CN118456561B - A band saw machine for processing wooden doors and a method of using the band saw machine - Google Patents
A band saw machine for processing wooden doors and a method of using the band saw machine Download PDFInfo
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- CN118456561B CN118456561B CN202410913352.XA CN202410913352A CN118456561B CN 118456561 B CN118456561 B CN 118456561B CN 202410913352 A CN202410913352 A CN 202410913352A CN 118456561 B CN118456561 B CN 118456561B
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- 238000012545 processing Methods 0.000 title claims abstract description 51
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000005520 cutting process Methods 0.000 claims abstract description 117
- 230000007246 mechanism Effects 0.000 claims abstract description 58
- 238000007599 discharging Methods 0.000 claims abstract description 20
- 239000002023 wood Substances 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims description 45
- 238000003754 machining Methods 0.000 claims description 4
- 238000012423 maintenance Methods 0.000 claims description 4
- 239000000428 dust Substances 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 244000309464 bull Species 0.000 description 15
- 238000013461 design Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B13/00—Band or strap sawing machines; Components or equipment therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B13/00—Band or strap sawing machines; Components or equipment therefor
- B27B13/04—Work-tables; Arrangements for tilting the band saw blade
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B13/00—Band or strap sawing machines; Components or equipment therefor
- B27B13/16—Accessories, e.g. for cooling the saw blade
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B27/00—Guide fences or stops for timber in saw mills or sawing machines; Measuring equipment thereon
- B27B27/02—Guide fences or stops for timber in saw mills or sawing machines; Measuring equipment thereon arranged laterally and parallel with respect to the plane of the saw blade
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B27/00—Guide fences or stops for timber in saw mills or sawing machines; Measuring equipment thereon
- B27B27/10—Devices for moving or adjusting the guide fences or stops
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B31/00—Arrangements for conveying, loading, turning, adjusting, or discharging the log or timber, specially designed for saw mills or sawing machines
- B27B31/08—Discharging equipment
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Dovetailed Work, And Nailing Machines And Stapling Machines For Wood (AREA)
Abstract
The invention relates to the technical field of wood door processing, in particular to a band saw machine for wood door processing and a using method thereof, the band saw machine comprises a band saw machine, the bottom of the band saw machine is fixedly connected with a bottom plate, the middle of the band saw machine is provided with a cutting table, one side of the top of the bottom plate, which is far away from the band saw machine, is fixedly connected with a landslide base, and the top of the landslide base is fixedly connected with a discharging mechanism.
Description
Technical Field
The invention relates to the technical field of wooden door processing, in particular to a band saw machine for wooden door processing and a using method thereof.
Background
Wooden doors, i.e., wooden doors. Can be classified into various types according to materials, processes and uses. Is widely applicable to civil and commercial buildings and houses. There are European style, conciseness modern style, american style, mediterranean style, chinese style, french romantic style and Italian style.
According to the patent document: CN117681289a discloses a band saw machine for wood processing, which comprises a machine body and a band saw wheel disc correspondingly arranged in the machine body up and down, wherein the band saw wheel disc is sleeved with a band saw ring blade outside, a base bedplate is fixed on the machine body, a split bedplate is arranged above the base bedplate, the band saw ring blade vertically penetrates through the base bedplate and the split bedplate, a buffer spring with an elastic supporting function is arranged between the base bedplate and the split bedplate, and a lower dislocation plate is fixedly arranged on the surface of the base bedplate; in the cutting process, when the problem of sudden clamping occurs after iron nails or foreign matters in the wood are encountered, the split bedplate and the wood are buffered by downward buffer movement through the breakage of the brittle locking pin, and the band saw motor is synchronously powered off when the split bedplate moves downward for buffering, so that the impact on structures such as band saw ring blades and the like is reduced;
band saw generally is the important equipment that carries out timber cutting processing, its stability and cutting efficiency directly influence the processingquality and the production efficiency of timber, however, the panel that need use when timber processing is longer than general panel length generally, and because the style and the design of timber are various, the panel size that need use is different, however the cutting platen length of band saw is fixed, be difficult to adapt to the panel processing demand of different length, and, after the processing is accomplished, because the timber panel is longer comparatively massive when needs take off it, generally need with the help of outside instrument or many people cooperation, the operation is comparatively inconvenient, the efficiency is lower.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a band saw for processing a wooden door, which aims to solve the technical problems that: the required panel length of timber when processing is longer than general panel generally, and because the style and the design of timber are various, the required panel size that uses is different, but the cutting platen length of band saw is fixed, is difficult to adapt to the panel processing demand of different length, and, after the processing is accomplished, because the timber panel is longer comparatively massive when needs take off it, generally need with the help of outside instrument or many people cooperation, the operation is comparatively inconvenient, and efficiency is lower.
