CN118486910B - A multi-station processing equipment for single-cell lithium battery - Google Patents
A multi-station processing equipment for single-cell lithium battery Download PDFInfo
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- 229910052744 lithium Inorganic materials 0.000 title claims abstract description 20
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 title claims abstract description 19
- 238000005452 bending Methods 0.000 claims abstract description 46
- 238000003466 welding Methods 0.000 claims abstract description 12
- 238000001514 detection method Methods 0.000 claims abstract description 6
- 238000004140 cleaning Methods 0.000 claims description 72
- 230000002457 bidirectional effect Effects 0.000 claims description 15
- 238000003780 insertion Methods 0.000 claims description 5
- 230000037431 insertion Effects 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 3
- 239000012535 impurity Substances 0.000 abstract description 17
- 230000000694 effects Effects 0.000 abstract description 2
- 238000001125 extrusion Methods 0.000 abstract 1
- 238000010030 laminating Methods 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 11
- 238000010586 diagram Methods 0.000 description 9
- 210000005069 ears Anatomy 0.000 description 5
- 239000000428 dust Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 229910000733 Li alloy Inorganic materials 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 239000010405 anode material Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229940021013 electrolyte solution Drugs 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000001989 lithium alloy Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000011255 nonaqueous electrolyte Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
- B08B1/34—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members rotating about an axis parallel to the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/50—Cleaning by methods involving the use of tools involving cleaning of the cleaning members
- B08B1/54—Cleaning by methods involving the use of tools involving cleaning of the cleaning members using mechanical tools
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/514—Methods for interconnecting adjacent batteries or cells
- H01M50/516—Methods for interconnecting adjacent batteries or cells by welding, soldering or brazing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/528—Fixed electrical connections, i.e. not intended for disconnection
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Primary Cells (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及锂电池加工技术领域,具体为一种单节锂电池的多工位加工设备。The present invention relates to the technical field of lithium battery processing, in particular to multi-station processing equipment for a single lithium battery.
背景技术Background Art
锂电池是以锂金属或锂合金为阳极材料,使用非水电解质溶液的电池,在进行锂电池加工时,通常都需要对电池的极片(镍片)进行折弯,从而使得电池的极片与电池的正负极相互贴合,为了提高对电池极片的折弯效率大多都会用到相应的多工位加工设备。Lithium batteries are batteries that use lithium metal or lithium alloy as anode materials and non-aqueous electrolyte solutions. When processing lithium batteries, it is usually necessary to bend the battery's pole pieces (nickel sheets) so that the battery's pole pieces fit the positive and negative electrodes of the battery. In order to improve the bending efficiency of the battery pole pieces, most of the corresponding multi-station processing equipment will be used.
如公开号为CN116251870A的一种蓄电池极耳折弯装置,包括底座和加工平台,加工平台转动设置在底座上方,加工平台与底座之间设置有转动机构;加工平台的顶面周侧固定安装有若干加工箱体,每个加工箱体的顶部均设有折弯机构,每个加工箱体的两侧均设有固定机构,每个加工箱体靠近加工平台中心位置的一面设有推出机构。通过将加工平台转动设置在底座上,并且设置了用以驱动加工平台完成转动的转动机构,并在加工平台上设置了加工箱体,在加工箱体上设置折弯机构以及固定机构和推出机构,只需要两个工人分别负责放置未加工工件以及取出加工完成工件;For example, a battery tab bending device with publication number CN116251870A includes a base and a processing platform, the processing platform is rotatably arranged above the base, and a rotating mechanism is arranged between the processing platform and the base; a number of processing boxes are fixedly installed around the top surface of the processing platform, each processing box has a bending mechanism on the top, each processing box has a fixing mechanism on both sides, and each processing box has a push-out mechanism on one side close to the center of the processing platform. By rotatably arranging the processing platform on the base, and providing a rotating mechanism for driving the processing platform to complete the rotation, and providing a processing box on the processing platform, and providing a bending mechanism, a fixing mechanism, and a push-out mechanism on the processing box, only two workers are needed to place the unprocessed workpiece and take out the processed workpiece respectively;
其中上述现有技术中存在以下技术问题:现有的折弯装置在对蓄电池的极耳进行折弯时,不便于对附着在电池正负极上的杂质进行清理,当电池正负极附着杂质后不仅会影响到正负极与折弯后极耳的贴合度,同时在极耳折弯后需要对极耳与电池的正负极之间进行焊接,杂质的附着也会影响到两者之间的焊接质量,同时在对极耳折弯后,不便于对折弯后的极耳进行整平,导致折弯后的电池极片仍会出现应力反弹的情况,进而影响折弯质量和生产效率。Among them, the above-mentioned prior art has the following technical problems: when the existing bending device bends the battery tabs, it is not convenient to clean the impurities attached to the positive and negative electrodes of the battery. When the positive and negative electrodes of the battery are attached with impurities, it will not only affect the fit between the positive and negative electrodes and the bent tabs, but also after the tabs are bent, the tabs and the positive and negative electrodes of the battery need to be welded. The attachment of impurities will also affect the welding quality between the two. At the same time, after the tabs are bent, it is not convenient to flatten the bent tabs, resulting in stress rebound in the battery pole pieces after bending, thereby affecting the bending quality and production efficiency.
