CN118477421A - Fume purification treatment device for metal processing - Google Patents
Fume purification treatment device for metal processing Download PDFInfo
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- CN118477421A CN118477421A CN202410935268.8A CN202410935268A CN118477421A CN 118477421 A CN118477421 A CN 118477421A CN 202410935268 A CN202410935268 A CN 202410935268A CN 118477421 A CN118477421 A CN 118477421A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/70—Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter
- B01D46/72—Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter with backwash arms, shoes or nozzles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/42—Auxiliary equipment or operation thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/74—Regeneration of the filtering material or filter elements inside the filter by forces created by movement of the filter element
- B01D46/76—Regeneration of the filtering material or filter elements inside the filter by forces created by movement of the filter element involving vibrations
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- Chemical Kinetics & Catalysis (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及烟气处理技术领域,具体涉及一种金属加工用烟气净化处理装置。The invention relates to the technical field of flue gas treatment, and in particular to a flue gas purification treatment device for metal processing.
背景技术Background Art
烟气处理装置,通过回收、去除或减少排放烟气的有害成分,达到保护环境、净化空气的效果,相关技术中通常设置滤板对烟气进行处理,烟气通过抽风机抽入筒体内部,经滤板过滤后从出风口排出,使烟气中包含的一些杂质和颗粒物粘附在滤板表面,从而对气体达到简单的过滤效果,为避免造成滤板堵塞,需要及时对滤板进行清洁,现有的清洁方式通常是采用刷洗的方式对滤板进行清洁。The flue gas treatment device achieves the effect of protecting the environment and purifying the air by recovering, removing or reducing the harmful components of the emitted flue gas. In the related technology, a filter plate is usually set to treat the flue gas. The flue gas is drawn into the cylinder through an exhaust fan, and is discharged from the air outlet after being filtered by the filter plate, so that some impurities and particulate matter contained in the flue gas adhere to the surface of the filter plate, thereby achieving a simple filtering effect on the gas. In order to avoid clogging of the filter plate, the filter plate needs to be cleaned in time. The existing cleaning method usually uses a brushing method to clean the filter plate.
公开号为CN220071073U的专利文件公开了一种烟气净化处理装置,包括通气管,通气管内并排安装有多个滤网,通气管内并排设置有多个安装头,安装头的两侧均安装有刷毛,安装头的两端均开设有与其内部相连通的流水孔,多个安装头的上端均连通设置有活动管,多个活动管的外侧均套设有套筒,活动管的中部开设有进水孔,通气管的上端设置有清洁液箱,通气管上连通设置有两个安装管,安装管上均可拆卸安装有管盖,管盖上固定连接有安装杆,两个安装杆上分别连接有气体流速传感器,该专利通过检测滤网两侧的气体流速,从而能够判断滤网是否产生堵塞,在堵塞后可实现自动清洁滤网,同时采用刷洗的方式对滤网进行清洗,极大提升了对滤网表面的清洁效果。The patent document with publication number CN220071073U discloses a flue gas purification treatment device, including a ventilation pipe, in which multiple filter screens are installed side by side, and multiple mounting heads are arranged side by side in the ventilation pipe, bristles are installed on both sides of the mounting heads, and water flow holes connected to the interior of the mounting heads are opened at both ends of the mounting heads, and movable pipes are connected to the upper ends of the multiple mounting heads, sleeves are sleeved on the outer sides of the multiple movable pipes, and a water inlet hole is opened in the middle of the movable pipe, and a cleaning liquid tank is arranged at the upper end of the ventilation pipe, and two mounting pipes are connected to the ventilation pipe, and pipe covers are detachably installed on the mounting pipes, and mounting rods are fixedly connected to the pipe covers, and gas flow rate sensors are respectively connected to the two mounting rods. The patent can determine whether the filter screen is blocked by detecting the gas flow rate on both sides of the filter screen, and can automatically clean the filter screen after blocking, and at the same time, the filter screen is cleaned by brushing, which greatly improves the cleaning effect of the filter screen surface.
上述专利文件提供的烟气净化处理装置虽然能够对滤网进行清洁,但是采用刷洗的方式对滤网进行清洁时,具有一定硬度的颗粒物可能会对滤网造成损坏,另外,从滤网上脱离下来的杂质和颗粒物依旧留在通气管内,可能会在后续使用时再次堵塞滤网,影响滤网的正常使用。Although the flue gas purification device provided in the above patent document can clean the filter, when the filter is cleaned by brushing, particles with a certain hardness may cause damage to the filter. In addition, impurities and particles detached from the filter still remain in the ventilation pipe, which may clog the filter again during subsequent use, affecting the normal use of the filter.
发明内容Summary of the invention
本发明提供一种金属加工用烟气净化处理装置,旨在解决相关技术中的烟气净化处理装置采用刷洗的方式对滤网进行清洁时,颗粒物可能会对滤网造成损坏,另外,从滤网上脱离下来的杂质和颗粒物可能会在后续使用时再次堵塞滤网的问题。The present invention provides a fume purification device for metal processing, aiming to solve the problem that when the fume purification device in the related art uses a brushing method to clean the filter, particulate matter may damage the filter, and in addition, impurities and particulate matter detached from the filter may clog the filter again during subsequent use.
