CN118493682A - Composite material feeding device and application method thereof - Google Patents
Composite material feeding device and application method thereof Download PDFInfo
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- CN118493682A CN118493682A CN202410810972.0A CN202410810972A CN118493682A CN 118493682 A CN118493682 A CN 118493682A CN 202410810972 A CN202410810972 A CN 202410810972A CN 118493682 A CN118493682 A CN 118493682A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/10—Conditioning or physical treatment of the material to be shaped by grinding, e.g. by triturating; by sieving; by filtering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
- B07B1/34—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens jigging or moving to-and-fro perpendicularly or approximately perpendiculary to the plane of the screen
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/50—Cleaning
- B07B1/55—Cleaning with fluid jets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Disintegrating Or Milling (AREA)
Abstract
本发明公开了一种复合材料上料装置及其使用方法,包括上料斗,其顶端固定连接有进料管,上料斗的内部设置有筛选吸尘装置,筛选吸尘装置包括有弹性筛选机构、传动粉碎机构、吸尘机构和清理机构,弹性筛选机构设置于上料斗的内部,传动粉碎机构与弹性筛选机构连接,传动粉碎就与吸尘机构连接,吸尘机构设置于上料斗的一边侧,清理机构与吸尘机构连接。本发明利用弹性筛选机构、传动粉碎机构、吸尘机构和清理机构相配合的设置方式,整个装置便于对物料进行筛分,也能够对在筛分的同时对结团物料进行打碎处理,同时能够通过吸尘机构对内部的灰尘进行清理,在不清理时可通过转换气体流向,对筛板进行清理,便于使用。
The present invention discloses a composite material feeding device and a method of using the same, including a feeding hopper, a feeding pipe fixedly connected to the top of the feeding hopper, a screening dust suction device arranged inside the feeding hopper, the screening dust suction device comprising an elastic screening mechanism, a transmission crushing mechanism, a dust suction mechanism and a cleaning mechanism, the elastic screening mechanism arranged inside the feeding hopper, the transmission crushing mechanism connected to the elastic screening mechanism, the transmission crushing mechanism connected to the dust suction mechanism, the dust suction mechanism arranged on one side of the feeding hopper, and the cleaning mechanism connected to the dust suction mechanism. The present invention utilizes the arrangement mode of the elastic screening mechanism, the transmission crushing mechanism, the dust suction mechanism and the cleaning mechanism in coordination, the whole device is convenient for screening materials, and can also break up the agglomerated materials while screening, and can clean the internal dust through the dust suction mechanism at the same time, and can clean the screen plate by changing the gas flow direction when not cleaning, so it is convenient to use.
Description
技术领域Technical Field
本发明涉及上料装置相关技术领域,特别涉及一种复合材料上料装置及其使用方法。The present invention relates to the technical field related to feeding devices, and in particular to a composite material feeding device and a use method thereof.
背景技术Background Art
橡胶是一种具有可逆形变的高弹性复合材料。受外力作用发生变形时,橡胶具有迅速复原的能力。橡胶具有良好的物理学性能和化学稳定性。在橡胶产品的生产过程中往往需要搅拌机对各种橡胶颗粒进行搅拌混合。Rubber is a highly elastic composite material with reversible deformation. When deformed by external force, rubber has the ability to recover quickly. Rubber has good physical properties and chemical stability. In the production process of rubber products, a mixer is often required to mix various rubber particles.
现有的橡胶颗粒进入搅拌罐时存在橡胶颗粒表面附着有灰尘与杂质的可能性,携带有灰尘与杂质的橡胶颗粒易对橡胶成品的质量造成影响,且有的橡胶颗粒在长时间放置后会受潮发生结团的现象,从而在上料时会包裹着灰尘与杂质进入,更为不便。When the existing rubber particles enter the mixing tank, there is a possibility that dust and impurities are attached to the surface of the rubber particles. The rubber particles carrying dust and impurities are likely to affect the quality of the rubber products. In addition, some rubber particles will become damp and agglomerated after being placed for a long time, so that they will be wrapped with dust and impurities when feeding, which is more inconvenient.
