CN118480887A - Dust removal device for textile cotton yarn production and dust removal method thereof - Google Patents

Dust removal device for textile cotton yarn production and dust removal method thereof Download PDF

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Publication number
CN118480887A
CN118480887A CN202410727452.3A CN202410727452A CN118480887A CN 118480887 A CN118480887 A CN 118480887A CN 202410727452 A CN202410727452 A CN 202410727452A CN 118480887 A CN118480887 A CN 118480887A
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CN
China
Prior art keywords
air
plate
dust
dust removing
cotton wool
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202410727452.3A
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Chinese (zh)
Inventor
王云
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rudong Xinyuan Knitting Co ltd
Original Assignee
Rudong Xinyuan Knitting Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rudong Xinyuan Knitting Co ltd filed Critical Rudong Xinyuan Knitting Co ltd
Priority to CN202410727452.3A priority Critical patent/CN118480887A/en
Publication of CN118480887A publication Critical patent/CN118480887A/en
Pending legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01H—SPINNING OR TWISTING
    • D01H11/00—Arrangements for confining or removing dust, fly or the like
    • D01H11/005—Arrangements for confining or removing dust, fly or the like with blowing and/or suction devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
    • B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/62—Regenerating the filter material in the filter
    • B01D29/64—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
    • B01D29/6469—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers
    • B01D29/6484—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers with a translatory movement with respect to the filtering element
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0027—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions
    • B01D46/0035—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions by wetting, e.g. using surfaces covered with oil
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2411—Filter cartridges
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/42—Auxiliary equipment or operation thereof
    • B01D46/50—Means for discharging electrostatic potential
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/90—Devices for taking out of action one or more units of multi-unit filters, e.g. for regeneration or maintenance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
    • B01D50/60—Combinations of devices covered by groups B01D46/00 and B01D47/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

The invention discloses a dust removing device and a dust removing method for textile cotton yarn production, and belongs to the technical field of dust removing equipment. The utility model provides a main following technical scheme is put forward to the problem that is difficult to ensure the filter jam at the dust removal in-process to current product, including base and control box main part, the top of base is provided with the U template that is used for supporting and is used for collecting the collection subassembly of cotton fibre, and wherein, the collection subassembly is located the front side of U template. According to the invention, the dust removing mechanism is matched with the air blowing mechanism to realize the switching type suction and dust removal of cotton wool in the air, so that the continuity of equipment operation is ensured, the cotton wool sucked in the dust removing assembly is automatically cleaned by switching the direction of wind force, and the operation of the dust removing mechanism drives the switching mechanism to move, so that the water spraying mechanism is controlled to humidify and remove static electricity from the sucked cotton wool, and the cotton wool discharged in the dust collecting assembly is sprayed, so that the cotton wool is quickly settled.

Description

Dust removal device for textile cotton yarn production and dust removal method thereof
Technical Field
The invention relates to the technical field of dust removal equipment, in particular to a dust removal device for textile cotton yarn production and a dust removal method thereof.
Background
During the production of textile cotton yarns, there are often a lot of cotton fibers floating in the air of the workshop, which greatly contaminates the working environment in the workshop, and therefore, in the interior of the textile workshop, a dust removing device is generally provided to remove the cotton fibers in the air.
The utility model provides a current chinese patent of granting bulletin number CN218011782U discloses a weaving cotton yarn production dust collector, which comprises a box body, the last fixed surface of box installs the air-supply line, and the lower fixed surface of box installs out the tuber pipe, and the inside fixed mounting of box has the filter, the inside of box is provided with cleaning assembly, cleaning assembly includes driving sprocket and driven sprocket, and driving sprocket and driven sprocket all rotate the inside wall of installing at the box, and driving sprocket passes through the chain with driven sprocket and realize the transmission, and the inside activity of box is provided with the scraper blade, and the scraper blade is hugged closely with the filter surface, and the tip and the chain fixed connection of scraper blade, and the surface fixed mounting of box has the motor, and the pivot of motor extends to the box inside, and with driving sprocket's pivot fixed connection.
The technical scheme in above-mentioned patent document is although can realize carrying out automatic clearance to filterable cotton wool, but its scraper blade in the in-process of in-service use can only clear up accumulational cotton wool on the filter, can't carry out effective clearance to the cotton wool that falls into in the filter mesh, makes the cotton wool that falls into in the mesh further go deep into the mesh even under the effect of equipment convulsions, causes the jam of filter, and the filter is in the inside of box, and then comparatively inconvenient when carrying out dismantlement clearance or replacement operation often to the filter, influences the operation of equipment.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides the spinning cotton yarn production dust removing device and the dust removing method thereof, wherein the dust removing mechanism is matched with the air blowing mechanism to realize the switching type suction dust removal of cotton wool in air, so that the continuity of equipment operation is ensured, the cotton wool sucked in the dust removing assembly is automatically cleaned by switching the direction of wind force, the operation of the dust removing mechanism drives the switching mechanism to move, the moisturizing and static removing of the sucked cotton wool by the sprinkling mechanism is controlled, and the cotton wool discharged in the dust collecting assembly is sprayed, so that the cotton wool is quickly settled, and the problems in the background art are solved.
In order to achieve the above purpose, the present invention provides the following technical solutions:
The technical scheme of the first aspect is as follows: the utility model provides a weaving cotton yarn production dust collector, includes base and control box main part, the top of base is provided with the U template that is used for supporting and is used for collecting the collection subassembly of cotton fibre, wherein, the collection subassembly is located the front side of U template, install on the U template and be used for carrying out the dust removal mechanism of clearance and be used for assisting the watering mechanism of watering to the cotton fibre in the air;
The dust removing mechanism comprises dust removing components which are arranged on the outer wall of the top of the base in a bilateral symmetry mode, dust collecting components used for integrating and discharging cotton wool are connected between the two dust removing components, dust suction hoods used for collecting cotton wool in air are arranged on the outer sides of the two dust removing components, a blowing mechanism used for performing wind power control on the dust removing components, a guide plate used for guiding the discharged cotton wool and a vibrating component used for knocking the guide plate are arranged on the inner wall of the top of the U-shaped plate, the vibrating component is located behind the guide plate, a switch mechanism used for controlling operation of the sprinkler mechanism is arranged on each dust removing component, an adjusting component used for opening and closing adjustment is connected between the two dust removing components, linkage is performed between the adjusting component and the vibrating component, and linkage is also performed between the adjusting component and the collecting component.
As a still further scheme of the invention, the dust removal assembly comprises holes which are symmetrically arranged on the top shell wall of the U-shaped plate, a cylinder is arranged in each hole, a disc for loading is integrally arranged in each cylinder, a filter cylinder for filtering cotton wool is rotationally connected to the top of each disc, a top cover of each filter cylinder is provided with a top cover, a round hole is formed in the center of the top of each filter cylinder, an air duct is rotationally connected to the round hole through a bearing, the top end of each air duct penetrates through the center of the top cover, and an adapter is arranged in each hole, and the top cover is fixedly connected to the top shell wall of each cylinder through a screw.
As a still further scheme of the invention, a plurality of gaps for cotton wool to enter and exit are formed in the circumferential wall of the cylinder along the circumferential direction, wherein the gaps corresponding to each other on the two cylinders are discharge holes, the rest gaps are feed holes, a cylinder sleeve for blocking the gaps is rotationally connected to the outer ring shell wall of the cylinder, the blocking at the feed holes is an outer cover type blocking, and the blocking at the discharge holes is a lining type blocking;
The dust collection assembly comprises a notch formed in the shell wall at the top of the U-shaped plate, an integration box is arranged in the notch, a hollow rectifying plate for integrating water resources is arranged on the outer wall at the top of the integration box, a plurality of nozzles are distributed on the shell wall at the bottom of the hollow rectifying plate in a matrix mode, the bottom ends of the nozzles extend into the integration box, a rectangular through groove is formed in the shell wall at the back of the integration box, an exhaust channel for cotton wool to pass is arranged in the rectangular through groove, and the other ends of the exhaust channels are respectively fixedly connected with corresponding notches on the corresponding integration boxes;
The bottom fixedly connected with backup pad of suction hood, the backup pad passes through bolt fixed connection on the side outer wall of U template, and wherein, the exit end of suction hood corresponds the corresponding breach on the drum.
