CN118492960A - Multi-position integrated processing device and method for ship lock lambdoidal door - Google Patents
Multi-position integrated processing device and method for ship lock lambdoidal door Download PDFInfo
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- CN118492960A CN118492960A CN202410972201.1A CN202410972201A CN118492960A CN 118492960 A CN118492960 A CN 118492960A CN 202410972201 A CN202410972201 A CN 202410972201A CN 118492960 A CN118492960 A CN 118492960A
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- ship lock
- negative pressure
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- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000003801 milling Methods 0.000 claims abstract description 47
- 238000005507 spraying Methods 0.000 claims abstract description 21
- 239000007921 spray Substances 0.000 claims abstract description 5
- 239000000110 cooling liquid Substances 0.000 claims description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 22
- 238000003754 machining Methods 0.000 claims description 20
- 230000000903 blocking effect Effects 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 8
- 239000002699 waste material Substances 0.000 claims description 5
- 238000000889 atomisation Methods 0.000 claims description 4
- 239000010687 lubricating oil Substances 0.000 claims description 4
- 230000006978 adaptation Effects 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 9
- 239000000428 dust Substances 0.000 description 13
- 239000002245 particle Substances 0.000 description 10
- 239000002826 coolant Substances 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000227 grinding Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 235000001674 Agaricus brunnescens Nutrition 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0046—Devices for removing chips by sucking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Earth Drilling (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention belongs to the technical field of processing of a ship lock lambdoidal door, in particular to a multi-position integrated processing device and method of the ship lock lambdoidal door, comprising a single ship lock lambdoidal door, a portal type movable boring and milling machine and a horizontal boring and milling machine, wherein the portal type movable boring and milling machine is arranged on the bottom girder end web surface and the top girder end web surface of the single ship lock lambdoidal door, the portal type movable boring and milling machine also comprises a portal type bracket, a control box is slidably arranged on the portal type bracket, be provided with boring and milling head on the control box, pressurizing chamber and negative pressure cavity have been seted up to the inside of control box, and boring and milling head goes up the cover and is equipped with the fan housing, and spraying chamber and suction chamber have been seted up to the inside of fan housing, pressurizing chamber pass through communicating pipe and spray the cavity intercommunication, and negative pressure cavity passes through communicating pipe and suction chamber intercommunication, is provided with the blowout end on the spraying chamber, is provided with the suction end on the suction chamber, through many movable processing equipment of cover, can improve the efficiency of construction.
Description
Technical Field
The invention belongs to the technical field of processing of a ship lock lambdoidal door, and particularly relates to a multi-position integrated processing device and method for the ship lock lambdoidal door.
Background
The ship lock is used as a water-borne junction facility and is mainly used for controlling and regulating the running of ships on water, and the water level in the lock chamber can be controlled according to the needs by arranging a gate and a water-filling gallery so as to meet the intercommunication conditions of ships on the upstream and downstream of a dam, so that the ships can smoothly pass through, and the ship lock plays an important role in water-way transportation.
Because the lambdoidal door has complex structure and various structure manufacturing and processing procedures, various errors or deviations can be generated in construction links such as assembly, welding, processing, matching of parts, installation on construction sites and the like, for example: the coaxiality deviation of the top pivot center and the bottom pivot center, the matching deviation of the bottom pivot mushroom head and the bottom pivot ball tile, the matching deviation of guide clamps of left and right lambdoidal doors, the matching deviation of support and pillow cushion blocks of the left and right lambdoidal doors serving as rigid water stop, the matching deviation of the lug shaft holes of the lambdoidal door crane and the hoist, and the like, and finally the using effect of the lambdoidal doors can be affected by the deviations.
Therefore, the invention provides a multi-position integrated processing device and method for a ship lock herringbone door.
Disclosure of Invention
In order to overcome the deficiencies of the prior art, at least one technical problem presented in the background art is solved.