本发明的一种金属加工用烟气净化处理装置,包括架体和设于架体上的筒体,筒体的上端设有抽风机,筒体的一侧设有出风口,还包括:A fume purification device for metal processing of the present invention comprises a frame and a cylinder arranged on the frame, an exhaust fan is arranged at the upper end of the cylinder, an air outlet is arranged at one side of the cylinder, and further comprises:
滤板,所述滤板设于筒体内,滤板为圆筒状结构,筒体的内部通过滤板分为滤前腔和滤后腔;The filter plate is arranged in the cylinder body, and the filter plate is a cylindrical structure. The interior of the cylinder body is divided into a pre-filter chamber and a post-filter chamber by the filter plate;
清洁机构,所述清洁机构包括安装板、反冲板和密封板,反冲板和密封板设于安装板上,反冲板设于滤板的外侧,并于反冲板与滤板之间形成有反冲腔,密封板设于滤板的内侧,并于密封板与滤板之间形成有集杂腔,反冲板上设有多个反冲孔,安装板的下端对应集杂腔的位置连接有集杂袋,筒体的进风量稍大于出风口处的出风量;The cleaning mechanism comprises a mounting plate, a recoil plate and a sealing plate, the recoil plate and the sealing plate are arranged on the mounting plate, the recoil plate is arranged on the outer side of the filter plate, and a recoil cavity is formed between the recoil plate and the filter plate, the sealing plate is arranged on the inner side of the filter plate, and a debris collecting cavity is formed between the sealing plate and the filter plate, a plurality of recoil holes are arranged on the recoil plate, a debris collecting bag is connected to the position of the debris collecting cavity at the lower end of the mounting plate, and the air inlet of the cylinder is slightly larger than the air outlet at the air outlet;
第一驱动组件,所述第一驱动组件设于架体,能够驱动安装板进行转动;A first driving assembly, which is disposed on the frame and can drive the mounting plate to rotate;
第二驱动组件,所述第二驱动组件设于筒体的下端,能够驱动安装板自动进行转速的调节。The second driving assembly is arranged at the lower end of the cylinder and can drive the mounting plate to automatically adjust the rotation speed.
有益效果:通过第一驱动组件带动安装板进行转动时,能够带动反冲板和密封板沿着滤板的周向进行转动,对滤板逐步进行反冲清洁,同时能够根据滤板堵塞的不同程度,通过第二驱动组件对安装板的转速进行自动调节,从而能够对滤板的清洁速度进行自动调节,以提高对滤板的清洁效果。Beneficial effect: When the mounting plate is driven to rotate by the first driving assembly, the recoil plate and the sealing plate can be driven to rotate along the circumference of the filter plate, and the filter plate can be gradually recoil cleaned. At the same time, according to the different degrees of blockage of the filter plate, the rotation speed of the mounting plate can be automatically adjusted by the second driving assembly, so that the cleaning speed of the filter plate can be automatically adjusted to improve the cleaning effect of the filter plate.
优选的,所述筒体的下端设有方形杆,所述方形杆贯穿所述安装板,并与所述安装板滑动连接,且所述方形杆能够与所述安装板进行同步转动,所述第一驱动组件包括电机、锥齿轮和摩擦轮,所述电机设于架体,所述锥齿轮连接在所述电机的输出端,所述摩擦轮连接在所述方形杆的下端,所述锥齿轮与所述摩擦轮摩擦传动。Preferably, a square rod is provided at the lower end of the cylinder, the square rod passes through the mounting plate and is slidably connected to the mounting plate, and the square rod can rotate synchronously with the mounting plate, the first driving assembly includes a motor, a bevel gear and a friction wheel, the motor is arranged on the frame, the bevel gear is connected to the output end of the motor, the friction wheel is connected to the lower end of the square rod, and the bevel gear and the friction wheel are frictionally transmitted.
有益效果:当滤板堵塞严重时,能够通过滤前腔内压强的增大,带动升降板向下进行移动,以改变摩擦轮与锥齿轮之间的传动比,使摩擦轮的转速变快,从而使得安装板的转速变快,即滤板堵塞越严重,安装板的转速越快,以保证对滤板的清洁效率。Beneficial effect: When the filter plate is seriously clogged, the pressure in the pre-filter chamber can be increased to drive the lifting plate to move downward, so as to change the transmission ratio between the friction wheel and the bevel gear, so that the rotation speed of the friction wheel becomes faster, thereby making the rotation speed of the mounting plate faster. That is, the more serious the filter plate is clogged, the faster the rotation speed of the mounting plate is, so as to ensure the cleaning efficiency of the filter plate.
优选的,所述第二驱动组件包括设于所述筒体内的空心杆,以及活动设于空心杆内的升降板,所述空心杆上开设有多个通风口,所述升降板连接在方形杆的上端,所述升降板与所述安装板之间连接有弹簧一。Preferably, the second driving assembly includes a hollow rod disposed in the cylinder body, and a lifting plate movably disposed in the hollow rod, a plurality of ventilation holes are opened on the hollow rod, the lifting plate is connected to the upper end of the square rod, and a spring is connected between the lifting plate and the mounting plate.
优选的,所述密封板的两端与所述滤板相接触的地方均设有密封条,以用于保证滤前腔内的气体无法直接进入至集杂腔内。Preferably, sealing strips are provided at both ends of the sealing plate where they contact the filter plate, so as to ensure that the gas in the pre-filter chamber cannot directly enter the impurity collecting chamber.
优选的,还包括敲击机构,所述敲击机构包括敲击杆和用于驱动敲击杆进行移动的第三驱动组件,所述敲击杆设置为多个,多个所述敲击杆沿反冲板的高度方向间隔设置,每个所述敲击杆均贯穿所述反冲板,并与所述反冲板滑动连接,每个所述敲击杆朝向所述滤板的一端均连接有球体。Preferably, it also includes a knocking mechanism, which includes a knocking rod and a third driving component for driving the knocking rod to move, the knocking rod is provided in plurality, and the plurality of knocking rods are arranged at intervals along the height direction of the recoil plate, each of the knocking rods penetrates the recoil plate and is slidably connected to the recoil plate, and a ball is connected to one end of each of the knocking rods facing the filter plate.
有益效果:能够在滤板堵塞严重时,通过第三驱动组件,带动敲击杆对滤板进行敲击,进一步提高清洁效果。Beneficial effect: When the filter plate is seriously clogged, the third driving component can be used to drive the knocking rod to knock on the filter plate, thereby further improving the cleaning effect.
