CN118492986A - Full-automatic production line for double-path linear positive and negative two-row power pole lugs - Google Patents
Full-automatic production line for double-path linear positive and negative two-row power pole lugs Download PDFInfo
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- CN118492986A CN118492986A CN202410476038.XA CN202410476038A CN118492986A CN 118492986 A CN118492986 A CN 118492986A CN 202410476038 A CN202410476038 A CN 202410476038A CN 118492986 A CN118492986 A CN 118492986A
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- pressing
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 402
- 229910052751 metal Inorganic materials 0.000 claims abstract description 169
- 239000002184 metal Substances 0.000 claims abstract description 169
- 238000007731 hot pressing Methods 0.000 claims abstract description 97
- 239000000463 material Substances 0.000 claims abstract description 92
- 238000005520 cutting process Methods 0.000 claims abstract description 90
- 239000003292 glue Substances 0.000 claims abstract description 88
- 230000002950 deficient Effects 0.000 claims abstract description 69
- 238000001816 cooling Methods 0.000 claims abstract description 58
- 238000010438 heat treatment Methods 0.000 claims abstract description 57
- 230000001681 protective effect Effects 0.000 claims abstract description 48
- 238000007599 discharging Methods 0.000 claims abstract description 39
- 230000005540 biological transmission Effects 0.000 claims description 90
- 239000000047 product Substances 0.000 claims description 87
- 238000012546 transfer Methods 0.000 claims description 84
- 238000003825 pressing Methods 0.000 claims description 54
- 239000000853 adhesive Substances 0.000 claims description 49
- 230000001070 adhesive effect Effects 0.000 claims description 49
- 239000013072 incoming material Substances 0.000 claims description 26
- 239000011265 semifinished product Substances 0.000 claims description 25
- 238000012937 correction Methods 0.000 claims description 24
- 238000004804 winding Methods 0.000 claims description 23
- 238000001514 detection method Methods 0.000 claims description 22
- 239000002390 adhesive tape Substances 0.000 claims description 12
- 238000013519 translation Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 4
- 238000004080 punching Methods 0.000 claims 3
- 238000010030 laminating Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 229920002799 BoPET Polymers 0.000 description 1
- 229910000570 Cupronickel Inorganic materials 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- YOCUPQPZWBBYIX-UHFFFAOYSA-N copper nickel Chemical compound [Ni].[Cu] YOCUPQPZWBBYIX-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
- H01M50/533—Electrode connections inside a battery casing characterised by the shape of the leads or tabs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Abstract
The invention discloses a double-path linear positive and negative two-row power lug full-automatic production line which comprises a frame, a lug metal strip unreeling mechanism, a lug metal strip leveling mechanism, a metal strip auxiliary material pulling mechanism, a metal strip preheating mechanism, a glue feeding and pasting mechanism, a tape hot-pressing connecting mechanism, a metal strip fixed-length material pulling mechanism, a metal strip fixed-length cutting mechanism, a sheet discharging mechanism, a protective film unreeling mechanism, a flat hot-pressing mechanism, a physical internal heating mechanism, a cooling mechanism, a protective film reeling mechanism, a material clamping and transversely moving mechanism, a material feeding conveying mechanism, a rotary feeding mechanism, a lug positioning and correcting mechanism, a first transferring manipulator mechanism, a lug glue cutting mechanism, a photographing conveying mechanism, a first CCD photographing detecting mechanism, a first defective product removing mechanism, a lug turning mechanism, a second CCD photographing detecting mechanism, a second transferring manipulator mechanism, a second defective product removing mechanism, a transversely moving material box stacking mechanism, a blanking tray arranging manipulator mechanism and a material collecting tray mechanism.
Description
Technical Field
The invention relates to the technical field of battery production equipment, in particular to a double-path linear positive and negative two-row power lug full-automatic production line.
Background
The power tab is one of the important parts of the soft-package lithium battery, the existing tab can be divided into an anode and a cathode, a traditional tab production line is generally carried out by adopting a plurality of independent machines, manual carrying and operation are required to be matched, the labor intensity is high, and the production efficiency is low. The follow-up tab production line is after producing the tab, still need to move the tab and send and cut tab glue equipment on carrying out tab glue cutting, after the cutting is accomplished, still need to transfer the tab to CCD check out test set on the check out test set, and still need the manual work to pile up tab finished product together and put the dish, in this process, need supporting many machines, moreover need the manual handling transfer, lead to production efficiency low, intensity of labour is big, production quality is difficult to guarantee, the cost of labor is high.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides a double-path linear full-automatic production line for positive and negative two-row power lugs, which has the advantages of high automation degree, capability of greatly improving production efficiency and production quality of products, and reduction of labor intensity and production cost.
In order to achieve the above purpose, the invention provides a full-automatic production line of two-way linear positive and negative power lugs, which comprises a frame, a lug metal strip unreeling mechanism for outputting a lug metal strip, a lug metal strip leveling mechanism for leveling the lug metal strip, a metal strip auxiliary material pulling mechanism for pulling the lug metal strip, a metal strip preheating mechanism for preheating the lug metal strip, a glue feeding and pasting mechanism for pasting the lug glue on the lug metal strip, a glue hot-pressing connecting mechanism for fixing the lug glue on the lug metal strip in a hot-pressing manner, a metal strip fixed-length material pulling mechanism for pulling the lug metal strip according to a preset stroke, a metal strip fixed-length cutting mechanism for cutting the lug metal strip to form a lug semi-finished product with the lug glue, A sheet arranging mechanism for arranging a plurality of tab semi-finished products at equal intervals, a protective film unreeling mechanism for outputting protective films, a flat plate hot pressing mechanism for pressing the protective films on the tab semi-finished products, at least one physical internal heating mechanism for heating the tab semi-finished products at high temperature, a cooling mechanism for cooling the tab semi-finished products, a protective film reeling mechanism for reeling the protective films, a clamping transverse moving mechanism for clamping the tab semi-finished products to the sheet arranging mechanism, the flat plate hot pressing mechanism, the physical internal heating mechanism, the cooling mechanism and an incoming material conveying mechanism in sequence, an incoming material conveying mechanism for carrying the tab semi-finished products to move to a rotary feeding mechanism, The device comprises a rotary feeding mechanism for transferring the semi-finished tab on an incoming material conveying mechanism to a tab positioning and correcting mechanism, a tab positioning and correcting mechanism for carrying out position correction on the semi-finished tab, a first transfer manipulator mechanism for transferring the semi-finished tab positioned and corrected by the tab positioning and correcting mechanism to a tab adhesive cutting mechanism and transferring the finished tab cut by the tab adhesive cutting mechanism to a photographing and conveying mechanism, a tab adhesive cutting mechanism for cutting two ends of the tab adhesive on the semi-finished tab, a photographing and conveying mechanism for conveying the tab in the photographing and detecting process, a first CCD photographing and detecting mechanism for photographing and detecting one side of the finished tab, A first defective product removing mechanism for removing defective products after the first photographing detection, a lug turning mechanism for turning over the lug finished products by 180 degrees, a second CCD photographing detection mechanism for photographing and detecting the other surface of the lug finished products, a second transferring manipulator mechanism for transferring defective products after the second photographing detection to the second defective product removing mechanism and transferring the good lug finished products to a transverse moving type material box stacking mechanism, a second defective product removing mechanism for removing defective products after the second photographing detection, a transverse moving type material box stacking mechanism for orderly stacking the good lug finished products, a discharging tray manipulator mechanism for clamping the well-orderly stacked lug finished products on the transverse moving type material box stacking mechanism to a tray arranged on a material collecting tray mechanism, And a receiving tray mechanism for feeding and removing trays, wherein the lug metal strip unreeling mechanism, the lug metal strip leveling mechanism, the metal strip auxiliary pulling mechanism, the metal strip preheating mechanism, the glue feeding and pasting mechanism, the adhesive tape hot-pressing connecting mechanism, the metal strip fixed-length pulling mechanism, the metal strip fixed-length cutting mechanism, the sheet discharging mechanism, the flat hot-pressing mechanism, the physical internal heating mechanism, the cooling mechanism, the lug positioning correcting mechanism, the lug glue cutting mechanism, the photographing conveying mechanism, the second defective product removing mechanism, the transverse moving type material box stacking mechanism and the receiving tray mechanism are sequentially arranged according to the feeding direction, and the clamping transverse moving mechanism is arranged in the sheet discharging mechanism, the flat hot-pressing mechanism, The physical internal heating mechanism, the cooling mechanism and the side edge of the incoming material conveying mechanism, the protective film unreeling mechanism is positioned at the feeding side of the flat plate hot pressing mechanism, the protective film reeling mechanism is positioned at the discharging side of the cooling mechanism, the incoming material conveying mechanism and the rotary feeding mechanism are respectively arranged at the side edge of the lug positioning correcting mechanism, the first transfer manipulator mechanism, the first CCD photographing detecting mechanism, the first defective product moving-out mechanism, the second CCD photographing detecting mechanism, the lug turning mechanism and the second transfer manipulator mechanism are respectively positioned at the side edge of the photographing conveying mechanism, the lug turning mechanism and the first CCD photographing detecting mechanism are respectively arranged between the first CCD photographing detecting mechanism and the second CCD photographing detecting mechanism, the blanking swing disc manipulator mechanism is positioned at the side edge of the receiving tray mechanism.
