CN118475110A - Adjustable chip mounting table of chip mounting machine - Google Patents
Adjustable chip mounting table of chip mounting machine Download PDFInfo
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- CN118475110A CN118475110A CN202410755861.4A CN202410755861A CN118475110A CN 118475110 A CN118475110 A CN 118475110A CN 202410755861 A CN202410755861 A CN 202410755861A CN 118475110 A CN118475110 A CN 118475110A
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- 239000000758 substrate Substances 0.000 claims abstract description 106
- 230000007246 mechanism Effects 0.000 claims abstract description 13
- 238000012937 correction Methods 0.000 claims description 38
- 238000006073 displacement reaction Methods 0.000 claims description 16
- 230000002457 bidirectional effect Effects 0.000 claims description 10
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 9
- 238000007689 inspection Methods 0.000 abstract description 6
- 238000004806 packaging method and process Methods 0.000 abstract description 6
- 238000012360 testing method Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 11
- 230000009471 action Effects 0.000 description 7
- 238000013459 approach Methods 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/046—Surface mounting
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/0061—Tools for holding the circuit boards during processing; handling transport of printed circuit boards
- H05K13/0069—Holders for printed circuit boards
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/0061—Tools for holding the circuit boards during processing; handling transport of printed circuit boards
- H05K13/0076—Straightening or aligning terminal leads of pins mounted on boards, during transport of the boards
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/303—Surface mounted components, e.g. affixing before soldering, aligning means, spacing means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
本发明属于贴片机技术领域，具体的说是一种贴片机的可调式贴片台，包括贴片台，所述贴片台上端面右侧固定连接有放置台，所述放置台上端面前后两侧均滑动连接有夹持板，所述贴片台上端设置有用于对贴片完成的基板进行集中堆叠放置的可调节式自动分层摆放机构；所述可调节式自动分层摆放机构包括固定连接于贴片台上端面右侧中部的固定板，所述固定板上端前后两侧均滑动连接有滑杆二，本发明实现了利用自动分层摆放机构，可以在同一批尺寸相同的正方形基板贴片完成后，自动将基板从贴片台上取下，并进行分层整齐叠放，避免了贴片完成的基板出现凌乱放置的情况，便于对基板进行后续的测试、检查、包装等工序。
The present invention belongs to the technical field of chip placement machines, and specifically is an adjustable chip placement table of a chip placement machine, comprising a chip placement table, a placement table is fixedly connected to the right side of the upper end surface of the chip placement table, clamping plates are slidably connected to the front and rear sides of the upper end of the placement table, and an adjustable automatic layered placement mechanism for concentratedly stacking and placing substrates after patching is completed is arranged on the upper end of the chip placement table; the adjustable automatic layered placement mechanism comprises a fixed plate fixedly connected to the middle part of the right side of the upper end surface of the chip placement table, and sliding rods are slidably connected to the front and rear sides of the upper end of the fixed plate. The present invention realizes that the automatic layered placement mechanism can be used to automatically remove the substrates from the patch table after the patching of a batch of square substrates of the same size is completed, and the substrates are neatly stacked in layers, thereby avoiding the situation where the substrates after patching are messily placed, and facilitating subsequent testing, inspection, packaging and other processes of the substrates.
Description
技术领域Technical Field
本发明属于贴片机技术领域，具体的说是一种贴片机的可调式贴片台。The invention belongs to the technical field of chip mounters, in particular to an adjustable chip mount table of a chip mounter.
背景技术Background Art
贴片机是一种在生产线中用于将电子元件准确地贴装到印刷电路板上的设备，而贴片机在进行贴片时，需要先将基板放置于贴片台上，再通过机械设备将电子元件粘贴在基板上，来完成贴片工作。A chip mounter is a device used to accurately mount electronic components onto printed circuit boards in a production line. When the chip mounter is performing chip mounting, the substrate needs to be placed on the mounting table first, and then the electronic components are attached to the substrate through mechanical equipment to complete the mounting work.
公告号为CN220935389U的实用新型专利公开了一种贴片机的可调式贴片台，包括工作台和放置台，所述工作台上设有调节装置和夹持装置，所述调节装置包括第一移动座、第二移动座、第三移动座和第四移动座，第一移动座、第二移动座、第三移动座以及第四移动座均和工作台滑动配合，且均和工作台之间设有固定机构，该实用新型中设置有调节装置，便于根据基板的尺寸对第一移动座、第二移动座、第三移动座和第四移动座的位置进行调整，使不同尺寸的基板和其配合时，基板的基准都和加工基准重合。The utility model patent with announcement number CN220935389U discloses an adjustable chip placement table of a chip placement machine, including a workbench and a placement table. The workbench is provided with an adjustment device and a clamping device. The adjustment device includes a first movable seat, a second movable seat, a third movable seat and a fourth movable seat. The first movable seat, the second movable seat, the third movable seat and the fourth movable seat are all slidably matched with the workbench, and a fixing mechanism is provided between the first movable seat, the second movable seat, the third movable seat and the fourth movable seat. The utility model is provided with an adjustment device to facilitate adjusting the positions of the first movable seat, the second movable seat, the third movable seat and the fourth movable seat according to the size of the substrate, so that when substrates of different sizes are matched with it, the base of the substrate coincides with the processing base.