In order to solve the technical problems, the invention adopts the following technical scheme:
The band sawing machine for wood door processing comprises a band sawing machine, wherein the bottom of the band sawing machine is fixedly connected with a bottom plate, the middle of the band sawing machine is provided with a cutting table, one side, far away from the band sawing machine, of the top of the bottom plate is fixedly connected with a landslide base, and the top of the landslide base is fixedly connected with a discharging mechanism;
The band sawing machine comprises a band sawing machine base, a stand column is fixedly connected to the right side of the top of the band sawing machine base, a control bin is fixedly connected to the left side top of the stand column, a saw blade is fixedly connected to the front side of the control bin, sliding groove blocks are respectively fixedly connected to the front side and the rear side of the stand column, and baffle plates are fixedly connected to the bottoms of the sliding groove blocks.
As a further aspect of the invention: the top right side fixedly connected with motor of board is placed to baffle, the output fixedly connected with lead screw of motor, the left end swing joint of lead screw is on the right side of band saw base, the outer wall threaded connection of lead screw has the U-shaped push rod, the front and back both sides of U-shaped push rod all extend to the left side and the fixedly connected with baffle of stand through two spout pieces respectively, the left side bottom fixedly connected with band saw slide of stand, the spout has been seted up in the left side of band saw slide.
As a further aspect of the invention: the cutting table comprises a cutting table side plate, the bottom of the cutting table side plate is fixedly connected to the left side of the top of the base of the band saw machine, a second motor placing plate is fixedly connected to the left side of the cutting table side plate, a second motor is fixedly connected to the top of the second motor placing plate, a crawler belt is sleeved at the output end of the second motor, a transmission shaft is sleeved on the inner wall of the top of the crawler belt, a rotating rod is fixedly connected to the right end of the transmission shaft, and the right end of the rotating rod penetrates through the right side of the cutting table side plate.
As a further aspect of the invention: the right top of the side plate of the cutting table is fixedly connected with a cutting table plate chute plate, the right side of the outer wall of the rotating rod is fixedly connected with a sector tooth rotating rod, the top of the sector tooth rotating rod is fixedly connected with a second rotating rod, the front side of the second rotating rod far away from one side of the sector tooth rotating rod is rotationally connected with a third rotating rod, the front side fixedly connected with fan-shaped tooth of fan-shaped tooth dwang, one side fixedly connected with dwang of fan-shaped tooth dwang is kept away from on the outer wall right side of bull stick, one side rear side sliding connection that the dwang kept away from the bull stick is at the inner wall of cutting platen sliding groove plate.
As a further aspect of the invention: the front side inner wall on the right side of the cutting table side plate is rotationally connected with a second rotating rod, the outer wall fixed structure of the second rotating rod is identical to the outer wall fixed structure of the rotating rod, the left end of the second rotating rod extends to the left side of the cutting table side plate and is fixedly connected with a second transmission shaft, and the outer wall of the second transmission shaft is sleeved with a second crawler belt.
As a further aspect of the invention: the front sides of the two rotating rods far away from one side of the rotating rod are fixedly connected with splicing cutting bedplate, the front sides of the two third rotating rods far away from the second rotating rod are movably connected with second splicing cutting bedplate, and the outer wall of the second rotating rod is meshed with the opposite faces of the two sector teeth of the outer wall of the rotating rod.
As a further aspect of the invention: the unloading mechanism comprises two chute plate connecting vertical plates, wherein the bottoms of the chute plate connecting vertical plates are respectively and fixedly connected to the left side and the right side of the top of the landslide base, the tops of the chute plate connecting vertical plates are fixedly connected with chute plates, the two chute plates are respectively provided with an oval chute penetrating through the chute plates to the other side, the tops of the rear sides of the chute plate connecting vertical plates are fixedly connected with transverse rotating rod connecting blocks, and the inner walls of the transverse rotating rod connecting blocks are rotationally connected with transverse rotating rods.
As a further aspect of the invention: the utility model discloses a horizontal bull stick, including horizontal bull stick connecting block, the outer wall left and right sides at two horizontal bull stick connecting blocks opposite face is fixedly connected with shedding mechanism dwang respectively, the left end fixedly connected with third transmission shaft of horizontal bull stick, the outer wall cover of third transmission shaft is kept away from a side inner wall of second transmission shaft at the second track, two shedding mechanism dwang is kept away from a side inner wall rotation of horizontal bull stick and is connected with the horizontal bull stick of second, the second horizontal bull stick is in the left and right sides of two shedding mechanism dwang opposite faces respectively the rotation of one side inner wall that the second was kept away from to the horizontal bull stick is connected with the third horizontal bull stick, two the left and right sides that the second shedding mechanism dwang kept away from a side inner wall rotation of second horizontal bull stick is connected with the third horizontal bull stick, two the left and right ends of third horizontal bull stick extend to the opposite face of two second shedding mechanism dwang respectively and equal fixedly connected with third shedding mechanism dwang connecting block, two the front side of third shedding mechanism dwang connecting block is all fixedly connected with the third shedding mechanism dwang, two the bottom inner wall rotation of third shedding mechanism dwang is connected with the fourth horizontal bull stick, the bottom is connected with the bottom of two opposite faces at the bottom of two opposite faces of the connecting block respectively.
