CN118492912A - Motor cooling oil spray ring assembly equipment - Google Patents
Motor cooling oil spray ring assembly equipment Download PDFInfo
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- CN118492912A CN118492912A CN202410964464.8A CN202410964464A CN118492912A CN 118492912 A CN118492912 A CN 118492912A CN 202410964464 A CN202410964464 A CN 202410964464A CN 118492912 A CN118492912 A CN 118492912A
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- 238000001816 cooling Methods 0.000 title claims abstract description 34
- 239000007921 spray Substances 0.000 title claims description 15
- 238000007689 inspection Methods 0.000 claims abstract description 77
- 238000002347 injection Methods 0.000 claims abstract description 63
- 239000007924 injection Substances 0.000 claims abstract description 63
- 238000007789 sealing Methods 0.000 claims abstract description 62
- 238000004140 cleaning Methods 0.000 claims abstract description 48
- 238000004806 packaging method and process Methods 0.000 claims abstract description 22
- 238000012546 transfer Methods 0.000 claims description 48
- 230000000007 visual effect Effects 0.000 claims description 12
- 238000012545 processing Methods 0.000 abstract description 19
- 238000011900 installation process Methods 0.000 abstract description 5
- 239000000428 dust Substances 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 24
- 238000009434 installation Methods 0.000 description 23
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 12
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 12
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 8
- 239000000446 fuel Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 239000000243 solution Substances 0.000 description 4
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 3
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 3
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 210000000078 claw Anatomy 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/08—Machines for placing washers, circlips, or the like on bolts or other members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Automatic Assembly (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Spray Control Apparatus (AREA)
- Electrostatic Spraying Apparatus (AREA)
Abstract
本发明提供了一种电机冷却喷油环装配设备,属于汽车部件加工技术领域。本发明通过将套圈机构、套圈自检机构、静电清洗机构以及检验包装机构沿预定输送方向布置,通过套圈机构能自动将密封圈套设于喷油环上,在通过套圈自检机构进行自动检验,防止密封圈漏装以及安装不到位的问题,另外,还通过静电清洗机构实现了除尘等,最后利用检验包装机构进行人工再次检验后包装,满足自动加工需求,减轻工作负担的同时也提高了加工效率,另外,还能避免现有人工加工易出现密封圈漏装或安装不到位的风险,有效维持了每次安装过程的一致性,从而确保了同批次产品的统一性,提升了产品品质。
The present invention provides an assembly device for a motor cooling oil injection ring, and belongs to the technical field of automobile parts processing. The present invention arranges a ring mechanism, a ring self-inspection mechanism, an electrostatic cleaning mechanism, and an inspection and packaging mechanism along a predetermined conveying direction, and the ring mechanism can automatically sleeve the sealing ring on the oil injection ring, and then automatically inspect the ring self-inspection mechanism to prevent the sealing ring from missing or not being installed in place. In addition, dust removal is achieved through the electrostatic cleaning mechanism, and finally the inspection and packaging mechanism is used to manually inspect and package again, so as to meet the needs of automatic processing, reduce the workload, and improve the processing efficiency. In addition, the risk of missing or not installing the sealing ring in the existing manual processing can be avoided, and the consistency of each installation process is effectively maintained, thereby ensuring the uniformity of the same batch of products and improving product quality.
Description
技术领域Technical Field
本发明涉及汽车部件加工技术领域,具体是涉及电机冷却喷油环装配设备。The invention relates to the technical field of automobile component processing, in particular to motor cooling oil injection ring assembly equipment.
背景技术Background Art
随着新能源汽车的发展和普及,其性能的优越成为人们关注的重点,而电机作为新能源汽车的核心结构,直接影响车辆的性能,因此,确保电机的使用性能是行业关注的重点。With the development and popularization of new energy vehicles, their superior performance has become the focus of people's attention. As the core structure of new energy vehicles, the motor directly affects the performance of the vehicle. Therefore, ensuring the performance of the motor is the focus of the industry.
目前,新能源汽车上的电机通常会配置冷却喷油环,通过冷却喷油环将低温介质传递至对应的电机上,通过热交换带走电机运行过程中产生的热量,确保电机维持在正常的运行环境中,从而维持电机的最佳输出状态,保证车辆的使用性能。如专利CN219678222U公开的一种汽车油冷电机双端面密封喷油环总成,其于喷油环主体上呈环形阵列开设有若干垂直于径向面的喷油孔,用于冷却油的流入对电机定子两端的绕组进行冷却,并在喷油环主体的一端设置有第一密封端环并在第一密封端环的端面设置第一密封圈,于喷油环主体的另一端设置有第二密封端环,在第二密封端环的端面上开设有第二密封槽位且内部设置有第二密封圈且与第一密封圈的结构相同,通过将该双端面密封喷油环总成安装在驱动电机定子两端的绕组两端,便可通过喷油孔向位于喷油环主体内的电机定子绕组进行喷油冷却,即在环形的喷油环主体的两端分别套设有一密封圈。行业中,目前在喷油环主体上套设密封圈的方式通常为人工套设,即人工将两密封圈分别套设于喷油环主体的两端,由于操作过程仅靠人工完成,不仅增加了劳动负担,导致生产效率低,同时,还易存在安装不到位以及漏装的风险,并且,人工安装时由于每次按压的力度存在差异,导致同批次的产品统一性较差,从而影响产品质量。At present, the motors on new energy vehicles are usually equipped with cooling oil spray rings, which transfer the low-temperature medium to the corresponding motor through the cooling oil spray rings, and remove the heat generated during the operation of the motor through heat exchange, ensuring that the motor is maintained in a normal operating environment, thereby maintaining the motor's optimal output state and ensuring the vehicle's performance. For example, patent CN219678222U discloses a double-end-face sealed oil spray ring assembly for an oil-cooled motor of an automobile, in which a plurality of oil spray holes perpendicular to the radial surface are provided in an annular array on the main body of the oil spray ring, which are used for cooling oil to flow in and cool the windings at both ends of the motor stator. A first sealing end ring is provided at one end of the main body of the oil spray ring, and a first sealing ring is provided on the end face of the first sealing end ring, and a second sealing end ring is provided at the other end of the main body of the oil spray ring. A second sealing groove is provided on the end face of the second sealing end ring and a second sealing ring is provided inside and has the same structure as the first sealing ring. By installing the double-end-face sealed oil spray ring assembly at both ends of the windings at both ends of the stator of the driving motor, oil spray cooling can be performed on the motor stator windings located in the main body of the oil spray ring through the oil spray holes, that is, a sealing ring is respectively provided at both ends of the annular main body of the oil spray ring. In the industry, the current method of installing the sealing ring on the fuel injection ring body is usually manual installation, that is, manually installing the two sealing rings on the two ends of the fuel injection ring body respectively. Since the operation process is completed manually, it not only increases the labor burden and leads to low production efficiency, but also easily leads to the risk of improper installation and missing installation. In addition, during manual installation, due to the difference in the force of each press, the uniformity of products in the same batch is poor, thus affecting the product quality.
发明内容Summary of the invention
针对现有技术中存在的上述问题,现旨在提供电机冷却喷油环装配设备,以沿预定输送方向依次设置套圈机构、套圈自检机构、静电清洗机构以及检验包装机构,实现对密封圈的自动套设,并在密封圈套设后对其进行自动检验,再将检验后的产品转移至静电清洗机构中进行静电清洗操作,最后对其进行人工检验包装,满足自动加工需求,减轻了工作负担,提高了加工效率,同时,密封圈的套设以及自检过程均通过设备实现,无人工参与,既能防止人工操作导致的安装不到位以及漏装的风险,还能维持每次安装过程的一致,保证了同批次产品的统一性,保证了产品品质。In view of the above-mentioned problems existing in the prior art, the present invention aims to provide motor cooling oil injection ring assembly equipment, which sequentially arranges a ring mechanism, a ring self-inspection mechanism, an electrostatic cleaning mechanism and an inspection and packaging mechanism along a predetermined conveying direction, so as to realize automatic sleeve installation of the sealing ring, and automatically inspects the sealing ring after sleeve installation, and then transfers the inspected product to the electrostatic cleaning mechanism for electrostatic cleaning operation, and finally performs manual inspection and packaging on it, so as to meet the automatic processing requirements, reduce the workload, and improve the processing efficiency. At the same time, the sleeve installation and self-inspection processes of the sealing ring are realized by the equipment without manual participation, which can prevent the risk of inadequate installation and missing installation caused by manual operation, and can also maintain the consistency of each installation process, thereby ensuring the uniformity of products in the same batch and ensuring product quality.
