention is that the injection molding part 5 also comprises a molding after-ripening part 503 which can be covered and pressed on the sleeved pressing structure 502 after the injection molding is completed, a pressing hydraulic cylinder 506 is arranged on the molding after-ripening part 503 so as to drive the molding after-ripening part 503 to lift, and the molding after-ripening part 503 is also communicated with a material pipe 503.

The invention further adopts the technical scheme that the poured fluid material is a heat-insulating material; the full-automatic filling equipment for the composite hollow bricks comprises a plurality of groups and is arranged on a production line in parallel.

The full-automatic filling equipment for the composite hollow bricks is arranged on the tool conveying part 7, the tool conveying part 7 is a square circulating conveying station, and the circulating conveying station is in butt joint with the conveying part 2 and the discharging part 9 at two sides.

The further technical scheme of the invention is that the hollow brick pile is positioned on a special self-leveling material tray capable of leveling.

The full-automatic filling method of the composite hollow brick is characterized by utilizing the full-automatic filling equipment of the composite hollow brick, and comprises the following steps of:

Stacking the hollow bricks by a stacker crane, and then placing the hollow bricks on a production line for transportation;

transported to the working position of the full-automatic filling equipment, the full-automatic filling equipment firstly performs blanking,

The materials in the hopper firstly fall into the uniform container 614, the uniform container 614 is a fixed container which can balance the quantity of the materials which fall into the movable blanking frame 604 at one time,

before the movable blanking frame 604 moves to the right to the hollow brick stacks, the hollow brick stack groups on the self-leveling material disc are flattened by using the pressing integral plate 5021, and the hollow brick stack groups with different sizes are adjusted and flattened through the step;

The multipurpose power chain 602 and the multifunctional cleaning blade 604 have the effects of trowelling and providing fluidity while stirring; when the movable blanking frame 604 moves to the right above the piled hollow bricks, the power chain 602 and the multifunctional cleaning scraper 604 level the materials and provide fluidity to pour the materials into the holes of the hollow bricks;

the molded afterripening part 503 on the sleeve pressing structure 502 is adopted for afterripening, so that the poured material is quickly solidified, and further the blanking can be carried out.

Scheme II: a self-leveling material tray, which is characterized in that,

The self-leveling material tray comprises a main tray 123, wherein a plurality of fixing bolt holes 124 are arranged on the main tray 123;

Also included is a base plate 121 mountable on the overall plate 123, with more than one spring 122 disposed below the body of the base plate 121;

The base plate 121 is a rigid body on which the materials can be stacked;

a plurality of base trays 121 are arranged on the overall tray 123, each base tray 121 having a material stacked thereon;

when a plate presses down on groups of material, the springs 122 of the base plate 121 are adapted so that the upper plane of the material is flush.

The invention further adopts the technical scheme that the material is a block material.

The invention further adopts the technical scheme that the block materials are hollow bricks with holes.

The further technical scheme of the invention is that the flat plate is a pressing-down integral plate 5021, the pressing-down integral plate 5021 comprises a plurality of corresponding pouring holes 5022, and the side of the pressing-down integral plate 5021 can be driven to descend by a lifting cylinder shaft 501; the nested division plate 5023 and the nested division rod 5024 are arranged below the pressing-down integral plate 5021, and the nested division plate 5023 and the nested division rod 5024 can divide a plurality of groups of hollow brick stacks.

A further solution of the invention consists in that four springs 122 are arranged under the body of the basic disc 121; four springs 122 are located at the four corners of the base plate 121.

A further aspect of the invention is that a guide post is disposed in the middle of the spring 122.

A further solution of the invention consists in that the basic disc 121 corresponds to the number of groups of hollow bricks of the stack.

A further aspect of the invention is that the position of the base disc 121 on the master disc 123 can be adjusted.