As a further aspect of the invention: the tops of opposite faces of the rotating rods of the two third unloading mechanisms are rotationally connected with unloading plates, the rear sides of the left side and the right side of the unloading plates are respectively fixedly connected with unloading plate sliding shafts, and the two unloading plate sliding shafts are respectively and slidably connected with the inner walls of oval sliding grooves formed in the two sliding groove plates.
In addition, the invention also relates to a band saw machine for processing the wooden door and a use method thereof, and the band saw machine comprises the following steps:
Step one: an operator firstly checks whether all parts of the band sawing machine are intact or not, ensures that key parts such as a motor, a saw blade and the like are in a normal working state, and then splices a splicing cutting platen of the cutting table with a second splicing cutting platen;
Step two: an operator places the wooden door to be processed on the spliced cutting bedplate, and adjusts the position of the baffle according to the size and processing requirement of the wooden door, so that the baffle is tightly attached to one side of the wooden door, and one side limit of the wooden door is realized;
step three: the operator enters a control bin, and parameters such as the cutting speed and the cutting depth of the saw blade are accurately adjusted according to the processing requirements, and the accurate adjustment of the parameters is a key for ensuring the processing quality and the processing efficiency of the wooden door;
Step four: after the wooden door is machined, an operator starts the unloading mechanism, and the inclination angle of the unloading plate is gradually changed along with the rotation of the third transmission shaft, so that the wooden door can stably and safely slide down from the cutting table, and the operator can easily take the machined wooden door off the unloading plate for subsequent machining or transportation;
Step six: the operator cleans the saw dust and debris around cutting table and the band saw machine, keeps operational environment's clean and tidy, simultaneously, carries out necessary maintenance to the band saw machine to ensure its steady operating condition that lasts.
The invention has the beneficial effects that:
1. The cutting table is arranged, so that the size of the cutting table can be conveniently adjusted to meet the wooden door processing requirements of different sizes, the cutting table plate and the second cutting table plate can be expanded or contracted according to the requirements, the flexibility and the applicability of the band sawing machine are improved, meanwhile, the accurate limit on one side of the wooden door can be realized by adjusting the position of the baffle plate, and the stability and the accuracy of the wooden door in the processing process are ensured.
2. The invention is provided with the unloading mechanism, and the inclined angle of the unloading plate can be changed by rotating the third transmission shaft, so that the wooden door can slide down stably and safely.
Drawings
FIG. 1 is a schematic perspective view of a main body of the present invention;
FIG. 2 is a schematic perspective view of a band saw and cutting table of the present invention;
FIG. 3 is a schematic perspective view of a band saw machine according to the present invention;
FIG. 4 is a schematic view of a left side perspective of a cutting table according to the present invention;
FIG. 5 is a schematic view of a right side perspective of the cutting table of the present invention;
FIG. 6 is a schematic perspective view of a splice cutting platen and a second splice cutting platen according to the present invention;
FIG. 7 is a schematic view of a part of a perspective structure of a discharging mechanism of the present invention;
Fig. 8 is a schematic perspective view of a stripper plate according to the present invention.
In the figure: 1. band sawing machine; 11. a band saw machine base; 12. a column; 13. a control bin; 14. saw blade; 15. a sliding plate of the band saw machine; 16. a chute; 17. a baffle plate placing plate; 18. a motor; 19. a screw rod; 110. a U-shaped push rod; 111. a chute block; 112. a baffle; 2. a cutting table; 21. a cutting table side plate; 22. a second motor placement plate; 23. a second motor; 24. a track; 25. a transmission shaft; 26. splicing and cutting the bedplate; 27. a second drive shaft; 28. a second track; 29. a second splice cutting deck; 210. a rotating rod; 211. a second rotating rod; 212. cutting a bedplate sliding groove plate; 213. a rotating lever; 214. a sector tooth rotating lever; 215. a second rotating lever; 216. sector teeth; 217. a third rotating lever; 3. a bottom plate; 4. a landslide base; 5. a discharging mechanism; 51. the chute plate is connected with the vertical plate; 52. a chute plate; 53. an elliptical chute; 54. a transverse rotating rod connecting block; 55. a transverse rotating rod; 56. a discharging mechanism rotating rod; 57. a second transverse bar; 58. a second discharge mechanism rotating lever; 59. a third transverse bar; 510. a third discharging mechanism rotating rod connecting block; 511. a third discharge mechanism rotating rod; 512. a fourth transverse bar; 513. a bottom connecting block; 514. a third drive shaft; 515. a stripper plate; 516. and a slide shaft of the stripper plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1-8, the invention provides a band saw for wood door processing, which comprises a band saw 1, wherein the bottom of the band saw 1 is fixedly connected with a bottom plate 3, the middle part of the band saw 1 is provided with a cutting table 2, one side of the top of the bottom plate 3 far away from the band saw 1 is fixedly connected with a landslide base 4, and the top of the landslide base 4 is fixedly connected with a discharging mechanism 5.
