CN118492527B - Automatic insert machining device and machining method thereof - Google Patents
Automatic insert machining device and machining method thereof Download PDFInfo
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- CN118492527B CN118492527B CN202410588660.XA CN202410588660A CN118492527B CN 118492527 B CN118492527 B CN 118492527B CN 202410588660 A CN202410588660 A CN 202410588660A CN 118492527 B CN118492527 B CN 118492527B
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- 238000003754 machining Methods 0.000 title claims description 22
- 238000000034 method Methods 0.000 title description 10
- 230000007246 mechanism Effects 0.000 claims abstract description 112
- 238000004140 cleaning Methods 0.000 claims abstract description 52
- 238000003672 processing method Methods 0.000 claims abstract description 8
- 230000009471 action Effects 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000009423 ventilation Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 7
- 230000008569 process Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000000576 supplementary effect Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G1/00—Thread cutting; Automatic machines specially designed therefor
- B23G1/44—Equipment or accessories specially designed for machines or devices for thread cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
- Cleaning In General (AREA)
Abstract
本发明公开了一种嵌件自动加工装置及其加工方法包括两个夹持座，每个所述夹持座上分别夹持有嵌件，且夹持座的一侧设置有外部输送机构，两个所述夹持座的同一侧外壁固定连接有驱动机构，所述驱动机构上同时设置有限位机构、安装架和清洁机构，所述安装架上固定有多个车刀；所述驱动机构包括第一底架，且第一底架固定于夹持座的一侧，所述第一底架的顶端固定连接有第三横向滑轨，且第三横向滑轨上活动连接有第三滑座，第三横向滑轨的最大移动距离刚好等于两个夹持座的距离，所述限位机构固定于第三滑座的顶端，本发明公开的嵌件自动加工装置及其加工方法具有实现嵌件加工前的表面清洁，由此保障嵌件外部螺纹加工的精度的效果。
The present invention discloses an automatic processing device for inserts and a processing method thereof, comprising two clamping seats, each of which clamps an insert respectively, and an external conveying mechanism is arranged on one side of the clamping seat, a driving mechanism is fixedly connected to the outer wall on the same side of the two clamping seats, a limiting mechanism, a mounting frame and a cleaning mechanism are simultaneously arranged on the driving mechanism, and a plurality of turning tools are fixed on the mounting frame; the driving mechanism comprises a first base frame, and the first base frame is fixed to one side of the clamping seat, a third transverse slide rail is fixedly connected to the top end of the first base frame, and a third slide seat is movably connected to the third transverse slide rail, and a maximum moving distance of the third transverse slide rail is just equal to the distance between the two clamping seats, and the limiting mechanism is fixed to the top end of the third slide seat. The automatic processing device for inserts and the processing method thereof disclosed in the present invention have the effect of achieving surface cleaning before insert processing, thereby ensuring the accuracy of external thread processing of the insert.
Description
Technical Field
The invention relates to the technical field of insert machining, in particular to an automatic insert machining device and a machining method thereof.
Background
An insert is a part that is encased in an article during the plastic molding process, forming a non-removable coupling. Inserts are commonly used to increase the aesthetics, structural strength, or perform specific functions of a product, and are used in a wide variety of applications including, but not limited to, the automotive, electronic, mechanical, and other industries. The inserts can be made of metal or nonmetal materials, such as glass, wood or other plastics, and in the injection mold, the inserts are used for improving the precision of the mold, and are beneficial to saving materials, facilitating mold changing, exhausting and processing, so that the service life of the mold is prolonged. In addition, the inserts are also commonly used in the fields of machinery, automobiles, aviation, aerospace, construction and the like, are used for connecting and fixing parts, bear axial or transverse force, and have the advantages of being good in stability, convenient to install, low in cost and the like.
The threaded insert is a fastener, and during the processing of the threaded insert, the inner wall and the outer wall of the threaded insert are generally required to be cut, and particularly, the cutting precision of the external threads of the threaded insert is required to be high. However, the threaded insert is generally not cleaned before machining, and if chips exist on the surface of the threaded insert, the machining of external threads may be directly affected, so that the precision does not reach the standard.
