CN118477995A - A powder metallurgy disk automatic sintering device and method - Google Patents
A powder metallurgy disk automatic sintering device and method Download PDFInfo
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- CN118477995A CN118477995A CN202410925221.3A CN202410925221A CN118477995A CN 118477995 A CN118477995 A CN 118477995A CN 202410925221 A CN202410925221 A CN 202410925221A CN 118477995 A CN118477995 A CN 118477995A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/14—Treatment of metallic powder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/712—Feed mechanisms for feeding fluids
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
Description
技术领域Technical Field
本发明涉及粉末烧结装置技术领域,具体为一种粉末冶金盘自动烧结装置及方法。The invention relates to the technical field of powder sintering devices, in particular to a powder metallurgy disk automatic sintering device and method.
背景技术Background Art
随着社会经济的快速发展,粉末冶金的使用越来越多,粉末冶金是零件制造中的一种非常有用和常用的制备方式,粉末冶金是制取金属或用金属粉末作为原料,经过成形和烧结,制造金属材料、复合材料以及各种类型制品的工艺技术;由于粉末冶金技术的优点,它已成为解决新材料问题的钥匙,在新材料的发展中起着举足轻重的作用。With the rapid development of social economy, powder metallurgy is used more and more. Powder metallurgy is a very useful and commonly used preparation method in parts manufacturing. Powder metallurgy is a process technology for preparing metal or using metal powder as raw material, forming and sintering, to manufacture metal materials, composite materials and various types of products; due to the advantages of powder metallurgy technology, it has become the key to solving new material problems and plays a vital role in the development of new materials.
然而在现有技术中,在对粉末进行熔化冶炼时,熔炼筒中缺乏对粉末进行搅拌混合的组件,在粉末熔化过程中,熔炼筒内各部分粉末的熔化效率不一,从而会导致粉末烧结的质量不佳,同时在粉末进行烧结中,粉末在被熔炼呈液体时,内部可能会存在未完全燃烧的气体,以及有毒有害气体,直接排放在空气中,易对周围工作人员的身体健康造成影响。因此,急需一种粉末冶金盘自动烧结装置及方法解决此类问题。However, in the prior art, when melting and smelting the powder, there is a lack of components in the smelting tube for stirring and mixing the powder. During the powder melting process, the melting efficiency of each part of the powder in the smelting tube is different, which will lead to poor quality of powder sintering. At the same time, when the powder is sintered, when the powder is melted into liquid, there may be incompletely burned gas and toxic and harmful gas inside, which are directly discharged into the air, which is easy to affect the health of surrounding workers. Therefore, there is an urgent need for a powder metallurgy disk automatic sintering device and method to solve such problems.
发明内容Summary of the invention
(一)解决的技术问题1. Technical issues to be resolved
本发明的目的在于提供一种粉末冶金盘自动烧结装置及方法,以解决上述背景技术中提出现有的熔炼炉缺乏对粉末进行搅拌,以及对废气进行拦截与吸收机构的问题。The object of the present invention is to provide a powder metallurgy disk automatic sintering device and method to solve the problem mentioned in the above background technology that the existing smelting furnace lacks a mechanism for stirring powder and intercepting and absorbing exhaust gas.
(二)技术方案(II) Technical solution
为实现上述目的,本发明提供如下技术方案:一种粉末冶金盘自动烧结装置,包括支撑架以及混合筒,所述支撑架共设置有若干组,且固定安装在混合筒的侧壁四周,所述混合筒的上端面固定安装有加料口,还包括:To achieve the above object, the present invention provides the following technical solution: a powder metallurgy disk automatic sintering device, comprising a support frame and a mixing barrel, wherein the support frame is provided with a plurality of groups and is fixedly installed around the side wall of the mixing barrel, and a feeding port is fixedly installed on the upper end surface of the mixing barrel, and further comprising:
排出管,所述固定安装在混合筒的下端面,所述混合筒的内腔中部转动安装有传动柱,所述传动柱的下端面固定安装有十字盘;A discharge pipe is fixedly mounted on the lower end surface of the mixing cylinder, a transmission column is rotatably mounted in the middle of the inner cavity of the mixing cylinder, and a cross plate is fixedly mounted on the lower end surface of the transmission column;
搅拌机构,所述搅拌机构设置在混合筒的上端面,所述搅拌机构用于对传动柱进行转动;A stirring mechanism, which is arranged on the upper end surface of the mixing barrel and is used to rotate the transmission column;
注液机构,所述注液机构设置在混合筒的侧壁前侧,所述注液机构用于向混合筒的内腔加注催化溶剂;A liquid injection mechanism, the liquid injection mechanism is arranged on the front side of the side wall of the mixing cylinder, and the liquid injection mechanism is used to inject a catalytic solvent into the inner cavity of the mixing cylinder;
净化机构,所述净化机构设置在混合筒的上端面,所述净化机构用于对粉末融化时产生的烟气进行净化。The purification mechanism is arranged on the upper end surface of the mixing cylinder, and is used to purify the smoke generated when the powder is melted.