As a still further scheme of the invention, the water sprinkling mechanism is composed of a water pump, a water tank and a humidifying piece, wherein the water pump and the humidifying piece are respectively arranged at two sides of the top of the U-shaped plate and are used for corresponding to corresponding dust removing components, the water tank is arranged on the top shell wall of the base and is positioned at the rear of the U-shaped plate, the input end of the water pump is communicated with the water tank through a guide pipe, and the water pump is connected with the humidifying piece through a flow conveying pipe;
The humidifying piece comprises a bracket fixedly connected to the outer wall of the top of the U-shaped plate through screws, an arc-shaped hollow plate for rectifying water resources is arranged on the bracket, a plurality of water outlets are longitudinally and linearly distributed on the shell walls on two sides of the arc-shaped hollow plate, a water spraying pipe is arranged in the water outlets, and one end of the water spraying pipe, far away from the arc-shaped hollow plate, extends into the dust hood;
The delivery pipe comprises outlet pipe, conveying pipeline, tee bend connector, and wherein, the one end of outlet pipe is installed in the output of water pump, and the one end of conveying pipeline is loaded on the arc cavity board, is connected through the tee bend connector between outlet pipe and the conveying pipeline, and the shower is installed to the other end of tee bend connector, and the other end of shower is installed on the cavity rectification board, and is provided with the check valve on the shower.
As still further scheme of the invention, the said regulating assembly is formed by toothed chain member, electric putter, fixed arm and movable block, wherein, toothed chain member is formed by two sprocket and a chain, two sprocket are set up on corresponding tube cover separately, connect through the chain between two sprocket, the said electric putter is set up behind toothed chain member, and locate on top outer wall of U-shaped board, and the output end of U-shaped board installs the straight board, connect between chain and the straight board;
A rectangular through groove positioned on the shell wall at the top of the U-shaped plate is formed between the two cylinders, the moving block is slidably connected in the rectangular through groove, one end of the fixed arm is fixedly connected to the top of the moving block, and the other end of the fixed arm is arranged on the inner wall of the front side of the chain.
As a still further scheme of the invention, the vibration component comprises a carrier fixedly connected to the inner wall of the top of the U-shaped plate through screws, a plurality of through holes are transversely and linearly formed in the carrier, and a knocking piece for knocking the guide plate is movably connected in each through hole;
The knocking piece comprises a round rod penetrating through the through hole, a positioning ring and a reset spring are sleeved on the round rod, the positioning ring is fixedly connected to the outer ring shell wall of the round rod, one end of the reset spring is arranged on the positioning ring, the other end of the reset spring is fixedly connected to the side wall of the carrier, one end, far away from the guide plate, of the round rod is connected with a ball in a rolling mode, and the ball is in rolling contact with the inclined surface of the moving block.
As a still further scheme of the invention, the collecting assembly comprises a shell fixedly connected to the outer wall of the top of the base, a baffle plate is arranged in the shell in a bilateral symmetry mode, the tops of the symmetrical baffle plates are connected with a filter plate for solid-liquid separation together, a scraping plate for scraping cotton wool is connected above the filter plate in a sliding mode, a connecting arm is arranged above the scraping plate, the other end of the connecting arm is fixedly connected to the side wall of the moving block through a screw, and collecting boxes positioned in the shell are arranged on two sides of the filter plate and used for collecting the cotton wool scraped on the filter plate.
As a still further scheme of the invention, the air blowing mechanism is composed of an air blowing piece and a transmission piece, wherein the transmission piece comprises two dust removing assemblies which are respectively and symmetrically arranged, and the air blowing piece is positioned between the two transmission pieces and is used for providing wind power;
the air blowing piece comprises a sleeve fixedly connected to the inner wall of the top of the U-shaped plate through a pair of screws, a powerful fan used for blowing air is arranged in the sleeve, end covers are arranged at two ends of the sleeve through the screws, and rectangular air channels used for conveying wind force are welded on the side walls of the end covers;
The transmission piece includes the wind-guiding box on the inner wall of U template top through screw fixed connection, and the inside of wind-guiding box is connected with the impeller through the pivot, and wherein, the top of pivot extends into the inside of drum to install on the bottom shell wall of cartridge filter, and the bottom shell wall of wind-guiding box is run through to the bottom of pivot, the one end that the end cover was kept away from in the rectangle wind channel is respectively through screw fixed connection on corresponding wind-guiding box, be connected through the gas-supply pipe between wind-guiding box and the adapter.
As a still further scheme of the invention, the switch mechanism comprises a driving disc arranged on a rotating shaft, an outer ring of the driving disc is sleeved with a circular ring, the top of the circular ring is rotationally connected to the outer wall of the bottom of the air guide box, wherein the driving disc is connected with the circular ring through friction, a coiling groove is formed in the bottom shell wall of the circular ring, a convex rod is slidingly connected in the coiling groove, the bottom end of the convex rod is fixedly connected with a movable rod, one end of the movable rod, which is far away from the convex rod, is provided with a negative electrode contact end, one side of the negative electrode contact end, which is far away from the movable rod, is provided with a positive electrode contact end positioned on the inner wall of the side edge of the U-shaped plate, a carrier plate is sleeved on the movable rod, and the top of the carrier plate is fixedly connected to the corresponding air guide box through bolts;
The contact between the negative electrode contact end and the positive electrode contact end forms a closed circuit for controlling the operation of the water pump.
