CN118478299A - A polishing machine for inner and outer hole processing of hydraulic support structural parts - Google Patents
A polishing machine for inner and outer hole processing of hydraulic support structural parts Download PDFInfo
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- CN118478299A CN118478299A CN202410952873.6A CN202410952873A CN118478299A CN 118478299 A CN118478299 A CN 118478299A CN 202410952873 A CN202410952873 A CN 202410952873A CN 118478299 A CN118478299 A CN 118478299A
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- 238000005498 polishing Methods 0.000 title claims abstract description 213
- 238000009434 installation Methods 0.000 claims abstract description 36
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 91
- 239000002699 waste material Substances 0.000 claims description 57
- 230000002457 bidirectional effect Effects 0.000 claims description 38
- 230000006978 adaptation Effects 0.000 claims description 9
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims 9
- 230000001105 regulatory effect Effects 0.000 claims 3
- 241000883990 Flabellum Species 0.000 claims 2
- 230000002146 bilateral effect Effects 0.000 claims 2
- 238000010030 laminating Methods 0.000 claims 2
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
- B24B29/04—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for rotationally symmetrical workpieces, e.g. ball-, cylinder- or cone-shaped workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/02—Bench grinders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及液压支架结构件的抛光领域,特别涉及一种液压支架结构件用里孔外圆加工用抛光机。The invention relates to the field of polishing of hydraulic support structural parts, in particular to a polishing machine for inner hole and outer circle processing of hydraulic support structural parts.
背景技术Background Art
抛光机是一种电动工具,抛光机操作的关键是要设法得到最大的抛光速率,以便尽快除去磨光时产生的损伤层,同时也要使抛光损伤层不会影响最终观察到的组织,即不会造成假组织,前者要求使用较粗的磨料,以保证有较大的抛光速率来去除磨光的损伤层,但抛光损伤层也较深;后者要求使用最细的材料,使抛光损伤层较浅,但抛光速率低。A polishing machine is an electric tool. The key to operating a polishing machine is to try to obtain the maximum polishing rate so as to remove the damaged layer produced during polishing as quickly as possible. At the same time, the polishing damaged layer must not affect the final observed tissue, that is, it will not cause false tissue. The former requires the use of coarser abrasives to ensure a higher polishing rate to remove the polished damaged layer, but the polishing damaged layer is also deeper; the latter requires the use of the finest material to make the polishing damaged layer shallower, but the polishing rate is low.
在进行液压支架结构件的抛光工作时,其需要对液压支架结构件的里孔和外圆进行抛光,但抛光机工作时,只能单独对里孔和外圆其中的一个进行抛光工作,导致整体的抛光效率会受到影响,同时会产生需要对液压支架结构件进行额外的位置转移现象,会进一步影响抛光的效率,同时在进行抛光时,可适配的液压支架结构件尺寸有限,不能根据其尺寸对抛光机的抛光范围进行调节。When polishing the hydraulic support structure, it is necessary to polish the inner hole and the outer circle of the hydraulic support structure, but when the polishing machine is working, it can only polish one of the inner hole and the outer circle separately, resulting in that the overall polishing efficiency will be affected. At the same time, it will be necessary to perform additional position transfer on the hydraulic support structure, which will further affect the polishing efficiency. At the same time, when polishing, the size of the adaptable hydraulic support structure is limited, and the polishing range of the polishing machine cannot be adjusted according to its size.
因此,提出一种液压支架结构件用里孔外圆加工用抛光机来解决上述问题很有必要。Therefore, it is necessary to propose a polishing machine for inner hole and outer circle processing of hydraulic support structural parts to solve the above problems.
发明内容Summary of the invention
本发明的主要目的在于提供一种液压支架结构件用里孔外圆加工用抛光机,可以有效解决背景技术中的问题。The main purpose of the present invention is to provide a polishing machine for inner hole and outer circle processing of hydraulic support structural parts, which can effectively solve the problems in the background technology.
为实现上述目的,本发明采取的技术方案为:To achieve the above object, the technical solution adopted by the present invention is:
一种液压支架结构件用里孔外圆加工用抛光机,包括底座,所述底座的顶部安装有除屑组件,所述除屑组件的外壁安装有废屑桶,所述废屑桶内腔的正中转动连接有连接轴,所述连接轴的外壁安装有轴承座,所述轴承座远离废屑桶的一侧安装有安装组件;A polishing machine for inner hole and outer circle processing of hydraulic support structural parts, comprising a base, a chip removal assembly is installed on the top of the base, a waste chip bucket is installed on the outer wall of the chip removal assembly, a connecting shaft is rotatably connected in the middle of the inner cavity of the waste chip bucket, a bearing seat is installed on the outer wall of the connecting shaft, and a mounting assembly is installed on the side of the bearing seat away from the waste chip bucket;
所述安装组件内腔的四周安装有调节组件,所述调节组件的内腔中活动连接有安装块,所述安装块远离安装组件内腔的一侧安装有输水管,所述调节组件的两侧活动连接有波纹管,所述安装组件的内腔中安装有水箱;An adjusting component is installed around the inner cavity of the installation component, a mounting block is movably connected in the inner cavity of the adjusting component, a water pipe is installed on the side of the mounting block away from the inner cavity of the installation component, bellows are movably connected on both sides of the adjusting component, and a water tank is installed in the inner cavity of the installation component;
所述安装组件远离轴承座的一侧安装有外圆抛光件,所述外圆抛光件的内腔中设置有内圆抛光件,所述外圆抛光件远离安装组件的一侧安装有外圆抛光加装件,所述内圆抛光件远离安装组件的一侧安装有内圆抛光加装件;An outer cylindrical polishing piece is installed on the side of the mounting assembly away from the bearing seat, an inner cylindrical polishing piece is arranged in the inner cavity of the outer cylindrical polishing piece, an outer cylindrical polishing attachment is installed on the side of the outer cylindrical polishing piece away from the mounting assembly, and an inner cylindrical polishing attachment is installed on the side of the inner cylindrical polishing piece away from the mounting assembly;
所述轴承座远离底座一侧的底部安装有支撑座,所述支撑座的顶部活动连接有支撑组件,所述支撑组件顶部的正中转动连接有驱动轮,所述支撑组件底部的正中安装有液压升降杆,所述液压升降杆的底部安装有活动块,所述支撑座顶部远离支撑组件的一侧安装有定位组件。A support seat is installed at the bottom of the bearing seat away from the base, the top of the support seat is movably connected with a support assembly, the center of the top of the support assembly is rotatably connected with a driving wheel, a hydraulic lifting rod is installed in the center of the bottom of the support assembly, a movable block is installed at the bottom of the hydraulic lifting rod, and a positioning assembly is installed on the side of the top of the support seat away from the support assembly.
优选的,所述除屑组件远离废屑桶的一侧安装有伺服电机,所述伺服电机靠近废屑桶的一侧通过联轴器安装在连接轴的外壁,所述除屑组件的内腔中设置有扇叶,所述扇叶安装在连接轴外壁靠近除屑组件的一侧,所述废屑桶的内腔与除屑组件的内腔相通,所述废屑桶内腔靠近除屑组件的一侧安装有第一过滤网。Preferably, a servo motor is installed on the side of the chip removal assembly away from the waste chip bucket, and the servo motor is installed on the outer wall of the connecting shaft through a coupling on the side close to the waste chip bucket. Fan blades are provided in the inner cavity of the chip removal assembly, and the fan blades are installed on the side of the outer wall of the connecting shaft close to the chip removal assembly. The inner cavity of the waste chip bucket is communicated with the inner cavity of the chip removal assembly, and a first filter is installed on the side of the inner cavity of the waste chip bucket close to the chip removal assembly.