优选的,所述搅拌机构包括安装在混合筒上端面右侧支撑板,所述支撑板的内腔转动安装有传动蜗杆,所述传动柱的上端面固定安装有传动蜗轮,所述传动蜗杆与传动蜗轮啮合连接,所述混合筒的上端面靠近支撑板的一侧通过机架固定安装有搅拌电机,所述搅拌电机的输出轴端与传动蜗杆固定连接。Preferably, the stirring mechanism includes a support plate installed on the right side of the upper end surface of the mixing drum, a transmission worm is rotatably installed in the inner cavity of the support plate, a transmission worm wheel is fixedly installed on the upper end surface of the transmission column, the transmission worm is meshingly connected with the transmission worm wheel, and a stirring motor is fixedly installed on the side of the upper end surface of the mixing drum close to the support plate through a frame, and the output shaft end of the stirring motor is fixedly connected to the transmission worm.
优选的,所述十字盘的下端面外侧固定安装有搅拌杆,所述混合筒的内侧壁底部固定安装有电加热器,所述混合筒的侧壁上开设有隔温腔,所述隔温腔内填充有聚氨酯发泡材料。Preferably, a stirring rod is fixedly mounted on the outer side of the lower end surface of the cross plate, an electric heater is fixedly mounted on the bottom of the inner wall of the mixing cylinder, and a temperature insulation cavity is opened on the side wall of the mixing cylinder, and the temperature insulation cavity is filled with polyurethane foam material.
优选的,所述注液机构包括固定安装在混合筒前侧壁上的蓄压盒,所述蓄压盒的内腔滑动安装有活塞磁板,所述活塞磁板的内腔滑动安装有注液管,所述注液管的侧壁上缠绕安装有复位弹簧,所述混合筒的上端面固定安装有储液箱。Preferably, the injection mechanism includes a pressure accumulation box fixedly mounted on the front side wall of the mixing cylinder, a piston magnetic plate is slidably mounted on the inner cavity of the pressure accumulation box, an injection tube is slidably mounted on the inner cavity of the piston magnetic plate, a return spring is wound around the side wall of the injection tube, and a liquid storage tank is fixedly mounted on the upper end surface of the mixing cylinder.
优选的,所述复位弹簧的两端分别与活塞磁板的侧壁以及混合筒的内壁固定连接,所述注液管远离蓄压盒的一端延伸至混合筒内,所述储液箱通过进液管与蓄压盒相连通,所述十字盘的端部设置有磁石,所述磁石与活塞磁板的对立面磁极相反。Preferably, the two ends of the return spring are fixedly connected to the side wall of the piston magnetic plate and the inner wall of the mixing cylinder respectively, the end of the injection tube away from the pressure accumulation box extends into the mixing cylinder, the liquid storage tank is connected to the pressure accumulation box through the liquid inlet pipe, and a magnet is provided at the end of the cross plate, and the opposite magnetic poles of the magnet and the piston magnetic plate are opposite.
优选的,所述注液管的侧壁右侧开设有进液孔,所述注液管的侧壁左侧开设有出液孔,所述进液孔内开设有出口向注液管内腔的单向水阀,所述进液管的内腔设置有出口向蓄压盒内腔的单向水阀。Preferably, a liquid inlet hole is opened on the right side of the side wall of the liquid injection tube, a liquid outlet hole is opened on the left side of the side wall of the liquid injection tube, a one-way water valve with its outlet to the inner cavity of the liquid injection tube is opened in the liquid inlet hole, and the inner cavity of the liquid inlet tube is provided with a one-way water valve with its outlet to the inner cavity of the pressure accumulation box.
优选的,所述净化机构包括通过支架杆固定安装在混合筒上端面的充气盒,所述充气盒的内腔滑动安装有活塞板,所述活塞板的侧壁上固定安装有延伸杆,所述延伸杆的侧壁上缠绕安装有抵紧弹簧,所述传动蜗杆的侧壁端部固定安装有凸轮块。Preferably, the purification mechanism includes an inflation box fixedly mounted on the upper end surface of the mixing barrel by a bracket rod, a piston plate is slidably mounted in the inner cavity of the inflation box, an extension rod is fixedly mounted on the side wall of the piston plate, a clamping spring is wound around the side wall of the extension rod, and a cam block is fixedly mounted on the side wall end of the transmission worm.