Disclosure of Invention
The invention discloses an automatic insert machining device and a machining method thereof, and aims to solve the technical problem that before machining, a threaded insert is generally not cleaned, if scraps exist on the surface of the threaded insert, machining of external threads can be directly affected, and accuracy is not up to standard.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The automatic insert machining device comprises two clamping seats, wherein an insert is clamped on each clamping seat respectively, an external conveying mechanism is arranged on one side of each clamping seat, driving mechanisms are fixedly connected to the outer walls of the same side of the two clamping seats, a limiting mechanism, a mounting frame and a cleaning mechanism are arranged on the driving mechanisms at the same time, and a plurality of turning tools are fixed on the mounting frame; the driving mechanism comprises a first underframe, the first underframe is fixed on one side of a clamping seat, a third transverse sliding rail is fixedly connected to the top end of the first underframe, a third sliding seat is movably connected to the third transverse sliding rail, the maximum moving distance of the third transverse sliding rail is just equal to the distance between two clamping seats, the limiting mechanism is fixed on the top end of the third sliding seat, the top end of the limiting mechanism is fixedly connected with a second longitudinal sliding rail, a second sliding seat is movably connected to the second longitudinal sliding rail, a first transverse sliding rail is fixedly connected to the second sliding seat, a first sliding seat is movably connected to the first transverse sliding rail, a mounting frame is fixedly connected to the top end of the first sliding seat, the first transverse sliding rail and the second longitudinal sliding rail are used for driving a turning tool to process an insert, the limiting mechanism comprises a round supporting frame, an extending supporting plate is movably connected to the round supporting frame through a first supporting shaft, the bottom end of the round supporting frame is fixedly connected with a first servo motor, the first servo motor is connected with the first supporting shaft, the cleaning mechanism comprises a brush and the brush is attached to the outer surface of the insert.
Through being provided with actuating mechanism, stop gear and clean mechanism, actuating mechanism drive lathe tool carries out outward appearance and inside processing to the inserts on the grip slipper, and simultaneously accessible outside conveying mechanism settles another inserts in another grip slipper, along with the alignment processing of drive lathe tool, brush on the clean mechanism just laminates and cleans in the inserts surface, finish when the inserts processing, drive clean mechanism through the drive of first servo motor in the stop gear and rotate to the opposite side, with just being the inserts surface contact of centre gripping, thereby realize the surface cleaning before the inserts processing, ensure the precision of the outside screw thread processing of inserts from this, in addition, can be in the clearance of lathe tool removal and processing, accomplish the installation step of two inserts, further ensured inserts machining efficiency.
In a preferred scheme, one side of circular support frame is run through and is provided with the arc and wears the groove, and the top inner wall that the groove was worn to the arc is provided with the arc spout, extend the extension board and wear the arc and wear the groove, the top outer wall fixedly connected with spacing slider of extension board, and spacing slider activity joint in the arc spout, the bottom swing joint of circular support frame has the lead screw, and fixedly connected with spacing inserted bar, the bottom of lead screw is connected with step motor, the bottom fixedly connected with second chassis of spacing inserted bar, and the lead screw passes the second chassis, the outer movable sleeve joint of spacing inserted bar has first support frame, and is provided with the nut slider on the first support frame, the nut slider movable engagement is outside the lead screw, the top outer wall symmetry of first support frame is connected with two support posts, and every support the same side of post is provided with the inclined plane respectively, support one side activity laminating in one side of clean mechanism of post.
Through being provided with stop gear, in the stop gear, drive two through first support frame and support the post and rise, wear the inner wall in groove together with the arc and carry out the centre gripping spacing to clean both sides of mechanism to guarantee clean mechanism's stability when cleaning, simultaneously under the effect on inclined plane, when supporting the post and rise, still can play supplementary effect that resets, can promote not hard up clean mechanism and take one's place, ensured clean mechanism and clean positioning accuracy.
