CN118471680B - A semi-automatic winding machine for nanocrystalline magnetic rings - Google Patents
A semi-automatic winding machine for nanocrystalline magnetic ringsInfo
- Publication number
- CN118471680B CN118471680B CN202410775068.0A CN202410775068A CN118471680B CN 118471680 B CN118471680 B CN 118471680B CN 202410775068 A CN202410775068 A CN 202410775068A CN 118471680 B CN118471680 B CN 118471680B
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- CN
- China
- Prior art keywords
- winding
- fixedly connected
- rotatably connected
- rotating shaft
- ring
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0213—Manufacturing of magnetic circuits made from strip(s) or ribbon(s)
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
本发明涉及纳米晶磁环技术领域，公开了一种纳米晶磁环的半自动卷绕机，包括：底板，所述底板的顶部前后两端均固定连接有移动卡条，所述底板的顶部固定连接有滑条；转动组件，所述底板的顶部滑动连接有转动组件，且转动组件在移动卡条内部进行滑动。本发明通过移动块和第一支撑块使得第一电机和U形架和主转轴移动到指定位置通过转动第一固定把手对U形架整体进行固定，移动夹板和连接杆与副转轴和主转轴进行配合使得可以对不同尺寸的纳米晶磁环本体进行位置调整并固定。
The present invention relates to the technical field of nanocrystalline magnetic rings, and discloses a semi-automatic winding machine for nanocrystalline magnetic rings, comprising: a base plate, wherein the front and rear ends of the top of the base plate are fixedly connected to movable clamping strips, and the top of the base plate is fixedly connected to a sliding strip; and a rotating assembly, wherein the top of the base plate is slidably connected to the rotating assembly, and the rotating assembly slides within the movable clamping strip. The present invention uses a moving block and a first support block to move a first motor, a U-shaped frame, and a main rotating shaft to a specified position, and the U-shaped frame is fixed as a whole by rotating a first fixed handle. The moving clamping plate and connecting rod cooperate with the secondary rotating shaft and the main rotating shaft to adjust the position and fix the nanocrystalline magnetic ring bodies of different sizes.
Description
Technical Field
The invention relates to the technical field of nanocrystalline magnetic rings, in particular to a semiautomatic winding machine of nanocrystalline magnetic rings.
Background
The nanocrystalline magnetic ring is a common anti-interference element in an electronic circuit, has good inhibition effect on high-frequency noise, and is generally made of ferrite materials.
At present, in the production process of the nanocrystalline magnetic ring, the outer side wall of the nanocrystalline magnetic ring is required to be wound with quantitative strip materials after the nanocrystalline magnetic ring is processed, so that the subsequent use of the nanocrystalline magnetic ring is ensured, a traditional winding device generally uses manual winding or machine winding, the ring bodies are wound by fixing one copper wire through two machine hands respectively, and then the ring bodies are mutually wound, but the ring bodies with smaller ring diameters cannot be used, so that the use is inconvenient, and meanwhile, the angle positions of the ring bodies need to be continuously adjusted during winding, otherwise, the gap is overlarge in the winding process or the subsequent cannot be used due to repeated winding.
To solve the above problems, a semi-automatic winding machine for nanocrystalline magnetic rings is provided.
Disclosure of Invention
The invention aims to provide a semiautomatic winding machine for a nanocrystalline magnetic ring, which solves the problems that in the prior art, the traditional winding device generally uses manual winding or machine winding, and the machine winding is to fix one copper wire to wind a ring body through two machine hands respectively and then wind the copper wires mutually, but the ring body with smaller ring diameter cannot be used, so that the use is inconvenient, and meanwhile, the angle position of the ring body needs to be continuously adjusted during winding, otherwise, the gap is overlarge during winding or the subsequent cannot be used due to repeated winding.
