CN118472486A - Battery Pack - Google Patents

Battery Pack Download PDF

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Publication number
CN118472486A
CN118472486A CN202410924399.6A CN202410924399A CN118472486A CN 118472486 A CN118472486 A CN 118472486A CN 202410924399 A CN202410924399 A CN 202410924399A CN 118472486 A CN118472486 A CN 118472486A
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CN
China
Prior art keywords
cavity
valve
plate
battery pack
cooling medium
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Granted
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CN202410924399.6A
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Chinese (zh)
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CN118472486B (en
Inventor
李烨锋
周月
唐丽娟
张放南
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Svolt Energy Technology Co Ltd
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Svolt Energy Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6567Liquids
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6567Liquids
    • H01M10/6568Liquids characterised by flow circuits, e.g. loops, located externally to the cells or cell casings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/244Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Secondary Cells (AREA)

Abstract

The application relates to the technical field of batteries, in particular to a battery pack, which comprises: a housing, in which a cavity is formed; the battery cell is arranged in the containing cavity; the side wall of the shell is provided with a first connecting port for conveying the insulating cooling medium into the accommodating cavity and a second connecting port for flowing out the insulating cooling medium; the pump body is provided with a first connecting port, the insulating cooling medium circularly flows in the accommodating cavity, and the insulating cooling medium can flow through a plurality of wall surfaces of each battery cell. Compared with the traditional heat dissipation mode of the water cooling plate, the battery pack provided by the application has the advantages that the fluidity of the insulating cooling medium is enhanced, the insulating cooling medium can flow through a plurality of wall surfaces of the battery cells, and the heat exchange surface of the insulating cooling medium and each battery cell is obviously increased, so that the heat dissipation effect on all the battery cells is obviously improved, the safety and the service life of the battery pack are improved, and when the battery pack is in thermal runaway, the thermal runaway can be prevented from spreading in time, and more serious consequences are avoided.

Description

电池包Battery Pack

技术领域Technical Field

本申请涉及电池技术领域,尤其是涉及一种电池包。The present application relates to the field of battery technology, and in particular to a battery pack.

背景技术Background Art

目前,在电池包中通常使用水冷板进行散热,水冷板是一种对发热源进行冷却,使发热源温度控制在设计温度范围内的热交换器。发热源(如电芯)与水冷板热交换面直接接触,其空气间隙用导热胶填充降低热阻,提高散热量。水冷板通常由水嘴和冷板本体构成,水嘴(又叫接头)包含进口水嘴和出口水嘴两类,通常一进一出,冷板本体四周封闭,内部设有流道,低温的冷却介质(如冷却介质或者制冷剂)通过进口水嘴进入冷板本体内部,在流道内流动带走发热源传进来的热量,最终被加热的冷却介质通过出口水嘴流出。At present, water cooling plates are usually used in battery packs for heat dissipation. Water cooling plates are heat exchangers that cool heat sources and control the temperature of the heat sources within the designed temperature range. The heat source (such as a battery cell) is in direct contact with the heat exchange surface of the water cooling plate, and the air gap is filled with thermal conductive glue to reduce thermal resistance and increase heat dissipation. The water cooling plate is usually composed of a nozzle and a cold plate body. The nozzle (also called a joint) includes two types: an inlet nozzle and an outlet nozzle. Usually, one in and one out. The cold plate body is closed on all sides and has a flow channel inside. The low-temperature cooling medium (such as a cooling medium or a refrigerant) enters the cold plate body through the inlet nozzle, flows in the flow channel and takes away the heat transmitted from the heat source. Finally, the heated cooling medium flows out through the outlet nozzle.

这种常用的水冷板被放置在电池的底部,且水冷板与电池之间由导热胶填充。这种配置导致电池只有一个面被水冷板冷却,换热面积较小,影响换热功率,单个电芯内部温度梯度较大,容易出现电芯底部温度低,电芯顶部温度高,影响电芯寿命,另外,电池下壳体水冷板进、出口水嘴电池进、出口水嘴平板流道板导热胶的导热系数较小(1~2w/k/m),增加了水冷板与电池之间的导热热阻,进一步降低电池的冷却效果和增加单电芯内部温度梯度,最终电芯放电功率受限,也会影响电池的寿命。This commonly used water-cooling plate is placed at the bottom of the battery, and the space between the water-cooling plate and the battery is filled with thermally conductive glue. This configuration results in only one side of the battery being cooled by the water-cooling plate, resulting in a small heat exchange area, which affects the heat exchange power. The temperature gradient inside a single battery cell is large, and it is easy for the temperature at the bottom of the battery cell to be low and the temperature at the top of the battery cell to be high, which affects the life of the battery cell. In addition, the thermal conductivity coefficient of the thermally conductive glue of the inlet and outlet nozzles of the water-cooling plate of the battery lower shell and the flat plate flow channel plate of the battery inlet and outlet nozzles is small (1~2w/k/m), which increases the thermal resistance between the water-cooling plate and the battery, further reduces the cooling effect of the battery and increases the temperature gradient inside the single battery cell. Ultimately, the discharge power of the battery cell is limited, which also affects the life of the battery.

发明内容Summary of the invention

本申请的目的在于提供一种电池包,以在一定程度上解决现有技术中存在的现有的电池包采用水冷板的冷却方式,对热源的冷却效果一般,容易影响电池包寿命的技术问题。The purpose of the present application is to provide a battery pack to solve, to a certain extent, the technical problem that the existing battery pack in the prior art adopts a cooling method of a water cooling plate, which has a general cooling effect on the heat source and is likely to affect the life of the battery pack.

本申请提供了一种电池包,包括:壳体,所述壳体的内部形成容腔;The present application provides a battery pack, comprising: a shell, wherein the interior of the shell forms a cavity;

电芯,所述电芯的数量为多个,多个所述电芯设置于所述容腔内;A battery cell, wherein the number of the battery cells is multiple, and the multiple battery cells are arranged in the cavity;

所述壳体的侧壁设置有用于向所述容腔内输送绝缘冷却介质的第一连接口,所述壳体的侧壁还设置有用于供所述绝缘冷却介质流出的第二连接口;The side wall of the shell is provided with a first connection port for conveying an insulating cooling medium into the cavity, and the side wall of the shell is also provided with a second connection port for allowing the insulating cooling medium to flow out;

泵体,所述泵体与所述第一连接口连接,所述泵体用于将所述绝缘冷却介质泵入所述容腔内,使所述绝缘冷却介质在所述容腔内循环流动,且所述绝缘冷却介质能够流经每一个所述电芯的多个壁面。A pump body is connected to the first connection port, and the pump body is used to pump the insulating cooling medium into the cavity so that the insulating cooling medium circulates in the cavity, and the insulating cooling medium can flow through multiple wall surfaces of each of the battery cells.

在上述技术方案中,进一步地,所述壳体内间隔设置有第一分隔腔和第二分隔腔,所述第一分隔腔和所述第二分隔腔分别与所述容腔连通;所述第一分隔腔和所述第二分隔腔两者中的一者与所述第一连接口连通,两者中的另一者与所述第二连接口连通;In the above technical solution, further, a first partition cavity and a second partition cavity are arranged in the shell, and the first partition cavity and the second partition cavity are respectively communicated with the containing cavity; one of the first partition cavity and the second partition cavity is communicated with the first connecting port, and the other of the first partition cavity and the second connecting port is communicated with the second connecting port;

所述第一分隔腔和所述第二分隔腔内设置有电气件。Electrical components are arranged in the first partition cavity and the second partition cavity.

在上述任一技术方案中,进一步地,所述电池包还包括换向阀,所述换向阀设置于所述第一分隔腔和第二分隔腔之间;In any of the above technical solutions, further, the battery pack further includes a reversing valve, and the reversing valve is arranged between the first partition chamber and the second partition chamber;

所述换向阀包括:阀门主体和阀芯,所述阀芯可转动地设置于所述阀门主体内;The reversing valve comprises: a valve body and a valve core, wherein the valve core is rotatably arranged in the valve body;

所述阀芯在所述阀门主体内具有第一位置和第二位置,所述阀门主体内设置有导流腔,当所述阀芯处于所述第一位置时,所述第一连接口通过所述导流腔与所述第一分隔腔连通;当所述阀芯处于所述第二位置时,所述第一连接口通过所述导流腔与所述第二分隔腔连通。The valve core has a first position and a second position in the valve body, and a guide cavity is provided in the valve body. When the valve core is in the first position, the first connecting port is communicated with the first separating cavity through the guide cavity; when the valve core is in the second position, the first connecting port is communicated with the second separating cavity through the guide cavity.