The technical scheme adopted for solving the technical problems is as follows: the invention relates to a multi-position integrated processing device for a ship lock lambdoidal door, which comprises a single ship lock lambdoidal door, a portal type movable boring and milling machine and a horizontal boring and milling machine, wherein portal type movable boring and milling machines are arranged on the bottom girder end web surface and the top girder end web surface of the single ship lock lambdoidal door;
The portal mobile boring and milling machine further comprises a portal support, a control box is slidably arranged on the portal support, and a boring and milling head is arranged on the control box;
the control box is internally provided with a pressurizing chamber and a negative pressure chamber, the boring and milling head is sleeved with a fan cover, the inside of the fan cover is provided with a spraying chamber and a suction chamber, the pressurizing chamber is communicated with the spraying chamber through a communicating pipe, and the negative pressure chamber is communicated with the suction chamber through the communicating pipe;
the spraying chamber is provided with a spraying end, and the suction chamber is provided with a suction end;
The control box is provided with a pressure component for leading the pressurizing cavity to be negative pressure and leading the pressurizing cavity to be pressurized.
The pressure component comprises a booster pump, an air outlet pipe and an air suction pipe, the booster pump is fixedly arranged at the top end of the control box, one end of the air outlet pipe is connected with the output end of the booster pump, the other end is communicated with the pressurizing chamber, one end of the air suction pipe is connected with the input end, and the other end is communicated with the negative pressure chamber.
The pressurizing chamber and the negative pressure chamber are internally provided with cooling liquid, and the spraying end is provided with an atomization spray head.
The top fixed mounting of control box has puts in the box, is provided with the water tank on the portal frame, and the water tank passes through the runner pipe intercommunication with putting in the box, and fixedly connected with outlet pipe on the box is put in, and the other end of outlet pipe extends to the plenum chamber.
The inside of the throwing box is slidably provided with a piston, and the water outlet pipe and the runner pipe are respectively provided with a one-way valve.
The inside rotation of outlet duct is installed the impeller, and the bottom fixed mounting of impeller has reciprocal threaded rod, and threaded connection has transmission sleeve on the reciprocal threaded rod, transmission sleeve's bottom and piston fixed connection.
The door-type support is provided with a sliding rail, the side wall of the control box is fixedly provided with a sliding block matched with the sliding rail, one side of the sliding block is provided with a treatment block, a first chamber is arranged in the treatment block, a vent is arranged on the first chamber, and an air inlet communicated with the first chamber is arranged on the suction chamber.
And a blocking block is slidably arranged in the first chamber, a rubber lug is fixedly arranged on the side wall of the blocking block, and one end of the rubber lug extends out of the outer wall of the processing block and is attached to the sliding rail.
The second cavity for storing lubricating oil is formed in the processing block, and the balls are mounted in the processing block in a rotating mode and are attached to the sliding rail.
The multi-position integrated processing method for the ship lock herringbone door comprises the following steps:
s1: firstly, respectively hanging a portal type movable boring and milling machine to the positions of the web surfaces of the bottom main beam end and the web surface of the top main beam end of a single ship lock herringbone door, aligning and clamping, and finally hanging a horizontal boring and milling machine to the position of a top pivot hole for aligning, clamping and fixing, and carrying out on-site fine boring;
S2: pressurizing the pressurizing cavity by the booster pump, spraying cooling liquid in the pressurizing cavity by the atomizing nozzle, and sucking the waste scraps produced by processing into the negative pressure cavity by the suction end to remove scraps;
S3: and through the movement of the processing block, the first chamber is communicated with the suction chamber, so that the processing of the scraps on the guide rail is completed.
The beneficial effects of the invention are as follows:
1. According to the multi-position integrated processing device and method for the herringbone doors of the ship lock, disclosed by the invention, under the condition of a plurality of sets of mobile processing equipment, the processing of a plurality of parts such as the bottom girder end web surface, the top pivot hole, the lifting lug shaft hole and the like of the herringbone doors of the single ship lock can be simultaneously carried out, so that the multi-position processing operation of the herringbone doors of the single ship lock in the whole assembly state, the finish boring operation of the herringbone doors of the single ship lock on the installation site and the processing and grinding assembly of main parts can be conveniently and rapidly completed, and good effects are achieved in the aspects of improving the quality, improving the construction efficiency, reducing the production cost and the like.
