CN118456019A - Gear shaft turning and gear hobbing integrated device and processing method - Google Patents
Gear shaft turning and gear hobbing integrated device and processing method Download PDFInfo
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- CN118456019A CN118456019A CN202410707596.2A CN202410707596A CN118456019A CN 118456019 A CN118456019 A CN 118456019A CN 202410707596 A CN202410707596 A CN 202410707596A CN 118456019 A CN118456019 A CN 118456019A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/14—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass gear parts, e.g. gear wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0046—Devices for removing chips by sucking
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Abstract
本发明公开了一种齿轮轴车削、滚齿一体化装置及加工方法,涉及齿轮轴加工技术领域,包括加工台组件,所述加工台组件的顶部设置有夹持组件和加工组件,所述加工组件设置在夹持组件的侧上方,所述夹持组件上设置有除屑组件。该齿轮轴车削、滚齿一体化装置,通过平移电机控制加工架在平移轨道上平移,进而可以将车削刀头和滚齿刀头移动至靠近需要加工的齿轮轴侧面,随后通过微调电机控制微调丝杆转动,使得升降气缸带动滚齿电机以及滚齿刀头进一步在微调轨道上实现微调,提高加工精度,同时还可以通过升降气缸的升降调节控制滚齿刀头的加工高度,进而实现更加全面的滚齿工作,车削电机驱动车削刀头进行转动方便了对齿轮轴提供高效的车削工作。
The present invention discloses an integrated device and processing method for turning and hobbing a gear shaft, and relates to the technical field of gear shaft processing, including a processing table assembly, wherein a clamping assembly and a processing assembly are arranged on the top of the processing table assembly, wherein the processing assembly is arranged on the upper side of the clamping assembly, and a chip removal assembly is arranged on the clamping assembly. The integrated device for turning and hobbing a gear shaft controls the processing frame to translate on a translation track through a translation motor, thereby moving the turning cutter head and the hobbing cutter head close to the side of the gear shaft to be processed, and then controls the rotation of the fine-tuning screw rod through a fine-tuning motor, so that the lifting cylinder drives the hobbing motor and the hobbing cutter head to further achieve fine-tuning on the fine-tuning track, thereby improving the processing accuracy, and at the same time, the processing height of the hobbing cutter head can be controlled by the lifting and lowering adjustment of the lifting cylinder, thereby achieving more comprehensive hobbing work, and the turning motor drives the turning cutter head to rotate, thereby facilitating efficient turning work on the gear shaft.
Description
技术领域Technical Field
本发明涉及齿轮轴加工技术领域,具体为一种齿轮轴车削、滚齿一体化装置及加工方法。The invention relates to the technical field of gear shaft processing, and in particular to a gear shaft turning and gear hobbing integrated device and processing method.
背景技术Background Art
齿轮轴指支承转动零件并与之一起回转以传递运动、扭矩或弯矩的机械零件。一般为金属圆杆状,各段可以有不同的直径。机器中做回转运动的零件就装在轴上。A gear shaft is a mechanical part that supports a rotating part and rotates with it to transmit motion, torque or bending moment. It is usually a metal round rod, and each section can have different diameters. The parts that perform rotary motion in the machine are installed on the shaft.
现有技术中,如专利公开号为:CN112171213A的“一种齿轮轴加工用车削滚齿一体化设备及齿轮轴加工工艺”,其包括车床本体,所述车床本体上沿其长度方向设有卡盘和尾座,所述车床本体上还设有供尾座朝向卡盘滑动的滑轨,所述卡盘上装夹有第一顶尖,所述尾座上安装有第二顶尖,齿轮轴安装于第一顶尖和第二顶尖之间;所述车床本体上还设有工作台,所述工作台可沿车床本体的长度和宽度方向滑动,所述工作台上转动连接有刀架,所述刀架的轴线与卡盘的轴线平行,所述刀架通过第一步进电机驱动,所述刀架上安装有车刀和滚刀。本申请具有一次装夹即可对齿轮轴实现车削和滚齿、减少齿轮轴的定位误差、提升齿轮轴的位置公差、进而提高工件的质量的效果。In the prior art, for example, the patent publication number is CN112171213A, "An integrated turning and hobbing equipment for gear shaft processing and a gear shaft processing process", which includes a lathe body, a chuck and a tailstock are provided on the lathe body along its length direction, and a slide rail for the tailstock to slide toward the chuck is also provided on the lathe body, a first center is clamped on the chuck, a second center is installed on the tailstock, and the gear shaft is installed between the first center and the second center; a workbench is also provided on the lathe body, and the workbench can slide along the length and width direction of the lathe body, and a tool holder is rotatably connected to the workbench, the axis of the tool holder is parallel to the axis of the chuck, and the tool holder is driven by a first stepper motor, and a turning tool and a hob are installed on the tool holder. The present application has the effect of realizing turning and hobbing of the gear shaft in one clamping, reducing the positioning error of the gear shaft, improving the position tolerance of the gear shaft, and thus improving the quality of the workpiece.
现有的齿轮轴加工的装置由于在对齿轮轴进行加工的同时未对加工台面做出及时的清屑处理,进而在进行加工过程中容易导致金属碎屑进入加工设备内部,当碎屑接触到丝杆或传动齿轮时容易造成精密部件损坏,以至于造成齿轮轴加工装置损坏,影响加工的效率。The existing gear shaft processing device does not perform timely chip cleaning on the processing table while processing the gear shaft, which easily causes metal debris to enter the processing equipment during the processing. When the debris contacts the screw rod or transmission gear, it is easy to cause damage to the precision parts, resulting in damage to the gear shaft processing device, affecting the processing efficiency.