在上述任一技术方案中,进一步地,所述换向阀还包括多个导流板,每一个所述导流板均设置有分流孔;当所述阀芯处于所述第一位置时,所述阀芯与多个所述导流板中的部分所述导流板贴合;In any of the above technical solutions, further, the reversing valve further includes a plurality of guide plates, each of which is provided with a diversion hole; when the valve core is in the first position, the valve core is in contact with some of the guide plates among the plurality of guide plates;

当所述阀芯从所述第一位置切换至所述第二位置时,所述阀芯与多个所述导流板中的另一部分所述导流板贴合;When the valve core switches from the first position to the second position, the valve core is in contact with another part of the guide plates among the plurality of guide plates;

所述阀芯与所述导流板贴合时所述阀芯能够遮盖所述导流板上的所述分流孔。When the valve core is fitted onto the guide plate, the valve core can cover the diversion hole on the guide plate.

在上述任一技术方案中,进一步地,所述阀芯包括:In any of the above technical solutions, further, the valve core includes:

固定轴筒,所述固定轴筒设置于所述阀门主体内;A fixed shaft cylinder, wherein the fixed shaft cylinder is arranged in the valve body;

第一阀板,所述第一阀板设置于所述固定轴筒,且所述第一阀板与所述阀门主体的内壁面连接;A first valve plate, wherein the first valve plate is disposed on the fixed shaft cylinder and connected to an inner wall surface of the valve body;

第二阀板,所述第二阀板设置于所述固定轴筒,且所述第二阀板与所述阀门主体的内壁面连接;所述第二阀板与所述第一阀板设置在同一直线上。The second valve plate is arranged on the fixed shaft cylinder and connected to the inner wall surface of the valve body; the second valve plate and the first valve plate are arranged on the same straight line.

在上述任一技术方案中,进一步地,所述换向阀还包括:In any of the above technical solutions, further, the reversing valve also includes:

承载板,所述承载板在所述阀门主体内与所述阀门主体同轴设置,所述承载板的上方形成所述导流腔,所述承载板设置有排液孔;A bearing plate, wherein the bearing plate is coaxially arranged with the valve body in the valve body, the flow guide cavity is formed above the bearing plate, and the bearing plate is provided with a drainage hole;

驱动件,所述承载板的下方形成安装腔,所述驱动件设置于所述安装腔内;所述驱动件具有驱动轴,所述驱动轴与所述固定轴筒连接;A driving member, wherein a mounting cavity is formed below the bearing plate, and the driving member is disposed in the mounting cavity; the driving member has a driving shaft, and the driving shaft is connected to the fixed shaft cylinder;

第一封盖,所述第一封盖盖设于所述导流腔的开口;A first sealing cover, the first sealing cover is arranged to cover the opening of the diversion cavity;

第二封盖,所述第二封盖盖设于所述安装腔的开口。A second sealing cover is disposed on the opening of the installation cavity.

在上述任一技术方案中,进一步地,所述电池包还包括:In any of the above technical solutions, further, the battery pack also includes:

第一连接管,所述第一连接管穿设于所述第一连接口,所述第一连接管与所述导流腔连通;a first connecting pipe, the first connecting pipe being passed through the first connecting port and being in communication with the diversion cavity;

第二连接管,所述第二连接管穿设于所述第二连接口,所述第二连接管的一端与所述排液孔连接;a second connecting pipe, the second connecting pipe being passed through the second connecting port, one end of the second connecting pipe being connected to the drainage hole;

第一内管,所述导流腔与所述第一分隔腔通过所述第一内管连通;a first inner tube, the guide cavity and the first separation cavity are in communication with each other through the first inner tube;

第二内管,所述导流腔与所述第二分隔腔通过所述第二内管连通。The second inner tube is connected with the second dividing chamber through the second inner tube.

在上述任一技术方案中,进一步地,所述电池包还包括限位支架,所述限位支架包括:In any of the above technical solutions, further, the battery pack also includes a limiting bracket, and the limiting bracket includes:

基板;Substrate;

挡板,所述挡板设置于所述基板的端部;a baffle, the baffle being disposed at an end of the substrate;

限位条,所述限位条的数量为多个,多个所述限位条沿所述基板的长度方向等间距设置在所述基板上,每一个所述限位条的两侧均形成有限位卡槽,每一个所述限位卡槽内设置有一个所述电芯。There are multiple limit bars, and the multiple limit bars are arranged on the substrate at equal intervals along the length direction of the substrate. Limit slots are formed on both sides of each limit bar, and one battery cell is arranged in each limit slot.

在上述任一技术方案中,进一步地,所述电芯具有长方体结构,所述限位卡槽的宽度与所述电芯的厚度相适配;In any of the above technical solutions, further, the battery cell has a rectangular parallelepiped structure, and the width of the limit slot is adapted to the thickness of the battery cell;

所述电芯的长度沿所述基板的宽度方向延伸,所述电芯的长度大于所述基板的宽度;The length of the battery cell extends along the width direction of the substrate, and the length of the battery cell is greater than the width of the substrate;

所述电芯的宽度方向和所述挡板的宽度方向同向,所述电芯的宽度大于所述挡板的宽度。The width direction of the battery core is in the same direction as the width direction of the baffle, and the width of the battery core is greater than the width of the baffle.

在上述任一技术方案中,进一步地,所述壳体包括:In any of the above technical solutions, further, the housing includes:

防护框架;Protective frame;

盖板,所述盖板设置于所述防护框架;所述盖板上间隔设置有多个排气阀;A cover plate, the cover plate being arranged on the protection frame; a plurality of exhaust valves being arranged at intervals on the cover plate;

底板,所述底板设置于所述防护框架,所述盖板与所述底板相互面对设置,所述盖板、所述底板和所述防护框架共同限定出所述容腔。The bottom plate is arranged on the protection frame, the cover plate and the bottom plate are arranged facing each other, and the cover plate, the bottom plate and the protection frame jointly define the cavity.

与现有技术相比,本申请的有益效果为:Compared with the prior art, the beneficial effects of this application are:

本申请提供的电池包包括:壳体,壳体的内部形成容腔;电芯,电芯的数量为多个,多个电芯设置于容腔内;壳体的侧壁设置有用于向容腔内输送绝缘冷却介质的第一连接口,壳体的侧壁还设置有用于供绝缘冷却介质流出的第二连接口;泵体,泵体与第一连接口连接,泵体用于将绝缘冷却介质泵入容腔内,使绝缘冷却介质在容腔内循环流动,且绝缘冷却介质能够流经每一个电芯的多个壁面。The battery pack provided in the present application includes: a shell, the interior of the shell forms a cavity; a plurality of battery cells, and the plurality of battery cells are arranged in the cavity; the side wall of the shell is provided with a first connection port for conveying an insulating cooling medium into the cavity, and the side wall of the shell is also provided with a second connection port for allowing the insulating cooling medium to flow out; a pump body, the pump body is connected to the first connection port, the pump body is used to pump the insulating cooling medium into the cavity, so that the insulating cooling medium circulates in the cavity, and the insulating cooling medium can flow through multiple wall surfaces of each battery cell.