2. According to the multi-position integrated processing device and method for the ship lock lambdoidal door, the cooling liquid in the pressurizing cavity can be sprayed on the boring and milling head through the atomizing nozzle by the pressurizing pump, so that not only can the boring and milling working area be cooled, but also dispersed dust particles can be adsorbed, at the moment, the cooling liquid and the dust particles can be sucked into the suction cavity and conveyed into the cooling liquid in the negative pressure cavity for filtering, the working environment is further improved, and meanwhile, the dust particles can be prevented from falling into the guide rail.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic illustration of the present invention a multi-station schematic diagram;
FIG. 2 is a schematic view of the structure of a portal mobile boring and milling machine of the present invention;
FIG. 3 is a cross-sectional view of a control box of the present invention;
FIG. 4 is an enlarged view of the invention at A in FIG. 3;
FIG. 5 is a cross-sectional view of a stroke cover of the present invention;
FIG. 6 is a schematic view of the structure of the slider of the present invention;
FIG. 7 is a schematic diagram of a processing block in accordance with the present invention;
Fig. 8 is a flow chart of a method in the present invention.
In the figure: 1. a single ship lock lambdoidal door; 2. portal frame type movable boring and milling machine; 3. a horizontal boring machine; 4. a water tank; 5. a flow pipe; 6. a booster pump; 7. a control box; 8. a fan housing; 9. an air suction pipe; 10. a plenum chamber; 11. a negative pressure chamber; 12. a communicating pipe; 13. a spray chamber; 14. a suction chamber; 15. a suction end; 16. an atomizing nozzle; 17. a door-shaped bracket; 18. a slide block; 19. a processing block; 20. an air outlet pipe; 21. a reciprocating threaded rod; 22. an impeller; 23. a transmission sleeve; 24. a dispensing box; 25. a piston; 26. a water outlet pipe; 27. a blocking piece; 28. a vent; 29. a first chamber; 30. a second chamber; 31. a ball; 32. and an air inlet.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
Embodiment one: as shown in fig. 1 to 5, the multi-position integrated processing device for the ship lock lambdoidal door of the embodiment of the invention comprises a single ship lock lambdoidal door 1, a portal type movable boring and milling machine 2 and a horizontal boring and milling machine 3, wherein portal type movable boring and milling machines 2 are arranged on the bottom girder end web surface and the top girder end web surface of the single ship lock lambdoidal door 1;
The conventional machining process of the III-level lambdoidal door is adopted (the conventional machining process of the lambdoidal door leaves is that the door leaves are integrally large, after the machining datum line and the lofting marking of the inspection line are finished, the single lambdoidal door She Cafen is used as a single-section door leaf, and the top-section door leaf and the bottom-section door leaf are respectively hoisted to large-scale equipment such as a floor boring and milling machine to be machined), so that higher requirements are provided for machining equipment, larger-model machining equipment is required, larger space occupied by clamping workpieces is required, and because the distance between machining parts is larger, the clamp is required to be disassembled to carry out secondary alignment clamping on the workpieces after the machining of one station is finished, the outer shape size of the thousand-ton-level ship lock lambdoidal door is large, the alignment clamping is time-consuming, and the accumulated error is further increased by multiple alignment clamping.
The lifting lugs are welded on the door-shaped support 17, the door-shaped support 17 provides good rigidity and stability, the lifting is convenient, the cutting is stable, when the web surfaces of the bottom and top main beams of the herringbone door are required to be processed, the door-shaped movable boring and milling machine 2 is respectively lifted to the web surfaces of the bottom and top main beams of the herringbone door 1 of the single ship lock, and the corresponding processing operation can be performed after the alignment and clamping of the positions of the web surfaces of the bottom and top main beams are stable.
The machining of the top pivot hole adopts the rough machining reserved machining allowance in the factory, the machining allowance is reserved for the lambdoidal door She Yun to the construction site, the lambdoidal door is finely bored on the construction site after being installed and welded, the door leaf structure of the single-leaf lock lambdoidal door 1 is in an integral horizontal assembly state during machining, machining equipment is a portal type movable boring and milling machine 2, and the diameter of the top pivot hole and the distance between two shaft holes are large because the top pivot hole is a double-web shaft hole, so that a lengthened boring bar and a cutter disc are arranged on the horizontal boring machine 3, and the boring efficiency and the coaxiality precision can be improved.