所以我们提出了一种单节锂电池的多工位加工设备,以便于解决上述中提出的问题。Therefore, we propose a multi-station processing equipment for single-cell lithium batteries to solve the above problems.
发明内容Summary of the invention
本发明的目的在于提供一种单节锂电池的多工位加工设备,以解决上述背景技术提出的目前市场上现有的折弯装置在对蓄电池的极耳进行折弯时,不便于对附着在电池正负极上的杂质进行清理,当电池正负极附着杂质后不仅会影响到正负极与折弯后极耳的贴合度,同时在极耳折弯后需要对极耳与电池的正负极之间进行焊接,杂质的附着也会影响到两者之间的焊接质量,同时在对极耳折弯后,不便于对折弯后的极耳进行整平,导致折弯后的电池极片仍会出现应力反弹的情况,进而影响折弯质量和生产效率的问题。The purpose of the present invention is to provide a multi-station processing equipment for a single-cell lithium battery, so as to solve the problem raised by the above background technology that the existing bending devices on the market are not convenient for cleaning impurities attached to the positive and negative electrodes of the battery when bending the battery ears. When impurities are attached to the positive and negative electrodes of the battery, it will not only affect the fit between the positive and negative electrodes and the ears after bending, but also the ears need to be welded to the positive and negative electrodes of the battery after bending. The adhesion of impurities will also affect the welding quality between the two. At the same time, after bending the ears, it is not convenient to flatten the bent ears, resulting in stress rebound in the battery electrode after bending, thereby affecting the bending quality and production efficiency.
为实现上述目的,本发明提供如下技术方案:一种单节锂电池的多工位加工设备,包括支撑台,所述支撑台的上端中部固定连接有立柱,且立柱上通过轴承安装有加工台,且加工台由伺服电机驱动旋转,所述加工台的周向设置有多个承载座,且支撑台的上端中部立柱上安装有检测部件和焊接部件;To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a multi-station processing device for a single lithium battery, comprising a support table, a column is fixedly connected to the middle part of the upper end of the support table, a processing table is installed on the column through a bearing, and the processing table is driven to rotate by a servo motor, a plurality of bearing seats are arranged in the circumference of the processing table, and a detection component and a welding component are installed on the column in the middle part of the upper end of the support table;
还包括:Also includes:
所述支撑台的上端侧边固定连接有顶升气缸,且顶升气缸的伸缩端固定连接有衔接板,所述衔接板上安装有第一双向气缸,且第一双向气缸的伸缩端上安装有抵触杆,所述承载座的下端侧边固定连接有卡接块,且卡接块的内部固定连接有引导柱,所述引导柱上贯穿安装有折弯块,且卡接块的下端内侧开设有便于抵触杆插入的插接口,所述支撑台的上端中部立柱上还安装有对电池限位的夹持部件,且夹持部件上设置有对电池端部以及折弯后电极片滚压的整平自洁部件。The upper end side of the support platform is fixedly connected with a lifting cylinder, and the telescopic end of the lifting cylinder is fixedly connected with a connecting plate, the connecting plate is installed with a first two-way cylinder, and the telescopic end of the first two-way cylinder is installed with a resistance rod, the lower end side of the bearing seat is fixedly connected with a clamping block, and the inside of the clamping block is fixedly connected with a guide column, a bending block is installed through the guide column, and the inner side of the lower end of the clamping block is provided with an insertion interface for facilitating the insertion of the resistance rod, a clamping component for limiting the battery is also installed on the middle column at the upper end of the support platform, and the clamping component is provided with a leveling and self-cleaning component for rolling the battery end and the electrode sheet after bending.
优选的,所述折弯块的下端内壁和引导柱的内壁相互贴合,且折弯块和引导柱为滑动连接,并且折弯块能够在承载座上滑动。Preferably, the inner wall of the lower end of the bending block and the inner wall of the guide column are in contact with each other, and the bending block and the guide column are slidably connected, and the bending block can slide on the bearing seat.
通过采用上述技术方案,通过折弯块在引导柱和承载座上的移动,从而能够方便对电极片进行折弯。By adopting the above technical solution, the electrode sheet can be conveniently bent by moving the bending block on the guide column and the bearing seat.