本申请提供的电池包,相较于传统的水冷板的散热方式,增强了绝缘冷却介质的流动性,并且绝缘冷却介质能够流经电芯的多个壁面,显著增大了绝缘冷却介质与每一个电芯的换热面,从而显著提高了对全部电芯的散热效果,提高了本电池包的安全性和使用寿命,当本电池包发生热失控时,也能够及时阻止热失控发生蔓延,避免造成更严重的后果。The battery pack provided by the present application enhances the fluidity of the insulating cooling medium compared to the traditional water-cooling plate heat dissipation method, and the insulating cooling medium can flow through multiple walls of the battery cell, significantly increasing the heat exchange surface between the insulating cooling medium and each battery cell, thereby significantly improving the heat dissipation effect of all battery cells, improving the safety and service life of the battery pack, and when thermal runaway occurs in the battery pack, it can also promptly prevent the thermal runaway from spreading to avoid more serious consequences.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本申请具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation methods of the present application or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

图1为本申请实施例提供的电池包的结构示意图;FIG1 is a schematic diagram of the structure of a battery pack provided in an embodiment of the present application;

图2为本申请实施例提供的电池包的爆炸结构示意图;FIG2 is a schematic diagram of an exploded structure of a battery pack provided in an embodiment of the present application;

图3为本申请实施例提供的电池包的部分结构示意图;FIG3 is a schematic diagram of a partial structure of a battery pack provided in an embodiment of the present application;

图4为本申请实施例提供的电池包的限位支架的结构示意图;FIG4 is a schematic structural diagram of a position limiting bracket of a battery pack provided in an embodiment of the present application;

图5为本申请实施例提供的电池包的限位支架的另一结构示意图;FIG5 is another schematic diagram of the structure of the limiting bracket of the battery pack provided in an embodiment of the present application;

图6为本申请实施例提供的电池包的换向阀的结构示意图;FIG6 is a schematic diagram of the structure of a reversing valve of a battery pack provided in an embodiment of the present application;

图7为本申请实施例提供的电池包的换向阀的另一结构示意图;FIG. 7 is another schematic diagram of the structure of the reversing valve of the battery pack provided in an embodiment of the present application;

图8为本申请实施例提供的电池包的换向阀的又一结构示意图;FIG8 is another schematic diagram of the structure of the reversing valve of the battery pack provided in an embodiment of the present application;

图9为本申请实施例提供的电池包中绝缘冷却介质沿第一方向流动的流动路径示意图;FIG9 is a schematic diagram of a flow path of an insulating cooling medium flowing along a first direction in a battery pack provided by an embodiment of the present application;

图10为本申请实施例提供的电池包中绝缘冷却介质沿第二方向流动的流动路径示意图。FIG10 is a schematic diagram of the flow path of the insulating cooling medium flowing along the second direction in the battery pack provided in an embodiment of the present application.

附图标记:Reference numerals:

1-壳体,101-防护框架,102-底板,103-盖板,104-排气阀,2-电芯,3-第一容腔,4-第二容腔,5-第一分隔腔,6-第二分隔腔,7-第一分隔梁,8-第二分隔梁,9-换向阀,901-阀门主体,902-承载板,903-阀芯,9031-第一阀板,9032-第二阀板,9033-固定轴筒,904-驱动件,905-导流腔,906-安装腔,907-第一内管,908-第二内管,909-第一导流板,910-第二导流板,911-第三导流板,912-第四导流板,913-分流孔,914-密封垫,915-第一连接管,916-第二连接管,917-排液孔,918-第一封盖,919-第二封盖,10-限位支架,1001-基板,1002-限位条,1003-挡板,1004-限位卡槽,11-BMS,12-BDU。1-shell, 101-protection frame, 102-bottom plate, 103-cover plate, 104-exhaust valve, 2-battery core, 3-first chamber, 4-second chamber, 5-first partition chamber, 6-second partition chamber, 7-first partition beam, 8-second partition beam, 9-reversing valve, 901-valve body, 902-carrying plate, 903-valve core, 9031-first valve plate, 9032-second valve plate, 9033-fixed shaft cylinder, 904-driving member, 905-guiding chamber, 906-installation chamber, 907 -first inner tube, 908-second inner tube, 909-first guide plate, 910-second guide plate, 911-third guide plate, 912-fourth guide plate, 913-diverter hole, 914-sealing gasket, 915-first connecting tube, 916-second connecting tube, 917-drainage hole, 918-first sealing cover, 919-second sealing cover, 10-limiting bracket, 1001-base plate, 1002-limiting strip, 1003-baffle, 1004-limiting slot, 11-BMS, 12-BDU.

具体实施方式DETAILED DESCRIPTION

下面将结合附图对本申请的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。The technical solution of the present application will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.

通常在此处附图中描述和显示出的本申请实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。The components of the embodiments of the present application generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed, but merely represents the selected embodiments of the present application.

基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of this application.

在本申请的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

下面参照图1至图10描述根据本申请的实施例所述的电池包。A battery pack according to an embodiment of the present application will be described below with reference to FIGS. 1 to 10 .

参见图1至图10所示,本申请的实施例提供了一种电池包,本电池包包括壳体1、电芯2,其中,电芯2的数量为多个,壳体1的内部形成有容腔和与容腔连通的第一分隔腔5和第二分隔腔6,多个电芯2排布在容腔内,壳体1的侧壁设置有第一连接口和第二连接口,第一连接口用于向容腔内输入绝缘冷却介质,第二连接口用于输出壳体1内的绝缘冷却介质,从而使得绝缘冷却介质能够在容腔内循环流动,并且绝缘冷却介质在流动过程中,能够流经每一个电芯2,与电芯2的多个壁面接触,从而对每一个电芯2进行冷却,这种散热方式,相较于传统的液冷板,增大了每一个电芯2的遇冷面积,从而显著提高了本电池包整体的冷却、散热效果,进而提高了本电池包的安全性以及整体寿命。Referring to Figures 1 to 10, an embodiment of the present application provides a battery pack, which includes a shell 1 and a battery cell 2, wherein the number of battery cells 2 is multiple, and a cavity and a first partition cavity 5 and a second partition cavity 6 connected to the cavity are formed inside the shell 1, and multiple battery cells 2 are arranged in the cavity. The side wall of the shell 1 is provided with a first connection port and a second connection port, the first connection port is used to input an insulating cooling medium into the cavity, and the second connection port is used to output the insulating cooling medium in the shell 1, so that the insulating cooling medium can circulate in the cavity, and the insulating cooling medium can flow through each battery cell 2 during the flow process and contact multiple wall surfaces of the battery cell 2, thereby cooling each battery cell 2. Compared with traditional liquid cooling plates, this heat dissipation method increases the cold area of each battery cell 2, thereby significantly improving the overall cooling and heat dissipation effect of the battery pack, thereby improving the safety and overall life of the battery pack.

需要说明的是,第一连接口连接有泵体(图中未示出),泵体设置在本电池包的外部并与第一连接口连接,在泵体的驱动下能够向容腔内输送绝缘冷却介质,并使绝缘冷却介质循环流入壳体1、从壳体1流出。It should be noted that the first connection port is connected to a pump body (not shown in the figure), which is arranged outside the battery pack and connected to the first connection port. When driven by the pump body, the pump body can transport an insulating cooling medium into the cavity and make the insulating cooling medium circulate into the shell 1 and out of the shell 1.

具体地,壳体1包括:防护框架101、底板102和盖板103,其中,底板102设置于防护框架101的底部端口,优选地,底板102与防护框架101具有一体式结构,两者之间具有较好的密封性。盖板103盖设于防护框架101的上端开口,从而将多个电芯2以及电池包包括的其他必要部件封装在壳体1内,优选地,盖板103与防护框架101之间的连接方式可以为焊接,确保盖板103与防护框架101之间的密封性,以使壳体1内部形成具备密封条件的容腔,避免绝缘冷却介质渗漏。优选地,底板102的下表面设置有加强筋,底板102具体为设置有加强筋的冲压板,冲压板的厚度优选为2~5mm,底板102还可以采用总高5~15mm的型材,以对电芯2进行支撑和固定。Specifically, the shell 1 includes: a protective frame 101, a bottom plate 102 and a cover plate 103, wherein the bottom plate 102 is arranged at the bottom port of the protective frame 101. Preferably, the bottom plate 102 and the protective frame 101 have an integrated structure, and there is good sealing between the two. The cover plate 103 is covered on the upper end opening of the protective frame 101, so that multiple battery cells 2 and other necessary components included in the battery pack are encapsulated in the shell 1. Preferably, the connection between the cover plate 103 and the protective frame 101 can be welding to ensure the sealing between the cover plate 103 and the protective frame 101, so that a cavity with sealing conditions is formed inside the shell 1 to avoid leakage of the insulating cooling medium. Preferably, the lower surface of the bottom plate 102 is provided with reinforcing ribs, and the bottom plate 102 is specifically a stamping plate provided with reinforcing ribs. The thickness of the stamping plate is preferably 2~5mm. The bottom plate 102 can also use a profile with a total height of 5~15mm to support and fix the battery cell 2.

优选地,在本实施例中,绝缘冷却介质为现有技术中常见的绝缘冷却介质,可以但不限于为多元醇乙二醇等,具有较好的绝缘性和导热性。Preferably, in this embodiment, the insulating cooling medium is a common insulating cooling medium in the prior art, which may be but is not limited to polyol ethylene glycol, etc., and has good insulation and thermal conductivity.