Under the condition of a plurality of sets of mobile processing equipment, the processing of a plurality of parts such as the bottom girder end web surface, the top pivot hole, the lifting lug shaft hole and the like of the single-leaf lock herringbone door 1 can be simultaneously carried out, the multi-part processing operation under the whole assembly state of the single-leaf lock herringbone door 1, the finish boring operation of the single-leaf lock herringbone door 1 on the installation site and the processing and grinding assembly of main parts are conveniently and rapidly completed, and good effects are achieved in the aspects of improving the quality, improving the construction efficiency, reducing the production cost and the like.
The portal frame type movable boring and milling machine 2 further comprises a portal frame 17, a control box 7 is slidably arranged on the portal frame 17, and a boring and milling head is arranged on the control box 7.
The control box 7 is internally provided with a pressurizing chamber 10 and a negative pressure chamber 11, the boring and milling head is sleeved with a fan cover 8, the inside of the fan cover 8 is provided with a spraying chamber 13 and a suction chamber 14, the pressurizing chamber 10 is communicated with the spraying chamber 13 through a communicating pipe 12, and the negative pressure chamber 11 is communicated with the suction chamber 14 through the communicating pipe 12;
The fan housing 8 is annular and sleeved on the boring and milling head, and when the boring and milling head works, scraps generated during working can be blocked and intercepted through the fan housing 8, so that the scraps are prevented from splashing, and the site construction environment is polluted.
The spraying chamber 13 is provided with a spraying end, the suction chamber 14 is provided with a suction end 15, and the control box 7 is provided with a pressure component for leading the inside of the pressurizing chamber 10 to be negative pressure and leading the inside of the negative pressure chamber 11 to be pressurized.
The pressure assembly is arranged, so that the pressurizing chamber 10 can be pressurized, at the moment, gas can be sprayed on the boring and milling head through the spraying end, waste scraps generated during working can be blown away, the cleaning of a processing area is kept, the processing precision can be further improved, negative pressure is generated in the suction chamber 14 through the pressure assembly, waste scraps generated during working of the boring and milling head can be sucked into the suction chamber 14 through the suction end 15, and the drifting of dust particles can be reduced, so that the air quality is further improved.
The pressure component comprises a booster pump 6, an air outlet pipe 20 and an air suction pipe 9, wherein the booster pump 6 is fixedly arranged at the top end of the control box 7, one end of the air outlet pipe 20 is connected with the output end of the booster pump 6, the other end of the air outlet pipe is communicated with the booster chamber 10, one end of the air suction pipe 9 is connected with the input end, and the other end of the air suction pipe is communicated with the negative pressure chamber 11.
When the booster pump 6 is started, the negative pressure in the negative pressure chamber 11 can be represented by the air suction pipe 9, the booster chamber 10 can be represented by the air outlet pipe 20, the negative pressure chamber 11 and the booster chamber 10 are both in a sealed state, and the communicating pipe 12 in the negative pressure chamber 11 is required to be provided with a one-way valve for blocking the circulation of the negative pressure chamber 11 towards the suction chamber 14.
The pressurizing chamber 10 and the negative pressure chamber 11 are respectively provided with cooling liquid, and the spraying end is provided with an atomization spray nozzle 16.
The cooling liquid in the pressurizing chamber 10 can be sprayed on the boring and milling head through the atomizing nozzle 16 by the booster pump 6, so that not only can the boring and milling working area be cooled, but also dispersed dust particles can be adsorbed, at the moment, the suction chamber 14 can suck the cooling liquid and the dust particles into the cooling liquid in the negative pressure chamber 11 and convey the cooling liquid and the dust particles into the cooling liquid in the negative pressure chamber 11, and the air suction pipe 9 is positioned above the negative pressure chamber 11, therefore, the cooling liquid can not be sucked when the air suction pipe 9 sucks, and the sucked dust particles can be filtered by the cooling liquid.
The top fixed mounting of control box 7 puts in box 24, is provided with water tank 4 on the door-type support 17, and water tank 4 passes through runner pipe 5 intercommunication with putting in box 24, puts in fixedly connected with outlet pipe 26 on the box 24, and the other end of outlet pipe 26 extends to pressure boost cavity 10.