The semi-automatic winding machine comprises a bottom plate, wherein movable clamping strips are fixedly connected to the front end and the rear end of the top of the bottom plate, sliding strips are fixedly connected to the top of the bottom plate, a rotating assembly is connected to the top of the bottom plate (1) in a sliding mode, the rotating assembly slides in the movable clamping strips, a clamping assembly is connected to the top of the movable clamping strips in a sliding mode, a clamping assembly is connected to the top of the moving clamping strips in a sliding mode, a winding assembly is fixedly connected to the top of the bottom plate, the winding assembly comprises a supporting base and a C-shaped ring, the bottom of the supporting base is connected with the sliding strips in a sliding mode and matched with the bottom plate, a C-shaped ring is fixedly connected to the top of the supporting base, one side of the C-shaped ring is rotatably connected with a first rotating shaft, the other end of the first rotating shaft is rotatably connected with a movable clamping block, the front end of the movable clamping block is rotatably connected with a rolling wheel, the outer diameter of the rolling wheel is rotatably connected with a winding ring, the bottom of the winding ring is rotatably connected with a driven wheel, the rear end of the driven wheel is rotatably connected with the supporting base is rotatably supported by the supporting base, one side of the bottom of the supporting base, the bottom of the driving plate is slidably connected with a driving motor, one side of the bottom plate is fixedly connected with a second driving motor, the second outer diameter of the driving motor is fixedly connected with the second driving pulley and the other end is fixedly connected with the top of the second driving belt, and is fixedly connected with the second driving end and the second driving plate.
As further description of the technical scheme, the right side of the winding ring is rotatably connected with a limiting wheel, and the rear end of the limiting wheel is rotatably connected with the C-shaped ring to fixedly clamp and rotate the winding ring.
According to the technical scheme, one side of the inside of the winding ring is fixedly connected with a copper wire shaft, the top of the copper wire shaft is provided with a guide block, and the guide block is fixedly connected with the winding ring, so that copper wires on the copper wire shaft are guided and wound from the inside of the guide block.
As further description of the technical scheme, connecting plates are fixedly connected to the front end and the rear end of one side of the winding ring, and a second rotating shaft is rotatably connected to the top of the winding ring, so that the winding ring can be opened and closed through the second rotating shaft and the connecting plates.
As further description of the technical scheme, the rotating assembly comprises a first supporting block and a U-shaped frame, the bottom of the first supporting block is in sliding connection with a bottom plate, the top of the first supporting block is fixedly connected with a first motor, the output end of the first motor is rotationally connected with the U-shaped frame, the front end and the rear end of the U-shaped frame are fixedly connected with moving blocks, and the moving blocks are in sliding connection with moving clamping strips.
As further description of the technical scheme, the output end of the first motor is fixedly connected with a main rotating shaft, and the outer diameter of the main rotating shaft is rotationally connected with a nanocrystalline magnetic ring body, so that the nanocrystalline magnetic ring body is rotationally driven.
As a further description of the technical scheme, the first fixed handle penetrates through the inside of the moving block and is rotatably connected with the moving block, and the bottom of the first fixed handle is matched with the moving clamping strip, so that the moving block can be moved and fixed.
As further description of the technical scheme, the clamping assembly comprises clamping plates and connecting rods, and the tops of the movable clamping bars are all connected with the clamping plates in a sliding manner for clamping.
As further description of the technical scheme, the top of the clamping plate is fixedly connected with a connecting rod, the top of the connecting rod is rotationally connected with an auxiliary rotating shaft, and the outer diameter of the auxiliary rotating shaft is rotationally connected with the nanocrystalline magnetic ring body.
As a further description of the above technical solution, the clamping plate is rotatably connected with a second fixing handle inside, so that the clamping plate can be moved and fixed.
Compared with the prior art, the invention has the following beneficial effects:
1. According to the semi-automatic winding machine for the nanocrystalline magnetic ring, the first motor, the U-shaped frame and the main rotating shaft are enabled to move to the designated positions through the moving block and the first supporting block, the U-shaped frame is integrally fixed through rotating the first fixing handle, and the moving clamping plate and the connecting rod are matched with the auxiliary rotating shaft and the main rotating shaft, so that the nanocrystalline magnetic ring bodies with different sizes can be adjusted and fixed in position.