具体技术方案如下:The specific technical solutions are as follows:
电机冷却喷油环装配设备,具有这样的特征,包括:The motor cooling oil injection ring assembly equipment has the following characteristics, including:
套圈机构,套圈机构包括工位台和在工位台上沿一方向依次布置的套圈座、撑圈工位以及套圈工位,同时,于套圈座和撑圈工位之间设置有往复移动的套圈转移组件,于撑圈工位和套圈工位之间设置有往复移动的套圈组件,若干密封圈在竖直方向上依次套设于套圈座上;The ring mechanism includes a station platform and a ring seat, a ring support station and a ring station arranged in sequence along one direction on the station platform. At the same time, a reciprocating ring transfer component is arranged between the ring seat and the ring support station, and a reciprocating ring component is arranged between the ring support station and the ring station. A plurality of sealing rings are sequentially sleeved on the ring seat in the vertical direction;
套圈自检机构,套圈自检机构包括自检台、检验工位以及视觉相机,检验工位和视觉相机均设置于自检台上,检验工位的两侧对称布置有视觉相机;The ferrule self-inspection mechanism includes a self-inspection table, an inspection station and a visual camera. The inspection station and the visual camera are both arranged on the self-inspection table, and the visual cameras are symmetrically arranged on both sides of the inspection station;
静电清洗机构,静电清洗机构包括静电清洗机和静电清洗传输带,静电清洗传输带穿过静电清洗机的静电清洗腔室;An electrostatic cleaning mechanism, the electrostatic cleaning mechanism comprises an electrostatic cleaning machine and an electrostatic cleaning conveyor belt, the electrostatic cleaning conveyor belt passes through an electrostatic cleaning chamber of the electrostatic cleaning machine;
检验包装机构,检验包装机构包括检验包装台,设置于静电清洗传输带的后方。The inspection and packaging mechanism includes an inspection and packaging table, which is arranged behind the electrostatic cleaning conveyor belt.
上述的电机冷却喷油环装配设备,其中,套圈座、撑圈工位、套圈工位、套圈转移组件以及套圈组件组成一组套圈装置,工位台上设置有两组并列且间隔布置的套圈装置。The above-mentioned motor cooling oil injection ring assembly equipment, wherein the ring seat, the support ring station, the ring station, the ring transfer assembly and the ring assembly constitute a group of ring devices, and two groups of ring devices arranged in parallel and at intervals are arranged on the station table.
上述的电机冷却喷油环装配设备,其中,套圈机构还包括翻转组件,翻转组件设置于工位台上且位于两组套圈装置之间,并且,翻转组件设置于两组套圈装置的套圈工位之间并在两套圈工位之间往复翻转。The above-mentioned motor cooling oil injection ring assembly equipment, wherein the ring mechanism also includes a flip component, the flip component is arranged on the work station table and is located between the two groups of ring devices, and the flip component is arranged between the ring stations of the two groups of ring devices and flips back and forth between the two ring stations.
上述的电机冷却喷油环装配设备,其中,翻转组件包括立架、翻转驱动器、夹爪、夹臂以及夹块,立架竖直安装于工位台上且位于两套圈工位之间,翻转驱动器安装于立架上且其驱动轴在竖直面内转动,夹爪安装于翻转驱动器的驱动轴上,夹臂的一端安装于夹爪上,另一端朝向一套圈工位延伸,同时,于夹臂延伸至套圈工位的一端上安装有夹块。The above-mentioned motor cooling oil injection ring assembly equipment, wherein the flip assembly includes a stand, a flip driver, a clamp, a clamp arm and a clamp block, the stand is vertically installed on the work station table and is located between two ring stations, the flip driver is installed on the stand and its drive shaft rotates in the vertical plane, the clamp is installed on the drive shaft of the flip driver, one end of the clamp arm is installed on the clamp, and the other end extends toward a ring station, and at the same time, a clamp block is installed on one end of the clamp arm extending to the ring station.
上述的电机冷却喷油环装配设备,其中,套圈工位和检验工位均包括固定盘、若干滑移条、外侧涨紧块、内侧连接块、顶块、顶升驱动器以及收放弹性环,固定盘横置于工位台或自检台的上方并通过若干立柱连接,固定盘的中心开设有顶升孔,若干滑移条以固定盘的中心为圆心呈放射状滑设于固定盘上,每一滑移条的一端均延伸至顶升孔内且端面均呈第一斜面布置,每一滑移条的两端均设置有外侧涨紧块和内侧连接块,并且,内侧连接块设置于靠近顶升孔的一端,收放弹性环套设于若干内侧连接块围成的一圈结构外,顶升驱动器安装固定盘的下方,顶块设置于顶升孔内并与顶升驱动器动力连接,顶块的外侧壁为与每一滑移条端部的第一斜面配合的顶升斜面。The above-mentioned motor cooling oil injection ring assembly equipment, wherein the ring station and the inspection station both include a fixed disk, a plurality of sliding bars, an outer tensioning block, an inner connecting block, a top block, a jacking drive and a retractable elastic ring. The fixed disk is horizontally placed above the station table or the self-inspection table and is connected through a plurality of columns. A jacking hole is opened in the center of the fixed disk. A plurality of sliding bars are radially slid on the fixed disk with the center of the fixed disk as the center of the circle. One end of each sliding bar extends into the jacking hole and the end faces are arranged in a first inclined surface. An outer tensioning block and an inner connecting block are arranged at both ends of each sliding bar, and the inner connecting block is arranged at one end close to the jacking hole. The retractable elastic ring is sleeved outside a circle structure surrounded by a plurality of inner connecting blocks. The jacking drive is installed below the fixed disk. The top block is arranged in the jacking hole and is connected to the jacking drive power. The outer wall of the top block is a jacking inclined surface that matches the first inclined surface at the end of each sliding bar.
上述的电机冷却喷油环装配设备,其中,套圈座包括载台、掉头驱动器、载板以及若干套圈柱,掉头驱动器设置于工位台上且在水平面内旋转,载台设置于水平面内且安装于掉头驱动器的驱动轴上,载台上均匀布置有若干载板,每一载板上均设置有若干竖直朝上且相互间隔布置的套圈柱。The above-mentioned motor cooling oil injection ring assembly equipment, wherein the ring seat includes a carrier, a U-turn drive, a carrier plate and a plurality of ring columns, the U-turn drive is arranged on the work station and rotates in a horizontal plane, the carrier is arranged in a horizontal plane and installed on the driving shaft of the U-turn drive, a plurality of carrier plates are evenly arranged on the carrier, and each carrier plate is provided with a plurality of ring columns which are vertically upward and spaced apart from each other.
上述的电机冷却喷油环装配设备,其中,撑圈工位包括限位载盘、旋转盘、滑移轴、滑块、导轨、撑圈驱动器以及撑圈头,限位载盘设置于水平面内且横置于工位台的上方,限位载盘上呈放射状开设有若干条直滑槽,同时,于限位载盘上且位于每一条直滑槽靠近外侧的一端外均设置有沿对应直滑槽的延长线布置的滑块,滑块上滑设有平行于对应直滑槽的导轨,滑移轴滑设于直滑槽内且一端与对应导轨的一端连接,每一导轨均安装有一撑圈头,撑圈驱动器设置于限位载盘的下方且在水平面内旋转,旋转盘同心设置于限位载盘的下方并与撑圈驱动器的驱动轴连接,旋转盘上呈环形阵列开设有若干条弧形滑槽,且一弧形滑槽对应一直滑槽,同时,直滑槽内的滑移轴的另一端延伸至对应的弧形滑槽内。The above-mentioned motor cooling oil injection ring assembly equipment, wherein the support ring station includes a limit carrier, a rotating disk, a sliding shaft, a slider, a guide rail, a support ring driver and a support ring head. The limit carrier is arranged in a horizontal plane and is horizontally placed above the station table. A plurality of straight slide grooves are radially opened on the limit carrier. At the same time, a slider arranged along the extension line of the corresponding straight slide groove is arranged on the limit carrier and outside the end of each straight slide groove close to the outside. The slider is slidably provided with a guide rail parallel to the corresponding straight slide groove. The sliding shaft is slidably arranged in the straight slide groove and one end is connected to one end of the corresponding guide rail. Each guide rail is equipped with a support ring head. The support ring driver is arranged below the limit carrier and rotates in the horizontal plane. The rotating disk is concentrically arranged below the limit carrier and is connected to the driving shaft of the support ring driver. A plurality of arc slide grooves are opened in an annular array on the rotating disk, and one arc slide groove corresponds to a straight slide groove. At the same time, the other end of the sliding shaft in the straight slide groove extends into the corresponding arc slide groove.