但是，上述技术方案在实际应用过程中还存在以下不足：However, the above technical solution still has the following deficiencies in practical application:
当基板贴片完成后，不便自动将基板统一整齐摆放在同一处，导致贴片完成后的基板可能出现凌乱放置的情况，进而不便对基板进行后续的测试、检查、包装等工序。After the substrates are mounted, it is inconvenient to automatically place the substrates neatly in the same place, which may cause the substrates to be placed in a messy manner after the mounting is completed, making it inconvenient to perform subsequent testing, inspection, packaging and other processes on the substrates.
为此，本发明提供一种贴片机的可调式贴片台。To this end, the present invention provides an adjustable chip mounting platform of a chip mounting machine.
发明内容Summary of the invention
为了弥补现有技术的不足，解决背景技术中所提出的至少一个技术问题，本发明提出了一种贴片机的可调式贴片台。In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the present invention proposes an adjustable chip mounting table of a chip mounting machine.
本发明解决其技术问题所采用的技术方案是：一种贴片机的可调式贴片台，包括贴片台，所述贴片台上端面右侧固定连接有放置台，所述放置台上端面前后两侧均滑动连接有夹持板，所述贴片台上端设置有用于对贴片完成的基板进行集中堆叠放置的可调节式自动分层摆放机构；The technical solution adopted by the present invention to solve the technical problem is: an adjustable chip mounting table of a chip mounting machine, comprising a chip mounting table, a placement table is fixedly connected to the right side of the upper end surface of the chip mounting table, a clamping plate is slidably connected to both the front and rear sides of the upper end surface of the placement table, and an adjustable automatic layered placement mechanism for centralized stacking and placing of the substrates after the patching is completed is arranged on the upper end of the chip mounting table;
所述可调节式自动分层摆放机构包括固定连接于贴片台上端面右侧中部的固定板，所述固定板上端前后两侧均滑动连接有滑杆二，所述滑杆二左端固定连接有推动块，所述推动块下端面与放置台上端面平齐，所述贴片台上端面左侧前后两端均固定连接有支撑板，所述支撑板上端固定连接有矫正台，所述矫正台上滑动连接有多个矫正块，所述矫正台左右两侧中部均固定连接有电推杆三，所述电推杆三活塞端固定连接有圆盘，所述圆盘上滑动连接有多个调节块，所述调节块上端固定连接有硬管，所述硬管可从矫正台的凹槽穿过，所述硬管上端设置有吸盘，所述贴片台上端面左侧后端固定连接有支撑柱，所述支撑柱上端固定连接有顶板，所述顶板下端面四角均固定连接有限位杆，所述限位杆滑动连接有多个限位框，所述限位框上滑动连接有多个放置块，所述放置块一侧固定连接有弹簧，所述弹簧远离放置块的一端固定连接有凹槽块，所述凹槽块一端固定连接于限位框上。The adjustable automatic layered placement mechanism includes a fixed plate fixedly connected to the middle part of the right side of the upper end surface of the patch platform, and the front and rear sides of the upper end of the fixed plate are slidably connected with a sliding rod 2, and the left end of the sliding rod 2 is fixedly connected to a pushing block, and the lower end surface of the pushing block is flush with the upper end surface of the placement platform, and the front and rear ends of the left side of the upper end surface of the patch platform are fixedly connected to a support plate, and the upper end of the support plate is fixedly connected to a correction platform, and a plurality of correction blocks are slidably connected to the correction platform, and the middle parts of the left and right sides of the correction platform are fixedly connected with electric push rods 3, and the piston end of the electric push rods 3 is fixedly connected with a disc, and the disc slides up There are multiple adjustment blocks that are dynamically connected, and a hard tube is fixedly connected to the upper end of the adjustment block, and the hard tube can pass through the groove of the correction table. A suction cup is arranged on the upper end of the hard tube, and a support column is fixedly connected to the rear end of the left side of the upper end surface of the patch table, and the upper end of the support column is fixedly connected to a top plate, and the four corners of the lower end surface of the top plate are fixedly connected to a limiting rod, and the limiting rod is slidably connected to multiple limit frames, and multiple placement blocks are slidably connected to the limit frame, and a spring is fixedly connected to one side of the placement block, and the end of the spring away from the placement block is fixedly connected to a groove block, and one end of the groove block is fixedly connected to the limit frame.
优选的，所述夹持板下端螺纹连接有双向螺纹杆，所述双向螺纹杆前后两端均转动设置于放置台上端前后两侧。Preferably, the lower end of the clamping plate is threadedly connected with a bidirectional threaded rod, and the front and rear ends of the bidirectional threaded rod are rotatably arranged on the front and rear sides of the upper end of the placement table.
优选的，所述固定板右端面上侧中部固定连接有电推杆二，所述电推杆二活塞端与推动块右侧中部固定相连，所述矫正台上端面右侧固定连接有下料板。Preferably, a second electric push rod is fixedly connected to the middle part of the upper side of the right end surface of the fixed plate, the piston end of the second electric push rod is fixedly connected to the middle part of the right side of the push block, and a blanking plate is fixedly connected to the right side of the upper end surface of the correction table.
优选的，所述顶板中部转动设置有螺纹杆三，所述螺纹杆三螺纹连接有升降块，所述升降块转动设置有多个连杆一，所述连杆一一端与限位框上端转动相连。Preferably, a threaded rod three is rotatably provided in the middle of the top plate, the threaded rod three is threadedly connected to a lifting block, the lifting block is rotatably provided with a plurality of connecting rods one, and one end of the connecting rod one is rotatably connected to the upper end of the limit frame.