Scheme III: the special pouring forming structure is characterized in that the pouring forming structure is a pouring forming part 5, the pouring forming part 5 comprises a hollow brick pile tray capable of moving on a tool conveying part 7, and the hollow brick pile tray comprises more than one group of hollow brick piles; the hollow brick pile pressing device further comprises a sleeving pressing structure 502 capable of pressing more than one group of hollow brick piles, wherein the sleeving pressing structure 502 comprises a pressing integral plate 5021, the pressing integral plate 5021 comprises a plurality of corresponding pouring holes 5022, and the side of the pressing integral plate 5021 can be driven to descend by the lifting cylinder shaft 501; the nested division plate 5023 and the nested division rod 5024 are arranged below the pressing-down integral plate 5021, and the nested division plate 5023 and the nested division rod 5024 can divide a plurality of groups of hollow brick stacks.

The invention further adopts the technical scheme that the poured fluid material is a heat insulation material.

The invention further adopts the technical scheme that the heat insulation material is a polyphenyl substance.

The invention further adopts the technical scheme that the poured fluid material is an energy storage material.

A further aspect of the invention is that the material pipe 503 is connected to a liquid or gas bin or a temperature controlled gas part.

A further aspect of the invention is that the material pipe 503 is connected to a high temperature steam pipe.

Scheme IV: an integral hollow brick pouring production line is characterized in that,

The production line is provided with a feeding part and a discharging part;

more than one group of full-automatic filling equipment for the composite hollow bricks is arranged between the feeding part and the discharging part;

The full-automatic filling equipment for the composite hollow bricks is further characterized in that the full-automatic filling equipment for the composite hollow bricks is arranged on a tool conveying part 7, the tool conveying part 7 is a square circulating conveying station, the circulating conveying station is in butt joint with a conveying part 2 and a discharging part 9 on two sides, a feeding part 1 is in butt joint with the conveying part 2, and the discharging part 9 and the feeding part 1 both comprise stacking manipulators 10.

The further technical scheme of the invention is that the square circulating transportation station of the tool transportation part 7 comprises a turntable which can move on a stacking turntable power part 111, and the turntable can butt-joint hollow bricks transported by the feeding part 1 and the discharging part 2 for stacking;

the turntable is provided with a self-leveling material tray.

The invention further adopts the technical scheme that a cleaning station 8 is arranged on the path of the tool conveying part 7, and the cleaning station 8 is a rotating roller which can clean the scattered materials on the station.

The invention further adopts the technical scheme that the device also comprises a pouring forming part 5, wherein the pouring forming part 5 comprises a hollow brick pile tray capable of moving on a tool conveying part 7, and the hollow brick pile tray comprises more than one group of hollow brick piles; the hollow brick pile pressing device further comprises a sleeving pressing structure 502 capable of pressing more than one group of hollow brick piles, wherein the sleeving pressing structure 502 comprises a pressing integral plate 5021, the pressing integral plate 5021 comprises a plurality of corresponding pouring holes 5022, and the side of the pressing integral plate 5021 can be driven to descend by the lifting cylinder shaft 501; the nested division plate 5023 and the nested division rod 5024 are arranged below the pressing-down integral plate 5021, and the nested division plate 5023 and the nested division rod 5024 can divide a plurality of groups of hollow brick stacks.

The invention further adopts the technical scheme that the self-leveling material tray comprises a main tray 123, and a plurality of fixing bolt holes 124 are arranged on the main tray 123;

The base plate 121 is a rigid body on which the materials can be stacked;

The invention further adopts the technical scheme that a plurality of groups of position sensors are arranged on the hollow brick pouring production line.

The invention further adopts the technical scheme that more than one steering position is arranged on the hollow brick pouring production line, and the steering position is used for being in butt joint with the full-automatic filling equipment of the composite hollow bricks.