Compared with the prior art, the invention has the beneficial effects that:
The automatic feeding and laminating machine disclosed by the invention has the advantages that the structural design is reasonable, a series of automatic operations such as automatic unreeling of the tab metal belt, automatic leveling of the tab metal belt, pulling and conveying of the tab metal belt, automatic preheating of the tab metal belt, automatic feeding and rubberizing of tab rubber, automatic hot-pressing and fixing of the tab metal belt and the tab rubber, fixed-length cutting of the tab, automatic sheet arrangement of the tab, automatic unreeling and reeling of a protective film, laminating and laminating of the tab, high-temperature heating and bubble arrangement of the tab, cooling auxiliary tearing of the tab, clamping and conveying of the tab, automatic positioning correction before tab cutting, automatic tab rubber cutting, double-sided appearance detection, automatic turn-over of the tab, defective product removal, automatic alignment and stacking of the tab rubber, automatic material collecting and placing disc and the like can be completed.
Drawings
FIG. 1 is a schematic structural view of a double-path linear front-back two-row power tab full-automatic production line;
FIG. 2 is a top view of a single-pass linear front-back two-row power tab full-automatic production line;
FIG. 3 is a schematic structural view of a metal strip unreeling mechanism and tab metal strip leveling mechanism;
FIG. 4 is a schematic structural view of a metal belt auxiliary material pulling mechanism, a metal belt preheating mechanism, a glue feeding and sticking mechanism, a glue belt hot-pressing connecting mechanism and a metal belt fixed-length material pulling mechanism;
FIG. 5 is a schematic view of the structure of the metal belt preheating mechanism and the glue feeding and pasting mechanism;
FIG. 6 is a schematic structural view of a glue feeding and applying mechanism;
FIG. 7 is a schematic view of a construction of a tape thermo-compression bonding mechanism;
FIG. 8 is a schematic view of a metal strip fixed length cutoff mechanism;
FIG. 9 is a schematic view of the arrangement of sheet mechanisms;
FIG. 10 is a schematic diagram of the structure of the flat plate hot press mechanism, the physical internal heating mechanism, the cooling mechanism and the protective film winding mechanism;
FIG. 11 is a schematic view of a nip material traversing mechanism;
FIG. 12 is a schematic view of the structure of the detection and loading cartridge unit;
FIG. 13 is a schematic view of the structure of the feed conveyor;
FIG. 14 is a schematic structural view of a rotary feeding mechanism;
FIG. 15 is a schematic view of a tab positioning and correction mechanism;
FIG. 16 is a schematic view of a first transfer robot mechanism;
FIG. 17 is a schematic view of a tab adhesive cutting mechanism;
FIG. 18 is a schematic view of a photographing detection part;
FIG. 19 is a schematic view of a photographing and transporting module and a photographing and transporting suction head;
FIG. 20 is a schematic diagram of a first defective product removal mechanism;
FIG. 21 is a second schematic structural view of the first defective product removal mechanism;
FIG. 22 is a schematic view of a tab turn-over mechanism;
FIG. 23 is a schematic structural view of a second defective product removal mechanism;
FIG. 24 is a schematic view of the material receiving section;
FIG. 25 is a schematic view of a second transfer robot mechanism;
FIG. 26 is a schematic view of a traversing cartridge stacking mechanism;
FIG. 27 is a schematic view of a structure of a blanking tray robot mechanism;
Fig. 28 is a schematic structural view of the take-up tray mechanism.
Detailed Description
Referring to fig. 1, 2, 12 and 24, an embodiment of the present invention provides a dual-path linear full-automatic production line for positive and negative power tabs, which is divided into positive and negative lines, and can be used for preparing positive and negative tabs respectively, each line includes a frame 1, a tab metal strip unreeling mechanism 2 for outputting tab metal strips, a tab metal strip leveling mechanism 3 for leveling tab metal strips, a metal strip auxiliary material pulling mechanism 4 for pulling tab metal strips, a metal strip preheating mechanism 5 for preheating tab metal strips, a glue feeding and pasting mechanism 6 for pasting tab glue (also called tab tape) on tab metal strips, A tape hot-pressing connection mechanism 7 for fixing the tab adhesive on the tab metal tape in a hot-pressing manner, a metal tape fixed-length drawing mechanism 8 for drawing the tab metal tape according to a preset stroke, a metal tape fixed-length cutting mechanism 9 for cutting the tab metal tape to form a tab semi-finished product with the tab adhesive, a sheet arranging mechanism 10 for arranging a plurality of tab semi-finished products at equal intervals, a protective film unreeling mechanism 11 for outputting a protective film, a flat plate hot-pressing mechanism 12 for pressing the protective film on the tab semi-finished product, at least one physical internal heating mechanism 13 for heating the tab semi-finished product at high temperature, a cooling mechanism 14 for cooling the tab semi-finished product, A protective film winding mechanism 15 for winding the protective film, a clamping and transversely moving carrying mechanism 16 for clamping a plurality of tab semi-finished products to a sheet arranging mechanism 10, a flat plate hot pressing mechanism 12, a physical internal heating mechanism 13, a cooling mechanism 14 and an incoming material conveying mechanism in sequence, an incoming material conveying mechanism 17 for carrying the tab semi-finished products to a rotary feeding mechanism, a rotary feeding mechanism 18 for transferring the tab semi-finished products on the incoming material conveying mechanism 17 to a tab positioning correction mechanism, a tab positioning correction mechanism 19 for carrying out position correction on the tab semi-finished products, a tab glue cutting mechanism for transferring the tab semi-finished products subjected to positioning correction by the tab positioning correction mechanism 19 and a first transfer manipulator mechanism 20 for transferring the tab finished products cut by the tab glue cutting mechanism to a photographing conveying mechanism, The device comprises a tab glue cutting mechanism 21 for cutting two ends of a tab glue on a tab semi-finished product, a photographing and conveying mechanism 22 for conveying the tab in a photographing and detecting process, a first CCD photographing and detecting mechanism 23 for photographing and detecting one surface of the tab finished product, a first defective product moving-out mechanism 24 for moving out defective products after the first photographing and detecting, a tab turning mechanism 25 for turning over the tab finished product 180 degrees, a second CCD photographing and detecting mechanism 26 for photographing and detecting the other surface of the tab finished product, a second transferring manipulator mechanism 27 for transferring defective products after the second photographing and detecting to a second defective product moving-out mechanism and transferring the defective tab finished product to a traversing type material box stacking mechanism, A second defective product removing mechanism 28 for removing defective products after the second photographing detection, a traversing type material box stacking mechanism 29 for orderly stacking the finished tab products of the defective products, a blanking tray swinging manipulator mechanism 30 for clamping the finished tab products which are orderly stacked on the traversing type material box stacking mechanism 29 to a tray positioned on a material receiving tray mechanism, a material receiving tray mechanism 31 for feeding and removing the tray, a tab metal strip unreeling mechanism 2, a tab metal strip leveling mechanism 3, a metal strip auxiliary material pulling mechanism, a metal strip preheating mechanism 5, a glue feeding and pasting mechanism 6, a glue feeding and hot pressing connecting mechanism 7, a metal strip fixed-length material pulling mechanism 8, a metal strip fixed-length material pulling mechanism, the metal belt fixed-length cutting mechanism 9, the sheet arranging mechanism 10, the flat plate hot pressing mechanism 12, the physical internal heating mechanism 13, the cooling mechanism 14, the lug positioning correction mechanism 19, the lug adhesive cutting mechanism 21, the photographing conveying mechanism 22, the second defective product removing mechanism 28, the transverse moving type material box stacking mechanism 29 and the material receiving tray mechanism 31 are sequentially arranged according to the feeding direction, the material clamping transverse moving mechanism 16 is arranged at the side edges of the sheet arranging mechanism 10, the flat plate hot pressing mechanism 12, the physical internal heating mechanism 13, the cooling mechanism 14 and the material feeding conveying mechanism 17, the protective film unreeling mechanism 11 is positioned at the feeding side of the flat plate hot pressing mechanism 12, the protective film reeling mechanism 15 is positioned at the discharging side of the cooling mechanism 14, The incoming material conveying mechanism 17 and the rotary feeding mechanism 18 are respectively arranged on the side edges of the lug positioning correction mechanism 19, the first transfer manipulator mechanism 20, the first CCD photographing detection mechanism 23, the first defective product moving-out mechanism 24, the second CCD photographing detection mechanism 26, the lug turning mechanism 25 and the second transfer manipulator mechanism 27 are respectively arranged on the side edges of the photographing conveying mechanism 22, the lug turning mechanism 25 and the first CCD photographing detection mechanism 23 are respectively arranged between the first CCD photographing detection mechanism 23 and the second CCD photographing detection mechanism 26, and the blanking swing tray manipulator mechanism 30 is arranged on the side edge of the material receiving tray mechanism 31.
