CN118455952A - A high-precision LED light strip automatic assembly equipment - Google Patents

A high-precision LED light strip automatic assembly equipment Download PDF

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Publication number
CN118455952A
CN118455952A CN202410555803.7A CN202410555803A CN118455952A CN 118455952 A CN118455952 A CN 118455952A CN 202410555803 A CN202410555803 A CN 202410555803A CN 118455952 A CN118455952 A CN 118455952A
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shell block
plate
docking
adjustment
frame
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CN118455952B (en
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陈慧欣
顾宁
夏阳
高影
高洁
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Suzhou Chuanggao Electronics Co ltd
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Suzhou Chuanggao Electronics Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H01R43/205Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve with a panel or printed circuit board

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention relates to the technical field of automatic assembly of LED lamp strips, in particular to high-precision automatic assembly equipment of an LED lamp strip, which comprises a transmission guide structure, a first assembly structure, a limiting turnover structure and a second assembly structure, wherein the transmission guide structure can be used for transmitting a butt joint shell block, so that the butt joint shell block is guided to the first assembly structure, the first assembly structure is used for transmitting an LED module and can bond the LED module on the butt joint shell block, the first assembly structure is simultaneously communicated with the limiting turnover structure, the limiting turnover structure can turnover and transmit the butt joint shell block and the LED module, the back surface of the butt joint shell block is turned upwards, the second assembly structure can clamp a PCB (printed circuit board) on the butt joint shell block, the transmission guide structure, the first assembly structure and the limiting turnover structure are integrally communicated, and the second assembly structure adopts a single channel for control. Through the setting of automatic equipment, conveniently carry out automatic LED lamp area and take the installation work.

Description

一种高精度LED灯带自动组装设备A high-precision LED light strip automatic assembly equipment

技术领域Technical Field

本发明涉及LED灯带自动组装技术领域,具体说是一种高精度LED灯带自动组装设备。The invention relates to the technical field of automatic assembly of LED light strips, in particular to high-precision automatic assembly equipment for LED light strips.

背景技术Background Art

LED灯带自动组装设备,能够将LED灯带与PCB板进行连接组合,从而帮助自动化的生产,减少人工的介入,从而在高精度生产的同时,能够提高生产效率;LED light strip automatic assembly equipment can connect and combine LED light strips with PCB boards, thereby helping automated production and reducing manual intervention, thereby improving production efficiency while producing with high precision;

根据中国专利公开号CN110449782A,一种LED灯自动组装设备,包括:LED光源组件上料装置、灯杯上料装置、PCB板上料装置、组装定位传送装置、焊接固定装置及LED光源位置校正装置,LED光源组件上料装置用于对LED光源组件进行上料操作,灯杯上料装置用于对灯杯进行上料操作,PCB板上料装置用于对PCB板进行上料操作,组装定位传送装置用于对LED灯进行组装定位,焊接固定装置用于对PCB板进行焊接固定,LED光源位置校正装置用于对LED灯进行位置校正;According to Chinese patent publication number CN110449782A, an automatic assembly device for LED lamps includes: an LED light source component feeding device, a lamp cup feeding device, a PCB board feeding device, an assembly positioning conveying device, a welding fixing device and an LED light source position correction device, wherein the LED light source component feeding device is used to feed the LED light source component, the lamp cup feeding device is used to feed the lamp cup, the PCB board feeding device is used to feed the PCB board, the assembly positioning conveying device is used to assemble and position the LED lamp, the welding fixing device is used to weld and fix the PCB board, and the LED light source position correction device is used to correct the position of the LED lamp;

上述方案以及现有的LED灯带自动组装设备在使用时,大多采用焊接的方式,进行PCB板与LED灯的连接,通过改进,能够通过插接的方式,将PCB板与LED灯进行组合,同时配合生产的自动化组装设备也需要进行改进,从而能够快速进行PCB板与LED灯的适配固定,方便进行高效化装配目的,由于PCB板与LED灯处于两面位置,需要在装配时,进行翻面处理,从而能够将PCB板与LED灯一体化组合,提高生产精度的同时,能够进行自动化的操控。The above-mentioned scheme and the existing automatic assembly equipment of LED light strips mostly adopt welding to connect the PCB board and the LED lamp when in use. Through improvement, the PCB board and the LED lamp can be combined by plugging. At the same time, the automatic assembly equipment for production also needs to be improved, so that the PCB board and the LED lamp can be quickly adapted and fixed, which is convenient for efficient assembly. Since the PCB board and the LED lamp are on two sides, they need to be turned over during assembly, so that the PCB board and the LED lamp can be integrated and combined, which improves the production accuracy and can be automatically controlled.

发明内容Summary of the invention

针对现有技术中的问题,本发明提供了一种高精度LED灯带自动组装设备。In view of the problems in the prior art, the present invention provides a high-precision LED light strip automatic assembly device.

本发明解决其技术问题所采用的技术方案是:一种高精度LED灯带自动组装设备,包括第一外壳、第二外壳和灯体结构,所述第一外壳、第二外壳之间卡接限位设置,且第一外壳、第二外壳之间设有灯体结构,通过灯体结构能够进行接电处理,同时灯体结构进行底部的照明工作,第二外壳能够进行透光处理;The technical solution adopted by the present invention to solve the technical problem is: a high-precision LED light strip automatic assembly device, comprising a first shell, a second shell and a lamp body structure, wherein a clamping limit setting is provided between the first shell and the second shell, and a lamp body structure is provided between the first shell and the second shell, and the lamp body structure can be used for power connection, and at the same time, the lamp body structure performs the lighting work at the bottom, and the second shell can perform light transmission processing;