The technical scheme of the second aspect is as follows: a dust removal method of a dust removal device for textile cotton yarn production, comprising the following steps:
Step one, preparing a device: placing the device at a preset position of a production workshop, and pouring water resources into a water tank in a water sprinkling mechanism;
step two, switching the dust removing mechanism to be opened and closed: the electric push rod in the adjusting component is driven by the control box main body, so that the chain in the toothed chain piece is driven to move, the chain wheel connected to the chain moves, and the barrel sleeves on each dust removing component are driven to rotate and adjust;
The dust removing component at the left side is positioned at the air inlet end, a notch serving as a discharge port is closed, a notch serving as a feed port is opened, the dust removing component at the right side is positioned at the air outlet end, a notch serving as a discharge port is opened, an air exhaust channel corresponding to the notch is opened, and a notch serving as a feed port is closed;
Step three, auxiliary vibration: the toothed chain piece is operated to enable the moving block to displace, the inclined surfaces of the moving block respectively contact with each knocking piece transversely arranged in the vibration assembly in the process of transversely moving, and the knocking pieces are extruded to enable each knocking piece to move, so that knocking vibration of the material guide plate is realized;
Step four, wind power dust removal: the control box main body is used for starting a powerful fan in a blowing piece in the blowing mechanism to enable the powerful fan to rotate for blowing, at the moment, the dust removing assembly at the left side is positioned at the air inlet end and is used as a dust collecting structure, and the dust removing assembly at the right side is positioned at the air outlet end and is used as a dust discharging cleaning mechanism;
When the air blowing mechanism blows air, wind power enters the air guide pipe in the corresponding dust removing assembly through the air blowing mechanism and the air conveying pipe, so that the air guide pipe in the air inlet end sucks air, and the air guide pipe in the air outlet end discharges air;
The flow of wind power drives impellers in corresponding driving members to rotate, the movement of the impellers synchronously drives a filter cylinder in a dust removal assembly to rotate in the same direction, cotton wool in air can be adhered to the cylinder sleeve in an air inlet end to the greatest extent in the rotating process, the cylinder sleeve in an air outlet end separates the cotton wool adhered to the cylinder sleeve under the centrifugal force in the rotating process and the air exhaust effect of a corresponding air duct, the separated cotton wool enters an integration box from an air exhaust channel, then the cotton wool is settled on a material guide plate below under the effect of water resources sprayed in the integration box, and finally the cotton wool falls on a filter plate in a collection assembly along with the flow of the water resources and the vibration of the material guide plate;
Step five, spraying water resources: the impeller in the driving part synchronously drives the driving disc in the corresponding switching mechanism to circumferentially rotate in the moving process, the driving disc is in friction connection with the circular ring, the circular ring at the air outlet end moves along the driving disc in the same direction at the initial stage, at the moment, the convex rod moves along the coiling groove on the circular ring to drive the movable rod to move, so that the negative electrode contact end approaches to the positive electrode contact end, after the negative electrode contact end contacts the positive electrode contact end, the circuit is conducted, the corresponding water pump in the sprinkling mechanism is started, at the moment, the convex rod moves to the maximum mileage of the coiling groove, the subsequent movement of the driving disc is in an idle state, the water pump pumps water resources in the water tank, part of the extracted water resources is input into the humidifying part, the corresponding dust hood sprays water resources, the cotton wool entering the air outlet end is humidified and static removed, and the other part of the water resources enter into the hollow rectification plate, so that the discharged cotton wool is settled by spraying is realized;
the circular ring at the air outlet end is directly in an idle state, so that the corresponding water pump is prevented from being started, and the waste of water resources is reduced;
Step six, collecting cotton wool: after the cotton wool falls onto the filter plate along with water resources, the filter plate performs solid-liquid separation on the cotton wool, the water resources fall into the shell through the filter plate, and then the cotton wool flows into external purifying equipment through a drain pipe;
the movable block synchronously drives the scraping plate to transversely move through the connecting arm in the displacement process, so that cotton wool on the filter plate is scraped, and the cotton wool falls into a corresponding collecting box to be collected.
Compared with the prior art, the invention has the beneficial effects that:
1. The dust collection mechanism is formed by matching the two dust collection assemblies with the dust collection assembly and the dust hood, and then the cotton wool in the air is subjected to switching type suction dust collection under the action of the air blowing mechanism, so that the continuity of equipment operation is guaranteed, and the cotton wool sucked in the dust collection assemblies is automatically cleaned by switching the direction of wind power.
2. The operation of the dust removing mechanism drives the switching mechanism to move, so that the operation of the water pump in the water spraying mechanism is controlled, the absorbed cotton wool is humidified and static removed, and the cotton wool discharged from the dust collecting assembly is sprayed, so that the dust collecting assembly is quickly settled.
3. The two dust removal components are linked through the adjusting component, so that the two dust removal components are adjusted to open and close, the adjusting component operates to drive the vibrating component to synchronously move, and then the material guide plate is knocked and vibrated, so that cotton wool which is settled along with water resources can quickly slide down into the collecting component.
4. In the operation process of the adjusting component, the scraper in the collecting component is synchronously driven to reciprocate through the connecting arm, so that cotton wool falling on the filter plate is scraped to the collecting boxes at two side positions, convenience of cotton wool is collected, separation and collection of water resources are realized through the setting of the filter plate, and the water resources are reused conveniently.
Drawings
Fig. 1 is a schematic perspective view of a dust removing device and a dust removing method thereof for producing textile cotton yarns;
FIG. 2 is a schematic diagram showing a schematic diagram of a dust removing device and a dust removing method for producing textile cotton yarns in a three-dimensional structure;
FIG. 3 is a schematic view of the bottom structure of FIG. 1;
FIG. 4 is a schematic view of the dust collection assembly and dust collection assembly of FIG. 1;
FIG. 5 is a schematic view of the bottom structure of FIG. 4;
FIG. 6 is a schematic view of the dust collection assembly and dust collection assembly of FIG. 5 in partial cross-section;
FIG. 7 is a schematic view of the bottom structure of FIG. 6;
FIG. 8 is an enlarged schematic view of a partial structure at A of FIG. 7;
FIG. 9 is a schematic diagram of the dust removing mechanism and the sprinkler mechanism of FIG. 1;
FIG. 10 is a schematic diagram of the isometric construction of FIG. 9;
FIG. 11 is a schematic view of the adjusting assembly and the vibrating assembly of FIG. 1;
FIG. 12 is a schematic view of the bottom structure of FIG. 11;
FIG. 13 is a schematic view of the dust removing assembly of FIG. 6;
FIG. 14 is a second schematic view of the dust removing assembly of FIG. 6;
Fig. 15 is a schematic structural view of the guide plate and the collecting assembly of fig. 1.
In the figure: 1. a base; 2. a U-shaped plate; 3. a dust removal assembly; 31. a cylinder; 32. a disc; 33. a filter cartridge; 34. an air duct; 35. a top cover; 36. a sleeve;
4. A dust collection assembly; 41. an integration box; 42. an exhaust passage; 43. a hollow rectifying plate; 5. a dust hood;
6. a sprinkling mechanism; 61. a water pump; 62. a water tank; 63. a humidifying member;
7. an adjustment assembly; 71. a toothed chain member; 72. an electric push rod; 73. a fixed arm; 74. a moving block;
8. A vibration assembly; 81. a carrier; 82. a knocking member; 9. a material guide plate;
10. A collection assembly; 101. a housing; 102. a partition plate; 103. a filter plate; 104. a collection box; 105. a scraper; 106. a connecting arm;
11. A blowing mechanism; 111. a blower; 1111. a sleeve; 1112. a powerful fan; 1113. an end cap; 1114. a rectangular air duct; 112. a transmission member; 1121. an air guide box; 1122. an impeller;
12. A switching mechanism; 121. a driving disk; 122. a circular ring; 123. a movable rod; 124. a negative contact terminal; 125. and a positive electrode contact terminal.
Detailed Description
Referring to fig. 1-3, in an embodiment of the invention, a dust removing device for producing textile cotton yarn includes a base 1 and a control box main body, wherein the control box main body is arranged on a top shell wall of the base 1, and the control box main body controls operations of various structures of equipment through a program.
The top of the base 1 is provided with a U-shaped plate 2 for supporting and a collecting assembly 10 for collecting cotton batting. Wherein the collection assembly 10 is located on the front side of the U-shaped plate 2. The U-shaped board 2 may be mounted on the base 1 by welding or by bolting. The U-shaped plate 2 is provided with a dust removing mechanism for cleaning cotton wool in the air and a sprinkling mechanism 6 for assisting sprinkling.
The dust removing mechanism comprises dust removing components 3 which are arranged on the outer wall of the top of the base 1 in a bilateral symmetry mode. A dust collecting component 4 for cotton wool integration and discharge is connected between the two dust collecting components 3. The outer sides of the two dust removing assemblies 3 are provided with dust hoods 5 for collecting cotton wool in the air. The dust hood 5 further improves the effect of the dust removal assembly 3 on the suction of cotton wool in the air.
The top inner wall of the U-shaped plate 2 is provided with a blowing mechanism 11 for controlling the wind power of the dust removal component 3, a guide plate 9 for guiding the discharged cotton wool and a vibration component 8 for knocking the guide plate 9. Wherein the vibration assembly 8 is located behind the guide plate 9. And then the vibration component 8 knocks the side of the material guide plate 9 when vibrating the material guide plate 9, so that the efficient vibration effect on the material guide plate 9 is realized.
Each dust removal assembly 3 is provided with a switch mechanism 12 for controlling the operation of the sprinkler mechanism 6. An adjusting component 7 for opening and closing adjustment is connected between the two dust removing components 3. The adjusting component 7 is linked with the vibrating component 8, and the adjusting component 7 is also linked with the collecting component 10. The movement of the adjusting component 7 synchronously drives the vibrating component 8 to knock and vibrate the material guide plate 9, and synchronously realizes the movement of the collecting component 10, thereby completing the collection treatment of the discharged cotton wool.