As shown in fig. 2-6, the band saw 1 comprises a band saw base 11, a stand column 12 is fixedly connected to the right side of the top of the band saw base 11, a control cabin 13 is fixedly connected to the left side top of the stand column 12, a saw blade 14 is fixedly connected to the front side and the rear side of the control cabin 13, sliding chute blocks 111 are respectively fixedly connected to the front side and the rear side of the stand column 12, baffle placing plates 17 are fixedly connected to the bottoms of the two sliding chute blocks 111, a motor 18 is fixedly connected to the right side of the top of the baffle placing plates 17, a screw rod 19 is fixedly connected to the output end of the motor 18, the left end of the screw rod 19 is movably connected to the right side of the band saw base 11, a U-shaped push rod 110 is connected to the outer wall thread of the screw rod 19, the front side and the rear side of the U-shaped push rod 110 are respectively extended to the left side of the stand column 12 through the two sliding chute blocks 111 and are fixedly connected with a baffle 112, a sliding chute 16 is formed in the left side bottom of the stand column 12, the cutting table 2 comprises a cutting table side plate 21, the bottom of the cutting table side plate 21 is fixedly connected to the left side of the top of the band saw machine base 11, the left side of the cutting table side plate 21 is fixedly connected with a second motor placing plate 22, the top of the second motor placing plate 22 is fixedly connected with a second motor 23, the output end of the second motor 23 is sleeved with a crawler 24, the inner wall of the top of the crawler 24 is sleeved with a transmission shaft 25, the right end of the transmission shaft 25 is fixedly connected with a rotating rod 210, the right end of the rotating rod 210 penetrates to the right side of the cutting table side plate 21, the right top of the cutting table side plate 21 is fixedly connected with a cutting table plate sliding groove plate 212, the right side of the outer wall of the rotating rod 210 is fixedly connected with a sector-shaped tooth rotating rod 214, the top of the sector-shaped tooth rotating rod 214 is fixedly connected with a second rotating rod 215, the front side of the second rotating rod 215 far away from the sector-shaped tooth rotating rod 214 is rotatably connected with a third rotating rod 217, the front side of the sector tooth rotating rod 214 is fixedly connected with a sector tooth 216, one side, far away from the sector tooth rotating rod 214, of the right side of the outer wall of the rotating rod 210 is fixedly connected with a rotating rod 213, one side, far away from the rotating rod 210, of the rotating rod 213 is connected with the inner wall of the cutting table sliding groove plate 212 in a sliding way, the front side inner wall of the right side of the cutting table side plate 21 is rotationally connected with a second rotating rod 211, the fixed structure of the outer wall of the second rotating rod 211 is the same as that of the outer wall of the rotating rod 210, the left end of the second rotating rod 211 extends to the left side of the cutting table side plate 21 and is fixedly connected with a second transmission shaft 27, the outer wall of the second transmission shaft 27 is sleeved with a second crawler 28, the front sides, far away from the rotating rod 210, of the two rotating rods 213 are respectively fixedly connected with a splicing cutting table plate 26, the front sides, far away from the second rotating rod 215, of the two third rotating rods 217 are movably connected with a second splicing cutting table 29, and the outer wall of the second rotating rod 211 is meshed with the opposite faces of the two sector teeth 216 of the outer wall of the rotating rod 210;
When the wooden door is required to be processed, firstly, an operator starts the second motor 23, and the rotation of the second motor 23 drives the crawler belt 24 and the transmission shaft 25 sleeved on the crawler belt 24 to rotate, and the transmission shaft 25 is connected with the rotating rod 210, so that the rotating rod 210 rotates along with the rotation of the transmission shaft 25;
The rotation of the rotating rod 210 drives the sector tooth rotating rod 214 and the sector tooth 216 to rotate, and because the sector tooth 216 is meshed with the sector tooth on the outer wall of the second rotating rod 211, when the sector tooth 216 rotates, the second rotating rod 211 is driven to rotate, meanwhile, the rotating rod 213 on the rotating rod 210 moves left and right on the inner wall of the cutting platen sliding groove plate 212 under the sliding constraint of the inner wall of the cutting platen sliding groove plate 212, and the movement drives the two splicing cutting platens 26 to move left and right, so that preliminary position adjustment is realized;
On the other hand, the rotation connection relationship between the third rotating rod 217 and the second rotating rod 215 enables the second splicing cutting platen 29 to move upwards correspondingly along with the rotation of the sector tooth rotating rod 214 and splice with the two splicing cutting platens 26, so that the whole cutting table 2 can be flexibly adjusted according to the size and shape of the wooden door, and the cutting accuracy and efficiency are ensured;
After the position of the cutting bedplate is fixed and adjusted, an operator places a wood board for wood door processing on the cutting bedplate formed by splicing the two splicing cutting bedplate 26 and the second splicing cutting bedplate 29, the operator continuously starts the motor 18 on the band saw 1, the motor 18 rotates to drive the screw rod 19 to rotate, and the U-shaped push rod 110 is in threaded connection with the screw rod 19, so that when the screw rod 19 rotates, the U-shaped push rod 110 horizontally moves along the chute block 111, and the baffle 112 is driven to move until the baffle 112 is closely attached to one side of the wood door, and one side of the wood door is limited;
Then, an operator can accurately adjust parameters such as cutting speed, cutting depth and the like of the saw blade 14 through the control bin 13, and once the adjustment is completed, the saw blade 14 starts to work under the drive of a motor to accurately cut and process the wooden door;
In the whole processing process, an operator can observe the processing condition of the wooden door in real time and correspondingly adjust according to the requirement, and after the processing is finished, the operator can detach the processed wooden door from the cutting table 2 through the unloading mechanism 5 so as to carry out subsequent processing or transportation.