所述灯体结构包括PCB板和对接壳块,所述对接壳块上限位卡接有PCB板,且PCB板上连接设有第一对接插头,所述对接壳块与第一对接插头对接,且对接壳块、第一对接插头的连接通过对接控制座进行对接配合,对接控制座能够与第二对接插头再次进行对接,从而将PCB板、LED模块进行对接组合,能够进行通电控制,且LED模块与对接壳块粘接固定,通过对接控制座、对接壳块的结构设置,方便将PCB板、LED模块对接安装,其中对接控制座上与第一对接插头扣接设置,对接控制座的下端与第二对接插头扣接设置,实现中转连接的目的,不用焊接手段,进行快速的对接处理,同时对接壳块上与PCB板卡接适配设置,对接壳块的下端与承托配合座粘接固定,方便进行快速化的组装处理工作,同时承托配合座上设有LED灯带,LED灯带呈环形分布,能够进行环绕式照明工作。The lamp body structure comprises a PCB board and a docking shell block, wherein the upper limit position of the docking shell block is clamped with the PCB board, and a first docking plug is connected to the PCB board, the docking shell block is docked with the first docking plug, and the connection between the docking shell block and the first docking plug is docked and matched through a docking control seat, and the docking control seat can be docked with the second docking plug again, so that the PCB board and the LED module are docked and combined, and power-on control can be performed, and the LED module is bonded and fixed to the docking shell block. Through the structural setting of the docking control seat and the docking shell block, it is convenient to dock and install the PCB board and the LED module, wherein the docking control seat is buckled with the first docking plug, and the lower end of the docking control seat is buckled with the second docking plug to achieve the purpose of transit connection, and a rapid docking process is performed without welding means, and at the same time, the docking shell block is clamped and matched with the PCB board, and the lower end of the docking shell block is bonded and fixed to the supporting and matching seat, which is convenient for rapid assembly processing, and at the same time, an LED light strip is provided on the supporting and matching seat, and the LED light strip is distributed in a ring shape, and can perform surround lighting work.

一种高精度LED灯带自动组装设备,包括传输引导结构、第一装配结构、限位翻转结构和第二装配结构,所述传输引导结构能够用于对接壳块的传输,使得对接壳块引导到达第一装配结构上,所述第一装配结构用于LED模块的传输,且能够将LED模块粘接在对接壳块上,所述第一装配结构同时与限位翻转结构连通,限位翻转结构能够将对接壳块、LED模块进行翻转传输,从而使得对接壳块的反面翻转向上,所述第二装配结构能够将PCB板卡接在对接壳块上,且传输引导结构、第一装配结构、限位翻转结构整体连通,所述第二装配结构采用单独通道进行控制。A high-precision LED light strip automatic assembly device comprises a transmission guide structure, a first assembly structure, a limit flip structure and a second assembly structure, wherein the transmission guide structure can be used for the transmission of a docking shell block, so that the docking shell block is guided to the first assembly structure, the first assembly structure is used for the transmission of an LED module, and the LED module can be bonded to the docking shell block, the first assembly structure is simultaneously connected to the limit flip structure, the limit flip structure can flip the docking shell block and the LED module for transmission, so that the back side of the docking shell block is flipped upward, the second assembly structure can clamp a PCB board to the docking shell block, and the transmission guide structure, the first assembly structure and the limit flip structure are connected as a whole, and the second assembly structure is controlled by a separate channel.

具体的,所述传输引导结构包括第一动力座和第一传输带,所述第一动力座上驱动设有第一传输带,所述第一动力座一侧固定设有第一液压伸缩器,第一液压伸缩器上控制第一推进杆伸缩调节,且第一动力座靠近第一液压伸缩器位置处还设有上料部件,上料部件与第一动力座固定,所述第一液压伸缩器能够将上料部件上的对接壳块推出,且位于上料部件一侧设有第一红外检测器,能够进行对接壳块的感应,方便控制第一动力座、第一传输带进行驱动工作;Specifically, the transmission guide structure includes a first power seat and a first transmission belt, the first power seat is driven to be provided with a first transmission belt, a first hydraulic telescope is fixedly provided on one side of the first power seat, the first hydraulic telescope controls the telescopic adjustment of the first propulsion rod, and the first power seat is also provided with a loading component near the position of the first hydraulic telescope, the loading component is fixed to the first power seat, the first hydraulic telescope can push out the docking shell block on the loading component, and a first infrared detector is provided on one side of the loading component, which can sense the docking shell block, so as to facilitate the control of the first power seat and the first transmission belt to drive the work;

所述第一动力座背离第一液压伸缩器的一侧固定连接有安装架,所述安装架上限位连接有校正部件,所述校正部件用于对接壳块的承托,同时能够带动对接壳块进行升降以及转动调节,能够进行位置校准,且安装架的一侧固定安装有第二液压伸缩器,所述第二液压伸缩器上通过第二推进杆控制按压辊伸缩调节,按压辊能够将对接壳块与LED模块按压贴合。A mounting frame is fixedly connected to the side of the first power seat facing away from the first hydraulic retractor, and a correction component is connected to the upper limit of the mounting frame. The correction component is used to support the docking shell block and can drive the docking shell block to be lifted and rotated, and can perform position calibration. A second hydraulic retractor is fixedly installed on one side of the mounting frame. The second hydraulic retractor controls the telescopic adjustment of a pressing roller through a second push rod, and the pressing roller can press the docking shell block and the LED module to fit together.

具体的,所述上料部件包括存储架、支撑台架、第一液压升降气缸、伸缩调节连板和封堵板,所述支撑台架上固定连接有存储架,所述支撑台架中部安装有第一液压升降气缸,所述第一液压升降气缸上通过伸缩调节连板控制封堵板升降调节,且封堵板封堵在存储架的中心下端,所述封堵板通过第一液压升降气缸、伸缩调节连板只能调节一个对接壳块的高度。Specifically, the loading component includes a storage rack, a supporting platform, a first hydraulic lifting cylinder, a telescopic adjustment connecting plate and a sealing plate. The storage rack is fixedly connected to the supporting platform, and a first hydraulic lifting cylinder is installed in the middle of the supporting platform. The first hydraulic lifting cylinder controls the lifting and lowering adjustment of the sealing plate through the telescopic adjustment connecting plate, and the sealing plate is blocked at the central lower end of the storage rack. The sealing plate can only adjust the height of one docking shell block through the first hydraulic lifting cylinder and the telescopic adjustment connecting plate.