优选的,所述延伸杆与充气盒滑动连接,所述抵紧弹簧的两端分别固定安装在活塞板的侧壁以及充气盒的内壁上,所述延伸杆与凸轮块的侧壁相贴合。Preferably, the extension rod is slidably connected to the inflation box, the two ends of the clamping spring are respectively fixedly mounted on the side wall of the piston plate and the inner wall of the inflation box, and the extension rod is in contact with the side wall of the cam block.
优选的,所述充气盒的下端面固定安装有进气管,所述进气管的端部延伸至混合筒的内腔,所述进气管的内腔设置有出口向充气盒内腔的单向气阀,所述充气盒的侧壁上还固定安装有出气框,所述出气框的内腔设置有出口向外界的单向气阀,所述出气框的内腔固定安装有活性炭板。Preferably, an air inlet pipe is fixedly installed on the lower end surface of the inflation box, and the end of the air inlet pipe extends to the inner cavity of the mixing barrel. The inner cavity of the air inlet pipe is provided with a one-way air valve whose outlet is to the inner cavity of the inflation box. An air outlet frame is also fixedly installed on the side wall of the inflation box, and the inner cavity of the air outlet frame is provided with a one-way air valve whose outlet is to the outside. An activated carbon plate is fixedly installed on the inner cavity of the air outlet frame.
一种粉末冶金盘自动烧结的方法,包括如下步骤:A method for automatic sintering of a powder metallurgy disk comprises the following steps:
步骤一:工人将粉末材料从加料口处向混合筒的内腔加入后,通过启动搅拌电机运行,在传动蜗杆与传动蜗轮的配合作用下,可使传动柱带动十字盘转动,通过搅拌杆可实现对混合筒内的粉末进行充分搅拌;Step 1: After the worker adds the powder material into the inner cavity of the mixing barrel from the feeding port, the stirring motor is started. Under the cooperation of the transmission worm and the transmission worm gear, the transmission column can drive the cross plate to rotate, and the stirring rod can be used to fully stir the powder in the mixing barrel;
步骤二:同步启动电加热器,可对混合筒的内粉末进行熔化,在十字盘发生转动时,通过注液机构的设置,能够使蓄压盒内的催化溶剂通过进液管进入混合筒内,以促进粉末融化的效率与质量;Step 2: Synchronously start the electric heater to melt the powder in the mixing barrel. When the cross plate rotates, the catalytic solvent in the pressure accumulator box can enter the mixing barrel through the liquid inlet pipe through the setting of the liquid injection mechanism to promote the efficiency and quality of powder melting;
步骤三:在传动蜗杆发生转动的同时,通过净化机构的设置,能够对混合筒内腔的废气进行吸取,并对废气净化,保证了工人工作环境的健康。Step 3: While the transmission worm is rotating, the purification mechanism can absorb the waste gas in the inner cavity of the mixing barrel and purify the waste gas, thereby ensuring a healthy working environment for workers.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1、该发明在工人将粉末材料从加料口处向混合筒的内腔加入后,通过启动搅拌电机运行,在传动蜗杆与传动蜗轮等的配合作用下,能够使十字盘不断发生转动,此时随着磁石与活塞磁板不断接近与远离,能够使整个设备实现向混合筒内少量多次添加催化剂溶剂的功能,而在十字盘发生转动时,固定在其侧壁上的搅拌杆也随着转动,即可对催化剂溶剂与粉末材料的充分搅拌,增加催化剂溶液与粉末材料的接触面积,进而有效提升了粉末在混合筒内被熔化的效率与质量。1. After the worker adds the powder material into the inner cavity of the mixing barrel from the feeding port, the invention starts the stirring motor, and the cross disk is continuously rotated under the cooperation of the transmission worm and the transmission worm wheel. At this time, as the magnet and the piston magnetic plate are continuously approached and moved away, the entire device can realize the function of adding a small amount of catalyst solvent into the mixing barrel multiple times. When the cross disk rotates, the stirring rod fixed on the side wall thereof also rotates, so that the catalyst solvent and the powder material can be fully stirred, the contact area between the catalyst solution and the powder material is increased, and the efficiency and quality of the powder being melted in the mixing barrel are effectively improved.