As shown in fig. 7-8, the unloading mechanism 5 comprises two chute plate connecting vertical plates 51, the bottoms of the two chute plate connecting vertical plates 51 are respectively and fixedly connected to the left side and the right side of the top of the landslide base 4, the tops of the two chute plate connecting vertical plates 51 are respectively and fixedly connected with a chute plate 52, one side of each of the two chute plates 52 is provided with an oval chute 53 penetrating to the other side, the tops of the rear sides of the two chute plate connecting vertical plates 51 are respectively and fixedly connected with a transverse rotating rod connecting block 54, the inner walls of the two transverse rotating rod connecting blocks 54 are rotatably connected with transverse rotating rods 55, the transverse rotating rods 55 are respectively and fixedly connected with unloading mechanism rotating rods 56 on the left side and the right side of the outer walls of the opposite sides of the two transverse rotating rod connecting blocks 54, the left end of the transverse rotating rod 55 is fixedly connected with a third transmission shaft 514, the outer wall of the third transmission shaft 514 is sleeved on the inner wall of one side of the second crawler 28 far away from the second transmission shaft 27, the inner wall of one side of the two discharging mechanism rotating rods 56 far away from the transverse rotating rod 55 is rotationally connected with a second transverse rotating rod 57, the second transverse rotating rod 57 is rotationally connected with second discharging mechanism rotating rods 58 respectively at the left side and the right side of the opposite surfaces of the two discharging mechanism rotating rods 56, the inner wall of one side of the two second discharging mechanism rotating rods 58 far away from the second transverse rotating rod 57 is rotationally connected with a third transverse rotating rod 59, the left end and the right end of the two third transverse rotating rods 59 respectively extend to the opposite surfaces of the two second discharging mechanism rotating rods 58 and are fixedly connected with third discharging mechanism rotating rod connecting blocks 510 respectively, the front sides of the two third discharging mechanism rotating rod connecting blocks 510 are fixedly connected with third discharging mechanism rotating rods 511 respectively, the inner walls at the bottoms of the two third discharging mechanism rotating rods 511 are rotationally connected with fourth transverse rotating rods 512, the left side and the right side of the outer wall of the fourth transverse rotating rods 512 are fixedly connected with bottom connecting blocks 513 respectively, the bottoms of the two bottom connecting blocks 513 are respectively and fixedly connected to the left side and the right side of the front side of the top of the landslide base 4, the opposite surfaces of the two bottom connecting blocks 513 are respectively and rotatably connected to the bottoms of the opposite surfaces of the two third unloading mechanism rotating rods 511, the tops of the opposite surfaces of the two third unloading mechanism rotating rods 511 are rotatably connected with unloading plates 515, the rear sides of the left side and the right side of the unloading plates 515 are respectively and fixedly connected with unloading plate sliding shafts 516, and the two unloading plate sliding shafts 516 are respectively and slidably connected to the inner walls of elliptical sliding grooves 53 formed in the two sliding groove plates 52;
When the second rotating rod 211 rotates, the second transmission shaft 27 connected with the second rotating rod is driven to rotate, and as the second transmission shaft 27 is closely sleeved with the inner wall of the second caterpillar 28, when the second transmission shaft 27 rotates, the second caterpillar 28 correspondingly rotates, and the third transmission shaft 514 serves as the other end of the second caterpillar 28, and when the second caterpillar 28 rotates, the third transmission shaft 514 also rotates;
The rotation of the third transmission shaft 514, through the transmission of the transverse rotating rod 55, enables the two discharging mechanism rotating rods 56 to start to perform synchronous rotation movement, and the rotation movement finally drives the two third discharging mechanism rotating rods 511 to perform specific angle change through the linkage of the second transverse rotating rod 57, the second discharging mechanism rotating rod 58 and the third transverse rotating rod 59;
with the change of the angle of the rotating rod 511 of the third unloading mechanism, the inclination angle of the unloading plate 515 is correspondingly changed, and the change of the inclination angle of the unloading plate 515 is smooth and controllable due to the sliding constraint of the sliding shaft 516 of the unloading plate on the inner wall of the oval chute 53, so that the wooden door can be stably and safely slid down from the cutting table 2 in the unloading process;
once the wooden door is completely detached from the cutting table 2, the operator can continue the wooden door processing operation of the next round, and the whole processing flow realizes efficient and continuous circulation.