具体的,所述校正部件包括隔板,所述隔板的中心固定安装有第二液压升降气缸,第二液压升降气缸上通过轴承盘架能够调节第一齿盘的位置,同时轴承盘架的侧端固定连接有安装侧架,所述安装侧架上安装有马达,且马达驱动第二齿盘转动,所述第二齿盘与第一齿盘啮合连接,且第一齿盘的上端与运动板固定,所述运动板的上端安装有第三液压伸缩器,第三液压伸缩器控制伸缩导轴伸缩调节,所述隔板上固定有支撑板,通过第三液压伸缩器控制伸缩导轴的伸缩,能够使得伸缩导轴与对接壳块底部的槽体适配卡接,从而进行对接壳块的限位,方便进行对接壳块位置的调整,同时支撑板上还设有用于对接控制座位置感应的感应器,通过传输引导结构的结构设置,方便进行对接壳块的传输,传输引导结构内的存储架用于对接壳块的承托,同时第一液压升降气缸控制伸缩调节连板、封堵板伸缩调节,使得对接壳块能够单个下落,配合第一液压伸缩器、第一推进杆的推进,能够到达第一传输带上,在第一传输带上进行传输,之后到达校正部件上,此时的校正部件上的第三液压伸缩器控制伸缩导轴伸缩,使得对接壳块的下端能够与伸缩导轴接触限位,之后马达能够带动第一齿盘转动,从而使得第三液压伸缩器、伸缩导轴、运动板整体能够进行转动,方便进行对接壳块的定位,同时支撑板上设有用于对接壳块内对接控制座的感应器,方便进行定位。Specifically, the correction component includes a partition, a second hydraulic lifting cylinder is fixedly installed at the center of the partition, the second hydraulic lifting cylinder can adjust the position of the first gear disc through a bearing disc frame, and the side end of the bearing disc frame is fixedly connected to a mounting side frame, a motor is installed on the mounting side frame, and the motor drives the second gear disc to rotate, the second gear disc is meshed with the first gear disc, and the upper end of the first gear disc is fixed to the moving plate, and a third hydraulic telescope is installed on the upper end of the moving plate, and the third hydraulic telescope controls the telescopic adjustment of the telescopic guide shaft, and a support plate is fixed on the partition, and the telescopic guide shaft is controlled by the third hydraulic telescope, so that the telescopic guide shaft can be adapted and engaged with the groove body at the bottom of the docking shell block, thereby limiting the docking shell block and facilitating the adjustment of the docking shell block position, and at the same time, a position sensing device for docking control seat is also provided on the support plate. The sensor facilitates the transmission of the docking shell block through the structural setting of the transmission guide structure. The storage rack in the transmission guide structure is used to support the docking shell block. At the same time, the first hydraulic lifting cylinder controls the telescopic adjustment of the connecting plate and the sealing plate, so that the docking shell block can fall individually, and cooperate with the advancement of the first hydraulic telescope and the first propulsion rod to reach the first conveyor belt, be transmitted on the first conveyor belt, and then reach the correction component. At this time, the third hydraulic telescope on the correction component controls the telescopic guide shaft to extend and retract, so that the lower end of the docking shell block can contact and limit the telescopic guide shaft, and then the motor can drive the first gear disk to rotate, so that the third hydraulic telescope, the telescopic guide shaft, and the moving plate can rotate as a whole, which is convenient for positioning the docking shell block. At the same time, a sensor for the docking control seat in the docking shell block is provided on the support plate to facilitate positioning.

具体的,所述第一装配结构包括传输通道和推进底座,所述传输通道下端固定设有推进底座,推进底座能够带动块体伸缩,从而使得LED模块在传输通道上进行滑动调节,且传输通道上固定连接有第三液压升降气缸,所述第三液压升降气缸下端伸缩连接有第一电动吸盘,所述传输通道中心前端对接设有第一底板和第二底板,所述传输通道侧端固定设有第一板架,且第一板架上安装有第一电控液压伸缩轴,所述第一电控液压伸缩轴控制第一底板的伸缩调节,传输通道的另一侧固定连接有第二底板,且第二底板上安装有第二电控液压伸缩轴,所述第二电控液压伸缩轴控制第二底板的伸缩调节,位于传输通道的中心下端固定连接有上胶部件,所述上胶部件的侧端固定连接有支块。Specifically, the first assembly structure includes a transmission channel and a propulsion base, a propulsion base is fixedly provided at the lower end of the transmission channel, the propulsion base can drive the block to extend and retract, so that the LED module can slide and adjust on the transmission channel, and a third hydraulic lifting cylinder is fixedly connected to the transmission channel, and the lower end of the third hydraulic lifting cylinder is telescopically connected to the first electric suction cup, the front end of the center of the transmission channel is butt-jointed with a first bottom plate and a second bottom plate, a first plate frame is fixedly provided at the side end of the transmission channel, and a first electrically-controlled hydraulic telescopic shaft is installed on the first plate frame, the first electrically-controlled hydraulic telescopic shaft controls the telescopic adjustment of the first bottom plate, a second bottom plate is fixedly connected on the other side of the transmission channel, and a second electrically-controlled hydraulic telescopic shaft is installed on the second bottom plate, the second electrically-controlled hydraulic telescopic shaft controls the telescopic adjustment of the second bottom plate, a gluing component is fixedly connected at the lower end of the center of the transmission channel, and a support block is fixedly connected to the side end of the gluing component.