上述的电机冷却喷油环装配设备,其中,套圈转移组件包括第一水平滑移件、第一转移升降驱动器、第一安装盘以及内涨夹盘,第一水平滑移件横置于工位台的上方且布置于水平面内,第一水平滑移件上安装有沿竖直方向朝下布置的第一转移升降驱动器,并将第一安装盘安装于第一转移升降驱动器的驱动轴上,内涨夹盘安装于第一安装盘的底面上,并且,于内涨夹盘上开设有若干避让孔。The above-mentioned motor cooling oil injection ring assembly equipment, wherein the ring transfer assembly includes a first horizontal sliding member, a first transfer lifting drive, a first mounting plate and an inner expansion clamping plate, the first horizontal sliding member is horizontally placed above the work station and arranged in a horizontal plane, the first horizontal sliding member is installed with a first transfer lifting drive arranged downward in a vertical direction, and the first mounting plate is installed on the driving shaft of the first transfer lifting drive, the inner expansion clamping plate is installed on the bottom surface of the first mounting plate, and a plurality of avoidance holes are opened on the inner expansion clamping plate.
上述的电机冷却喷油环装配设备,其中,套圈组件包括第二水平滑移件、第二转移升降驱动器、第二安装盘、套环以及下压环,第二水平滑移件横置于工位台的上方且布置于水平面内,第二水平滑移件上安装有沿竖直方向朝下布置的第二转移升降驱动器,并将第二安装盘安装于第二转移升降驱动器的驱动轴上,套环和下压环均安装于第二安装盘的底面上并同轴布置,下压环套设于套环外,并且,套环的下端朝下延伸至下压环的下方外。The above-mentioned motor cooling oil injection ring assembly equipment, wherein the ring assembly includes a second horizontal sliding member, a second transfer lifting drive, a second mounting plate, a ring and a lower pressure ring, the second horizontal sliding member is horizontally placed above the work station and arranged in a horizontal plane, the second horizontal sliding member is installed with a second transfer lifting drive arranged downward in a vertical direction, and the second mounting plate is installed on the driving shaft of the second transfer lifting drive, the ring and the lower pressure ring are both installed on the bottom surface of the second mounting plate and arranged coaxially, the lower pressure ring is sleeved outside the ring, and the lower end of the ring extends downward to the outside of the lower pressure ring.
上述的电机冷却喷油环装配设备,其中,还包括抓取转移组件,工位台和自检台上均设置有抓取转移组件,抓取转移组件包括机械手臂、抓取架以及夹头,机械手臂安装于工位台和自检台上,抓取架安装于机械手臂上且两端分别设置有一抓取工位,每一抓取工位上均设置有若干夹头。The above-mentioned motor cooling oil injection ring assembly equipment, among other things, also includes a grabbing and transferring component, which is provided on the work station and the self-inspection table. The grabbing and transferring component includes a mechanical arm, a grabbing frame and a chuck. The mechanical arm is installed on the work station and the self-inspection table, the grabbing frame is installed on the mechanical arm and a grabbing station is provided at each end, and each grabbing station is provided with a number of chucks.
上述的电机冷却喷油环装配设备,其中,还包括送料输送带,送料输送带设置有若干条,套圈机构的套圈工位对应两条送料输送带的端部,并且,套圈机构和套圈自检机构之间设置有一送料输送带,套圈自检机构和静电清洗机构之间设置有一送料输送带并延伸至静电清洗传输带的前方处。The above-mentioned motor cooling oil injection ring assembly equipment, among which, also includes a feeding conveyor belt, and a plurality of feeding conveyor belts are arranged. The ring stations of the ring mechanism correspond to the ends of the two feeding conveyor belts, and a feeding conveyor belt is arranged between the ring mechanism and the ring self-inspection mechanism, and a feeding conveyor belt is arranged between the ring self-inspection mechanism and the electrostatic cleaning mechanism and extends to the front of the electrostatic cleaning conveyor belt.
上述技术方案的积极效果是:The positive effects of the above technical solution are:
上述的电机冷却喷油环装配设备,通过沿预定输送方向依次设置套圈机构、套圈自检机构、静电清洗机构以及检验包装机构,实现将密封圈自动套设于喷油环上,并在密封圈套设完成后进行自动检验,确保产品品质,并且,将检验后的产品转移至静电清洗机构中进行静电清洗操作,最后对其进行人工检验包装,满足自动加工需求,不仅减轻了工作负担,提高了加工效率,还能因密封圈的套设以及自检过程中无人工参与,有效防止了人工操作导致的安装不到位以及漏装的风险,有效维持了每次安装过程的一致,从而保证了同批次产品的统一性,保证了产品品质。The above-mentioned motor cooling oil injection ring assembly equipment realizes automatic sleeve installation of the sealing ring on the oil injection ring by sequentially arranging a ring mechanism, a ring self-inspection mechanism, an electrostatic cleaning mechanism and an inspection and packaging mechanism along a predetermined conveying direction, and performs automatic inspection after the sealing ring is sleeved to ensure product quality, and transfers the inspected product to the electrostatic cleaning mechanism for electrostatic cleaning operation, and finally performs manual inspection and packaging to meet the needs of automatic processing, which not only reduces the workload and improves processing efficiency, but also effectively prevents the risk of inadequate installation and missing installation caused by manual operation because there is no manual participation in the sleeve installation and self-inspection process of the sealing ring, and effectively maintains the consistency of each installation process, thereby ensuring the uniformity of products in the same batch and ensuring product quality.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的电机冷却喷油环装配设备的实施例的结构图;FIG1 is a structural diagram of an embodiment of a motor cooling oil injection ring assembly device of the present invention;
图2为本发明一较佳实施例的套圈机构的一视角的结构图;FIG2 is a structural diagram of a ferrule mechanism according to a preferred embodiment of the present invention from one perspective;
图3为本发明一较佳实施例的套圈机构的另一视角的结构图;FIG3 is a structural diagram of a ferrule mechanism from another perspective of a preferred embodiment of the present invention;
图4为本发明一较佳实施例的套圈自检机构的结构图;FIG4 is a structural diagram of a ferrule self-testing mechanism according to a preferred embodiment of the present invention;
图5为本发明一较佳实施例的翻转组件的结构图;FIG5 is a structural diagram of a flip assembly according to a preferred embodiment of the present invention;
图6为本发明一较佳实施例的套圈工位的结构图;FIG6 is a structural diagram of a ferrule station according to a preferred embodiment of the present invention;
图7为本发明一较佳实施例的套圈座的结构图;FIG7 is a structural diagram of a ferrule seat according to a preferred embodiment of the present invention;
图8为本发明一较佳实施例的撑圈工位的结构图;FIG8 is a structural diagram of a support ring station according to a preferred embodiment of the present invention;
图9为本发明一较佳实施例的套圈转移组件的结构图;FIG9 is a structural diagram of a ferrule transfer assembly according to a preferred embodiment of the present invention;
图10为本发明一较佳实施例的套圈组件的结构图;FIG10 is a structural diagram of a ferrule assembly according to a preferred embodiment of the present invention;
图11为本发明一较佳实施例的抓取转移组件的结构图;FIG11 is a structural diagram of a grabbing and transferring assembly according to a preferred embodiment of the present invention;
图12为本发明一较佳实施例的送料输送带的结构图。FIG. 12 is a structural diagram of a feed conveyor belt according to a preferred embodiment of the present invention.