In addition, the invention also relates to a band saw machine for processing the wooden door and a use method thereof, and the band saw machine comprises the following steps:
Step one: an operator firstly checks whether all parts of the band saw machine 1 are intact or not, ensures that key parts such as a motor 18, a saw blade 14 and the like are in a normal working state, and then splices a splicing cutting bedplate 26 of the cutting table 2 with a second splicing cutting bedplate 29;
Step two: an operator places the wooden door to be processed on the spliced cutting bedplate, and adjusts the position of the baffle 112 according to the size and processing requirement of the wooden door, so that the baffle is tightly attached to one side of the wooden door, and one side limit of the wooden door is realized;
Step three: the operator enters the control bin 13, and according to the processing requirements, parameters such as the cutting speed, the cutting depth and the like of the saw blade 14 are accurately adjusted, and the accurate adjustment of the parameters is a key for ensuring the processing quality and the processing efficiency of the wooden door;
Step four: after the wooden door is machined, an operator starts the unloading mechanism 5, and along with the rotation of the third transmission shaft 514, the inclination angle of the unloading plate 515 is gradually changed, so that the wooden door can stably and safely slide down from the cutting table 2, and the operator can easily take the machined wooden door off the unloading plate for subsequent machining or transportation;
Step six: the operator cleans the saw dust and sundries around the cutting table 2 and the band saw machine 1, keeps the working environment clean, and simultaneously, performs necessary maintenance and service on the band saw machine 1 to ensure a continuous and stable working state thereof.
The working principle of the invention is as follows: when the wooden door is required to be processed, an operator starts the second motor 23, the rotation of the second motor 23 drives the caterpillar 24 and the transmission shaft 25 sleeved on the caterpillar 24 to rotate, the transmission shaft 25 is connected with the rotating rod 210, so that the rotating rod 210 rotates along with the rotation of the transmission shaft 25, the rotation of the rotating rod 210 drives the sector tooth rotating rod 214 and the sector tooth 216 to rotate, the sector tooth 216 is meshed with the sector tooth on the outer wall of the second rotating rod 211 relatively, so that the second rotating rod 211 is driven to rotate when the sector tooth 216 rotates, meanwhile, the rotating rod 213 on the rotating rod 210 moves left and right on the inner wall of the cutting platen pulley 212 under the sliding constraint of the inner wall of the cutting platen pulley 212, and the movement drives the two splicing cutting platens 26 to move left and right, so that the preliminary position adjustment is realized, the rotation connection between the third rotating rod 217 and the second rotating rod 215 enables the second splicing cutting bedplate 29 to move upwards correspondingly along with the rotation of the fan-shaped tooth rotating rod 214 and splice with the two splicing cutting bedplate 26, the design enables the whole cutting table 2 to be flexibly adjusted according to the size and shape of the wooden door so as to ensure the accuracy and efficiency of cutting, after the position fixing and adjustment of the cutting bedplate are completed, an operator places the wooden board for wooden door processing on the cutting bedplate spliced by the two splicing cutting bedplate 26 and the second splicing cutting bedplate 29, the operator continues to start the motor 18 on the band saw 1, the rotation of the motor 18 drives the screw 19 to rotate, and because the U-shaped push rod 110 and the screw 19 are connected through threads, when the screw 19 rotates, the U-shaped push rod 110 moves horizontally along the chute block 111, the baffle 112 is driven to move by the movement until the baffle 112 is tightly attached to one side of the wooden door, so that one side of the wooden door is limited, then an operator can accurately adjust parameters such as cutting speed, cutting depth and the like of the saw blade 14 through the control bin 13, once the adjustment is completed, the saw blade 14 starts to work under the drive of a motor to accurately cut the wooden door, in the whole processing process, the operator can observe the processing condition of the wooden door in real time and correspondingly adjust according to the requirement, and after the processing is completed, the operator can detach the processed wooden door from the cutting table 2 through the unloading mechanism 5 so as to carry out subsequent processing or transportation;
When the second rotating rod 211 rotates and drives the second transmission shaft 27 connected with the second rotating rod 211 to rotate, the second transmission shaft 27 is tightly sleeved with the inner wall of the second caterpillar 28, so that when the second transmission shaft 27 rotates, the second caterpillar 28 correspondingly rotates, the third transmission shaft 514 serves as the other end of the second caterpillar 28, when the second caterpillar 28 rotates, the third transmission shaft 514 also rotates along with the second caterpillar 28, the rotation of the third transmission shaft 514 enables the two unloading mechanism rotating rods 56 to start synchronous rotation movement, the rotation movement can drive the two third unloading mechanism rotating rods 511 to perform specific angle change through the linkage of the second transverse rotating rod 57, the second unloading mechanism rotating rod 58 and the third transverse rotating rod 59, the inclination angle of the unloading plate 515 correspondingly changes along with the angle change of the third unloading mechanism rotating rod 511, and the inclination angle change of the unloading plate 515 is smooth and controllable due to the sliding constraint of the unloading plate sliding shaft 516 on the inner wall of the oval sliding groove 53, so that the wooden door can smoothly and safely start to synchronously rotate from the cutting table 2 in the unloading process, and the whole cycle can be completely and continuously carried out by a person in the continuous machining process once the wooden door is completely and circularly and continuously machined from the cutting table 2.