In a preferred scheme, the baffle is fixedly connected to the contact position of the two clamping seats, the cleaning mechanism further comprises a third support frame, the third support frame is fixed to one end of the extension support plate, a second support shaft is movably connected to the third support frame, a second gear is fixedly connected to the middle position of the second support shaft, a first gear is externally meshed with the second gear, one side of the first gear is connected with a second servo motor, every two hairbrushes are respectively fixed to two ends of the second support shaft through the second support frame, one side of the second support frame is connected with a cleaning pad, an air vent is arranged on the second support frame in a penetrating mode, the air vent is connected with an air vent pipe, two side support frames are symmetrically connected to the second support shaft, a small exhaust fan is fixedly connected to the side support frames, the input end of the small exhaust fan is connected with the air vent pipe, and the output end of the small exhaust fan is provided with an air outlet;
The processing method of the automatic insert processing device comprises the following specific steps:
s1, respectively installing two inserts in corresponding clamping seats through an external conveying mechanism, and driving the inserts to rotate;
s2, the hairbrush moves to the surface of the insert, and then the second servo motor drives the hairbrush and the clamping seat to rotate reversely in the rotating direction so as to clean the surface of the insert;
s3, sucking the raised scraps through a small exhaust fan and throwing out the scraps under the action of rotating centrifugal force;
s4, driving the turning tool to move through the driving mechanism, and cutting the insert;
S5, blanking and collecting;
s6, installing the insert again in the blanking gap;
And S7, the limiting mechanism drives the cleaning mechanism to rotate, the cleaning mechanism moves to the other end, the cleaning mechanism and the turning tool are driven to transversely move through the driving mechanism, and the next operation is repeated in S2.
Through being provided with clean mechanism, mainly laminate in the inserts outer wall through the brush in the clean mechanism, it cleans the outer wall and one end of inserts through brush and clean pad to drive the brush along inserts outer wall rotation, and through the piece that the clean in-process of small-size air exhauster through the air vent extraction was raised, ensure the clean degree of peripheral air, thereby ensure clear thoroughly, be provided with two sets of brushes through the symmetry in addition, when clean mechanism rotation and displacement, can realize the self-cleaning to another inserts surface, and the small-size air exhauster under the rotation state can throw away by the effect of air outlet exhaust piece under the centrifugal force, thereby make the piece principle station that produces, avoid piece adhesion again.
The automatic insert machining device comprises two clamping seats, each clamping seat is respectively provided with an insert, one side of each clamping seat is provided with an external conveying mechanism, two outer walls of the same side of each clamping seat are fixedly connected with a driving mechanism, the driving mechanism is simultaneously provided with a limiting mechanism, a mounting frame and a cleaning mechanism, a plurality of turning tools are fixedly arranged on the mounting frame, the driving mechanism comprises a first underframe, the first underframe is fixedly arranged on one side of each clamping seat, the top end of the first underframe is fixedly connected with a third transverse sliding rail, the third transverse sliding rail is movably connected with a third sliding seat, the maximum moving distance of the third transverse sliding rail is just equal to the distance between the two clamping seats, the limiting mechanism is fixedly arranged on the top end of the third sliding seat, the top end of the limiting mechanism is fixedly connected with a second longitudinal sliding rail, the second longitudinal sliding rail is movably connected with a second sliding seat, the second sliding seat is fixedly connected with a first transverse sliding rail, the first sliding seat is movably connected with the first sliding seat, the first sliding seat is fixedly connected with the top end of the first supporting seat, the first supporting seat is fixedly connected with a brush, and the first supporting seat is fixedly connected with the outer surface of a round supporting frame. The automatic processing device and the processing method for the inserts have the technical effects of realizing surface cleaning before the processing of the inserts, thereby guaranteeing the processing precision of external threads of the inserts.
Drawings
Fig. 1 is a schematic diagram of an overall structure of an automatic insert machining device according to the present invention.
Fig. 2 is a schematic structural diagram of a driving mechanism of an automatic insert machining device according to the present invention.
Fig. 3 is a schematic diagram of a detachment structure of a limiting mechanism of an automatic insert machining device according to the present invention.
Fig. 4 is a schematic structural view of a cleaning mechanism of an automatic insert machining device according to the present invention.
Fig. 5 is a specific flowchart of a processing method of an insert automatic processing device according to the present invention.