优选的,所述废屑桶内腔的底部安装有挡板,所述底座的顶部开设有通槽,所述底座侧边的底部开设有排屑槽,所述排屑槽与通槽的内腔相通,所述连接轴外壁靠近安装组件的一侧开设有第一槽口,所述连接轴远离废屑桶的一侧安装在安装组件的内腔中,所述连接轴转动连接在废屑桶的内腔中,所述连接轴外壁的第一槽口一部分设置在安装组件的内腔中,所述连接轴外壁的第一槽口另一部分设置在废屑桶的内腔中。Preferably, a baffle is installed at the bottom of the inner cavity of the waste chip bucket, a through groove is opened at the top of the base, and a chip removal groove is opened at the bottom of the side of the base, and the chip removal groove is communicated with the inner cavity of the through groove, and a first notch is opened on the side of the outer wall of the connecting shaft close to the mounting component, and the side of the connecting shaft away from the waste chip bucket is installed in the inner cavity of the mounting component, and the connecting shaft is rotatably connected in the inner cavity of the waste chip bucket, a part of the first notch on the outer wall of the connecting shaft is set in the inner cavity of the mounting component, and the other part of the first notch on the outer wall of the connecting shaft is set in the inner cavity of the waste chip bucket.
优选的,所述安装组件远离轴承座的一侧安装有第二过滤网,所述第二过滤网的尺寸大于第一过滤网,所述安装组件的顶部插接有箱盖,所述箱盖安装在水箱的顶部,所述安装组件的顶部和侧边均转动连接有调节柄,顶部所述调节柄的底部安装有第二双向丝杆,侧边所述调节柄的侧边安装有第一双向丝杆,所述第一双向丝杆和第二双向丝杆为错开设置,所述第二双向丝杆设置在第一双向丝杆的前端。Preferably, a second filter is installed on the side of the mounting assembly away from the bearing seat, and the size of the second filter is larger than the first filter. A box cover is inserted into the top of the mounting assembly, and the box cover is installed on the top of the water tank. The top and side of the mounting assembly are rotatably connected with an adjustment handle, and a second bidirectional screw rod is installed at the bottom of the adjusting handle on the top, and a first bidirectional screw rod is installed on the side of the adjusting handle on the side. The first bidirectional screw rod and the second bidirectional screw rod are staggered, and the second bidirectional screw rod is arranged at the front end of the first bidirectional screw rod.
优选的,所述调节组件远离安装组件的一侧与外界相通,所述第二双向丝杆的两端转动连接在顶部和底部两个所述调节组件的内腔中,所述第一双向丝杆的两端转动连接在两侧所述调节组件的内腔中,所述安装块活动连接在调节组件的内腔中,顶部和底部所述安装块安装在第二双向丝杆外壁的两端,左右两侧所述安装块安装在第一双向丝杆外壁的两端,所述调节组件内腔两侧的外侧对称安装有防尘弹性带,两侧所述防尘弹性带相对的一侧对称安装在安装块两侧的外侧。Preferably, the side of the adjusting component away from the mounting component is communicated with the outside world, the two ends of the second bidirectional screw are rotatably connected in the inner cavities of the top and bottom adjusting components, the two ends of the first bidirectional screw are rotatably connected in the inner cavities of the adjusting components on both sides, the mounting block is movably connected in the inner cavity of the adjusting component, the top and bottom mounting blocks are mounted on the two ends of the outer wall of the second bidirectional screw, the left and right mounting blocks are mounted on the two ends of the outer wall of the first bidirectional screw, dustproof elastic bands are symmetrically installed on the outer sides of the two sides of the inner cavity of the adjusting component, and the opposite sides of the dustproof elastic bands on both sides are symmetrically installed on the outer sides of the two sides of the mounting blocks.
优选的,所述调节组件外壁的两侧对称开设有适配槽,所述适配槽内腔的两侧对称安装有防水弹性带,所述安装块外壁的两侧均活动连接在适配槽的内腔中,两侧所述防水弹性带相对的一侧对称安装在安装块的两侧,所述波纹管的两侧均与安装块相连接,所述水箱通过波纹软管安装在顶部安装块靠近水箱的一侧,所述波纹软管的外壁法兰连接有电磁阀,四个所述安装块的内腔通过波纹管相通,所述输水管与安装块的内腔相通,所述输水管的外壁法兰连接有增压泵。Preferably, adaptation grooves are symmetrically opened on both sides of the outer wall of the adjustment component, waterproof elastic bands are symmetrically installed on both sides of the inner cavity of the adaptation groove, both sides of the outer wall of the mounting block are movably connected in the inner cavity of the adaptation groove, and the opposite sides of the waterproof elastic bands on both sides are symmetrically installed on both sides of the mounting block, both sides of the bellows are connected to the mounting block, the water tank is installed on the side of the top mounting block close to the water tank through a corrugated hose, the outer wall flange of the corrugated hose is connected to a solenoid valve, the inner cavities of the four mounting blocks are communicated through the bellows, the water pipe is communicated with the inner cavity of the mounting block, and the outer wall flange of the water pipe is connected to a booster pump.
优选的,所述外圆抛光件远离安装组件一端的顶部和底部与所述内圆抛光件远离安装组件一端的两侧均开设有螺纹槽,所述外圆抛光件靠近安装组件一端的顶部和底部与所述内圆抛光件靠近安装组件一端的两侧均开设有孔槽,所述孔槽与输水管的尺寸相适配,所述外圆抛光件内腔的顶部和底部开设有第一出水槽,所述内圆抛光件内腔的两侧对称开设有第二出水槽,所述第一出水槽和所述第二出水槽与孔槽的内腔相通,所述螺纹槽与第一出水槽和第二出水槽的内腔相通。Preferably, the top and bottom of the outer cylindrical polishing part away from the mounting component and the two sides of the inner cylindrical polishing part away from the mounting component are provided with threaded grooves, the top and bottom of the outer cylindrical polishing part close to the mounting component and the two sides of the inner cylindrical polishing part close to the mounting component are provided with hole grooves, the hole grooves are adapted to the size of the water pipe, the top and bottom of the inner cavity of the outer cylindrical polishing part are provided with a first water outlet groove, the two sides of the inner cavity of the inner cylindrical polishing part are symmetrically provided with a second water outlet groove, the first water outlet groove and the second water outlet groove are communicated with the inner cavity of the hole groove, and the threaded groove is communicated with the inner cavity of the first water outlet groove and the second water outlet groove.
优选的,所述外圆抛光加装件的尺寸和外圆抛光件相适配,所述内圆抛光加装件的尺寸和内圆抛光件相适配,所述外圆抛光加装件内腔的顶部和底部和所述内圆抛光加装件内腔的两侧均转动连接有螺纹杆,所述螺纹杆远离外圆抛光件的一侧安装有转柄,所述螺纹杆与螺纹槽的尺寸相适配,所述外圆抛光加装件内腔的顶部和底部和所述内圆抛光加装件内腔的两侧均开设有尺寸和第一出水槽和第二出水槽相适配的第三出水槽和第四出水槽,所述螺纹杆靠近安装组件的一侧与外界相通,所述螺纹杆外壁靠近定位组件的一侧开设有与第三出水槽和第四出水槽内腔相通的第二槽口,所述螺纹杆远离安装组件的一端连接在第三出水槽和第四出水槽的内腔中。Preferably, the size of the outer cylindrical polishing attachment is compatible with the outer cylindrical polishing attachment, the size of the inner cylindrical polishing attachment is compatible with the inner cylindrical polishing attachment, the top and bottom of the inner cavity of the outer cylindrical polishing attachment and both sides of the inner cavity of the inner cylindrical polishing attachment are rotatably connected with threaded rods, a turning handle is installed on the side of the threaded rod away from the outer cylindrical polishing attachment, the size of the threaded rod is compatible with the threaded groove, the top and bottom of the inner cavity of the outer cylindrical polishing attachment and both sides of the inner cavity of the inner cylindrical polishing attachment are provided with a third water outlet and a fourth water outlet whose sizes are compatible with the first water outlet and the second water outlet, the side of the threaded rod close to the mounting component is communicated with the outside, the side of the outer wall of the threaded rod close to the positioning component is provided with a second slot communicated with the inner cavity of the third water outlet and the fourth water outlet, and the end of the threaded rod away from the mounting component is connected to the inner cavity of the third water outlet and the fourth water outlet.