优选的，左侧前端和右侧后端所述限位框上均滑动连接有滑块，所述滑块两端均固定连接有滑杆一，所述滑杆一滑动连接有位移板，所述滑块两端均转动设置有螺纹杆二，所述螺纹杆二与位移板螺纹相连，所述滑块一侧固定连接有电机二，所述电机二输出端与螺纹杆二一端固定相连，所述位移板一侧固定连接有安装板，所述安装板一侧固定连接有多个抬升板，左侧前端和右侧后端所述限位框上均固定连接有电推杆一，所述电推杆一活塞端与滑块下端固定相连。Preferably, sliders are slidably connected to the limit frames at the left front end and the right rear end, slide rods are fixedly connected to slide rods 1 at both ends of the slide, and displacement plates are slidably connected to slide rods 1, and threaded rods 2 are rotatably provided at both ends of the slide, and threaded rods 2 are threadedly connected to the displacement plate, one side of the slide is fixedly connected to motor 2, the output end of motor 2 is fixedly connected to one end of threaded rod 2, one side of the displacement plate is fixedly connected to a mounting plate, and one side of the mounting plate is fixedly connected to multiple lifting plates, and an electric push rod 1 is fixedly connected to the limit frames at the left front end and the right rear end, and the piston end of the electric push rod 1 is fixedly connected to the lower end of the slide.
优选的，所述矫正台下端面固定连接有多个电推杆四，所述电推杆四活塞端矫正块固定相连。Preferably, a plurality of electric push rods four are fixedly connected to the lower end surface of the correction platform, and the correction blocks at the piston ends of the electric push rods four are fixedly connected.
优选的，所述圆盘上端面一侧通过连接柱固定连接有环型管，所述环型管连通有多个软管二，所述软管二一端与硬管连通，前侧所述支撑板前端面中部固定连接有真空泵，所述真空泵一端连通有软管一，所述软管一与支撑板贯穿，所述软管一后端与环型管连通。Preferably, an annular tube is fixedly connected to one side of the upper end surface of the disc through a connecting column, and the annular tube is connected to multiple hoses 2, one end of each hose 2 is connected to a hard tube, and a vacuum pump is fixedly connected to the middle of the front end surface of the support plate on the front side, one end of the vacuum pump is connected to hose 1, the hose 1 penetrates the support plate, and the rear end of the hose 1 is connected to the annular tube.
优选的，所述圆盘下端面固定连接有壳体，所述壳体上端转动设置有多个连杆三，所述连杆三一端转动设置有连杆二，所述连杆二一端与调节块下端转动相连。Preferably, the lower end surface of the disc is fixedly connected to a shell, a plurality of connecting rods three are rotatably provided on the upper end of the shell, one end of the connecting rod three is rotatably provided with a connecting rod two, and one end of the connecting rod two is rotatably connected to the lower end of the adjusting block.
优选的，所述壳体中部转动设置有齿轮一，所述连杆三一端固定连接有齿轮二，所述齿轮二与齿轮一相互啮合，所述齿轮二转动设置于壳体上。Preferably, a gear 1 is rotatably arranged in the middle of the shell, one end of the connecting rod 3 is fixedly connected to a gear 2, the gear 2 is meshed with the gear 1, and the gear 2 is rotatably arranged on the shell.
优选的，所述壳体上端面中部固定连接有电机三，所述电机三输出端与齿轮一固定相连。Preferably, a motor three is fixedly connected to the middle portion of the upper end surface of the shell, and an output end of the motor three is fixedly connected to the gear one.
本发明的有益效果如下：The beneficial effects of the present invention are as follows:
1.本发明所述的一种贴片机的可调式贴片台，将待贴片的基板置于放置台上端面，然后手动转动双向螺纹杆，使两侧的夹持板同时滑动并相互靠近，即可将基板夹持住，从而保证了基板在贴片过程中的稳定性。1. The adjustable chip mounting table of a chip mounting machine described in the present invention is to place the substrate to be mounted on the upper end surface of the placement table, and then manually rotate the bidirectional threaded rod to make the clamping plates on both sides slide simultaneously and approach each other, so that the substrate can be clamped, thereby ensuring the stability of the substrate during the chip mounting process.
2.本发明所述的一种贴片机的可调式贴片台，利用自动分层摆放机构，可以在同一批尺寸相同的正方形基板贴片完成后，自动将基板从贴片台上取下，并进行分层整齐叠放，避免了贴片完成的基板出现凌乱放置的情况，便于对基板进行后续的测试、检查、包装等工序，并且，叠放的基板不会相互接触，避免了已经贴装好的元件受到挤压或摩擦，进而造成元件的损坏或移位的情况，保证了基板表面元件的贴片质量。2. The adjustable chip mounting table of a chip mounting machine described in the present invention utilizes an automatic layered placement mechanism to automatically remove the substrates from the chip mounting table and neatly stack them in layers after a batch of square substrates of the same size are mounted, thereby avoiding the messy placement of the mounted substrates and facilitating subsequent testing, inspection, packaging and other processes of the substrates. In addition, the stacked substrates will not contact each other, thereby avoiding squeezing or friction of the mounted components, which may cause damage or displacement of the components, thereby ensuring the quality of the components on the substrate surface.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明立体结构示意图；Fig. 1 is a schematic diagram of the three-dimensional structure of the present invention;
图2是顶板处局部立体结构示意图；FIG2 is a schematic diagram of a local three-dimensional structure of the top plate;
图3是凹槽块内部立体结构示意图；FIG3 is a schematic diagram of the internal three-dimensional structure of the groove block;
图4是抬升板处局部立体结构示意图；FIG4 is a schematic diagram of a partial three-dimensional structure of a lifting plate;
图5是放置台处局部立体结构示意图；FIG5 is a schematic diagram of a partial three-dimensional structure of a placement table;
图6是升降块处局部立体结构示意图；FIG6 is a schematic diagram of a partial three-dimensional structure of a lifting block;
图7是下料板处局部立体结构示意图；Figure 7 is a schematic diagram of a partial three-dimensional structure of a blanking plate;
图8是吸盘处局部立体结构示意图；FIG8 is a schematic diagram of a partial three-dimensional structure of a suction cup;
图9是环型管处局部立体结构示意图；FIG9 is a schematic diagram of a partial three-dimensional structure of an annular pipe;
图10是电推杆四处局部立体结构示意图；FIG10 is a schematic diagram of a partial three-dimensional structure of the electric push rod;
图11是壳体内部立体结构示意图。FIG. 11 is a schematic diagram of the three-dimensional structure inside the shell.