The device comprises a driving mechanism, a 2, a limiting mechanism, a 3, a turning tool, a4, a mounting rack, a5, a clamping seat, a 6, a baffle, a 7, a cleaning mechanism, a 101, a first sliding seat, a 102, a first transverse sliding rail, a 103, a second sliding seat, a 104, a second longitudinal sliding rail, a 105, a third transverse sliding rail, a 106, a first bottom frame, a 107, a third sliding seat, a 201, a round supporting frame, a 202, an extending supporting plate, a 203, an arc chute, a 204, an arc through groove, a 205, a screw rod, a 206, a second bottom frame, a 207, a stepping motor, a 208, a limiting plunger, a 209, a nut sliding block, a 210, a first servo motor, a 211, a first supporting frame, a 212, a supporting column, a 213, an inclined plane, a 214, a first supporting shaft, a 215, a limiting sliding block, a 701, a small exhaust fan, a 702, an air outlet, a 703, a side supporting frame, a 704, an air pipe, a 705, a second supporting frame, a 706, a hairbrush, a 707, a 708, a third supporting frame, a 710, a first gear, a 711, a gear, a second gear, a 713, a cleaning pad and a second supporting shaft.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
The invention discloses an automatic processing device and a processing method for an insert, which are mainly applied to the scene of insert processing.
Referring to fig. 1-3, an automatic insert machining device comprises two clamping seats 5, wherein an insert is respectively clamped on each clamping seat 5, an external conveying mechanism is arranged on one side of each clamping seat 5, a driving mechanism 1 is fixedly connected to the outer wall of the same side of each clamping seat 5, a limiting mechanism 2, a mounting frame 4 and a cleaning mechanism 7 are simultaneously arranged on the driving mechanism 1, and a plurality of turning tools 3 are fixed on the mounting frame 4; the driving mechanism 1 comprises a first underframe 106, the first underframe 106 is fixed on one side of the clamping seat 5, the top end of the first underframe 106 is fixedly connected with a third transverse sliding rail 105, the third transverse sliding rail 105 is movably connected with a third sliding seat 107, the maximum moving distance of the third transverse sliding rail 105 is just equal to the distance between the two clamping seats 5, the limiting mechanism 2 is fixed on the top end of the third sliding seat 107, the top end of the limiting mechanism 2 is fixedly connected with a second longitudinal sliding rail 104, the second longitudinal sliding rail 104 is movably connected with a second sliding seat 103, the second sliding seat 103 is fixedly connected with a first transverse sliding rail 102, the first transverse sliding rail 102 is movably connected with a first sliding seat 101, the mounting frame 4 is fixedly connected with the top end of the first sliding seat 101, the first transverse sliding rail 102 and the second longitudinal sliding rail 104 are used for driving the turning tool 3 to process an embedded part, the limiting mechanism 2 comprises a circular supporting frame 201, an extending supporting plate 202 is movably connected in the circular supporting frame 201 through a first supporting shaft 214, the cleaning mechanism 7 is connected with one end of the extending supporting plate 202, the bottom end of the circular supporting frame 201 is fixedly connected with a first servo motor 210, the first supporting shaft 214 is connected with the first supporting shaft 7 and the first supporting shaft 706, the first supporting shaft 706 is connected with the first supporting shaft 706, the first supporting shaft 706 is in a driving mode, the first brush 706 is matched with the first supporting shaft 1, the first supporting shaft 706 and the first supporting shaft 706 is matched with the first supporting mechanism and the first supporting mechanism 706, and the first supporting mechanism 706 is used for driving the first supporting mechanism and the tool 1, and is matched with the first supporting mechanism, and is matched with the tool 1, the insert on the clamping seat 5 is subjected to appearance and internal processing, and the other insert can be arranged in the other clamping seat 5 through the external conveying mechanism, along with the alignment processing of the driving lathe tool 3, the hairbrush 706 on the cleaning mechanism 7 is just attached to the surface of the insert for cleaning, when the insert is processed, and along with the movement of the third transverse sliding rail 105 driving the retracted lathe tool 3 to the cleaned insert position, the cleaning mechanism 7 is driven to rotate to the other side through the driving of the first servo motor 210 in the limiting mechanism 2 and is in contact with the surface of the insert which is just clamped, so that the surface cleaning before the insert processing is realized, the precision of the external thread processing of the insert is ensured, and in addition, based on the arrangement of the two clamping seats 5, the installation steps of the two inserts can be completed in the gap of the movement and the processing of the lathe tool 3, and the processing efficiency of the insert is further ensured.
Referring to fig. 3, in a preferred embodiment, an arc-shaped through slot 204 is formed through one side of a circular support frame 201, and an arc-shaped chute 203 is formed on the inner wall of the top end of the arc-shaped through slot 204, and an extension support plate 202 passes through the arc-shaped through slot 204.