Referring to fig. 4, 5, 6, 13 and 14, in the embodiment of the present invention, the dust removing assembly 3 includes holes symmetrically formed on the top wall of the U-shaped board 2. The cylinder 31 is installed in the hole, the disc 32 for loading is integrally arranged in the cylinder 31, the guide ring is integrally arranged at the top of the disc 32, and the filter cylinder 33 for filtering cotton wool is rotationally connected to the guide ring. The filter cartridge 33 has a closed circular plate structure at the top and bottom, and annular grooves for fitting with guide rings are formed on the outer side of the circular plate.
The top of cartridge filter 33 is capped with top cap 35, and the center of the top of cartridge filter 33 is provided with a circular hole. The round hole is rotatably connected with an air duct 34 through a bearing, and the top end of the air duct 34 penetrates through the center of the top cover 35 and is provided with an adapter. Wherein the top cover 35 is fixedly attached to the top housing wall of the cylinder 31 by screws. The bottom of the top cover 35 is also integrally provided with a guide ring adapted to the annular groove, thereby securing the rotational movement of the filter cartridge 33 inside the cylinder 31.
A plurality of gaps for cotton batting to enter and exit are formed in the circumferential wall of the cylinder 31, wherein the gaps corresponding to each other on the two cylinders 31 are discharge holes, and the rest gaps are feed holes. The number of notches is three to six, and three notches are used in this embodiment.
The outer ring shell wall of the cylinder 31 is rotationally connected with a cylinder sleeve 36 for blocking the notch, wherein the blocking at the feed inlet is an outer cover type blocking, and the blocking at the discharge outlet is a lining type blocking. Annular grooves positioned on the outer ring shell wall of the cylinder 31 are formed above and below the notch, and the cylinder sleeve 36 consists of two annular sleeves and three arc-shaped plugging plates, wherein the two annular sleeves are respectively connected in the corresponding annular grooves in a rotating way. The three arc-shaped plugging plates are respectively arranged between the two annular sleeves along the circumferential direction, wherein the arc-shaped plugging plates for plugging the notch at the feed inlet are positioned outside the corresponding notch, and the arc-shaped plugging plates for plugging the notch at the discharge outlet are positioned inside the corresponding notch.
Referring to fig. 1,4 and 5, in the embodiment of the present invention, the dust collecting assembly 4 includes a notch formed on the top wall of the U-shaped board 2, and an integral box 41 is installed in the notch. The guide plate 9 is located below the opening for guiding the discharge of the material discharged from the integrating box 41. A hollow rectifying plate 43 for integrating water resources is installed on the top outer wall of the integration box 41. A plurality of nozzles are arranged in a matrix on the bottom wall of the hollow rectifying plate 43, and the bottom ends of the nozzles extend into the inside of the integrating box 41. The water resource introduced into the hollow rectifying plate 43 is sprayed into the inside of the integration box 41 through the nozzle for settling the discharged cotton wool.
Rectangular through grooves are formed in the back shell wall of the integration box 41, and exhaust channels 42 for cotton wool passage are arranged in the rectangular through grooves. The other ends of the air exhaust channels 42 are respectively fixedly connected to corresponding notches on the corresponding integrated boxes 41. The exhaust passage 42 is provided to allow the discharged cotton wool in each dust removing assembly 3 to enter the integration box 41 for integration, thereby facilitating efficient treatment of the discharged cotton wool.
The bottom fixedly connected with backup pad of suction hood 5, backup pad pass through bolt fixed connection on the side outer wall of U template 2. Wherein the outlet end of the suction hood 5 corresponds to a corresponding notch on the cylinder 31. The dust hood 5 enlarges the absorbing effect of the dust removing component 3 on the cotton wool in the external environment.
Referring to fig. 2, 9 and 10, in the embodiment of the present invention, the sprinkling mechanism 6 is composed of a water pump 61, a water tank 62 and a humidifying member 63. The water pump 61 and the humidifying member 63 are respectively disposed on two sides of the top of the U-shaped board 2, and are used for corresponding to the corresponding dust removing components 3. The correspondence of the water pump 61 and the humidifying piece 63 with the corresponding dust removing assembly 3 realizes the synchronous realization of the humidification and the static removal of the sucked cotton wool when the different dust removing assemblies 3 carry out dust collection treatment, thereby reducing the static adsorption effect of the cotton wool and improving the treatment effect when the cotton wool is cleaned and discharged.
The water tank 62 is provided on the top housing wall of the base 1 and is located behind the U-shaped plate 2. The input end of the water pump 61 is communicated with the water tank 62 through a conduit, and the water pump 61 is connected with the humidifying piece 63 through a flow conveying pipe.
The humidifying part 63 comprises a bracket fixedly connected to the outer wall of the top of the U-shaped plate 2 through screws. An arc-shaped hollow plate for rectifying water resources is arranged on the support, and a plurality of water outlets are longitudinally and linearly distributed on the shell walls on two sides of the arc-shaped hollow plate. A water spray pipe is arranged in the water outlet, and one end of the water spray pipe, which is far away from the arc-shaped hollow plate, extends into the dust hood 5. The spray pipe stretches into the dust hood 5, so that the sprayed water resource can be fully humidified for the sucked cotton wool.
The delivery pipe is composed of a water outlet pipe, a delivery pipe and a three-way connector. Wherein, the one end of outlet pipe is installed in the output of water pump 61, and the one end of conveying pipeline is loaded on the arc cavity board. The water outlet pipe is connected with the material conveying pipe through a three-way connector. The other end of the three-way connector is provided with a spray pipe, the other end of the spray pipe is arranged on the hollow rectifying plate 43, and the spray pipe is provided with a one-way valve. The provision of the one-way valve prevents water resources entering the hollow rectifying plate 43 from one end from flowing into the spray pipe at the other end.
Referring to fig. 2, 3, 11 and 12, in the embodiment of the invention, the adjusting assembly 7 is composed of a toothed chain 71, an electric push rod 72, a fixed arm 73 and a moving block 74. Wherein the toothed chain member 71 is composed of two sprockets and a chain. The two sprockets are respectively arranged on the corresponding cylinder sleeves 36, and the two sprockets are connected through a chain. And the movement of the chains is synchronous to realize the rotation movement of the two chain wheels.
The electric push rod 72 is disposed behind the toothed chain member 71 and on the top outer wall of the U-shaped plate 2. The output end of the U-shaped plate 2 is provided with a straight plate, and the straight plate is connected with a chain. The spout that is located on the top outer wall of U template 2 has been seted up to the below of straight board, and sliding connection has the slider in the spout, and the top fixed connection of slider is on straight board for stability when guaranteeing straight board and remove.
A rectangular through groove is formed between the two cylinders 31 and is positioned on the top shell wall of the U-shaped plate 2, and a moving block 74 is slidably connected in the rectangular through groove. One end of the fixed arm 73 is fixedly connected to the top of the moving block 74, and the other end of the fixed arm 73 is disposed on the front side inner wall of the chain. And then reaches the fixed arm 73 to move during the movement of the chain, thereby realizing the displacement adjustment of the moving block 74. Inclined surfaces are formed on two sides of the bottom of the moving block 74, so that adjustment of the vibration assembly 8 can be synchronously completed when the moving block 74 reciprocates.
Referring to fig. 3, 11 and 12, in the embodiment of the present invention, the vibration assembly 8 includes a carrier 81 fixedly connected to the top inner wall of the U-shaped board 2 by screws. A plurality of through holes are transversely and linearly formed in the carrier 81, and a knocking piece 82 for knocking the guide plate 9 is movably connected to each through hole.