图中：1、贴片台；2、夹持板；3、连杆二；4、连杆三；5、支撑板；6、真空泵；7、矫正台；8、支撑柱；9、顶板；10、限位杆；11、连杆一；12、限位框；13、抬升板；14、安装板；15、放置块；16、凹槽块；17、弹簧；18、位移板；19、电机二；20、滑杆一；21、电推杆一；22、滑块；23、螺纹杆二；24、放置台；25、双向螺纹杆；26、固定板；27、推动块；28、滑杆二；29、电推杆二；30、螺纹杆三；31、升降块；32、矫正块；33、下料板；34、硬管；35、吸盘；36、圆盘；37、电推杆三；38、壳体；39、环型管；40、电推杆四；41、软管一；42、电机三；43、齿轮一；44、齿轮二；45、调节块；46、软管二；47、连接柱。In the figure: 1, patch table; 2, clamping plate; 3, connecting rod 2; 4, connecting rod 3; 5, support plate; 6, vacuum pump; 7, correction table; 8, support column; 9, top plate; 10, limit rod; 11, connecting rod 1; 12, limit frame; 13, lifting plate; 14, mounting plate; 15, placement block; 16, groove block; 17, spring; 18, displacement plate; 19, motor 2; 20, slide bar 1; 21, electric push rod 1; 22, slider; 23, threaded rod 2; 24, placement table; 2 5. Bidirectional threaded rod; 26. Fixed plate; 27. Push block; 28. Sliding rod 2; 29. Electric push rod 2; 30. Threaded rod 3; 31. Lifting block; 32. Correction block; 33. Unloading plate; 34. Hard tube; 35. Suction cup; 36. Disc; 37. Electric push rod 3; 38. Shell; 39. Ring tube; 40. Electric push rod 4; 41. Hose 1; 42. Motor 3; 43. Gear 1; 44. Gear 2; 45. Adjustment block; 46. Hose 2; 47. Connecting column.
具体实施方式DETAILED DESCRIPTION
下面将结合附图，对本发明的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参照图1-图11，本发明提供一种技术方案：一种贴片机的可调式贴片台，包括贴片台1，贴片台1上端面右侧固定连接有放置台24，放置台24上端面前后两侧均滑动连接有夹持板2，贴片台1上端设置有用于对贴片完成的基板进行集中堆叠放置的可调节式自动分层摆放机构；Referring to FIGS. 1 to 11 , the present invention provides a technical solution: an adjustable chip mounting platform of a chip mounting machine, comprising a chip mounting platform 1, a placement platform 24 is fixedly connected to the right side of the upper end surface of the chip mounting platform 1, a clamping plate 2 is slidably connected to both the front and rear sides of the upper end surface of the placement platform 24, and an adjustable automatic layered placement mechanism for centralized stacking and placing of the substrates after the patching is completed is provided at the upper end of the chip mounting platform 1;
可调节式自动分层摆放机构包括固定连接于贴片台1上端面右侧中部的固定板26，固定板26上端前后两侧均滑动连接有滑杆二28，滑杆二28左端固定连接有推动块27，推动块27下端面与放置台24上端面平齐，贴片台1上端面左侧前后两端均固定连接有支撑板5，支撑板5上端固定连接有矫正台7，矫正台7上滑动连接有多个矫正块32，矫正台7左右两侧中部均固定连接有电推杆三37，电推杆三37活塞端固定连接有圆盘36，圆盘36上滑动连接有多个调节块45，调节块45上端固定连接有硬管34，硬管34可从矫正台7的凹槽穿过，硬管34上端设置有吸盘35，贴片台1上端面左侧后端固定连接有支撑柱8，支撑柱8上端固定连接有顶板9，顶板9下端面四角均固定连接有限位杆10，限位杆10滑动连接有多个限位框12，限位框12上滑动连接有多个放置块15，放置块15一侧固定连接有弹簧17，弹簧17远离放置块15的一端固定连接有凹槽块16，凹槽块16一端固定连接于限位框12上。The adjustable automatic layered placement mechanism includes a fixed plate 26 fixedly connected to the middle part of the right side of the upper end surface of the patch platform 1, and the front and rear sides of the upper end of the fixed plate 26 are slidably connected with a slide rod 28, and the left end of the slide rod 28 is fixedly connected to a push block 27, and the lower end surface of the push block 27 is flush with the upper end surface of the placement platform 24. The front and rear ends of the left side of the upper end surface of the patch platform 1 are fixedly connected to a support plate 5, and the upper end of the support plate 5 is fixedly connected to a correction platform 7, and a plurality of correction blocks 32 are slidably connected to the correction platform 7. The middle parts of the left and right sides of the correction platform 7 are fixedly connected to electric push rods 37, and the piston end of the electric push rods 37 is fixedly connected to a disk 36, and the disk 36 is slidably connected to There are multiple adjustment blocks 45, and the upper end of the adjustment block 45 is fixedly connected to a hard tube 34, which can pass through the groove of the correction table 7. A suction cup 35 is arranged on the upper end of the hard tube 34. A support column 8 is fixedly connected to the rear end of the left side of the upper end surface of the patch table 1, and a top plate 9 is fixedly connected to the upper end of the support column 8. The four corners of the lower end surface of the top plate 9 are fixedly connected to a limiting rod 10, and the limiting rod 10 is slidably connected to a plurality of limiting frames 12, and a plurality of placement blocks 15 are slidably connected to the limit frame 12. A spring 17 is fixedly connected to one side of the placement block 15, and the end of the spring 17 away from the placement block 15 is fixedly connected to a groove block 16, and one end of the groove block 16 is fixedly connected to the limit frame 12.