所以我们提出了一种齿轮轴车削、滚齿一体化装置及加工方法,以便于解决上述中提出的问题。Therefore, we propose a gear shaft turning, hobbing integrated device and processing method to solve the above problems.
发明内容Summary of the invention
本发明的目的在于提供一种齿轮轴车削、滚齿一体化装置及加工方法,以解决上述背景技术提出的齿轮轴加工的装置由于在对齿轮轴进行加工的同时未对加工台面做出及时的清屑处理,进而在进行加工过程中容易导致金属碎屑进入加工设备内部,当碎屑接触到丝杆或传动齿轮时容易造成精密部件损坏,以至于造成齿轮轴加工装置损坏,影响加工的效率的问题。The object of the present invention is to provide an integrated device and processing method for gear shaft turning and gear hobbing, so as to solve the problem that the gear shaft processing device proposed in the above background technology does not perform timely chip cleaning on the processing table while processing the gear shaft, which easily causes metal debris to enter the interior of the processing equipment during the processing. When the debris contacts the screw rod or transmission gear, it is easy to cause damage to the precision parts, thereby causing damage to the gear shaft processing device and affecting the processing efficiency.
为实现上述目的,本发明提供如下技术方案:一种齿轮轴车削、滚齿一体化装置,包括加工台组件,所述加工台组件的顶部设置有夹持组件和加工组件,所述加工组件设置在夹持组件的侧上方,所述夹持组件上设置有除屑组件,所述加工台组件包括加工台面,所述加工台面的顶部一端安装有控制器,所述加工组件包括加工架,所述加工架的一端设置有车削架,所述车削架的侧面安装有车削电机,所述车削电机的一端设置有车削刀头,所述加工架的另一端设置有微调轨道,所述微调轨道的顶部设置有升降气缸,所述升降气缸的顶部设置有滚齿电机,所述滚齿电机的一端设置有滚齿刀头,所述升降气缸的底部螺纹连接有微调丝杆,所述微调丝杆的一端连接有微调电机;To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a gear shaft turning and gear hobbing integrated device, comprising a processing table assembly, a clamping assembly and a processing assembly are arranged on the top of the processing table assembly, the processing assembly is arranged on the upper side of the clamping assembly, a chip removal assembly is arranged on the clamping assembly, the processing table assembly comprises a processing table, a controller is installed at one end of the top of the processing table, the processing assembly comprises a processing frame, a turning frame is arranged at one end of the processing frame, a turning motor is installed on the side of the turning frame, a turning tool head is arranged at one end of the turning motor, a fine-tuning track is arranged at the other end of the processing frame, a lifting cylinder is arranged at the top of the fine-tuning track, a gear hobbing motor is arranged at the top of the lifting cylinder, a gear hobbing tool head is arranged at one end of the gear hobbing motor, a fine-tuning screw rod is threadedly connected to the bottom of the lifting cylinder, and one end of the fine-tuning screw rod is connected to the fine-tuning motor;
所述除屑组件包括除屑箱,所述除屑箱的底部设置有除屑风机,所述除屑箱的顶部安装有顶盖,所述顶盖的顶部固定连接有软管,所述软管的一端固定连接有吸屑罩,所述吸屑罩的底部均匀分布有多个清扫毛刷,所述吸屑罩的两端安装有气动伸缩杆,所述除屑箱的内侧设置有过滤袋。The chip removal assembly includes a chip removal box, a chip removal fan is arranged at the bottom of the chip removal box, a top cover is installed on the top of the chip removal box, a hose is fixedly connected to the top of the top cover, a chip suction hood is fixedly connected to one end of the hose, a plurality of cleaning brushes are evenly distributed on the bottom of the chip suction hood, pneumatic telescopic rods are installed at both ends of the chip suction hood, and a filter bag is arranged on the inner side of the chip removal box.
优选的,所述夹持组件包括导向轨条,所述导向轨条的一端设置有夹持调节电机,所述夹持调节电机的一端连接有夹持调节螺纹杆,所述夹持调节螺纹杆的外壁螺纹连接有活动夹持架。Preferably, the clamping assembly comprises a guide rail, one end of which is provided with a clamping adjustment motor, one end of which is connected to a clamping adjustment threaded rod, and an outer wall of which is threadedly connected to a movable clamping frame.
优选的,所述活动夹持架的顶部设置有转动安装座,所述转动安装座的内侧设置有转动器,所述转动器的一端设置有定位针。Preferably, a rotating mounting seat is arranged on the top of the movable clamping frame, a rotator is arranged on the inner side of the rotating mounting seat, and a positioning pin is arranged at one end of the rotator.
优选的,所述控制器的侧面安装有翻转电机,所述翻转电机的侧面活动安装有转动盘,所述转动盘的侧面一圈均匀分布有多个夹持块。Preferably, a flip motor is installed on the side of the controller, a rotating disk is movably installed on the side of the flip motor, and a plurality of clamping blocks are evenly distributed on the side of the rotating disk.