Referring to fig. 3, in a preferred embodiment, a limit slider 215 is fixedly connected to an outer wall of a top end of the extension support plate 202, the limit slider 215 is movably clamped in the arc-shaped chute 203, a screw rod 205 is movably connected to a bottom end of the circular support frame 201, a limit insert rod 208 is fixedly connected to the bottom end of the screw rod 205, and a stepping motor 207 is connected to the bottom end of the screw rod 205.
Referring to fig. 3, in a preferred embodiment, a second chassis 206 is fixedly connected to the bottom end of the limiting plug 208, and the screw rod 205 passes through the second chassis 206, a first supporting frame 211 is movably sleeved outside the limiting plug 208, and a nut slider 209 is disposed on the first supporting frame 211, where the nut slider 209 is movably engaged outside the screw rod 205.
Referring to fig. 3, in a preferred embodiment, the outer wall of the top end of the first supporting frame 211 is symmetrically connected with two supporting columns 212, and the same side of each supporting column 212 is respectively provided with an inclined plane 213, one side of each supporting column 212 is movably attached to one side of the cleaning mechanism 7, in the limiting mechanism 2, when the cleaning mechanism 7 rotates and is positioned along with the arc-shaped through groove 204, besides attaching to one side inner wall of the arc-shaped through groove 204 to limit, the stepping motor 207 drives the screw rod 205 to rotate, so that the two supporting columns 212 are driven to ascend through the first supporting frame 211 and clamp and limit two sides of the cleaning mechanism 7 together with the inner wall of the arc-shaped through groove 204, thereby guaranteeing the stability of the cleaning mechanism 7 during cleaning, and simultaneously under the action of the inclined plane 213, the supporting columns 212 ascend, the auxiliary reset effect can be achieved, the loose cleaning mechanism 7 can be pushed to be in place, and the cleaning positioning accuracy of the cleaning mechanism 7 is guaranteed.
Referring to fig. 4, in a preferred embodiment, the baffle 6 is fixedly connected to the contact position of the two clamping holders 5, the cleaning mechanism 7 further includes a third support frame 709, and the third support frame 709 is fixed to one end of the extension support plate 202, and the third support frame 709 is movably connected to a second support shaft 713.
Referring to fig. 4, in a preferred embodiment, a second gear 711 is fixedly coupled to a middle position of the second support shaft 713, and a first gear 710 is externally engaged with the second gear 711, and a second servo motor 708 is coupled to one side of the first gear 710.
Referring to fig. 4, in a preferred embodiment, each of the two brushes 706 is fixed to both ends of the second support shaft 713 through a second support frame 705, and one side of the second support frame 705 is connected to a cleaning pad 712, and a vent 707 is provided through the second support frame 705, and the vent 707 is connected to a vent pipe 704.
Referring to fig. 4, in a preferred embodiment, two side supports 703 are symmetrically connected to the second supporting shaft 713, a mini-type exhaust fan 701 is fixedly connected to the side supports 703, an input end of the mini-type exhaust fan 701 is connected to the ventilation pipe 704, and an output end of the mini-type exhaust fan is provided with an air outlet 702, the cleaning mechanism 7 is mainly attached to an outer wall of an insert through a brush 706, the second supporting shaft 713 is driven to rotate through a first gear 710 and a second gear 711 by rotating through a second servo motor 708, the rotation direction of the clamping seat 5 is opposite to that of the second supporting shaft 713, the brush 706 is driven to rotate along the outer wall of the insert to clean the outer wall and one end of the insert through the brush 706 and a cleaning pad 712, and chips raised in the cleaning process are extracted through the ventilation port 707 by the mini-type exhaust fan 701, so that the cleaning degree of surrounding air is guaranteed, in addition, two groups of brushes 706 are symmetrically arranged, when the cleaning mechanism 7 is rotated and shifted, the automatic cleaning of the surface of another insert can be realized, the mini-type exhaust fan 701 in the rotating state can be driven by centrifugal force of the air outlet 702, chips are discharged by the air outlet 702, so that the chips are generated under the action of centrifugal force, and the principle of adhering chips again can be avoided.