优选的,所述支撑座的顶部开设有移动槽,所述支撑座的的侧边开设有调节槽,所述调节槽和移动槽的内腔相通,所述液压升降杆和活动块均活动连接在移动槽的内腔中,所述活动块两侧的正中对称安装有延长柱,两个所述延长柱相背一侧的正中对称安装有调节块,所述调节块活动连接在调节槽的内腔中,所述调节块的外壁螺纹连接有螺栓,所述螺栓贴合在支撑座的外壁,所述支撑座内腔的两侧对称安装有导向杆,所述延长柱套设在导向杆的外壁,所述延长柱内腔的底部转动连接有滚轮,所述滚轮的底部贴合在支撑座内腔的底部;Preferably, a movable groove is provided on the top of the support seat, and an adjusting groove is provided on the side of the support seat, the inner cavities of the adjusting groove and the movable groove are communicated, the hydraulic lifting rod and the movable block are movably connected in the inner cavity of the movable groove, extension columns are symmetrically installed in the middle of both sides of the movable block, and adjusting blocks are symmetrically installed in the middle of the two sides of the extension columns, and the adjusting blocks are movably connected in the inner cavity of the adjusting groove, and the outer wall of the adjusting block is threadedly connected with bolts, and the bolts are fitted on the outer wall of the support seat, and guide rods are symmetrically installed on both sides of the inner cavity of the support seat, and the extension column is sleeved on the outer wall of the guide rod, and the bottom of the inner cavity of the extension column is rotatably connected with a roller, and the bottom of the roller is fitted to the bottom of the inner cavity of the support seat;
所述支撑组件内腔的的侧边安装有驱动组件,所述驱动组件的内腔中安装有皮带,所述皮带的内腔中安装有皮带轮,所述皮带轮的侧边与驱动轮连接,其中一个所述皮带轮的侧边通过转轴安装有电机,所述电机安装在支撑组件的侧边。A driving component is installed on the side of the inner cavity of the supporting component, a belt is installed in the inner cavity of the driving component, a pulley is installed in the inner cavity of the belt, the side of the pulley is connected to the driving wheel, a motor is installed on the side of one of the pulleys through a rotating shaft, and the motor is installed on the side of the supporting component.
优选的,所述定位组件的正中开设有安装槽,所述安装槽与外圆抛光加装件、外圆抛光件和连接轴中心与处于同一轴线,所述定位组件内腔的顶部和底部对称安装有液压夹爪。Preferably, a mounting groove is provided in the center of the positioning component, and the mounting groove and the outer cylindrical polishing attachment, the outer cylindrical polishing component and the center of the connecting shaft are on the same axis, and hydraulic clamps are symmetrically installed on the top and bottom of the inner cavity of the positioning component.
有益效果Beneficial Effects
与现有技术相比,本发明提供了一种液压支架结构件用里孔外圆加工用抛光机,具备以下有益效果:Compared with the prior art, the present invention provides a polishing machine for inner hole and outer circle processing of hydraulic support structural parts, which has the following beneficial effects:
1、该液压支架结构件用里孔外圆加工用抛光机,通过启动设置的伺服电机,能带动连接轴进行转动,连接轴转动后即可带动除屑组件内腔中的扇叶和安装组件进行转动,扇叶转动后,即可将抛光时产生的废屑抽入至废屑桶的内腔中,安装组件转动后,即可驱动外圆抛光件、内圆抛光件进行转动,以此可以对液压支架结构件进行里孔和外圆的抛光处理。1. The polishing machine for inner hole and outer circle processing of the hydraulic support structural parts can drive the connecting shaft to rotate by starting the set servo motor. After the connecting shaft rotates, the fan blades and the mounting assembly in the inner cavity of the chip removal component can be driven to rotate. After the fan blades rotate, the waste chips generated during polishing can be sucked into the inner cavity of the waste chip barrel. After the mounting assembly rotates, the outer circle polishing part and the inner circle polishing part can be driven to rotate, so that the inner hole and outer circle of the hydraulic support structural parts can be polished.
2、该液压支架结构件用里孔外圆加工用抛光机,通过设置的第二过滤网,在进行除屑工作时,可以防止体积较大的杂物进入至废屑桶的内腔中,通过开设在连接轴外壁的第一槽口,可以将抛光时产生的细小废屑抽入至废屑桶的内腔中,通过设置的第一过滤网,可以防止废屑进入至除屑组件的内腔中,通过拆除设置的挡板,可以将废屑桶内腔中的废屑排入至通槽,配合设置的排屑槽,即可将废屑进行清理。2. The polishing machine for inner hole and outer circle processing of the hydraulic support structural member can prevent large debris from entering the inner cavity of the waste chip bucket by means of the second filter screen during chip removal. The first notch provided on the outer wall of the connecting shaft can draw the fine waste chips generated during polishing into the inner cavity of the waste chip bucket. The first filter screen can prevent the waste chips from entering the inner cavity of the chip removal component. The waste chips in the inner cavity of the waste chip bucket can be discharged into the through groove by removing the baffle plate. The waste chips can be cleaned up by means of the chip removal groove.
3、该液压支架结构件用里孔外圆加工用抛光机,通过转动设置调节柄,能带动第一双向丝杆和第二双向丝杆进行转动,使得四个安装块能与其进行螺纹连接,通过调节顶部和底部的安装块与左右两侧的安装块方便对不同尺寸的外圆抛光件和内圆抛光件进行安装工作,以此可以根据不同尺寸的液压支架结构件安装不同尺寸的外圆抛光件和内圆抛光件,在进行抛光工作时,能适配多种尺寸的液压支架结构件。3. The polishing machine for inner hole and outer circle processing of the hydraulic support structural member can drive the first bidirectional screw and the second bidirectional screw to rotate by rotating the adjustment handle, so that the four mounting blocks can be threadedly connected thereto, and the installation of outer circle polishing parts and inner circle polishing parts of different sizes can be facilitated by adjusting the top and bottom mounting blocks and the left and right mounting blocks. In this way, outer circle polishing parts and inner circle polishing parts of different sizes can be installed according to hydraulic support structural members of different sizes, and hydraulic support structural members of various sizes can be adapted during polishing work.
4、该液压支架结构件用里孔外圆加工用抛光机,通过设置的水箱,可以通过波纹软管和波纹管对安装块进行供水,在进行液压支架结构件的抛光工作时,可以通过输水管将水输入至第一出水槽和第二出水槽,在进行抛光处理时,能起到降温的效果,也方便对抛光完成后的液压支架结构件进行清洗处理。4. The polishing machine for inner hole and outer circle processing of the hydraulic support structural parts can supply water to the mounting block through the provided water tank through the corrugated hose and the corrugated pipe. When polishing the hydraulic support structural parts, water can be input into the first water outlet trough and the second water outlet trough through the water pipe. When polishing, it can have a cooling effect and is also convenient for cleaning the hydraulic support structural parts after polishing.