进一步地,本电池包还包括排气阀104,排气阀104的数量为多个,多个排气阀104间隔设置在盖板103上,盖板103上设置有多个排气孔,每一个排气孔对应设置有一个排气阀104,当电芯2发生热失控时,电芯2会产生气体,其周围的温度、压力也会发生变化,使得发生热失控电芯2的周围的绝缘冷却介质会发生蒸发或者沸腾而产生气体,壳体1内部的压力也会发生变化,多方面产生的气体会向上浮升,而排气阀104处于高位,这些气体流动至排气阀104附近后会冲开排气阀104,从而对壳体1内部环境进行泄压,防止电池包发生爆裂或爆炸。Furthermore, the battery pack also includes an exhaust valve 104, and the number of the exhaust valves 104 is multiple. The multiple exhaust valves 104 are arranged at intervals on the cover plate 103, and the cover plate 103 is provided with multiple exhaust holes, and each exhaust hole is correspondingly provided with an exhaust valve 104. When the battery cell 2 has thermal runaway, the battery cell 2 will generate gas, and the temperature and pressure around it will also change, so that the insulating cooling medium around the battery cell 2 with thermal runaway will evaporate or boil to generate gas, and the pressure inside the shell 1 will also change. The gas generated from various aspects will float upward, and the exhaust valve 104 is in a high position. After these gases flow to the vicinity of the exhaust valve 104, they will rush open the exhaust valve 104, thereby relieving the pressure in the internal environment of the shell 1 to prevent the battery pack from bursting or exploding.

需要说明的是,在壳体1的内部,每一个电芯2均浸入在绝缘冷却介质中,绝缘冷却介质可以但不必须浸没每个电芯2,将排气阀104设置于盖板103上,而不是如同传统的设置在边框梁上,使得在电芯2发生热失控时绝缘冷却介质不会经开启的排气阀104流走,而是仍留存在壳体1内,能够对热失控起到遏制作用。It should be noted that inside the shell 1, each battery cell 2 is immersed in an insulating cooling medium, which can but does not have to immerse each battery cell 2. The exhaust valve 104 is set on the cover plate 103, rather than being set on the frame beam as traditionally, so that when thermal runaway occurs in the battery cell 2, the insulating cooling medium will not flow away through the opened exhaust valve 104, but will remain in the shell 1, thereby curbing the thermal runaway.

优选地,每一个排气阀104均通过弹性连接件固定在盖板103的排气口上,弹性连接件具体可以为扭簧,两端具有扭臂,其中一个扭臂与盖板103连接,另一个扭臂与排气阀104连接,使得在无外力作用的情况下,扭簧的预紧力能够将排气阀104固定在排气口处,加强排气阀104的稳定性和密封性。Preferably, each exhaust valve 104 is fixed to the exhaust port of the cover plate 103 by an elastic connecting member. The elastic connecting member can specifically be a torsion spring with torsion arms at both ends, one of which is connected to the cover plate 103, and the other is connected to the exhaust valve 104, so that in the absence of external force, the preload force of the torsion spring can fix the exhaust valve 104 at the exhaust port, thereby enhancing the stability and sealing of the exhaust valve 104.

进一步地,本电池包还包括第一分隔梁7和第二分隔梁8,第一分隔梁7和第二分隔梁8均设置在壳体1内,第一分隔梁7的长度沿防护框架101的宽度方向延伸,并且第一分隔梁7的两端与防护框架101的内壁不接触,以便绝缘冷却介质流过。第二分隔梁8与第一分隔梁7垂直设置,两者呈T型分布,第一分隔梁7将容腔分隔成两部分,分别为第一容腔3和第二容腔4,第一容腔3的容积大于第二容腔4的容积,第一容腔3用于安置电芯2,第二容腔4用于安置BMS11、BDU12等电池包必要部件。Furthermore, the battery pack also includes a first partition beam 7 and a second partition beam 8, both of which are arranged in the shell 1. The length of the first partition beam 7 extends along the width direction of the protection frame 101, and the two ends of the first partition beam 7 do not contact the inner wall of the protection frame 101, so that the insulating cooling medium can flow through. The second partition beam 8 is arranged perpendicular to the first partition beam 7, and the two are arranged in a T-shape. The first partition beam 7 divides the cavity into two parts, namely the first cavity 3 and the second cavity 4. The volume of the first cavity 3 is greater than that of the second cavity 4. The first cavity 3 is used to accommodate the battery cell 2, and the second cavity 4 is used to accommodate the necessary components of the battery pack such as BMS11 and BDU12.

第二分隔梁8设置在第二容腔4内,第二分隔梁8将第二容腔4分隔出相互独立的第一分隔腔5和第二分隔腔6,在本实施例中,第一连接口设置在防护框架101的侧壁对应第一分隔腔5的位置处,第二连接口设置防护框架101的侧壁对应第二分隔腔6的位置处。优选地,上述的BDU12设置在第一分隔腔5内,经第一连接口流入的绝缘冷却介质能够流经BDU12,从而对BDU12进行冷却,上述的BMS11设置在第二分隔腔6内,回流至第二连接口的绝缘冷却介质能够流经BMS11,从而对BMS11进行冷却。The second partition beam 8 is disposed in the second cavity 4, and the second partition beam 8 divides the second cavity 4 into a first partition cavity 5 and a second partition cavity 6 which are independent of each other. In this embodiment, the first connection port is disposed at a position of the side wall of the protection frame 101 corresponding to the first partition cavity 5, and the second connection port is disposed at a position of the side wall of the protection frame 101 corresponding to the second partition cavity 6. Preferably, the above-mentioned BDU 12 is disposed in the first partition cavity 5, and the insulating cooling medium flowing in through the first connection port can flow through the BDU 12, thereby cooling the BDU 12. The above-mentioned BMS 11 is disposed in the second partition cavity 6, and the insulating cooling medium flowing back to the second connection port can flow through the BMS 11, thereby cooling the BMS 11.

进一步地,本电池包还包括限位支架10,在本实施例中,限位支架10的数量为至少一个,每一个限位支架10能够固定多个电芯2,多个电芯2在限位支架10上沿同一直线成列分布,限位支架10的数量根据本电池包使用电芯2的数量而定,优选地,在本实施例中,限位支架10的数量可以但不限于为两个,多个电芯2分成两列由两个限位支架10固定在容腔内,当然,还可以根据电芯2的总数量、电芯2排布的列数适应性配置限位支架10的数量。Furthermore, the battery pack also includes a limiting bracket 10. In the present embodiment, the number of the limiting brackets 10 is at least one, and each limiting bracket 10 can fix a plurality of battery cells 2. The plurality of battery cells 2 are distributed in rows along the same straight line on the limiting bracket 10. The number of limiting brackets 10 depends on the number of battery cells 2 used in the battery pack. Preferably, in the present embodiment, the number of limiting brackets 10 may be but is not limited to two, and the plurality of battery cells 2 are divided into two rows and fixed in the cavity by two limiting brackets 10. Of course, the number of limiting brackets 10 can also be adaptively configured according to the total number of battery cells 2 and the number of rows in which the battery cells 2 are arranged.