附图中:1、套圈机构;11、套圈座;12、撑圈工位;13、套圈工位;14、套圈转移组件;15、套圈组件;111、载台;112、掉头驱动器;113、载板;114、套圈柱;121、限位载盘;122、旋转盘;123、滑移轴;124、滑块;125、导轨;126、撑圈驱动器;127、撑圈头;131、固定盘;132、滑移条;133、外侧涨紧块;134、内侧连接块;135、顶块;136、顶升驱动器;137、收放弹性环;141、第一水平滑移件;142、第一转移升降驱动器;143、第一安装盘;144、内涨夹盘;151、第二水平滑移件;152、第二转移升降驱动器;153、第二安装盘;154、套环;155、下压环;2、套圈自检机构;21、自检台;22、检验工位;23、视觉相机;3、静电清洗机构;31、静电清洗机;32、静电清洗传输带;4、检验包装机构;41、检验包装台;5、翻转组件;51、立架;52、翻转驱动器;53、夹爪;54、夹臂;55、夹块;6、抓取转移组件;61、机械手臂;62、抓取架;63、夹头;7、送料输送带。In the accompanying drawings: 1, ring mechanism; 11, ring seat; 12, ring support station; 13, ring station; 14, ring transfer assembly; 15, ring assembly; 111, carrier; 112, U-turn driver; 113, carrier plate; 114, ring column; 121, limit carrier; 122, rotating disk; 123, sliding shaft; 124, slider; 125, guide rail; 126, ring support driver; 127, ring support head; 131, fixed disk; 132, sliding bar; 133, outer tension block; 134, inner connecting block; 135, top block; 136, lifting driver; 137, retractable elastic ring; 141, first horizontal sliding member; 142, first transfer lifting drive device; 143, first mounting plate; 144, inner expansion clamping plate; 151, second horizontal sliding member; 152, second transfer lifting drive; 153, second mounting plate; 154, collar; 155, lower pressure ring; 2, collar self-inspection mechanism; 21, self-inspection table; 22, inspection station; 23, visual camera; 3, electrostatic cleaning mechanism; 31, electrostatic cleaning machine; 32, electrostatic cleaning conveyor belt; 4, inspection and packaging mechanism; 41, inspection and packaging table; 5, flip assembly; 51, stand; 52, flip drive; 53, clamp; 54, clamp arm; 55, clamp block; 6, grab transfer assembly; 61, mechanical arm; 62, grab frame; 63, chuck; 7, feeding conveyor belt.
具体实施方式DETAILED DESCRIPTION
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,以下实施例结合附图1至附图12对本发明提供的技术方案作具体阐述,但以下内容不作为本发明的限定。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the following embodiments are combined with Figures 1 to 12 to specifically illustrate the technical solutions provided by the present invention, but the following content is not intended to limit the present invention.
图1为本发明的电机冷却喷油环装配设备的实施例的结构图;图2为本发明一较佳实施例的套圈机构的一视角的结构图;图3为本发明一较佳实施例的套圈机构的另一视角的结构图。如图1、图2以及图3所示,本实施例提供的电机冷却喷油环装配设备包括:套圈机构1、套圈自检机构2、静电清洗机构3以及检验包装机构4。FIG1 is a structural diagram of an embodiment of the motor cooling oil injection ring assembly device of the present invention; FIG2 is a structural diagram of a ring mechanism of a preferred embodiment of the present invention from one perspective; and FIG3 is a structural diagram of a ring mechanism of a preferred embodiment of the present invention from another perspective. As shown in FIG1, FIG2 and FIG3, the motor cooling oil injection ring assembly device provided in this embodiment includes: a ring mechanism 1, a ring self-inspection mechanism 2, an electrostatic cleaning mechanism 3 and an inspection and packaging mechanism 4.
如图1、图2以及图3所示,套圈机构1又包括工位台和在工位台上沿一方向依次布置的套圈座11、撑圈工位12以及套圈工位13,使得密封圈能依次从套圈座11转移至撑圈工位12,然后再从撑圈工位12转移至套圈工位13,并在套圈工位13上自动套于喷油环上。同时,于套圈座11和撑圈工位12之间设置有往复移动的套圈转移组件14,通过套圈转移组件14将套圈座11上的密封圈转移至撑圈工位12上,通过撑圈工位12将密封圈撑开,方便后续套设于套圈组件15上。此时,于撑圈工位12和套圈工位13之间设置有往复移动的套圈组件15,即通过套圈组件15将被撑圈工位12撑开的密封圈转移至套圈工位13处并将密封圈套设于套圈工位13上的喷油环上。另外,将若干密封圈在竖直方向上依次套设于套圈座11上,实现了密封圈在套圈座11上的放置,等待后续的加工,另外,密封圈在套圈座11上的套设可采用人工操作的方式进行,操作更方便。As shown in Fig. 1, Fig. 2 and Fig. 3, the ring mechanism 1 further comprises a station table and a ring seat 11, a ring support station 12 and a ring station 13 arranged in sequence along one direction on the station table, so that the sealing ring can be transferred from the ring seat 11 to the ring support station 12 in sequence, and then transferred from the ring support station 12 to the ring station 13, and automatically sleeved on the injection ring at the ring station 13. At the same time, a reciprocating ring transfer assembly 14 is provided between the ring seat 11 and the ring support station 12, and the sealing ring on the ring seat 11 is transferred to the ring support station 12 by the ring transfer assembly 14, and the sealing ring is expanded by the ring support station 12, so as to facilitate the subsequent sleeve on the ring assembly 15. At this time, a reciprocating ring assembly 15 is provided between the ring support station 12 and the ring station 13, that is, the sealing ring opened by the ring support station 12 is transferred to the ring station 13 through the ring assembly 15 and the sealing ring is sleeved on the injection ring on the ring station 13. In addition, a plurality of sealing rings are sleeved on the ring seat 11 in sequence in the vertical direction, so that the sealing rings are placed on the ring seat 11 and wait for subsequent processing. In addition, the sleeve of the sealing ring on the ring seat 11 can be performed manually, which is more convenient.
图4为本发明一较佳实施例的套圈自检机构的结构图。如图1和图4所示,套圈自检机构2又包括自检台21、检验工位22以及视觉相机23。安装过程中,将检验工位22和视觉相机23均设置于自检台21上,同时,将检验工位22的两侧对称布置有视觉相机23,即下相对的两视觉相机23对准检验工位22,使得后续被放置于检验工位22上的喷油环能通过两视觉相机23拍摄,通过图像识别来判断是否漏装以及安装到否到位的问题。值得指出的是,通过图像识别技术来判断加工的产品与标准产品之间的差异,从而判断加工的产品是否满足加工标准的方式属于图像识别领域的常规操作手段,且运用广泛,技术成熟,因此,其具体处理方式在此不再赘述。FIG4 is a structural diagram of a ferrule self-inspection mechanism of a preferred embodiment of the present invention. As shown in FIG1 and FIG4, the ferrule self-inspection mechanism 2 further includes a self-inspection table 21, an inspection station 22 and a visual camera 23. During the installation process, the inspection station 22 and the visual camera 23 are both arranged on the self-inspection table 21. At the same time, the visual cameras 23 are symmetrically arranged on both sides of the inspection station 22, that is, the two lower opposite visual cameras 23 are aligned with the inspection station 22, so that the subsequent injection ring placed on the inspection station 22 can be photographed by the two visual cameras 23, and image recognition is used to determine whether it is missing and whether it is installed in place. It is worth pointing out that the method of using image recognition technology to determine the difference between the processed product and the standard product, and thus to determine whether the processed product meets the processing standard, belongs to the conventional operation means in the field of image recognition, and is widely used and mature in technology. Therefore, its specific processing method is not repeated here.
具体的,静电清洗机构3又包括静电清洗机31和静电清洗传输带32,此时,将静电清洗传输带32穿过静电清洗机31的静电清洗腔室,使得被静电清洗传输带32输送过来的产品能在静电清洗腔室内实现静电清洗,去除静电吸附的纤维、灰尘等,保证产品的干净程度。值得指出的是,静电清洗机31市面上的类型较多,本实施例中可根据实际加工需求选择合适的型号直接采购使用即可,因此,其具体结构属于公知常识,在此不再赘述。Specifically, the electrostatic cleaning mechanism 3 includes an electrostatic cleaning machine 31 and an electrostatic cleaning conveyor belt 32. At this time, the electrostatic cleaning conveyor belt 32 is passed through the electrostatic cleaning chamber of the electrostatic cleaning machine 31, so that the product conveyed by the electrostatic cleaning conveyor belt 32 can be electrostatically cleaned in the electrostatic cleaning chamber to remove fibers, dust, etc. adsorbed by static electricity, thereby ensuring the cleanliness of the product. It is worth pointing out that there are many types of electrostatic cleaning machines 31 on the market. In this embodiment, a suitable model can be directly purchased and used according to actual processing needs. Therefore, its specific structure belongs to common knowledge and will not be repeated here.