发明内容Summary of the invention
本发明的目的在于提供一种复合材料上料装置及其使用方法,以解决上述背景技术中提出的问题。The object of the present invention is to provide a composite material feeding device and a method of using the same to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种复合材料上料装置,包括上料斗,其顶端固定连接有进料管;To achieve the above object, the present invention provides the following technical solutions: A composite material feeding device comprises a feeding hopper, the top of which is fixedly connected with a feeding pipe;
所述上料斗的内部设置有筛选吸尘装置;A screening dust collecting device is provided inside the upper hopper;
所述筛选吸尘装置包括有弹性筛选机构、传动粉碎机构、吸尘机构和清理机构,所述弹性筛选机构设置于上料斗的内部,所述传动粉碎机构与弹性筛选机构连接,所述传动粉碎就与吸尘机构连接,所述吸尘机构设置于上料斗的一边侧,所述清理机构与吸尘机构连接,所述清理机构与弹性筛选机构相互配合。The screening and dust collection device includes an elastic screening mechanism, a transmission crushing mechanism, a dust collection mechanism and a cleaning mechanism. The elastic screening mechanism is arranged inside the upper hopper, the transmission crushing mechanism is connected to the elastic screening mechanism, the transmission crushing mechanism is connected to the dust collection mechanism, the dust collection mechanism is arranged on one side of the upper hopper, the cleaning mechanism is connected to the dust collection mechanism, and the cleaning mechanism cooperates with the elastic screening mechanism.
优选的,所述弹性筛选机构包括有筛板、套筒、伸缩杆、固定板和第一压缩弹簧,所述筛板与上料斗的内腔滑动穿插连接,多个所述套筒分别固定连接于上料斗内壁的边角处,所述固定板位于套筒的内部,所述伸缩杆的顶端与固定板固定连接,所述伸缩杆的另一端与筛板固定连接,所述第一压缩弹簧套设于伸缩杆的外部,所述筛板与传动粉碎机构相互配合。Preferably, the elastic screening mechanism includes a sieve plate, a sleeve, a telescopic rod, a fixed plate and a first compression spring. The sieve plate is slidably and interlacedly connected with the inner cavity of the upper hopper. The multiple sleeves are respectively fixedly connected to the corners of the inner wall of the upper hopper. The fixed plate is located inside the sleeve. The top end of the telescopic rod is fixedly connected to the fixed plate, and the other end of the telescopic rod is fixedly connected to the sieve plate. The first compression spring is sleeved on the outside of the telescopic rod, and the sieve plate cooperates with the transmission crushing mechanism.
优选的,所述第一压缩弹簧的一端与固定板固定连接,所述第一压缩弹簧的另一端与套筒内壁的底端固定连接。Preferably, one end of the first compression spring is fixedly connected to the fixing plate, and the other end of the first compression spring is fixedly connected to the bottom end of the inner wall of the sleeve.
优选的,所述传动粉碎机构包括有电机、传动杆、转动杆、粉碎杆、固定、挤压板和同步组件,所述电机固定安装于上料斗的外壁,所述传动杆与转动杆均与上料斗的内壁转动穿插连接,所述电机的输出端与传动杆传动连接,所述同步组件设置于传动杆和转动杆之间,多个所述粉碎杆等距固定连接于转动杆的外壁,多个所述固定杆等距固定连接于筛板的顶端,两个所述挤压板均与转动杆固定穿插连接,所述挤压板与筛板相互配合,所述挤压板的截面呈花朵形,所述吸尘机构与传动杆连接。Preferably, the transmission crushing mechanism includes a motor, a transmission rod, a rotating rod, a crushing rod, a fixed rod, an extrusion plate and a synchronization component. The motor is fixedly installed on the outer wall of the upper hopper, and the transmission rod and the rotating rod are both rotatably and interlacedly connected with the inner wall of the upper hopper. The output end of the motor is transmission-connected to the transmission rod, and the synchronization component is arranged between the transmission rod and the rotating rod. A plurality of crushing rods are equidistantly fixedly connected to the outer wall of the rotating rod, and a plurality of fixed rods are equidistantly fixedly connected to the top of the screen plate. The two extrusion plates are both fixedly and interlacedly connected to the rotating rod. The extrusion plate cooperates with the screen plate, and the cross-section of the extrusion plate is flower-shaped. The dust suction mechanism is connected to the transmission rod.
优选的,所述同步组件包括有第一同步轮、第二同步轮和同步带,所述第一同步轮与传动杆固定穿插连接,所述第二同步轮与转动杆固定穿插连接,所述同步带设置于第一同步轮与第二同步轮之间。Preferably, the synchronization assembly includes a first synchronization wheel, a second synchronization wheel and a synchronization belt, the first synchronization wheel is fixedly connected to the transmission rod, the second synchronization wheel is fixedly connected to the rotating rod, and the synchronization belt is arranged between the first synchronization wheel and the second synchronization wheel.