2、该发明在传动蜗杆发生转动的同时,固定在其端部的凸轮块也随之转动,凸轮块可不断对延伸杆进行挤压,使活塞板在充气盒的内腔左右往复移动,随着充气盒右侧空腔内容积不断地发生变化,可对混合筒内的废气进行吸收,通过活性炭板的设置,被充气盒吸收的废气可被活性炭板中的若干组微孔结构净化,再经由出气框排出新鲜气体,保证了工人工作环境的健康。2. In this invention, when the transmission worm rotates, the cam block fixed at its end also rotates accordingly. The cam block can continuously squeeze the extension rod, so that the piston plate moves back and forth in the inner cavity of the inflation box. As the volume of the cavity on the right side of the inflation box continues to change, the exhaust gas in the mixing cylinder can be absorbed. Through the setting of the activated carbon plate, the exhaust gas absorbed by the inflation box can be purified by several groups of microporous structures in the activated carbon plate, and then fresh gas is discharged through the air outlet frame, ensuring the health of the workers' working environment.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明一种粉末冶金盘自动烧结装置及方法的正视整体结构示意图;FIG1 is a schematic diagram of the overall structure of a powder metallurgy disk automatic sintering device and method according to the present invention;
图2为本发明一种粉末冶金盘自动烧结装置及方法的后视整体结构示意图;FIG2 is a rear view schematic diagram of the overall structure of a powder metallurgy disk automatic sintering device and method according to the present invention;
图3为本发明一种粉末冶金盘自动烧结装置及方法的俯视局部剖视结构示意图;FIG3 is a schematic diagram of a top view and partial cross-section of a powder metallurgy disk automatic sintering device and method according to the present invention;
图4为本发明一种粉末冶金盘自动烧结装置及方法的正视剖视结构示意图;FIG4 is a schematic diagram of a front cross-sectional structure of a powder metallurgy disk automatic sintering device and method according to the present invention;
图5为本发明一种粉末冶金盘自动烧结装置及方法的俯视局部剖视示意图;FIG5 is a top partial cross-sectional schematic diagram of a powder metallurgy disk automatic sintering device and method according to the present invention;
图6为本发明一种粉末冶金盘自动烧结装置及方法的蓄压盒处剖视结构示意图;6 is a schematic cross-sectional view of the pressure accumulator box of a powder metallurgy disk automatic sintering device and method according to the present invention;
图7为本发明一种粉末冶金盘自动烧结装置及方法的充气盒处剖视结构示意图;FIG7 is a schematic cross-sectional view of the gas filling box of a powder metallurgy disk automatic sintering device and method according to the present invention;
图8为本发明一种粉末冶金盘自动烧结装置及方法的出气框处剖视结构示意图。FIG8 is a schematic cross-sectional view of the gas outlet frame of a powder metallurgy disk automatic sintering device and method according to the present invention.
图中:1、支撑架;11、加料口;2、混合筒;21、排出管;22、隔温腔;3、传动柱;4、十字盘;41、磁石;5、搅拌机构;51、支撑板;52、传动蜗杆;53、传动蜗轮;54、搅拌电机;55、搅拌杆;56、电加热器;6、注液机构;61、蓄压盒;62、活塞磁板;63、注液管;631、进液孔;632、出液孔;64、复位弹簧;65、储液箱;66、进液管;7、净化机构;71、支架杆;72、充气盒;73、活塞板;74、延伸杆;75、抵紧弹簧;76、凸轮块;77、进气管;78、出气框;781、活性炭板。In the figure: 1. support frame; 11. feeding port; 2. mixing barrel; 21. discharge pipe; 22. temperature insulation chamber; 3. transmission column; 4. cross plate; 41. magnet; 5. stirring mechanism; 51. support plate; 52. transmission worm; 53. transmission worm gear; 54. stirring motor; 55. stirring rod; 56. electric heater; 6. liquid injection mechanism; 61. pressure storage box; 62. piston magnetic plate; 63. liquid injection pipe; 631. liquid inlet hole; 632. liquid outlet hole; 64. reset spring; 65. liquid storage tank; 66. liquid inlet pipe; 7. purification mechanism; 71. support rod; 72. inflation box; 73. piston plate; 74. extension rod; 75. pressing spring; 76. cam block; 77. air inlet pipe; 78. air outlet frame; 781. activated carbon plate.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-图8,本发明提供一种粉末冶金盘自动烧结装置及方法技术方案:Please refer to Figures 1 to 8, the present invention provides a powder metallurgy disk automatic sintering device and method technical solution:
一种粉末冶金盘自动烧结装置,包括支撑架1以及混合筒2,支撑架1共设置有若干组,且固定安装在混合筒2的侧壁四周,混合筒2的上端面固定安装有加料口11,还包括:A powder metallurgy disk automatic sintering device includes a support frame 1 and a mixing drum 2. The support frame 1 is provided with a plurality of groups and is fixedly installed around the side wall of the mixing drum 2. A feeding port 11 is fixedly installed on the upper end surface of the mixing drum 2. The device also includes:
排出管21,固定安装在混合筒2的下端面,混合筒2的内腔中部转动安装有传动柱3,传动柱3的下端面固定安装有十字盘4;The discharge pipe 21 is fixedly mounted on the lower end surface of the mixing cylinder 2. A transmission column 3 is rotatably mounted in the middle of the inner cavity of the mixing cylinder 2. A cross plate 4 is fixedly mounted on the lower end surface of the transmission column 3.