The further technical scheme of the invention is that the flat plate is a pressing-down integral plate 5021, the pressing-down integral plate 5021 comprises a plurality of corresponding pouring holes 5022, and the side of the pressing-down integral plate 5021 can be driven to descend by a lifting cylinder shaft 501; a nested separation plate 5023 and a nested separation rod 5024 are arranged below the pressing-down integral plate 5021, and the nested separation plate 5023 and the nested separation rod 5024 can separate a plurality of groups of hollow brick stacks;

four springs 122 are arranged under the body of the base plate 121; four springs 122 are located at the four corners of the base plate 121.

Compared with the prior art, the invention adopting the technical scheme has the following beneficial effects: the patent creatively solves the current technical problem and provides a brand new filling system device from zero to some. According to the scheme, the hollow bricks can be subjected to grouting of heat-insulating materials continuously and quantitatively, the produced heat-insulating hollow bricks can be systematically and quantitatively used in the building industry, the heat-insulating performance of a building is greatly improved, and meanwhile, other materials such as energy storage materials and the like can be poured.

Drawings

For further explanation of the invention, reference is made to the following further description, taken in conjunction with the accompanying drawings:

FIG. 1 is a layout of the overall structure of the invention;

FIG. 2 is a multi-purpose cleaning, stirring and trowelling device of the invention;

FIG. 3 is a perspective view of a multipurpose cleaning, stirring and trowelling device;

FIG. 4 is an installation view of a multifunctional cleaning blade;

FIG. 5 is a block diagram of a clean power section;

FIG. 6 is a top view of the multipurpose cleaning, stirring and trowelling apparatus;

FIG. 7 is a diagram illustrating the movement of the multipurpose cleaning, stirring and trowelling device;

FIG. 8 is an indication structure diagram of a bottom steel plate;

FIG. 9 is a perspective view of the infusion molding part;

FIG. 10 is a block diagram of a lift cylinder shaft;

FIG. 11 is a block diagram of a transport portion of the tooling;

FIG. 12 is a schematic view of transport components of the priming station;

FIG. 13 is a schematic view of a portion of a palletizing turret;

FIG. 14 is a block diagram of a cleaning station;

FIG. 15 is a diagram of a process portion of the invention;

FIG. 16 is a block diagram of a palletizing station;

fig. 17 is a block diagram of a basic support chassis for a hollow brick;

fig. 18 and 19 are perspective views of the basic support chassis of the hollow brick;

FIG. 20 is a block diagram of a self-adjusting master disk;

FIG. 21 is a perspective view of a press-in structure of the suit;

FIG. 22 is a perspective view of another view of the encasement press down structure;

FIG. 23 is a perspective view of a further view of the encasement press down structure;

fig. 24 and 25 are partial enlarged views of structures;

Fig. 26 is a structural view of the elevation cylinder shaft 501;

Wherein: 1. a feeding part; 2. a transport section; 3. a first priming station; 4. a second priming station; 5. pouring the molding part; 6. a blanking part; 7. a tooling transportation part; 8. cleaning a station; 9. a discharge portion; 10. a bottom steel plate; 111. a power part of the stacking turntable; 101. a stacking manipulator; 121. a base plate; 122. a spring; 123. a master tray; 124. a fixing bolt hole;

5021. pressing down the integral plate; 5022. corresponding to the pouring hole; 5023. sleeving the partition plate; 5024. sleeving a separation rod;

501. lifting cylinder shaft; 502. sleeving a pressing structure; 503. forming a post-maturing part; 504. a perfusion station frame; 505. a material pipe; 506. pressing down a hydraulic cylinder; 507. stacking and storing space for hollow bricks;

601. Moving a blanking frame; 602. a power chain; 603. a bottom feed opening; 604. multifunctional cleaning scraping plate; 605. moving the material port; 606. a chain tensioner; 607. a sprocket; 608. a guide plate; 609. cleaning the power part; 610. moving the rack; 611. a frame; 612. teeth; 613. a power gear; 614. and a uniform container.