优选的,所述吸尘机构包括有吸尘箱、风扇、安装杆、过滤网和调节组件,所述吸尘箱固定安装于上料斗的外壁,所述风扇与传动杆的另一端固定穿插连接,多个所述安装杆均与吸尘箱的内壁固定连接,所述过滤网板的底端开设有安装孔,所述安装杆与安装孔的内腔滑动穿插连接,所述调节组件设置于吸尘箱的内部。Preferably, the dust collection mechanism includes a dust collection box, a fan, a mounting rod, a filter and an adjustment component. The dust collection box is fixedly mounted on the outer wall of the upper hopper, the fan is fixedly and interlacedly connected with the other end of the transmission rod, and a plurality of the mounting rods are fixedly connected with the inner wall of the dust collection box. A mounting hole is provided at the bottom end of the filter plate, the mounting rod is slidably and interlacedly connected with the inner cavity of the mounting hole, and the adjustment component is arranged inside the dust collection box.
优选的,所述调节组件包括有调节板、滑杆、滑板、定位杆和第二压缩弹簧,所述吸尘箱的外壁开设有滑动槽,所述调节板与滑动槽的内腔滑动穿插连接,所述吸尘箱的外壁开设有调节槽,所述滑杆的两端均与调节槽的内壁固定连接,所述滑板与滑杆滑动穿插连接,所述调节板的顶端开设有两个定位孔,所述定位杆的一端与滑板固定连接,所述定位杆的另一端与定位孔的内腔滑动穿插连接,所述第二压缩弹簧套设于滑杆的外部,吸尘箱与调节板底端均开设有通风槽。Preferably, the adjustment assembly includes an adjustment plate, a sliding rod, a slide plate, a positioning rod and a second compression spring. A sliding groove is provided on the outer wall of the dust box, and the adjustment plate is slidably and interspersedly connected with the inner cavity of the sliding groove. An adjustment groove is provided on the outer wall of the dust box, both ends of the sliding rod are fixedly connected to the inner wall of the adjusting groove, the slide plate is slidably and interspersedly connected with the sliding rod, two positioning holes are provided on the top of the adjustment plate, one end of the positioning rod is fixedly connected to the slide plate, and the other end of the positioning rod is slidably and interspersedly connected with the inner cavity of the positioning hole, the second compression spring is sleeved on the outside of the sliding rod, and ventilation grooves are provided on the bottom ends of the dust box and the adjustment plate.
优选的,所述清理机构包括有螺杆、限位杆、滑动块、喷气头、连接管和进气盒,所述上料斗内壁的一边侧开设有收纳槽,所述螺杆的两端分别与上料斗的内壁和收纳槽的内壁转动穿插连接,所述限位杆的两端分别与上料斗和收纳槽的内壁固定连接,两个所述滑动块分别固定连接于喷气头的两侧,其中一个滑动块与螺杆螺纹穿插连接,另一个所述滑动块与限位杆滑动穿插连接,所述进气盒与吸尘箱固定穿插连接,所述连接管的一端与进气盒固定穿插连接,所述连接管的另一端与喷气头固定连接。Preferably, the cleaning mechanism includes a screw, a limit rod, a sliding block, an air jet head, a connecting pipe and an air inlet box. A receiving groove is provided on one side of the inner wall of the upper hopper, and both ends of the screw are rotatably and interlacedly connected with the inner wall of the upper hopper and the inner wall of the receiving groove respectively. The two ends of the limit rod are fixedly connected with the inner walls of the upper hopper and the receiving groove respectively. The two sliding blocks are fixedly connected to the two sides of the air jet head respectively, one of the sliding blocks is threadably and interlacedly connected with the screw, and the other sliding block is slidably and interlacedly connected with the limit rod. The air inlet box is fixedly and interlacedly connected with the dust collection box, one end of the connecting pipe is fixedly and interlacedly connected with the air inlet box, and the other end of the connecting pipe is fixedly connected with the air jet head.
优选的,所述上料斗的一侧固定连接有收集箱,所述收集箱的一侧滑动穿插连接有回收盒。Preferably, a collecting box is fixedly connected to one side of the upper hopper, and a recycling box is slidably and interlacedly connected to one side of the collecting box.