The following describes each component of the present embodiment in detail with reference to the drawings.
As shown in fig. 3, the tab metal strip unreeling mechanism 2 may include a metal strip unreeling bracket 210, a metal strip unreeling reel 220 for storing the tab metal strip, and a metal strip unreeling motor 230, wherein the metal strip unreeling reel 220 and the metal strip unreeling motor 230 are respectively installed on the metal strip unreeling bracket 210, and the metal strip unreeling motor 230 is in driving connection with the metal strip unreeling and drives the metal strip unreeling motor to rotate.
As shown in fig. 3, the tab metal strap leveling mechanism 3 may include a leveling bracket 33, an upper leveling wheel set 34 and a lower leveling wheel set 35, the upper leveling wheel set 34 and the lower leveling wheel set 35 are respectively mounted on the leveling bracket 33, and the upper leveling wheel set 34 is located above the lower leveling wheel set 35. The upper 34 and lower 35 leveling wheel sets roll the tab metal strip.
As shown in fig. 4, the metal belt auxiliary material pulling mechanism 4 may include a first material pulling sliding support 41, a first upper metal belt pressing block 42, a first upper belt pressing cylinder 43, a first lower metal belt pressing block 44 and a first lower belt pressing cylinder 45, where the first material pulling sliding support 41 is slidably connected with the frame 1, the first upper belt pressing cylinder 43 is installed at the upper end of the first material pulling sliding support 41, the first upper belt pressing cylinder 43 is in transmission connection with the first upper metal belt pressing block 42 and drives the first upper metal belt pressing block 42 to move up and down, the first lower belt pressing cylinder 45 is installed at the lower end of the first material pulling sliding support 41, and the first lower belt pressing cylinder 45 is in transmission connection with the first lower metal belt pressing block 44 and drives the first lower metal belt pressing block to move up and down.
As shown in fig. 4, the metal belt fixed-length drawing mechanism 8 may include a second drawing sliding support 81, a second upper metal belt pressing block 82, a second upper belt pressing cylinder 83, a second lower metal belt pressing block 84, and a second lower belt pressing cylinder 85, where the second drawing sliding support 81 is slidably connected with the frame 1, the second drawing sliding support 81 is connected with the first drawing sliding support 41 through a linkage rod, the second drawing sliding support 81 is in transmission connection with a drawing driving device (such as a motor+screw), the second upper belt pressing cylinder 83 is installed at the upper end of the second drawing sliding support 81, the second upper belt pressing cylinder 83 is in transmission connection with the second upper metal belt pressing block 82 and drives it to move up and down, and the second lower belt pressing cylinder 85 is installed at the lower end of the second drawing sliding support 81, and the second lower belt pressing cylinder 85 is in transmission connection with the second lower metal belt pressing block 84 and drives it to move up and down. The fixed-length metal belt drawing mechanism 8 can synchronously move with the auxiliary metal belt drawing mechanism 4.
As shown in fig. 5, the metal strip preheating mechanism 5 may include a preheating bracket 51, an upper preheating wheel 52, an upper preheating wheel driving cylinder 53 and a lower preheating wheel 54, the upper preheating wheel driving cylinder 53 is installed at an upper end of the preheating bracket 51, the upper preheating wheel driving cylinder 53 is in driving connection with the upper preheating wheel 52 and drives it to move up and down, and the lower preheating wheel 54 is installed on the preheating bracket 51 and located below the upper preheating wheel 52. The upper preheating wheel 52 and the lower preheating wheel 54 can preheat the tab metal tape before tab glue is applied.
As shown in fig. 5 and 6, the glue feeding and pasting mechanism 6 may include an upper tab glue tray 61, a lower tab glue tray 62, a tray support 63, a tab glue feed moving motor 64, a tab glue feed moving screw 65, a tab glue feed moving seat 66, a tab glue clamping cylinder 67, a tab glue pressing block 68, a tab glue guide 69, a paste support 610, an upper paste cylinder 611, an upper paste seat 612, a lower paste cylinder 613 and a lower paste seat 614, wherein the upper tab glue tray 61 and the lower tab glue tray 62 are mounted on the tray support 63, the tab glue feed moving motor 64 is in transmission connection with the tab glue feed moving seat 66 through the tab glue feed moving screw 65, the tab glue clamping cylinder 67 is mounted on the tab glue feed moving seat 66, the tab glue pressing block 68 is mounted on two sliders of the tab glue clamping cylinder 67 up and down, the tab glue guide 69 is located between the two tab glue pressing blocks 68, the upper and lower paste guide 612 of the tab glue guide 69 are respectively connected with the upper paste support 612 and the lower paste support 614 at one side of the upper paste support 614 and the lower paste support 614, and the upper paste support 612 is connected with the upper paste support 614 at the upper and lower paste support 614. The upper and lower rubberizing cylinders 611 and 614 can bond the tab adhesive transferred from the tab adhesive feed guide 69 to the upper and lower surfaces of the tab metal tape.
As shown in fig. 7, the adhesive tape hot-pressing connection mechanism 7 may include an adhesive tape hot-pressing support 71, an upper hot-pressing block 72, an upper hot-pressing cylinder 73, a lower hot-pressing block 74 and a lower hot-pressing cylinder 75, wherein the upper hot-pressing cylinder 73 is installed at the upper end of the adhesive tape hot-pressing support 71, the upper hot-pressing cylinder 73 is in transmission connection with the upper hot-pressing block 72 and drives the upper hot-pressing block 72 to move up and down, the lower hot-pressing cylinder 75 is installed at the lower end of the adhesive tape hot-pressing support 71, and the lower hot-pressing cylinder 75 is in transmission connection with the lower hot-pressing block 74 and drives the lower hot-pressing block 74 to move up and down.
As shown in fig. 8, the metal belt fixed-length cutting mechanism 9 may include a metal belt cutting bracket 91, a metal belt cutting knife 92, a metal belt cutting cylinder 93, a metal belt lower knife 94, a suction sliding table 95, a suction translation cylinder 96, a transfer lifting cylinder 97, a transfer rotary cylinder 98, a transfer rotary frame 99 and a transfer rotary suction cup 910, wherein the metal belt cutting cylinder 93 is mounted at the upper end of the metal belt cutting bracket 91, the metal belt cutting cylinder 93 is in transmission connection with the metal belt cutting knife 92 and drives the metal belt cutting bracket 92 to move up and down, the metal belt lower knife 94 is mounted on the metal belt cutting bracket 91 and is positioned below the metal belt cutting knife 92, the suction translation cylinder 96 is mounted on the metal belt cutting bracket 91 and is positioned below the metal belt lower knife 94, the suction translation cylinder 96 is in transmission connection with the suction sliding table 95 positioned at the discharging side of the metal belt lower knife 94 and drives the suction sliding table to move transversely, the transfer lifting cylinder 97 is in transmission connection with the transfer rotary cylinder 98 and drives the transfer rotary cylinder 98 to move up and down, and the transfer rotary cylinder 98 is in transmission connection with the transfer rotary suction cup 910 through the transfer rotary frame 99 and drives the transfer rotary cylinder to rotate by 90 degrees. When the tab metal belt is cut off, the tab is sucked to the tab correction bracket 104 by transferring the rotary suction cup 910.