限位支架10具体包括基板1001和限位条1002,基板1001的一端设置有挡板1003,基板1001的另一端设置有另一挡板1003,限位条1002的数量为多个,多个限位条1002沿基板1001的长度等间距排布,任意相邻两个限位条1002之间平行设置,并且首个限位条1002与挡板1003、末尾一个限位条1002与挡板1003同样平行间隔,任意相邻两个限位条1002之间以及限位条1002与挡板1003之间均形成用于安装电芯2的限位卡槽1004,限位卡槽1004的宽度与电芯2的厚度相适配,优选地,限位卡槽1004的内壁面涂布有一层结构胶水,将电芯2安放至每一个限位卡槽1004内待结构胶水固定化后使电芯2与限位支架10粘接在一起,即可将固定后的电芯2随限位卡槽1004一同安装至壳体1的底板102上,而基板1001两端的挡板1003能够对电芯2起到夹持作用,确保电芯2随限位支架10在转移过程中以及安装至容腔内之后的稳定状态下的稳固程度,优选地,每一个电芯2与底板102的上板面通过结构胶固定。The limiting bracket 10 specifically includes a substrate 1001 and a limiting bar 1002, a baffle 1003 is provided at one end of the substrate 1001, another baffle 1003 is provided at the other end of the substrate 1001, the number of the limiting bars 1002 is multiple, and the multiple limiting bars 1002 are arranged at equal intervals along the length of the substrate 1001, any two adjacent limiting bars 1002 are arranged in parallel, and the first limiting bar 1002 and the baffle 1003, and the last limiting bar 1002 and the baffle 1003 are also parallel and spaced, and a limiting slot 1004 for installing the battery cell 2 is formed between any two adjacent limiting bars 1002 and between the limiting bar 1002 and the baffle 1003, The width of the positioning slot 1004 is matched with the thickness of the battery cell 2. Preferably, the inner wall surface of the positioning slot 1004 is coated with a layer of structural glue. The battery cell 2 is placed in each positioning slot 1004 and the structural glue is fixed to bond the battery cell 2 to the positioning bracket 10. The fixed battery cell 2 can be installed on the bottom plate 102 of the shell 1 together with the positioning slot 1004, and the baffles 1003 at both ends of the substrate 1001 can clamp the battery cell 2 to ensure the stability of the battery cell 2 in a stable state during the transfer process and after being installed in the cavity. Preferably, each battery cell 2 is fixed to the upper plate surface of the bottom plate 102 by structural glue.

优选地,电芯2具有长方体结构,电芯2的长度沿基板1001的宽度方向延伸,并且电芯2的长度大于基板1001的宽度,优选地,如图4所示,挡板1003设置于基板1001上表面的端部,挡板1003的长度沿基板1001的宽度方向延伸,挡板1003的宽度方向与基板1001的长度方向垂直,挡板1003的宽度与电芯2的宽度同向延伸,并且挡板1003的宽度小于电芯2的宽度,挡板1003的宽度为电芯2宽度的30%~80%,这样的参数设计,减少了限位支架10对电芯2的包裹性,增大电芯2与冷却绝缘介质的接触面积。Preferably, the battery cell 2 has a rectangular structure, the length of the battery cell 2 extends along the width direction of the substrate 1001, and the length of the battery cell 2 is greater than the width of the substrate 1001. Preferably, as shown in Figure 4, the baffle 1003 is arranged at the end of the upper surface of the substrate 1001, the length of the baffle 1003 extends along the width direction of the substrate 1001, the width direction of the baffle 1003 is perpendicular to the length direction of the substrate 1001, the width of the baffle 1003 extends in the same direction as the width of the battery cell 2, and the width of the baffle 1003 is smaller than the width of the battery cell 2, and the width of the baffle 1003 is 30% to 80% of the width of the battery cell 2. Such parameter design reduces the wrapping of the battery cell 2 by the limiting bracket 10 and increases the contact area between the battery cell 2 and the cooling insulating medium.

更优选地,限位条1002的宽度为1~10mm,使得任意相邻的两个电芯2之间均形成1~10mm的间隙,从而使得绝缘冷却介质能够流经每一个电芯2的大面。More preferably, the width of the limiting strip 1002 is 1-10 mm, so that a gap of 1-10 mm is formed between any two adjacent battery cells 2 , thereby allowing the insulating cooling medium to flow through the large surface of each battery cell 2 .

需要说明的是,将限位支架10连同电芯2安装至壳体1内后,每一个电芯2的上表面与盖板103内壁面之间形成间隙流道,绝缘冷却介质能够在间隙流道内流动,优选地,间隙流道的高度为1~5mm,更优选地,当电芯2排布在壳体1内的列数多于一列时,相邻两列电芯2间隔设置,使得流入壳体1内的绝缘冷却介质能够流经每一个电芯2除与底板102固定的一侧壁面以外,电芯2的另外五个壁面均能够与绝缘冷却介质接触,由于电芯2与电芯2之间的间隙、间隙流道等间隙空间的存在,使得绝缘冷却介质能够对电芯2强制对流换热,带走电芯2正常工作或者热失控时的产热,使得电芯2处于适宜的工作稳定,防止热蔓延的发生(绝缘冷却油的沸点远低于热失控温度,且绝缘冷却介质内部不含氧气,当某电芯2发生热失控时,热失控自身会受到控制甚至快速消灭,绝缘冷却介质作为一道绝热屏障可以有效地遏制热失控扩散至其他电芯2。需要说明的是,本申请提供的电池包,减少水冷板的设置需求,使得电池包在Z向上可将厚度减少4-10mm,更利于电池包扁平化设计,增加电池的离地间隙。It should be noted that after the limiting bracket 10 is installed together with the battery cell 2 into the shell 1, a gap flow channel is formed between the upper surface of each battery cell 2 and the inner wall surface of the cover plate 103, and the insulating cooling medium can flow in the gap flow channel. Preferably, the height of the gap flow channel is 1-5 mm. More preferably, when the number of battery cells 2 arranged in the shell 1 is more than one row, the battery cells 2 in two adjacent rows are arranged at intervals, so that the insulating cooling medium flowing into the shell 1 can flow through each battery cell 2 except for one side wall surface fixed to the bottom plate 102. The other five wall surfaces of the battery cell 2 can contact with the insulating cooling medium. Due to the existence of gap spaces such as gaps between the battery cells 2 and the gap flow channel, the insulating cooling medium can be effectively prevented from flowing into the shell 1. The cooling medium can force convection heat exchange on the battery cell 2, take away the heat generated by the normal operation or thermal runaway of the battery cell 2, so that the battery cell 2 is in a suitable working stability and prevents the occurrence of heat spread (the boiling point of the insulating cooling oil is much lower than the thermal runaway temperature, and the insulating cooling medium does not contain oxygen. When a battery cell 2 has a thermal runaway, the thermal runaway itself will be controlled or even quickly eliminated. The insulating cooling medium can effectively prevent the thermal runaway from spreading to other battery cells 2 as an insulating barrier. It should be noted that the battery pack provided by the present application reduces the need for setting a water cooling plate, so that the thickness of the battery pack in the Z direction can be reduced by 4-10 mm, which is more conducive to the flattened design of the battery pack and increases the ground clearance of the battery.

进一步地,本电池包还包括换向阀9,换向阀9设置在第二分隔梁8的一端与防护框架101之间,换向阀9与第二分隔梁8共同分隔出相互独立的第一分隔腔5和第二分隔腔6。具体地,换向阀9包括阀门主体901、阀芯903和驱动件904,阀芯903可转动地设置在阀门主体901内,驱动件904设置在阀门主体901的底部,用于驱动阀芯903在阀门主体901内转动。Furthermore, the battery pack further includes a reversing valve 9, which is disposed between one end of the second partition beam 8 and the protective frame 101, and the reversing valve 9 and the second partition beam 8 jointly separate a first partition chamber 5 and a second partition chamber 6 which are independent of each other. Specifically, the reversing valve 9 includes a valve body 901, a valve core 903 and a driving member 904, wherein the valve core 903 is rotatably disposed in the valve body 901, and the driving member 904 is disposed at the bottom of the valve body 901, and is used to drive the valve core 903 to rotate in the valve body 901.

进一步地,阀门主体901具有两端开口、内部中空的筒结构,阀门主体901内设置有承载板902,承载板902的边缘与阀门主体901的内壁面连接,并且承载板902与阀门主体901同轴设置,承载板902将阀门主体901的内部空间分隔成两部分,在承载板902的一侧形成导流腔905,在承载板902的另一侧安装腔906,驱动件904设置在安装腔906内,驱动件904具体可以为电机,驱动件904具有驱动轴,驱动轴穿设于承载板902并与阀芯903连接,从而驱动阀芯903发生转动。Furthermore, the valve body 901 has a cylindrical structure with openings at both ends and a hollow interior. A bearing plate 902 is arranged in the valve body 901. The edge of the bearing plate 902 is connected to the inner wall surface of the valve body 901, and the bearing plate 902 is coaxially arranged with the valve body 901. The bearing plate 902 divides the internal space of the valve body 901 into two parts, and a guide cavity 905 is formed on one side of the bearing plate 902. A mounting cavity 906 is installed on the other side of the bearing plate 902. The driving member 904 is arranged in the mounting cavity 906. The driving member 904 can specifically be a motor. The driving member 904 has a driving shaft. The driving shaft passes through the bearing plate 902 and is connected to the valve core 903, thereby driving the valve core 903 to rotate.