本发明还提供了一种复合材料上料装置的使用方法,包括以下具体使用步骤:The present invention also provides a method for using a composite material feeding device, comprising the following specific steps:
步骤一:在使用该装置进行橡胶颗粒的上料时,启动电机,电机能够带动传动杆转动的同时,也能够通过同步组件带动转动杆进行转动,从而使得粉碎杆对固定杆拦截的结团物料进行打碎处理,同时能够通过挤压板对倾斜的筛板进行间歇性挤压,从而使得筛板在第一压缩弹簧的弹性作用力下能够进行竖直方向上的往复运动,即可对进入的橡胶颗粒筛分的同时还能够对结团物料进行打碎操作;Step 1: When the device is used to feed rubber particles, the motor is started. The motor can drive the transmission rod to rotate, and can also drive the rotating rod to rotate through the synchronous component, so that the crushing rod can break up the agglomerated materials intercepted by the fixed rod, and at the same time, the inclined screen plate can be intermittently squeezed by the squeezing plate, so that the screen plate can reciprocate in the vertical direction under the elastic force of the first compression spring, so that the incoming rubber particles can be screened and the agglomerated materials can be broken up at the same time;
步骤二:传动杆在转动时能够带动风扇同步转动,从而可对内部筛选与打碎橡胶颗粒时所产生的灰尘进行吸收,并通过过滤网的过滤后,通过通风槽处排出;Step 2: When the transmission rod rotates, it can drive the fan to rotate synchronously, so as to absorb the dust generated when the rubber particles are screened and crushed internally, and then be discharged through the ventilation slot after being filtered by the filter;
步骤三:进料完成后,可通过调节当前定位杆与另一个定位孔进行穿插,从而使得调节板将通风槽堵住,即可使得风扇所吸入的气体通过进气盒与连接管流入喷气头的内部,再通过转动螺杆,使得滑动块带动喷气头沿着限位杆进行水平方向上的滑动,从而使得喷气头上的多个高压喷头可对筛板上的每个筛孔进行喷气清理,以待下次正常使用。Step 3: After the feeding is completed, the current positioning rod can be adjusted to intersperse with another positioning hole so that the adjustment plate blocks the ventilation slot, and the gas sucked in by the fan can flow into the interior of the nozzle through the air intake box and the connecting pipe. Then, by rotating the screw, the sliding block drives the nozzle to slide horizontally along the limit rod, so that the multiple high-pressure nozzles on the nozzle can spray and clean each sieve hole on the sieve plate for normal use next time.
本发明的技术效果和优点:Technical effects and advantages of the present invention:
本发明利用弹性筛选机构、传动粉碎机构、吸尘机构和清理机构相配合的设置方式,通过传动粉碎机构中的电机带动传动杆与转动杆进行转动,使得转动杆带动挤压板对弹性筛选机构进行挤压的同时,能够使得粉碎杆与固定杆相互配合对结团的物料进行打碎操作,从而在筛选物料的同时可对结团的物料进行打碎,同时传动杆能够带动吸尘机构对内部的灰尘进行吸收,在添加完成后,可通过调节组件对气体流动方向进行调节,使得风扇产生的气流进入清理机构的进气盒之中,并通过连接管输入至喷气头处,从而在螺杆转动时,可通过喷气头对筛板的每个筛孔进行喷气清理,从而防止橡胶颗粒堵塞筛孔导致筛板筛分效果变差,整个装置便于对物料进行筛分,也能够对在筛分的同时对结团物料进行打碎处理,同时能够通过吸尘机构对内部的灰尘进行清理,在不清理时可通过转换气体流向,对筛板进行清理,便于使用。The present invention utilizes the arrangement mode of coordination among the elastic screening mechanism, the transmission crushing mechanism, the dust collecting mechanism and the cleaning mechanism. The motor in the transmission crushing mechanism drives the transmission rod and the rotating rod to rotate, so that the rotating rod drives the extrusion plate to squeeze the elastic screening mechanism, and the crushing rod and the fixed rod can cooperate with each other to break up the agglomerated materials, so that the agglomerated materials can be broken up while screening the materials, and the transmission rod can drive the dust collecting mechanism to absorb the internal dust. After the addition is completed, the gas flow direction can be adjusted by the adjustment component, so that the airflow generated by the fan enters the air inlet box of the cleaning mechanism and is input to the nozzle through the connecting pipe. Therefore, when the screw rotates, each sieve hole of the sieve plate can be jet-cleaned through the nozzle, so as to prevent the rubber particles from clogging the sieve holes and causing the sieve plate screening effect to deteriorate. The whole device is convenient for screening the materials, and can also break up the agglomerated materials while screening. At the same time, the internal dust can be cleaned by the dust collecting mechanism. When not cleaning, the sieve plate can be cleaned by changing the gas flow direction, which is convenient for use.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明整体结构示意图之一。FIG. 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明整体结构示意图之二。FIG. 2 is a second schematic diagram of the overall structure of the present invention.
图3为本发明整体侧面内部结构示意图。FIG. 3 is a schematic diagram of the overall side internal structure of the present invention.
图4为本发明整体正面内部结构示意图。FIG. 4 is a schematic diagram of the overall front internal structure of the present invention.
图5为本发明图4中A处放大结构示意图。FIG. 5 is a schematic diagram of the enlarged structure of point A in FIG. 4 of the present invention.
图6为本发明调节组件处侧面内部结构示意图。FIG. 6 is a schematic diagram of the internal structure of the adjustment component of the present invention from the side.