具体的,所述上胶部件包括第一支撑框架,所述第一支撑框架上安装有第三电控液压伸缩轴,且第一支撑框架侧端固定连接有第二支撑框架,第三电控液压伸缩轴能够改变位移调节架的位置,位移调节架在第一支撑框架、第二支撑框架上限位伸缩,所述位移调节架上通过铰接连轴铰接设有加热座,所述加热座一端与导胶口连通,加热座另一端通过连通引导管与刷胶辊连通,所述加热座靠近连通引导管的一端铰接设有第四电控液压伸缩轴,且第四电控液压伸缩轴的下端与匹配板铰接设置,所述匹配板与位移调节架固定,第二液压升降气缸能够控制第一齿盘、轴承盘架、安装侧架、第二齿盘、马达、第三液压伸缩器、伸缩导轴、运动板整体进行升降控制,方便与限位插辊进行配合,进行翻转调控,同时传输通道下端的推进底座能够通过伸缩,按压推动LED模块上的第二对接插头,使得LED模块在传输通道上滑动,之后到达第一底板、第二底板上,此时的第三液压升降气缸控制第一电动吸盘下降,从而进行吸附限位,此时的第二电控液压伸缩轴控制第二底板收缩,第一电控液压伸缩轴控制第一底板收缩,此时的第三液压升降气缸控制第一电动吸盘下降,从而将对接壳块、LED模块贴合连接,在贴合前,能够通过导胶口、加热座、连通引导管、刷胶辊进行刷胶工作,同时连通引导管、刷胶辊的位置,也能够通过第三电控液压伸缩轴进行调节,第三电控液压伸缩轴通过伸缩,改变匹配板、铰接连轴、位移调节架以及上端结构的位置,同时第四电控液压伸缩轴能够伸缩调控,从而进行加热座、连通引导管、刷胶辊的翻转调节,方便将刷胶辊、连通引导管、加热座、导胶口通过铰接连轴进行角度调节,防止对后续的贴合造成干扰,避免运动阻碍。Specifically, the gluing component includes a first supporting frame, a third electrically-controlled hydraulic telescopic shaft is installed on the first supporting frame, and the side end of the first supporting frame is fixedly connected to the second supporting frame, the third electrically-controlled hydraulic telescopic shaft can change the position of the displacement adjustment frame, the displacement adjustment frame is limited and telescopic on the first supporting frame and the second supporting frame, a heating seat is hingedly provided on the displacement adjustment frame through a hinge connecting shaft, one end of the heating seat is connected with the glue guide port, and the other end of the heating seat is connected with the glue brush roller through a connecting guide pipe, and the heating seat is hingedly provided with a fourth electrically-controlled hydraulic telescopic shaft at one end close to the connecting guide pipe, and the lower end of the fourth electrically-controlled hydraulic telescopic shaft is hingedly arranged with a matching plate, and the matching plate is fixed to the displacement adjustment frame, the second hydraulic lifting cylinder can control the first gear disc, the bearing disc frame, the mounting side frame, the second gear disc, the motor, the third hydraulic telescope, the telescopic guide shaft, and the moving plate to perform lifting and lowering control as a whole, so as to cooperate with the limiting roller for flipping and regulation, and at the same time, the propulsion base at the lower end of the transmission channel can be extended and pressed to push the second docking on the LED module The plug makes the LED module slide on the transmission channel and then reach the first base plate and the second base plate. At this time, the third hydraulic lifting cylinder controls the first electric suction cup to descend, thereby performing adsorption limiting. At this time, the second electrically-controlled hydraulic telescopic shaft controls the second base plate to shrink, and the first electrically-controlled hydraulic telescopic shaft controls the first base plate to shrink. At this time, the third hydraulic lifting cylinder controls the first electric suction cup to descend, thereby fitting the docking shell block and the LED module together. Before fitting, the glue guide port, the heating seat, the connecting guide tube, and the glue brush roller can be used for glue brushing. At the same time, the positions of the connecting guide tube and the glue brush roller can also be adjusted by the third electrically-controlled hydraulic telescopic shaft. The third electrically-controlled hydraulic telescopic shaft changes the position of the matching plate, the hinged connecting shaft, the displacement adjustment frame, and the upper end structure by extension and retraction. At the same time, the fourth electrically-controlled hydraulic telescopic shaft can be extended and regulated, thereby performing flipping adjustment of the heating seat, the connecting guide tube, and the glue brush roller, so as to facilitate the angle adjustment of the glue brush roller, the connecting guide tube, the heating seat, and the glue guide port through the hinged connecting shaft to prevent interference with subsequent fitting and avoid movement obstruction.

具体的,所述限位翻转结构包括第二动力座和第二传输带,所述第二动力座上驱动连接有第二传输带,且第二动力座中部位置安装有第二红外检测器,所述第二动力座前端固定安装有步进电机,步进电机控制转动轴转动调节,所述转动轴上固定连接有支撑块板,所述支撑块板上安装有第五电控液压伸缩轴,第五电控液压伸缩轴能够控制限位插辊伸缩调节,从而通过限位插辊能够将对接壳块、LED模块夹取翻转。Specifically, the limit flipping structure includes a second power seat and a second transmission belt, the second power seat is driven and connected to the second transmission belt, and a second infrared detector is installed in the middle position of the second power seat, a stepper motor is fixedly installed at the front end of the second power seat, the stepper motor controls the rotation adjustment of the rotating shaft, a support block plate is fixedly connected to the rotating shaft, and a fifth electro-hydraulic telescopic shaft is installed on the support block plate, and the fifth electro-hydraulic telescopic shaft can control the telescopic adjustment of the limit roller, so that the docking shell block and the LED module can be clamped and flipped through the limit roller.

具体的,所述第二装配结构包括第三传输带和第三动力座,所述第三动力座上驱动连接有第三传输带,且第三动力座前端与支连杆固定,所述支连杆的上端固定设有电动机,电动机通过翻转调节轴控制支撑托底架翻转调节,所述电动机上限位安装有第四液压升降气缸,所述第四液压升降气缸下端伸缩连接有第二电动吸盘。Specifically, the second assembly structure includes a third transmission belt and a third power seat, the third power seat is drivingly connected to the third transmission belt, and the front end of the third power seat is fixed to the supporting rod, the upper end of the supporting rod is fixed with an electric motor, the motor controls the flip adjustment of the supporting bracket through the flip adjustment shaft, the upper limit of the motor is installed with a fourth hydraulic lifting cylinder, and the lower end of the fourth hydraulic lifting cylinder is telescopically connected to the second electric suction cup.