优选的,所述夹持部件包括导向滑轨,且导向滑轨固定在支撑台的上端中部立柱上,所述导向滑轨上滑动安装有基座,且基座的侧边固定连接有第二双向气缸,所述第二双向气缸的伸缩端上固定连接有夹持臂,且夹持臂远离第二双向气缸的一端固定连接有定位块。Preferably, the clamping component includes a guide rail, and the guide rail is fixed on the middle column at the upper end of the support platform, a base is slidably installed on the guide rail, and the side of the base is fixedly connected to a second two-way cylinder, a clamping arm is fixedly connected to the telescopic end of the second two-way cylinder, and a positioning block is fixedly connected to the end of the clamping arm away from the second two-way cylinder.
通过采用上述技术方案,通过第二双向气缸伸缩端上的夹持臂,从而能够方便对电池进行固定夹紧。By adopting the above technical solution, the battery can be conveniently fixed and clamped by means of the clamping arm on the telescopic end of the second bidirectional cylinder.
优选的,所述定位块在夹持臂的端部设置有两个,且夹持臂关于基座的竖向中轴线对称设置。Preferably, two positioning blocks are provided at the end of the clamping arm, and the clamping arm is symmetrically arranged with respect to the vertical center axis of the base.
通过采用上述技术方案,通过夹持臂端部的两个定位块,从而能够方便对承载座上的两个电池进行夹紧固定。By adopting the above technical solution, the two batteries on the supporting seat can be conveniently clamped and fixed by means of the two positioning blocks at the ends of the clamping arms.
优选的,所述整平自洁部件包括侧板,且侧板固定在夹持臂远离第二双向气缸的一端上方,所述侧板的上端固定连接有调节气缸,且调节气缸的伸缩端固定连接有横板,所述横板的下端固定连接有固定架,且固定架上贯穿安装有中心杆,所述中心杆上固定连接有清洁柱,且清洁柱的中段周向固定连接有清洁刷毛,所述清洁柱的两端外侧套设有整平套筒,且整平套筒的内侧固定连接有滑杆,所述滑杆远离整平套筒的一端插入在中心杆上,且滑杆通过助力弹簧和中心杆相互连接,所述滑杆的侧边固定连接有震动杆,且震动杆插入在清洁柱的内部,两个所述整平套筒的外端固定连接有磁环,且磁环的侧边设置有活动环,所述活动环安装在固定架上,且活动环朝向磁环的一侧固定连接有电磁铁。Preferably, the leveling self-cleaning component includes a side plate, and the side plate is fixed above the end of the clamping arm away from the second two-way cylinder, the upper end of the side plate is fixedly connected to the adjusting cylinder, and the telescopic end of the adjusting cylinder is fixedly connected to the cross plate, the lower end of the cross plate is fixedly connected to the fixing frame, and a center rod is installed through the fixing frame, a cleaning column is fixedly connected to the center rod, and a cleaning brush is fixedly connected to the middle section of the cleaning column circumferentially, a leveling sleeve is provided on the outer sides of both ends of the cleaning column, and a sliding rod is fixedly connected to the inner side of the leveling sleeve, the end of the sliding rod away from the leveling sleeve is inserted into the center rod, and the sliding rod is connected to the center rod by an assist spring, a vibration rod is fixedly connected to the side of the sliding rod, and the vibration rod is inserted into the interior of the cleaning column, the outer ends of the two leveling sleeves are fixedly connected to magnetic rings, and a movable ring is provided on the side of the magnetic ring, the movable ring is installed on the fixing frame, and the movable ring is fixedly connected to an electromagnet on the side facing the magnetic ring.
通过采用上述技术方案,通过助力弹簧的设置能够使得在中心杆上移动后的滑杆复位回弹。By adopting the above technical solution, the setting of the booster spring can make the slide bar return to its original position after moving on the center rod.
优选的,所述中心杆和固定架为转动连接,且中心杆上固定连接的清洁柱外侧清洁刷毛设置为弹性橡胶材质。Preferably, the central rod and the fixing frame are rotatably connected, and the cleaning bristles on the outer side of the cleaning column fixedly connected to the central rod are made of elastic rubber material.
通过采用上述技术方案,当清洁柱转动后能够使得中心杆在固定架上进行同步转动。By adopting the above technical solution, when the cleaning column rotates, the central rod can be synchronously rotated on the fixed frame.
优选的,所述整平套筒关于清洁柱对称设置,且整平套筒内侧固定连接的滑杆能够在中心杆上滑动。Preferably, the leveling sleeve is symmetrically arranged with respect to the cleaning column, and the sliding rod fixedly connected to the inner side of the leveling sleeve can slide on the central rod.
通过采用上述技术方案,通过整平套筒内侧滑杆在中心杆上的移动,从而能够保证整平套筒在移动时的稳定性。By adopting the above technical solution, the stability of the leveling sleeve during movement can be ensured by moving the inner sliding rod of the leveling sleeve on the central rod.