更进一步地,导流腔905的侧壁设置有第一内管907和第二内管908,其中,第一内管907朝向第一分隔腔5延伸并位于第一分隔腔5内,第二内管908朝向第二分隔腔6延伸并位于第二分隔腔6内。导流腔905的侧壁还设置有第一连接管915和第二连接管916,其中第一连接管915与第一连接口连接,以向导流腔905内输入绝缘冷却介质,第二连接管916与第二连接口连接,以输出绝缘冷却介质。Furthermore, the side wall of the flow guiding cavity 905 is provided with a first inner tube 907 and a second inner tube 908, wherein the first inner tube 907 extends toward the first partition cavity 5 and is located in the first partition cavity 5, and the second inner tube 908 extends toward the second partition cavity 6 and is located in the second partition cavity 6. The side wall of the flow guiding cavity 905 is also provided with a first connecting tube 915 and a second connecting tube 916, wherein the first connecting tube 915 is connected to the first connecting port to input the insulating cooling medium into the flow guiding cavity 905, and the second connecting tube 916 is connected to the second connecting port to output the insulating cooling medium.

导流腔905内设置有四个导流板,分别为第一导流板909、第二导流板910、第三导流板911和第四导流板912,四个导流板沿阀门主体901的轴线的周向间隔设置,每一个导流板的宽度均沿导流腔905的径向延伸,其中,以第一导流板909为例,第一导流板909的沿阀门主体901的径向分布的两个侧边中,其中一者与导流腔905的内壁连接,两侧边中的另一者朝向阀芯903的中心位置延伸,进一步地,第一导流板909上开设有分流孔913,分流孔贯穿第一导流板909的两侧板面,四个导流板的结构、连接方式相同,相应地,每一个导流板上均开设有分流孔913,本领域技术人员完全能够理解,在此不一一赘述。结合图7,按照如下规律安装四个导流板:第一导流板909与第二导流板910垂直分布,第一导流板909与第三导流板911错位并平行分布,第一导流板909与第四导流板912垂直分布,第二导流板910与第三导流板911垂直分布,第二导流板910与第四导流板912错位并平行分布,第三导流板911与第四导流板912垂直分布。Four guide plates are arranged in the guide cavity 905, namely a first guide plate 909, a second guide plate 910, a third guide plate 911 and a fourth guide plate 912. The four guide plates are arranged at intervals along the circumferential direction of the axis of the valve body 901. The width of each guide plate extends along the radial direction of the guide cavity 905. Taking the first guide plate 909 as an example, one of the two side edges of the first guide plate 909 distributed along the radial direction of the valve body 901 is connected to the inner wall of the guide cavity 905, and the other of the two side edges extends toward the center position of the valve core 903. Furthermore, a diverter hole 913 is opened on the first guide plate 909, and the diverter hole runs through the two side plate surfaces of the first guide plate 909. The structure and connection method of the four guide plates are the same. Accordingly, a diverter hole 913 is opened on each guide plate, which can be fully understood by those skilled in the art and will not be described one by one here. In conjunction with Figure 7, four guide plates are installed according to the following rules: the first guide plate 909 and the second guide plate 910 are vertically distributed, the first guide plate 909 and the third guide plate 911 are staggered and distributed in parallel, the first guide plate 909 and the fourth guide plate 912 are vertically distributed, the second guide plate 910 and the third guide plate 911 are vertically distributed, the second guide plate 910 and the fourth guide plate 912 are staggered and distributed in parallel, and the third guide plate 911 and the fourth guide plate 912 are vertically distributed.

阀芯903包括固定轴筒9033、第一阀板9031和第二阀板9032,其中,固定轴筒9033与驱动件904的驱动轴连接,阀芯903在导流腔905内具有第一位置和第二位置,驱动件904驱动阀芯903转动时,阀芯903能够在第一位置和第二位置之间切换位置,优选地,阀芯903的转动角度为90°。第一阀板9031和第二阀板9032对称设置在固定轴筒9033的两侧,并且第一阀板9031位于第一导流板909和第四导流板912之间,在阀芯903运动过程中,第一阀板9031能够交替与第一导流板909和第四导流板912贴合以遮挡第一导流板909或第四导流板912上的分流孔913。同样地,第二阀板9032位于第二导流板910与第三导流板911之间,在阀芯903运动过程中,第二阀板9032能够交替与第二导流板910或第三导流板911贴合以遮挡第二导流板910或第三导流板911上的分流孔913。优选地,每一个导流板上均开设有分流孔913,每一个分流孔913均设置有环形的密封垫914,增强导流板对分流孔913遮挡时导流板与分流孔913之间的密封效果。The valve core 903 includes a fixed shaft cylinder 9033, a first valve plate 9031 and a second valve plate 9032, wherein the fixed shaft cylinder 9033 is connected to the driving shaft of the driving member 904, and the valve core 903 has a first position and a second position in the guide chamber 905. When the driving member 904 drives the valve core 903 to rotate, the valve core 903 can switch between the first position and the second position. Preferably, the rotation angle of the valve core 903 is 90°. The first valve plate 9031 and the second valve plate 9032 are symmetrically arranged on both sides of the fixed shaft cylinder 9033, and the first valve plate 9031 is located between the first guide plate 909 and the fourth guide plate 912. During the movement of the valve core 903, the first valve plate 9031 can alternately fit with the first guide plate 909 and the fourth guide plate 912 to cover the diverter hole 913 on the first guide plate 909 or the fourth guide plate 912. Similarly, the second valve plate 9032 is located between the second guide plate 910 and the third guide plate 911. During the movement of the valve core 903, the second valve plate 9032 can alternately fit with the second guide plate 910 or the third guide plate 911 to block the diverter hole 913 on the second guide plate 910 or the third guide plate 911. Preferably, each guide plate is provided with a diverter hole 913, and each diverter hole 913 is provided with an annular sealing gasket 914 to enhance the sealing effect between the guide plate and the diverter hole 913 when the guide plate blocks the diverter hole 913.

优选地,承载板902上设置有排液孔917,排液孔917具体设置在承载板902的位于第三导流板911与第四导流板912之间的板面上,第二连接管916的一端设置有连接弯头,连接弯头与排液孔917连接,第二连接管916在安装腔906内排布,第二连接管916远离连接弯头的一端从安装腔906的侧壁穿出并与第二连接口连接,这样的设置方式,使得排液孔917相对第一连接管915处于低位,能够加快绝缘冷却介质的排出,避免绝缘冷却介质在导流腔905内聚积。Preferably, a drainage hole 917 is provided on the supporting plate 902, and the drainage hole 917 is specifically arranged on the plate surface of the supporting plate 902 located between the third guide plate 911 and the fourth guide plate 912. A connecting elbow is provided at one end of the second connecting pipe 916, and the connecting elbow is connected to the drainage hole 917. The second connecting pipe 916 is arranged in the installation cavity 906, and the end of the second connecting pipe 916 away from the connecting elbow passes through the side wall of the installation cavity 906 and is connected to the second connecting port. Such an arrangement makes the drainage hole 917 at a low position relative to the first connecting pipe 915, which can speed up the discharge of the insulating cooling medium and avoid the accumulation of the insulating cooling medium in the guide cavity 905.

进一步地,换向阀9还包括第一封盖918和第二封盖919,第一封盖918盖设于导流腔905的开口,第二封盖919设于安装腔906的开口。Furthermore, the reversing valve 9 also includes a first cover 918 and a second cover 919 . The first cover 918 is disposed on the opening of the flow guide cavity 905 , and the second cover 919 is disposed on the opening of the installation cavity 906 .