具体的,所述电动机通过翻转调节轴控制支撑托底架翻转调节,且支撑托底架能够进行PCB板的承载,同时第四液压升降气缸控制第二电动吸盘下降能够与PCB板吸附连接,之后支撑托底架通过伸缩,改变PCB板的高度,从而使得PCB板与对接壳块限位连接,所述支块与第一支撑框架固定,进行上胶部件的底部连接,所述导胶口与外界的导胶管进行连通,所述第一底板、第二底板的分离,能够为LED模块下降安装提供空间,通过限位翻转结构的结构设置,限位翻转结构内的限位插辊能够将对接壳块、LED模块夹取,通过支撑块板的伸缩,进行限位插辊位置的控制,通过两个限位插辊之间位置进行对接壳块、LED模块的限位,之后步进电机能够控制转动轴转动,从而调节对接壳块、LED模块角度,使得对接壳块、LED模块整体翻面到达第二传输带上,之后到第二传输带上进行加工处理,同时PCB板也在第三传输带上滑动调节,到达支撑托底架位置时,此时的第四液压升降气缸控制第二电动吸盘下降,进行吸附限位,之后电动机通过翻转调节轴控制支撑托底架翻转,撤掉PCB板的细部限位,同时第四液压升降气缸继续下降,将PCB板与对接壳块的反面进行按压扣合,同时通过外界的机械臂,能够将对接控制座、第二对接插头、第一对接插头进行加固按压,帮助进行整体生产工作。Specifically, the motor controls the flipping adjustment of the support base frame through the flipping adjustment shaft, and the support base frame can carry the PCB board, and at the same time, the fourth hydraulic lifting cylinder controls the second electric suction cup to descend so that it can be adsorbed and connected with the PCB board, and then the support base frame changes the height of the PCB board through extension and retraction, so that the PCB board is limitedly connected to the docking shell block, and the support block is fixed to the first support frame to connect the bottom of the gluing component, and the glue guide port is connected to the external glue guide tube. The separation of the first bottom plate and the second bottom plate can provide space for the LED module to be lowered and installed, and the limiting rollers in the limiting flipping structure can clamp the docking shell block and the LED module through the structural setting of the limiting flipping structure, and the position of the limiting rollers is controlled by the extension and retraction of the support block plate, and the position between the two limiting rollers is controlled by the extension and retraction of the support block plate. The docking shell block and the LED module are limited, and then the stepper motor can control the rotation of the rotating shaft to adjust the angle of the docking shell block and the LED module, so that the docking shell block and the LED module are turned over as a whole and reach the second conveyor belt, and then are processed on the second conveyor belt. At the same time, the PCB board is also slid and adjusted on the third conveyor belt. When it reaches the position of the support base frame, the fourth hydraulic lifting cylinder controls the second electric suction cup to descend and perform adsorption limiting. After that, the motor controls the support base frame to flip through the flip adjustment shaft, removes the detailed limit of the PCB board, and at the same time, the fourth hydraulic lifting cylinder continues to descend, and the PCB board is pressed and buckled with the back of the docking shell block. At the same time, the docking control seat, the second docking plug, and the first docking plug can be reinforced and pressed through the external mechanical arm to help the overall production work.

本发明的有益效果:Beneficial effects of the present invention:

一,本发明通过传输引导结构的结构设置,方便进行对接壳块的传输,传输引导结构内的存储架用于对接壳块的承托,同时第一液压升降气缸控制伸缩调节连板、封堵板伸缩调节,使得对接壳块能够单个下落,配合第一液压伸缩器、第一推进杆的推进,能够到达第一传输带上,在第一传输带上进行传输,之后到达校正部件上,此时的校正部件上的第三液压伸缩器控制伸缩导轴伸缩,使得对接壳块的下端能够与伸缩导轴接触限位,之后马达能够带动第一齿盘转动,从而使得第三液压伸缩器、伸缩导轴、运动板整体能够进行转动,方便进行对接壳块的定位,同时支撑板上设有用于对接壳块内对接控制座的感应器,方便进行定位,同时第二液压升降气缸能够控制第一齿盘、轴承盘架、安装侧架、第二齿盘、马达、第三液压伸缩器、伸缩导轴、运动板整体进行升降控制,方便与限位插辊进行配合,进行翻转调控,同时传输通道下端的推进底座能够通过伸缩,按压推动LED模块上的第二对接插头,使得LED模块在传输通道上滑动,之后到达第一底板、第二底板上,此时的第三液压升降气缸控制第一电动吸盘下降,从而进行吸附限位,此时的第二电控液压伸缩轴控制第二底板收缩,第一电控液压伸缩轴控制第一底板收缩,此时的第三液压升降气缸控制第一电动吸盘下降,从而将对接壳块、LED模块贴合连接,在贴合前,能够通过导胶口、加热座、连通引导管、刷胶辊进行刷胶工作,同时连通引导管、刷胶辊的位置,也能够通过第三电控液压伸缩轴进行调节,第三电控液压伸缩轴通过伸缩,改变匹配板、铰接连轴、位移调节架以及上端结构的位置,同时第四电控液压伸缩轴能够伸缩调控,从而进行加热座、连通引导管、刷胶辊的翻转调节,方便将刷胶辊、连通引导管、加热座、导胶口通过铰接连轴进行角度调节,防止对后续的贴合造成干扰,避免运动阻碍。First, the present invention facilitates the transmission of docking shell blocks through the structural setting of the transmission guide structure. The storage rack in the transmission guide structure is used to support the docking shell blocks. At the same time, the first hydraulic lifting cylinder controls the telescopic adjustment of the connecting plate and the blocking plate, so that the docking shell blocks can fall individually, and cooperate with the advancement of the first hydraulic telescopic device and the first propulsion rod to reach the first conveyor belt, and be transmitted on the first conveyor belt, and then reach the correction component. At this time, the third hydraulic telescopic device on the correction component controls the telescopic guide shaft to extend and retract, so that the lower end of the docking shell block can contact the telescopic guide shaft to limit the position, and then the motor can drive the first gear plate to rotate, so that the third hydraulic telescopic device, the telescopic guide shaft, and the moving plate can rotate as a whole, which is convenient for positioning the docking shell block. At the same time, a sensor for the docking control seat in the docking shell block is provided on the support plate, which is convenient for positioning. At the same time, the second hydraulic lifting cylinder can control the first gear plate, the bearing disc frame, the mounting side frame, the second gear plate, the motor, the third hydraulic telescopic device, the telescopic guide shaft, and the moving plate to perform lifting and lowering control as a whole, which is convenient for cooperating with the limit roller for flipping regulation. At the same time, the push rod at the lower end of the transmission channel The base can be extended and retracted to press and push the second docking plug on the LED module, so that the LED module slides on the transmission channel and then reaches the first bottom plate and the second bottom plate. At this time, the third hydraulic lifting cylinder controls the first electric suction cup to descend, thereby performing adsorption limiting. At this time, the second electrically-controlled hydraulic telescopic shaft controls the second bottom plate to shrink, and the first electrically-controlled hydraulic telescopic shaft controls the first bottom plate to shrink. At this time, the third hydraulic lifting cylinder controls the first electric suction cup to descend, thereby fitting the docking shell block and the LED module together. Before fitting, the glue guide port and the heating seat can be used to connect the docking shell block and the LED module together. , connecting guide tube, and rubber brush roller for glue brushing work. At the same time, the positions of the connecting guide tube and the rubber brush roller can also be adjusted by the third electro-hydraulic telescopic shaft. The third electro-hydraulic telescopic shaft changes the position of the matching plate, the hinged connecting shaft, the displacement adjustment frame and the upper end structure through telescopic adjustment. At the same time, the fourth electro-hydraulic telescopic shaft can be telescopically regulated to perform flip adjustment of the heating seat, the connecting guide tube, and the rubber brush roller, so as to facilitate the angle adjustment of the rubber brush roller, the connecting guide tube, the heating seat, and the rubber guide port through the hinged connecting shaft to prevent interference with subsequent bonding and avoid movement obstruction.