优选的,所述第三驱动组件包括安装环和设于安装环上的多个磁铁条,所述安装环转动设于所述筒体的下端,所述安装环转动套设在安装板的外侧,多个所述磁铁条沿安装环的周向设置,且每个磁铁条均位于滤后腔内,每个所述敲击杆远离所述球体的一端均设有磁铁块,所述磁铁块与所述磁铁条之间能够相互吸引,每个所述磁铁块与所述反冲板之间均连接有弹簧二,所述弹簧二套设在对应的所述敲击杆的外侧。Preferably, the third driving assembly includes a mounting ring and a plurality of magnet bars arranged on the mounting ring, the mounting ring is rotatably arranged at the lower end of the cylinder, the mounting ring is rotatably sleeved on the outer side of the mounting plate, the plurality of magnet bars are arranged along the circumference of the mounting ring, and each magnet bar is located in the post-filter cavity, each of the knocking rods is provided with a magnet block at one end away from the sphere, the magnet block and the magnet bar can attract each other, and a second spring is connected between each of the magnet blocks and the recoil plate, and the second spring is sleeved on the outer side of the corresponding knocking rod.
优选的,每个所述磁铁条均相对所述筒体的高度方向倾斜设置,且多个所述磁铁条沿筒体的周向朝同一方向倾斜。Preferably, each of the magnet bars is arranged obliquely relative to the height direction of the cylinder, and a plurality of the magnet bars are inclined in the same direction along the circumference of the cylinder.
有益效果:使得敲击杆沿着滤板的周向进行转动的过程中,多个敲击杆一端的磁铁块能够按从上至下的顺序依次与同一个磁铁条进行吸引,并带动多个敲击杆另一端的球体能够按从上至下的顺序依次对滤板进行敲击,避免多个球体同时敲击对滤板造成损坏。Beneficial effect: When the knocking rod rotates along the circumference of the filter plate, the magnet blocks at one end of the multiple knocking rods can be attracted to the same magnet bar in sequence from top to bottom, and drive the balls at the other end of the multiple knocking rods to knock on the filter plate in sequence from top to bottom, thereby avoiding damage to the filter plate caused by multiple balls knocking at the same time.
优选的,所述筒体的下端还设有驱动结构,用于带动安装环随安装板进行同步转动,所述驱动结构包括齿轮一、齿环和齿轮二,所述齿轮一通过轴承转动连接在所述安装板的下端,所述齿环固设于安装环的下端,所述齿轮一与所述齿环啮合连接,所述齿轮二设于方形杆的外侧,所述齿轮二与所述齿轮一能够啮合。Preferably, a driving structure is also provided at the lower end of the cylinder for driving the mounting ring to rotate synchronously with the mounting plate, and the driving structure includes gear 1, a gear ring and gear 2. The gear 1 is rotatably connected to the lower end of the mounting plate through a bearing, and the gear ring is fixed to the lower end of the mounting ring. The gear 1 is meshingly connected to the gear ring. The gear 2 is arranged on the outside of the square rod, and the gear 2 can mesh with the gear 1.
有益效果:设有驱动结构,能够带动安装环随安装板进行同步转动,使得在滤板正常工作时,敲击机构无法对滤板进行敲击,从而避免过度敲击对滤板造成损坏。Beneficial effect: A driving structure is provided, which can drive the mounting ring to rotate synchronously with the mounting plate, so that when the filter plate works normally, the knocking mechanism cannot knock on the filter plate, thereby avoiding damage to the filter plate caused by excessive knocking.
优选的,所述集杂袋上设有用于气体通过的微孔结构。Preferably, the debris collecting bag is provided with a microporous structure for gas to pass through.
本发明的有益效果为:The beneficial effects of the present invention are:
1、本发明设有清洁机构,能够通过第一驱动组件带动安装板进行转动,从而带动反冲板和密封板沿着滤板的周向进行转动,对滤板逐步进行反冲清洁,改善了刷洗方式可能对滤板造成的损坏,延长了滤板的使用寿命,且能够避免脱落的杂质再次堵塞滤板,另外,设有第二驱动组件,能够对安装板的转速进行自动调节,从而能够根据滤板的堵塞程度,对滤板的清洁速度进行自动调节,以提高对滤板的清洁效果。1. The present invention is provided with a cleaning mechanism, which can drive the mounting plate to rotate through the first driving component, thereby driving the recoil plate and the sealing plate to rotate along the circumference of the filter plate, and gradually performing recoil cleaning on the filter plate, thereby improving the damage to the filter plate that may be caused by the brushing method, extending the service life of the filter plate, and preventing the impurities that fall off from clogging the filter plate again. In addition, a second driving component is provided, which can automatically adjust the rotation speed of the mounting plate, so that the cleaning speed of the filter plate can be automatically adjusted according to the degree of clogging of the filter plate, so as to improve the cleaning effect of the filter plate.
2、本发明设有敲击机构,能够在滤板堵塞严重时,通过磁铁块与磁铁条之间的配合,带动敲击杆对滤板进行敲击,进一步提高清洁效果,另外,设有驱动结构,能够在滤板正常工作时,使得敲击机构无法对滤板进行敲击,从而避免过度敲击对滤板造成损坏。2. The present invention is provided with a knocking mechanism, which can drive the knocking rod to knock on the filter plate through the cooperation between the magnet block and the magnet bar when the filter plate is seriously clogged, thereby further improving the cleaning effect. In addition, a driving structure is provided, which can prevent the knocking mechanism from knocking on the filter plate when the filter plate is working normally, thereby avoiding damage to the filter plate caused by excessive knocking.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的整体结构示意图。FIG1 is a schematic diagram of the overall structure of the present invention.
图2是本发明沿横向剖切的结构示意图。FIG. 2 is a schematic diagram of the structure of the present invention cut along the transverse direction.
图3是本发明的剖切俯视图。FIG. 3 is a cutaway top view of the present invention.
图4是本发明沿纵向剖切的结构示意图。FIG. 4 is a schematic diagram of the structure of the present invention cut along the longitudinal direction.