图7为本发明清理机构俯视内部结构示意图。FIG. 7 is a schematic diagram of the internal structure of the cleaning mechanism of the present invention when viewed from above.
图中:1、上料斗;2、进料管;3、弹性筛选机构;31、筛板;32、套筒;33、伸缩杆;34、固定板;35、第一压缩弹簧;4、传动粉碎机构;41、电机;42、传动杆;43、转动杆;44、粉碎杆;45、固定杆;46、挤压板;47、同步组件;471、第一同步轮;472、第二同步轮;473、同步带;5、吸尘机构;51、吸尘箱;52、风扇;53、安装杆;54、过滤网;55、调节组件;551、调节板;552、滑杆;553、滑板;554、定位杆;555、第二压缩弹簧;6、清理机构;61、螺杆;62、限位杆;63、滑动块;64、喷气头;65、连接管;66、进气盒;7、收集箱;8、回收盒。In the figure: 1. upper hopper; 2. feed pipe; 3. elastic screening mechanism; 31. sieve plate; 32. sleeve; 33. telescopic rod; 34. fixed plate; 35. first compression spring; 4. transmission crushing mechanism; 41. motor; 42. transmission rod; 43. rotating rod; 44. crushing rod; 45. fixed rod; 46. extrusion plate; 47. synchronous component; 471. first synchronous wheel; 472. second synchronous wheel; 473. synchronous belt; 5. dust suction mechanism; 51. dust suction box; 52. fan; 53. mounting rod; 54. filter; 55. adjustment component; 551. adjustment plate; 552. sliding rod; 553. sliding plate; 554. positioning rod; 555. second compression spring; 6. cleaning mechanism; 61. screw; 62. limit rod; 63. sliding block; 64. nozzle; 65. connecting pipe; 66. air inlet box; 7. collection box; 8. recovery box.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
本发明提供了如图1-7所示的一种复合材料上料装置,包括上料斗1,其顶端固定连接有进料管2;The present invention provides a composite material feeding device as shown in FIGS. 1-7 , comprising a feeding hopper 1 , the top of which is fixedly connected to a feeding pipe 2 ;
上料斗1的内部设置有筛选吸尘装置;A screening dust collecting device is provided inside the upper hopper 1;
进一步的,筛选吸尘装置包括有弹性筛选机构3、传动粉碎机构4、吸尘机构5和清理机构6,弹性筛选机构3设置于上料斗1的内部,传动粉碎机构4与弹性筛选机构3连接,传动粉碎就与吸尘机构5连接,吸尘机构5设置于上料斗1的一边侧,清理机构6与吸尘机构5连接,清理机构6与弹性筛选机构3相互配合。Furthermore, the screening and dust collection device includes an elastic screening mechanism 3, a transmission crushing mechanism 4, a dust collection mechanism 5 and a cleaning mechanism 6. The elastic screening mechanism 3 is arranged inside the upper hopper 1, the transmission crushing mechanism 4 is connected to the elastic screening mechanism 3, the transmission crushing mechanism is connected to the dust collection mechanism 5, the dust collection mechanism 5 is arranged on one side of the upper hopper 1, the cleaning mechanism 6 is connected to the dust collection mechanism 5, and the cleaning mechanism 6 cooperates with the elastic screening mechanism 3.
更进一步的,弹性筛选机构3包括有筛板31、套筒32、伸缩杆33、固定板34和第一压缩弹簧35,筛板31与上料斗1的内腔滑动穿插连接,多个套筒32分别固定连接于上料斗1内壁的边角处,固定板34位于套筒32的内部,伸缩杆33的顶端与固定板34固定连接,伸缩杆33的另一端与筛板31固定连接,第一压缩弹簧35套设于伸缩杆33的外部,筛板31与传动粉碎机构4相互配合,第一压缩弹簧35的一端与固定板34固定连接,第一压缩弹簧35的另一端与套筒32内壁的底端固定连接,第一压缩弹簧35始终处于压缩状态,从而可通过固定板34对伸缩杆33提供一个稳定的弹性作用力,从而使得筛板31能够紧贴着挤压板46的底端。Furthermore, the elastic screening mechanism 3 includes a sieve plate 31, a sleeve 32, a telescopic rod 33, a fixed plate 34 and a first compression spring 35. The sieve plate 31 is slidably and interlacedly connected with the inner cavity of the upper hopper 1, and multiple sleeves 32 are respectively fixedly connected to the corners of the inner wall of the upper hopper 1. The fixed plate 34 is located inside the sleeve 32, the top of the telescopic rod 33 is fixedly connected to the fixed plate 34, and the other end of the telescopic rod 33 is fixedly connected to the sieve plate 31. The first compression spring 35 is sleeved on the outside of the telescopic rod 33, and the sieve plate 31 cooperates with the transmission crushing mechanism 4. One end of the first compression spring 35 is fixedly connected to the fixed plate 34, and the other end of the first compression spring 35 is fixedly connected to the bottom end of the inner wall of the sleeve 32. The first compression spring 35 is always in a compressed state, so that a stable elastic force can be provided to the telescopic rod 33 through the fixed plate 34, so that the sieve plate 31 can be close to the bottom end of the extrusion plate 46.