二,本发明通过限位翻转结构的结构设置,限位翻转结构内的限位插辊能够将对接壳块、LED模块夹取,通过支撑块板的伸缩,进行限位插辊位置的控制,通过两个限位插辊之间位置进行对接壳块、LED模块的限位,之后步进电机能够控制转动轴转动,从而调节对接壳块、LED模块角度,使得对接壳块、LED模块整体翻面到达第二传输带上,之后到第二传输带上进行加工处理,同时PCB板也在第三传输带上滑动调节,到达支撑托底架位置时,此时的第四液压升降气缸控制第二电动吸盘下降,进行吸附限位,之后电动机通过翻转调节轴控制支撑托底架翻转,撤掉PCB板的细部限位,同时第四液压升降气缸继续下降,将PCB板与对接壳块的反面进行按压扣合,同时通过外界的机械臂,能够将对接控制座、第二对接插头、第一对接插头进行加固按压,帮助进行整体生产工作。Second, the present invention uses the structural setting of the limit flip structure. The limit rollers in the limit flip structure can clamp the docking shell block and the LED module. The position of the limit rollers is controlled by the extension and contraction of the support block plate. The docking shell block and the LED module are limited by the position between the two limit rollers. Then the stepper motor can control the rotation of the rotating shaft to adjust the angle of the docking shell block and the LED module, so that the docking shell block and the LED module are turned over as a whole and arrive on the second conveyor belt, and then are processed on the second conveyor belt. At the same time, the PCB board is also slid and adjusted on the third conveyor belt. When it reaches the position of the support base frame, the fourth hydraulic lifting cylinder controls the second electric suction cup to descend for adsorption and limiting. Then the motor controls the support base frame to flip through the flip adjustment shaft, removes the detailed limit of the PCB board, and at the same time the fourth hydraulic lifting cylinder continues to descend, presses and buckles the PCB board with the back side of the docking shell block, and at the same time, the docking control seat, the second docking plug and the first docking plug can be reinforced and pressed through the external mechanical arm to help the overall production work.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

下面结合附图和实施例对本发明进一步说明。The present invention is further described below in conjunction with the accompanying drawings and embodiments.

图1为本发明中主体的前方视角立体结构示意图;FIG1 is a schematic diagram of a three-dimensional structure of a main body of the present invention from a front perspective;

图2为本发明中灯体结构的前方视角立体结构示意图;FIG2 is a schematic diagram of a three-dimensional structure of a lamp body structure from a front perspective in the present invention;

图3为本发明中灯体结构的拆分图;FIG3 is a disassembled diagram of the lamp body structure of the present invention;

图4为本发明中LED模块的底部视角立体结构示意图;FIG4 is a schematic diagram of the three-dimensional structure of the LED module from the bottom perspective of the present invention;

图5为本发明中主体的组装设备的前方视角立体结构示意图;FIG5 is a schematic diagram of a three-dimensional structure of the main assembly device of the present invention from a front perspective;

图6为本发明中主体的组装设备的侧方视角立体结构示意图;FIG6 is a schematic diagram of a three-dimensional structure of a main body assembly device in the present invention from a side perspective;

图7为本发明中主体的组装设备的后方视角立体结构示意图;FIG7 is a schematic diagram of the three-dimensional structure of the main assembly device of the present invention from a rear perspective;

图8为本发明中传输引导结构的前方视角立体结构示意图;FIG8 is a schematic diagram of a three-dimensional structure of a transmission guide structure in the present invention from a front perspective;

图9为本发明中上料部件的前方视角立体结构示意图;FIG9 is a schematic diagram of the three-dimensional structure of the feeding component in the present invention from a front perspective;

图10为本发明中校正部件的拆分图;FIG10 is a disassembled diagram of the correction component in the present invention;

图11为本发明中第一装配结构的前方视角立体结构示意图;FIG11 is a schematic diagram of a three-dimensional structure from a front perspective of the first assembly structure of the present invention;

图12为本发明中第一装配结构的后方视角立体结构示意图;FIG12 is a schematic diagram of a three-dimensional structure from a rear perspective of the first assembly structure of the present invention;

图13为本发明中上胶部件的前方视角立体结构示意图;FIG13 is a schematic diagram of the three-dimensional structure of the glue-applying component in the present invention from a front perspective;

图14为本发明中限位翻转结构的前方视角立体结构示意图;FIG14 is a schematic diagram of a front-view stereoscopic structure of a position-limiting flip structure in the present invention;

图15为本发明中第二装配结构的前方视角立体结构示意图。FIG. 15 is a schematic diagram of the three-dimensional structure of the second assembly structure in the present invention from a front perspective.