The last points to be described are: first, in the description of the present application, it should be noted that, unless otherwise specified and defined, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be mechanical or electrical, or may be a direct connection between two elements, and "upper," "lower," "left," "right," etc. are merely used to indicate relative positional relationships, which may be changed when the absolute position of the object being described is changed;
Secondly: in the drawings of the disclosed embodiments, only the structures related to the embodiments of the present disclosure are referred to, and other structures can refer to the common design, so that the same embodiment and different embodiments of the present disclosure can be combined with each other under the condition of no conflict;
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (6)
1. The utility model provides a with band saw machine for timber processing, includes band saw machine (1), its characterized in that: the bottom of the band saw (1) is fixedly connected with a bottom plate (3), the middle part of the band saw (1) is provided with a cutting table (2), one side, far away from the band saw (1), of the top of the bottom plate (3) is fixedly connected with a landslide base (4), and the top of the landslide base (4) is fixedly connected with a discharging mechanism (5);
The band sawing machine (1) comprises a band sawing machine base (11), wherein an upright post (12) is fixedly connected to the right side of the top of the band sawing machine base (11), a control bin (13) is fixedly connected to the left side top of the upright post (12), a saw blade (14) is fixedly connected to the front side of the control bin (13), chute blocks (111) are respectively fixedly connected to the front side and the rear side of the upright post (12), and baffle placing plates (17) are fixedly connected to the bottoms of the two chute blocks (111);
The cutting table (2) comprises a cutting table side plate (21), the bottom of the cutting table side plate (21) is fixedly connected to the left side of the top of the band saw machine base (11), the left side of the cutting table side plate (21) is fixedly connected with a second motor placement plate (22), the top of the second motor placement plate (22) is fixedly connected with a second motor (23), the output end of the second motor (23) is sleeved with a crawler belt (24), the inner wall of the top of the crawler belt (24) is sleeved with a transmission shaft (25), the right end of the transmission shaft (25) is fixedly connected with a rotating rod (210), and the right end of the rotating rod (210) penetrates to the right side of the cutting table side plate (21);
the cutting table comprises a cutting table side plate (21), a cutting table plate sliding groove plate (212) is fixedly connected to the top of the right side of the cutting table side plate (21), a sector tooth rotating rod (214) is fixedly connected to the right side of the outer wall of the rotating rod (210), a second rotating rod (215) is fixedly connected to the top of the sector tooth rotating rod (214), a third rotating rod (217) is rotatably connected to the front side of the second rotating rod (215) far away from one side of the sector tooth rotating rod (214), a sector tooth (216) is fixedly connected to the front side of the sector tooth rotating rod (214), a rotating rod (213) is fixedly connected to the right side of the outer wall of the rotating rod (210) far away from one side of the sector tooth rotating rod (214), and one side rear side of the rotating rod (213) far away from the rotating rod (210) is slidably connected to the inner wall of the cutting table plate sliding groove plate (212);
The front side inner wall on the right side of the cutting table side plate (21) is rotationally connected with a second rotating rod (211), the fixed structure of the outer wall of the second rotating rod (211) is the same as the fixed structure of the outer wall of the rotating rod (210), the left end of the second rotating rod (211) extends to the left side of the cutting table side plate (21) and is fixedly connected with a second transmission shaft (27), and the outer wall of the second transmission shaft (27) is sleeved with a second crawler belt (28);
The front sides of the two rotating rods (213) far away from one side of the rotating rod (210) are fixedly connected with splicing cutting tables (26), the front sides of the two third rotating rods (217) far away from the second rotating rod (215) are movably connected with second splicing cutting tables (29), and the outer wall of the second rotating rod (211) is meshed with the opposite faces of the two sector teeth (216) of the outer wall of the rotating rod (210).
2. The band saw machine for wooden door processing according to claim 1, wherein: the top right side fixedly connected with motor (18) of board (17) is placed to baffle, the output fixedly connected with lead screw (19) of motor (18), the left end swing joint of lead screw (19) is on the right side of band saw base (11), the outer wall threaded connection of lead screw (19) has U-shaped push rod (110), both sides all extend to the left side and fixedly connected with baffle (112) of stand (12) through two spout pieces (111) respectively around U-shaped push rod (110), the left side bottom fixedly connected with band saw slide (15) of stand (12), spout (16) have been seted up in the left side of band saw slide (15).
3. The band saw machine for wooden door processing according to claim 1, wherein: the unloading mechanism (5) comprises two chute plate connecting vertical plates (51), wherein the bottoms of the chute plate connecting vertical plates (51) are respectively and fixedly connected to the left side and the right side of the top of the landslide base (4), the tops of the chute plate connecting vertical plates (51) are fixedly connected with chute plates (52), one side of each chute plate (52) is provided with an oval chute (53) penetrating through the other side, the tops of the rear sides of the chute plate connecting vertical plates (51) are fixedly connected with transverse rotating rod connecting blocks (54), and the inner walls of the transverse rotating rod connecting blocks (54) are rotationally connected with transverse rotating rods (55).