5、该液压支架结构件用里孔外圆加工用抛光机,通过设置的防尘弹性带、防水弹性带,在安装块进行移动时,可以根据其移动而移动,以此可以起到适配的效果,同时能对调节组件的内腔进行遮挡处理,能防止废屑进入其内腔,以此可以保证安装块正常的移动,通过设置的波纹管,可以对四个安装块进行供水处理,且能适配安装块的移动而移动。5. The polishing machine for inner hole and outer circle processing of the hydraulic support structural parts can move according to the movement of the mounting block through the dust-proof elastic belt and waterproof elastic belt, so as to achieve an adaptation effect. At the same time, the inner cavity of the adjustment component can be shielded to prevent waste chips from entering its inner cavity, so as to ensure the normal movement of the mounting block. The four mounting blocks can be supplied with water through the bellows, and can move to adapt to the movement of the mounting blocks.
6、该液压支架结构件用里孔外圆加工用抛光机,通过设置的螺纹槽和螺纹杆,方便根据液压支架结构件的尺寸进行外圆抛光件和内圆抛光件的加装处理,以此可以进一步提高对液压支架结构件抛光的范围,且螺纹杆通过螺纹槽与外圆抛光件和内圆抛光件连接后,可以将水导入至外圆抛光加装件和内圆抛光加装件的内腔中,以此可以保证水的正常流通,能保证加装后的外圆抛光加装件和内圆抛光加装件也可以对液压支架结构件进行降温和清洗处理,同时当外圆抛光件和内圆抛光件不需要加装时,可以准备与螺纹槽相适配的孔塞对其进行遮挡,以此可以防止水的流出。6. The polishing machine for inner hole and outer circle processing of the hydraulic support structural parts is convenient for installing outer circle polishing parts and inner circle polishing parts according to the size of the hydraulic support structural parts through the provided threaded grooves and threaded rods, so as to further improve the polishing range of the hydraulic support structural parts. After the threaded rods are connected to the outer circle polishing parts and the inner circle polishing parts through the threaded grooves, water can be introduced into the inner cavity of the outer circle polishing attachment parts and the inner circle polishing attachment parts, so as to ensure the normal circulation of water, and to ensure that the installed outer circle polishing attachment parts and the inner circle polishing attachment parts can also cool down and clean the hydraulic support structural parts. At the same time, when the outer circle polishing parts and the inner circle polishing parts do not need to be installed, hole plugs compatible with the threaded grooves can be prepared to cover them, so as to prevent water from flowing out.
7、该液压支架结构件用里孔外圆加工用抛光机,通过启动设置的液压夹爪,可以对需要加工的液压支架结构件进行限位处理,在进行抛光工作时,可以避免液压支架结构件出现移动的现象,以此可以保证抛光的精度。7. The polishing machine for inner hole and outer circle processing of the hydraulic support structural parts can limit the hydraulic support structural parts to be processed by starting the set hydraulic clamps. When polishing, the movement of the hydraulic support structural parts can be avoided, thereby ensuring the polishing accuracy.
8、该液压支架结构件用里孔外圆加工用抛光机,通过可以前后和上下移动的支撑组件,可以根据液压支架结构件的尺寸对其底部进行支撑,以此可以防止因为液压支架结构件较重而发生倾斜的现象发生,通过拧紧设置的螺栓,即可通过调节块对支撑组件的位置进行固定,通过设置的驱动轮,再将支撑组件移动至合适的位置后,可以驱动液压支架结构件进行移动,以此方便液压支架结构件进行上下料处理。8. The polishing machine for inner hole and outer circle processing of the hydraulic support structure can support the bottom of the hydraulic support structure according to the size of the hydraulic support structure through a support assembly that can move forward and backward and up and down, so as to prevent the hydraulic support structure from tilting due to its heavy weight. By tightening the set bolts, the position of the support assembly can be fixed by the adjustment block. By using the set driving wheel, the support assembly can be moved to a suitable position, and then the hydraulic support structure can be driven to move, so as to facilitate the loading and unloading of the hydraulic support structure.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明正面的结构示意图;FIG1 is a schematic structural diagram of the front side of the present invention;
图2是本发明除屑组件的结构示意图;FIG2 is a schematic structural diagram of a chip removal assembly according to the present invention;
图3是本发明安装组件内腔的结构示意图;FIG3 is a schematic diagram of the structure of the inner cavity of the mounting assembly of the present invention;
图4是本发明外圆抛光件的结构示意图;FIG4 is a schematic structural diagram of an outer cylindrical polishing member of the present invention;
图5是本发明支撑组件的结构示意图;FIG5 is a schematic structural diagram of a support assembly of the present invention;
图6是本发明图4中A处的放大图。FIG. 6 is an enlarged view of point A in FIG. 4 of the present invention.
图中:1、底座;2、排屑槽;3、通槽;4、除屑组件;5、伺服电机;6、废屑桶;7、第一过滤网;8、连接轴;9、挡板;10、轴承座;11、安装组件;12、第二过滤网;13、防尘弹性带;14、箱盖;15、水箱;16、调节柄;17、调节组件;18、第一双向丝杆;19、第二双向丝杆;20、安装块;21、输水管;22、防水弹性带;23、波纹管;24、外圆抛光件;25、内圆抛光件;26、第一出水槽;27、第二出水槽;28、孔槽;29、螺纹杆;30、转柄;31、外圆抛光加装件;32、内圆抛光加装件;33、支撑座;34、调节槽;35、支撑组件;36、驱动轮;37、液压升降杆;38、活动块;39、延长柱;40、导向杆;41、滚轮;42、调节块;43、定位组件;44、液压夹爪;45、扇叶;46、第一槽口;47、第三出水槽;48、第四出水槽;49、第二槽口;50、驱动组件。In the figure: 1, base; 2, chip removal groove; 3, through groove; 4, chip removal assembly; 5, servo motor; 6, waste chip bucket; 7, first filter; 8, connecting shaft; 9, baffle; 10, bearing seat; 11, installation assembly; 12, second filter; 13, dustproof elastic belt; 14, box cover; 15, water tank; 16, adjustment handle; 17, adjustment assembly; 18, first two-way screw rod; 19, second two-way screw rod; 20, installation block; 21, water pipe; 22, waterproof elastic belt; 23, bellows; 24, outer circle polishing piece; 25, inner circle polishing piece; 26, first A water outlet; 27, a second water outlet; 28, a hole slot; 29, a threaded rod; 30, a handle; 31, an outer circle polishing attachment; 32, an inner circle polishing attachment; 33, a support seat; 34, an adjustment slot; 35, a support assembly; 36, a driving wheel; 37, a hydraulic lifting rod; 38, a movable block; 39, an extension column; 40, a guide rod; 41, a roller; 42, an adjustment block; 43, a positioning assembly; 44, a hydraulic clamp; 45, a fan blade; 46, a first notch; 47, a third water outlet; 48, a fourth water outlet; 49, a second notch; 50, a driving assembly.