具体的,检验包装机构4又包括检验包装台41,安装时,将检验包装台41设置于静电清洗传输带32的后方,使得经过静电清洗的产品能被输送自检验包装台41上,此时,再通过人工对其进行大致检验,进一步保证产品品质,另外,还能为产品的包装提供了操作平台,使用更方便。Specifically, the inspection and packaging mechanism 4 includes an inspection and packaging table 41. During installation, the inspection and packaging table 41 is set behind the electrostatic cleaning conveyor belt 32, so that the products that have undergone electrostatic cleaning can be conveyed from the inspection and packaging table 41. At this time, they are roughly inspected manually to further ensure product quality. In addition, it can also provide an operating platform for product packaging, which is more convenient to use.
更加具体的,将一套圈座11、一撑圈工位12、一套圈工位13、一套圈转移组件14以及一套圈组件15组成一组套圈装置,能满足对喷油环一端的密封圈的套设。同时,于工位台上设置有两组并列且间隔布置的套圈装置,通过两组套圈组件15,分别实现了对喷油环两端的密封圈的套设,从而实现喷油环两端密封圈的套设在同一机构内完成,提高了加工效率,节约了加工流程。More specifically, a set of ring seats 11, a ring support station 12, a ring station 13, a ring transfer assembly 14 and a ring assembly 15 form a set of ring devices, which can meet the requirements of sleeve installation of the sealing ring at one end of the oil injection ring. At the same time, two sets of parallel and spaced ring devices are arranged on the station table. Through the two sets of ring assemblies 15, the sleeve installation of the sealing rings at both ends of the oil injection ring is achieved respectively, so that the sleeve installation of the sealing rings at both ends of the oil injection ring is completed in the same mechanism, which improves the processing efficiency and saves the processing flow.
更加具体的,套圈机构1中还设置有翻转组件5,此时,将翻转组件5设置于工位台上且位于两组套圈装置之间,并且,在翻转组件5动作时,翻转组件5能在两组套圈装置的套圈工位13之间往复翻转,使得通过翻转组件5能将一组套圈装置中的套圈工位13上的喷油环转移至另一组套圈装置中的套圈工位13上,并在转移过程中对其进行翻转,从而实现喷油环的掉头,为两组套圈装置分别将密封圈套设于喷油环的两端提供了条件。More specifically, a flipping assembly 5 is also provided in the ring mechanism 1. At this time, the flipping assembly 5 is arranged on the work station table and is located between the two groups of ring devices. Moreover, when the flipping assembly 5 is in action, the flipping assembly 5 can flip back and forth between the ring stations 13 of the two groups of ring devices, so that the oil injection ring on the ring station 13 in one group of ring devices can be transferred to the ring station 13 in the other group of ring devices through the flipping assembly 5, and it is flipped during the transfer process, thereby realizing the U-turn of the oil injection ring, which provides conditions for the two groups of ring devices to respectively set the sealing rings on the two ends of the oil injection ring.
图5为本发明一较佳实施例的翻转组件的结构图。如图1和图5所示,翻转组件5又包括立架51、翻转驱动器52、夹爪53、夹臂54以及夹块55。安装时,先将立架51竖直安装于工位台上且位于两套圈工位13之间,同时,将翻转驱动器52安装于立架51上,实现了将翻转驱动器52通过立架51安装于两套圈工位13之间。并且,翻转驱动器52的驱动轴在竖直面内转动,使得翻转驱动器52的偏摆平面为竖直面。另外,将夹爪53安装于翻转驱动器52的驱动轴上,使得翻转驱动器52能带动夹爪53在竖直面内翻转。同时,将夹臂54的一端安装于夹爪53上,并将夹臂54的另一端朝向一套圈工位13延伸,使得在夹爪53带动夹臂54移动时,夹臂54的另一端能接触或松开套圈工位13上的喷油环,从而将其中一套圈工位13上的喷油环翻转转移至另一套圈工位13上,并实现喷油环的掉头操作。同时,于夹臂54延伸至套圈工位13的一端上安装有夹块55,使得夹臂54和喷油环接触时能通过夹块55作为中间结构,此时,夹块55可以为橡胶等软材料结构,避免夹坏喷油环,防护效果更好,另外,后续也能通过更换夹块55的型号来适应不同规格的喷油环的夹取需求,结构设计更合理。FIG5 is a structural diagram of a flip assembly of a preferred embodiment of the present invention. As shown in FIG1 and FIG5, the flip assembly 5 further includes a stand 51, a flip driver 52, a clamp 53, a clamp arm 54 and a clamp block 55. During installation, the stand 51 is first vertically installed on the work station and located between the two ring stations 13. At the same time, the flip driver 52 is installed on the stand 51, so that the flip driver 52 is installed between the two ring stations 13 through the stand 51. In addition, the driving shaft of the flip driver 52 rotates in the vertical plane, so that the deflection plane of the flip driver 52 is a vertical plane. In addition, the clamp 53 is installed on the driving shaft of the flip driver 52, so that the flip driver 52 can drive the clamp 53 to flip in the vertical plane. At the same time, one end of the clamp arm 54 is mounted on the clamp claw 53, and the other end of the clamp arm 54 is extended toward a ring station 13, so that when the clamp claw 53 drives the clamp arm 54 to move, the other end of the clamp arm 54 can contact or release the oil injection ring on the ring station 13, so that the oil injection ring on one ring station 13 is flipped and transferred to another ring station 13, and the U-turn operation of the oil injection ring is realized. At the same time, a clamp block 55 is installed on one end of the clamp arm 54 extending to the ring station 13, so that when the clamp arm 54 and the oil injection ring contact, the clamp block 55 can be used as an intermediate structure. At this time, the clamp block 55 can be made of soft materials such as rubber to avoid damaging the oil injection ring, and the protective effect is better. In addition, the model of the clamp block 55 can be replaced later to meet the clamping requirements of oil injection rings of different specifications, and the structural design is more reasonable.