As shown in fig. 9, the slice arranging mechanism 10 may include a slice arranging and sucking moving module 101, a slice arranging and sucking lifting cylinder 102, a slice arranging suction cup 103, a slice arranging and correcting bracket 104, a slice arranging and correcting pneumatic clamp 105, a slice arranging and lifting bracket 106, a slice arranging and lifting cylinder 107 and a slice arranging and lifting platform 108, wherein the slice arranging and sucking moving module 101 is located at one side of the slice arranging and correcting bracket 104 and the slice arranging and lifting platform 108, a moving block of the slice arranging and sucking moving module 101 is in transmission connection with the slice arranging and sucking lifting cylinder 102 and drives the slice arranging and lifting cylinder 102 to transversely move between the slice arranging and correcting bracket 104 and the slice arranging and lifting platform 108, the slice arranging and sucking lifting cylinder 102 is in transmission connection with the slice arranging suction cup 103 and drives the slice arranging and correcting pneumatic clamp 105 to be installed on the slice arranging and correcting bracket 104, and the slice arranging and lifting cylinder 107 is installed on the slice arranging and lifting bracket 106, and the slice arranging and lifting cylinder 107 is in transmission connection with the slice arranging and lifting platform 108 and drives the slice arranging and lifting platform to move up and down.
The clamping heads of the slice arranging correction pneumatic clamp 105 can clamp and position the lugs, and then the positioned lugs are arranged on the slice arranging lifting platform 108 at intervals by the slice arranging sucker 103.
As shown in fig. 10, the protective film unreeling mechanism 11 may include a protective film unreeling reel bracket 111 and a protective film unreeling reel 112 for storing a protective film, the protective film unreeling reel 112 being mounted on the feeding side of the flat plate hot press mechanism 12 through the protective film unreeling reel 112 bracket 111.
As shown in fig. 10, the flat plate hot pressing mechanism 12 may include a flat plate hot pressing support 121, an upper hot pressing plate 122, an upper hot pressing plate lifting cylinder 123, a lower hot pressing plate 124 and a lower hot pressing plate lifting cylinder 125, wherein the hot pressing plate lifting cylinder is installed at the upper end of the flat plate hot pressing support 121, the upper hot pressing plate lifting cylinder 123 is in transmission connection with the upper hot pressing plate 122 and drives the upper hot pressing plate 122 to move up and down, the lower hot pressing plate lifting cylinder 125 is installed at the lower end of the flat plate hot pressing support 121, and the lower hot pressing plate lifting cylinder 125 is in transmission connection with the lower hot pressing plate 124 and drives the lower hot pressing plate 124 to move up and down, and the lower hot pressing plate 124 is located below the upper hot pressing plate 122. The flat plate hot pressing mechanism 12 can play a role of laminating and exhausting bubbles.
As shown in fig. 10, the physical internal heating mechanism 13 may include an internal heating bracket 131, an upper heating plate 132, an upper heating plate lifting cylinder 133, a lower heating plate 134 and a lower heating plate lifting cylinder 135, wherein the upper heating plate lifting cylinder is installed at the upper end of the internal heating bracket 131, the upper heating plate lifting cylinder 133 is in transmission connection with the upper heating plate 132 and drives the upper heating plate 132 to move up and down, the lower heating plate lifting cylinder 135 is installed at the lower end of the internal heating bracket 131, the lower heating plate lifting cylinder 135 is in transmission connection with the lower heating plate 134 and drives the lower heating plate 134 to move up and down, and the lower heating plate 134 is positioned below the upper heating plate 132.
The physical internal heating mechanism 13 can be provided with four groups, which can sequentially play the roles of bubble removal, high-temperature heating, appearance molding and channel sealing.
As shown in fig. 10, the cooling mechanism 14 may include a cooling bracket 141, an upper cooling plate 142, an upper cooling plate lifting cylinder 143, a lower cooling plate 144, and a lower cooling plate lifting cylinder 145, where the cooling plate lifting cylinder is installed at an upper end of the cooling bracket 141, the upper cooling plate lifting cylinder 143 is in driving connection with the upper cooling plate 142 and drives it to move up and down, the lower cooling plate lifting cylinder 145 is installed at a lower end of the cooling bracket 141, and the lower cooling plate lifting cylinder 145 is in driving connection with the lower cooling plate 144 and drives it to move up and down, and the lower cooling plate 144 is located below the upper cooling plate. After cooling by the cooling mechanism 14, the protective film is easily torn off.
As shown in fig. 10, the protective film winding mechanism 15 may include a protective film winding disc bracket 151, a protective film winding disc 152 and a protective film winding motor 153, where the protective film winding disc 152 and the protective film winding motor 153 are installed on the discharging side of the cooling mechanism 14 by the protective film winding disc bracket 151, and an output shaft of the protective film winding motor 153 is in transmission connection with the protective film winding disc 152 and drives the protective film winding disc 152 to rotate.
As shown in fig. 11, the clamping and traversing mechanism 16 may include a traversing support 161, an X-axis traversing plate 162, an X-axis traversing driving module 163, a Y-axis traversing plate 164, a Y-axis traversing driving cylinder 165 and a plurality of clamping clips 166, wherein the X-axis traversing plate 162 is slidably connected to the traversing support 161, the X-axis traversing driving module 163 is in transmission connection with the X-axis traversing plate 162 and drives the X-axis traversing plate 162 to reciprocate in the conveying direction of the tab, the Y-axis traversing plate 164 is slidably connected to the X-axis traversing plate 162, the Y-axis traversing driving cylinder 165 is mounted on the X-axis traversing plate 162 and in transmission connection with the Y-axis traversing plate 164, and the Y-axis traversing driving cylinder 165 can drive the X-axis traversing plate 162 to reciprocate in a direction perpendicular to the conveying direction of the tab, and the clamping clips 166 are uniformly mounted on the Y-axis traversing plate 164.
As shown in fig. 13, the incoming material conveying mechanism 17 may include an incoming material traversing driving module 171, an incoming material traversing support 172, an incoming material lifting cylinder 173, and an incoming material loading platform 174, where the incoming material traversing support 172 is installed on a driving part of the incoming material traversing driving module 171 and is driven by the incoming material traversing driving module 171 to move transversely, and the incoming material lifting cylinder 173 is installed on the incoming material traversing support 172 and is in transmission connection with the incoming material loading platform 174, so as to drive the incoming material loading platform 174 to move up and down.
As shown in fig. 14, the rotary feeding mechanism 18 may include a rotary feeding support 181, a feeding lifting cylinder 182, a feeding rotary cylinder 183, a feeding suction cup mounting plate 184, and a rotary feeding suction cup 185, where the feeding lifting cylinder 182 is mounted on the rotary feeding support 181, and the feeding lifting cylinder 182 is in transmission connection with the feeding rotary cylinder 183 and drives it to move up and down, and the feeding rotary cylinder 183 is in transmission connection with the rotary feeding suction cup 185 through the feeding suction cup mounting plate 184 and drives it to rotate.