Detailed Description

The present invention is further illustrated in the following drawings and detailed description, which are to be understood as being merely illustrative of the invention and not limiting the scope of the invention. In the description of the present invention, it should be noted that the positional or positional relationship indicated by the terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "top", "bottom", etc. are based on the positional or positional relationship shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

The patent provides a plurality of parallel schemes, and the different expressions belong to an improved scheme based on a basic scheme or a parallel scheme. Each scheme has its own unique features. In addition, the technical features of the different embodiments of the present invention described below may be combined with each other as long as they do not collide with each other. The fixing manner not described herein may be any fixing manner such as screw fixing, bolt fixing or glue bonding.

Embodiment one: with reference to the entire drawing; the full-automatic filling equipment for the composite hollow bricks is characterized in that,

The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: this patent originality is with power chain 602 and a plurality of multi-functional clearance scraper blade 604 as agitating unit, can regard as the device of screeding simultaneously, and the core of this partial scheme is an article multipurpose, guarantees the mobility of material, simultaneously as downflowing power device, can also regard as the device of screeding.

The whole working process is as follows: the full-automatic filling method of the composite hollow brick is characterized by utilizing the full-automatic filling equipment of the composite hollow brick, and comprises the following steps of:

The patent creatively solves the current technical problem and provides a brand new filling system device from zero to some. According to the scheme, the hollow bricks can be subjected to grouting of heat-insulating materials continuously and quantitatively, and the produced heat-insulating hollow bricks can be systematically and quantitatively used in the building industry, so that the heat-insulating performance of a building is greatly improved. Meanwhile, other materials such as energy storage materials and the like can be filled.

Embodiment two: as a further improvement or juxtaposition or alternatively independent, the opening above the mobile blanking frame 604 is aligned with the equalization tank 614, and a hopper is arranged above the equalization tank 614; the holding tank 614 is a fixed container that balances how much material falls into the mobile blanking frame 604 at one time. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: in the process of fluid flow, bubbles and the like can be generated, so that in order to ensure that materials are uniform and the grouting effect is good, the uniform tank 614 is arranged, the materials are uniform, the grouting effect is good, and cavitation and the like can not occur.

Embodiment III: as a further development or juxtaposition or alternatively independent, the edges of the bottom sheet 10 are closely aligned with the pouring section 5. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows:

Embodiment four: as a further development or juxtaposition or alternatively independent, the infusion forming section 5 comprises a stack pallet movable on the tooling transport section 7, the stack pallet comprising more than one stack of hollow bricks; the hollow brick pile pressing device further comprises a sleeving pressing structure 502 capable of pressing more than one group of hollow brick piles, wherein the sleeving pressing structure 502 comprises a pressing integral plate 5021, the pressing integral plate 5021 comprises a plurality of corresponding pouring holes 5022, and the side of the pressing integral plate 5021 can be driven to descend by the lifting cylinder shaft 501; the nested division plate 5023 and the nested division rod 5024 are arranged below the pressing-down integral plate 5021, and the nested division plate 5023 and the nested division rod 5024 can divide a plurality of groups of hollow brick stacks. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: the nested separation plate 5023 and the nested separation rod 5024 can also position and fix the brick pillar, so that grouting is more accurate.

Fifth embodiment: as a further improvement scheme or a parallel scheme or an alternative independent scheme, after the lower hollow brick pile is pressed and fixed by the pressing integral plate 5021, a plurality of corresponding pouring holes 5022 on the pressing integral plate 5021 completely correspond to the holes of the lower hollow brick pile; after the multipurpose cleaning and stirring trowelling device moves onto the pressing integral plate 5021, fluid can be poured into the holes of the hollow brick stacks from a plurality of corresponding pouring holes 5022 through the rotation of the multipurpose power chain 602 and trowelling of the multifunctional cleaning scraper 604. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: the fully corresponding holes enable grouting to be smoother.