优选的,所述滑杆在整平套筒的内侧等角度均匀分布有多个,且每个滑杆上均固定连接有震动杆,并且震动杆伸入至清洁柱内部的一端初始状态下与清洁柱的内部相互贴合。Preferably, there are multiple sliding rods evenly distributed at equal angles on the inner side of the leveling sleeve, and each sliding rod is fixedly connected to a vibration rod, and one end of the vibration rod extending into the interior of the cleaning column is initially in contact with the interior of the cleaning column.
通过采用上述技术方案,利用滑杆带动震动杆进行同步移动,通过震动杆的移动即可对清洁柱进行撞击。By adopting the above technical solution, the sliding rod is used to drive the vibration rod to move synchronously, and the cleaning column can be impacted by the movement of the vibration rod.
优选的,所述活动环能够在固定架上转动,且活动环上的电磁铁在通电后能够对整平套筒上的磁环产生排斥磁力。Preferably, the movable ring can rotate on the fixed frame, and the electromagnet on the movable ring can generate a repulsive magnetic force on the magnetic ring on the leveling sleeve after being energized.
通过采用上述技术方案,通过电磁铁对磁环产生的排斥磁力,能够使得整平套筒朝向清洁柱的中心方向移动。By adopting the above technical solution, the repulsive magnetic force generated by the electromagnet on the magnetic ring can make the leveling sleeve move toward the center direction of the cleaning column.
与现有技术相比,本发明的有益效果是:该单节锂电池的多工位加工设备,能够在进行折弯之前对附着电池正负极上的杂质进行清理,避免因杂质的附着而影响到电池正负极与折弯后极耳之间的贴合度,以及后续极耳对电池正负极的焊接效果,同时在对电池极耳进行折弯后,对折弯后的极耳进行滚压整平,避免折弯后的电池极片出现应力反弹的情况;Compared with the prior art, the invention has the following beneficial effects: the multi-station processing equipment for a single-cell lithium battery can clean the impurities attached to the positive and negative electrodes of the battery before bending, thereby avoiding the adhesion of the impurities to the positive and negative electrodes of the battery and the bent tabs, as well as the subsequent welding effect of the tabs on the positive and negative electrodes of the battery. At the same time, after the battery tabs are bent, the bent tabs are rolled and flattened, thereby avoiding the stress rebound of the bent battery pole pieces.
1、设置有折弯块,通过第一双向气缸控制抵触杆进行移动,使其抵触杆移动至卡接块上的插接口下方,接着利用顶升气缸控制衔接板向上移动,通过衔接板的移动能够利用抵触杆对引导柱上的折弯块进行向上推动,利用折弯块的移动即可对电极片进行折弯,使其折弯后的电极片贴合于电池的正负极上;1. A bending block is provided, and the first bidirectional cylinder controls the contact rod to move so that the contact rod moves to the bottom of the plug interface on the clamping block, and then the lifting cylinder controls the connection plate to move upward. The contact rod can be used to push the bending block on the guide column upward through the movement of the connection plate, and the electrode sheet can be bent by the movement of the bending block, so that the bent electrode sheet fits the positive and negative electrodes of the battery;
2、设置有清洁刷毛,通过调节气缸控制横板向下移动,利用横板的向下移动能够使得固定架带动清洁柱同步下移,清洁柱的向下移动后利用中段的清洁刷毛对附着在电池正负极上的灰尘以及杂质进行清理;2. A cleaning brush is provided. The horizontal plate is controlled to move downward by adjusting the cylinder. The downward movement of the horizontal plate can make the fixed frame drive the cleaning column to move downward synchronously. After the cleaning column moves downward, the cleaning brush in the middle section is used to clean the dust and impurities attached to the positive and negative electrodes of the battery;
3、设置有整平套筒,活动环上的电磁铁通电后能够对磁环产生排斥磁力,从而使得两个整平套筒朝向清洁柱的中心方向移动直至两个整平套筒相互贴合,接着固定架向下移动后即可利用整平套筒对折弯后的电极片进行滚压整平,整平套筒向清洁柱的中心方向移动后能够使得清洁刷毛发生弹性形变并收纳至整平套筒的内部,当整平套筒复位后,清洁刷毛向外裸露,此时清洁刷毛通过自身弹性复位,利用复位后的清洁刷毛还能够将自身的灰尘抖落;3. A leveling sleeve is provided. When the electromagnet on the movable ring is energized, it can generate a repulsive magnetic force on the magnetic ring, so that the two leveling sleeves move toward the center direction of the cleaning column until the two leveling sleeves fit each other. Then, after the fixed frame moves downward, the leveling sleeve can be used to roll and level the bent electrode sheet. After the leveling sleeve moves toward the center direction of the cleaning column, the cleaning bristles can be elastically deformed and stored inside the leveling sleeve. When the leveling sleeve is reset, the cleaning bristles are exposed to the outside. At this time, the cleaning bristles are reset by their own elasticity, and the reset cleaning bristles can also shake off their own dust;