图中:1-第一外壳、2-第二外壳、3-灯体结构、4-PCB板、5-对接壳块、6-第一对接插头、7-对接控制座、8-第二对接插头、9-LED模块、10-LED灯带、11-承托配合座、12-传输引导结构、13-第一装配结构、14-限位翻转结构、15-第二装配结构、16-上料部件、17-第一液压伸缩器、18-第一推进杆、19-第一红外检测器、20-第一动力座、21-第一传输带、22-安装架、23-校正部件、24-第二推进杆、25-按压辊、26-第二液压伸缩器、27-存储架、28-支撑台架、29-第一液压升降气缸、30-伸缩调节连板、31-封堵板、32-第三液压伸缩器、33-伸缩导轴、34-运动板、35-支撑板、36-隔板、37-第一齿盘、38-轴承盘架、39-第二液压升降气缸、40-安装侧架、41-第二齿盘、42-马达、43-传输通道、44-推进底座、45-上胶部件、46-支块、47-第三液压升降气缸、48-第一电动吸盘、49-第一板架、50-第一电控液压伸缩轴、51-第一底板、52-第二底板、53-第二电控液压伸缩轴、54-第二底板、55-加热座、56-连通引导管、57-刷胶辊、58-第三电控液压伸缩轴、59-第一支撑框架、60-第二支撑框架、61-第四电控液压伸缩轴、62-匹配板、63-铰接连轴、64-位移调节架、65-导胶口、66-第二红外检测器、67-第五电控液压伸缩轴、68-支撑块板、69-限位插辊、70-转动轴、71-步进电机、72-第二动力座、73-第二传输带、74-第四液压升降气缸、75-第二电动吸盘、76-电动机、77-翻转调节轴、78-支撑托底架、79-支连杆、80-第三传输带、81-第三动力座。In the figure: 1-first shell, 2-second shell, 3-lamp body structure, 4-PCB board, 5-docking shell block, 6-first docking plug, 7-docking control seat, 8-second docking plug, 9-LED module, 10-LED light strip, 11-supporting seat, 12-transmission guide structure, 13-first assembly structure, 14-limiting flip structure, 15-second assembly structure, 16-feeding component, 17-first hydraulic telescope, 18-first propulsion rod, 19-first infrared detector, 20-first power seat, 2 1-first conveyor belt, 22-mounting frame, 23-correction component, 24-second push rod, 25-pressing roller, 26-second hydraulic telescopic device, 27-storage frame, 28-supporting stand, 29-first hydraulic lifting cylinder, 30-telescopic adjustment connecting plate, 31-blocking plate, 32-third hydraulic telescopic device, 33-telescopic guide shaft, 34-moving plate, 35-support plate, 36-partition plate, 37-first gear plate, 38-bearing disc frame, 39-second hydraulic lifting cylinder, 40-mounting side frame, 41-second gear plate, 42 -motor, 43-transmission channel, 44-propelling base, 45-gluing component, 46-support block, 47-third hydraulic lifting cylinder, 48-first electric suction cup, 49-first plate frame, 50-first electric hydraulic telescopic shaft, 51-first bottom plate, 52-second bottom plate, 53-second electric hydraulic telescopic shaft, 54-second bottom plate, 55-heating seat, 56-connecting guide pipe, 57-brush rubber roller, 58-third electric hydraulic telescopic shaft, 59-first support frame, 60-second support frame, 61-fourth electric hydraulic Telescopic shaft, 62-matching plate, 63-hinge connecting shaft, 64-displacement adjustment frame, 65-glue guide port, 66-second infrared detector, 67-fifth electrically controlled hydraulic telescopic shaft, 68-support block plate, 69-limiting roller, 70-rotating shaft, 71-stepping motor, 72-second power seat, 73-second transmission belt, 74-fourth hydraulic lifting cylinder, 75-second electric suction cup, 76-motor, 77-flip adjustment shaft, 78-support base frame, 79-connecting rod, 80-third transmission belt, 81-third power seat.

具体实施方式DETAILED DESCRIPTION

下面结合附图对本发明进一步说明。The present invention is further described below in conjunction with the accompanying drawings.

实施例1Example 1

如图1-4所示,本发明的一种高精度LED灯带,包括第一外壳1、第二外壳2和灯体结构3,第一外壳1、第二外壳2之间卡接限位设置,且第一外壳1、第二外壳2之间设有灯体结构3,通过灯体结构3能够进行接电处理,同时灯体结构3进行底部的照明工作,第二外壳2能够进行透光处理;As shown in FIGS. 1-4 , a high-precision LED light strip of the present invention comprises a first shell 1, a second shell 2 and a lamp body structure 3. A clamping limiter is provided between the first shell 1 and the second shell 2, and a lamp body structure 3 is provided between the first shell 1 and the second shell 2. The lamp body structure 3 can be used for power connection, and the lamp body structure 3 performs lighting work at the bottom, and the second shell 2 can perform light transmission processing;

灯体结构3包括PCB板4和对接壳块5,对接壳块5上限位卡接有PCB板4,且PCB板4上连接设有第一对接插头6,对接壳块5与第一对接插头6对接,且对接壳块5、第一对接插头6的连接通过对接控制座7进行对接配合,对接控制座7能够与第二对接插头8再次进行对接,从而将PCB板4、LED模块9进行对接组合,能够进行通电控制,且LED模块9与对接壳块5粘接固定;The lamp body structure 3 includes a PCB board 4 and a docking shell block 5. The PCB board 4 is clamped on the upper limit of the docking shell block 5, and a first docking plug 6 is connected to the PCB board 4. The docking shell block 5 is docked with the first docking plug 6, and the connection between the docking shell block 5 and the first docking plug 6 is docked through a docking control seat 7. The docking control seat 7 can be docked with the second docking plug 8 again, so that the PCB board 4 and the LED module 9 are docked and combined, and power-on control can be performed, and the LED module 9 is bonded and fixed to the docking shell block 5;

其中,通过对接控制座7、对接壳块5的结构设置,方便将PCB板4、LED模块9对接安装,其中对接控制座7上与第一对接插头6扣接设置,对接控制座7的下端与第二对接插头8扣接设置,实现中转连接的目的,不用焊接手段,进行快速的对接处理,同时对接壳块5上与PCB板4卡接适配设置,对接壳块5的下端与承托配合座11粘接固定,方便进行快速化的组装处理工作,同时承托配合座11上设有LED灯带10,LED灯带10呈环形分布,能够进行环绕式照明工作,且LED灯带能够用于CT机上。Among them, through the structural setting of the docking control seat 7 and the docking shell block 5, it is convenient to dock and install the PCB board 4 and the LED module 9, wherein the docking control seat 7 is buckled with the first docking plug 6, and the lower end of the docking control seat 7 is buckled with the second docking plug 8, so as to achieve the purpose of transit connection, and no welding means are required, and rapid docking processing is performed. At the same time, the docking shell block 5 is snap-fitted with the PCB board 4, and the lower end of the docking shell block 5 is bonded and fixed to the supporting and matching seat 11, so as to facilitate rapid assembly processing. At the same time, an LED light strip 10 is arranged on the supporting and matching seat 11, and the LED light strip 10 is distributed in a ring shape, which can perform surround lighting work, and the LED light strip can be used on a CT machine.