优选的,所述转动盘的外壁一圈均匀分布有多个U型架,所述U型架的外侧固定安装有夹紧气缸,所述夹紧气缸的一端贯穿于U型架的内侧。Preferably, a plurality of U-shaped frames are evenly distributed around the outer wall of the rotating disk, a clamping cylinder is fixedly mounted on the outer side of the U-shaped frame, and one end of the clamping cylinder passes through the inner side of the U-shaped frame.
优选的,所述夹持块的一端设置有滑动架,所述转动盘的侧面开设有多个滑槽,所述滑动架滑动安装在滑槽的内侧,所述滑动架的侧面与夹紧气缸的一端相连接。Preferably, a sliding frame is provided at one end of the clamping block, a plurality of sliding grooves are provided on the side of the rotating disk, the sliding frame is slidably installed on the inner side of the sliding groove, and the side of the sliding frame is connected to one end of the clamping cylinder.
优选的,所述加工架的两端设置有平移轨道,所述平移轨道的一端设置有平移电机,所述车削架的侧面对称设置有电动伸缩杆,所述电动伸缩杆的一端连接在车削电机的一端。Preferably, translation rails are provided at both ends of the processing frame, a translation motor is provided at one end of the translation rail, and electric telescopic rods are symmetrically provided on the side of the turning frame, and one end of the electric telescopic rod is connected to one end of the turning motor.
优选的,所述除屑箱的底部固定安装有风机罩,所述除屑风机设置在风机罩的内侧,所述除屑箱的内侧设置有环形架,所述过滤袋的一端连接在环形架上。Preferably, a fan cover is fixedly installed on the bottom of the chip removal box, the chip removal fan is arranged on the inner side of the fan cover, an annular frame is arranged on the inner side of the chip removal box, and one end of the filter bag is connected to the annular frame.
优选的,所述加工台面的底部设置有配电柜,所述配电柜的两端开设有散热格栅,所述配电柜的底部固定安装有支撑腿。Preferably, a power distribution cabinet is provided at the bottom of the processing table, heat dissipation grilles are provided at both ends of the power distribution cabinet, and support legs are fixedly installed at the bottom of the power distribution cabinet.
一种齿轮轴车削、滚齿一体化装置的加工方法,包括以下步骤:A processing method of a gear shaft turning and gear hobbing integrated device comprises the following steps:
S1、齿轮轴加工时,将需要加工的齿轮轴放置于转动盘的侧面,通过夹紧气缸推动滑动架和夹持块实现滑动,进而实现四组夹持块同时合并,有效地将需要加工的齿轮轴进行夹持,保证稳定。S1. When processing the gear shaft, place the gear shaft to be processed on the side of the rotating disk, push the sliding frame and the clamping block through the clamping cylinder to slide, and then merge the four groups of clamping blocks at the same time, effectively clamp the gear shaft to be processed to ensure stability.
S2、同时夹持调节电机驱动夹持调节螺纹杆转动,进而推动活动夹持架和转动安装座同时移动,有效地将定位针抵接在齿轮轴的一端,进而实现稳定限位的功能,随后方便通过翻转电机驱动转动盘转动,进而带动需要加工的齿轮轴同时转动,并且转动器与定位针会同步转动,进而实现全面加工的效果,有利于进一步提升加工范围。S2. At the same time, the clamping adjustment motor drives the clamping adjustment threaded rod to rotate, thereby pushing the movable clamping frame and the rotating mounting seat to move at the same time, effectively abutting the positioning pin against one end of the gear shaft, thereby realizing the function of stable limiting, and then conveniently driving the rotating disk to rotate by the flip motor, thereby driving the gear shaft to be processed to rotate at the same time, and the rotator and the positioning pin will rotate synchronously, thereby achieving a comprehensive processing effect, which is conducive to further improving the processing range.
S3、在完成夹紧后,可以通过平移电机控制加工架在平移轨道上平移,进而可以将车削刀头和滚齿刀头移动至靠近需要加工的齿轮轴侧面。S3. After clamping is completed, the processing frame can be controlled to translate on the translation track by the translation motor, and then the turning tool head and the gear hobbing tool head can be moved close to the side of the gear shaft that needs to be processed.
S4、随后通过微调电机控制微调丝杆转动,使得升降气缸带动滚齿电机以及滚齿刀头进一步在微调轨道上实现微调,提高加工精度,同时还可以通过升降气缸的升降调节控制滚齿刀头的加工高度,进而实现更加全面的滚齿工作。S4. Then, the fine-tuning motor controls the rotation of the fine-tuning screw, so that the lifting cylinder drives the gear hobbing motor and the gear hobbing cutter head to further achieve fine-tuning on the fine-tuning track to improve the processing accuracy. At the same time, the processing height of the gear hobbing cutter head can be controlled by the lifting and lowering adjustment of the lifting cylinder, thereby achieving more comprehensive gear hobbing work.
S5、并且,车削电机驱动车削刀头进行转动方便了对齿轮轴提供高效的车削工作,在车削的同时电动伸缩杆可以控制车削电机在车削架的内侧实现伸缩的功能,有利于提升车削的范围,提高车削工作效率。S5. In addition, the turning motor drives the turning cutter head to rotate, which facilitates efficient turning of the gear shaft. During turning, the electric telescopic rod can control the turning motor to achieve the telescopic function on the inner side of the turning frame, which is beneficial to increase the turning range and improve the turning work efficiency.