Example six: as a further improvement scheme or a parallel scheme or an alternative independent scheme, the injection molding part 5 further comprises a molding after-ripening part 503 which can be covered and pressed on the sleeve pressing structure 502 after the injection molding is completed, a pressing hydraulic cylinder 506 is arranged on the molding after-ripening part 503 so as to be driven to lift, and a material pipe 503 is also communicated with the molding after-ripening part 503. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: after grouting of the flowable substance is completed, after-ripening can be rapidly shaped.

Embodiment seven: as a further improvement scheme or a parallel scheme or an alternative independent scheme, the poured fluid material is a heat insulation material; the full-automatic filling equipment for the composite hollow bricks comprises a plurality of groups and is arranged on a production line in parallel. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: can carry out the simultaneous grouting of multiunit, production efficiency is higher.

Example eight: as a further development or juxtaposition or alternatively independent solution, the full-automatic filling device for composite hollow bricks is arranged on the tool transport section 7, the tool transport section 7 being a square-shaped circulation transport station which is in butt joint with the transport section 2 and the discharge section 9 on both sides. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: for continuous operation.

Example nine: as a further development or juxtaposition or alternatively independent, the hollow brick stacks are located on special self-levelling trays which can be leveled. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: the technical problem that the self-leveling material disc solved is because the height of different bricks probably is inconsistent, when causing the grout, the height of top is inconsistent, needs the uniformity height, just can grout evenly. Especially for multiple sets of stacks.

Scheme II:

Example ten: as a further development, or juxtaposition, or alternatively independent, the material tray is self-leveling, characterized in that,

The base plate 121 is a rigid body on which the materials can be stacked;

When a plate presses down on groups of material, the springs 122 of the base plate 121 are adapted so that the upper plane of the material is flush. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: the problem of the uneven upper brick surface is creatively solved, and the problem needs to be further explained that the leveling device can also be used for upper leveling of various block-shaped object stack groups.

Example eleven: as a further development or juxtaposition or alternatively independent solutions, the material is a bulk material.

Embodiment twelve: as a further improvement or juxtaposition or alternatively independent solution, the block material is a perforated hollow brick.

Embodiment thirteen: as a further improvement scheme or a parallel scheme or an alternative independent scheme, the flat plate is a pressing-down integral plate 5021, a plurality of corresponding pouring holes 5022 are formed in the pressing-down integral plate 5021, and the side of the pressing-down integral plate 5021 can be driven to descend by the lifting cylinder shaft 501; the nested division plate 5023 and the nested division rod 5024 are arranged below the pressing-down integral plate 5021, and the nested division plate 5023 and the nested division rod 5024 can divide a plurality of groups of hollow brick stacks. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: this scheme belongs to use in flattening down, also has the effect of locating the brick simultaneously.

Fourteen examples: as a further development or juxtaposition or alternatively independent, four springs 122 are arranged under the body of the basic disc 121; four springs 122 are located at the four corners of the base plate 121. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: the number of similar springs is within the scope of this patent. As long as the leveling can be realized.

Example fifteen: as a further development or juxtaposition or alternatively independent, a guide post is arranged in the middle of the spring 122. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: the guide post can avoid the spring from tilting.

Example sixteen: as a further development or juxtaposition or alternatively independent, the basic discs 121 correspond to the number of sets of hollow bricks of the stack. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows:

Example seventeenth: as a further development or juxtaposition or alternatively independent, the position of the basic disc 121 on the overall disc 123 can be adjusted. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: thus accommodating different palletizing situations and positions, e.g. a stack of bricks comprising four or six groups, etc.