As shown in fig. 15, the tab positioning and correcting mechanism 19 may include a positioning bracket 191, a positioning supporting block 192, a positioning and material moving driving module 193, a positioning jacking cylinder, a positioning and material moving suction head 195, a front positioning and correcting cylinder 196, a front positioning and correcting pushing block 197, a side positioning and correcting cylinder 198, and a side positioning and correcting pushing block 199, wherein the positioning supporting block 192 is provided with two blocks and is arranged at the top of the positioning bracket 191 in parallel, the positioning and material moving driving module 193 is installed below the positioning bracket 191, the driving part of the positioning and material moving driving module 193 is in transmission connection with the positioning jacking cylinder and drives the positioning and jacking cylinder to move transversely, the positioning and jacking cylinder is in transmission connection with the positioning and material moving suction head 195 and drives the positioning and jacking cylinder to move up and down, the positioning and material moving suction head 195 passes through a through hole at the top of the positioning bracket 191 and moves between the two positioning supporting blocks 192, the front positioning and correcting cylinder 196 is installed at one end of the positioning supporting block 196, the front positioning and correcting cylinder 197 is in transmission connection with the front positioning and correcting pushing block 197 is driven to move along the length direction of the positioning supporting block 192, the side positioning and correcting cylinder 198 is installed at two sides of the other end of the positioning supporting block 192, and the side positioning and side correcting cylinder 198 is respectively driven by the two side positioning and side correcting block 199, and corresponding to the positioning and corresponding side supporting block 199 are driven to move in width direction.
As shown in fig. 16, the first transfer robot mechanism 20 may include a first transfer bracket 201, a first transfer driving module 202, a first transfer lifting cylinder 203, a first lifting cylinder connecting block 204, a first transfer chuck mounting plate 205, and a first transfer chuck 206, where the first transfer driving module 202 is mounted on the first transfer bracket 201, and a driving part of the first transfer driving module 202 is in transmission connection with the first transfer lifting cylinder 203 through the first lifting cylinder connecting block 204 and drives the first transfer lifting cylinder 203 to move transversely, and the first transfer lifting cylinder 203 is in transmission connection with the first transfer chuck 206 through the first transfer chuck 206 mounting plate 205 and drives the first transfer lifting cylinder to move up and down.
As shown in fig. 17, the tab cutting mechanism 21 may include a tab cutting glue support 211, a tab cutting glue traversing cylinder 212, a tab cutting glue moving vertical plate 213, a tab cutting glue lifting cylinder 214, a tab cutting glue punch 215, and a tab cutting glue undershoot seat 216, where the tab cutting glue traversing cylinder 212 is provided with two tabs and is installed on two sides of the top of the tab cutting glue support 211, the two tab cutting glue traversing cylinders 212 are respectively in transmission connection with the respective corresponding tab cutting glue moving vertical plate 213 and drive the lateral movement thereof, the tab cutting glue lifting cylinder 214 and the tab cutting glue undershoot seat 216 are respectively installed on the tab cutting glue moving vertical plate 213, the tab cutting glue lifting cylinder 214 is in transmission connection with the tab cutting glue punch 215 and drives the tab cutting glue punch 215 to move up and down, and the tab cutting glue undershoot seat 216 is located below the tab cutting glue punch 215.
As shown in fig. 18 and 19, the photographing and conveying mechanism 22 may include a photographing and conveying support 221, a photographing and conveying support block 222, a photographing and conveying moving module 223, a photographing and conveying moving seat 224, a photographing and conveying lifting cylinder 225, and a photographing and conveying suction head 226, where the photographing and conveying support block 222 is provided with two groups of photographing and conveying support 221 and two groups of photographing and conveying support blocks parallel to each other, the photographing and conveying moving module 223 is installed below the photographing and conveying support 221, a driving part of the photographing and conveying moving module 223 is in transmission connection with the photographing and conveying moving seat 224 and drives the photographing and conveying support block to transversely move, the photographing and conveying lifting cylinder 225 is installed on the photographing and conveying moving seat 224, and the photographing and conveying lifting cylinder 225 is in transmission connection with the photographing and conveying suction head 226 and drives the photographing and conveying support block to vertically move.
As shown in fig. 18, the first CCD photographing detection mechanism 23 may include a first CCD photographing bracket 231 and a first CCD camera 232, the first CCD camera 232 being mounted on the first CCD photographing bracket 231.
As shown in fig. 20 and 21, the first defective product removing mechanism 24 may include a first defective product removing and traversing cylinder 241, a first defective product removing and lifting cylinder 242, a first defective product removing and sucking disc mounting plate 243, and a first defective product removing and sucking disc 244, where the first defective product removing and traversing cylinder 241 is in transmission connection with the first defective product removing and lifting cylinder 242 and drives the first defective product removing and lifting cylinder 242 to move up and down through the first defective product removing and sucking disc 244 mounting plate 243 and the first defective product removing and sucking disc 244.
As shown in fig. 22, the tab turning mechanism 25 may include a turning bracket 251, a turning rotary cylinder 252, and a turning clamp cylinder 253, where the turning rotary cylinder 252 is mounted on the turning bracket 251, and a rotation driving part of the turning rotary cylinder 252 is in transmission connection with the turning clamp cylinder 253 and drives the turning clamp cylinder 253 to rotate.
As shown in fig. 18, the second CCD photographing detection mechanism 26 may include a second CCD photographing bracket 261 and a second CCD camera 262, the second CCD camera 262 being mounted on the second CCD photographing bracket 261.
As shown in fig. 25, the second transfer manipulator mechanism 27 may include a second transfer support 271, a second transfer driving module 272, a second transfer lifting cylinder 273, a second lifting cylinder connecting block 274, a second transfer chuck mounting plate 275, and a second transfer chuck 276, where the second transfer driving module 272 is mounted on the second transfer support 271, and a driving part of the second transfer driving module 272 is in transmission connection with the second transfer lifting cylinder 273 through the second lifting cylinder connecting block 274 and drives the second transfer lifting cylinder 273 to move transversely, and the second transfer lifting cylinder 273 is in transmission connection with the second transfer chuck 276 through the second transfer chuck mounting plate 275 and drives the second transfer chuck 276 to move up and down.
As shown in fig. 23, the second defective product removing mechanism 28 may include a second defective product removing bracket 281, a second defective product removing cylinder 282, and a second defective product removing platform 283, where the second defective product removing cylinder 282 is mounted on the top of the second defective product removing bracket 281 and is in driving connection with the second defective product removing platform 283 to drive the second defective product removing platform 283 to move laterally.
As shown in fig. 26, the traversing type material box stacking mechanism 29 may include a material box traversing driving module 291, a material box traversing plate 292, a material box 293, a stacking alignment pushing cylinder 294 and a stacking alignment pushing head 295, where a driving part of the material box 293 traversing driving module 291 is in transmission connection with the material box 293 traversing driving module 291 and drives the material box 293 traversing driving module 291 to move transversely, the material box 293 and the stacking alignment pushing cylinder 294 are respectively installed on the material box 293 traversing plate 292, the stacking alignment pushing cylinder 294 is located at one side of the material box 293, and the stacking alignment pushing cylinder 294 is in transmission connection with the stacking alignment pushing head 295.
As shown in fig. 27, the feeding wobble plate manipulator mechanism 30 may include an XYZ axis movement driving module 301, a feeding wobble plate rotation cylinder 302, and a feeding wobble plate clamp cylinder 303, where the feeding wobble plate rotation cylinder 302 is mounted on the Z axis of the XYZ axis movement driving module 301, and the feeding wobble plate rotation cylinder 302 is in transmission connection with the feeding wobble plate clamp cylinder 303 and drives it to rotate.
As shown in fig. 28, the receiving tray mechanism 31 may include a tray moving bracket 311, a tray moving cylinder 312, and a tray moving carrier 313, where the tray moving cylinder 312 is mounted on the tray moving bracket 311, and the tray moving cylinder 312 is in driving connection with the tray moving carrier 313 and drives the tray moving carrier 313 to move laterally.
The production line of the invention has the following advantages:
1. The equipment efficiency is quite high (the production efficiency is more than 4 times of that of the same line), the occupied area is saved, and the production cost is greatly reduced.
2. The sectional production layout is adopted, so that waste caused by material machine adjustment or abnormal shutdown is reduced, particularly copper nickel plating materials are particularly expensive, and the production cost is greatly reduced.
3. The multi-station physical internal heating mechanism is distributed, and under the condition of high-efficiency output, the performance of the product can be enough to ensure stability and reliability.
4. The layout procedure of the multi-station physical internal heating mechanism can be adjusted, and the problems of different characteristics and different melting points of the tab adhesive tapes (of different brands) can be better solved.
5. The functional design of the protective film (PP or PET film) greatly improves the compatibility of different characteristics and different melting points of the tab adhesive tapes of different brands.
6. The linear structure layout is simple and convenient in replacing the model of the power tab product, the clamp is basically not required to be replaced, and meanwhile, the production cost is reduced.