具体实施方式DETAILED DESCRIPTION
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
如图1、图2所示,一种液压支架结构件用里孔外圆加工用抛光机,包括底座1,底座1的顶部安装有除屑组件4,除屑组件4的外壁安装有废屑桶6,废屑桶6内腔的正中转动连接有连接轴8,连接轴8的外壁安装有轴承座10,轴承座10远离废屑桶6的一侧安装有安装组件11,除屑组件4远离废屑桶6的一侧安装有伺服电机5,伺服电机5靠近废屑桶6的一侧通过联轴器安装在连接轴8的外壁,除屑组件4的内腔中设置有扇叶45,扇叶45安装在连接轴8外壁靠近除屑组件4的一侧,废屑桶6的内腔与除屑组件4的内腔相通,废屑桶6内腔靠近除屑组件4的一侧安装有第一过滤网7,废屑桶6内腔的底部安装有挡板9,底座1的顶部开设有通槽3,底座1侧边的底部开设有排屑槽2,排屑槽2与通槽3的内腔相通,连接轴8外壁靠近安装组件11的一侧开设有第一槽口46,连接轴8远离废屑桶6的一侧安装在安装组件11的内腔中,连接轴8转动连接在废屑桶6的内腔中,连接轴8外壁的第一槽口46一部分设置在安装组件11的内腔中,连接轴8外壁的第一槽口46另一部分设置在废屑桶6的内腔中;As shown in Figures 1 and 2, a polishing machine for inner hole and outer circle processing of hydraulic support structural parts includes a base 1, a chip removal component 4 is installed on the top of the base 1, a waste chip bucket 6 is installed on the outer wall of the chip removal component 4, a connecting shaft 8 is rotatably connected to the center of the inner cavity of the waste chip bucket 6, a bearing seat 10 is installed on the outer wall of the connecting shaft 8, a mounting component 11 is installed on the side of the bearing seat 10 away from the waste chip bucket 6, a servo motor 5 is installed on the side of the chip removal component 4 away from the waste chip bucket 6, and the side of the servo motor 5 close to the waste chip bucket 6 is installed on the outer wall of the connecting shaft 8 through a coupling, a fan blade 45 is provided in the inner cavity of the chip removal component 4, and the fan blade 45 is installed on the side of the outer wall of the connecting shaft 8 close to the chip removal component 4, and the inner cavity of the waste chip bucket 6 It is communicated with the inner cavity of the chip removal component 4, a first filter screen 7 is installed on the side of the inner cavity of the waste chip bucket 6 close to the chip removal component 4, a baffle 9 is installed on the bottom of the inner cavity of the waste chip bucket 6, a through groove 3 is opened on the top of the base 1, a chip removal groove 2 is opened on the bottom of the side of the base 1, and the chip removal groove 2 is communicated with the inner cavity of the through groove 3, a first notch 46 is opened on the side of the outer wall of the connecting shaft 8 close to the mounting component 11, and the side of the connecting shaft 8 away from the waste chip bucket 6 is installed in the inner cavity of the mounting component 11, and the connecting shaft 8 is rotatably connected in the inner cavity of the waste chip bucket 6, a part of the first notch 46 on the outer wall of the connecting shaft 8 is set in the inner cavity of the mounting component 11, and the other part of the first notch 46 on the outer wall of the connecting shaft 8 is set in the inner cavity of the waste chip bucket 6;
通过启动设置的伺服电机5,能带动连接轴8进行转动,连接轴8转动后即可带动除屑组件4内腔中的扇叶45和安装组件11进行转动,扇叶45转动后,即可将抛光时产生的废屑抽入至废屑桶6的内腔中,安装组件11转动后,即可驱动外圆抛光件24、内圆抛光件25进行转动,以此可以对液压支架结构件进行里孔和外圆的抛光处理;By starting the servo motor 5, the connecting shaft 8 can be driven to rotate. After the connecting shaft 8 rotates, the fan blades 45 and the mounting assembly 11 in the inner cavity of the chip removal assembly 4 can be driven to rotate. After the fan blades 45 rotate, the waste chips generated during polishing can be sucked into the inner cavity of the waste chip bucket 6. After the mounting assembly 11 rotates, the outer circle polishing member 24 and the inner circle polishing member 25 can be driven to rotate, so that the inner hole and outer circle of the hydraulic support structure can be polished;
通过设置的第二过滤网12,在进行除屑工作时,可以防止体积较大的杂物进入至废屑桶6的内腔中,通过开设在连接轴8外壁的第一槽口46,可以将抛光时产生的细小废屑抽入至废屑桶6的内腔中,通过设置的第一过滤网7,可以防止废屑进入至除屑组件4的内腔中,通过拆除设置的挡板9,可以将废屑桶6内腔中的废屑排入至通槽3,配合设置的排屑槽2,即可将废屑进行清理。By setting up the second filter 12, when performing chip removal work, larger debris can be prevented from entering the inner cavity of the waste chip bucket 6. By opening the first slot 46 on the outer wall of the connecting shaft 8, fine chips generated during polishing can be drawn into the inner cavity of the waste chip bucket 6. By setting up the first filter 7, chips can be prevented from entering the inner cavity of the chip removal component 4. By removing the baffle 9, the chips in the inner cavity of the waste chip bucket 6 can be discharged into the through groove 3. In combination with the chip discharge groove 2, the chips can be cleaned up.
如图1、图3所示,一种液压支架结构件用里孔外圆加工用抛光机,安装组件11内腔的四周安装有调节组件17,调节组件17的内腔中活动连接有安装块20,安装块20远离安装组件11内腔的一侧安装有输水管21,调节组件17的两侧活动连接有波纹管23,安装组件11的内腔中安装有水箱15,安装组件11远离轴承座10的一侧安装有第二过滤网12,第二过滤网12的尺寸大于第一过滤网7,安装组件11的顶部插接有箱盖14,箱盖14安装在水箱15的顶部,安装组件11的顶部和侧边均转动连接有调节柄16,顶部调节柄16的底部安装有第二双向丝杆19,侧边调节柄16的侧边安装有第一双向丝杆18,第一双向丝杆18和第二双向丝杆19为错开设置,第二双向丝杆19设置在第一双向丝杆18的前端,调节组件17远离安装组件11的一侧与外界相通,第二双向丝杆19的两端转动连接在顶部和底部两个调节组件17的内腔中,第一双向丝杆18的两端转动连接在两侧调节组件17的内腔中,安装块20活动连接在调节组件17的内腔中,顶部和底部安装块20安装在第二双向丝杆19外壁的两端,左右两侧安装块20安装在第一双向丝杆18外壁的两端,调节组件17内腔两侧的外侧对称安装有防尘弹性带13,两侧防尘弹性带13相对的一侧对称安装在安装块20两侧的外侧,调节组件17外壁的两侧对称开设有适配槽,适配槽内腔的两侧对称安装有防水弹性带22,安装块20外壁的两侧均活动连接在适配槽的内腔中,两侧防水弹性带22相对的一侧对称安装在安装块20的两侧,波纹管23的两侧均与安装块20相连接,水箱15通过波纹软管安装在顶部安装块20靠近水箱15的一侧,波纹软管的外壁法兰连接有电磁阀,四个安装块20的内腔通过波纹管23相通,输水管21与安装块20的内腔相通,输水管21的外壁法兰连接有增压泵;As shown in Figures 1 and 3, a polishing machine for inner hole and outer circle processing of hydraulic support structural parts is provided. An adjusting component 17 is installed around the inner cavity of the mounting component 11. A mounting block 20 is movably connected in the inner cavity of the adjusting component 17. A water pipe 21 is installed on the side of the mounting block 20 away from the inner cavity of the mounting component 11. A bellows 23 are movably connected on both sides of the adjusting component 17. A water tank 15 is installed in the inner cavity of the mounting component 11. A second filter screen 12 is installed on the side of the mounting component 11 away from the bearing seat 10. The size of the second filter screen 12 is larger than the first filter screen 7. The mounting component 11 The top of the tank cover 14 is plugged into the tank cover 14, which is installed on the top of the water tank 15. The top and side of the mounting assembly 11 are rotatably connected with the adjustment handle 16. The bottom of the top adjustment handle 16 is installed with a second bidirectional screw rod 19. The side of the side adjustment handle 16 is installed with a first bidirectional screw rod 18. The first bidirectional screw rod 18 and the second bidirectional screw rod 19 are staggered. The second bidirectional screw rod 19 is arranged at the front end of the first bidirectional screw rod 18. The side of the adjustment assembly 17 away from the mounting assembly 11 is communicated with the outside world. The two ends of the second bidirectional screw rod 19 are rotatably connected to the top and bottom two adjustment groups. The two ends of the first bidirectional screw 18 are rotatably connected in the inner cavity of the adjusting components 17 on both sides, the mounting block 20 is movably connected in the inner cavity of the adjusting component 17, the top and bottom mounting blocks 20 are mounted on the two ends of the outer wall of the second bidirectional screw 19, the left and right mounting blocks 20 are mounted on the two ends of the outer wall of the first bidirectional screw 18, the outer sides of the inner cavity of the adjusting component 17 are symmetrically mounted with dustproof elastic belts 13, the opposite sides of the dustproof elastic belts 13 on both sides are symmetrically mounted on the outer sides of the mounting blocks 20, and the outer walls of the adjusting component 17 are symmetrically provided with adapter grooves, which are adapted to Waterproof elastic bands 22 are symmetrically installed on both sides of the inner cavity of the groove, and both sides of the outer wall of the mounting block 20 are movably connected in the inner cavity of the adapter groove. The opposite sides of the waterproof elastic bands 22 on both sides are symmetrically installed on both sides of the mounting block 20. Both sides of the bellows 23 are connected to the mounting block 20. The water tank 15 is installed on the side of the top mounting block 20 close to the water tank 15 through a corrugated hose. The outer wall flange of the corrugated hose is connected to a solenoid valve. The inner cavities of the four mounting blocks 20 are communicated through the bellows 23. The water pipe 21 is communicated with the inner cavity of the mounting block 20, and the outer wall flange of the water pipe 21 is connected to a booster pump.