本实施例中，如图5所示，夹持板2下端螺纹连接有双向螺纹杆25，双向螺纹杆25前后两端均转动设置于放置台24上端前后两侧；In this embodiment, as shown in FIG. 5 , the lower end of the clamping plate 2 is threadedly connected with a bidirectional threaded rod 25 , and both front and rear ends of the bidirectional threaded rod 25 are rotatably disposed on the front and rear sides of the upper end of the placement table 24 ;
具体的，将待贴片的基板置于放置台24上端面，然后手动转动双向螺纹杆25，使两侧的夹持板2同时滑动并相互靠近，即可将基板夹持住，从而保证了基板在贴片过程中的稳定性。Specifically, the substrate to be mounted is placed on the upper end surface of the placement table 24, and then the bidirectional threaded rod 25 is manually rotated to make the clamping plates 2 on both sides slide simultaneously and approach each other, so that the substrate can be clamped, thereby ensuring the stability of the substrate during the mounting process.
本实施例中，如图1-图11所示，固定板26右端面上侧中部固定连接有电推杆二29，电推杆二29活塞端与推动块27右侧中部固定相连，矫正台7上端面右侧固定连接有下料板33；In this embodiment, as shown in Figures 1 to 11, the middle part of the upper side of the right end surface of the fixed plate 26 is fixedly connected to the second electric push rod 29, the piston end of the second electric push rod 29 is fixedly connected to the middle part of the right side of the push block 27, and the right side of the upper end surface of the correction table 7 is fixedly connected to the blanking plate 33;
顶板9中部转动设置有螺纹杆三30，螺纹杆三30螺纹连接有升降块31，升降块31转动设置有多个连杆一11，连杆一11一端与限位框12上端转动相连；A threaded rod 3 30 is rotatably provided in the middle of the top plate 9, and the threaded rod 3 30 is threadedly connected with a lifting block 31, and the lifting block 31 is rotatably provided with a plurality of connecting rods 11, and one end of the connecting rod 11 is rotatably connected to the upper end of the limit frame 12;
左侧前端和右侧后端限位框12上均滑动连接有滑块22，滑块22两端均固定连接有滑杆一20，滑杆一20滑动连接有位移板18，滑块22两端均转动设置有螺纹杆二23，螺纹杆二23与位移板18螺纹相连，滑块22一侧固定连接有电机二19，电机二19输出端与螺纹杆二23一端固定相连，位移板18一侧固定连接有安装板14，安装板14一侧固定连接有多个抬升板13，左侧前端和右侧后端限位框12上均固定连接有电推杆一21，电推杆一21活塞端与滑块22下端固定相连；The left front end and the right rear end limit frames 12 are both slidably connected with a slider 22, both ends of the slider 22 are fixedly connected with a slider 20, the slider 20 is slidably connected with a displacement plate 18, both ends of the slider 22 are rotatably provided with a threaded rod 23, the threaded rod 23 is threadedly connected to the displacement plate 18, one side of the slider 22 is fixedly connected with a motor 21, the output end of the motor 19 is fixedly connected to one end of the threaded rod 23, one side of the displacement plate 18 is fixedly connected with a mounting plate 14, one side of the mounting plate 14 is fixedly connected with a plurality of lifting plates 13, the left front end and the right rear end limit frames 12 are both fixedly connected with an electric push rod 21, the piston end of the electric push rod 21 is fixedly connected to the lower end of the slider 22;
矫正台7下端面固定连接有多个电推杆四40，电推杆四40活塞端矫正块32固定相连；A plurality of electric push rods 40 are fixedly connected to the lower end surface of the correction platform 7, and the piston end correction block 32 of the electric push rods 40 is fixedly connected;
圆盘36上端面一侧通过连接柱47固定连接有环型管39，环型管39连通有多个软管二46，软管二46一端与硬管34连通，前侧支撑板5前端面中部固定连接有真空泵6，真空泵6一端连通有软管一41，软管一41与支撑板5贯穿，软管一41后端与环型管39连通；One side of the upper end surface of the disc 36 is fixedly connected to an annular tube 39 through a connecting column 47, and the annular tube 39 is connected to a plurality of hoses 46, one end of which is connected to the hard tube 34. A vacuum pump 6 is fixedly connected to the middle of the front end surface of the front support plate 5, and one end of the vacuum pump 6 is connected to a hose 41, which penetrates the support plate 5, and the rear end of the hose 41 is connected to the annular tube 39;
圆盘36下端面固定连接有壳体38，壳体38上端转动设置有多个连杆三4，连杆三4一端转动设置有连杆二3，连杆二3一端与调节块45下端转动相连；The lower end surface of the disc 36 is fixedly connected with a housing 38, and the upper end of the housing 38 is rotatably provided with a plurality of connecting rods 3 4, one end of the connecting rod 3 4 is rotatably provided with a connecting rod 2 3, and one end of the connecting rod 2 3 is rotatably connected with the lower end of the adjustment block 45;
壳体38中部转动设置有齿轮一43，连杆三4一端固定连接有齿轮二44，齿轮二44与齿轮一43相互啮合，齿轮二44转动设置于壳体38上；A gear 1 43 is rotatably disposed in the middle of the housing 38, and a gear 2 44 is fixedly connected to one end of the connecting rod 3 4, and the gear 2 44 and the gear 1 43 are meshed with each other, and the gear 2 44 is rotatably disposed on the housing 38;