图5是本发明的图4中A处的放大结构示意图。FIG. 5 is an enlarged structural schematic diagram of point A in FIG. 4 of the present invention.
图6是本发明的磁铁条与安装环的装配结构示意图。FIG. 6 is a schematic diagram of the assembly structure of the magnet strip and the mounting ring of the present invention.
图7是本发明的第一驱动组件和第三驱动组件的结构示意图。FIG. 7 is a schematic diagram of the structure of the first drive assembly and the third drive assembly of the present invention.
附图标记:Reference numerals:
1、架体;11、筒体;111、出风口;112、滤前腔;113、滤后腔;114、反冲腔;115、集杂腔;12、抽风机;13、滤板;21、安装板;22、反冲板;221、反冲孔;23、密封板;231、密封条;24、集杂袋;25、方形杆;26、电机;27、锥齿轮;28、摩擦轮;31、空心杆;311、通风口;32、升降板;33、弹簧一;41、敲击杆;411、球体;412、磁铁块;42、安装环;43、磁铁条;44、弹簧二;45、齿轮一;451、轴承;46、齿环;47、齿轮二。1. Frame; 11. Cylinder; 111. Air outlet; 112. Pre-filter chamber; 113. Post-filter chamber; 114. Recoil chamber; 115. Miscellaneous collection chamber; 12. Exhaust fan; 13. Filter plate; 21. Mounting plate; 22. Recoil plate; 221. Recoil hole; 23. Sealing plate; 231. Sealing strip; 24. Miscellaneous collection bag; 25. Square rod; 26. Motor; 27. Bevel gear; 28. Friction wheel; 31. Hollow rod; 311. Ventilation port; 32. Lifting plate; 33. Spring 1; 41. Knocking rod; 411. Ball; 412. Magnet block; 42. Mounting ring; 43. Magnet strip; 44. Spring 2; 45. Gear 1; 451. Bearing; 46. Gear ring; 47. Gear 2.
具体实施方式DETAILED DESCRIPTION
下面详细描述本发明的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but should not be understood as limiting the present invention.
如图1至图7所示,本发明的一种金属加工用烟气净化处理装置,包括架体1、筒体11、滤板13、清洁机构、第一驱动组件和第二驱动组件。As shown in FIG. 1 to FIG. 7 , a fume purification device for metal processing of the present invention comprises a frame 1, a cylinder 11, a filter plate 13, a cleaning mechanism, a first drive assembly and a second drive assembly.
筒体11设于架体1的上方,筒体11的上端设有抽风机12,用于将金属加工所产生的烟气抽进筒体11内,筒体11的一侧开设有出风口111,筒体11的进风量稍大于出风口111处的出风量,滤板13设于筒体11的内部,滤板13为圆筒状结构,筒体11的内部通过滤板13分为滤前腔112和滤后腔113。The cylinder 11 is arranged above the frame 1, and an exhaust fan 12 is provided at the upper end of the cylinder 11 for drawing the smoke generated by metal processing into the cylinder 11. An air outlet 111 is opened on one side of the cylinder 11, and the air intake of the cylinder 11 is slightly larger than the air outlet at the air outlet 111. The filter plate 13 is arranged inside the cylinder 11, and the filter plate 13 is a cylindrical structure. The interior of the cylinder 11 is divided into a pre-filter chamber 112 and a post-filter chamber 113 by the filter plate 13.
具体地,如图1至图3所示,本发明的烟气净化处理装置在使用时,通过抽风机12将金属加工所产生的烟气吸入筒体11内,烟气会进入到滤前腔112内,并经滤板13进行过滤,过滤后的气体会进入到滤后腔113,并从出风口111排出,而烟气内的杂质和颗粒物会被粘附在滤板13的内周侧,当滤板13发生堵塞时,能够通过清洁机构对滤板13进行清洁。Specifically, as shown in Figures 1 to 3, when the flue gas purification treatment device of the present invention is in use, the flue gas generated by metal processing is sucked into the cylinder 11 through the exhaust fan 12, the flue gas will enter the pre-filter chamber 112, and be filtered through the filter plate 13, the filtered gas will enter the post-filter chamber 113, and be discharged from the air outlet 111, and the impurities and particulate matter in the flue gas will be adhered to the inner peripheral side of the filter plate 13. When the filter plate 13 is blocked, the filter plate 13 can be cleaned by the cleaning mechanism.
清洁机构包括安装板21、反冲板22和密封板23,反冲板22和密封板23固设于安装板21的上端,反冲板22设于滤板13靠近筒体11内壁的一侧,并于反冲板22与滤板13之间形成有反冲腔114,密封板23设于滤板13的另一侧,并于密封板23与滤板13之间形成有集杂腔115,反冲板22与密封板23对应设置,反冲板22上沿其高度方向开设有多个反冲孔221,安装板21的下端对应集杂腔115的位置连接有集杂袋24,第一驱动组件设于架体1,能够驱动安装板21进行转动,第二驱动组件设于筒体11的下端,能够驱动安装板21自动进行转速的调节。The cleaning mechanism includes a mounting plate 21, a recoil plate 22 and a sealing plate 23, the recoil plate 22 and the sealing plate 23 are fixedly arranged at the upper end of the mounting plate 21, the recoil plate 22 is arranged on one side of the filter plate 13 close to the inner wall of the cylinder 11, and a recoil chamber 114 is formed between the recoil plate 22 and the filter plate 13, the sealing plate 23 is arranged on the other side of the filter plate 13, and a debris collecting chamber 115 is formed between the sealing plate 23 and the filter plate 13, the recoil plate 22 and the sealing plate 23 are arranged correspondingly, a plurality of recoil holes 221 are opened on the recoil plate 22 along its height direction, the lower end of the mounting plate 21 is connected with a debris collecting bag 24 corresponding to the position of the debris collecting chamber 115, the first driving component is arranged on the frame 1, and can drive the mounting plate 21 to rotate, and the second driving component is arranged at the lower end of the cylinder 11, and can drive the mounting plate 21 to automatically adjust the speed.