2. According to the semi-automatic winding machine for the nanocrystalline magnetic ring, the clamping block and the first rotating shaft of the rolling shaft are moved upwards to support the nanocrystalline magnetic ring in a rotating mode, the winding ring is moved upwards by opening the connecting plate, the second rotating shaft is moved to support the winding ring in a rotating mode, and the C-shaped ring is clamped into the nanocrystalline magnetic ring on the moving support base.
3. According to the semi-automatic winding machine for the nanocrystalline magnetic ring, the second motor starts to work to enable the rotating wheel to rotate with the belt, meanwhile, the belt enables the driven wheel and the limiting wheel to rotate with the winding ring, and meanwhile, the copper spool and the guide block start to conduct annular winding on the nanocrystalline magnetic ring body.
4. According to the semi-automatic winding machine for the nanocrystalline magnetic ring, the nanocrystalline magnetic ring body is brought to rotate through the main rotating shaft, meanwhile, the two auxiliary rotating shafts are limited and rotate together, the nanocrystalline magnetic ring body is rapidly wound, and the angle position of the ring body can be continuously adjusted during winding, so that the situation that the subsequent unusable condition caused by overlarge gap or repeated winding is prevented during winding.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic rear view of the present invention;
FIG. 3 is a block diagram of a rotating assembly according to the present invention;
FIG. 4 is a cross-sectional view of a rotating assembly according to the present invention;
FIG. 5 is a block diagram of a winding assembly of the present invention;
Fig. 6 is a cross-sectional view at a of fig. 5 in accordance with the present invention.
The device comprises a base plate 1, a movable clamping bar 2, a rotating assembly 301, a first supporting block 302, a U-shaped frame 303, a movable block 304, a first motor 305, a main rotating shaft 306, a first fixed handle 4, a clamping assembly 401, a clamping plate 402, a connecting rod 403, a secondary rotating shaft 404, a second fixed handle 5, a sliding bar 6, a driving assembly 601, a second supporting block 602, a second motor 603, a rotating wheel 604, a belt 7, a winding assembly 701, a supporting base 702, a C-shaped ring 703, a first rotating shaft 704, a movable clamping block 705, a rolling wheel 706, a winding ring 707, a second rotating shaft 708, a connecting plate 709, a driven wheel 710, a limiting wheel 711, a copper wire shaft 712, a guide block 8 and a nanocrystalline magnetic ring body.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
For a further understanding of the present invention, the present invention will be described in detail with reference to the drawings.
With reference to fig. 1, a semiautomatic winding machine for nanocrystalline magnetic rings comprises a bottom plate 1, wherein the front end and the rear end of the top of the bottom plate 1 are fixedly connected with movable clamping strips 2, and the top of the bottom plate 1 is fixedly connected with sliding strips 5, so that the whole movement is limited and fixed.
Referring to fig. 2, the rotating assembly 3 is slidably connected to the top of the bottom plate 1, the rotating assembly 3 slides inside the moving clamping bar 2, the rotating assembly 3 comprises a first supporting block 301 and a U-shaped frame 302, the bottom of the first supporting block 301 is slidably connected to the bottom plate 1, a first motor 304 is fixedly connected to the top of the first supporting block 301, the output end of the first motor 304 is rotatably connected to the U-shaped frame 302, the U-shaped frame 302 moves to a designated position through the moving block 303 and the first supporting block 301, the first motor 304, the U-shaped frame 302 and the main rotating shaft 305 integrally fix the U-shaped frame 302 by rotating the first fixed handle 306, the front end and the rear end of the moving block 303 are fixedly connected with the moving block 303, the moving clamping bar 2 is slidably connected with the moving block, the output end of the first motor 304 is fixedly connected with a main rotating shaft 305, the outer diameter of the main rotating shaft 305 is rotatably connected with a nanocrystalline magnetic ring body 8, the inner portion of the moving block 303 is rotatably driven by rotating the nanocrystalline magnetic ring body 8, and the bottom of the first fixed handle 306 is matched with the moving clamping bar 2 to move the moving clamping bar 303.