搅拌机构5,搅拌机构5设置在混合筒2的上端面,搅拌机构5用于对传动柱3进行转动;A stirring mechanism 5, which is arranged on the upper end surface of the mixing barrel 2, and is used to rotate the transmission column 3;
注液机构6,注液机构6设置在混合筒2的侧壁前侧,注液机构6用于向混合筒2的内腔加注催化溶剂;A liquid injection mechanism 6, which is disposed on the front side of the side wall of the mixing barrel 2 and is used to inject a catalytic solvent into the inner cavity of the mixing barrel 2;
净化机构7,净化机构7设置在混合筒2的上端面,净化机构7用于对粉末融化时产生的烟气进行净化。The purification mechanism 7 is arranged on the upper end surface of the mixing cylinder 2, and is used to purify the fume generated when the powder is melted.
进一步地,搅拌机构5包括安装在混合筒2上端面右侧支撑板51,支撑板51的内腔转动安装有传动蜗杆52,传动柱3的上端面固定安装有传动蜗轮53,传动蜗杆52与传动蜗轮53啮合连接,混合筒2的上端面靠近支撑板51的一侧通过机架固定安装有搅拌电机54,搅拌电机54的输出轴端与传动蜗杆52固定连接;Furthermore, the stirring mechanism 5 includes a support plate 51 installed on the right side of the upper end surface of the mixing drum 2, a transmission worm 52 is rotatably installed in the inner cavity of the support plate 51, a transmission worm wheel 53 is fixedly installed on the upper end surface of the transmission column 3, the transmission worm 52 is meshed and connected with the transmission worm wheel 53, and a stirring motor 54 is fixedly installed on the side of the upper end surface of the mixing drum 2 close to the support plate 51 through a frame, and the output shaft end of the stirring motor 54 is fixedly connected to the transmission worm 52;
十字盘4的下端面外侧固定安装有搅拌杆55,混合筒2的内侧壁底部固定安装有电加热器56,混合筒2的侧壁上开设有隔温腔22,隔温腔22内填充有聚氨酯发泡材料。A stirring rod 55 is fixedly mounted on the outer side of the lower end surface of the cross plate 4, an electric heater 56 is fixedly mounted on the bottom of the inner wall of the mixing cylinder 2, and a temperature insulation cavity 22 is opened on the side wall of the mixing cylinder 2, and the temperature insulation cavity 22 is filled with polyurethane foam material.
需要说明的是,通过混合筒2的侧壁上开设有隔温腔22,隔温腔22内填充有聚氨酯发泡材料,可保证混合筒2外壁的温度趋于室内温度,避免了工人被混合筒2内部的高温烫伤,工人通过开启电加热器56,能够迅速对混合筒2内进行加热升温,以实现对粉末材料进行熔炼的功能,之后工人可通过排出管21实现对熔炼后的粉末材料溶液进行排出,提高工人的工作效率。It should be noted that a temperature-isolating chamber 22 is provided on the side wall of the mixing barrel 2, and the temperature-isolating chamber 22 is filled with polyurethane foam material, which can ensure that the temperature of the outer wall of the mixing barrel 2 approaches the room temperature, thereby preventing workers from being scalded by the high temperature inside the mixing barrel 2. By turning on the electric heater 56, the workers can quickly heat the mixing barrel 2 to achieve the function of melting the powder material. After that, the workers can discharge the melted powder material solution through the discharge pipe 21, thereby improving the workers' work efficiency.