S6、车削与滚齿加工的过程中容易产生金属碎屑,进而可以通过除屑风机产生强劲吸力,经过吸屑罩底部开口将加工台面上的金属碎屑吸入,在吸入的同时清扫毛刷可以提供清扫的功能,有利于提高清洁的效果,吸入的碎屑会经过软管输送至除屑箱的内部,在吸入过程中过滤袋提供过滤处理,进而方便了对碎屑提供有效地收集作用,便于后期进行快速清理。S6. Metal debris is easily generated during turning and gear hobbing. The chip removal fan can generate strong suction force to suck the metal debris on the processing table through the bottom opening of the chip suction hood. The cleaning brush can provide a cleaning function during suction, which is beneficial to improve the cleaning effect. The sucked debris will be transported to the inside of the chip removal box through a hose. The filter bag provides filtering treatment during the suction process, which facilitates the effective collection of debris and facilitates quick cleaning later.
S7、在活动夹持架移动的过程中会带动吸屑罩同步移动,进而有利于提升了清洁的范围,同时气动伸缩杆可以推动吸屑罩进一步延伸,从而进一步增加了清洁的范围,有利于实现高效率清洁的作用。S7. During the movement of the movable clamping frame, the chip suction hood will be driven to move synchronously, which is beneficial to increase the cleaning range. At the same time, the pneumatic telescopic rod can push the chip suction hood to extend further, thereby further increasing the cleaning range and facilitating the realization of high-efficiency cleaning.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1、通过平移电机控制加工架在平移轨道上平移,进而可以将车削刀头和滚齿刀头移动至靠近需要加工的齿轮轴侧面,随后通过微调电机控制微调丝杆转动,使得升降气缸带动滚齿电机以及滚齿刀头进一步在微调轨道上实现微调,提高加工精度,同时还可以通过升降气缸的升降调节控制滚齿刀头的加工高度,进而实现更加全面的滚齿工作,车削电机驱动车削刀头进行转动方便了对齿轮轴提供高效的车削工作,在车削的同时电动伸缩杆可以控制车削电机在车削架的内侧实现伸缩的功能,有利于实现一体化操作,多功能加工,提升车削的范围,提高车削工作效率;1. The translation motor controls the processing frame to translate on the translation track, so that the turning cutter head and the gear hobbing cutter head can be moved to the side of the gear shaft that needs to be processed. Then, the fine-tuning motor controls the fine-tuning screw to rotate, so that the lifting cylinder drives the gear hobbing motor and the gear hobbing cutter head to further fine-tune on the fine-tuning track to improve the processing accuracy. At the same time, the lifting and lowering adjustment of the lifting cylinder can also control the processing height of the gear hobbing cutter head, so as to achieve more comprehensive gear hobbing work. The turning motor drives the turning cutter head to rotate, which facilitates the efficient turning of the gear shaft. While turning, the electric telescopic rod can control the turning motor to realize the telescopic function on the inner side of the turning frame, which is conducive to realizing integrated operation, multi-functional processing, increasing the range of turning, and improving the efficiency of turning work;
2、通过除屑风机产生强劲吸力,经过吸屑罩底部开口将加工台面上的金属碎屑吸入,在吸入的同时清扫毛刷可以提供清扫的功能,有利于提高清洁的效果,吸入的碎屑会经过软管输送至除屑箱的内部,在吸入过程中过滤袋提供过滤处理,进而方便了对碎屑提供有效地收集作用,便于后期进行快速清理,在活动夹持架移动的过程中会带动吸屑罩同步移动,进而有利于提升了清洁的范围,同时气动伸缩杆可以推动吸屑罩进一步延伸,从而进一步增加了清洁的范围,有利于实现高效率清洁的作用。2. The chip removal fan generates strong suction force, and the metal chips on the processing table are sucked in through the bottom opening of the chip suction hood. The cleaning brush can provide cleaning function while sucking, which is beneficial to improve the cleaning effect. The sucked chips will be transported to the inside of the chip removal box through the hose. The filter bag provides filtering treatment during the suction process, which facilitates the effective collection of chips and facilitates rapid cleaning later. The chip suction hood will move synchronously during the movement of the movable clamping frame, which is beneficial to improve the cleaning range. At the same time, the pneumatic telescopic rod can push the chip suction hood to extend further, thereby further increasing the cleaning range, which is beneficial to achieve high-efficiency cleaning.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明一种齿轮轴车削、滚齿一体化装置的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of a gear shaft turning and gear hobbing integrated device according to the present invention;
图2为本发明一种齿轮轴车削、滚齿一体化装置的另一角度结构示意图;FIG2 is a schematic structural diagram of another angle of a gear shaft turning and gear hobbing integrated device of the present invention;
图3为本发明一种齿轮轴车削、滚齿一体化装置的夹紧组件结构示意图;FIG3 is a schematic diagram of the structure of a clamping assembly of a gear shaft turning and gear hobbing integrated device according to the present invention;
图4为本发明一种齿轮轴车削、滚齿一体化装置的翻转组件结构示意图;FIG4 is a schematic diagram of the structure of a flip assembly of a gear shaft turning and gear hobbing integrated device according to the present invention;
图5为本发明一种齿轮轴车削、滚齿一体化装置的一体加工组件结构示意图;FIG5 is a schematic diagram of the structure of an integrated processing assembly of a gear shaft turning and gear hobbing integrated device according to the present invention;
图6为本发明一种齿轮轴车削、滚齿一体化装置的除屑组件结构示意图。FIG. 6 is a schematic diagram of the structure of a chip removal component of an integrated gear shaft turning and gear hobbing device according to the present invention.