7. The power tab detection and feeding box functional design can save about 12 people under the condition of equal output compared with the same line adopting other manufacturing methods.
Claims (10)
1. A full-automatic production line of two-way straight line type positive and negative two-row power pole lugs is characterized in that: comprises a frame, a tab metal strip unreeling mechanism for outputting a tab metal strip, a tab metal strip leveling mechanism for leveling the tab metal strip, a metal strip auxiliary pulling mechanism for pulling the tab metal strip, a metal strip preheating mechanism for preheating the tab metal strip, a glue feeding and pasting mechanism for pasting the tab glue on the tab metal strip, a tape hot-pressing connecting mechanism for hot-pressing and fixing the tab glue on the tab metal strip, a metal strip fixed-length pulling mechanism for pulling the tab metal strip according to a preset stroke, a metal strip fixed-length cutting mechanism for cutting the tab metal strip to form a tab semi-finished product with the tab glue, A sheet arranging mechanism for arranging a plurality of tab semi-finished products at equal intervals, a protective film unreeling mechanism for outputting protective films, a flat plate hot pressing mechanism for pressing the protective films on the tab semi-finished products, at least one physical internal heating mechanism for heating the tab semi-finished products at high temperature, a cooling mechanism for cooling the tab semi-finished products, a protective film reeling mechanism for reeling the protective films, a clamping transverse moving mechanism for clamping the tab semi-finished products to the sheet arranging mechanism, the flat plate hot pressing mechanism, the physical internal heating mechanism, the cooling mechanism and an incoming material conveying mechanism in sequence, an incoming material conveying mechanism for carrying the tab semi-finished products to move to a rotary feeding mechanism, The device comprises a rotary feeding mechanism for transferring the semi-finished tab on an incoming material conveying mechanism to a tab positioning and correcting mechanism, a tab positioning and correcting mechanism for carrying out position correction on the semi-finished tab, a first transfer manipulator mechanism for transferring the semi-finished tab positioned and corrected by the tab positioning and correcting mechanism to a tab adhesive cutting mechanism and transferring the finished tab cut by the tab adhesive cutting mechanism to a photographing and conveying mechanism, a tab adhesive cutting mechanism for cutting two ends of the tab adhesive on the semi-finished tab, a photographing and conveying mechanism for conveying the tab in the photographing and detecting process, a first CCD photographing and detecting mechanism for photographing and detecting one side of the finished tab, A first defective product removing mechanism for removing defective products after the first photographing detection, a lug turning mechanism for turning over the lug finished products by 180 degrees, a second CCD photographing detection mechanism for photographing and detecting the other surface of the lug finished products, a second transferring manipulator mechanism for transferring defective products after the second photographing detection to the second defective product removing mechanism and transferring the good lug finished products to a transverse moving type material box stacking mechanism, a second defective product removing mechanism for removing defective products after the second photographing detection, a transverse moving type material box stacking mechanism for orderly stacking the good lug finished products, a discharging tray manipulator mechanism for clamping the well-orderly stacked lug finished products on the transverse moving type material box stacking mechanism to a tray arranged on a material collecting tray mechanism, And a receiving tray mechanism for feeding and removing trays, wherein the lug metal strip unreeling mechanism, the lug metal strip leveling mechanism, the metal strip auxiliary pulling mechanism, the metal strip preheating mechanism, the glue feeding and pasting mechanism, the adhesive tape hot-pressing connecting mechanism, the metal strip fixed-length pulling mechanism, the metal strip fixed-length cutting mechanism, the sheet discharging mechanism, the flat hot-pressing mechanism, the physical internal heating mechanism, the cooling mechanism, the lug positioning correcting mechanism, the lug glue cutting mechanism, the photographing conveying mechanism, the second defective product removing mechanism, the transverse moving type material box stacking mechanism and the receiving tray mechanism are sequentially arranged according to the feeding direction, and the clamping transverse moving mechanism is arranged in the sheet discharging mechanism, the flat hot-pressing mechanism, The physical internal heating mechanism, the cooling mechanism and the side edge of the incoming material conveying mechanism, the protective film unreeling mechanism is positioned at the feeding side of the flat plate hot pressing mechanism, the protective film reeling mechanism is positioned at the discharging side of the cooling mechanism, the incoming material conveying mechanism and the rotary feeding mechanism are respectively arranged at the side edge of the lug positioning correcting mechanism, the first transfer manipulator mechanism, the first CCD photographing detecting mechanism, the first defective product moving-out mechanism, the second CCD photographing detecting mechanism, the lug turning mechanism and the second transfer manipulator mechanism are respectively positioned at the side edge of the photographing conveying mechanism, the lug turning mechanism and the first CCD photographing detecting mechanism are respectively arranged between the first CCD photographing detecting mechanism and the second CCD photographing detecting mechanism, the blanking swing disc manipulator mechanism is positioned at the side edge of the receiving tray mechanism.
2. The full-automatic production line of two-way linear positive and negative power tabs according to claim 1, wherein the full-automatic production line is characterized in that: the tab metal strip unreeling mechanism comprises a metal strip unreeling bracket, a metal strip unreeling reel and a metal strip unreeling motor, wherein the metal strip unreeling reel and the metal strip unreeling motor are respectively arranged on the metal strip unreeling bracket, and the metal strip unreeling motor is in transmission connection with the metal strip unreeling and drives the metal strip unreeling motor to rotate;
The electrode lug metal belt leveling mechanism comprises a leveling support, an upper leveling wheel set and a lower leveling wheel set, wherein the upper leveling wheel set and the lower leveling wheel set are respectively arranged on the leveling support, and the upper leveling wheel set is positioned above the lower leveling wheel set;
The metal belt auxiliary material pulling mechanism comprises a first material pulling sliding support, a first upper metal belt pressing block, a first upper belt pressing cylinder, a first lower metal belt pressing block and a first lower belt pressing cylinder, wherein the first material pulling sliding support is in sliding connection with the frame, the first upper belt pressing cylinder is arranged at the upper end of the first material pulling sliding support, the first upper belt pressing cylinder is in transmission connection with the first upper metal belt pressing block and drives the first upper metal belt pressing block to move up and down, the first lower belt pressing cylinder is arranged at the lower end of the first material pulling sliding support, and the first lower belt pressing cylinder is in transmission connection with the first lower metal belt pressing block and drives the first lower metal belt pressing block to move up and down;
The metal belt fixed-length drawing mechanism comprises a second drawing sliding support, a second upper metal belt pressing block, a second upper pressing belt cylinder, a second lower metal belt pressing block and a second lower pressing belt cylinder, wherein the second drawing sliding support is in sliding connection with the frame, the second drawing sliding support is connected with the first drawing sliding support through a linkage rod, the second drawing sliding support is in transmission connection with a drawing driving device, the second upper pressing belt cylinder is arranged at the upper end of the second drawing sliding support, the second upper pressing belt cylinder is in transmission connection with the second upper metal belt pressing block and drives the second upper pressing belt cylinder to move up and down, and the second lower pressing belt cylinder is arranged at the lower end of the second drawing sliding support, and is in transmission connection with the second lower metal belt pressing block and drives the second lower pressing belt cylinder to move up and down.
3. The full-automatic production line of two-way linear positive and negative power tabs according to claim 1, wherein the full-automatic production line is characterized in that: the metal belt preheating mechanism comprises a preheating support, an upper preheating wheel driving cylinder and a lower preheating wheel, wherein the upper preheating wheel driving cylinder is arranged at the upper end of the preheating support, the upper preheating wheel driving cylinder is in transmission connection with the upper preheating wheel and drives the upper preheating wheel to move up and down, and the lower preheating wheel is arranged on the preheating support and is positioned below the upper preheating wheel;
The adhesive tape hot-pressing connection mechanism comprises an adhesive tape hot-pressing support, an upper hot-pressing block, an upper hot-pressing cylinder, a lower hot-pressing block and a lower hot-pressing cylinder, wherein the upper hot-pressing cylinder is arranged at the upper end of the adhesive tape hot-pressing support, the upper hot-pressing cylinder is in transmission connection with the upper hot-pressing block and drives the upper hot-pressing block to move up and down, the lower hot-pressing cylinder is arranged at the lower end of the adhesive tape hot-pressing support, and the lower hot-pressing cylinder is in transmission connection with the lower hot-pressing block and drives the lower hot-pressing block to move up and down.