更进一步的,传动粉碎机构4包括有电机41、传动杆42、转动杆43、粉碎杆44、固定杆45、挤压板46和同步组件47,电机41固定安装于上料斗1的外壁,传动杆42与转动杆43均与上料斗1的内壁转动穿插连接,电机41的输出端与传动杆42传动连接,同步组件47设置于传动杆42和转动杆43之间,多个粉碎杆44等距固定连接于转动杆43的外壁,多个固定杆45等距固定连接于筛板31的顶端,两个挤压板46均与转动杆43固定穿插连接,挤压板46与筛板31相互配合,挤压板46的截面呈花朵形,吸尘机构5与传动杆42连接,电机41通过外接的开关与外部电源电性连接,通过电机41能够带动传动杆42转动的同时,能够通过同步组件47带动转动杆43进行转动,从而使得粉碎杆44对固定杆45拦截的结团物料进行打碎处理,同时能够通过挤压板46对倾斜的筛板31进行间歇性挤压,从而使得筛板31能够进行竖直方向上的往复运动,对进入的橡胶颗粒筛分的同时还能够对结团物料进行打碎操作。Furthermore, the transmission crushing mechanism 4 includes a motor 41, a transmission rod 42, a rotating rod 43, a crushing rod 44, a fixed rod 45, an extrusion plate 46 and a synchronization component 47. The motor 41 is fixedly installed on the outer wall of the upper hopper 1, the transmission rod 42 and the rotating rod 43 are both rotatably connected with the inner wall of the upper hopper 1, the output end of the motor 41 is transmission-connected with the transmission rod 42, the synchronization component 47 is arranged between the transmission rod 42 and the rotating rod 43, a plurality of crushing rods 44 are equidistantly fixedly connected to the outer wall of the rotating rod 43, a plurality of fixed rods 45 are equidistantly fixedly connected to the top of the sieve plate 31, and two extrusion plates 46 are both fixedly connected with the rotating rod 43. The pressing plate 46 cooperates with the screen plate 31, the cross-section of the extrusion plate 46 is flower-shaped, the dust suction mechanism 5 is connected to the transmission rod 42, and the motor 41 is electrically connected to the external power supply through an external switch. The motor 41 can drive the transmission rod 42 to rotate, and can drive the rotating rod 43 to rotate through the synchronization component 47, so that the crushing rod 44 can break up the agglomerated materials intercepted by the fixed rod 45, and at the same time, the extrusion plate 46 can intermittently squeeze the inclined screen plate 31, so that the screen plate 31 can reciprocate in the vertical direction, and can not only screen the incoming rubber particles but also break up the agglomerated materials.
更进一步的,同步组件47包括有第一同步轮471、第二同步轮472和同步带473,第一同步轮471与传动杆42固定穿插连接,第二同步轮472与转动杆43固定穿插连接,同步带473设置于第一同步轮471与第二同步轮472之间,第一同步轮471比第二同步轮472直径小很多,从而可使得传动杆42快速转动的同时,转动杆43能够较慢的转动,便于使用。Furthermore, the synchronization assembly 47 includes a first synchronization wheel 471, a second synchronization wheel 472 and a synchronization belt 473. The first synchronization wheel 471 is fixedly connected to the transmission rod 42 through insertion, the second synchronization wheel 472 is fixedly connected to the rotating rod 43 through insertion, and the synchronization belt 473 is arranged between the first synchronization wheel 471 and the second synchronization wheel 472. The first synchronization wheel 471 has a much smaller diameter than the second synchronization wheel 472, so that the transmission rod 42 can rotate quickly while the rotating rod 43 can rotate slowly, which is convenient for use.