4. A band saw machine for working wooden doors according to claim 3, characterized in that: the utility model discloses a horizontal rotary rod (55) is in the outer wall left and right sides of two horizontal rotary rod connecting blocks (54) opposite face respectively fixedly connected with shedding mechanism dwang (56), the left end fixedly connected with third transmission shaft (514) of horizontal rotary rod (55), the outer wall cover of third transmission shaft (514) is kept away from one side inner wall of second transmission shaft (27) at second track (28), two shedding mechanism dwang (56) are kept away from one side inner wall rotation that horizontal rotary rod (55) and are connected with second horizontal rotary rod (57), second horizontal rotary rod (57) are in the left and right sides of two shedding mechanism dwang (56) opposite face respectively the rotation be connected with second shedding mechanism dwang (58), two one side inner wall rotation that second shedding mechanism dwang (58) kept away from second horizontal rotary rod (57) is connected with third horizontal rotary rod (59), two the left and right both ends of third horizontal rotary rod (59) extend to two second shedding mechanism dwang (58) respectively and are all fixedly connected with third shedding mechanism dwang (510), two outer wall (511) are connected with the rotation of the second rotary rod (511) respectively, the bottom of the rotation of the second rotary rod (511) is connected with the rotation of the second rotary rod (512), the bottoms of the two bottom connecting blocks (513) are respectively and fixedly connected to the left side and the right side of the front side of the top of the landslide base (4), and the opposite surfaces of the two bottom connecting blocks (513) are respectively and rotatably connected to the bottoms of the opposite surfaces of the two third unloading mechanism rotating rods (511).
5. The band saw machine for wooden door processing according to claim 4, wherein: the tops of opposite faces of the two third unloading mechanism rotating rods (511) are rotatably connected with unloading plates (515), unloading plate sliding shafts (516) are fixedly connected to the rear sides of the left side and the right side of each unloading plate (515), and the two unloading plate sliding shafts (516) are respectively and slidably connected to the inner walls of oval sliding grooves (53) formed in the two sliding groove plates (52).
6. A method of using a band saw for wooden door processing, which is applicable to the band saw for wooden door processing according to any one of claims 1 to 5, and is characterized in that: the method comprises the following steps:
step one: an operator firstly checks whether all parts of the band saw machine (1) are intact or not, ensures that key parts such as a motor (18), a saw blade (14) and the like are in a normal working state, and then splices a splicing cutting platen (26) of the cutting table (2) with a second splicing cutting platen (29);
step two: an operator places the wooden door to be processed on the spliced cutting bedplate, and adjusts the position of the baffle plate (112) according to the size and processing requirement of the wooden door, so that the baffle plate is tightly attached to one side of the wooden door, and one side limit of the wooden door is realized;
step three: the operator enters a control bin (13), and according to the processing requirements, parameters such as the cutting speed, the cutting depth and the like of a saw blade (14) are accurately adjusted, and the accurate adjustment of the parameters is a key for ensuring the processing quality and the processing efficiency of the wood door;
step four: after the wooden door is machined, an operator starts the unloading mechanism (5), and along with the rotation of the third transmission shaft (514), the inclination angle of the unloading plate (515) can be gradually changed, so that the wooden door can stably and safely slide down from the cutting table (2), and the operator can easily take the machined wooden door off the unloading plate for subsequent machining or transportation;
Step six: the operator cleans the saw dust and sundries around the cutting table (2) and the band saw (1), keeps the working environment clean, and simultaneously, carries out necessary maintenance and maintenance on the band saw (1) to ensure the continuous and stable working state of the band saw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410913352.XA CN118456561B (en) | 2024-07-09 | 2024-07-09 | A band saw machine for processing wooden doors and a method of using the band saw machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410913352.XA CN118456561B (en) | 2024-07-09 | 2024-07-09 | A band saw machine for processing wooden doors and a method of using the band saw machine |
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| Publication Number | Publication Date |
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| CN118456561A CN118456561A (en) | 2024-08-09 |
| CN118456561B true CN118456561B (en) | 2024-11-15 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN210910339U (en) * | 2019-09-22 | 2020-07-03 | 苏州洛卡木业有限公司 | Electric saw machine tool for wooden door processing |
| CN215395688U (en) * | 2021-06-25 | 2022-01-04 | 齐冰 | Tree cutting and transporting device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN218018986U (en) * | 2022-08-15 | 2022-12-13 | 珠海润明包装材料有限公司 | Wood working band saw |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN210910339U (en) * | 2019-09-22 | 2020-07-03 | 苏州洛卡木业有限公司 | Electric saw machine tool for wooden door processing |
| CN215395688U (en) * | 2021-06-25 | 2022-01-04 | 齐冰 | Tree cutting and transporting device |
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