The knocking member 82 includes a round rod penetrating through the through hole, and a positioning ring and a return spring are sleeved on the round rod. The locating ring is fixedly connected to the outer ring shell wall of the round rod, one end of the reset spring is arranged on the locating ring, and the other end of the reset spring is fixedly connected to the side wall of the carrier 81. Wherein, the ball is connected with one end of the round bar far away from the stock guide 9 in a rolling way, and the ball is in rolling contact with the inclined surface of the moving block 74. When the moving block 74 moves, the inclined surface of the moving block contacts with the ball on the round rod, so that the ball is extruded, the round rod moves, and the other end of the round rod knocks on the guide plate 9 in the moving process of the round rod. When the moving block 74 leaves the pressed knocking member 82, it is reset by the reset spring, so that the subsequent stress activity is facilitated. The end of the round rod, which is far away from the ball, is coated with a rubber head, so that the stress deformation of the guide plate 9 is avoided.
Referring to fig. 1, 3 and 15, in the embodiment of the invention, the collecting assembly 10 includes a housing 101 fixedly connected to the top outer wall of the base 1. The inside of the housing 101 is provided with a partition plate 102 in bilateral symmetry, and a filter plate 103 for solid-liquid separation is commonly connected to the top of the symmetrical partition plate 102. The filter plate 103 can be fixed on the partition plate 102 by pressing or bolts, and in this embodiment, the filter plate is fixed by bolts, so that the filter plate is convenient to disassemble and maintain.
A scraper 105 for scraping cotton wool is slidably connected to the upper side of the filter plate 103. Guide grooves are formed in the front and rear inner walls of the shell 101, the two guide grooves are symmetrical front and rear, and the front end and the rear end of the scraping plate 105 are respectively and slidably connected into the corresponding guide grooves and used for guaranteeing the moving stability of the scraping plate 105.
A connecting arm 106 is mounted above the scraper 105, and the other end of the connecting arm 106 is fixedly connected to the side wall of the moving block 74 by a screw. Both sides of the filter plate 103 are provided with a collecting box 104 inside the housing 101 for collecting the cotton batting scraped on the filter plate 103. The collection box 104 can be pulled from both sides of the collection box 104, thereby facilitating cleaning of the cotton batts collected therein.
Referring to fig. 3, 5, 6 and 7, in the embodiment of the invention, the blower mechanism 11 is composed of a blower 111 and a driving member 112. The driving member 112 includes two dust removing components 3 symmetrically disposed. The blower 111 is located between two driving members 112 for providing wind power.
The blower 111 includes a sleeve 1111 fixedly attached to the top inner wall of the U-shaped plate 2 by a pair of screws. The inside of the sleeve 1111 is provided with a powerful fan 1112 for blowing air, and both ends of the sleeve 1111 are screw-mounted with end caps 1113. Rectangular air channels 1114 for wind power delivery are welded to the side walls of the end caps 1113. When the air blast piece 111 performs air blast movement, the wind force of the air inlet end for dust collection is strong, the wind force of the air outlet end for self cleaning is weak, the strong wind force is beneficial to absorbing cotton wool in the external environment, the weak wind force flows in a relatively sealed space, the self-cleaning effect of the filter cartridge 36 is guaranteed, the air blast cleaning from inside to outside is performed, and the anti-blocking effect of the filter holes in the filter cartridge 33 is further improved.
The driving member 112 includes an air guiding box 1121 fixedly connected to the top inner wall of the U-shaped board 2 by screws. The impeller 1122 is connected to the inside of the air guide box 1121 through a rotation shaft, and the tip of the rotation shaft extends into the cylinder 31 and is mounted on the bottom wall of the filter cartridge 33. And the bottom end of the rotating shaft penetrates through the bottom shell wall of the air guide box 1121. The flow of wind forces the impeller 1122 to rotate and thus the filter cartridge 33 to rotate, and the centrifugal force generated when the filter cartridge 33 rotates further enhances the self-cleaning effect of the filter cartridge 33.
One end of the rectangular air duct 1114, which is far away from the end cover 1113, is fixedly connected to the corresponding air guiding box 1121 through screws. The air guide box 1121 is connected to the adaptor through an air pipe.
Referring to fig. 3, 5, 6, 7 and 8, in the embodiment of the present invention, the switch mechanism 12 includes a driving disc 121 disposed on the rotating shaft, and an outer ring of the driving disc 121 is sleeved with a ring 122. The top of the ring 122 is rotatably connected to the bottom outer wall of the air guiding box 1121. Wherein the driving disk 121 and the circular ring 122 are connected by friction. The friction pad is arranged on the peripheral wall of the outer ring of the driving disc 121, and the friction pad is also arranged on the shell wall of the inner ring of the circular ring 122, so that the circular ring 122 is driven to move synchronously when the driving disc 121 moves.
A coiling groove is formed in the bottom shell wall of the circular ring 122, a convex rod is connected in the coiling groove in a sliding mode, and a movable rod 123 is fixedly connected to the bottom end of the convex rod. The movable rod 123 is installed to the one end that keeps away from the protruding pole and is contacted end 124, and the one side that keeps away from the movable rod 123 is contacted end 124 and is equipped with the anodal contact end 125 that is located on the side inner wall of U template 2. Wherein, the movable rod 123 is sleeved with a carrier plate, and the top of the carrier plate is fixedly connected to the corresponding air guide box 1121 through bolts.
The contact of the negative contact 124 with the positive contact 125 forms an electrical circuit closure for controlling the operation of the water pump 61.
The working principle of the invention is as follows: when the device is used, a proper amount of water resources are poured into the water tank 62 in the water spraying mechanism 6, and then the electric push rod 72 in the adjusting assembly 7 is driven by a program in the control box main body. The movement of the electric push rod 72 causes the chain in the toothed chain member 71 to move, thereby driving the sprocket wheel in meshed transmission therewith. The movement of the chain wheels synchronously drives the cylinder sleeve 36 on the corresponding dust removing assembly 3 to rotate and adjust. The rotation adjustment of the sleeve 36 realizes the adjustment of the covering state of each notch on the cylinder 31 in the corresponding dust removing assembly 3. Wherein, the dust removing component 3 at the left side is positioned at the air inlet end, the cylinder sleeve 36 on the dust removing component is closed as a notch of the discharge port after rotating and adjusting, and the notch on the dust removing component as the feed port is opened to be communicated with the dust hood 5 corresponding to the notch. The dust removing component 3 at the right side is positioned at the air outlet end, a notch of the upper discharge hole is opened, the corresponding air exhaust channel 42 is communicated, and the notch serving as the feed inlet is closed.
The chain in the adjusting component 7 synchronously drives the moving block 74 to carry out displacement adjustment through the fixed arm 73 in the moving process. The moving block 74 performs extrusion adjustment on each knocking member 82 on the vibration assembly 8 in the process of lateral movement, and then performs one-by-one knocking of the guide plate 9 under the action of a return spring disposed in each knocking member 82.
After the plugging state of each dust removing assembly 3 is switched, the program in the control box main body opens the air blowing mechanism 11. The powerful fan 1112 in the blower 111 in the blower mechanism 11 is turned on to perform rotary blowing. When the air blowing mechanism 11 blows air, the wind power enters the air guide pipe 34 in the corresponding dust removing assembly 3 through the air blowing mechanism 11 and the air conveying pipe, so that the air guide pipe 34 in the air inlet end sucks air, and the air guide pipe 34 in the air outlet end discharges air.
The flow of wind force drives the impeller 1122 in the corresponding transmission member 112 to rotate. The movement of the impeller 1122 synchronously drives the filter cartridge 33 in the dust removal assembly 3 to rotate in the same direction. Wherein the sleeve 36 in the air inlet end can adhere to cotton wool in the air to the greatest extent in the rotating process. And the sleeve 36 in the air outlet end separates cotton wool adhered to the sleeve under the centrifugal force in the rotating process and the exhaust effect of the corresponding air guide pipe 34. The separated cotton wool enters the integration box 41 from the exhaust passage 42.