壳体38上端面中部固定连接有电机三42，电机三42输出端与齿轮一43固定相连；A motor 3 42 is fixedly connected to the middle of the upper end surface of the housing 38, and the output end of the motor 3 42 is fixedly connected to a gear 1 43;
具体的，贴片机是一种在生产线中用于将电子元件准确地贴装到印刷电路板上的设备，而贴片机在进行贴片时，需要先将基板放置于贴片台上，再通过机械设备将电子元件粘贴在基板上，来完成贴片工作；现有的贴片台在使用时，当基板贴片完成后，不便将基板统一整齐摆放在同一处，导致贴片完成后的基板可能出现凌乱放置的情况，进而不便对基板进行后续的测试、检查、包装等工序；Specifically, a chip mounter is a device used to accurately mount electronic components onto a printed circuit board in a production line. When the chip mounter is performing chip mounting, the substrate needs to be placed on a chip mounting table first, and then the electronic components are attached to the substrate by mechanical equipment to complete the chip mounting work. When the existing chip mounting table is used, after the substrate is mounted, it is inconvenient to place the substrates uniformly and neatly in the same place, resulting in the substrates being placed in a messy manner after the mounting is completed, which makes it inconvenient to perform subsequent testing, inspection, packaging and other processes on the substrates.
所以，本实施例在使用时，针对同一批规格相同的正方形基板进行使用，首先，根据基板的尺寸，手动转动螺纹杆三30带动升降块31上下移动，在连杆一11的作用下使多个限位框12同时在限位杆10上滑动，使多个限位框12组成与基板尺寸相匹配的矩形，当基板贴片完成后，取消对基板的固定，然后启动电推杆二29带动推动块27移动，使推动块27对基板进行推动，使基板随着下料板33滑落至矫正台7上方，然后同时启动多个电推杆四40，电推杆四40带动多个矫正块32同时向矫正台7中心滑动，使矫正块32对基板进行推动，当矫正块32与基板边缘贴合且平行时，此时基板已经被摆正，基板的四角对准限位框12的夹角，然后启动电机三42带动齿轮一43转动，即可使多个齿轮二44和连杆三4同时转动，进而使得连杆二3转动，使多个调节块45同时在圆盘36上滑动，调节吸盘35的位置，使吸盘35对准基板的四角，然后启动电推杆三37，使吸盘35上升，穿过矫正台7的凹槽并与基板下端面贴合，然后利用真空泵6，对吸盘35处进行抽气操作，使吸盘35在负压的作用下，与基板进行吸附，然后在电推杆三37的作用下，使基板继续上升，当基板的四角与放置块15底部贴合时，会对放置块15造成挤压，使放置块15对弹簧17进行压缩，并且，放置块15缩回至凹槽块16内腔，当基板边缘完全越过放置块15后，放置块15在弹簧17的作用下复原，即可对基板的底部进行支撑，至此，实现了对第一个基板的放置，重复上述操作，当后续的基板向上移动时，启动电机二19带动螺纹杆二23转动，使位移板18在螺纹杆二23和滑杆一20上移动，使抬升板13移动，使抬升板13与基板底部贴合，然后再次利用电推杆一21带动抬升板13上升，将已放置过的基板向上抬起，使基板置于更上一层的放置块15处，即可为后续上升的基板提供放置空间，然后重复上述操作，即可实现多个基板的整齐叠放，并且，基板之间不会相互挤压，避免了基板之间接触叠放，导致已经贴装好的元件受到挤压或摩擦，进而造成元件的损坏或移位的情况；Therefore, when this embodiment is used, it is used for the same batch of square substrates with the same specifications. First, according to the size of the substrate, the threaded rod three 30 is manually rotated to drive the lifting block 31 to move up and down, and under the action of the connecting rod one 11, multiple limit frames 12 are simultaneously slid on the limit rod 10, so that the multiple limit frames 12 form a rectangle matching the size of the substrate. When the substrate patching is completed, the fixation of the substrate is cancelled, and then the electric push rod two 29 is started to drive the push block 27 to move, so that the push block 27 pushes the substrate, so that the substrate slides with the blanking plate 33 to the top of the correction table 7, and then multiple electric push rods four 40 are started at the same time, and the electric push rod four 40 brings The plurality of correction blocks 32 are moved to slide toward the center of the correction table 7 at the same time, so that the correction blocks 32 push the substrate. When the correction blocks 32 are in contact with and parallel to the edge of the substrate, the substrate has been straightened, and the four corners of the substrate are aligned with the angle of the limit frame 12. Then the motor 3 42 is started to drive the gear 1 43 to rotate, so that the plurality of gears 2 44 and the connecting rod 3 4 can be rotated at the same time, thereby rotating the connecting rod 2 3, so that the plurality of adjustment blocks 45 can slide on the disc 36 at the same time, and the position of the suction cup 35 can be adjusted so that the suction cup 35 is aligned with the four corners of the substrate. Then the electric push rod 3 37 is started to make the suction cup 35 rise, pass through the groove of the correction table 7 and fit the lower end surface of the substrate. Then, the electric push rod 3 37 is used to The vacuum pump 6 performs an air extraction operation on the suction cup 35, so that the suction cup 35 is adsorbed with the substrate under the action of negative pressure, and then the substrate continues to rise under the action of the electric push rod 37. When the four corners of the substrate are in contact with the bottom of the placement block 15, the placement block 15 will be squeezed, so that the placement block 15 compresses the spring 17, and the placement block 15 retracts into the inner cavity of the groove block 16. When the edge of the substrate completely passes over the placement block 15, the placement block 15 is restored under the action of the