The inside of the water tank 4 is stored with cooling liquid, the cooling liquid can flow into the throwing box 24 through the arranged runner pipe 5, and the cooling liquid entering the throwing box 24 can be conveyed into the pressurizing chamber 10 through the water outlet pipe 26, so that the cooling liquid can be supplemented.
The piston 25 is slidingly arranged in the throwing box 24, and the water outlet pipe 26 and the runner pipe 5 are respectively provided with a one-way valve.
The check valve on the runner pipe 5 can block the coolant liquid in the delivery box 24 from flowing to the water tank 4, the check valve arranged on the water outlet pipe 26 can block the coolant liquid in the negative pressure chamber 11 from entering the delivery box 24, when the piston 25 slides downwards in the delivery box 24, the coolant liquid in the delivery box 24 can be extruded into the pressurizing chamber 10 through the water outlet pipe 26, when the piston 25 slides upwards in the delivery box 24, the coolant liquid in the water tank 4 can be sucked into the delivery box 24, the coolant liquid in the water tank 4 can be ensured to flow into the pressurizing chamber 10 with larger pressure through the cooperation of the structures, and the normal use of the structures is ensured.
An impeller 22 is rotatably arranged in the air outlet pipe 20, a reciprocating threaded rod 21 is fixedly arranged at the bottom end of the impeller 22, a transmission sleeve 23 is connected to the reciprocating threaded rod 21 in a threaded manner, and the bottom end of the transmission sleeve 23 is fixedly connected with a piston 25;
When the booster pump 6 is started, gas enters the booster chamber 10 through the air outlet pipe 20, the flow of the gas can impact the blades of the impeller 22, so that the impeller rotates in the air outlet pipe 20, the reciprocating threaded rod 21 is driven to rotate, the transmission sleeve 23 can drive the piston 25 to slide up and down in the delivery box 24 under the action of the threads, and the cooling liquid in the water tank 4 can be continuously led into the booster chamber 10.
Embodiment two: as shown in fig. 6 to 7, comparative example one, in which another embodiment of the present invention is:
the door-type support 17 is provided with a sliding rail, the side wall of the control box 7 is fixedly provided with a sliding block 18 which is matched with the sliding rail, one side of the sliding block 18 is provided with a processing block 19, a first chamber 29 is arranged in the processing block 19, a vent 28 is arranged on the first chamber 29, and an air inlet 32 which is communicated with the first chamber 29 is arranged on the suction chamber 14.
The slider 18 that sets up on the control box 7 can transversely move on door-type support 17, when the control box 7 slides on the slide rail towards the direction of handling piece 19 (for the right side), can communicate first cavity 29 and negative pressure cavity 11 through air intake 32 and air vent 28, consequently when control box 7 right side slides, alright adsorb together the dust on the guide rail, can avoid the dust granule to fall into the guide rail, leads to slider 18 to receive wearing and tearing.
The first chamber 29 is slidably provided with a blocking block 27, the side wall of the blocking block 27 is fixedly provided with a rubber lug, and one end of the rubber lug extends out of the outer wall of the processing block 19 and is attached to the sliding rail.
Through the blocking piece 27 that sets up only when control box 7 moves rightwards, through the frictional force of rubber lug and guide rail, make blocking piece 27 slip to spill the air vent 28, alright absorb the dust granule on the guide rail this moment, can block the air vent 28 when control box 7 does not move, reduce the volatilization of coolant liquid.
The second chamber 30 for storing lubricating oil is formed in the processing block 19, the balls 31 are rotatably arranged in the processing block 19, and the balls 31 are attached to the sliding rail.
When the processing block 19 controls the box 7 to slide, the lubricating oil in the second chamber 30 can be smeared on the guide rail through the balls 31, so that the abrasion between the guide rail and the sliding block 18 can be reduced.