Referring to fig. 3 and 4, the clamping assembly 4 is slidably connected to the top of the moving clamping bar 2, the clamping assembly 4 comprises a clamping plate 401 and a connecting rod 402, the top of the moving clamping bar 2 is slidably connected with the clamping plate 401, the top of the clamping plate 401 is fixedly connected with the connecting rod 402, the position of the nanocrystalline magnetic ring body 8 with different sizes can be adjusted by matching the moving clamping plate 401 with the connecting rod 402 and the auxiliary rotating shaft 403 with the main rotating shaft 305, the clamping plate 401 is fixed on the moving clamping bar 2 through a second fixing handle 404, the top of the connecting rod 402 is rotationally connected with the auxiliary rotating shaft 403, and the outer diameter of the auxiliary rotating shaft 403 is rotationally connected with the nanocrystalline magnetic ring body 8.
Referring to fig. 5, the driving assembly 6 is slidably connected to one side of the top of the base plate 1, the driving assembly 6 includes a second supporting block 601 and a second motor 602, the bottom of the second supporting block 601 is slidably connected to the slide bar 5 and is matched with the base plate 1, the top of the second supporting block 601 is fixedly connected to the second motor 602, the output end of the second motor 602 is fixedly connected to the outer diameter of the rotating wheel 603, which rotates the wheel 603, is provided with a belt 604, the other end of the belt 604 is rotatably connected with the driven wheel 709 and the limiting wheel 710, the first motor 304 starts to rotate, and the main rotating shaft 305 starts to rotate with the nanocrystalline magnetic ring body 8.
Referring to fig. 5, a winding assembly 7 is fixedly connected to the top of the base plate 1, the winding assembly 7 comprises a support base 701 and a C-shaped ring 702, the bottom of the support base 701 is slidably connected with the slide bar 5 and is matched with the base plate 1, the top of the support base 701 is fixedly connected with the C-shaped ring 702, one side of the C-shaped ring 702 is rotatably connected with a first rotating shaft 703, the other end of the first rotating shaft 703 is rotatably connected with a movable clamping block 704, the movable clamping block 704 and the movable clamping block 705 are rotatably supported by the first rotating shaft 703 through the upward movement of the clamping block 704 and the movable clamping block 705, the front end of the movable clamping block 704 is rotatably connected with the movable clamping block 705, the outer diameter of the movable clamping block 705 is rotatably connected with a winding ring 706, the winding ring 706 is upwardly moved by opening a connecting plate 708, the movable clamping block 704 and the movable clamping block 705 are simultaneously clamped into the winding ring 706 through the second rotating shaft 707, and the winding ring 705 is closed after the connecting plate 708 is put down.
In combination with fig. 6, the C-shaped ring 702 is clamped into the nanocrystalline magnetic ring body 8, the driven wheel 709 is rotatably connected to the bottom of the winding ring 706, the rotating wheel 603 starts to rotate with the belt 604 through the second motor 602, meanwhile, the driven wheel 709 and the limiting wheel 710 start to rotate with the winding ring 706 through the belt 604, the rear end of the driven wheel 709 is rotatably connected with the support base 701, the limiting wheel 710 is rotatably connected to the right side of the winding ring 706, the rear end of the limiting wheel 710 is rotatably connected with the C-shaped ring 702, the winding ring 706 is fixedly clamped and rotated, a copper wire shaft 711 is fixedly connected to one side of the inside of the winding ring 706, a guide block 712 is arranged at the top of the copper wire shaft 711, the copper wire shaft 711 and the guide block 712 start to circularly wind the nanocrystalline magnetic ring body 8 during rotation, the guide block 712 and the winding ring 706 are fixedly connected with the winding ring 706, copper wires on the copper wire shaft 711 start to guide and wind from the inside of the guide block 707, connecting plates 708 are fixedly connected to the front end and rear end of one side of the winding ring 706, the top of the winding ring 706 is rotatably connected with a second rotating shaft 710, the copper wire shaft is enabled to be capable of fixedly clamping and rotating the winding ring body 706 through the second rotating shaft 707 and the connecting plates 708, and the winding ring body 403 can not be opened and can be opened or rotated repeatedly, or the winding ring body is prevented from being repeatedly and rotating at a large angle can be adjusted.