图6为本发明一较佳实施例的套圈工位的结构图。如图1至图3以及图6所示,套圈机构1中的套圈工位13和套圈自检机构2中的检验工位22均又包括固定盘131、若干滑移条132、外侧涨紧块133、内侧连接块134、顶块135、顶升驱动器136以及收放弹性环137。此时,将固定盘131横置于工位台或自检台21的上方并通过若干立柱连接,实现了固定盘131在对应的工位台和自检台21上的稳定安装,同时也使得固定盘131的下方留有安装空间。另外,于固定盘131的中心开设有顶升孔,同时,将若干滑移条132以固定盘131的中心为圆心呈放射状滑设于固定盘131上,实现了若干条滑移条132在固定盘131上的均匀分布,同时也使得滑移条132能沿固定盘131的径向做往复滑动。另外,将每一滑移条132的一端均延伸至顶升孔内,同时,将每一滑移条132延伸至顶升孔内的一端的端面均呈第一斜面布置,为后续每一滑移条132均能与位于顶升孔内的顶块135配合提供了条件。并且,于每一滑移条132的两端均设置有外侧涨紧块133和内侧连接块134,并且,将内侧连接块134设置于靠近顶升孔的一端,通过外侧涨紧块133形成内涨结构,使得后续在将喷油环放置于外侧涨紧块133外时,可通过滑移条132的外移而将外侧涨紧块133向外推,从而抵紧喷油环的内壁,实现对喷油环的内涨夹紧,维持喷油环装夹后的稳定性。另外,将收放弹性环137套设于若干内侧连接块134围成的一圈结构外,初始情况下,收放弹性环137将若干内侧连接块134环抱,实现若干内侧连接块134的聚拢,从而将滑移条132向固定盘131的中心拉动,从而使得外侧涨紧块133不接触喷油环的内壁,方便喷油环的取放。另外,将顶升驱动器136安装于固定盘131的下方,此时,将顶块135设置于顶升孔内并与顶升驱动器136动力连接,使得顶升驱动器136能带动顶块135在顶升孔内移动,同时,将顶块135的外侧壁设置为与每一滑移条132端部的第一斜面配合的顶升斜面,使得在通过顶升驱动器136带动顶块135上移时,顶块135的顶升斜面接触每一滑移条132的第一斜面,通过斜面推动滑移条132向固定盘131的外侧移动,从而通过外侧涨紧块133实现对喷油环的夹紧,并在顶块135下移时,在收放弹性环137的回缩作用下拉动内侧连接块134聚拢,从而拉动滑移条132向固定盘131的内侧移动,实现外侧涨紧块133和喷油环的分离,从而实现对喷油环的松开。FIG6 is a structural diagram of a ferrule station of a preferred embodiment of the present invention. As shown in FIG1 to FIG3 and FIG6, the ferrule station 13 in the ferrule mechanism 1 and the inspection station 22 in the ferrule self-inspection mechanism 2 both include a fixed plate 131, a plurality of sliding bars 132, an outer tensioning block 133, an inner connecting block 134, a top block 135, a lifting driver 136, and a retractable elastic ring 137. At this time, the fixed plate 131 is horizontally placed above the station table or the self-inspection table 21 and connected through a plurality of columns, so that the fixed plate 131 is stably installed on the corresponding station table and the self-inspection table 21, and also leaves installation space below the fixed plate 131. In addition, a lifting hole is provided at the center of the fixed disk 131, and a plurality of sliding bars 132 are radially slidably arranged on the fixed disk 131 with the center of the fixed disk 131 as the center of the circle, so that the plurality of sliding bars 132 are evenly distributed on the fixed disk 131, and the sliding bars 132 can slide back and forth along the radial direction of the fixed disk 131. In addition, one end of each sliding bar 132 is extended into the lifting hole, and the end surface of one end of each sliding bar 132 extending into the lifting hole is arranged as a first inclined surface, which provides conditions for each sliding bar 132 to cooperate with the top block 135 located in the lifting hole. In addition, an outer tension block 133 and an inner connection block 134 are provided at both ends of each sliding bar 132, and the inner connection block 134 is provided at one end close to the lifting hole, and an inner expansion structure is formed by the outer tension block 133, so that when the fuel injection ring is subsequently placed outside the outer tension block 133, the outer tension block 133 can be pushed outward by the outward movement of the sliding bar 132, thereby pressing against the inner wall of the fuel injection ring, achieving inner expansion clamping of the fuel injection ring, and maintaining the stability of the fuel injection ring after clamping. In addition, the retractable elastic ring 137 is sleeved outside the circle structure surrounded by a plurality of inner connection blocks 134. In the initial state, the retractable elastic ring 137 surrounds a plurality of inner connection blocks 134, achieving the gathering of a plurality of inner connection blocks 134, thereby pulling the sliding bar 132 toward the center of the fixed plate 131, so that the outer tension block 133 does not contact the inner wall of the fuel injection ring, and the fuel injection ring is convenient to take and put. In addition, the lifting driver 136 is installed below the fixed plate 131. At this time, the top block 135 is set in the lifting hole and connected to the lifting driver 136, so that the lifting driver 136 can drive the top block 135 to move in the lifting hole. At the same time, the outer wall of the top block 135 is set as a lifting inclined surface that matches the first inclined surface at the end of each sliding bar 132, so that when the top block 135 is driven to move upward by the lifting driver 136, the lifting inclined surface of the top block 135 The surface contacts the first inclined surface of each sliding bar 132, and pushes the sliding bar 132 to move toward the outside of the fixed disk 131 through the inclined surface, so that the injection ring is clamped by the outer tensioning block 133, and when the top block 135 moves downward, the inner connecting block 134 is pulled together under the retraction action of the retractable elastic ring 137, thereby pulling the sliding bar 132 to move toward the inside of the fixed disk 131, realizing the separation of the outer tensioning block 133 and the injection ring, thereby realizing the loosening of the injection ring.
图7为本发明一较佳实施例的套圈座的结构图。如图1至图3以及图7,套圈机构1中的套圈座11又包括载台111、掉头驱动器112、载板113以及若干套圈柱114。掉头驱动器112设置于工位台上且在水平面内旋转,并将载台111设置于水平面内且安装于掉头驱动器112的驱动轴上,使得载台111能在掉头驱动器112的作用下在水平面内转动,从而实现载台111两端的循环调换。此时,于载台111上均匀布置有若干载板113,使得在载台111转动时,载台111上载板113依次经过预设的上料位置,为后续套圈转移组件14抓取密封圈提供了条件,同时也方便了人工对其他载板113上进行密封圈的上料,更节省操作时间。另外,于每一载板113上均设置有若干竖直朝上且相互间隔布置的套圈柱114,通过若干套圈柱114将密封圈适当撑开,方便后续套圈转移组件14伸入至密封圈内采用内涨夹取的方式将密封圈夹取,结构设计更合理。FIG7 is a structural diagram of a ring seat of a preferred embodiment of the present invention. As shown in FIG1 to FIG3 and FIG7, the ring seat 11 in the ring mechanism 1 includes a carrier 111, a U-turn driver 112, a carrier plate 113 and a plurality of ring columns 114. The U-turn driver 112 is arranged on the work station and rotates in a horizontal plane, and the carrier 111 is arranged in a horizontal plane and installed on the driving shaft of the U-turn driver 112, so that the carrier 111 can rotate in a horizontal plane under the action of the U-turn driver 112, thereby realizing the cyclic exchange of the two ends of the carrier 111. At this time, a plurality of carrier plates 113 are evenly arranged on the carrier 111, so that when the carrier 111 rotates, the carrier plates 113 on the carrier 111 pass through the preset loading position in sequence, which provides conditions for the subsequent ring transfer assembly 14 to grab the sealing ring, and also facilitates the manual loading of the sealing ring on other carrier plates 113, saving operation time. In addition, a plurality of ring columns 114 are vertically upward and spaced apart from each other on each carrier plate 113. The sealing ring is appropriately expanded by the ring columns 114, so that the subsequent ring transfer assembly 14 can extend into the sealing ring and clamp the sealing ring by internal expansion and clamping, and the structural design is more reasonable.