进一步地,注液机构6包括固定安装在混合筒2前侧壁上的蓄压盒61,蓄压盒61的内腔滑动安装有活塞磁板62,活塞磁板62的内腔滑动安装有注液管63,注液管63的侧壁上缠绕安装有复位弹簧64,混合筒2的上端面固定安装有储液箱65;Furthermore, the liquid injection mechanism 6 includes a pressure storage box 61 fixedly mounted on the front side wall of the mixing cylinder 2, a piston magnetic plate 62 is slidably mounted in the inner cavity of the pressure storage box 61, a liquid injection tube 63 is slidably mounted in the inner cavity of the piston magnetic plate 62, a return spring 64 is wound around the side wall of the liquid injection tube 63, and a liquid storage tank 65 is fixedly mounted on the upper end surface of the mixing cylinder 2;
复位弹簧64的两端分别与活塞磁板62的侧壁以及混合筒2的内壁固定连接,注液管63远离蓄压盒61的一端延伸至混合筒2内,储液箱65通过进液管66与蓄压盒61相连通,十字盘4的端部设置有磁石41,磁石41与活塞磁板62的对立面磁极相反;The two ends of the return spring 64 are fixedly connected to the side wall of the piston magnetic plate 62 and the inner wall of the mixing cylinder 2 respectively. The end of the injection pipe 63 away from the pressure accumulator box 61 extends into the mixing cylinder 2. The liquid storage tank 65 is connected to the pressure accumulator box 61 through the liquid inlet pipe 66. The end of the cross plate 4 is provided with a magnet 41, and the magnet 41 and the opposite magnetic poles of the piston magnetic plate 62 are opposite.
注液管63的侧壁右侧开设有进液孔631,注液管63的侧壁左侧开设有出液孔632,进液孔631内开设有出口向注液管63内腔的单向水阀,进液管66的内腔设置有出口向蓄压盒61内腔的单向水阀。A liquid inlet hole 631 is provided on the right side of the side wall of the liquid injection tube 63, a liquid outlet hole 632 is provided on the left side of the side wall of the liquid injection tube 63, a one-way water valve with its outlet toward the inner cavity of the liquid injection tube 63 is provided in the liquid inlet hole 631, and a one-way water valve with its outlet toward the inner cavity of the pressure accumulation box 61 is provided in the inner cavity of the liquid inlet tube 66.
需要说明的是,将粉末材料从加料口11处向混合筒2的内腔加入后,通过启动搅拌电机54运行,传动蜗杆52将带动传动蜗轮53使传动柱3转动,由于十字盘4固定安装在传动柱3的下端面,从而此时十字盘4即可在混合筒2的内腔不断转动,随着十字盘4端部的磁石41不断与活塞磁板62接近,能够挤压活塞磁板62向蓄压盒61的前侧移动,随着蓄压盒61前侧空腔的容积不断减小,蓄压盒61前侧空腔内的液体药剂即可通过进液孔631进入注液管63内腔,再从出液孔632排出至混合筒2内,当十字盘4端部的磁石41与活塞磁板62远离时,在复位弹簧64的弹力作用下,能够使活塞磁板62向后移动,此时蓄压盒61前侧空腔的容积不断增大,储液箱65内的液体药剂即可进液管66进入蓄压盒61内,实现对液体药剂的补充,从而通过上述所述,本设备能够实现向混合筒2内少量多次添加催化剂溶剂的功能,而在十字盘4发生转动时,固定在其侧壁上的搅拌杆55也随着转动,即可对催化剂溶剂与粉末材料的充分搅拌,有效提升了粉末在混合筒2内被熔化的效率与质量。It should be noted that after the powder material is added into the inner cavity of the mixing barrel 2 from the feeding port 11, by starting the stirring motor 54, the transmission worm 52 will drive the transmission worm wheel 53 to rotate the transmission column 3. Since the cross disk 4 is fixedly installed on the lower end surface of the transmission column 3, the cross disk 4 can continuously rotate in the inner cavity of the mixing barrel 2 at this time. As the magnet 41 at the end of the cross disk 4 continuously approaches the piston magnetic plate 62, the piston magnetic plate 62 can be squeezed to move toward the front side of the pressure accumulation box 61. As the volume of the cavity on the front side of the pressure accumulation box 61 continues to decrease, the liquid medicine in the cavity on the front side of the pressure accumulation box 61 can enter the inner cavity of the injection tube 63 through the liquid inlet hole 631, and then be discharged from the liquid outlet hole 632 to the mixing barrel 2. In the mixing barrel 2, when the magnet 41 at the end of the cross disk 4 is away from the piston magnetic plate 62, the piston magnetic plate 62 can move backward under the elastic force of the return spring 64. At this time, the volume of the cavity on the front side of the pressure accumulator box 61 continues to increase, and the liquid medicine in the liquid storage tank 65 can enter the pressure accumulator box 61 through the liquid inlet pipe 66 to replenish the liquid medicine. Therefore, through the above, the present device can realize the function of adding a small amount of catalyst solvent to the mixing barrel 2 multiple times, and when the cross disk 4 rotates, the stirring rod 55 fixed on its side wall also rotates, so that the catalyst solvent and the powder material can be fully stirred, which effectively improves the efficiency and quality of the powder being melted in the mixing barrel 2.