Scheme III:

Example eighteenth: as a further improvement or juxtaposition or alternative independent solution, the special filling and shaping structure is characterized in that the filling and shaping structure is a filling and shaping part 5, the filling and shaping part 5 comprises a hollow brick pile tray capable of moving on a tool conveying part 7, and the hollow brick pile tray comprises more than one group of hollow brick piles; the hollow brick pile pressing device further comprises a sleeving pressing structure 502 capable of pressing more than one group of hollow brick piles, wherein the sleeving pressing structure 502 comprises a pressing integral plate 5021, the pressing integral plate 5021 comprises a plurality of corresponding pouring holes 5022, and the side of the pressing integral plate 5021 can be driven to descend by the lifting cylinder shaft 501; the nested division plate 5023 and the nested division rod 5024 are arranged below the pressing-down integral plate 5021, and the nested division plate 5023 and the nested division rod 5024 can divide a plurality of groups of hollow brick stacks. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: the pouring molding structure is used for corresponding to the grouting structure.

Example nineteenth: as a further improvement scheme or a parallel scheme or an alternative independent scheme, after the lower hollow brick pile is pressed and fixed by the pressing integral plate 5021, a plurality of corresponding pouring holes 5022 on the pressing integral plate 5021 completely correspond to the holes of the lower hollow brick pile; after the multipurpose cleaning and stirring trowelling device moves onto the pressing integral plate 5021, fluid can be poured into the holes of the hollow brick stacks from a plurality of corresponding pouring holes 5022 through the rotation of the multipurpose power chain 602 and trowelling of the multifunctional cleaning scraper 604. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows:

Example twenty: as a further improvement scheme or a parallel scheme or an alternative independent scheme, the injection molding part 5 further comprises a molding after-ripening part 503 which can be covered and pressed on the sleeve pressing structure 502 after the injection molding is completed, a pressing hydraulic cylinder 506 is arranged on the molding after-ripening part 503 so as to be driven to lift, and a material pipe 503 is also communicated with the molding after-ripening part 503.

Example twenty-one: as a further development or juxtaposition or alternatively independent, the fluid material poured is a thermal insulation material.

Example twenty two: as a further improvement scheme or a parallel scheme or an alternative independent scheme, the heat insulation material is polyphenyl. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: similar insulating materials are also within the scope of this patent. It should be further noted that this patent may be applied to not only thermal insulation materials, but also any materials.

Example twenty-three: as a further development or juxtaposition or alternatively independent, the fluid material poured is an energy storage material. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: energy storage materials for absorbing heat, subsequent release, etc. Is used for constructing the utilization of sunlight in daytime.

Example twenty-four: as a further development or juxtaposition or alternatively independent, the material pipe 503 communicates with a liquid or gas silo or a temperature controlled gas section. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: that is, the type and substance of the medium are not preferable to have an influence on the realization of the present patent.

Example twenty-five: as a further development or juxtaposition or alternatively independent, the material pipe 503 communicates with the high temperature steam pipe. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: high temperature steam can be used for rapid solidification.

Scheme IV:

Example twenty-six: as a further improvement or juxtaposition or alternatively independent, a monolithic hollow brick filling line, characterized in that,

The production line is provided with a feeding part and a discharging part;

Meanwhile, after the multipurpose cleaning, stirring and trowelling device is moved above the hollow brick pillar, the bottom wall of the multifunctional cleaning scraper 604 can trowelle the uppermost part of the hollow brick pillar. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: the production line is a global scheme, and the key points of the production line are the whole production line; in essence, the loading and unloading part is not suitable to limit the patent, and various loading modes and structures are all within the protection scope of the patent, for example, the patent can also load and unload materials by a forklift, load and unload materials manually, and the like.

The full-automatic filling equipment of compound hollow brick arranges on frock transportation part 7, and frock transportation part 7 is square circulation transportation station, and this circulation transportation station butt joint is in transportation part 2 and the ejection of compact part 9 of both sides, has butt joint on the transportation part 2 to have material loading part 1, and ejection of compact part 9 and material loading part 1 all contain pile up neatly manipulator 10.