图8为本发明一较佳实施例的撑圈工位12的结构图。如图1至图3以及图8所示,撑圈工位12又包括限位载盘121、旋转盘122、滑移轴123、滑块124、导轨125、撑圈驱动器126以及撑圈头127。此时,将限位载盘121设置于水平面内且横置于工位台的上方,同时,于限位载盘121上呈放射状开设有若干条直滑槽,为后续滑移轴123的移动进行导向。同时,于限位载盘121上且位于每一条直滑槽靠近外侧的一端外均设置有沿对应直滑槽的延长线布置的滑块124,使得滑块124允许的滑移方向与对应的直滑槽的布置方向一致。另外,于滑块124上滑设有平行于对应直滑槽的导轨125,使得导轨125在滑块124上的移动方向为对应直滑槽的布置方向,为后续导轨125上的撑圈头127能跟随导轨125外移或内缩提供了条件。另外,将滑移轴123滑设于直滑槽内且一端与对应导轨125的一端连接,使得滑移轴123能在对应导轨125内移动并带动对应导轨125移动。并且,于每一导轨125上均安装有一撑圈头127,使得后续导轨125带动对应的撑圈头127移动时,撑圈头127能跟随导轨125外移或内缩,从而将套设于撑圈头127上的密封圈撑开,方便后续套圈组件15从撑开的密封圈内伸入并使密封圈套设于套圈组件15上,方便套圈组件15转移密封圈以及后续将密封圈套设于喷油环外。另外,将撑圈驱动器126设置于限位载盘121的下方且在水平面内旋转,此时,将旋转盘122同心设置于限位载盘121的下方并与撑圈驱动器126的驱动轴连接,使得撑圈驱动器126能带动旋转盘122转动,同时,于旋转盘122上呈环形阵列开设有若干条弧形滑槽,实现弧形滑槽在旋转盘122上的均匀布置,并且,一弧形滑槽对应一直滑槽,安装时,将滑设于直滑槽内的滑移轴123的另一端延伸至对应的弧形滑槽内,即通过滑移轴123将的固定的直滑槽和旋转的弧形滑槽连接,使得在旋转盘122相对于限位载盘121旋转时,滑移轴123的上下两端分别在直滑槽和弧形滑槽内移动,从而使得滑移轴123能在直滑槽和弧形滑槽的交汇处,并且随着旋转盘122的转动,直滑槽和弧形滑槽的交汇处不断变化,从而使得滑移轴123能沿直滑槽的布置方向往复移动,从而实现撑圈头127的外移或回缩,满足撑开密封圈的使用需求。FIG8 is a structural diagram of a support ring station 12 of a preferred embodiment of the present invention. As shown in FIG1 to FIG3 and FIG8, the support ring station 12 further includes a limit carrier 121, a rotating disk 122, a sliding shaft 123, a slider 124, a guide rail 125, a support ring driver 126 and a support ring head 127. At this time, the limit carrier 121 is set in a horizontal plane and horizontally placed above the station table. At the same time, a plurality of straight slide grooves are radially opened on the limit carrier 121 to guide the subsequent movement of the sliding shaft 123. At the same time, a slider 124 arranged along the extension line of the corresponding straight slide groove is arranged on the limit carrier 121 and outside the end of each straight slide groove close to the outside, so that the sliding direction allowed by the slider 124 is consistent with the arrangement direction of the corresponding straight slide groove. In addition, a guide rail 125 parallel to the corresponding straight slide groove is slidably disposed on the slider 124, so that the moving direction of the guide rail 125 on the slider 124 is the arrangement direction of the corresponding straight slide groove, which provides conditions for the support ring head 127 on the subsequent guide rail 125 to follow the guide rail 125 to move outward or retract inward. In addition, the sliding shaft 123 is slidably disposed in the straight slide groove and one end is connected to one end of the corresponding guide rail 125, so that the sliding shaft 123 can move in the corresponding guide rail 125 and drive the corresponding guide rail 125 to move. In addition, a support ring head 127 is installed on each guide rail 125, so that when the subsequent guide rail 125 drives the corresponding support ring head 127 to move, the support ring head 127 can move outward or inward with the guide rail 125, thereby expanding the sealing ring sleeved on the support ring head 127, making it convenient for the subsequent ring assembly 15 to extend from the expanded sealing ring and make the sealing ring sleeved on the ring assembly 15, making it convenient for the ring assembly 15 to transfer the sealing ring and subsequently sleeve the sealing ring outside the injection ring. In addition, the support ring driver 126 is arranged below the limit carrier 121 and rotates in the horizontal plane. At this time, the rotating disk 122 is concentrically arranged below the limit carrier 121 and connected to the driving shaft of the support ring driver 126, so that the support ring driver 126 can drive the rotating disk 122 to rotate. At the same time, a plurality of arc-shaped slide grooves are provided in a circular array on the rotating disk 122 to achieve uniform arrangement of the arc-shaped slide grooves on the rotating disk 122, and one arc-shaped slide groove corresponds to a straight slide groove. When installing, the other end of the sliding shaft 123 slidably arranged in the straight slide groove is extended to the corresponding arc-shaped slide groove. In the slide groove, that is, the fixed straight slide groove and the rotating arc slide groove are connected by the sliding shaft 123, so that when the rotating disk 122 rotates relative to the limit carrier 121, the upper and lower ends of the sliding shaft 123 move in the straight slide groove and the arc slide groove respectively, so that the sliding shaft 123 can be at the intersection of the straight slide groove and the arc slide groove, and as the rotating disk 122 rotates, the intersection of the straight slide groove and the arc slide groove keeps changing, so that the sliding shaft 123 can reciprocate along the arrangement direction of the straight slide groove, thereby realizing the outward movement or retraction of the support ring head 127, meeting the use requirements of the support ring.
图9为本发明一较佳实施例的套圈转移组件的结构图。如图1至图3以及图9所示,套圈转移组件14又包括第一水平滑移件141、第一转移升降驱动器142、第一安装盘143以及内涨夹盘144。安装时,将第一水平滑移件141横置于工位台的上方且布置于水平面内,同时,于第一水平滑移件141上安装有沿竖直方向朝下布置的第一转移升降驱动器142,使得第一转移升降驱动器142能跟随第一水平滑移件141在水平面内移动。同时,将第一安装盘143安装于第一转移升降驱动器142的驱动轴上,使得第一安装盘143既能跟随第一水平滑移件141在水平面内移动,又能跟随第一转移升降驱动器142在竖直方向上升降,实现多方向移动,从而满足密封圈转移的使用需求。另外,将内涨夹盘144安装于第一安装盘143的底面上,使得内涨夹盘144能多方向移动,从而满足内涨抓取密封圈并转移的使用需求。并且,于内涨夹盘144上开设有若干避让孔,通过避让孔为套圈柱114和撑圈头127提供了避让空间,使得套圈转移组件14下移时,套圈柱114能插入至避让孔内,确保了内涨夹盘144能顺利下移至预定位置并撑开被若干套圈柱114支撑的密封圈,从而将密封圈从被套圈柱114上取下。值得指出的是,第一水平滑移件141可以为市面上常用的线性驱动器,能沿一方向反复移动即可,可根据需要直接购买使用,因此,其具体结构在此不再赘述。同样的,内涨夹盘144市面上种类也较多,同样可根据使用需求选择合适的内涨夹盘144即可,仅需后续于内涨夹盘144上加工相应的避让孔即可,因此,其具体结构同样不再赘述。FIG9 is a structural diagram of a ring transfer assembly of a preferred embodiment of the present invention. As shown in FIG1 to FIG3 and FIG9, the ring transfer assembly 14 further includes a first horizontal sliding member 141, a first transfer lifting driver 142, a first mounting plate 143 and an inner expansion clamping plate 144. During installation, the first horizontal sliding member 141 is horizontally placed above the workstation and arranged in a horizontal plane. At the same time, a first transfer lifting driver 142 arranged downward in a vertical direction is installed on the first horizontal sliding member 141, so that the first transfer lifting driver 142 can move in the horizontal plane following the first horizontal sliding member 141. At the same time, the first mounting plate 143 is installed on the driving shaft of the first transfer lifting driver 142, so that the first mounting plate 143 can not only move in the horizontal plane following the first horizontal sliding member 141, but also rise and fall in the vertical direction following the first transfer lifting driver 142, so as to realize multi-directional movement, thereby meeting the use requirements of sealing ring transfer. In addition, the inner expansion chuck 144 is installed on the bottom surface of the first installation plate 143, so that the inner expansion chuck 144 can move in multiple directions, thereby meeting the use requirements of internal expansion, grabbing and transferring the sealing ring. In addition, a number of avoidance holes are opened on the inner expansion chuck 144, and the avoidance holes provide avoidance space for the ring column 114 and the support ring head 127, so that when the ring transfer assembly 14 moves down, the ring column 114 can be inserted into the avoidance hole, ensuring that the inner expansion chuck 144 can smoothly move down to the predetermined position and open the sealing ring supported by the number of ring columns 114, so as to remove the sealing ring from the ring column 114. It is worth pointing out that the first horizontal sliding member 141 can be a commonly used linear actuator on the market, which can move repeatedly in one direction and can be directly purchased and used according to needs. Therefore, its specific structure is not repeated here. Similarly, there are many types of internal expansion chucks 144 on the market, and a suitable internal expansion chuck 144 can be selected according to usage requirements. It is only necessary to process corresponding avoidance holes on the internal expansion chuck 144 later. Therefore, its specific structure will not be repeated here.