The operating principle is that the moving block 303 and the first supporting block 301 enable the first motor 304, the U-shaped frame 302 and the main rotating shaft 305 to move to a designated position, the U-shaped frame 302 is integrally fixed by rotating the first fixing handle 306, the moving clamping plate 401 and the connecting rod 402 are matched with the auxiliary rotating shaft 403 and the main rotating shaft 305 to adjust the positions of the nanocrystalline magnetic ring bodies 8 with different sizes, the clamping plate 401 is fixed on the moving clamping strip 2 by the second fixing handle 404, the nanocrystalline magnetic ring bodies 8 are clamped and fixed by the main rotating shaft 305 and the auxiliary rotating shaft 403, the clamping block 704 and the rolling wheel 705 are moved upwards, the first rotating shaft 703 supports the nanocrystalline magnetic ring bodies in a rotating way, the winding ring 706 is moved upwards by opening the connecting plate 708, the second rotating shaft 707 supports the nanocrystalline magnetic ring bodies 8 in a rotating way, the C-shaped ring 702 is clamped into the nanocrystalline magnetic ring body 8 by moving the supporting base 701, the moving clamping block 704 and the rolling wheel 705 are put down, the rolling wheel 705 is clamped into the winding ring 706, the connecting plate 708 is put down and closed, the rotating wheel 603 starts rotating with the belt 604 by starting to work through the second motor 602, the driven wheel 709 and the limiting wheel 710 start rotating with the winding ring 706 by starting to rotate through the belt 604, the copper spool 711 and the guiding block 712 start annular winding of the nanocrystalline magnetic ring body 8 while rotating, the first motor 304 starts rotating, the main rotating shaft 305 starts rotating with the nanocrystalline magnetic ring body 8 while the two auxiliary rotating shafts 403 stop and rotate together, the nanocrystalline magnetic ring body 8 starts to be rapidly wound, so that the nanocrystalline magnetic ring body 8 can be used regardless of the ring size, meanwhile, the angle position of the ring body can be continuously adjusted during winding, so that the situation that the gap is too large or the subsequent use cannot be performed due to repeated winding is prevented in the winding process.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410775068.0A CN118471680B (en) | 2024-06-14 | 2024-06-14 | A semi-automatic winding machine for nanocrystalline magnetic rings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410775068.0A CN118471680B (en) | 2024-06-14 | 2024-06-14 | A semi-automatic winding machine for nanocrystalline magnetic rings |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN118471680A CN118471680A (en) | 2024-08-09 |
| CN118471680B true CN118471680B (en) | 2025-08-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202410775068.0A Active CN118471680B (en) | 2024-06-14 | 2024-06-14 | A semi-automatic winding machine for nanocrystalline magnetic rings |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112951587A (en) * | 2021-02-01 | 2021-06-11 | 厦门飞德利照明科技有限公司 | Automatic winding device for lamp |
| CN218602260U (en) * | 2022-11-29 | 2023-03-10 | 深圳市伏特自动化科技有限公司 | Long-life more full-automatic magnetic ring winding machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114655778A (en) * | 2022-04-20 | 2022-06-24 | 浙江树人学院 | A nano-amorphous material tape winding machine |
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2024
- 2024-06-14 CN CN202410775068.0A patent/CN118471680B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112951587A (en) * | 2021-02-01 | 2021-06-11 | 厦门飞德利照明科技有限公司 | Automatic winding device for lamp |
| CN218602260U (en) * | 2022-11-29 | 2023-03-10 | 深圳市伏特自动化科技有限公司 | Long-life more full-automatic magnetic ring winding machine |
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| Publication number | Publication date |
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| CN118471680A (en) | 2024-08-09 |
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