Referring to fig. 5, a processing method of an insert automatic processing apparatus includes the following specific steps:
s1, respectively installing two inserts in corresponding clamping seats 5 through an external conveying mechanism, and driving the inserts to rotate;
S2, the hairbrush 706 moves to the surface of the insert, and then the second servo motor 708 drives the hairbrush 706 and the clamping seat 5 to rotate reversely in the rotating direction so as to clean the surface of the insert;
s3, sucking the raised scraps through a small exhaust fan 701 and throwing the scraps out under the action of rotating centrifugal force;
S4, driving the turning tool 3 to move through the driving mechanism 1, and cutting the insert;
S5, blanking and collecting;
s6, installing the insert again in the blanking gap;
and S7, the limiting mechanism 2 drives the cleaning mechanism 7 to rotate and move to the other end, and the driving mechanism 1 drives the cleaning mechanism 7 and the turning tool 3 to transversely move at the same time, so that the next round of operation is repeated S2.
In the driving mechanism 1, the first transverse sliding rail 102 and the second longitudinal sliding rail 104 are used for driving the turning tool 3 to process the surface and the inside of an insert on the clamping seat 5, and simultaneously, the other insert can be arranged in the other clamping seat 5 through the external conveying mechanism, along with the alignment processing of driving the turning tool 3, the hairbrush 706 on the cleaning mechanism 7 is just attached to the surface of the insert to clean, when the insert is processed, the retracted turning tool 3 is driven to move to the cleaned insert position along with the driving of the third transverse sliding rail 105, the cleaning mechanism 7 is driven to rotate to the other side through the driving of the first servo motor 210 in the limiting mechanism 2, and the surface of the insert is contacted with the surface of the insert which is just clamped, so that the surface cleaning before the insert is processed is realized, the precision of the external thread processing of the insert is ensured, and in addition, based on the arrangement of the two clamping seats 5, the installation steps of the two inserts can be completed in the gap of the moving and the processing of the turning tool 3, and the processing efficiency of the insert is further ensured.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (2)
1. The automatic insert machining device comprises two clamping seats (5) and is characterized in that an insert is clamped on each clamping seat (5), an external conveying mechanism is arranged on one side of each clamping seat (5), driving mechanisms (1) are fixedly connected to the outer walls of the same side of each clamping seat (5), a limiting mechanism (2), a mounting frame (4) and a cleaning mechanism (7) are simultaneously arranged on each driving mechanism (1), and a plurality of turning tools (3) are fixed on each mounting frame (4);
The driving mechanism (1) comprises a first underframe (106), the first underframe (106) is fixed on one side of the clamping seats (5), a third transverse sliding rail (105) is fixedly connected to the top end of the first underframe (106), a third sliding seat (107) is movably connected to the third transverse sliding rail (105), the maximum moving distance of the third transverse sliding rail (105) is just equal to the distance between the two clamping seats (5), the limiting mechanism (2) is fixed to the top ends of the third sliding seat (107), the top end of the limiting mechanism (2) is fixedly connected with a second longitudinal sliding rail (104), a second sliding seat (103) is movably connected to the second longitudinal sliding rail (104), a first transverse sliding rail (102) is fixedly connected to the second sliding seat (103), a first sliding seat (101) is movably connected to the first transverse sliding rail (102), and the mounting frame (4) is fixedly connected to the top ends of the first sliding seat (101), and the first transverse sliding rail (102) and the second longitudinal sliding rail (104) are used for driving a turning tool (3) to machine an insert;
The limiting mechanism (2) comprises a circular supporting frame (201), an extension supporting plate (202) is movably connected in the circular supporting frame (201) through a first supporting shaft (214), the cleaning mechanism (7) is connected to one end of the extension supporting plate (202), a first servo motor (210) is fixedly connected to the bottom end of the circular supporting frame (201), and the first servo motor (210) is connected with the first supporting shaft (214);
The cleaning mechanism (7) comprises a brush (706), and the brush (706) is attached to the outer surface of the insert;
An arc-shaped through groove (204) is formed in one side of the circular support frame (201) in a penetrating mode, an arc-shaped sliding groove (203) is formed in the inner wall of the top end of the arc-shaped through groove (204), and the extension support plate (202) penetrates through the arc-shaped through groove (204);