图10为本发明一较佳实施例的套圈组件的结构图。如图1至图3以及图10所示,套圈组件15又包括第二水平滑移件151、第二转移升降驱动器152、第二安装盘153、套环154以及下压环155。安装时,将第二水平滑移件151横置于工位台的上方且布置于水平面内,同时,于第二水平滑移件151上安装有沿竖直方向朝下布置的第二转移升降驱动器152,并且,将第二安装盘153安装于第二转移升降驱动器152的驱动轴上,使得第二安装盘153既能跟随第二水平滑移件151在水平面内移动,还能跟随第二转移升降驱动器152在竖直方向上进行升降,满足多方向运动需求,从而适应转移密封圈以及下压密封圈的使用需求。另外,将套环154和下压环155均安装于第二安装盘153的底面上并同轴布置,并且,将下压环155套设于套环154外,使得下压环155能在套环154的外侧形成一突出的台阶,此时,套环154的下端朝下延伸至下压环155的下方外,使得后续在从撑圈工位12上转移撑开的密封圈时,仅需套环154的下端伸入至撑开的密封圈内,然后释放撑圈工位12的撑圈头127,使得撑圈头127回缩,从而使得被撑开的密封圈能回缩并套设于套环154的下端外,然后整体转移至套圈工位13处并下压,使得在套环154的下端接触喷油环的端部时,密封圈的下端也接触喷油环的端部,然后继续整体下压,通过下压环155将密封圈继续下压至对应的位置,从而实现密封圈在喷油环上的安装。满足使用需求。FIG10 is a structural diagram of a ferrule assembly of a preferred embodiment of the present invention. As shown in FIG1 to FIG3 and FIG10, the ferrule assembly 15 further includes a second horizontal sliding member 151, a second transfer lifting driver 152, a second mounting plate 153, a ferrule 154 and a lower pressure ring 155. During installation, the second horizontal sliding member 151 is horizontally placed above the workstation and arranged in a horizontal plane. At the same time, a second transfer lifting driver 152 arranged downward in a vertical direction is installed on the second horizontal sliding member 151, and the second mounting plate 153 is installed on the driving shaft of the second transfer lifting driver 152, so that the second mounting plate 153 can not only move in the horizontal plane with the second horizontal sliding member 151, but also move up and down in the vertical direction with the second transfer lifting driver 152, so as to meet the multi-directional movement requirements, thereby adapting to the use requirements of the transfer sealing ring and the lower pressure sealing ring. In addition, the collar 154 and the lower pressure ring 155 are both installed on the bottom surface of the second mounting plate 153 and arranged coaxially, and the lower pressure ring 155 is sleeved outside the collar 154 so that the lower pressure ring 155 can form a protruding step on the outer side of the collar 154. At this time, the lower end of the collar 154 extends downward to the outside of the lower pressure ring 155, so that when the expanded sealing ring is transferred from the support ring station 12, only the lower end of the collar 154 needs to be extended into the expanded sealing ring, and then Release the support ring head 127 of the support ring station 12, so that the support ring head 127 retracts, so that the expanded sealing ring can retract and be set outside the lower end of the collar 154, and then the whole is transferred to the collar station 13 and pressed down, so that when the lower end of the collar 154 contacts the end of the oil injection ring, the lower end of the sealing ring also contacts the end of the oil injection ring, and then continue to press down as a whole, and continue to press the sealing ring down to the corresponding position through the lower pressure ring 155, so as to realize the installation of the sealing ring on the oil injection ring. Meet the use requirements.
图11为本发明一较佳实施例的抓取转移组件的结构图。如图1和图11所示,工位台和自检台21上还均设置有抓取转移组件6,通过抓取组件实现了产品的转移。此时, 抓取转移组件6又包括机械手臂61、抓取架62以及夹头63,优选的,机械手臂61为多轴机械手,能实现多方向移动,灵活性更好。另外,将机械手臂61安装于工位台和自检台21上后,将抓取架62安装于机械手臂61上且两端分别设置有一抓取工位,并且,每一抓取工位上均设置有若干夹头63,使得后续在转运时,可通过一抓取工位上的夹头63夹取待加工部件,而另一抓取工位上的夹头63实现下料,满足同时上下料的使用需求,提高了加工效率,设备利用率更高。FIG11 is a structural diagram of a grabbing and transferring assembly of a preferred embodiment of the present invention. As shown in FIG1 and FIG11, a grabbing and transferring assembly 6 is also provided on the workstation and the self-inspection table 21, and the transfer of the product is achieved through the grabbing assembly. At this time, the grabbing and transferring assembly 6 includes a mechanical arm 61, a grabbing frame 62 and a chuck 63. Preferably, the mechanical arm 61 is a multi-axis manipulator, which can realize multi-directional movement and has better flexibility. In addition, after the mechanical arm 61 is installed on the workstation and the self-inspection table 21, the grabbing frame 62 is installed on the mechanical arm 61 and a grabbing station is respectively provided at both ends, and each grabbing station is provided with a plurality of chucks 63, so that during the subsequent transportation, the chuck 63 on a grabbing station can be used to clamp the parts to be processed, and the chuck 63 on another grabbing station can be used to unload the materials, so as to meet the use requirements of loading and unloading materials at the same time, improve the processing efficiency, and increase the equipment utilization rate.
图12为本发明一较佳实施例的送料输送带的结构图。如图1和图12所示,还包括送料输送带7,送料输送带7设置有若干条,此时,将套圈机构1的套圈工位13对应两条送料输送带7的端部,一送料输送带7作为待安装密封圈的喷油环的输送带,另一送料输送带7作为已经安装密封圈后的喷油环的输送带,实现了自动上下料操作。并且,于套圈机构1和套圈自检机构2之间设置有一送料输送带7,使得安装密封圈后的喷油环能从套圈机构1处转运至套圈自检机构2处,同时,将套圈自检机构2和静电清洗机构3之间设置有一送料输送带7并延伸至静电清洗传输带32的前方处,使得经过套圈自检机构2的产品能通过该送料输送带7的转运至静电清洗机构3的静电清洗传输带32上,满足加工各阶段中产品的自动转运需求。FIG12 is a structural diagram of a feed conveyor belt of a preferred embodiment of the present invention. As shown in FIG1 and FIG12, it also includes a feed conveyor belt 7, and a plurality of feed conveyor belts 7 are provided. At this time, the ring station 13 of the ring mechanism 1 corresponds to the ends of the two feed conveyor belts 7, one feed conveyor belt 7 is used as a conveyor belt for the oil injection ring to be installed with the sealing ring, and the other feed conveyor belt 7 is used as a conveyor belt for the oil injection ring after the sealing ring has been installed, so as to realize automatic loading and unloading operations. In addition, a feed conveyor belt 7 is provided between the ring mechanism 1 and the ring self-inspection mechanism 2, so that the oil injection ring after the sealing ring is installed can be transferred from the ring mechanism 1 to the ring self-inspection mechanism 2. At the same time, a feed conveyor belt 7 is provided between the ring self-inspection mechanism 2 and the electrostatic cleaning mechanism 3 and extends to the front of the electrostatic cleaning conveyor belt 32, so that the product passing through the ring self-inspection mechanism 2 can be transferred to the electrostatic cleaning conveyor belt 32 of the electrostatic cleaning mechanism 3 through the feed conveyor belt 7, so as to meet the automatic transportation requirements of the products in each stage of processing.
本实施例提供的电机冷却喷油环装配设备,包括套圈机构1、套圈自检机构2、静电清洗机构3以及检验包装机构4;通过将套圈机构1、套圈自检机构2、静电清洗机构3以及检验包装机构4沿预定输送方向布置,通过套圈机构1能自动将密封圈套设于喷油环上,在通过套圈自检机构2进行自动检验,防止密封圈漏装以及安装不到位的问题,另外,还通过静电清洗机构3实现了除尘等,最后利用检验包装机构4进行人工再次检验后包装,满足自动加工需求,减轻工作负担的同时也提高了加工效率,另外,还能避免现有人工加工易出现密封圈漏装或安装不到位的风险,有效维持了每次安装过程的一致性,从而确保了同批次产品的统一性,提升了产品品质。The motor cooling oil injection ring assembly equipment provided in this embodiment includes a ring mechanism 1, a ring self-inspection mechanism 2, an electrostatic cleaning mechanism 3 and an inspection and packaging mechanism 4; by arranging the ring mechanism 1, the ring self-inspection mechanism 2, the electrostatic cleaning mechanism 3 and the inspection and packaging mechanism 4 along a predetermined conveying direction, the sealing ring can be automatically sleeved on the oil injection ring through the ring mechanism 1, and automatically inspected by the ring self-inspection mechanism 2 to prevent the sealing ring from being missed or improperly installed. In addition, dust removal is also achieved through the electrostatic cleaning mechanism 3. Finally, the inspection and packaging mechanism 4 is used to perform manual re-inspection and packaging, which meets the automatic processing requirements, reduces the workload and improves the processing efficiency. In addition, it can also avoid the risk of missing or improperly installed sealing rings in existing manual processing, effectively maintain the consistency of each installation process, thereby ensuring the uniformity of products in the same batch and improving product quality.
以上仅为本发明较佳的实施例,并非因此限制本发明的实施方式及保护范围,对于本领域技术人员而言,应当能够意识到凡运用本发明说明书及图示内容所作出的等同替换和显而易见的变化所得到的方案,均应当包含在本发明的保护范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the implementation methods and protection scope of the present invention. Those skilled in the art should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the description and illustrations of the present invention should be included in the protection scope of the present invention.
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| CN119589394B (en) * | 2024-11-25 | 2025-07-22 | 安徽中鼎橡塑制品有限公司 | Oil spray ring sealing ring assembly line |
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| CN118492912B (en) | 2024-10-29 |
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