通过转动设置调节柄16,能带动第一双向丝杆18和第二双向丝杆19进行转动,使得四个安装块20能与其进行螺纹连接,通过调节顶部和底部的安装块20与左右两侧的安装块20方便对不同尺寸的外圆抛光件24和内圆抛光件25进行安装工作,以此可以根据不同尺寸的液压支架结构件安装不同尺寸的外圆抛光件24和内圆抛光件25,在进行抛光工作时,能适配多种尺寸的液压支架结构件;By rotating the adjustment handle 16, the first bidirectional screw 18 and the second bidirectional screw 19 can be driven to rotate, so that the four mounting blocks 20 can be threadedly connected thereto, and the outer cylindrical polishing pieces 24 and the inner cylindrical polishing pieces 25 of different sizes can be conveniently installed by adjusting the mounting blocks 20 at the top and the bottom and the mounting blocks 20 at the left and right sides, so that the outer cylindrical polishing pieces 24 and the inner cylindrical polishing pieces 25 of different sizes can be installed according to the hydraulic support structural members of different sizes, and the hydraulic support structural members of various sizes can be adapted during the polishing work;
通过设置的水箱15,可以通过波纹软管和波纹管23对安装块20进行供水,在进行液压支架结构件的抛光工作时,可以通过输水管21将水输入至第一出水槽26和第二出水槽27,在进行抛光处理时,能起到降温的效果,也方便对抛光完成后的液压支架结构件进行清洗处理;Through the water tank 15, water can be supplied to the mounting block 20 through the corrugated hose and the corrugated pipe 23. When the hydraulic support structure is polished, water can be input to the first water outlet trough 26 and the second water outlet trough 27 through the water pipe 21. When the polishing process is performed, the temperature can be reduced, and it is also convenient to clean the hydraulic support structure after polishing.
通过设置的防尘弹性带13、防水弹性带22,在安装块20进行移动时,可以根据其移动而移动,以此可以起到适配的效果,同时能对调节组件17的内腔进行遮挡处理,能防止废屑进入其内腔,以此可以保证安装块20正常的移动,通过设置的波纹管23,可以对四个安装块20进行供水处理,且能适配安装块20的移动而移动。By setting the dustproof elastic band 13 and the waterproof elastic band 22, when the mounting block 20 moves, it can move according to the movement thereof, thereby achieving an adaptation effect. At the same time, the inner cavity of the adjustment component 17 can be shielded to prevent waste from entering its inner cavity, thereby ensuring the normal movement of the mounting block 20. By setting the bellows 23, the four mounting blocks 20 can be supplied with water and can move to adapt to the movement of the mounting block 20.
如图1、图4、图6所示,一种液压支架结构件用里孔外圆加工用抛光机,安装组件11远离轴承座10的一侧安装有外圆抛光件24,外圆抛光件24的内腔中设置有内圆抛光件25,外圆抛光件24远离安装组件11的一侧安装有外圆抛光加装件31,内圆抛光件25远离安装组件11的一侧安装有内圆抛光加装件32,外圆抛光件24远离安装组件11一端的顶部和底部与内圆抛光件25远离安装组件11一端的两侧均开设有螺纹槽28,外圆抛光件24靠近安装组件11一端的顶部和底部与内圆抛光件25靠近安装组件11一端的两侧均开设有孔槽,孔槽与输水管21的尺寸相适配,外圆抛光件24内腔的顶部和底部开设有第一出水槽26,内圆抛光件25内腔的两侧对称开设有第二出水槽27,第一出水槽26和第二出水槽27与孔槽的内腔相通,螺纹槽28与第一出水槽26和第二出水槽27的内腔相通,外圆抛光加装件31的尺寸和外圆抛光件24相适配,内圆抛光加装件32的尺寸和内圆抛光件25相适配,外圆抛光加装件31内腔的顶部和底部和内圆抛光加装件32内腔的两侧均转动连接有螺纹杆29,螺纹杆29远离外圆抛光件24的一侧安装有转柄30,螺纹杆29与螺纹槽28的尺寸相适配,外圆抛光加装件31内腔的顶部和底部和内圆抛光加装件32内腔的两侧均开设有尺寸和第一出水槽26和第二出水槽27相适配的第三出水槽47和第四出水槽48,螺纹杆29靠近安装组件11的一侧与外界相通,螺纹杆29外壁靠近定位组件43的一侧开设有与第三出水槽47和第四出水槽48内腔相通的第二槽口49,螺纹杆29远离安装组件11的一端连接在第三出水槽47和第四出水槽48的内腔中;As shown in Figures 1, 4 and 6, a polishing machine for inner hole and outer circle processing of hydraulic support structural parts, an outer circle polishing piece 24 is installed on the side of the mounting assembly 11 away from the bearing seat 10, an inner circle polishing piece 25 is arranged in the inner cavity of the outer circle polishing piece 24, an outer circle polishing attachment 31 is installed on the side of the outer circle polishing piece 24 away from the mounting assembly 11, an inner circle polishing attachment 32 is installed on the side of the inner circle polishing piece 25 away from the mounting assembly 11, and the top and bottom of the end of the outer circle polishing piece 24 away from the mounting assembly 11 are aligned with the inner circle polishing piece 32. The polishing member 25 is provided with a thread groove 28 on both sides of the end away from the mounting assembly 11. The top and bottom of the end of the outer polishing member 24 close to the mounting assembly 11 and the two sides of the end of the inner polishing member 25 close to the mounting assembly 11 are provided with a hole groove, and the hole groove is adapted to the size of the water pipe 21. The top and bottom of the inner cavity of the outer polishing member 24 are provided with a first water outlet groove 26, and the two sides of the inner cavity of the inner polishing member 25 are symmetrically provided with a second water outlet groove 27. The first water outlet groove 26 and the second water outlet groove 27 are connected to the inner cavity of the hole groove, and the thread groove 28 is communicated with the inner cavity of the first water outlet trough 26 and the second water outlet trough 27, the size of the outer cylindrical polishing attachment 31 is adapted to the outer cylindrical polishing member 24, the size of the inner cylindrical polishing attachment 32 is adapted to the inner cylindrical polishing member 25, the top and bottom of the inner cavity of the outer cylindrical polishing attachment 31 and both sides of the inner cavity of the inner cylindrical polishing attachment 32 are rotatably connected with a threaded rod 29, and a rotating handle 30 is installed on the side of the threaded rod 29 away from the outer cylindrical polishing member 24, the threaded rod 29 is adapted to the size of the threaded groove 28, and the inner cavity of the outer cylindrical polishing attachment 31 is rotatably connected with the threaded rod 29. The top and bottom and both sides of the inner cavity of the inner circle polishing attachment 32 are provided with a third water outlet 47 and a fourth water outlet 48 whose sizes match the first water outlet 26 and the second water outlet 27. The side of the threaded rod 29 close to the mounting assembly 11 is communicated with the outside. The side of the outer wall of the threaded rod 29 close to the positioning assembly 43 is provided with a second notch 49 communicated with the inner cavities of the third water outlet 47 and the fourth water outlet 48. The end of the threaded rod 29 away from the mounting assembly 11 is connected to the inner cavities of the third water outlet 47 and the fourth water outlet 48.