4、设置有震动杆,当整平套筒在清洁柱上进行往复移动时,能够利用整平套筒内侧的滑杆带动震动杆在清洁柱上进行同步移动,利用震动杆往复移动对清洁柱撞击产生的震动,从而能够进一步的将附着在清洁刷毛上的杂质震落,保证清洁刷毛的洁净度。4. A vibration rod is provided. When the leveling sleeve reciprocates on the cleaning column, the sliding rod inside the leveling sleeve can be used to drive the vibration rod to move synchronously on the cleaning column. The vibration generated by the reciprocating movement of the vibration rod hitting the cleaning column can further shake off impurities attached to the cleaning bristles to ensure the cleanliness of the cleaning bristles.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明正面立体结构示意图;FIG1 is a schematic diagram of the front three-dimensional structure of the present invention;
图2为本发明顶升气缸和衔接板结构示意图;FIG2 is a schematic diagram of the structure of the lifting cylinder and the connecting plate of the present invention;
图3为本发明引导柱和折弯块结构示意图;FIG3 is a schematic diagram of the structure of the guide column and the bending block of the present invention;
图4为本发明卡接块和插接口结构示意图;FIG4 is a schematic diagram of the structure of the card connection block and the plug interface of the present invention;
图5为本发明基座和第二双向气缸结构示意图;FIG5 is a schematic diagram of the structure of the base and the second bidirectional cylinder of the present invention;
图6为本发明夹持臂和定位块结构示意图;FIG6 is a schematic diagram of the structure of the clamping arm and the positioning block of the present invention;
图7为本发明清洁柱和清洁刷毛结构示意图;FIG7 is a schematic diagram of the cleaning column and cleaning bristles of the present invention;
图8为本发明中心杆和清洁柱结构示意图;FIG8 is a schematic diagram of the structure of the center rod and the cleaning column of the present invention;
图9为本发明图7中A处放大结构示意图。FIG. 9 is an enlarged structural schematic diagram of point A in FIG. 7 of the present invention.
图中:1、支撑台;2、加工台;3、承载座;4、检测部件;5、焊接部件;6、顶升气缸;7、衔接板;8、第一双向气缸;9、抵触杆;10、卡接块;11、引导柱;12、折弯块;13、插接口;14、夹持部件;141、导向滑轨;142、基座;143、第二双向气缸;144、夹持臂;145、定位块;15、整平自洁部件;151、侧板;152、调节气缸;153、横板;154、固定架;155、中心杆;156、清洁柱;157、清洁刷毛;158、整平套筒;159、滑杆;1510、助力弹簧;1511、震动杆;1512、磁环;1513、活动环;1514、电磁铁。In the figure: 1. support table; 2. processing table; 3. bearing seat; 4. detection component; 5. welding component; 6. lifting cylinder; 7. connecting plate; 8. first two-way cylinder; 9. resistance rod; 10. clamping block; 11. guide column; 12. bending block; 13. plug interface; 14. clamping component; 141. guide slide rail; 142. base; 143. second two-way cylinder; 144. clamping arm; 145. positioning block; 15. leveling self-cleaning component; 151. side plate; 152. adjusting cylinder; 153. cross plate; 154. fixing frame; 155. center rod; 156. cleaning column; 157. cleaning bristles; 158. leveling sleeve; 159. sliding rod; 1510. assist spring; 1511. vibration rod; 1512. magnetic ring; 1513. movable ring; 1514. electromagnet.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例一:请参阅图1-图9,现有的折弯装置在对蓄电池的极耳进行折弯时,不便于对附着在电池正负极上的杂质进行清理,当电池正负极附着杂质后不仅会影响到正负极与折弯后极耳的贴合度,同时在极耳折弯后需要对极耳与电池的正负极之间进行焊接,杂质的附着也会影响到两者之间的焊接质量,为了解决该技术问题,本实施例公开了如下技术内容;Embodiment 1: Please refer to Figures 1 to 9. When the existing bending device bends the battery tab, it is not convenient to clean the impurities attached to the positive and negative electrodes of the battery. When the positive and negative electrodes of the battery are attached with impurities, it will not only affect the fit between the positive and negative electrodes and the bent tabs, but also the tabs need to be welded to the positive and negative electrodes of the battery after bending. The attachment of impurities will also affect the welding quality between the two. In order to solve this technical problem, this embodiment discloses the following technical content;