spring 17, and the bottom of the substrate can be supported. At this point, the placement of the first substrate is realized, and the above operation is repeated. When the subsequent substrate moves upward, the motor is started. The second 19 drives the second threaded rod 23 to rotate, so that the displacement plate 18 moves on the second threaded rod 23 and the sliding rod 1 20, so that the lifting plate 13 moves, so that the lifting plate 13 fits with the bottom of the substrate, and then the electric push rod 1 21 is used again to drive the lifting plate 13 to rise, and the substrate that has been placed is lifted up, so that the substrate is placed on the upper layer of the placement block 15, which can provide a placement space for the subsequent raised substrate, and then repeat the above operation, so that multiple substrates can be neatly stacked, and the substrates will not be squeezed against each other, avoiding the contact and stacking between the substrates, resulting in the already mounted components being squeezed or rubbed, thereby causing damage or displacement of the components;
从而利用自动分层摆放机构，可以在同一批尺寸相同的正方形基板贴片完成后，自动将基板从贴片台上取下，并进行分层整齐叠放，避免了贴片完成的基板出现凌乱放置的情况，便于对基板进行后续的测试、检查、包装等工序，并且，叠放的基板不会相互接触，避免了已经贴装好的元件受到挤压或摩擦，进而造成元件的损坏或移位的情况，保证了基板表面元件的贴片质量。Therefore, by utilizing the automatic layering placement mechanism, after a batch of square substrates of the same size are mounted, the substrates can be automatically removed from the mounting table and neatly stacked in layers, thereby avoiding the messy placement of the mounted substrates and facilitating subsequent testing, inspection, packaging and other processes of the substrates. In addition, the stacked substrates will not contact each other, thereby avoiding squeezing or friction of the mounted components, which may cause damage or displacement of the components, thereby ensuring the mounting quality of the components on the substrate surface.
工作原理：将待贴片的基板置于放置台24上端面，然后手动转动双向螺纹杆25，使两侧的夹持板2同时滑动并相互靠近，即可将基板夹持住，从而保证了基板在贴片过程中的稳定性，首先，根据基板的尺寸，手动转动螺纹杆三30带动升降块31上下移动，在连杆一11的作用下使多个限位框12同时在限位杆10上滑动，使多个限位框12组成与基板尺寸相匹配的矩形，当基板贴片完成后，取消对基板的固定，然后启动电推杆二29带动推动块27移动，使推动块27对基板进行推动，使基板随着下料板33滑落至矫正台7上方，然后同时启动多个电推杆四40，电推杆四40带动多个矫正块32同时向矫正台7中心滑动，使矫正块32对基板进行推动，当矫正块32与基板边缘贴合且平行时，此时基板已经被摆正，基板的四角对准限位框12的夹角，然后启动电机三42带动齿轮一43转动，即可使多个齿轮二44和连杆三4同时转动，进而使得连杆二3转动，使多个调节块45同时在圆盘36上滑动，调节吸盘35的位置，使吸盘35对准基板的四角，然后启动电推杆三37，使吸盘35上升，穿过矫正台7的凹槽并与基板下端面贴合，然后利用真空泵6，对吸盘35处进行抽气操作，使吸盘35在负压的作用下，与基板进行吸附，然后在电推杆三37的作用下，使基板继续上升，当基板的四角与放置块15底部贴合时，会对放置块15造成挤压，使放置块15对弹簧17进行压缩，并且，放置块15缩回至凹槽块16内腔，当基板边缘完全越过放置块15后，放置块15在弹簧17的作用下复原，即可对基板的底部进行支撑，至此，实现了对第一个基板的放置，重复上述操作，当后续的基板向上移动时，启动电机二19带动螺纹杆二23转动，使位移板18在螺纹杆二23和滑杆一20上移动，使抬升板13移动，使抬升板13与基板底部贴合，然后再次利用电推杆一21带动抬升板13上升，将已放置过的基板向上抬起，使基板置于更上一层的放置块15处，即可为后续上升的基板提供放置空间，然后重复上述操作，即可实现多个基板的整齐叠放，并且，基板之间不会相互挤压，避免了基板之间接触叠放，导致已经贴装好的元件受到挤压或摩擦，进而造成元件的损坏或移位的情况；从而利用自动分层摆放机构，可以在同一批尺寸相同的正方形基板贴片完成后，自动将基板从贴片台上取下，并进行分层整齐叠放，避免了贴片完成的基板出现凌乱放置的情况，便于对基板进行后续的测试、检查、包装等工序，并且，叠放的基板不会相互接触，避免了已经贴装好的元件受到挤压或摩擦，进而造成元件的损坏或移位的情况，保证了基板表面元件的贴片质量。Working principle: Place the substrate to be mounted on the upper end surface of the placement table 24, and then manually rotate the bidirectional threaded rod 25 to make the clamping plates 2 on both sides slide at the same time and approach each other, so that the substrate can be clamped, thereby ensuring the stability of the substrate during the mounting process. First, according to the size of the substrate, manually rotate the threaded rod three 30 to drive the lifting block 31 to move up and down, and under the action of the connecting rod one 11, multiple limit frames 12 are simultaneously slid on the limit rod 10, so that the multiple limit frames 12 form a rectangle matching the size of the substrate. When the substrate mounting is completed, cancel the fixation of the substrate, and then start the electric push rod two 29 to drive the push block 27 to move, so that the push block 27 pushes the substrate, so that the substrate slides to the top of the correction table 7 along with the blanking plate 33, and then start multiple electric push rods four 40 at the same time, and the electric push rod four 40 drives multiple corrections The positive block 32 slides toward the center of the correction table 7 at the same time, so that the correction block 32 pushes the substrate. When the correction block 32 is in contact with and parallel to the edge of the substrate, the substrate has been straightened, and the four corners of the substrate are aligned with the angle of the limit frame 12. Then the motor three 42 is started to