The upper end outer wall of the extension support plate (202) is fixedly connected with a limit sliding block (215), the limit sliding block (215) is movably clamped in the arc-shaped sliding groove (203), the bottom end of the round support frame (201) is movably connected with a screw rod (205), the lower end of the screw rod (205) is fixedly connected with a limit inserting rod (208), and the bottom end of the screw rod (205) is connected with a stepping motor (207);
the bottom end of the limiting inserted link (208) is fixedly connected with a second underframe (206), a screw rod (205) penetrates through the second underframe (206), a first supporting frame (211) is movably sleeved outside the limiting inserted link (208), a nut sliding block (209) is arranged on the first supporting frame (211), and the nut sliding block (209) is movably meshed outside the screw rod (205);
The outer wall of the top end of the first supporting frame (211) is symmetrically connected with two supporting columns (212), inclined planes (213) are respectively arranged on the same side of each supporting column (212), and one side of each supporting column (212) is movably attached to one side of the cleaning mechanism (7);
The contact positions of the two clamping seats (5) are fixedly connected with a baffle (6), the cleaning mechanism (7) further comprises a third support frame (709), the third support frame (709) is fixed at one end of the extension support plate (202), and a second support shaft (713) is movably connected to the third support frame (709);
A second gear (711) is fixedly connected to the middle position of the second support shaft (713), a first gear (710) is externally meshed with the second gear (711), and a second servo motor (708) is connected to one side of the first gear (710);
Every two hairbrushes (706) are respectively fixed at two ends of a second supporting shaft (713) through a second supporting frame (705), one side of the second supporting frame (705) is connected with a cleaning pad (712), an air vent (707) is arranged on the second supporting frame (705) in a penetrating way, and the air vent (707) is connected with an air vent pipe (704);
two side supports (703) are symmetrically connected to the second support shaft (713), a small exhaust fan (701) is fixedly connected to the side supports (703), the input end of the small exhaust fan (701) is connected with a ventilation pipe (704), and an air outlet (702) is formed in the output end of the small exhaust fan.
2. A processing method of an automatic insert processing device, applied to the automatic insert processing device of claim 1, comprising the following specific steps:
s1, respectively installing two inserts in corresponding clamping seats (5) through an external conveying mechanism, and driving the inserts to rotate;
s2, the hairbrush (706) moves to the surface of the insert, and then the second servo motor (708) drives the hairbrush (706) and the clamping seat (5) to rotate reversely in the rotating direction so as to clean the surface of the insert;
s3, sucking the raised scraps through a small exhaust fan (701) and throwing out the scraps under the action of rotating centrifugal force;
S4, driving the turning tool (3) to move through the driving mechanism (1) to cut the insert;
S5, blanking and collecting;
s6, installing the insert again in the blanking gap;
And S7, the limiting mechanism (2) drives the cleaning mechanism (7) to rotate and move to the other end, and drives the cleaning mechanism (7) and the turning tool (3) to transversely move through the driving mechanism (1) at the same time, and the next round of operation is carried out by repeating the step S2.
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| CN202410588660.XA CN118492527B (en) | 2024-05-13 | 2024-05-13 | Automatic insert machining device and machining method thereof |
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| CN202410588660.XA CN118492527B (en) | 2024-05-13 | 2024-05-13 | Automatic insert machining device and machining method thereof |
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| CN118492527B true CN118492527B (en) | 2024-12-06 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN212169248U (en) * | 2020-05-26 | 2020-12-18 | 杭州卓鑫机械制造有限公司 | Processing device of screw tap |
| CN218433466U (en) * | 2022-10-20 | 2023-02-03 | 苏州泽通自动化设备有限公司 | Multidirectional positioning and conveying device for tires |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2003170342A (en) * | 2001-12-03 | 2003-06-17 | Kanekita Kk | Polishing device |
| CN219503877U (en) * | 2023-03-06 | 2023-08-11 | 如皋市锋晨机械有限公司 | Screw thread turning device for bolt production |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN212169248U (en) * | 2020-05-26 | 2020-12-18 | 杭州卓鑫机械制造有限公司 | Processing device of screw tap |
| CN218433466U (en) * | 2022-10-20 | 2023-02-03 | 苏州泽通自动化设备有限公司 | Multidirectional positioning and conveying device for tires |
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