一种单节锂电池的多工位加工设备,包括支撑台1,支撑台1的上端中部固定连接有立柱,且立柱上通过轴承安装有加工台2,且加工台2由伺服电机驱动旋转,加工台2的周向设置有多个承载座3,且支撑台1的上端中部立柱上安装有检测部件4和焊接部件5;支撑台1的上端侧边固定连接有顶升气缸6,且顶升气缸6的伸缩端固定连接有衔接板7,衔接板7上安装有第一双向气缸8,且第一双向气缸8的伸缩端上安装有抵触杆9,承载座3的下端侧边固定连接有卡接块10,且卡接块10的内部固定连接有引导柱11,引导柱11上贯穿安装有折弯块12,且卡接块10的下端内侧开设有便于抵触杆9插入的插接口13,支撑台1的上端中部立柱上还安装有对电池限位的夹持部件14,且夹持部件14上设置有对电池端部以及折弯后电极片滚压的整平自洁部件15。折弯块12的下端内壁和引导柱11的内壁相互贴合,且折弯块12和引导柱11为滑动连接,并且折弯块12能够在承载座3上滑动。夹持部件14包括导向滑轨141,且导向滑轨141固定在支撑台1的上端中部立柱上,导向滑轨141上滑动安装有基座142,且基座142的侧边固定连接有第二双向气缸143,第二双向气缸143的伸缩端上固定连接有夹持臂144,且夹持臂144远离第二双向气缸143的一端固定连接有定位块145。定位块145在夹持臂144的端部设置有两个,且夹持臂144关于基座142的竖向中轴线对称设置。整平自洁部件15包括侧板151,且侧板151固定在夹持臂144远离第二双向气缸143的一端上方,侧板151的上端固定连接有调节气缸152,且调节气缸152的伸缩端固定连接有横板153,横板153的下端固定连接有固定架154,且固定架154上贯穿安装有中心杆155,中心杆155上固定连接有清洁柱156,且清洁柱156的中段周向固定连接有清洁刷毛157,中心杆155和固定架154为转动连接,且中心杆155上固定连接的清洁柱156外侧清洁刷毛157设置为弹性橡胶材质。A multi-station processing equipment for a single lithium battery comprises a support table 1, a column is fixedly connected to the middle of the upper end of the support table 1, a processing table 2 is installed on the column through a bearing, and the processing table 2 is driven to rotate by a servo motor, a plurality of bearing seats 3 are arranged in the circumference of the processing table 2, and a detection component 4 and a welding component 5 are installed on the column in the middle of the upper end of the support table 1; a lifting cylinder 6 is fixedly connected to the side of the upper end of the support table 1, and a connecting plate 7 is fixedly connected to the telescopic end of the lifting cylinder 6, and a first bidirectional cylinder 8 is installed on the connecting plate 7, A contact rod 9 is installed on the telescopic end of the first bidirectional cylinder 8, a clamping block 10 is fixedly connected to the side of the lower end of the bearing seat 3, and a guide column 11 is fixedly connected inside the clamping block 10, a bending block 12 is installed through the guide column 11, and a plug interface 13 is provided on the inner side of the lower end of the clamping block 10 to facilitate the insertion of the contact rod 9, and a clamping component 14 for limiting the position of the battery is also installed on the middle column of the upper end of the support platform 1, and a flattening self-cleaning component 15 for rolling the battery end and the electrode sheet after bending is provided on the clamping component 14. The inner wall of the lower end of the bending block 12 and the inner wall of the guide column 11 are in contact with each other, and the bending block 12 and the guide column 11 are slidably connected, and the bending block 12 can slide on the bearing seat 3. The clamping component 14 includes a guide rail 141, and the guide rail 141 is fixed on the upper middle column of the support platform 1, a base 142 is slidably mounted on the guide rail 141, and a second bidirectional cylinder 143 is fixedly connected to the side of the base 142, a clamping arm 144 is fixedly connected to the telescopic end of the second bidirectional cylinder 143, and a positioning block 145 is fixedly connected to one end of the clamping arm 144 away from the second bidirectional cylinder 143. Two positioning blocks 145 are arranged at the end of the clamping arm 144, and the clamping arm 144 is symmetrically arranged about the vertical center axis of the base 142. The leveling self-cleaning component 15 includes a side plate 151, and the side plate 151 is fixed above the end of the clamping arm 144 away from the second two-way cylinder 143, the upper end of the side plate 151 is fixedly connected to the adjusting cylinder 152, and the telescopic end of the adjusting cylinder 152 is fixedly connected to the cross plate 153, the lower end of the cross plate 153 is fixedly connected to the fixing frame 154, and a center rod 155 is installed on the fixing frame 154, a cleaning column 156 is fixedly connected to the center rod 155, and the middle section of the cleaning column 156 is circumferentially fixedly connected with cleaning bristles 157, the center rod 155 and the fixing frame 154 are rotatably connected, and the cleaning bristles 157 on the outer side of the cleaning column 156 fixedly connected to the center rod 155 are set to elastic rubber material.