drive the gear one 43 to rotate, so that multiple gears two 44 and the connecting rod three 4 can be rotated at the same time, and then the connecting rod two 3 can be rotated, so that multiple adjustment blocks 45 slide on the disc 36 at the same time, and the position of the suction cup 35 is adjusted so that the suction cup 35 is aligned with the four corners of the substrate. Then the electric push rod three 37 is started to make the suction cup 35 rise, pass through the groove of the correction table 7 and fit the lower end surface of the substrate. Then the vacuum pump 6 is used to evacuate the suction cup 35, so that the suction cup 35 is adsorbed on the substrate under the action of negative pressure. Then, under the action of the electric push rod three 37, the substrate continues to The substrate 10 is moved upwards, and the lifting plate 13 is moved to the upper and lower surfaces of the substrate 10. The lifting plate 13 is moved upwards, and the lifting plate 13 is pressed against the lower surface of the substrate 10. The lifting plate 13 is pressed against the lower surface of the substrate 10, and the lifting plate 13 is pressed against the lower surface of the substrate 10. The lifting plate 13 is pressed against the lower surface of the substrate 10, and the lifting plate 13 is pressed against the lower surface of the substrate 10. The lifting plate 13 is moved upwards, and the lifting plate 13 is pressed against the lower surface of the substrate 10. The lifting plate 13 is moved upwards, and the lifting plate 13 is pressed against the lower surface of the substrate 10. The lifting plate 13 is moved upwards, and the lifting plate 13 is lifted upwards, and the substrate that has been placed is placed on the upper layer of the lifting plate 10. , it can provide placement space for the subsequent rising substrate, and then repeat the above operation to achieve neat stacking of multiple substrates, and the substrates will not squeeze each other, avoiding the contact and stacking of the substrates, resulting in the already mounted components being squeezed or rubbed, and then causing damage or displacement of the components; thus, by using the automatic layered placement mechanism, after the same batch of square substrates of the same size are mounted, the substrates can be automatically removed from the mounting table and stacked neatly in layers, avoiding the messy placement of the mounted substrates, facilitating subsequent testing, inspection, packaging and other processes of the substrates, and the stacked substrates will not contact each other, avoiding the already mounted components being squeezed or rubbed, and then causing damage or displacement of the components, thereby ensuring the mounting quality of the components on the substrate surface.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention are shown and described above. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
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| CN118833559A (en) * | 2024-09-02 | 2024-10-25 | 黄石市中城自动化科技有限公司 | Automobile chassis conveying device for automobile assembly production |
| CN119199698A (en) * | 2024-11-27 | 2024-12-27 | 常州欧瑞电气股份有限公司 | A performance test device for current transformer production |
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| CN217825579U (en) * | 2022-05-20 | 2022-11-15 | 凌度电子科技(固安)有限公司 | Full-automatic chip mounter for processing electronic components |
| CN218830821U (en) * | 2022-09-23 | 2023-04-07 | 无锡市古德电子有限公司 | Electronic factory is used for displacement paster device of preventing of SMT chip mounter |
| CN220935389U (en) * | 2023-08-19 | 2024-05-10 | 湖南盛源电子科技有限公司 | Adjustable chip mounting table of chip mounter |
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| CN217825579U (en) * | 2022-05-20 | 2022-11-15 | 凌度电子科技(固安)有限公司 | Full-automatic chip mounter for processing electronic components |
| CN218830821U (en) * | 2022-09-23 | 2023-04-07 | 无锡市古德电子有限公司 | Electronic factory is used for displacement paster device of preventing of SMT chip mounter |
| CN220935389U (en) * | 2023-08-19 | 2024-05-10 | 湖南盛源电子科技有限公司 | Adjustable chip mounting table of chip mounter |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118833559A (en) * | 2024-09-02 | 2024-10-25 | 黄石市中城自动化科技有限公司 | Automobile chassis conveying device for automobile assembly production |
| CN119199698A (en) * | 2024-11-27 | 2024-12-27 | 常州欧瑞电气股份有限公司 | A performance test device for current transformer production |
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