Example twenty-seventh: as a further improvement scheme or a parallel scheme or an alternative independent scheme, the square circulating transportation station of the tool transportation part 7 comprises a turntable which can move on the stacking turntable power part 111, and the turntable can butt-joint the hollow bricks transported by the feeding part 1 and the discharging part 2 for stacking;

The turntable is provided with a self-leveling material tray. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: the circulation station is used for continuous production.

Example twenty-eight: as a further development or juxtaposition or alternatively independent, a cleaning station 8 is arranged on the path of the tool transport part 7, the cleaning station 8 being a rotating roller which is capable of cleaning the spilled material on the station. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: ensuring the clean production table.

Example twenty-nine: as a further development or juxtaposition or alternatively independent solutions, a plurality of groups of position sensors are arranged on the hollow brick filling line. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: accurate positioning and automatic production can be realized.

Example thirty: as a further improvement or juxtaposition or alternative independent solution, more than one turning position is arranged on the hollow brick pouring production line, and the turning position is used for being in butt joint with the full-automatic filling equipment of the composite hollow bricks. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: that is, this arrangement can reduce space occupation.

It should be noted that, in the scheme of this patent, the multiple groups of schemes are all individuals who can sell independently, so can protect alone.

The effects are independently provided, and the combination of the effects can be achieved by a set of structures.

It should be noted that, the multiple schemes provided in this patent include the basic schemes of itself, are independent of each other and are not restricted to each other, but they can also be combined with each other under the condition of no conflict, so as to achieve multiple effects together.

The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the foregoing embodiments, which have been described in the foregoing description merely illustrates the principles of the invention, and that various changes and modifications may be made therein without departing from the spirit and scope of the invention, which is defined in the appended claims.

Claims

1. The full-automatic filling equipment for the composite hollow bricks is characterized in that,

The full-automatic filling equipment comprises a multipurpose cleaning, stirring and trowelling device capable of moving left and right on a bottom steel plate (10), wherein the multipurpose cleaning, stirring and trowelling device can move along the bottom steel plate (10), and the bottom steel plate (10) can move fluid materials to be filled onto a hollow brick pile so as to enable the fluid materials to flow into holes of the hollow bricks;

The multipurpose cleaning, stirring and trowelling device comprises a movable blanking frame (604), wherein a movable rack (610) is fixed outside the movable blanking frame (604), and the multipurpose cleaning, stirring and trowelling device also comprises a power gear (613) meshed with the movable rack (610), wherein the power gear (613) can drive the movable rack (610) to move left and right through rotation, so that the movable blanking frame (604) is driven to integrally move;

a multipurpose power chain (602) and a multifunctional cleaning scraper (604) are arranged in the movable blanking frame (604), wherein the multifunctional cleaning scraper (604) is fixed on the power chain (602);

The power chain (602) is arranged between the two chain wheels (607), and when the multifunctional cleaning scraping plate (604) moves to the opposite lower side, the bottom wall of the multifunctional cleaning scraping plate (604) can be attached to the bottom blanking opening (603) to move;

the power chain (602) and the plurality of multifunctional cleaning scrapers (604) are integrally positioned in the movable blanking frame (604);

Namely, the power chain (602) and the plurality of multifunctional cleaning scrapers (604) can stir materials integrally; meanwhile, after the multipurpose cleaning, stirring and trowelling device is moved to the upper side of the hollow brick pile, the bottom wall of the multifunctional cleaning scraping plate (604) can trowelle the uppermost side of the hollow brick pile.

2. The full-automatic composite hollow brick filling equipment according to claim 1, wherein an opening above the movable blanking frame (604) is opposite to a uniform container (614), and a hopper is arranged above the uniform container (614); the holding box (614) is a fixed container which can balance the amount of the materials which can fall into the movable blanking frame (604) at one time.

3. Full automatic filling equipment for composite hollow bricks according to claim 1, characterised in that the side of the bottom steel plate (10) is closely opposite to the filling forming section (5).