当需要对电池进行加工时,将电极片放置在承载座3上,接着将电池放置在承载座3内部的电极片上方,通过伺服电机控制加工台2围绕支撑台1上端中部的立柱转动,使其自动化传输,通过检测部件4能够对承载座3内部是否放置了电极片进行检测,在进行电极片折弯时,通过基座142在导向滑轨141上向下移动,接着利用第二双向气缸143控制两个夹持臂144相对移动,利用两个夹持臂144的相对移动来对承载座3内部摆放的电池进行夹紧限位,接着利用调节气缸152控制横板153以及固定架154向下移动,固定架154向下移动后能够使得中心杆155上的清洁柱156进行同步移动,利用清洁柱156中段的清洁刷毛157对附着在电池正负极表面的杂质进行清理,然后第一双向气缸8的开启使得抵触杆9移动至卡接块10下端插接口13的下方,接着利用顶升气缸6的开启使得衔接板7带动抵触杆9向上移动,通过抵触杆9的移动即可对引导柱11上的折弯块12进行向上推动,利用折弯块12的向上移动即可对电极片进行折弯,使得折弯后的电极片贴附在电池的正负极上,在对电极片进行折弯之后,加工台2继续转动至焊接部件5的工位上,通过焊接部件5来对折弯后的电极片与电池的正负极进行焊接。When the battery needs to be processed, the electrode sheet is placed on the supporting seat 3, and then the battery is placed above the electrode sheet inside the supporting seat 3. The processing table 2 is controlled by the servo motor to rotate around the column in the middle of the upper end of the support table 1 to enable automatic transmission. The detection component 4 can detect whether the electrode sheet is placed inside the supporting seat 3. When the electrode sheet is bent, the base 142 moves downward on the guide rail 141, and then the second bidirectional cylinder 143 is used to control the relative movement of the two clamping arms 144. The relative movement of the two clamping arms 144 is used to clamp and limit the battery placed inside the supporting seat 3. Then the adjusting cylinder 152 is used to control the downward movement of the cross plate 153 and the fixing frame 154. After the fixing frame 154 moves downward, the center rod The cleaning column 156 on 155 moves synchronously, and the cleaning bristles 157 in the middle section of the cleaning column 156 are used to clean the impurities attached to the surface of the positive and negative electrodes of the battery. Then, the first two-way cylinder 8 is opened to move the resistance rod 9 to below the plug-in interface 13 at the lower end of the clamping block 10. Then, the lifting cylinder 6 is opened to drive the connecting plate 7 to move the resistance rod 9 upward. The movement of the resistance rod 9 can push the bending block 12 on the guide column 11 upward. The upward movement of the bending block 12 can be used to bend the electrode sheet so that the bent electrode sheet is attached to the positive and negative electrodes of the battery. After the electrode sheet is bent, the processing table 2 continues to rotate to the workstation of the welding component 5, and the bent electrode sheet is welded to the positive and negative electrodes of the battery through the welding component 5.
实施例二:本实施例中公开的技术内容是在上述实施例一的基础上作出的进一步改进,在对极耳折弯后,不便于对折弯后的极耳进行整平,导致折弯后的电池极片仍会出现应力反弹的情况,进而影响折弯质量和生产效率,为了进一步解决该技术问题,本实施例公开了如下技术内容,如图5-图9所示;Embodiment 2: The technical content disclosed in this embodiment is a further improvement made on the basis of the above-mentioned embodiment 1. After the pole ear is bent, it is not convenient to flatten the bent pole ear, resulting in stress rebound in the bent battery pole piece, thereby affecting the bending quality and production efficiency. In order to further solve this technical problem, this embodiment discloses the following technical content, as shown in Figures 5 to 9;
清洁柱156的两端外侧套设有整平套筒158,且整平套筒158的内侧固定连接有滑杆159,滑杆159远离整平套筒158的一端插入在中心杆155上,且滑杆159通过助力弹簧1510和中心杆155相互连接,滑杆159的侧边固定连接有震动杆1511,且震动杆1511插入在清洁柱156的内部,两个整平套筒158的外端固定连接有磁环1512,且磁环1512的侧边设置有活动环1513,活动环1513安装在固定架154上,且活动环1513朝向磁环1512的一侧固定连接有电磁铁1514。整平套筒158关于清洁柱156对称设置,且整平套筒158内侧固定连接的滑杆159能够在中心杆155上滑动。滑杆159在整平套筒158的内侧等角度均匀分布有多个,且每个滑杆159上均固定连接有震动杆1511,并且震动杆1511伸入至清洁柱156内部的一端初始状态下与清洁柱156的内部相互贴合。活动环1513能够在固定架154上转动,且活动环1513上的电磁铁1514在通电后能够对整平套筒158上的磁环1512产生排斥磁力。The two ends of the cleaning column 156 are sleeved with a leveling sleeve 158 on the outside, and the inner side of the leveling sleeve 158 is fixedly connected with a slide bar 159, and the end of the slide bar 159 away from the leveling sleeve 158 is inserted into the center rod 155, and the slide bar 159 is connected to the center rod 155 through the booster spring 1510, and the side of the slide bar 159 is fixedly connected with a vibration rod 1511, and the vibration rod 1511 is inserted into the inside of the cleaning column 156, and the outer ends of the two leveling sleeves 158 are fixedly connected with a magnetic ring 1512, and the side of the magnetic ring 1512 is provided with a movable ring 1513, which is installed on the fixed frame 154, and the movable ring 1513 is fixedly connected to the side of the magnetic ring 1512. The electromagnet 1514 is fixedly connected to the movable ring 1513 facing the magnetic ring 1512. The leveling sleeve 158 is symmetrically arranged with respect to the cleaning column 156, and the slide bar 159 fixedly connected to the inner side of the leveling sleeve 158 can slide on the center rod 155. There are multiple slide bars 159 evenly distributed at equal angles on the inner side of the leveling sleeve 158, and each slide bar 159 is fixedly connected to a vibration bar 1511, and one end of the vibration bar 1511 extending into the interior of the cleaning column 156 is initially in contact with the interior of the cleaning column 156. The movable ring 1513 can rotate on the fixed frame 154, and the electromagnet 1514 on the movable ring 1513 can generate a repulsive magnetic force on the magnetic ring 1512 on the leveling sleeve 158 after being energized.