The impeller 1122 in the transmission member 112 synchronously drives the driving disk 121 in the corresponding switching mechanism 12 to perform circumferential rotation in the moving process. The driving disc 121 is in friction connection with the circular ring 122, so that the circular ring 122 at the air outlet end moves along with the driving disc 121 in the same direction in the initial stage. At this time, the protruding rod moves along the winding groove on the ring 122 to drive the movable rod 123 to displace, so that the negative electrode contact end 124 approaches the positive electrode contact end 125. When the negative contact end 124 contacts the positive contact end 125, the circuit is conducted, and the corresponding water pump 61 in the sprinkler mechanism 6 is started. At this time, the cam lever moves to the maximum mileage of the winding groove, and thus the subsequent movement of the driving disk 121 is in an idle state. The water pump 61 pumps water from the water tank 62, and a part of the extracted water is input into the humidifying piece 63, so that the corresponding dust hood 5 is sprayed with the water, and humidification and static removal of cotton wool entering the air outlet end are realized. And the other part of water resources enter the hollow rectifying plate 43 to realize spray sedimentation of the discharged cotton wool.
The cotton wool entering the integration box 41 from the exhaust passage 42 is then settled onto the lower guide plate 9 under the effect of the water resource spray. Finally, it falls onto the filter plate 103 in the collection assembly 10 with the flow of water resources and the vibration of the guide plate 9.
After the cotton wool falls onto the filter plate 103 along with water resources, the filter plate 103 performs solid-liquid separation on the cotton wool. The water resource falls through the filter plate 103 to the inside of the housing 101 and then flows into the external purification apparatus through the drain pipe.
The moving block 74 synchronously drives the scraping plate 105 to transversely move through the connecting arm 106 in the displacement process. Further scraping the cotton wool located on the filter plate 103, so that the cotton wool falls into the corresponding collecting box 104 for collection. Finally, the collecting boxes 104 at two sides are pulled out to clean the cotton batts collected inside.
Under the program control in the control box main body, the adjusting component 7 and the air blowing mechanism 11 are intermittently adjusted, so that the dust collection and self-cleaning switching treatment of the dust collection components 3 at two side positions is realized, and the continuous dust collection of cotton wool in a workshop environment is ensured.
The invention provides a dust removing method of a dust removing device for textile cotton yarn production, which comprises the following steps:
step one, preparing a device: the device is placed at a preset position of a production workshop, water resources are poured into a water tank 62 in the water spraying mechanism 6, the water tank 62 is connected with external water purifying equipment, and then the used water resources can be recycled.
Step two, switching the dust removing mechanism to be opened and closed: the electric push rod 72 in the adjusting assembly 7 is driven by the program running in the control box main body, so that the chain in the toothed chain piece 71 is driven to move. So that the chain wheel connected to the chain moves to drive the cylinder sleeve 36 positioned on each dust removing assembly 3 to rotate and adjust. And further realizes the switching adjustment of opening and closing of corresponding gaps on the cylinder 31 in the corresponding dust removing component 3 by the movement of the cylinder sleeve 36.
The dust removing component 3 at the left side is positioned at the air inlet end, and a notch serving as a discharge hole is closed. And the notch serving as the feed inlet is opened, and the corresponding dust hood 5 is communicated. The dust removing component 3 at the right side is positioned at the air outlet end, a notch of the upper discharge hole is opened, the corresponding air exhaust channel 42 is communicated, and the notch serving as the feed inlet is closed.
Step three, auxiliary vibration: the running of the toothed chain 71 displaces the moving block 74. The inclined surfaces of the moving blocks 74 respectively contact with the knocking members 82 transversely arranged in the vibration assembly 8 in the process of transversely moving, and squeeze the knocking members 82 so that the knocking members 82 move, and knocking vibration of the material guide plate 9 is achieved. The knocking piece 82 is in rolling contact with the inclined surface of the moving block 74 when contacting with the inclined surface, so that extrusion of the round rod is realized when the moving block 74 is displaced and adjusted, and then automatic reset is realized after the round rod knocks the guide plate 9 through a reset spring sleeved on the round rod, so that follow-up knocking vibration is facilitated.
Step four, wind power dust removal: the powerful fan 1112 in the blower 111 in the blower mechanism 11 is turned on by the control box main body to rotate and blow. At this time, the dust removing component 3 at the left side is positioned at the air inlet end and is used as a dust collecting structure. And the dust removing component 3 at the right side is positioned at the air outlet end and is used as a dust removing and cleaning mechanism.
When the blowing mechanism 11 blows air, the wind power enters the air guide pipe 34 in the corresponding dust removing assembly 3 through the blowing mechanism 11 and the air guide pipe. And then the air duct 34 in the air inlet end sucks air, and the air duct 34 in the air outlet end discharges air. The air suction effect of the air duct 34 realizes the suction of cotton wool in the air, and the air exhaust effect is to blow the filter cartridge 33 in the dust removal component 3, so as to realize the self-cleaning treatment of the cotton wool adhered on the filter cartridge.
The flow of wind force drives the impeller 1122 in the corresponding transmission member 112 to rotate. The movement of the impeller 1122 synchronously drives the filter cartridge 33 in the dust removal assembly 3 to rotate in the same direction. Wherein the sleeve 36 in the air inlet end can adhere to cotton wool in the air to the greatest extent in the rotating process. And the sleeve 36 in the air outlet end separates cotton wool adhered to the sleeve under the centrifugal force in the rotating process and the exhaust effect of the corresponding air guide pipe 34. The separated cotton wool enters the integration box 41 from the exhaust channel 42 and then is settled onto the lower guide plate 9 under the action of the water resources sprayed therein. Finally, it falls onto the filter plate 103 in the collection assembly 10 with the flow of water resources and the vibration of the guide plate 9.
Step five, spraying water resources: the impeller 1122 in the transmission member 112 synchronously drives the driving disk 121 in the corresponding switching mechanism 12 to perform circumferential rotation in the moving process. The driving disc 121 is in friction connection with the circular ring 122, so that the circular ring 122 at the air outlet end moves along with the driving disc 121 in the same direction in the initial stage. At this time, the protruding rod moves along the winding groove on the ring 122 to drive the movable rod 123 to displace, so that the negative electrode contact end 124 approaches the positive electrode contact end 125.
When the negative contact end 124 contacts the positive contact end 125, the circuit is conducted, and the corresponding water pump 61 in the sprinkler mechanism 6 is started. At this time, the cam rod moves to the maximum mileage of the winding groove, and thus the subsequent movement of the driving disk 121 is in an idle state, and the contact between the negative contact end 124 and the positive contact end 125 is secured.
The water pump 61 pumps water from the water tank 62, and a part of the pumped water is supplied to the humidifying member 63. And then the corresponding dust hood 5 is sprayed with water resources, and the cotton wool entering the air outlet end is humidified and static removed. And the other part of water resources enter the hollow rectifying plate 43 to realize spray sedimentation of the discharged cotton wool.
The circular ring 122 at the air outlet end is directly in an idle state, so that the corresponding water pump 61 is prevented from being started, and the waste of water resources is reduced. The one-way valve is arranged on the spray pipe connected with the hollow rectifying plate 43, so that water resources entering the hollow rectifying plate 43 are prevented from entering the spray pipe on the other side.
Step six, collecting cotton wool: after the cotton wool falls onto the filter plate 103 along with water resources, the filter plate 103 performs solid-liquid separation on the cotton wool. The water resource falls through the filter plate 103 to the inside of the housing 101 and then flows into the external purification apparatus through the drain pipe.