具体地,如图1至图6所示,由于筒体11的进风量稍大于出风口111处的出风量,使得烟气会在筒体11的内部堆积,从而使得筒体11内部的压强增大,此时滤后腔113内的气体会通过反冲板22上的反冲孔221进入至反冲腔114内,并对该部分滤板13进行反冲清洁,接着气体会穿过滤板13进入到集杂腔115内,并从集杂腔115的下端排出,而粘附在滤板13上的杂质和颗粒物会从滤板13上脱落,并沿着集杂腔115掉落在集杂袋24内进行收集,在此过程中,通过第一驱动组件带动安装板21进行转动,能够带动反冲板22和密封板23进行同步转动,使得反冲板22和密封板23均沿着滤板13的周向进行转动,对滤板13逐步进行反吹清洁,改善了刷洗方式可能对滤板13造成的损坏,延长了滤板13的使用寿命,而且能够使从滤板13上脱离下来的杂质和颗粒物排出筒体11,避免再次堵塞滤板13,另外,能够通过第二驱动组件对安装板21的转速进行调节,使得滤板13堵塞越严重,安装板21的转速越快,即对滤板13的清洁速度越快,以保证对滤板13的清洁效率。Specifically, as shown in Figures 1 to 6, since the air intake of the cylinder 11 is slightly greater than the air outlet at the air outlet 111, the smoke will accumulate inside the cylinder 11, thereby increasing the pressure inside the cylinder 11. At this time, the gas in the post-filter chamber 113 will enter the recoil chamber 114 through the recoil hole 221 on the recoil plate 22, and recoil clean this part of the filter plate 13. Then the gas will pass through the filter plate 13 into the collection chamber 115 and be discharged from the lower end of the collection chamber 115, while the impurities and particulate matter adhering to the filter plate 13 will fall off the filter plate 13 and fall along the collection chamber 115 into the collection bag 24 for collection. In this process, the first drive component drives the The movable mounting plate 21 rotates, which can drive the recoil plate 22 and the sealing plate 23 to rotate synchronously, so that the recoil plate 22 and the sealing plate 23 rotate along the circumferential direction of the filter plate 13, and the filter plate 13 is gradually backwashed and cleaned, thereby improving the damage to the filter plate 13 that may be caused by the brushing method, extending the service life of the filter plate 13, and allowing the impurities and particulate matter detached from the filter plate 13 to be discharged from the cylinder 11 to avoid clogging the filter plate 13 again. In addition, the rotation speed of the mounting plate 21 can be adjusted by the second driving component, so that the more serious the blockage of the filter plate 13, the faster the rotation speed of the mounting plate 21, that is, the faster the cleaning speed of the filter plate 13, so as to ensure the cleaning efficiency of the filter plate 13.
在一些实施例中,筒体11的下端设有方形杆25,方形杆25贯穿安装板21,并与安装板21滑动连接,且方形杆25能够与安装板21进行同步转动,第一驱动组件包括电机26、锥齿轮27和摩擦轮28,电机26设于架体1,锥齿轮27连接在电机26的输出端,摩擦轮28连接在方形杆25的下端,锥齿轮27与摩擦轮28摩擦传动。In some embodiments, a square rod 25 is provided at the lower end of the cylinder 11, the square rod 25 passes through the mounting plate 21 and is slidably connected to the mounting plate 21, and the square rod 25 can rotate synchronously with the mounting plate 21. The first driving assembly includes a motor 26, a bevel gear 27 and a friction wheel 28. The motor 26 is provided on the frame 1, the bevel gear 27 is connected to the output end of the motor 26, and the friction wheel 28 is connected to the lower end of the square rod 25. The bevel gear 27 and the friction wheel 28 are frictionally transmitted.
具体地,如图1、图3、图4和图7所示,启动电机26带动锥齿轮27进行转动时,通过锥齿轮27与摩擦轮28之间的摩擦传动,能够带动摩擦轮28进行转动,从而带动与摩擦轮28连接的方形杆25进行转动,方形杆25转动的过程中,能够带动安装板21进行同步转动,从而能够带动反冲板22和密封板23进行同步转动,以沿着滤板13的周向逐步对滤板13进行反吹清洁。Specifically, as shown in Figures 1, 3, 4 and 7, when the starting motor 26 drives the bevel gear 27 to rotate, the friction transmission between the bevel gear 27 and the friction wheel 28 can drive the friction wheel 28 to rotate, thereby driving the square rod 25 connected to the friction wheel 28 to rotate. During the rotation of the square rod 25, the mounting plate 21 can be driven to rotate synchronously, thereby driving the recoil plate 22 and the sealing plate 23 to rotate synchronously, so as to gradually backflush and clean the filter plate 13 along the circumference of the filter plate 13.
在一些实施例中,第二驱动组件包括设于筒体11内的空心杆31,以及活动设于空心杆31内的升降板32,空心杆31的外周侧开设有多个通风口311,升降板32连接在方形杆25的上端,升降板32与安装板21之间连接有弹簧一33。In some embodiments, the second driving assembly includes a hollow rod 31 disposed in the cylinder 11, and a lifting plate 32 movably disposed in the hollow rod 31, a plurality of ventilation holes 311 are opened on the outer peripheral side of the hollow rod 31, the lifting plate 32 is connected to the upper end of the square rod 25, and a spring 33 is connected between the lifting plate 32 and the mounting plate 21.