4. The full-automatic production line of two-way linear positive and negative power tabs according to claim 1, wherein the full-automatic production line is characterized in that: the adhesive feeding and pasting mechanism comprises an upper tab adhesive disc, a lower tab adhesive disc, a material disc support, a tab adhesive moving motor, a tab adhesive moving screw, a tab adhesive moving seat, a tab adhesive clamp cylinder, a tab adhesive pressing block, a tab adhesive guiding seat, an adhesive pasting support, an upper adhesive pasting cylinder, an upper adhesive pasting seat, a lower adhesive pasting cylinder and a lower adhesive pasting seat, wherein the upper tab adhesive disc and the lower tab adhesive disc are arranged on the material disc support, the tab adhesive moving motor is connected with the tab adhesive moving seat in a transmission manner through the tab adhesive moving screw, the tab adhesive clamp cylinder is arranged on the tab adhesive moving seat, the tab adhesive pressing block is arranged on two sliding blocks of the tab adhesive clamp cylinder up and down, the tab adhesive guiding seat is arranged between the two tab adhesive pressing blocks, the upper adhesive guiding seat and the lower adhesive guiding seat are respectively extended to one sides of the upper adhesive pasting seat and the lower adhesive pasting seat, the upper adhesive pasting seat is arranged below the adhesive pasting seat, and the adhesive pasting support is connected with the adhesive pasting seat in a connecting mode, and the adhesive pasting seat is arranged below the adhesive pasting seat.
5. The full-automatic production line of two-way linear positive and negative power tabs according to claim 1, wherein the full-automatic production line is characterized in that: the metal belt fixed-length cutting mechanism comprises a metal belt cutting bracket, a metal belt upper cutter, a metal belt cutting cylinder, a metal belt lower cutter, a material sucking sliding table, a material sucking translation cylinder, a transferring lifting cylinder, a transferring rotary frame and a transferring rotary sucker, wherein the metal belt cutting cylinder is arranged at the upper end of the metal belt cutting bracket, the metal belt cutting cylinder is in transmission connection with the metal belt upper cutter and drives the metal belt upper cutter to move up and down, the metal belt lower cutter is arranged on the metal belt cutting bracket and is positioned below the metal belt cutter, the material sucking translation cylinder is arranged on the metal belt cutting bracket and is positioned below the metal belt lower cutter, the material sucking translation cylinder is in transmission connection with the material sucking sliding table positioned at the discharging side of the metal belt lower cutter and drives the metal belt lower cutter to move transversely, and the transferring lifting cylinder is in transmission connection with the transferring rotary cylinder and drives the metal belt lower cutter to move up and down, and the rotary cylinder is in transmission connection with the transferring rotary sucker through the transferring rotary frame and drives the metal belt lower cutter to rotate 90 degrees;
The sheet discharging mechanism comprises a sheet discharging and sucking moving module, a sheet discharging and sucking lifting cylinder, a sheet discharging sucking disc, a sheet discharging and correcting support, a sheet discharging and correcting pneumatic clamp, a sheet discharging and lifting support, a sheet discharging and lifting cylinder and a sheet discharging and lifting platform, wherein the sheet discharging and sucking moving module is positioned on one side edge of the sheet discharging and correcting support and the sheet discharging and lifting platform, a moving block of the sheet discharging and sucking moving module is in transmission connection with the sheet discharging and sucking lifting cylinder and drives the sheet discharging and lifting cylinder to transversely move between the sheet discharging and correcting support and the sheet discharging and lifting platform, the sheet discharging and sucking lifting cylinder is in transmission connection with the sheet discharging and sucking disc and drives the sheet discharging and lifting cylinder to move up and down, the sheet discharging and correcting pneumatic clamp is arranged on the sheet discharging and correcting support, and the sheet discharging and lifting cylinder is in transmission connection with the sheet discharging and lifting platform and drives the sheet discharging and lifting platform to move up and down.
6. The full-automatic production line of two-way linear positive and negative power tabs according to claim 1, wherein the full-automatic production line is characterized in that: the protective film unreeling mechanism comprises a protective film unreeling bracket and a protective film unreeling disk, and the protective film unreeling disk is arranged on the feeding side of the flat plate hot-pressing mechanism through the protective film unreeling disk bracket;
The protection film winding mechanism comprises a protection film winding disc support, a protection film winding disc and a protection film winding motor, wherein the protection film winding disc and the protection film winding motor are installed on the discharging side of the cooling mechanism through the protection film winding disc support, and an output shaft of the protection film winding motor is in transmission connection with the protection film winding disc and drives the protection film winding disc to rotate.
7. The full-automatic production line of two-way linear positive and negative power tabs according to claim 1, wherein the full-automatic production line is characterized in that: the flat plate hot pressing mechanism comprises a flat plate hot pressing bracket, an upper hot pressing plate lifting cylinder, a lower hot pressing plate and a lower hot pressing plate lifting cylinder, wherein the hot pressing plate lifting cylinder is arranged at the upper end of the flat plate hot pressing bracket, the upper hot pressing plate lifting cylinder is in transmission connection with the upper hot pressing plate and drives the upper hot pressing plate to move up and down, the lower hot pressing plate lifting cylinder is arranged at the lower end of the flat plate hot pressing bracket, the lower hot pressing plate lifting cylinder is in transmission connection with the lower hot pressing plate and drives the lower hot pressing plate to move up and down, and the lower hot pressing plate is positioned below the upper hot pressing plate;
The physical internal heating mechanism comprises an internal heating support, an upper heating plate lifting cylinder, a lower heating plate and a lower heating plate lifting cylinder, wherein the heating plate lifting cylinder is arranged at the upper end of the internal heating support, the upper heating plate lifting cylinder is in transmission connection with the upper heating plate and drives the upper heating plate to move up and down, the lower heating plate lifting cylinder is arranged at the lower end of the internal heating support, the lower heating plate lifting cylinder is in transmission connection with the lower heating plate and drives the lower heating plate to move up and down, and the lower heating plate is positioned below the upper heating plate;
the cooling mechanism comprises a cooling bracket, an upper cooling plate lifting cylinder, a lower cooling plate and a lower cooling plate lifting cylinder, wherein the cooling plate lifting cylinder is arranged at the upper end of the cooling bracket, the upper cooling plate lifting cylinder is in transmission connection with the upper cooling plate and drives the upper cooling plate to move up and down, the lower cooling plate lifting cylinder is arranged at the lower end of the cooling bracket, the lower cooling plate lifting cylinder is in transmission connection with the lower cooling plate and drives the lower cooling plate to move up and down, and the lower cooling plate is positioned below the upper cooling plate;
The material clamping and transversely moving conveying mechanism comprises a transversely moving conveying support, an X-axis transversely moving plate, an X-axis transversely moving driving module, a Y-axis transversely moving plate, a Y-axis transversely moving driving cylinder and a plurality of material clamping clamps, wherein the X-axis transversely moving plate is in sliding connection with the transversely moving conveying support, the X-axis transversely moving driving module is in transmission connection with the X-axis transversely moving plate and drives the X-axis transversely moving driving module to reciprocate towards the conveying direction of the lug, the Y-axis transversely moving plate is in sliding connection with the X-axis transversely moving plate, the Y-axis transversely moving driving cylinder is arranged on the X-axis transversely moving plate and in transmission connection with the Y-axis transversely moving plate, and the Y-axis transversely moving driving cylinder can drive the X-axis transversely moving plate to reciprocate towards the direction perpendicular to the conveying direction of the lug, and the material clamping clamps are uniformly arranged on the Y-axis transversely moving plate.