4. A full automatic filling apparatus for composite hollow bricks as claimed in claim 3, wherein the filling forming section (5) comprises a stack pallet movable on the tooling transport section (7), the stack pallet comprising more than one stack of hollow bricks; the hollow brick pile pressing device is characterized by further comprising a sleeving pressing structure (502) capable of pressing more than one group of hollow brick piles, wherein the sleeving pressing structure (502) comprises a pressing integral plate (5021), the pressing integral plate (5021) comprises a plurality of corresponding pouring holes (5022), and the side of the pressing integral plate (5021) can be driven to descend by a lifting cylinder shaft (501); the lower part of the whole pressing plate (5021) is provided with a sleeved separation plate (5023) and a sleeved separation rod (5024), and the sleeved separation plate (5023) and the sleeved separation rod (5024) can separate a plurality of groups of hollow brick stacks.

5. The full-automatic filling equipment for composite hollow bricks according to claim 4, wherein after the lower hollow brick stack is pressed by the pressing integral plate (5021), a plurality of corresponding pouring holes (5022) on the pressing integral plate completely correspond to the holes of the lower hollow brick stack; after the multipurpose cleaning, stirring and trowelling device moves onto the pressing integral plate (5021), fluid can be poured into the holes of the hollow brick stacks from a plurality of corresponding pouring holes (5022) through rotation of a multipurpose power chain (602) and trowelling of the multifunctional cleaning scraping plates (604).

6. The full-automatic filling equipment for composite hollow bricks according to claim 4, wherein the injection molding part (5) further comprises a molding after-ripening part (503) which can be covered and pressed on the sleeved pressing structure (502) after the injection molding is completed, a pressing hydraulic cylinder (506) is arranged on the molding after-ripening part (503) so as to drive the pressing hydraulic cylinder to lift, and a material pipe (503) is also communicated with the molding after-ripening part (503).

7. The full-automatic composite hollow brick filling equipment according to claim 1, wherein the poured fluid material is a thermal insulation material; the full-automatic filling equipment for the composite hollow bricks comprises a plurality of groups and is arranged on a production line in parallel.

8. The full-automatic composite hollow brick filling equipment according to claim 1, wherein the full-automatic composite hollow brick filling equipment is arranged on a tool conveying part (7), and the tool conveying part (7) is a square circulating conveying station which is in butt joint with the conveying parts (2) and the discharging parts (9) on two sides.

9. The full-automatic composite hollow brick filling device according to claim 1, wherein the stack of hollow bricks is located on a dedicated self-leveling material tray capable of leveling.

10. A method for full-automatic filling of composite hollow bricks, characterized in that the method for full-automatic filling of composite hollow bricks according to any one of claims 1 to 9 comprises the following steps: stacking the hollow bricks by a stacker crane, and then placing the hollow bricks on a production line for transportation;

The material is transported to the working position of the full-automatic filling equipment, the full-automatic filling equipment firstly performs blanking, the material in the hopper firstly falls into the uniform container (614), the uniform container (614) is a fixed container which can balance the quantity of the material falling into the movable blanking frame (604) at one time,

before the movable blanking frame (604) moves to the right to the hollow brick stacks, the hollow brick stack groups on the self-leveling material disc are flattened by using a pressing integral plate (5021), and the hollow brick stack groups with different sizes are adjusted and flattened through the step;

The multipurpose power chain (602) and the multifunctional cleaning scraping plate (604) are stirred, and meanwhile, the multifunctional cleaning scraping plate has the effects of trowelling and fluidity providing; when the movable blanking frame (604) moves to the right above the piled hollow bricks, the power chain (602) and the multifunctional cleaning scraping plate (604) level the materials and provide fluidity to pour the materials into the holes of the hollow bricks;

and then, a molded after-ripening part (503) on the sleeving and pressing structure (502) is adopted for after-ripening, so that the poured material is quickly solidified, and further, the blanking can be carried out.