当对电极片进行折弯之后,将活动环1513上的电磁铁1514通电,电磁铁1514通电后对整平套筒158上的磁环1512产生排斥磁力,使其两个整平套筒158朝向清洁柱156的中心方向进行移动,直至两个整平套筒158的内端相互接触,整平套筒158移动后能够使得清洁柱156上的清洁刷毛157弯曲形变,从而收纳到整平套筒158的内侧,此后,通过调节气缸152控制横板153以及固定架154向下移动,固定架154向下移动后能够通过整平套筒158贴合在折弯后电极片的表面进行滚压,当滚压结束后,电磁铁1514断电,此时整平套筒158在滑杆159与中心杆155之间相互连接到的助力弹簧1510的作用下复位,整平套筒158复位后,其内侧的清洁刷毛157也同样通过自身弹力复位,利用清洁刷毛157复位后的抖动将自身附着的杂质抖落,同时整平套筒158朝向中心杆155的中心方向移动时,能够利用滑杆159的运动能够带动震动杆1511同步移动,当整平套筒158和滑杆159复位后,滑杆159侧边的震动杆1511也同样复位,由此通过震动杆1511往复移动对清洁柱156撞击产生的震动,能够进一步的将附着在清洁刷毛157上的灰尘震落,保证清洁刷毛157自身的洁净度。After the electrode sheet is bent, the electromagnet 1514 on the movable ring 1513 is energized. After the electromagnet 1514 is energized, a repulsive magnetic force is generated on the magnetic ring 1512 on the leveling sleeve 158, so that the two leveling sleeves 158 move toward the center direction of the cleaning column 156 until the inner ends of the two leveling sleeves 158 contact each other. After the leveling sleeve 158 moves, the cleaning bristles 157 on the cleaning column 156 can be bent and deformed, so as to be stored in the inner side of the leveling sleeve 158. Thereafter, the horizontal plate 153 and the fixing frame 154 are controlled to move downward by adjusting the cylinder 152. After the fixing frame 154 moves downward, the flattening sleeve 158 can be pressed against the surface of the bent electrode sheet for rolling. When the rolling is completed, the electromagnet 1514 is de-energized. At this time, the flattening sleeve 15 8 is reset under the action of the assist spring 1510 interconnected between the slide bar 159 and the center rod 155. After the leveling sleeve 158 is reset, the cleaning bristles 157 inside it are also reset by their own elastic force. The impurities attached to the cleaning bristles 157 are shaken off by the shaking after the leveling sleeve 158 is reset. At the same time, when the leveling sleeve 158 moves toward the center direction of the center rod 155, the movement of the slide bar 159 can drive the vibration rod 1511 to move synchronously. When the leveling sleeve 158 and the slide bar 159 are reset, the vibration rod 1511 on the side of the slide bar 159 is also reset. Therefore, the vibration generated by the reciprocating movement of the vibration rod 1511 on the cleaning column 156 can further shake off the dust attached to the cleaning bristles 157, thereby ensuring the cleanliness of the cleaning bristles 157 itself.
本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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| CN114273479A (en) * | 2022-01-07 | 2022-04-05 | 东莞好景塑胶制品有限公司 | Full-automatic bending equipment for electrode plates of battery supports |
| CN115990631A (en) * | 2023-03-22 | 2023-04-21 | 江苏智泰新能源科技有限公司 | Anti-pollution battery module tab bending device easy to adjust |
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