图中:In the figure:
1、加工台组件;101、加工台面;102、控制器;103、配电柜;104、散热格栅;105、支撑腿;2、夹持组件;201、导向轨条;202、夹持调节电机;203、夹持调节螺纹杆;204、活动夹持架;205、转动安装座;206、转动器;207、定位针;208、翻转电机;209、转动盘;210、夹持块;211、U型架;212、夹紧气缸;213、滑槽;214、滑动架;3、加工组件;301、加工架;302、平移轨道;303、平移电机;304、车削架;305、车削电机;306、电动伸缩杆;307、车削刀头;308、微调轨道;309、微调丝杆;310、微调电机;311、升降气缸;312、滚齿电机;313、滚齿刀头;4、除屑组件;401、除屑箱;402、顶盖;403、除屑风机;404、风机罩;405、软管;406、吸屑罩;407、清扫毛刷;408、气动伸缩杆;409、环形架;410、过滤袋。1. Processing table assembly; 101. Processing table; 102. Controller; 103. Power distribution cabinet; 104. Radiator grille; 105. Support leg; 2. Clamping assembly; 201. Guide rail; 202. Clamping adjustment motor; 203. Clamping adjustment threaded rod; 204. Movable clamping frame; 205. Rotating mounting seat; 206. Rotator; 207. Positioning pin; 208. Flipping motor; 209. Rotating disk; 210. Clamping block; 211. U-shaped frame; 212. Clamping cylinder; 213. Slide; 214. Sliding frame; 3. Processing assembly; 301. Processing frame; 302, translation track; 303, translation motor; 304, turning frame; 305, turning motor; 306, electric telescopic rod; 307, turning tool head; 308, fine-tuning track; 309, fine-tuning screw rod; 310, fine-tuning motor; 311, lifting cylinder; 312, gear hobbing motor; 313, gear hobbing tool head; 4, chip removal assembly; 401, chip removal box; 402, top cover; 403, chip removal fan; 404, fan cover; 405, hose; 406, chip suction cover; 407, cleaning brush; 408, pneumatic telescopic rod; 409, ring frame; 410, filter bag.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施条例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例一:请参阅图1-图6,本发明提供一种技术方案:一种齿轮轴车削、滚齿一体化装置,包括加工台组件1,加工台组件1的顶部设置有夹持组件2和加工组件3,加工组件3设置在夹持组件2的侧上方,夹持组件2上设置有除屑组件4,加工台组件1包括加工台面101,加工台面101的顶部一端安装有控制器102,加工组件3包括加工架301,加工架301的一端设置有车削架304,车削架304的侧面安装有车削电机305,车削电机305的一端设置有车削刀头307,加工架301的另一端设置有微调轨道308,微调轨道308的顶部设置有升降气缸311,升降气缸311的顶部设置有滚齿电机312,滚齿电机312的一端设置有滚齿刀头313,升降气缸311的底部螺纹连接有微调丝杆309,微调丝杆309的一端连接有微调电机310,通过平移电机303控制加工架301在平移轨道302上平移,进而可以将车削刀头307和滚齿刀头313移动至靠近需要加工的齿轮轴侧面,随后通过微调电机310控制微调丝杆309转动,使得升降气缸311带动滚齿电机312以及滚齿刀头313进一步在微调轨道308上实现微调,提高加工精度,同时还可以通过升降气缸311的升降调节控制滚齿刀头313的加工高度,进而实现更加全面的滚齿工作,车削电机305驱动车削刀头307进行转动方便了对齿轮轴提供高效的车削工作,在车削的同时电动伸缩杆306可以控制车削电机305在车削架304的内侧实现伸缩的功能,有利于实现一体化操作,多功能加工,提升车削的范围,提高车削工作效率;Embodiment 1: Please refer to Figures 1 to 6. The present invention provides a technical solution: a gear shaft turning and gear hobbing integrated device, including a processing table assembly 1, a clamping assembly 2 and a processing assembly 3 are arranged on the top of the processing table assembly 1, the processing assembly 3 is arranged on the upper side of the clamping assembly 2, and a chip removal assembly 4 is arranged on the clamping assembly 2. The processing table assembly 1 includes a processing table 101, and a controller 102 is installed at one end of the top of the processing table 101. The processing assembly 3 includes a processing frame 301, and a processing A turning frame 304 is provided at one end of the frame 301, a turning motor 305 is installed on the side of the turning frame 304, a turning tool head 307 is provided at one end of the turning motor 305, a fine-tuning track 308 is provided at the other end of the processing frame 301, a lifting cylinder 311 is provided at the top of the fine-tuning track 308, a gear hobbing motor 312 is provided at the top of the lifting cylinder 311, a gear hobbing tool head 313 is provided at one end of the gear hobbing motor 312, and a fine-tuning screw rod 313 is threadedly connected to the bottom of the lifting cylinder 311. 09, one end of the fine-tuning screw rod 309 is connected to a fine-tuning motor 310, and the processing frame 301 is controlled to translate on the translation track 302 by the translation motor 303, so that the turning head 307 and the gear hobbing head 313 can be moved to the side of the gear shaft that needs to be processed, and then the fine-tuning motor 310 controls the fine-tuning screw rod 309 to rotate, so that the lifting cylinder 311 drives the gear hobbing motor 312 and the gear hobbing head 313 to further achieve fine-tuning on the fine-tuning track 308, thereby improving the processing accuracy. At the same time, the processing height of the gear hobbing head 313 can be controlled by the lifting and lowering adjustment of the lifting cylinder 311, thereby achieving more comprehensive gear hobbing work. The turning motor 305 drives the turning head 307 to rotate, which facilitates the efficient turning work of the gear shaft. While turning, the electric telescopic rod 306 can control the turning motor 305 to achieve the telescopic function on the inner side of the turning frame 304, which is conducive to realizing integrated operation, multi-functional processing, increasing the turning range, and improving the turning work efficiency;