进一步地,净化机构7包括通过支架杆71固定安装在混合筒2上端面的充气盒72,充气盒72的内腔滑动安装有活塞板73,活塞板73的侧壁上固定安装有延伸杆74,延伸杆74的侧壁上缠绕安装有抵紧弹簧75,传动蜗杆52的侧壁端部固定安装有凸轮块76;Further, the purification mechanism 7 includes an inflatable box 72 fixedly mounted on the upper end surface of the mixing cylinder 2 through a bracket rod 71, a piston plate 73 is slidably mounted in the inner cavity of the inflatable box 72, an extension rod 74 is fixedly mounted on the side wall of the piston plate 73, a tightening spring 75 is wound around the side wall of the extension rod 74, and a cam block 76 is fixedly mounted on the side wall end of the transmission worm 52;
延伸杆74与充气盒72滑动连接,抵紧弹簧75的两端分别固定安装在活塞板73的侧壁以及充气盒72的内壁上,延伸杆74与凸轮块76的侧壁相贴合;The extension rod 74 is slidably connected to the air charging box 72, and the two ends of the pressing spring 75 are respectively fixedly mounted on the side wall of the piston plate 73 and the inner wall of the air charging box 72, and the extension rod 74 is in contact with the side wall of the cam block 76;
充气盒72的下端面固定安装有进气管77,进气管77的端部延伸至混合筒2的内腔,进气管77的内腔设置有出口向充气盒72内腔的单向气阀,充气盒72的侧壁上还固定安装有出气框78,出气框78的内腔设置有出口向外界的单向气阀,出气框78的内腔固定安装有活性炭板781。An air inlet pipe 77 is fixedly installed on the lower end surface of the inflation box 72, and the end of the air inlet pipe 77 extends to the inner cavity of the mixing barrel 2. The inner cavity of the air inlet pipe 77 is provided with a one-way air valve whose outlet is to the inner cavity of the inflation box 72. An air outlet frame 78 is also fixedly installed on the side wall of the inflation box 72. The inner cavity of the air outlet frame 78 is provided with a one-way air valve whose outlet is to the outside world. An activated carbon plate 781 is fixedly installed in the inner cavity of the air outlet frame 78.
需要说明的是,在传动蜗杆52发生转动的同时,固定在其端部的凸轮块76也随之转动,凸轮块76可不断对延伸杆74进行挤压,使活塞板73在充气盒72的内腔左右往复移动,随着充气盒72右侧空腔内容积不断地发生变化,可对混合筒2内的废气进行吸收,通过活性炭板781的设置,被充气盒72吸收的废气可被活性炭板781中的若干组微孔结构净化,再经由出气框78排出新鲜气体,保证了工人工作环境的健康。It should be noted that when the transmission worm 52 rotates, the cam block 76 fixed at its end also rotates. The cam block 76 can continuously squeeze the extension rod 74, so that the piston plate 73 moves back and forth in the inner cavity of the inflation box 72. As the volume of the cavity on the right side of the inflation box 72 continues to change, the exhaust gas in the mixing barrel 2 can be absorbed. Through the setting of the activated carbon plate 781, the exhaust gas absorbed by the inflation box 72 can be purified by several groups of microporous structures in the activated carbon plate 781, and then fresh gas is discharged through the air outlet frame 78, thereby ensuring the health of the workers' working environment.