通过设置的螺纹槽28和螺纹杆29,方便根据液压支架结构件的尺寸进行外圆抛光件24和内圆抛光件25的加装处理,以此可以进一步提高对液压支架结构件抛光的范围,且螺纹杆29通过螺纹槽28与外圆抛光件24和内圆抛光件25连接后,可以将水导入至外圆抛光加装件31和内圆抛光加装件32的内腔中,以此可以保证水的正常流通,能保证加装后的外圆抛光加装件31和内圆抛光加装件32也可以对液压支架结构件进行降温和清洗处理,同时当外圆抛光件24和内圆抛光件25不需要加装时,可以准备与螺纹槽28相适配的孔塞对其进行遮挡,以此可以防止水的流出。By setting the threaded groove 28 and the threaded rod 29, it is convenient to install the outer cylindrical polishing part 24 and the inner cylindrical polishing part 25 according to the size of the hydraulic support structure, so as to further improve the polishing range of the hydraulic support structure. After the threaded rod 29 is connected with the outer cylindrical polishing part 24 and the inner cylindrical polishing part 25 through the threaded groove 28, water can be introduced into the inner cavity of the outer cylindrical polishing addition part 31 and the inner cylindrical polishing addition part 32, so as to ensure the normal circulation of water, and to ensure that the installed outer cylindrical polishing addition part 31 and the inner cylindrical polishing addition part 32 can also cool down and clean the hydraulic support structure. At the same time, when the outer cylindrical polishing part 24 and the inner cylindrical polishing part 25 do not need to be installed, a hole plug compatible with the threaded groove 28 can be prepared to cover them, so as to prevent water from flowing out.
如图1、图5所示,一种液压支架结构件用里孔外圆加工用抛光机,轴承座10远离底座1一侧的底部安装有支撑座33,支撑座33的顶部活动连接有支撑组件35,支撑组件35顶部的正中转动连接有驱动轮36,支撑组件35底部的正中安装有液压升降杆37,液压升降杆37的底部安装有活动块38,支撑座33顶部远离支撑组件35的一侧安装有定位组件43,支撑座33的顶部开设有移动槽,支撑座33的的侧边开设有调节槽34,调节槽34和移动槽的内腔相通,液压升降杆37和活动块38均活动连接在移动槽的内腔中,活动块38两侧的正中对称安装有延长柱39,两个延长柱39相背一侧的正中对称安装有调节块42,调节块42活动连接在调节槽34的内腔中,调节块42的外壁螺纹连接有螺栓,螺栓贴合在支撑座33的外壁,支撑座33内腔的两侧对称安装有导向杆40,延长柱39套设在导向杆40的外壁,延长柱39内腔的底部转动连接有滚轮41,滚轮41的底部贴合在支撑座33内腔的底部,支撑组件35内腔的的侧边安装有驱动组件50,驱动组件50的内腔中安装有皮带,皮带的内腔中安装有皮带轮,皮带轮的侧边与驱动轮36连接,其中一个皮带轮的侧边通过转轴安装有电机,电机安装在支撑组件35的侧边,定位组件43的正中开设有安装槽,安装槽与外圆抛光加装件31、外圆抛光件24和连接轴8中心与处于同一轴线,定位组件43内腔的顶部和底部对称安装有液压夹爪44;As shown in Figures 1 and 5, a polishing machine for inner hole and outer circle processing of a hydraulic support structural member is provided. A support seat 33 is installed at the bottom of the side of the bearing seat 10 away from the base 1. The top of the support seat 33 is movably connected with a support assembly 35. The center of the top of the support assembly 35 is rotatably connected with a driving wheel 36. A hydraulic lifting rod 37 is installed in the center of the bottom of the support assembly 35. A movable block 38 is installed at the bottom of the hydraulic lifting rod 37. A positioning assembly 43 is installed on the side of the top of the support seat 33 away from the support assembly 35. A movable groove is provided at the top of the support seat 33. An adjusting groove 34 is provided on the side of the support seat 33. The adjusting groove 34 is communicated with the inner cavity of the movable groove. The hydraulic lifting rod 37 and the movable block 38 are both movably connected in the inner cavity of the movable groove. Extension columns 39 are symmetrically installed in the center of both sides of the movable block 38. Adjustment blocks 42 are symmetrically installed in the center of the opposite sides of the two extension columns 39. The adjustment blocks 42 are movably connected to the adjustment grooves. In the inner cavity of the section groove 34, the outer wall of the adjustment block 42 is threadedly connected with bolts, and the bolts are attached to the outer wall of the support seat 33. Guide rods 40 are symmetrically installed on both sides of the inner cavity of the support seat 33. The extension column 39 is sleeved on the outer wall of the guide rod 40. The bottom of the inner cavity of the extension column 39 is rotatably connected with a roller 41, and the bottom of the roller 41 is attached to the bottom of the inner cavity of the support seat 33. A driving component 50 is installed on the side of the inner cavity of the support component 35. A belt is installed in the inner cavity of the driving component 50, and a pulley is installed in the inner cavity of the belt. The side of the pulley is connected to the driving wheel 36. A motor is installed on the side of one of the pulleys through a rotating shaft. The motor is installed on the side of the support component 35. An installation groove is opened in the center of the positioning component 43. The installation groove and the center of the outer cylindrical polishing attachment 31, the outer cylindrical polishing component 24 and the connecting shaft 8 are on the same axis. The top and bottom of the inner cavity of the positioning component 43 are symmetrically installed with hydraulic clamps 44;
通过启动设置的液压夹爪44,可以对需要加工的液压支架结构件进行限位处理,在进行抛光工作时,可以避免液压支架结构件出现移动的现象,以此可以保证抛光的精度;By starting the hydraulic clamp 44, the hydraulic support structure to be processed can be limited, and the movement of the hydraulic support structure can be avoided during polishing, thereby ensuring the polishing accuracy;
通过可以前后和上下移动的支撑组件35,可以根据液压支架结构件的尺寸对其底部进行支撑,以此可以防止因为液压支架结构件较重而发生倾斜的现象发生,通过拧紧设置的螺栓,即可通过调节块42对支撑组件35的位置进行固定,通过设置的驱动轮36,再将支撑组件35移动至合适的位置后,可以驱动液压支架结构件进行移动,以此方便液压支架结构件进行上下料处理。By means of the support assembly 35 that can move forward and backward and up and down, the bottom of the hydraulic support structure can be supported according to the size of the hydraulic support structure, so as to prevent the hydraulic support structure from tilting due to its heavy weight. By tightening the set bolts, the position of the support assembly 35 can be fixed by the adjustment block 42. By means of the set driving wheel 36, after the support assembly 35 is moved to a suitable position, the hydraulic support structure can be driven to move, so as to facilitate the loading and unloading of the hydraulic support structure.