如图7所示,本申请提供的电池包,当阀芯903处于第一位置时,第一阀板9031与第二导流板910贴合并遮挡第二导流板910上的分流孔913,第二阀板9032与第四导流板912贴合并遮挡第四导流板912上的分流孔913,与此同时,第一导流板909上的分流孔913和第三导流板911上的分流孔913处于开启状态,在泵体启动后,经第一连接管915流入导流腔905的绝缘冷却介质依次经第一导流板909上的分流孔913、第一内管907流向第一分隔腔5,流经第一分隔腔5内的BDU12后流向第一容腔3内,并流经每一个电芯2,第二容腔4内的绝缘冷却介质流回第二分隔腔6并流经第二分隔腔6内的BMS11,然后绝缘冷却介质依次经第二内管908、第三导流板911上的分流孔913、排液孔917和第二连接管916流出导流腔905,以此形成沿第一方向的循环路径(如图9中箭头所示),在此循环过程中,绝缘冷却介质对每一个电芯2以及设置于第一分隔腔5和第二分隔腔6内的BDU12、BMS11及其他未示出的电池包所包含必要器件进行散热、冷却,使BDU12、BMS11及其他未示出必要器件始终处于适宜的温度环境下工作,显著提高本电池包整体的散热效果,从而有效提高了本电池包的寿命,降低发生热失控的风险。As shown in FIG7 , in the battery pack provided by the present application, when the valve core 903 is in the first position, the first valve plate 9031 is attached to the second guide plate 910 and blocks the diverter hole 913 on the second guide plate 910, and the second valve plate 9032 is attached to the fourth guide plate 912 and blocks the diverter hole 913 on the fourth guide plate 912. At the same time, the diverter hole 913 on the first guide plate 909 and the diverter hole 913 on the third guide plate 911 are in an open state. After the pump body is started, the insulating cooling medium flowing into the guide cavity 905 through the first connecting pipe 915 flows to the first partition cavity 5 through the diverter hole 913 on the first guide plate 909 and the first inner tube 907 in turn, flows to the first partition cavity 5, flows through the BDU12 in the first partition cavity 5, and then flows to the first cavity 3, and flows through each battery cell 2. The insulating cooling medium in the second cavity 4 The mass flows back to the second partition chamber 6 and flows through the BMS11 in the second partition chamber 6, and then the insulating cooling medium flows out of the guide chamber 905 through the second inner tube 908, the diverter hole 913 on the third guide plate 911, the drainage hole 917 and the second connecting tube 916 in sequence, thereby forming a circulation path along the first direction (as shown by the arrow in Figure 9). During this circulation process, the insulating cooling medium dissipates heat and cools each battery cell 2 and the BDU12, BMS11 and other necessary components not shown in the battery pack arranged in the first partition chamber 5 and the second partition chamber 6, so that the BDU12, BMS11 and other necessary components not shown are always operated in a suitable temperature environment, which significantly improves the overall heat dissipation effect of the battery pack, thereby effectively increasing the life of the battery pack and reducing the risk of thermal runaway.

驱动件904驱动阀芯903转动90°,驱动阀芯903由第一位置切换至第二位置,此时第一阀板9031与第一导流板909贴合并封堵第一导流板909上的分流孔913,第二阀板9032与第三导流板911贴合并封堵第三导流板911上的分流孔913,此时在泵体启动后经第一连接管915流入的绝缘冷却介质经第二导流板910上的分流孔913流向第二内管908,然后流入第二分隔腔6中,绝缘冷却介质流经BMS11后流入第一容腔3中,绝缘冷却介质对每一个电芯2进行散热后流回第一分隔腔5中并流经第一分隔腔5内的BDU12,然后绝缘冷却介质经第一内管907流入导流腔905中,然后经第四导流板912上的分流孔913流向排液孔917和第二连接管916,最终流出换向阀9,以此形成沿第二方向的循环路径(如图10中箭头所示),并完成绝缘冷却介质流动路径的切换。The driving member 904 drives the valve core 903 to rotate 90°, and drives the valve core 903 to switch from the first position to the second position. At this time, the first valve plate 9031 is attached to the first guide plate 909 and blocks the diverter hole 913 on the first guide plate 909, and the second valve plate 9032 is attached to the third guide plate 911 and blocks the diverter hole 913 on the third guide plate 911. At this time, after the pump body is started, the insulating cooling medium flowing in through the first connecting pipe 915 flows through the diverter hole 913 on the second guide plate 910 to the second inner pipe 908, and then flows into the second partition chamber 6. , the insulating cooling medium flows through the BMS11 and then flows into the first chamber 3. After dissipating the heat for each battery cell 2, the insulating cooling medium flows back to the first partition chamber 5 and flows through the BDU12 in the first partition chamber 5. Then, the insulating cooling medium flows into the guide chamber 905 through the first inner tube 907, and then flows to the drainage hole 917 and the second connecting pipe 916 through the diverter hole 913 on the fourth guide plate 912, and finally flows out of the reversing valve 9, thereby forming a circulation path along the second direction (as shown by the arrow in FIG. 10 ), and completing the switching of the insulating cooling medium flow path.

需要说明的是,由于每一个分流孔913均设置有密封垫914,能够确保第一阀板9031、第二阀板9032对相应的分流孔913的封堵效果,避免出现绝缘冷却介质出现意外分流、断流以及混流等情况。It should be noted that since each diversion hole 913 is provided with a sealing gasket 914, the first valve plate 9031 and the second valve plate 9032 can ensure the sealing effect of the corresponding diversion hole 913, avoiding accidental diversion, interruption and mixing of the insulating cooling medium.

优选地,泵体还连接有换热装置,用于对回流的绝缘冷却介质进行降温。Preferably, the pump body is also connected to a heat exchange device for cooling the returning insulating cooling medium.

进一步需要说明的是,可将驱动件904设定为周期性驱动阀芯903转动,从而实现周期性切换绝缘冷却介质的流动路径,从而使得所有的电芯2以及所有的电气件均处于适宜的温度条件下持续作业,并且能够确保对各个电芯2及电气件之间温度的均匀性,减少出现温度梯度,避免流入路径下和流出路径下绝缘冷却介质换热时长、强度不同形成温度差,而导致不同位置下的电芯2或电气件存在温度差,周期性的切换绝缘冷却介质的流动路径,能够显著确保各位置的电芯2和电气件温度保持高度的均匀性,从而进一步提高本电池包的安全性和使用寿命。It should be further explained that the drive member 904 can be set to periodically drive the valve core 903 to rotate, thereby realizing the periodic switching of the flow path of the insulating cooling medium, so that all the battery cells 2 and all the electrical components are under suitable temperature conditions and continue to operate, and can ensure the uniformity of the temperature between each battery cell 2 and the electrical components, reduce the temperature gradient, and avoid the temperature difference caused by the different heat exchange time and intensity of the insulating cooling medium in the inflow path and the outflow path, which leads to the existence of temperature difference in the battery cells 2 or electrical components at different positions. The periodic switching of the flow path of the insulating cooling medium can significantly ensure that the temperature of the battery cells 2 and electrical components at each position remains highly uniform, thereby further improving the safety and service life of the battery pack.

综上所述,本申请提供的电池包,相较于传统的水冷板的散热方式,增强了绝缘冷却介质的流动性,并且绝缘冷却介质能够流经电芯2的多个壁面,显著增大了绝缘冷却介质与每一个电芯2的换热面,从而显著提高了对全部电芯2的散热效果,提高了本电池包的安全性和使用寿命,当本电池包发生热失控时,也能够及时阻止热失控发生蔓延,避免造成更严重的后果。To sum up, the battery pack provided by the present application enhances the fluidity of the insulating cooling medium compared to the traditional water-cooled plate heat dissipation method, and the insulating cooling medium can flow through multiple wall surfaces of the battery cell 2, significantly increasing the heat exchange surface between the insulating cooling medium and each battery cell 2, thereby significantly improving the heat dissipation effect of all battery cells 2, and improving the safety and service life of the battery pack. When thermal runaway occurs in the battery pack, it can also promptly prevent the thermal runaway from spreading, avoiding more serious consequences.