The moving block 74 synchronously drives the scraping plate 105 to transversely move through the connecting arm 106 in the displacement process. Further scraping the cotton wool located on the filter plate 103, so that the cotton wool falls into the corresponding collecting box 104 for collection.
The foregoing description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical solution of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (10)

1. The utility model provides a weaving cotton yarn production dust collector, includes base (1) and control box main part, its characterized in that: the device is characterized in that a U-shaped plate (2) for supporting and a collecting assembly (10) for collecting cotton wool are arranged at the top of the base (1), wherein the collecting assembly (10) is positioned at the front side of the U-shaped plate (2), and a dust removing mechanism for cleaning cotton wool in air and a sprinkling mechanism (6) for assisting sprinkling are arranged on the U-shaped plate (2);
The dust removing mechanism comprises dust removing components (3) which are arranged on the outer wall of the top of the base (1) in a bilateral symmetry mode, dust collecting components (4) which are used for integrating and discharging cotton wool are connected between the two dust removing components (3), dust covers (5) which are used for collecting cotton wool in air are arranged on the outer sides of the two dust removing components (3), an air blowing mechanism (11) which is used for controlling the wind power of the dust removing components (3) and a material guiding plate (9) which is used for guiding the discharged cotton wool are arranged on the inner wall of the top of the U-shaped plate (2), and a vibrating component (8) which is used for knocking the material guiding plate (9), wherein the vibrating component (8) is located at the rear of the material guiding plate (9), a switching mechanism (12) which is used for controlling the operation of the sprinkling mechanism (6) is arranged on each dust removing component (3), an adjusting component (7) which is used for adjusting the opening and closing is connected between the adjusting component (7) and the vibrating component (8), and the adjusting component (10) are also linked.
2. The dust removing device for textile cotton yarn production according to claim 1, wherein the dust removing component (3) comprises a hole which is symmetrically arranged on the top shell wall of the U-shaped plate (2), a cylinder (31) is arranged in the hole, a disc (32) for loading is integrally arranged in the cylinder (31), a filter cylinder (33) for filtering cotton wool is rotationally connected to the top of the disc (32), a top cover (35) is pressed on the top of the filter cylinder (33), a round hole is formed in the center of the top of the filter cylinder (33), an air duct (34) is rotationally connected to the round hole through a bearing, the top end of the air duct (34) penetrates through the center of the top cover (35) and is provided with an adapter, and the top cover (35) is fixedly connected to the top shell wall of the cylinder (31) through a screw.
3. The dust removing device for textile cotton yarn production according to claim 2, wherein a plurality of gaps for cotton wool inlet and outlet are formed in the circumferential wall of the cylinder (31), wherein the gaps corresponding to each other on the two cylinders (31) are discharge holes, the rest gaps are feed holes, a cylinder sleeve (36) for blocking the gaps is rotationally connected to the outer ring shell wall of the cylinder (31), the blocking at the feed holes is an outer cover type blocking, and the blocking at the discharge holes is a lining type blocking;
the dust collection assembly (4) comprises a notch formed in the top shell wall of the U-shaped plate (2), an integration box (41) is arranged in the notch, a hollow rectifying plate (43) for integrating water resources is arranged on the top outer wall of the integration box (41), a plurality of nozzles are distributed on the bottom shell wall of the hollow rectifying plate (43) in a matrix mode, the bottom ends of the nozzles extend into the integration box (41), a rectangular through groove is formed in the back shell wall of the integration box (41), an exhaust channel (42) for cotton wool passing is arranged in the rectangular through groove, and the other ends of the exhaust channels (42) are fixedly connected to corresponding notches on the corresponding integration boxes (41) respectively;
The bottom of the dust hood (5) is fixedly connected with a supporting plate, the supporting plate is fixedly connected to the outer wall of the side edge of the U-shaped plate (2) through bolts, and the outlet end of the dust hood (5) corresponds to a corresponding notch on the cylinder (31).
4. A dust collector for textile cotton yarn production according to claim 3, wherein the water sprinkling mechanism (6) is composed of a water pump (61), a water tank (62) and a humidifying piece (63), wherein the water pump (61) and the humidifying piece (63) are respectively arranged at two sides of the top of the U-shaped board (2) and are used for corresponding to the corresponding dust collecting components (3), the water tank (62) is arranged on the top shell wall of the base (1) and is positioned at the rear of the U-shaped board (2), the input end of the water pump (61) is communicated in the water tank (62) through a conduit, and the water pump (61) is connected with the humidifying piece (63) through a flow transmission pipe;
The humidifying piece (63) comprises a bracket fixedly connected to the outer wall of the top of the U-shaped plate (2) through screws, an arc-shaped hollow plate for rectifying water resources is arranged on the bracket, a plurality of water outlets are longitudinally and linearly distributed on the shell walls on two sides of the arc-shaped hollow plate, a water spraying pipe is arranged in the water outlets, and one end, far away from the arc-shaped hollow plate, of the water spraying pipe extends into the dust hood (5);
the delivery pipe comprises outlet pipe, conveying pipeline, tee bend connector, and wherein, the one end of outlet pipe is installed in the output of water pump (61), and the one end of conveying pipeline is loaded on the arc cavity board, is connected through the tee bend connector between outlet pipe and the conveying pipeline, and the shower is installed to the other end of tee bend connector, and the other end of shower is installed on cavity rectification board (43), and is provided with the check valve on the shower.
5. A dust collector for textile cotton yarn production according to claim 3, characterized in that the adjusting component (7) is composed of a toothed chain member (71), an electric push rod (72), a fixed arm (73) and a moving block (74), wherein the toothed chain member (71) is composed of two chain wheels and a chain, the two chain wheels are respectively arranged on the corresponding cylinder sleeves (36), the two chain wheels are connected through the chain, the electric push rod (72) is arranged behind the toothed chain member (71) and is positioned on the top outer wall of the U-shaped plate (2), the output end of the U-shaped plate (2) is provided with a straight plate, and the straight plate is connected with the chain;
Rectangular through grooves positioned on the top shell wall of the U-shaped plate (2) are formed between the two cylinders (31), the moving blocks (74) are slidably connected in the rectangular through grooves, one ends of the fixed arms (73) are fixedly connected to the tops of the moving blocks (74), and the other ends of the fixed arms (73) are arranged on the inner wall of the front side of the chain.
6. The dust removing device for textile cotton yarn production according to claim 5, wherein the vibration assembly (8) comprises a carrier (81) fixedly connected to the inner wall of the top of the U-shaped plate (2) through screws, a plurality of through holes are transversely and linearly formed in the carrier (81), and a knocking piece (82) for knocking the material guiding plate (9) is movably connected in each through hole;
the knocking piece (82) comprises a round rod penetrating through the through hole, a positioning ring and a reset spring are sleeved on the round rod, the positioning ring is fixedly connected to the outer ring shell wall of the round rod, one end of the reset spring is arranged on the positioning ring, the other end of the reset spring is fixedly connected to the side wall of the carrier (81), one end, far away from the guide plate (9), of the round rod is connected with a ball in a rolling mode, and the ball is in rolling contact with the inclined surface of the moving block (74).
7. The spinning cotton yarn production dust collector according to claim 5, wherein the collecting assembly (10) comprises a shell (101) fixedly connected to the outer wall of the top of the base (1), a partition plate (102) is symmetrically arranged inside the shell (101), a filter plate (103) for solid-liquid separation is commonly connected to the top of the symmetrical partition plate (102), a scraper plate (105) for scraping cotton wool is slidingly connected to the top of the filter plate (103), a connecting arm (106) is arranged above the scraper plate (105), the other end of the connecting arm (106) is fixedly connected to the side wall of the moving block (74) through a screw, and collecting boxes (104) located inside the shell (101) are arranged on two sides of the filter plate (103) and used for collecting the cotton wool scraped on the filter plate (103).