需要说明的是,本发明为一种液压支架结构件用里孔外圆加工用抛光机,使用时根据液压支架结构件的尺寸对外圆抛光件24和内圆抛光件25的尺寸进行选择,当液压支架结构件较长时,选用与外圆抛光件24和内圆抛光件25相适配的外圆抛光加装件31和内圆抛光加装件32对其进行加装,将外圆抛光加装件31和内圆抛光加装件32通过螺纹杆29螺纹连接在外圆抛光件24和内圆抛光件25的正面;It should be noted that the present invention is a polishing machine for inner hole outer circle processing of hydraulic support structural parts. When in use, the sizes of the outer circle polishing part 24 and the inner circle polishing part 25 are selected according to the size of the hydraulic support structural parts. When the hydraulic support structural parts are long, the outer circle polishing attachment 31 and the inner circle polishing attachment 32 that are compatible with the outer circle polishing part 24 and the inner circle polishing part 25 are selected to be installed thereon. The outer circle polishing attachment 31 and the inner circle polishing attachment 32 are threadedly connected to the front of the outer circle polishing part 24 and the inner circle polishing part 25 through the threaded rod 29;
根据外圆抛光件24和内圆抛光件25背面的孔槽位置对输水管21的位置进行调节,转动两个调节柄16,顶部的调节柄16带动第二双向丝杆19进行转动,右侧的调节柄16带动第一双向丝杆18进行转动,此时顶部和底部的安装块20与左右两侧的安装块20会分别与第二双向丝杆19和第一双向丝杆18螺纹连接,此时即可带动输水管21调节至合适的位置,直至外圆抛光件24和内圆抛光件25可以通过背面的孔槽套设在输水管21的外壁,安装完毕后,继续转动调节柄16,对外圆抛光件24和内圆抛光件25的安装进行加固处理;The position of the water pipe 21 is adjusted according to the position of the holes and grooves on the back of the outer polishing member 24 and the inner polishing member 25. The two adjusting handles 16 are rotated, and the top adjusting handle 16 drives the second bidirectional screw 19 to rotate, and the right adjusting handle 16 drives the first bidirectional screw 18 to rotate. At this time, the top and bottom mounting blocks 20 and the left and right mounting blocks 20 are respectively threadedly connected with the second bidirectional screw 19 and the first bidirectional screw 18. At this time, the water pipe 21 can be driven to adjust to a suitable position until the outer polishing member 24 and the inner polishing member 25 can be sleeved on the outer wall of the water pipe 21 through the holes and grooves on the back. After the installation is completed, continue to rotate the adjusting handle 16 to reinforce the installation of the outer polishing member 24 and the inner polishing member 25.
取出需要抛光的液压支架结构件,将其放入至定位组件43的内腔中,根据液压支架结构件的尺寸对支撑组件35的高度和位置进行调节,移动支撑组件35,带动液压升降杆37和活动块38在移动槽的内腔中进行移动,活动块38移动时,会带动延长柱39在导向杆40的外壁进行移动,同时延长柱39底部的滚轮41会在支撑座33内腔的底部进行滚动,移动到合适的位置后启动液压升降杆37,使得支撑组件35能上升,直至驱动轮36贴合在液压支架结构件的底部,拧紧螺栓,对调节块42进行限位,启动驱动轮36右侧的驱动组件50,带动驱动轮36进行转动,此时即可对液压支架结构件进行上料处理,直至液压支架结构件的里孔和外圆均安装在外圆抛光件24和内圆抛光件25中,启动两个液压夹爪44,对液压支架结构件外壁的正面进行定位;Take out the hydraulic support structure that needs to be polished, put it into the inner cavity of the positioning assembly 43, adjust the height and position of the support assembly 35 according to the size of the hydraulic support structure, move the support assembly 35, drive the hydraulic lifting rod 37 and the movable block 38 to move in the inner cavity of the movable groove, and when the movable block 38 moves, it will drive the extension column 39 to move on the outer wall of the guide rod 40, and at the same time, the roller 41 at the bottom of the extension column 39 will roll at the bottom of the inner cavity of the support seat 33. After moving to the appropriate position, start the hydraulic lifting rod 37 so that the support assembly 35 can rise until the driving wheel 36 fits the bottom of the hydraulic support structure, tighten the bolts, limit the adjustment block 42, start the driving assembly 50 on the right side of the driving wheel 36, and drive the driving wheel 36 to rotate. At this time, the hydraulic support structure can be loaded until the inner hole and outer circle of the hydraulic support structure are installed in the outer circle polishing part 24 and the inner circle polishing part 25, and start the two hydraulic clamps 44 to position the front of the outer wall of the hydraulic support structure.
启动伺服电机5,带动连接轴8进行转动,连接轴8转动后会分别带动除屑组件4内腔中的扇叶45和安装组件11进行转动,安装组件11转动后会带动外圆抛光件24、内圆抛光件25进行转动,外圆抛光件24和内圆抛光件25转动后即可带动外圆抛光加装件31和内圆抛光加装件32进行转动,此时即可对液压支架结构件的外圆和里孔进行抛光处理,内圆抛光件25和内圆抛光加装件32的内腔同样可以对液压支架结构件里孔中的圆柱进行抛光,若无圆柱也不影响抛光工作;Start the servo motor 5 to drive the connecting shaft 8 to rotate. After the connecting shaft 8 rotates, it will drive the fan blades 45 in the inner cavity of the chip removal component 4 and the mounting component 11 to rotate respectively. After the mounting component 11 rotates, it will drive the outer circle polishing member 24 and the inner circle polishing member 25 to rotate. After the outer circle polishing member 24 and the inner circle polishing member 25 rotate, they can drive the outer circle polishing attachment 31 and the inner circle polishing attachment 32 to rotate. At this time, the outer circle and inner hole of the hydraulic support structure can be polished. The inner cavity of the inner circle polishing member 25 and the inner circle polishing attachment 32 can also polish the cylinder in the inner hole of the hydraulic support structure. If there is no cylinder, it will not affect the polishing work.
在进行抛光时,会产生废屑,扇叶45转动后即可通过连接轴8外壁的第一槽口46将废屑通过安装组件11抽入至废屑桶6的内腔中,当废屑抽除完毕后,打开挡板9,将废屑倒出废屑桶6的内腔即可;During polishing, waste chips are generated. After the fan blades 45 rotate, the waste chips can be drawn into the inner cavity of the waste chip bucket 6 through the first notch 46 on the outer wall of the connecting shaft 8 through the mounting assembly 11. When the waste chips are drawn out, the baffle 9 is opened to pour the waste chips out of the inner cavity of the waste chip bucket 6.
进行抛光时和抛光后,将水箱15内腔中的水通过波纹软管注入至顶部安装块20的内腔中,顶部的安装块20会通过其两侧的波纹管23和其余的波纹管23输入至其余的安装块20内腔中,此时输水管21即可将水输入至外圆抛光件24、内圆抛光件25、外圆抛光加装件31和内圆抛光加装件32处,在对液压支架结构件进行抛光时,即可对其进行降温和清洗工作。During and after polishing, the water in the inner cavity of the water tank 15 is injected into the inner cavity of the top mounting block 20 through the corrugated hose, and the top mounting block 20 is input into the inner cavity of the remaining mounting blocks 20 through the bellows 23 on both sides thereof and the remaining bellows 23. At this time, the water delivery pipe 21 can input water into the outer circle polishing part 24, the inner circle polishing part 25, the outer circle polishing attachment 31 and the inner circle polishing attachment 32. When the hydraulic support structure is polished, it can be cooled and cleaned.
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims (10)
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| CN118664488A (en) * | 2024-08-22 | 2024-09-20 | 常州市郝莱泽机械有限公司 | Polishing device for hydraulic cylinder production |
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