具体地,如图2至图7所示,当滤板13堵塞严重时,会使得从滤前腔112进入至滤后腔113内的气体变少,使得滤前腔112内的压强进一步增大,此时升降板32会在压强的作用下向下进行移动,并带动方形杆25和摩擦轮28同步向下进行移动,以改变摩擦轮28与锥齿轮27的接触点的位置,从而使得摩擦轮28与锥齿轮27之间的传动比发生改变,使得锥齿轮27转速不变的情况下,摩擦轮28的转速变快,从而使得安装板21的转速变快,即滤板13堵塞越严重,安装板21的转速越快,使得清洁机构对滤板13的清洁速度变快,以保证对滤板13的清洁效率,当完成对滤板13的清洁后,滤前腔112内堆积的气体会通过滤板13进入至滤后腔113内,使得滤前腔112内的压强减小,此时升降板32能够在弹簧一33的作用下进行复位。Specifically, as shown in Figures 2 to 7, when the filter plate 13 is seriously blocked, the gas entering the filter post-chamber 113 from the filter pre-chamber 112 will decrease, so that the pressure in the filter pre-chamber 112 will further increase. At this time, the lifting plate 32 will move downward under the action of the pressure, and drive the square rod 25 and the friction wheel 28 to move downward synchronously, so as to change the position of the contact point between the friction wheel 28 and the bevel gear 27, thereby changing the transmission ratio between the friction wheel 28 and the bevel gear 27, so that the speed of the bevel gear 27 is increased. When the filter plate 13 remains unchanged, the rotation speed of the friction wheel 28 becomes faster, thereby making the rotation speed of the mounting plate 21 faster, that is, the more serious the blockage of the filter plate 13 is, the faster the rotation speed of the mounting plate 21 is, so that the cleaning mechanism cleans the filter plate 13 faster to ensure the cleaning efficiency of the filter plate 13. When the filter plate 13 is cleaned, the gas accumulated in the pre-filter chamber 112 will enter the post-filter chamber 113 through the filter plate 13, so that the pressure in the pre-filter chamber 112 is reduced, and the lifting plate 32 can be reset under the action of the spring 1 33.
如图2至图4所示,密封板23的两端与滤板13相接触的地方均设有密封条231,以用于保证滤前腔112内的气体无法直接进入至集杂腔115内,此时集杂腔115的一侧通过滤板13与滤后腔113相通,集杂腔115的下端通过集杂袋24与外界相通,由于筒体11的进风量大于出风口111处的出风量,使得筒体11内部的压强大于外界,从而使得滤后腔113内的气体能够通过滤板13进入到集杂腔115内,并在此过程中对滤板13进行反吹清洁。As shown in Figures 2 to 4, sealing strips 231 are provided at both ends of the sealing plate 23 where they contact the filter plate 13, so as to ensure that the gas in the pre-filter chamber 112 cannot directly enter the impurity collecting chamber 115. At this time, one side of the impurity collecting chamber 115 is connected with the post-filter chamber 113 through the filter plate 13, and the lower end of the impurity collecting chamber 115 is connected with the outside through the impurity collecting bag 24. Since the air intake of the cylinder 11 is greater than the air output at the air outlet 111, the pressure inside the cylinder 11 is greater than that of the outside, so that the gas in the post-filter chamber 113 can enter the impurity collecting chamber 115 through the filter plate 13, and the filter plate 13 is backblown and cleaned in the process.
当滤板13堵塞严重时,烟气会在滤前腔112内堆积,使得滤前腔112内的压强逐渐增大,而滤后腔113内的气体会逐渐从出风口111排出,使得滤后腔113内的压强逐渐减小,从而使得滤后腔113内的气体对滤板13的反吹清洁效果逐渐变弱,影响对滤板13的清洁效果,因此,在一些实施例中,本发明的烟气净化处理装置还包括敲击机构,敲击机构包括敲击杆41和用于驱动敲击杆41进行移动的第三驱动组件,敲击杆41设置为多个,多个敲击杆41沿反冲板22的高度方向间隔设置,每个敲击杆41均贯穿反冲板22,并与反冲板22滑动连接,每个敲击杆41朝向滤板13的一端均连接有球体411。When the filter plate 13 is severely clogged, the flue gas will accumulate in the pre-filter chamber 112, causing the pressure in the pre-filter chamber 112 to gradually increase, while the gas in the post-filter chamber 113 will gradually be discharged from the air outlet 111, causing the pressure in the post-filter chamber 113 to gradually decrease, thereby causing the backwash cleaning effect of the gas in the post-filter chamber 113 on the filter plate 13 to gradually weaken, affecting the cleaning effect of the filter plate 13. Therefore, in some embodiments, the flue gas purification device of the present invention also includes a knocking mechanism, the knocking mechanism includes a knocking rod 41 and a third driving assembly for driving the knocking rod 41 to move, the knocking rod 41 is provided in plurality, and the plurality of knocking rods 41 are spaced apart along the height direction of the recoil plate 22, each knocking rod 41 penetrates the recoil plate 22 and is slidably connected to the recoil plate 22, and a sphere 411 is connected to one end of each knocking rod 41 facing the filter plate 13.
具体地,如图3至图6所示,当滤板13堵塞严重时,可能会使得清洁机构对滤板13的反吹清洁效果减弱,此时可以通过第三驱动组件带动敲击杆41进行移动,使得敲击杆41上的球体411能够对滤板13进行敲击,使得粘附在滤板13上的杂质和颗粒物能够在敲击作用下进行脱落,以保证对滤板13的清洁效果。Specifically, as shown in Figures 3 to 6, when the filter plate 13 is severely clogged, the back-blowing cleaning effect of the cleaning mechanism on the filter plate 13 may be weakened. At this time, the knocking rod 41 can be driven to move by the third driving assembly so that the ball 411 on the knocking rod 41 can knock on the filter plate 13, so that impurities and particulate matter adhering to the filter plate 13 can fall off under the knocking action, thereby ensuring the cleaning effect of the filter plate 13.