除屑组件4包括除屑箱401,除屑箱401的底部设置有除屑风机403,除屑箱401的顶部安装有顶盖402,顶盖402的顶部固定连接有软管405,软管405的一端固定连接有吸屑罩406,吸屑罩406的底部均匀分布有多个清扫毛刷407,吸屑罩406的两端安装有气动伸缩杆408,除屑箱401的内侧设置有过滤袋410,通过除屑风机403产生强劲吸力,经过吸屑罩406底部开口将加工台面上的金属碎屑吸入,在吸入的同时清扫毛刷407可以提供清扫的功能,有利于提高清洁的效果,吸入的碎屑会经过软管405输送至除屑箱401的内部,在吸入过程中过滤袋410提供过滤处理,进而方便了对碎屑提供有效地收集作用,便于后期进行快速清理,在活动夹持架204移动的过程中会带动吸屑罩406同步移动,进而有利于提升了清洁的范围,同时气动伸缩杆408可以推动吸屑罩406进一步延伸,从而进一步增加了清洁的范围,有利于实现高效率清洁的作用。The chip removal assembly 4 includes a chip removal box 401, a chip removal fan 403 is arranged at the bottom of the chip removal box 401, a top cover 402 is installed on the top of the chip removal box 401, a hose 405 is fixedly connected to the top of the top cover 402, one end of the hose 405 is fixedly connected to a chip suction cover 406, a plurality of cleaning brushes 407 are evenly distributed on the bottom of the chip suction cover 406, pneumatic telescopic rods 408 are installed at both ends of the chip suction cover 406, and a filter bag 410 is arranged on the inner side of the chip removal box 401. The chip removal fan 403 generates a strong suction force, and the metal chips on the processing table are sucked in through the bottom opening of the chip suction cover 406. At the same time, the cleaning brush 407 can provide a cleaning function, which is beneficial to improving the cleaning effect. The inhaled debris will be transported to the interior of the debris removal box 401 through the hose 405. During the inhalation process, the filter bag 410 provides filtering treatment, which is convenient for effectively collecting the debris and is convenient for rapid cleaning later. During the movement of the movable clamping frame 204, the chip suction cover 406 will be driven to move synchronously, which is beneficial to improving the cleaning range. At the same time, the pneumatic telescopic rod 408 can push the chip suction cover 406 to extend further, thereby further increasing the cleaning range, which is beneficial to achieving high-efficiency cleaning.
如图3所示,夹持组件2包括导向轨条201,导向轨条201的一端设置有夹持调节电机202,夹持调节电机202的一端连接有夹持调节螺纹杆203,夹持调节螺纹杆203的外壁螺纹连接有活动夹持架204,夹持调节电机202驱动夹持调节螺纹杆203转动,进而推动活动夹持架204和转动安装座205同时移动。As shown in Figure 3, the clamping assembly 2 includes a guide rail 201, one end of the guide rail 201 is provided with a clamping adjustment motor 202, one end of the clamping adjustment motor 202 is connected to a clamping adjustment threaded rod 203, the outer wall of the clamping adjustment threaded rod 203 is threadedly connected to a movable clamping frame 204, and the clamping adjustment motor 202 drives the clamping adjustment threaded rod 203 to rotate, thereby pushing the movable clamping frame 204 and the rotating mounting seat 205 to move simultaneously.
如图3所示,活动夹持架204的顶部设置有转动安装座205,转动安装座205的内侧设置有转动器206,转动器206的一端设置有定位针207,将定位针207抵接在齿轮轴的一端,进而实现稳定限位的功能,随后方便通过翻转电机208驱动转动盘209转动,进而带动需要加工的齿轮轴同时转动,并且转动器206与定位针207会同步转动,进而实现全面加工的效果,有利于进一步提升加工范围。As shown in Figure 3, a rotating mounting seat 205 is arranged on the top of the movable clamping frame 204, and a rotator 206 is arranged on the inner side of the rotating mounting seat 205. A positioning pin 207 is arranged at one end of the rotator 206. The positioning pin 207 is abutted against one end of the gear shaft to achieve the function of stable limiting. Then, the rotating disk 209 is driven to rotate by the flip motor 208, thereby driving the gear shaft to be processed to rotate at the same time, and the rotator 206 and the positioning pin 207 will rotate synchronously, thereby achieving a comprehensive processing effect, which is conducive to further improving the processing range.