8. The full-automatic production line of two-way linear positive and negative power tabs according to claim 1, wherein the full-automatic production line is characterized in that: the feeding conveying mechanism comprises a feeding transverse moving driving module, a feeding transverse moving support, a feeding lifting cylinder and a feeding carrying platform, wherein the feeding transverse moving support is arranged on a driving part of the feeding transverse moving driving module and is driven by the feeding transverse moving driving module to transversely move, and the feeding lifting cylinder is arranged on the feeding transverse moving support and is in transmission connection with the feeding carrying platform so as to drive the feeding carrying platform to move up and down;
The rotary feeding mechanism comprises a rotary feeding support, a feeding lifting cylinder, a feeding rotary cylinder, a feeding sucker mounting plate and a rotary feeding sucker, wherein the feeding lifting cylinder is mounted on the rotary feeding support, is in transmission connection with the feeding rotary cylinder and drives the feeding rotary cylinder to move up and down, and is in transmission connection with the rotary feeding sucker mounting plate through the feeding sucker mounting plate and drives the feeding rotary cylinder to rotate;
The lug positioning correction mechanism comprises a positioning bracket, a positioning support block, a positioning material moving driving module, a positioning jacking cylinder, a positioning material moving suction head, a front positioning correction cylinder, a front positioning correction pushing block, a side positioning correction cylinder and side positioning correction pushing blocks, wherein the positioning support block is provided with two positioning support blocks and is arranged at the top of the positioning bracket in parallel, the positioning material moving driving module is arranged below the positioning bracket, the driving part of the positioning material moving driving module is in transmission connection with the positioning jacking cylinder and drives the positioning jacking cylinder to transversely move, the positioning jacking cylinder is in transmission connection with the positioning material moving suction head and drives the positioning material suction head to move up and down, the positioning material moving suction head passes through a through hole at the top of the positioning bracket and moves between the two positioning support blocks, the front positioning correction cylinder is arranged at one end of the positioning support block, the front positioning correction cylinder is in transmission connection with the front positioning correction pushing block and drives the front positioning support block to move along the length direction of the positioning support block, the side positioning correction cylinder is arranged at two sides of the other end of the positioning support block, and the two side positioning correction pushing blocks are respectively in transmission connection with the corresponding side positioning correction pushing blocks and drive the positioning support block to move in the width direction;
The first transfer manipulator mechanism comprises a first transfer support, a first transfer driving module, a first transfer lifting cylinder, a first lifting cylinder connecting block, a first transfer sucker mounting plate and a first transfer sucker, wherein the first transfer driving module is arranged on the first transfer support, a driving part of the first transfer driving module is in transmission connection with the first transfer lifting cylinder through the first lifting cylinder connecting block and drives the first transfer lifting cylinder to transversely move, and the first transfer lifting cylinder is in transmission connection with the first transfer sucker mounting plate through the first transfer sucker mounting plate and drives the first transfer sucker mounting plate to vertically move;
the second transfer manipulator mechanism comprises a second transfer support, a second transfer driving module, a second transfer lifting cylinder, a second lifting cylinder connecting block, a second transfer sucker mounting plate and a second transfer sucker, wherein the second transfer driving module is arranged on the second transfer support, a driving part of the second transfer driving module is in transmission connection with the second transfer lifting cylinder through the second lifting cylinder connecting block and drives the second transfer lifting cylinder to transversely move, and the second transfer lifting cylinder is in transmission connection with the second transfer sucker mounting plate through the second transfer sucker mounting plate and drives the second transfer sucker to vertically move;
The tab cutting glue mechanism comprises a tab cutting glue support, tab cutting glue transverse moving cylinders, tab cutting glue moving vertical plates, tab cutting glue lifting cylinders, tab cutting glue punching heads and tab cutting glue undershoot seats, wherein the two tab cutting glue transverse moving cylinders are arranged on the two sides of the top of the tab cutting glue support and are respectively in transmission connection with the respective corresponding tab cutting glue moving vertical plates and drive the tab cutting glue lifting cylinders to move transversely, the tab cutting glue lifting cylinders and the tab cutting glue undershoot seats are respectively arranged on the tab cutting glue moving vertical plates, the tab cutting glue lifting cylinders are in transmission connection with the tab cutting glue punching heads and drive the tab cutting glue lifting cylinders to move up and down, and the tab cutting glue undershoot seats are positioned below the tab cutting glue punching heads;
The lug turning mechanism comprises a turning support, a turning rotary cylinder and a turning clamp cylinder, wherein the turning rotary cylinder is arranged on the turning support, and a rotation driving part of the turning rotary cylinder is in transmission connection with the turning clamp cylinder and drives the turning rotary cylinder to rotate.
9. The full-automatic production line of two-way linear positive and negative power tabs according to claim 1, wherein the full-automatic production line is characterized in that: the photographing conveying mechanism comprises a photographing conveying support, a photographing conveying supporting block, a photographing conveying moving module, a photographing conveying moving seat, a photographing conveying jacking cylinder and a photographing conveying suction head, wherein the photographing conveying supporting block is provided with two groups of photographing conveying supporting blocks which are arranged at the top of the photographing conveying support in parallel, the photographing conveying moving module is arranged below the photographing conveying support, a driving part of the photographing conveying moving module is in transmission connection with the photographing conveying moving seat and drives the photographing conveying moving seat to transversely move, the photographing conveying jacking cylinder is arranged on the photographing conveying moving seat, and the photographing conveying jacking cylinder is in transmission connection with the photographing conveying suction head and drives the photographing conveying jacking cylinder to move up and down;
The first CCD photographing detection mechanism comprises a first CCD photographing support and a first CCD camera, and the first CCD camera is arranged on the first CCD photographing support;
the second CCD photographing detection mechanism comprises a second CCD photographing bracket and a second CCD camera, and the second CCD camera is arranged on the second CCD photographing bracket;
The first defective product removing mechanism comprises a first defective product removing transverse moving cylinder, a first defective product removing lifting cylinder, a first defective product removing sucker mounting plate and a first defective product removing sucker, wherein the first defective product removing transverse moving cylinder is in transmission connection with the first defective product removing lifting cylinder and drives the transverse moving, and the first defective product removing lifting cylinder is in transmission connection with the first defective product removing sucker mounting plate through the first defective product removing sucker mounting plate and drives the first defective product removing sucker to move up and down;
The second defective product moving-out mechanism comprises a second defective product moving-out support, a second defective product moving-out cylinder and a second defective product moving-out platform, wherein the second defective product moving-out cylinder is arranged at the top of the second defective product moving-out support and is in transmission connection with the second defective product moving-out platform to drive the second defective product moving-out platform to move transversely.
10. The full-automatic production line of two-way linear positive and negative power tabs according to claim 1, wherein the full-automatic production line is characterized in that: the transverse moving type material box stacking mechanism comprises a material box transverse moving driving module, a material box transverse moving plate, a material box, a stacking alignment pushing cylinder and a stacking alignment pushing head, wherein the driving part of the material box transverse moving driving module is in transmission connection with the material box transverse moving driving module and drives the material box transverse moving driving module to transversely move, the material box and the stacking alignment pushing cylinder are respectively arranged on the material box transverse moving plate, the stacking alignment pushing cylinder is positioned on one side of the material box, and the stacking alignment pushing cylinder is in transmission connection with the stacking alignment pushing head;
the blanking swing disc manipulator mechanism comprises an XYZ-axis moving driving module, a blanking swing disc rotating cylinder and a blanking swing disc clamp cylinder, wherein the blanking swing disc rotating cylinder is arranged on the Z axis of the XYZ-axis moving driving module, and the blanking swing disc rotating cylinder is in transmission connection with the blanking swing disc clamp cylinder and drives the blanking swing disc clamp cylinder to rotate;
The receiving tray mechanism comprises a tray moving support, a tray moving cylinder and a tray moving carrier plate, wherein the tray moving cylinder is arranged on the tray moving support and is in transmission connection with the tray moving carrier plate and drives the tray moving carrier plate to transversely move.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410476038.XA CN118492986A (en) | 2024-04-19 | 2024-04-19 | Full-automatic production line for double-path linear positive and negative two-row power pole lugs |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410476038.XA CN118492986A (en) | 2024-04-19 | 2024-04-19 | Full-automatic production line for double-path linear positive and negative two-row power pole lugs |
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| CN118492986A true CN118492986A (en) | 2024-08-16 |
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| CN202410476038.XA Pending CN118492986A (en) | 2024-04-19 | 2024-04-19 | Full-automatic production line for double-path linear positive and negative two-row power pole lugs |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119347432A (en) * | 2024-10-15 | 2025-01-24 | 东莞市先诺电子材料有限公司 | A fully automatic tab chamfering detection and boxing machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119347432A (en) * | 2024-10-15 | 2025-01-24 | 东莞市先诺电子材料有限公司 | A fully automatic tab chamfering detection and boxing machine |
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