8. The dust removing device for textile cotton yarn production according to claim 4, wherein the air blowing mechanism (11) is composed of an air blowing member (111) and a transmission member (112), wherein the transmission member (112) comprises two dust removing assemblies (3) which are respectively and symmetrically arranged, and the air blowing member (111) is positioned between the two transmission members (112) and is used for providing wind power;
The air blowing piece (111) comprises a sleeve (1111) fixedly connected to the inner wall of the top of the U-shaped plate (2) through a pair of screws, a powerful fan (1112) for blowing air is arranged in the sleeve (1111), end covers (1113) are arranged at two ends of the sleeve (1111) through the screws, and rectangular air channels (1114) for conveying wind power are welded on the side walls of the end covers (1113);
The transmission piece (112) comprises an air guide box (1121) fixedly connected to the inner wall of the top of the U-shaped plate (2) through screws, an impeller (1122) is connected to the inside of the air guide box (1121) through a rotating shaft, the top end of the rotating shaft extends into the cylinder (31) and is arranged on the bottom shell wall of the filter cylinder (33), the bottom end of the rotating shaft penetrates through the bottom shell wall of the air guide box (1121), one end, far away from the end cover (1113), of the rectangular air duct (1114) is fixedly connected to the corresponding air guide box (1121) through screws, and the air guide box (1121) is connected with the adapter through an air pipe.
9. The dust collector for textile cotton yarn production of claim 8, wherein the switch mechanism (12) comprises a driving disc (121) arranged on a rotating shaft, an outer ring of the driving disc (121) is sleeved with a circular ring (122), the top of the circular ring (122) is rotatably connected to the outer wall of the bottom of the air guide box (1121), the driving disc (121) is connected with the circular ring (122) through friction, a coiling groove is formed in the bottom shell wall of the circular ring (122), a protruding rod is slidingly connected in the coiling groove, the bottom end of the protruding rod is fixedly connected with a movable rod (123), one end, far away from the protruding rod, of the movable rod (123) is provided with a negative electrode contact end (125), and one side, far away from the movable rod (123), of the negative electrode contact end is provided with a positive electrode contact end (123) positioned on the inner wall of the side edge of the U-shaped plate (2), a carrier plate is sleeved on the movable rod (123), and the top of the carrier plate is fixedly connected to the corresponding air guide box (1121) through a bolt;
The contact between the negative contact end (124) and the positive contact end (125) forms a closed circuit for controlling the operation of the water pump (61).
10. A method of dust removal in a textile cotton yarn production dust removal device according to any one of claims 1 to 9, characterized in that the method comprises the steps of:
step one, preparing a device: placing the device at a preset position of a production workshop and pouring water resources into a water tank (62) in a water sprinkling mechanism (6);
Step two, switching the dust removing mechanism to be opened and closed: the electric push rod (72) in the adjusting component (7) is driven by the control box main body, so that the chain in the toothed chain piece (71) is driven to move, the chain wheel connected to the chain moves, and the cylinder sleeve (36) positioned on each dust removing component (3) is driven to rotate and adjust;
the dust removing component (3) at the left side is positioned at the air inlet end, a notch serving as a discharge port is closed, a notch serving as a feed port is opened, the dust hood (5) corresponding to the dust removing component is communicated, the dust removing component (3) at the right side is positioned at the air outlet end, a notch serving as a discharge port is opened, an exhaust channel (42) corresponding to the dust removing component is communicated, and a notch serving as a feed port is closed;
step three, auxiliary vibration: the tooth chain piece (71) operates to enable the moving block (74) to move, the inclined surfaces of the moving block (74) respectively contact with each knocking piece (82) transversely arranged in the vibration assembly (8) in the process of transversely moving, and the knocking pieces (82) are extruded to enable the knocking pieces to move, so that knocking vibration of the material guide plate (9) is achieved;
step four, wind power dust removal: the powerful fan (1112) in the air blowing piece (111) in the air blowing mechanism (11) is started through the control box main body to enable the powerful fan to rotate for blowing, at the moment, the dust removing component (3) at the left side is positioned at the air inlet end and is used as a dust collecting structure, and the dust removing component (3) at the right side is positioned at the air outlet end and is used as a dust exhausting cleaning mechanism;
When the air blowing mechanism (11) blows air, wind power enters the air guide pipe (34) in the corresponding dust removing assembly (3) through the air blowing mechanism (11) and the air conveying pipe, so that the air guide pipe (34) in the air inlet end sucks air, and the air guide pipe (34) in the air outlet end exhausts air;
The flow of wind power drives an impeller (1122) in a corresponding transmission part (112) to rotate, the movement of the impeller (1122) synchronously drives a filter cylinder (33) in a dust removal assembly (3) to rotate in the same direction, a cylinder sleeve (36) in an air inlet end can adhere cotton wool in air to the greatest extent in the rotating process, the cylinder sleeve (36) in an air outlet end separates the cotton wool adhered to the cylinder sleeve under the centrifugal force in the rotating process and the air exhaust effect of a corresponding air duct (34), the separated cotton wool enters an integration box (41) from an air exhaust channel (42), then is settled onto a guide plate (9) below under the action of water resources sprayed in the integration box, and finally falls onto a filter plate (103) in a collection assembly (10) along with the flow of the water resources and the vibration of the guide plate (9).
Step five, spraying water resources: the impeller (1122) in the transmission part (112) synchronously drives the driving disk (121) in the corresponding switching mechanism (12) to circumferentially rotate in the moving process, the driving disk (121) is in friction connection with the circular ring (122), the circular ring (122) at the air outlet end moves along with the driving disk (121) in the same direction at the initial stage, at the moment, the convex rod moves along the winding groove on the circular ring (122) to drive the movable rod (123) to move, so that the negative electrode contact end (124) approaches the positive electrode contact end (125), after the negative electrode contact end (124) contacts the positive electrode contact end (125), the conduction of a circuit is realized, and then the corresponding water pump (61) in the sprinkling mechanism (6) is started, at the moment, the convex rod moves to the maximum mileage of the winding groove, and then the subsequent movement of the driving disk (121) is in an idle state, the water pump (61) pumps water resources in the water tank (62), one part of the extracted water resources is input into the humidifying part (63) and then sprays the corresponding dust-absorbing cover (5) to the cotton wool resources, and the other part of the cotton wool resources entering the air outlet end is rectified and discharged into the hollow cotton wool (43) to realize the static electricity precipitation;
the circular ring (122) at the air outlet end is directly in an idle state, so that the corresponding water pump (61) is prevented from being started, and the waste of water resources is reduced;
step six, collecting cotton wool: after the cotton wool falls onto the filter plate (103) along with water resources, the filter plate (103) realizes solid-liquid separation on the cotton wool, the water resources fall into the shell (101) through the filter plate (103), and then flow into external purifying equipment through a drain pipe;
The movable block (74) synchronously drives the scraping plate (105) to transversely move through the connecting arm (106) in the displacement process, so that cotton wool on the filter plate (103) is scraped, and the cotton wool falls into the corresponding collecting box (104) to be collected.
CN202410727452.3A 2024-06-06 2024-06-06 Dust removal device for textile cotton yarn production and dust removal method thereof Pending CN118480887A (en)

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CN202410727452.3A CN118480887A (en) 2024-06-06 2024-06-06 Dust removal device for textile cotton yarn production and dust removal method thereof

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Application Number Priority Date Filing Date Title
CN202410727452.3A CN118480887A (en) 2024-06-06 2024-06-06 Dust removal device for textile cotton yarn production and dust removal method thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118950650A (en) * 2024-09-10 2024-11-15 江苏宜嘉物资回收再生利用有限公司 A dust removal device used in the recycling process of waste circuit boards

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118950650A (en) * 2024-09-10 2024-11-15 江苏宜嘉物资回收再生利用有限公司 A dust removal device used in the recycling process of waste circuit boards

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