在一些实施例中,第三驱动组件包括安装环42和设于安装环42上的多个磁铁条43,安装环42转动设于筒体11的下端,安装环42转动套设在安装板21的外侧,多个磁铁条43沿安装环42的周向设置,且每个磁铁条43均位于滤后腔113内,每个敲击杆41远离球体411的一端均设有磁铁块412,磁铁块412与磁铁条43之间能够相互吸引,每个磁铁块412与反冲板22之间均连接有弹簧二44,弹簧二44套设在对应的敲击杆41的外侧。In some embodiments, the third driving assembly includes a mounting ring 42 and a plurality of magnet strips 43 disposed on the mounting ring 42. The mounting ring 42 is rotatably disposed at the lower end of the cylinder 11, and the mounting ring 42 is rotatably sleeved on the outer side of the mounting plate 21. The plurality of magnet strips 43 are arranged along the circumference of the mounting ring 42, and each magnet strip 43 is located in the post-filter cavity 113. A magnet block 412 is provided at one end of each knocking rod 41 away from the sphere 411, and the magnet block 412 and the magnet strip 43 can attract each other. A spring 2 44 is connected between each magnet block 412 and the recoil plate 22, and the spring 2 44 is sleeved on the outer side of the corresponding knocking rod 41.
具体地,如图3至图7所示,通过第一驱动组件带动安装板21进行转动时,能够带动反冲板22和密封板23进行同步转动,并带动设于反冲板22上的多个敲击杆41进行同步转动,在敲击杆41沿着滤板13的周向进行转动的过程中,当连接在敲击杆41一端的磁铁块412与磁铁条43之间相互吸引时,会使得磁铁块412通过拉伸弹簧二44向着靠近磁铁条43的方向进行移动,并带动敲击杆41和球体411进行同步移动,当磁铁块412越过磁铁条43后,磁铁块412能够在弹簧二44的作用下进行复位,在此过程中,通过简谐振动原理,能够带动敲击杆41和球体411向着靠近滤板13的方向进行移动,使得球体411能够对滤板13进行敲击,另外,由于多个磁铁条43沿安装环42的周向进行设置,使得敲击杆41沿着滤板13的周向进行转动的过程中,敲击杆41一端的磁铁块412会依次与多个磁铁条43进行吸引,使得敲击杆41另一端的球体411能够间歇性地对滤板13进行敲击,使得粘附在滤板13上的杂质和颗粒物脱落,提高对滤板13的清洁效果。Specifically, as shown in Figures 3 to 7, when the mounting plate 21 is driven to rotate by the first driving component, the recoil plate 22 and the sealing plate 23 can be driven to rotate synchronously, and the multiple knocking rods 41 arranged on the recoil plate 22 can be driven to rotate synchronously. In the process of the knocking rod 41 rotating along the circumference of the filter plate 13, when the magnet block 412 connected to one end of the knocking rod 41 and the magnet bar 43 attract each other, the magnet block 412 will move toward the direction close to the magnet bar 43 through the tension spring 24, and drive the knocking rod 41 and the ball 411 to move synchronously. When the magnet block 412 passes over the magnet bar 43, the magnet block 412 can be pulled by the spring 24. During this process, the knocking rod 41 and the ball 411 can be driven to move toward the direction close to the filter plate 13 through the principle of simple harmonic vibration, so that the ball 411 can knock on the filter plate 13. In addition, since a plurality of magnet strips 43 are arranged along the circumference of the mounting ring 42, when the knocking rod 41 rotates along the circumference of the filter plate 13, the magnet block 412 at one end of the knocking rod 41 will attract the plurality of magnet strips 43 in turn, so that the ball 411 at the other end of the knocking rod 41 can intermittently knock on the filter plate 13, so that impurities and particulate matter adhering to the filter plate 13 fall off, thereby improving the cleaning effect of the filter plate 13.
需要说明的是,每个磁铁条43均相对筒体11的高度方向倾斜设置,且多个磁铁条43沿筒体11的周向朝同一方向倾斜,使得敲击杆41沿着滤板13的周向进行转动的过程中,多个敲击杆41一端的磁铁块412能够按从上至下的顺序依次与同一个磁铁条43进行吸引,从而带动多个敲击杆41另一端的球体411能够按从上至下的顺序依次对滤板13进行敲击,避免多个球体411同时敲击对滤板13造成损坏。It should be noted that each magnet bar 43 is inclined relative to the height direction of the cylinder 11, and multiple magnet bars 43 are inclined in the same direction along the circumference of the cylinder 11, so that when the knocking rod 41 rotates along the circumference of the filter plate 13, the magnet blocks 412 at one end of the multiple knocking rods 41 can be attracted to the same magnet bar 43 in sequence from top to bottom, thereby driving the balls 411 at the other end of the multiple knocking rods 41 to knock on the filter plate 13 in sequence from top to bottom, thereby avoiding damage to the filter plate 13 caused by multiple balls 411 knocking at the same time.
在滤板13正常进行工作时,若敲击杆41依旧对滤板13进行敲击,可能容易使滤板13发生损坏,因此,在一些实施例中,筒体11的下端还设有驱动结构,用于带动安装环42随安装板21进行同步转动,驱动结构包括齿轮一45、齿环46和齿轮二47,齿轮一45通过轴承451转动连接在安装板21的下端,齿环46固设于安装环42的下端,齿轮一45与齿环46啮合连接,齿轮二47设于方形杆25的外侧,齿轮二47与齿轮一45能够啮合。When the filter plate 13 is working normally, if the knocking rod 41 still knocks the filter plate 13, the filter plate 13 may be easily damaged. Therefore, in some embodiments, a driving structure is also provided at the lower end of the cylinder 11 to drive the mounting ring 42 to rotate synchronously with the mounting plate 21. The driving structure includes a gear 1 45, a gear ring 46 and a gear 2 47. The gear 1 45 is rotatably connected to the lower end of the mounting plate 21 through a bearing 451, the gear ring 46 is fixed to the lower end of the mounting ring 42, the gear 1 45 is meshed with the gear ring 46, the gear 2 47 is provided on the outer side of the square rod 25, and the gear 2 47 can mesh with the gear 1 45.