工作原理:Working principle:
工人将粉末材料从加料口11处向混合筒2的内腔加入后,通过启动搅拌电机54运行,传动蜗杆52将带动传动蜗轮53使传动柱3转动,由于十字盘4固定安装在传动柱3的下端面,从而此时十字盘4即可在混合筒2的内腔不断转动,随着十字盘4端部的磁石41不断与活塞磁板62接近,能够挤压活塞磁板62向蓄压盒61的前侧移动,随着蓄压盒61前侧空腔的容积不断减小,蓄压盒61前侧空腔内的液体药剂即可通过进液孔631进入注液管63内腔,再从出液孔632排出至混合筒2内,当十字盘4端部的磁石41与活塞磁板62远离时,在复位弹簧64的弹力作用下,能够使活塞磁板62向后移动,此时蓄压盒61前侧空腔的容积不断增大,储液箱65内的液体药剂即可进液管66进入蓄压盒61内,实现对液体药剂的补充,从而通过上述所述,本设备能够实现向混合筒2内少量多次添加催化剂溶剂的功能,而在十字盘4发生转动时,固定在其侧壁上的搅拌杆55也随着转动,即可对催化剂溶剂与粉末材料的充分搅拌,有效提升了粉末在混合筒2内被熔化的效率与质量;After the worker adds the powder material into the inner cavity of the mixing barrel 2 from the feeding port 11, the stirring motor 54 is started, and the transmission worm 52 drives the transmission worm wheel 53 to rotate the transmission column 3. Since the cross disk 4 is fixedly installed on the lower end surface of the transmission column 3, the cross disk 4 can continuously rotate in the inner cavity of the mixing barrel 2. As the magnet 41 at the end of the cross disk 4 continuously approaches the piston magnetic plate 62, the piston magnetic plate 62 can be squeezed to move toward the front side of the pressure accumulator box 61. As the volume of the cavity on the front side of the pressure accumulator box 61 continues to decrease, the liquid medicine in the cavity on the front side of the pressure accumulator box 61 can enter the inner cavity of the injection tube 63 through the liquid inlet hole 631, and then be discharged from the liquid outlet hole 632 to the mixing barrel. 2, when the magnet 41 at the end of the cross disk 4 is away from the piston magnetic plate 62, the piston magnetic plate 62 can move backward under the elastic force of the return spring 64, and the volume of the cavity on the front side of the pressure accumulator box 61 is constantly increasing, and the liquid medicine in the liquid storage tank 65 can enter the pressure accumulator box 61 through the liquid inlet pipe 66 to achieve the replenishment of the liquid medicine. Therefore, through the above, the device can achieve the function of adding a small amount of catalyst solvent to the mixing barrel 2 multiple times, and when the cross disk 4 rotates, the stirring rod 55 fixed on its side wall also rotates, so that the catalyst solvent and the powder material can be fully stirred, which effectively improves the efficiency and quality of the powder being melted in the mixing barrel 2;
在对粉末材料以及催化剂溶剂进行混合的同时,工人同步开启电加热器56,能够迅速对混合筒2内进行加热升温,以实现对粉末材料进行熔炼的功能,之后工人可通过排出管21实现对熔炼后的粉末材料溶液进行排出,提高工人的工作效率;While mixing the powder material and the catalyst solvent, the worker simultaneously turns on the electric heater 56, which can quickly heat the mixing barrel 2 to achieve the function of melting the powder material. After that, the worker can discharge the melted powder material solution through the discharge pipe 21, thereby improving the worker's work efficiency;
在传动蜗杆52发生转动的同时,固定在其端部的凸轮块76也随之转动,凸轮块76可不断对延伸杆74进行挤压,使活塞板73在充气盒72的内腔左右往复移动,随着充气盒72右侧空腔内容积不断地发生变化,可对混合筒2内的废气进行吸收,通过活性炭板781的设置,被充气盒72吸收的废气可被活性炭板781中的若干组微孔结构净化,再经由出气框78排出新鲜气体,保证了工人工作环境的健康。As the transmission worm 52 rotates, the cam block 76 fixed at its end also rotates. The cam block 76 can continuously squeeze the extension rod 74, so that the piston plate 73 moves back and forth in the inner cavity of the inflation box 72. As the volume of the cavity on the right side of the inflation box 72 continues to change, the exhaust gas in the mixing barrel 2 can be absorbed. Through the setting of the activated carbon plate 781, the exhaust gas absorbed by the inflation box 72 can be purified by several groups of microporous structures in the activated carbon plate 781, and then fresh gas is discharged through the air outlet frame 78, thereby ensuring the health of the workers' working environment.
最后应当说明的是,以上内容仅用以说明本发明的技术方案,而非对本发明保护范围的限制,本领域的普通技术人员对本发明的技术方案进行的简单修改或者等同替换,均不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above content is only used to illustrate the technical solution of the present invention, rather than to limit the scope of protection of the present invention. Simple modifications or equivalent substitutions of the technical solution of the present invention by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the present invention.
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Application publication date: 20240813 |
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| RJ01 | Rejection of invention patent application after publication |