最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims (10)

1.一种电池包,其特征在于,包括:1. A battery pack, comprising: 壳体,所述壳体的内部形成容腔;A housing, wherein the interior of the housing forms a cavity; 电芯,所述电芯的数量为多个,多个所述电芯设置于所述容腔内;A battery cell, wherein the number of the battery cells is multiple, and the multiple battery cells are arranged in the cavity; 所述壳体的侧壁设置有用于向所述容腔内输送绝缘冷却介质的第一连接口,所述壳体的侧壁还设置有用于供所述绝缘冷却介质流出的第二连接口;The side wall of the shell is provided with a first connection port for conveying an insulating cooling medium into the cavity, and the side wall of the shell is also provided with a second connection port for allowing the insulating cooling medium to flow out; 泵体,所述泵体与所述第一连接口连接,所述泵体用于将所述绝缘冷却介质泵入所述容腔内,使所述绝缘冷却介质在所述容腔内循环流动,且所述绝缘冷却介质能够流经每一个所述电芯的多个壁面。A pump body is connected to the first connection port, and the pump body is used to pump the insulating cooling medium into the cavity so that the insulating cooling medium circulates in the cavity, and the insulating cooling medium can flow through multiple wall surfaces of each of the battery cells. 2.根据权利要求1所述的电池包,其特征在于,所述壳体内间隔设置有第一分隔腔和第二分隔腔,所述第一分隔腔和所述第二分隔腔分别与所述容腔连通;所述第一分隔腔和所述第二分隔腔两者中的一者与所述第一连接口连通,两者中的另一者与所述第二连接口连通;2. The battery pack according to claim 1, characterized in that a first partition cavity and a second partition cavity are provided in the shell, the first partition cavity and the second partition cavity are communicated with the containing cavity respectively; one of the first partition cavity and the second partition cavity is communicated with the first connecting port, and the other of the first partition cavity and the second connecting port is communicated with the second connecting port; 所述第一分隔腔和所述第二分隔腔内设置有电气件。Electrical components are arranged in the first partition cavity and the second partition cavity. 3.根据权利要求2所述的电池包,其特征在于,所述电池包还包括换向阀,所述换向阀设置于所述第一分隔腔和第二分隔腔之间;3. The battery pack according to claim 2, characterized in that the battery pack further comprises a reversing valve, wherein the reversing valve is disposed between the first partition chamber and the second partition chamber; 所述换向阀包括:阀门主体和阀芯,所述阀芯可转动地设置于所述阀门主体内;The reversing valve comprises: a valve body and a valve core, wherein the valve core is rotatably arranged in the valve body; 所述阀芯在所述阀门主体内具有第一位置和第二位置,所述阀门主体内设置有导流腔,当所述阀芯处于所述第一位置时,所述第一连接口通过所述导流腔与所述第一分隔腔连通;当所述阀芯处于所述第二位置时,所述第一连接口通过所述导流腔与所述第二分隔腔连通。The valve core has a first position and a second position in the valve body, and a guide cavity is provided in the valve body. When the valve core is in the first position, the first connecting port is communicated with the first separating cavity through the guide cavity; when the valve core is in the second position, the first connecting port is communicated with the second separating cavity through the guide cavity. 4.根据权利要求3所述的电池包,其特征在于,所述换向阀还包括多个导流板,每一个所述导流板均设置有分流孔;当所述阀芯处于所述第一位置时,所述阀芯与多个所述导流板中的部分所述导流板贴合;4. The battery pack according to claim 3, characterized in that the reversing valve further comprises a plurality of guide plates, each of which is provided with a diversion hole; when the valve core is in the first position, the valve core is in contact with some of the guide plates among the plurality of guide plates; 当所述阀芯从所述第一位置切换至所述第二位置时,所述阀芯与多个所述导流板中的另一部分所述导流板贴合;When the valve core switches from the first position to the second position, the valve core is in contact with another part of the guide plates among the plurality of guide plates; 所述阀芯与所述导流板贴合时所述阀芯能够遮盖所述导流板上的所述分流孔。When the valve core is fitted onto the guide plate, the valve core can cover the diversion hole on the guide plate. 5.根据权利要求4所述的电池包,其特征在于,所述阀芯包括:5. The battery pack according to claim 4, wherein the valve core comprises: 固定轴筒,所述固定轴筒设置于所述阀门主体内;A fixed shaft cylinder, wherein the fixed shaft cylinder is arranged in the valve body; 第一阀板,所述第一阀板设置于所述固定轴筒,且所述第一阀板与所述阀门主体的内壁面连接;A first valve plate, wherein the first valve plate is disposed on the fixed shaft cylinder and connected to an inner wall surface of the valve body; 第二阀板,所述第二阀板设置于所述固定轴筒,且所述第二阀板与所述阀门主体的内壁面连接;所述第二阀板与所述第一阀板设置在同一直线上。The second valve plate is arranged on the fixed shaft cylinder and connected to the inner wall surface of the valve body; the second valve plate and the first valve plate are arranged on the same straight line. 6.根据权利要求5所述的电池包,其特征在于,所述换向阀还包括:6. The battery pack according to claim 5, characterized in that the reversing valve further comprises: 承载板,所述承载板在所述阀门主体内与所述阀门主体同轴设置,所述承载板的上方形成所述导流腔,所述承载板设置有排液孔;A bearing plate, wherein the bearing plate is coaxially arranged with the valve body in the valve body, the flow guide cavity is formed above the bearing plate, and the bearing plate is provided with a drainage hole; 驱动件,所述承载板的下方形成安装腔,所述驱动件设置于所述安装腔内;所述驱动件具有驱动轴,所述驱动轴与所述固定轴筒连接;A driving member, wherein a mounting cavity is formed below the bearing plate, and the driving member is disposed in the mounting cavity; the driving member has a driving shaft, and the driving shaft is connected to the fixed shaft cylinder; 第一封盖,所述第一封盖盖设于所述导流腔的开口;A first sealing cover, the first sealing cover is arranged to cover the opening of the diversion cavity; 第二封盖,所述第二封盖盖设于所述安装腔的开口。A second sealing cover is disposed on the opening of the installation cavity. 7.根据权利要求6所述的电池包,其特征在于,所述电池包还包括:7. The battery pack according to claim 6, characterized in that the battery pack further comprises: 第一连接管,所述第一连接管穿设于所述第一连接口,所述第一连接管与所述导流腔连通;a first connecting pipe, the first connecting pipe being passed through the first connecting port and being in communication with the diversion cavity; 第二连接管,所述第二连接管穿设于所述第二连接口,所述第二连接管的一端与所述排液孔连接;a second connecting pipe, the second connecting pipe being passed through the second connecting port, one end of the second connecting pipe being connected to the drainage hole; 第一内管,所述导流腔与所述第一分隔腔通过所述第一内管连通;a first inner tube, the guide cavity and the first separation cavity are in communication with each other through the first inner tube; 第二内管,所述导流腔与所述第二分隔腔通过所述第二内管连通。The second inner tube is connected with the second dividing chamber through the second inner tube. 8.根据权利要求1至7中任一项所述的电池包,其特征在于,所述电池包还包括限位支架,所述限位支架包括:8. The battery pack according to any one of claims 1 to 7, characterized in that the battery pack further comprises a limiting bracket, and the limiting bracket comprises: 基板;Substrate; 挡板,所述挡板设置于所述基板的端部;a baffle, the baffle being disposed at an end of the substrate; 限位条,所述限位条的数量为多个,多个所述限位条沿所述基板的长度方向等间距设置在所述基板上,每一个所述限位条的两侧均形成有限位卡槽,每一个所述限位卡槽内设置有一个所述电芯。There are multiple limit bars, and the multiple limit bars are arranged on the substrate at equal intervals along the length direction of the substrate. Limit slots are formed on both sides of each limit bar, and one battery cell is arranged in each limit slot. 9.根据权利要求8所述的电池包,其特征在于,所述电芯具有长方体结构,所述限位卡槽的宽度与所述电芯的厚度相适配;9. The battery pack according to claim 8, characterized in that the battery cell has a rectangular parallelepiped structure, and the width of the limit slot is adapted to the thickness of the battery cell; 所述电芯的长度沿所述基板的宽度方向延伸,所述电芯的长度大于所述基板的宽度;The length of the battery cell extends along the width direction of the substrate, and the length of the battery cell is greater than the width of the substrate; 所述电芯的宽度方向和所述挡板的宽度方向同向,所述电芯的宽度大于所述挡板的宽度。The width direction of the battery core is in the same direction as the width direction of the baffle, and the width of the battery core is greater than the width of the baffle. 10.根据权利要求1至7中任一项所述的电池包,其特征在于,所述壳体包括:10. The battery pack according to any one of claims 1 to 7, wherein the housing comprises: 防护框架;Protective frame; 盖板,所述盖板设置于所述防护框架;所述盖板上间隔设置有多个排气阀;A cover plate, the cover plate being arranged on the protection frame; a plurality of exhaust valves being arranged at intervals on the cover plate; 底板,所述底板设置于所述防护框架,所述盖板与所述底板相互面对设置,所述盖板、所述底板和所述防护框架共同限定出所述容腔。The bottom plate is arranged on the protection frame, the cover plate and the bottom plate are arranged facing each other, and the cover plate, the bottom plate and the protection frame jointly define the cavity.
CN202410924399.6A 2024-07-11 2024-07-11 Battery Pack Active CN118472486B (en)

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