具体地,如图2至图7所示,在滤板13正常进行工作的过程中,通过第一驱动组件带动摩擦轮28进行转动时,能够带动方形杆25和设于方形杆25外侧的齿轮二47进行同步转动,并带动安装板21和转动设于安装板21下端的齿轮一45进行同步转动,此时齿轮一45与齿轮二47啮合连接,使得齿轮一45无法进行自转,从而能够通过齿轮一45与齿环46之间的啮合传动,使得齿环46与齿轮一45均沿着滤板13的周向进行转动,并带动安装环42和设于安装环42上的多个磁铁条43进行同步转动,在此过程中,由于安装板21和安装环42同步转动,使得反冲板22上的多个敲击杆41和磁铁条43能够同步转动,使得敲击杆41一端的磁铁块412不会与磁铁条43相互吸引,从而使得敲击杆41不会对滤板13进行敲击,避免过度敲击对滤板13造成损坏;在滤板13发生严重堵塞时,升降板32会在压强的作用下向下进行移动,并带动方形杆25和设于方形杆25外侧的齿轮二47向下进行同步移动,使得齿轮二47与齿轮一45脱离啮合,此时通过第一驱动组件带动安装板21和设于安装板21下端的齿轮一45进行转动时,由于齿轮一45与齿轮二47脱离啮合,使得齿轮一45会发生自转,而不是带动齿环46进行同步转动,使得安装环42和设于安装环42上的多个磁铁条43停止转动,此时随着安装板21的继续转动,会带动设于反冲板22上的敲击杆41相对磁铁条43进行转动,使得敲击杆41一端的磁铁块412能够与磁铁条43相互吸引,并带动敲击杆41对滤板13进行敲击,通过设置有驱动结构,使得滤板13处于正常工作状态时,敲击机构不会对滤板13进行敲击,只有在滤板13堵塞严重时,敲击机构才会对滤板13进行敲击。Specifically, as shown in Figures 2 to 7, during the normal operation of the filter plate 13, when the friction wheel 28 is driven to rotate by the first driving assembly, the square rod 25 and the gear 2 47 arranged on the outside of the square rod 25 can be driven to rotate synchronously, and the mounting plate 21 and the gear 1 45 arranged on the lower end of the mounting plate 21 can be driven to rotate synchronously. At this time, the gear 1 45 is meshed with the gear 2 47, so that the gear 1 45 cannot rotate on its own, so that the gear ring 46 can be meshed with the gear 1 45 and the gear ring 46. The gear 45 and the gear 46 rotate along the circumference of the filter plate 13, and drive the mounting ring 42 and the multiple magnet strips 43 arranged on the mounting ring 42 to rotate synchronously. In this process, since the mounting plate 21 and the mounting ring 42 rotate synchronously, the multiple knocking rods 41 and the magnet strips 43 on the recoil plate 22 can rotate synchronously, so that the magnet block 412 at one end of the knocking rod 41 will not attract each other with the magnet strip 43, so that the knocking rod 41 will not knock on the filter plate 13, avoiding damage to the filter plate 13 caused by excessive knocking; When serious blockage occurs, the lifting plate 32 will move downward under the action of pressure, and drive the square rod 25 and the gear 2 47 arranged on the outside of the square rod 25 to move downward synchronously, so that the gear 2 47 is disengaged from the gear 1 45. At this time, when the mounting plate 21 and the gear 1 45 arranged at the lower end of the mounting plate 21 are driven to rotate by the first driving component, since the gear 1 45 is disengaged from the gear 2 47, the gear 1 45 will rotate on its own instead of driving the gear ring 46 to rotate synchronously, so that the mounting ring 42 and the gear 1 45 arranged on the mounting ring 46 are disengaged. The multiple magnet bars 43 on 42 stop rotating. At this time, as the mounting plate 21 continues to rotate, the knocking rod 41 arranged on the recoil plate 22 will be driven to rotate relative to the magnet bar 43, so that the magnet block 412 at one end of the knocking rod 41 can attract each other with the magnet bar 43, and drive the knocking rod 41 to knock on the filter plate 13. By providing a driving structure, when the filter plate 13 is in a normal working state, the knocking mechanism will not knock on the filter plate 13, and the knocking mechanism will only knock on the filter plate 13 when the filter plate 13 is seriously blocked.
如图2至图4所示,集杂袋24上设有用于气体通过的微孔结构,使得滤后腔113内的气体通过滤板13进入至集杂腔115后,能够通过集杂袋24上的微孔结构排出至外界,而滤板13上掉落的杂质和颗粒物会被收集到集杂袋24内。As shown in Figures 2 to 4, the impurities collecting bag 24 is provided with a microporous structure for gas to pass through, so that after the gas in the post-filter cavity 113 enters the impurities collecting cavity 115 through the filter plate 13, it can be discharged to the outside through the microporous structure on the impurities collecting bag 24, and the impurities and particulate matter that fall from the filter plate 13 will be collected in the impurities collecting bag 24.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.
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CN116870644A (en) * | 2023-07-17 | 2023-10-13 | 九江鑫城纺织有限公司 | Dust removing equipment and dust removing method for textile machine dust removal |
CN117504328A (en) * | 2024-01-08 | 2024-02-06 | 山东兴岳新材料有限公司 | Alumina micropowder spray drying device and use method thereof |
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CN116870644A (en) * | 2023-07-17 | 2023-10-13 | 九江鑫城纺织有限公司 | Dust removing equipment and dust removing method for textile machine dust removal |
CN117504328A (en) * | 2024-01-08 | 2024-02-06 | 山东兴岳新材料有限公司 | Alumina micropowder spray drying device and use method thereof |
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CN118846685A (en) * | 2024-09-20 | 2024-10-29 | 山西富亨迪新材料股份有限公司 | A dust collector for metal powder processing |
CN118846685B (en) * | 2024-09-20 | 2024-12-06 | 山西富亨迪新材料股份有限公司 | A dust collector for metal powder processing |
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