更进一步的,吸尘机构5包括有吸尘箱51、风扇52、安装杆53、过滤网54和调节组件55,吸尘箱51固定安装于上料斗1的外壁,风扇52与传动杆42的另一端固定穿插连接,多个安装杆53均与吸尘箱51的内壁固定连接,过滤网54板的底端开设有安装孔,安装杆53与安装孔的内腔滑动穿插连接,调节组件55设置于吸尘箱51的内部,传动杆42在转动时能够带动风扇52同步转动,从而可对内部筛选与打碎橡胶颗粒时所产生的灰尘进行吸收,并通过过滤网54的过滤后,通过通风槽处排出。Furthermore, the dust collection mechanism 5 includes a dust collection box 51, a fan 52, a mounting rod 53, a filter 54 and an adjustment component 55. The dust collection box 51 is fixedly mounted on the outer wall of the upper hopper 1, the fan 52 is fixedly and interlacedly connected with the other end of the transmission rod 42, and multiple mounting rods 53 are fixedly connected with the inner wall of the dust collection box 51. A mounting hole is provided at the bottom end of the filter 54 plate, and the mounting rod 53 is slidably and interlacedly connected with the inner cavity of the mounting hole. The adjustment component 55 is arranged inside the dust collection box 51. When the transmission rod 42 rotates, it can drive the fan 52 to rotate synchronously, so that the dust generated when the rubber particles are screened and crushed internally can be absorbed, and after being filtered by the filter 54, it is discharged through the ventilation groove.
更进一步的,调节组件55包括有调节板551、滑杆552、滑板553、定位杆554和第二压缩弹簧555,吸尘箱51的外壁开设有滑动槽,调节板551与滑动槽的内腔滑动穿插连接,吸尘箱51的外壁开设有调节槽,滑杆552的两端均与调节槽的内壁固定连接,滑板553与滑杆552滑动穿插连接,调节板551的顶端开设有两个定位孔,定位杆554的一端与滑板553固定连接,定位杆554的另一端与定位孔的内腔滑动穿插连接,第二压缩弹簧555套设于滑杆552的外部,吸尘箱51与调节板551底端均开设有通风槽,第二压缩弹簧555始终处于压缩状态,从而可通过滑板553对定位杆554有一个稳定向下的弹性作用力,在调节板551的通风槽与吸尘箱51所开设的通风槽连通时,风扇52所吸入的气体将直接排出,当定位杆554与另一个定位孔进行穿插时,调节板551将通风槽堵住,从而使得风扇52所吸入的气体流向清理机构6。Furthermore, the adjustment assembly 55 includes an adjustment plate 551, a slide bar 552, a slide plate 553, a positioning rod 554 and a second compression spring 555. The outer wall of the dust box 51 is provided with a sliding groove, the adjustment plate 551 is slidably connected with the inner cavity of the sliding groove, the outer wall of the dust box 51 is provided with an adjustment groove, both ends of the slide bar 552 are fixedly connected with the inner wall of the adjustment groove, the slide plate 553 is slidably connected with the slide bar 552, the top of the adjustment plate 551 is provided with two positioning holes, one end of the positioning rod 554 is fixedly connected with the slide plate 553, and the other end of the positioning rod 554 is slidably connected with the inner cavity of the positioning hole. The second compression spring 555 is dynamically inserted and connected, and the second compression spring 555 is sleeved on the outside of the sliding rod 552. The dust box 51 and the bottom end of the adjusting plate 551 are both provided with ventilation grooves. The second compression spring 555 is always in a compressed state, so that a stable downward elastic force can be applied to the positioning rod 554 through the sliding plate 553. When the ventilation groove of the adjusting plate 551 is connected with the ventilation groove opened in the dust box 51, the gas sucked in by the fan 52 will be discharged directly. When the positioning rod 554 is inserted with another positioning hole, the adjusting plate 551 blocks the ventilation groove, so that the gas sucked in by the fan 52 flows to the cleaning mechanism 6.