As shown in fig. 8, the method for using the multi-position integrated processing device for the ship lock herringbone door adopts the multi-position integrated processing device for the ship lock herringbone door, and comprises the following steps:
S1: firstly, respectively hanging a portal type movable boring and milling machine 2 to the positions of the web surfaces of the bottom girder end and the web surface of the top girder end of a single ship lock herringbone door 1, aligning and clamping, and finally hanging a horizontal boring and milling machine 3 to the position of a top pivot hole for aligning and clamping and fixing, and carrying out on-site fine boring;
s2: pressurizing the pressurizing chamber 10 through the pressurizing pump 6, spraying cooling liquid in the pressurizing chamber 10 through the atomizing nozzle 16, and sucking the waste scraps produced by processing into the negative pressure chamber 11 through the suction end 15 to remove scraps;
s3: the first chamber 29 is communicated with the suction chamber 14 by the movement of the processing block 19, and the processing of the scraps on the guide rail is completed.
Working principle: the portal type movable boring and milling machine 2 is respectively hung to the web surface of the bottom girder end of the single-leaf lock herringbone door 1, and after the alignment and clamping of the web surface positions of the top girder end are stable, corresponding machining operation can be carried out, the boring efficiency and the coaxiality precision can be improved through the lengthened boring bar and the cutterhead arranged on the horizontal boring machine 3, under the condition that a plurality of sets of movable machining equipment are arranged, the machining of a plurality of parts such as the web surface of the bottom girder end of the single-leaf lock herringbone door 1, the web surface of the top girder end, the top pivot hole, the lifting lug shaft hole and the like can be simultaneously carried out, the multi-part machining operation under the integral assembly state of the single-leaf lock herringbone door 1, the machining and grinding assembly of main parts on the installation site of the single-leaf lock herringbone door 1 are conveniently and rapidly completed, and good effects are achieved in the aspects of improving the quality, improving the construction efficiency, reducing the production cost and the like.
The cooling liquid in the pressurizing chamber 10 can be sprayed on the boring and milling head through the atomizing nozzle 16 by the pressurizing pump 6, so that not only can the boring and milling working area be cooled, but also dispersed dust particles can be adsorbed, and at the moment, the cooling liquid and the dust particles can be sucked into the suction chamber 14 and conveyed into the cooling liquid in the negative pressure chamber 11 for filtering.
The front, rear, left, right, up and down are all based on fig. 1 in the drawings of the specification, the face of the device facing the observer is defined as front, the left side of the observer is defined as left, and so on, according to the viewing angle of the person.
In the description of the present invention, it should be understood that the terms "center," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present invention and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the scope of the present invention.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. Many integrated processingequipment of lock lambdoidal door, its characterized in that: the portal type movable boring and milling machine comprises a single ship lock herringbone gate (1), a portal type movable boring and milling machine (2) and a horizontal boring and milling machine (3), wherein portal type movable boring and milling machines (2) are arranged on the bottom girder end web surface and the top girder end web surface of the single ship lock herringbone gate (1);
The portal type movable boring and milling machine (2) further comprises a portal type bracket (17), a control box (7) is slidably arranged on the portal type bracket (17), and a boring and milling head is arranged on the control box (7);
The control box (7) is internally provided with a pressurizing chamber (10) and a negative pressure chamber (11), the boring and milling head is sleeved with a fan cover (8), the inside of the fan cover (8) is provided with a spraying chamber (13) and a suction chamber (14), the pressurizing chamber (10) is communicated with the spraying chamber (13) through a communicating pipe (12), and the negative pressure chamber (11) is communicated with the suction chamber (14) through the communicating pipe (12);
the spraying chamber (13) is provided with a spraying end, and the suction chamber (14) is provided with a suction end (15);
The control box (7) is provided with a pressure component for enabling the inside of the pressurizing chamber (10) to be negative pressure and the inside of the negative pressure chamber (11) to be pressurized.
2. The ship lock chevron door multi-position integrated processing device of claim 1, wherein: the pressure assembly comprises a booster pump (6), an air outlet pipe (20) and an air suction pipe (9), wherein the booster pump (6) is fixedly arranged at the top end of a control box (7), one end of the air outlet pipe (20) is connected with the output end of the booster pump (6), the other end of the air outlet pipe is communicated with a booster chamber (10), one end of the air suction pipe (9) is connected with an input end, and the other end of the air suction pipe is communicated with a negative pressure chamber (11).
3. The ship lock chevron door multi-position integrated processing device of claim 2, wherein: the pressurizing chamber (10) and the negative pressure chamber (11) are internally provided with cooling liquid, and the spraying end is provided with an atomization spray head (16).