如图3和图4所示,控制器102的侧面安装有翻转电机208,翻转电机208的侧面活动安装有转动盘209,转动盘209的侧面一圈均匀分布有多个夹持块210,将需要加工的齿轮轴放置于转动盘209的侧面,通过夹紧气缸212推动滑动架214和夹持块210实现滑动,进而实现四组夹持块210同时合并,有效地将需要加工的齿轮轴进行夹持,保证稳定。As shown in Figures 3 and 4, a flip motor 208 is installed on the side of the controller 102, and a rotating disk 209 is movably installed on the side of the flip motor 208. A plurality of clamping blocks 210 are evenly distributed on the side of the rotating disk 209. The gear shaft to be processed is placed on the side of the rotating disk 209, and the sliding frame 214 and the clamping block 210 are pushed by the clamping cylinder 212 to slide, thereby realizing the simultaneous merging of four groups of clamping blocks 210, effectively clamping the gear shaft to be processed to ensure stability.
如图3和图4所示,转动盘209的外壁一圈均匀分布有多个U型架211,U型架211的外侧固定安装有夹紧气缸212,夹紧气缸212的一端贯穿于U型架211的内侧,通过U型架211可以为夹紧气缸212提供支撑安装,进而方便了夹紧气缸212实现有效地推动挤压作用。As shown in Figures 3 and 4, a plurality of U-shaped frames 211 are evenly distributed on the outer wall of the rotating disk 209, and a clamping cylinder 212 is fixedly installed on the outer side of the U-shaped frame 211. One end of the clamping cylinder 212 passes through the inner side of the U-shaped frame 211. The U-shaped frame 211 can provide support and installation for the clamping cylinder 212, thereby facilitating the clamping cylinder 212 to achieve effective pushing and extrusion.
如图3和图4所示,夹持块210的一端设置有滑动架214,转动盘209的侧面开设有多个滑槽213,滑动架214滑动安装在滑槽213的内侧,滑动架214的侧面与夹紧气缸212的一端相连接,通过滑动架214与滑槽213之间滑动连接有利于提供导向,同时实现稳定的夹紧作用。As shown in Figures 3 and 4, a sliding frame 214 is provided at one end of the clamping block 210, and a plurality of sliding grooves 213 are opened on the side of the rotating disk 209. The sliding frame 214 is slidably installed on the inner side of the sliding groove 213, and the side of the sliding frame 214 is connected to one end of the clamping cylinder 212. The sliding connection between the sliding frame 214 and the sliding groove 213 is conducive to providing guidance and achieving a stable clamping effect.
如图5所示,加工架301的两端设置有平移轨道302,平移轨道302的一端设置有平移电机303,车削架304的侧面对称设置有电动伸缩杆306,电动伸缩杆306的一端连接在车削电机305的一端,通过平移轨道302为加工架301的移动提供导向作用,进而方便了配合平移电机303实现平移调节的作用,电动伸缩杆306提供了有效地伸缩调节作用,方便了车削刀头307在车削时调整位置。As shown in Figure 5, translation rails 302 are set at both ends of the processing frame 301, and a translation motor 303 is set at one end of the translation rail 302. Electric telescopic rods 306 are symmetrically set on the side of the turning frame 304, and one end of the electric telescopic rod 306 is connected to one end of the turning motor 305. The translation rail 302 provides a guide for the movement of the processing frame 301, thereby facilitating the translation adjustment function of the translation motor 303. The electric telescopic rod 306 provides an effective telescopic adjustment function, which facilitates the turning tool head 307 to adjust its position during turning.
如图6所示,除屑箱401的底部固定安装有风机罩404,除屑风机403设置在风机罩404的内侧,除屑箱401的内侧设置有环形架409,过滤袋410的一端连接在环形架409上,风机罩404对除屑风机403提供了稳定的安装与支撑防护的作用,通过环形架409为过滤袋410的安装提供支撑的作用,提高了操作使用的便捷性。As shown in Figure 6, a fan cover 404 is fixedly installed at the bottom of the chip removal box 401, and the chip removal fan 403 is arranged on the inner side of the fan cover 404. An annular frame 409 is arranged on the inner side of the chip removal box 401, and one end of the filter bag 410 is connected to the annular frame 409. The fan cover 404 provides stable installation and support protection for the chip removal fan 403, and the annular frame 409 provides support for the installation of the filter bag 410, thereby improving the convenience of operation.
如图2所示,加工台面101的底部设置有配电柜103,配电柜103的两端开设有散热格栅104,配电柜103的底部固定安装有支撑腿105,通过配电柜103内部放置配电设备有利于实现供电作用,通过散热格栅104可以提供有效地散热作用,通过支撑腿105进而有利于提供稳定的支撑作用。As shown in FIG2 , a power distribution cabinet 103 is disposed at the bottom of the processing table 101, and heat dissipation grilles 104 are provided at both ends of the power distribution cabinet 103. Support legs 105 are fixedly installed at the bottom of the power distribution cabinet 103. Placing power distribution equipment inside the power distribution cabinet 103 is conducive to power supply, and the heat dissipation grille 104 can provide effective heat dissipation, and the support legs 105 can further help provide stable support.