更进一步的,清理机构6包括有螺杆61、限位杆62、滑动块63、喷气头64、连接管65和进气盒66,上料斗1内壁的一边侧开设有收纳槽,螺杆61的两端分别与上料斗1的内壁和收纳槽的内壁转动穿插连接,限位杆62的两端分别与上料斗1和收纳槽的内壁固定连接,两个滑动块63分别固定连接于喷气头64的两侧,其中一个滑动块63与螺杆61螺纹穿插连接,另一个滑动块63与限位杆62滑动穿插连接,进气盒66与吸尘箱51固定穿插连接,连接管65的一端与进气盒66固定穿插连接,连接管65的另一端与喷气头64固定连接,当气体通过进气盒66与连接管65流入喷气头64的内部后,可通过转动螺杆61,使得滑动块63带动喷气头64沿着限位杆62进行水平方向上的滑动,从而使得喷气头64上的多个高压喷头可对筛板31上的每个筛孔进行喷气清理,有效防止杂质灰尘或者橡胶颗粒堵塞筛孔,影响筛板31的正常使用,收纳槽的开设便于对喷气头64进行收纳,防止影响橡胶颗粒的进料效果。Furthermore, the cleaning mechanism 6 includes a screw 61, a limit rod 62, a sliding block 63, an air jet 64, a connecting pipe 65 and an air inlet box 66. A receiving groove is provided on one side of the inner wall of the upper hopper 1. The two ends of the screw 61 are rotatably interlaced with the inner wall of the upper hopper 1 and the inner wall of the receiving groove, respectively. The two ends of the limit rod 62 are fixedly connected to the upper hopper 1 and the inner wall of the receiving groove, respectively. The two sliding blocks 63 are fixedly connected to the two sides of the air jet 64, respectively. One of the sliding blocks 63 is threadedly interlaced with the screw 61, and the other sliding block 63 is slidably interlaced with the limit rod 62. The air inlet box 66 is fixedly interlaced with the dust box 51, and the connection One end of the tube 65 is fixedly connected with the air inlet box 66, and the other end of the connecting tube 65 is fixedly connected with the nozzle 64. When the gas flows into the interior of the nozzle 64 through the air inlet box 66 and the connecting tube 65, the screw 61 can be rotated to make the sliding block 63 drive the nozzle 64 to slide horizontally along the limit rod 62, so that the multiple high-pressure nozzles on the nozzle head 64 can spray and clean each sieve hole on the sieve plate 31, effectively preventing impurities, dust or rubber particles from clogging the sieve holes and affecting the normal use of the sieve plate 31. The opening of the storage groove facilitates the storage of the nozzle head 64 to prevent affecting the feeding effect of the rubber particles.
更进一步的,上料斗1的一侧固定连接有收集箱7,收集箱7的一侧滑动穿插连接有回收盒8,筛板31呈倾斜状,可将筛分后的杂质通过回收盒8进行回收。Furthermore, a collecting box 7 is fixedly connected to one side of the upper hopper 1, and a recovery box 8 is slidably and interlacedly connected to one side of the collecting box 7. The sieve plate 31 is inclined, and the sieved impurities can be recovered through the recovery box 8.
本发明使用方法:Method of use of the present invention:
在使用该装置进行橡胶颗粒的上料时,启动电机41,电机41能够带动传动杆42转动的同时,也能够通过同步组件47带动转动杆43进行转动,从而使得粉碎杆44对固定杆45拦截的结团物料进行打碎处理,同时能够通过挤压板46对倾斜的筛板31进行间歇性挤压,从而使得筛板31在第一压缩弹簧35的弹性作用力下能够进行竖直方向上的往复运动,即可对进入的橡胶颗粒筛分的同时还能够对结团物料进行打碎操作;When the device is used to feed rubber particles, the motor 41 is started. The motor 41 can drive the transmission rod 42 to rotate, and can also drive the rotating rod 43 to rotate through the synchronization component 47, so that the crushing rod 44 can break up the agglomerated materials intercepted by the fixed rod 45, and at the same time, the inclined screen plate 31 can be intermittently squeezed by the squeezing plate 46, so that the screen plate 31 can reciprocate in the vertical direction under the elastic force of the first compression spring 35, so that the incoming rubber particles can be screened and the agglomerated materials can be broken up at the same time;
传动杆42在转动时能够带动风扇52同步转动,从而可对内部筛选与打碎橡胶颗粒时所产生的灰尘进行吸收,并通过过滤网54的过滤后,通过通风槽处排出;The transmission rod 42 can drive the fan 52 to rotate synchronously when rotating, so as to absorb the dust generated when the rubber particles are screened and crushed inside, and then be filtered by the filter 54 and discharged through the ventilation slot;
进料完成后,可通过调节当前定位杆554与另一个定位孔进行穿插,从而使得调节板551将通风槽堵住,即可使得风扇52所吸入的气体通过进气盒66与连接管65流入喷气头64的内部,再通过转动螺杆61,使得滑动块63带动喷气头64沿着限位杆62进行水平方向上的滑动,从而使得喷气头64上的多个高压喷头可对筛板31上的每个筛孔进行喷气清理,有效防止杂质灰尘或者橡胶颗粒堵塞筛孔,影响筛板31的正常使用。After the feeding is completed, the current positioning rod 554 can be adjusted to intersperse with another positioning hole, so that the adjustment plate 551 blocks the ventilation slot, and the gas sucked in by the fan 52 can flow into the interior of the nozzle head 64 through the air intake box 66 and the connecting pipe 65. Then, by rotating the screw 61, the sliding block 63 drives the nozzle head 64 to slide horizontally along the limit rod 62, so that the multiple high-pressure nozzles on the nozzle head 64 can spray and clean each sieve hole on the sieve plate 31, effectively preventing impurities, dust or rubber particles from clogging the sieve holes and affecting the normal use of the sieve plate 31.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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