4. A ship lock chevron door multi-position integral processing device as claimed in claim 3 and in which: the top fixed mounting of control box (7) has put in box (24), be provided with water tank (4) on door-type support (17), water tank (4) and put in box (24) and pass through runner pipe (5) intercommunication, fixedly connected with outlet pipe (26) on putting in box (24), the other end of outlet pipe (26) extends to plenum chamber (10).
5. The ship lock chevron door multi-position integral processing device of claim 4 and further characterized by: the inside of the throwing box (24) is slidably provided with a piston (25), and the water outlet pipe (26) and the runner pipe (5) are respectively provided with a one-way valve.
6. The ship lock chevron door multi-position integral processing device of claim 5 and further characterized by: impeller (22) are installed in the inside rotation of outlet duct (20), reciprocating threaded rod (21) are installed to the bottom fixed mounting of impeller (22), threaded connection has transmission sleeve (23) on reciprocating threaded rod (21), the bottom and the piston (25) fixed connection of transmission sleeve (23).
7. The ship lock chevron door multi-position integral processing device of claim 6 and further characterized by: be provided with the slide rail on door-type support (17), the lateral wall fixed mounting of control box (7) has slider (18) with the slide rail adaptation, one side of slider (18) is provided with handles piece (19), first cavity (29) have been seted up to the inside of handling piece (19), vent (28) have been seted up on first cavity (29), suction chamber (14) are last to have seted up air intake (32) with first cavity (29) intercommunication.
8. The ship lock chevron door multi-position integral processing device of claim 7 and further characterized by: and a blocking block (27) is slidably arranged in the first chamber (29), a rubber lug is fixedly arranged on the side wall of the blocking block (27), and one end of the rubber lug extends out of the outer wall of the processing block (19) and is attached to the sliding rail.
9. The ship lock chevron door multi-position integral processing device of claim 8 and further characterized by: the inside of handling piece (19) has offered second cavity (30) of storage lubricating oil, the inside rotation of handling piece (19) is installed ball (31), ball (31) are laminated with the slide rail.
10. A method for integrally machining a lock herringbone door, which adopts the lock herringbone door integrally machining device as claimed in claim 9, and is characterized in that: the method comprises the following steps:
s1: firstly, respectively hanging the portal type movable boring and milling machine (2) to the positions of the web surfaces of the bottom girder end and the web surface of the top girder end of the single ship lock herringbone door (1), aligning and clamping, and finally hanging the horizontal boring and milling machine (3) to the position of a top pivot hole for aligning and clamping and fixing, and carrying out on-site fine boring;
s2: pressurizing the pressurizing chamber (10) through the pressurizing pump (6), spraying cooling liquid in the pressurizing chamber (10) through an atomization nozzle (16), and sucking waste scraps produced by processing into the negative pressure chamber (11) through the suction end (15) to remove scraps;
S3: and the first chamber (29) is communicated with the suction chamber (14) through the movement of the processing block (19), so that the processing of the scraps on the guide rail is completed.
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| CN202410972201.1A CN118492960B (en) | 2024-07-19 | 2024-07-19 | Multi-position integrated processing device and method for ship lock lambdoidal door |
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| CN202410972201.1A CN118492960B (en) | 2024-07-19 | 2024-07-19 | Multi-position integrated processing device and method for ship lock lambdoidal door |
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Inventor after: Tian Wenheng Inventor after: Li Yong Inventor after: Zhu Guolin Inventor after: He Xinyi Inventor after: Wang Yunong Inventor after: Zeng Jing Inventor after: Wu Xiaoan Inventor after: Zhou Julan Inventor after: Yu Guangyong Inventor after: Li Yahu Inventor after: Xu Ke Inventor after: Deng Qichun Inventor after: Wang Fukun Inventor before: Tian Wenheng Inventor before: Li Yong Inventor before: Zhu Guolin Inventor before: He Xinyi Inventor before: Wang Yunong Inventor before: Zeng Jing Inventor before: Wu Xiaoan Inventor before: Zhou Julan Inventor before: Yu Guangyong Inventor before: Li Yahu Inventor before: Xu Ke Inventor before: Deng Qichun Inventor before: Wang Fukun |