其整个机构的工作原理为:齿轮轴加工时,将需要加工的齿轮轴放置于转动盘209的侧面,通过夹紧气缸212推动滑动架214和夹持块210实现滑动,进而实现四组夹持块210同时合并,有效地将需要加工的齿轮轴进行夹持,保证稳定,同时夹持调节电机202驱动夹持调节螺纹杆203转动,进而推动活动夹持架204和转动安装座205同时移动,有效地将定位针207抵接在齿轮轴的一端,进而实现稳定限位的功能,随后方便通过翻转电机208驱动转动盘209转动,进而带动需要加工的齿轮轴同时转动,并且转动器206与定位针207会同步转动,进而实现全面加工的效果,有利于进一步提升加工范围,在完成夹紧后,可以通过平移电机303控制加工架301在平移轨道302上平移,进而可以将车削刀头307和滚齿刀头313移动至靠近需要加工的齿轮轴侧面,随后通过微调电机310控制微调丝杆309转动,使得升降气缸311带动滚齿电机312以及滚齿刀头313进一步在微调轨道308上实现微调,提高加工精度,同时还可以通过升降气缸311的升降调节控制滚齿刀头313的加工高度,进而实现更加全面的滚齿工作,并且,车削电机305驱动车削刀头307进行转动方便了对齿轮轴提供高效的车削工作,在车削的同时电动伸缩杆306可以控制车削电机305在车削架304的内侧实现伸缩的功能,有利于提升车削的范围,提高车削工作效率,车削与滚齿加工的过程中容易产生金属碎屑,进而可以通过除屑风机403产生强劲吸力,经过吸屑罩406底部开口将加工台面上的金属碎屑吸入,在吸入的同时清扫毛刷407可以提供清扫的功能,有利于提高清洁的效果,吸入的碎屑会经过软管405输送至除屑箱401的内部,在吸入过程中过滤袋410提供过滤处理,进而方便了对碎屑提供有效地收集作用,便于后期进行快速清理,在活动夹持架204移动的过程中会带动吸屑罩406同步移动,进而有利于提升了清洁的范围,同时气动伸缩杆408可以推动吸屑罩406进一步延伸,从而进一步增加了清洁的范围,有利于实现高效率清洁的作用。The working principle of the whole mechanism is as follows: when processing the gear shaft, the gear shaft to be processed is placed on the side of the rotating disk 209, and the sliding frame 214 and the clamping block 210 are pushed by the clamping cylinder 212 to slide, thereby realizing the simultaneous merging of the four groups of clamping blocks 210, effectively clamping the gear shaft to be processed to ensure stability, and at the same time, the clamping adjustment motor 202 drives the clamping adjustment threaded rod 203 to rotate, thereby pushing the movable clamping frame 204 and the rotating mounting seat 205 to move at the same time, effectively abutting the positioning pin 207 against one end of the gear shaft, thereby realizing the function of stable limiting, and then conveniently driving the rotating disk 208 through the flipping motor 208. 09 rotates, thereby driving the gear shaft to be processed to rotate at the same time, and the rotator 206 and the positioning pin 207 will rotate synchronously, thereby achieving the effect of comprehensive processing, which is conducive to further improving the processing range. After completing the clamping, the processing frame 301 can be controlled to translate on the translation track 302 by the translation motor 303, and then the turning head 307 and the gear hobbing head 313 can be moved to the side of the gear shaft to be processed. Then, the fine-tuning motor 310 controls the fine-tuning screw rod 309 to rotate, so that the lifting cylinder 311 drives the gear hobbing motor 312 and the gear hobbing head 313 to further achieve fine-tuning on the fine-tuning track 308, thereby improving the processing range. The precision can be improved, and the processing height of the gear hobbing cutter head 313 can be controlled by the lifting adjustment of the lifting cylinder 311, so as to realize more comprehensive gear hobbing work, and the turning motor 305 drives the turning cutter head 307 to rotate, which is convenient for providing efficient turning work on the gear shaft. During turning, the electric telescopic rod 306 can control the turning motor 305 to realize the telescopic function on the inner side of the turning frame 304, which is beneficial to increase the turning range and improve the turning work efficiency. Metal debris is easily generated during the turning and gear hobbing process, and then a strong suction force can be generated by the chip removal fan 403, and the chip suction cover 406 can be used to remove the metal debris on the processing table through the bottom opening of the chip suction cover 406. The metal debris is sucked in, and the cleaning brush 407 can provide a cleaning function during the suction, which is beneficial to improving the cleaning effect. The sucked debris will be transported to the interior of the chip removal box 401 through the hose 405. The filter bag 410 provides filtering treatment during the suction process, which is convenient for effectively collecting the debris and is convenient for rapid cleaning later. During the movement of the movable clamping frame 204, the chip suction cover 406 will be driven to move synchronously, which is beneficial to improving the cleaning range. At the same time, the pneumatic telescopic rod 408 can push the chip suction cover 406 to extend further, thereby further increasing the cleaning range, which is beneficial to achieving high-efficiency cleaning.
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410707596.2A CN118456019A (en) | 2024-06-03 | 2024-06-03 | Gear shaft turning and gear hobbing integrated device and processing method |
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| CN202410707596.2A CN118456019A (en) | 2024-06-03 | 2024-06-03 | Gear shaft turning and gear hobbing integrated device and processing method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120662843A (en) * | 2025-08-22 | 2025-09-19 | 烟台诚立精密机械有限公司 | Breaking hammer processing equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120662843A (en) * | 2025-08-22 | 2025-09-19 | 烟台诚立精密机械有限公司 | Breaking hammer processing equipment |
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Application publication date: 20240809 |