实施例2Example 2

如图5-15所示,本发明的一种高精度LED灯带自动组装设备,包括传输引导结构12、第一装配结构13、限位翻转结构14和第二装配结构15,传输引导结构12能够用于对接壳块5的传输,使得对接壳块5引导到达第一装配结构13上,第一装配结构13用于LED模块9的传输,且能够将LED模块9粘接在对接壳块5上,第一装配结构13同时与限位翻转结构14连通,限位翻转结构14能够将对接壳块5、LED模块9进行翻转传输,从而使得对接壳块5的反面翻转向上,第二装配结构15能够将PCB板4卡接在对接壳块5上,且传输引导结构12、第一装配结构13、限位翻转结构14整体连通,第二装配结构15采用单独通道进行控制。As shown in Figures 5-15, a high-precision LED light strip automatic assembly device of the present invention includes a transmission guide structure 12, a first assembly structure 13, a limit flip structure 14 and a second assembly structure 15. The transmission guide structure 12 can be used for the transmission of the docking shell block 5, so that the docking shell block 5 is guided to the first assembly structure 13. The first assembly structure 13 is used for the transmission of the LED module 9 and can bond the LED module 9 to the docking shell block 5. The first assembly structure 13 is also connected to the limit flip structure 14. The limit flip structure 14 can flip the docking shell block 5 and the LED module 9 for transmission, so that the back side of the docking shell block 5 is flipped upward. The second assembly structure 15 can clamp the PCB board 4 on the docking shell block 5, and the transmission guide structure 12, the first assembly structure 13, and the limit flip structure 14 are connected as a whole, and the second assembly structure 15 is controlled by a separate channel.

传输引导结构12包括第一动力座20和第一传输带21,第一动力座20上驱动设有第一传输带21,第一动力座20一侧固定设有第一液压伸缩器17,第一液压伸缩器17上控制第一推进杆18伸缩调节,且第一动力座20靠近第一液压伸缩器17位置处还设有上料部件16,上料部件16与第一动力座20固定,第一液压伸缩器17能够将上料部件16上的对接壳块5推出,且位于上料部件16一侧设有第一红外检测器19,能够进行对接壳块5的感应,方便控制第一动力座20、第一传输带21进行驱动工作;The transmission guide structure 12 includes a first power seat 20 and a first transmission belt 21. The first power seat 20 is driven to be provided with the first transmission belt 21. A first hydraulic telescopic device 17 is fixedly provided on one side of the first power seat 20. The first hydraulic telescopic device 17 controls the telescopic adjustment of the first propulsion rod 18. A loading component 16 is also provided at the position of the first power seat 20 near the first hydraulic telescopic device 17. The loading component 16 is fixed to the first power seat 20. The first hydraulic telescopic device 17 can push out the docking shell block 5 on the loading component 16. A first infrared detector 19 is provided on one side of the loading component 16 to sense the docking shell block 5, so as to facilitate the control of the first power seat 20 and the first transmission belt 21 for driving work.

第一动力座20背离第一液压伸缩器17的一侧固定连接有安装架22,安装架22上限位连接有校正部件23,校正部件23用于对接壳块5的承托,同时能够带动对接壳块5进行升降以及转动调节,能够进行位置校准,且安装架22的一侧固定安装有第二液压伸缩器26,第二液压伸缩器26上通过第二推进杆24控制按压辊25伸缩调节,按压辊25能够将对接壳块5与LED模块9按压贴合,传输引导结构12能够进行对接壳块5的传输控制,传输引导结构12内的上料部件16用于对接壳块5的存储工作,通过上料部件16内部的调整,能够使得对接壳块5下落,之后通过第一液压伸缩器17控制第一推进杆18伸缩调节,使得对接壳块5推出,到达第一传输带21上,此时的第一动力座20能够控制第一传输带21转动,实现对接壳块5的传输,同时第一红外检测器19能够进行对接壳块5的感应,从而控制第一动力座20、第一传输带21的运行,对接壳块5能够通过第一传输带21的传输到达校正部件23上,安装架22的设置,方便进行第三电控液压伸缩轴58的支撑,之后对接壳块5能够到达校正部件23上,在校正部件23上进行转动校正,同时能够通过校正部件23控制对接壳块5的高度调节,第二液压伸缩器26能够通过第二推进杆24控制按压辊25进行横向推移,从而通过按压辊25能够将对接壳块5、LED模块9按压,提高吻合程度。A mounting frame 22 is fixedly connected to the side of the first power seat 20 away from the first hydraulic telescope 17, and a correction component 23 is connected to the upper limit of the mounting frame 22. The correction component 23 is used to support the docking shell block 5, and can drive the docking shell block 5 to be lifted and rotated, and can perform position calibration. A second hydraulic telescope 26 is fixedly installed on one side of the mounting frame 22. The second hydraulic telescope 26 controls the telescopic adjustment of the pressing roller 25 through the second pushing rod 24. The pressing roller 25 can press and fit the docking shell block 5 and the LED module 9. The transmission guide structure 12 can control the transmission of the docking shell block 5. The loading component 16 in the transmission guide structure 12 is used for the storage of the docking shell block 5. The docking shell block 5 can be made to fall by adjusting the inside of the loading component 16. Then, the first hydraulic telescope 17 controls the telescopic adjustment of the first pushing rod 18, so that The docking shell block 5 is pushed out and reaches the first conveyor belt 21. At this time, the first power seat 20 can control the rotation of the first conveyor belt 21 to realize the transmission of the docking shell block 5. At the same time, the first infrared detector 19 can sense the docking shell block 5, thereby controlling the operation of the first power seat 20 and the first conveyor belt 21. The docking shell block 5 can reach the correction component 23 through the transmission of the first conveyor belt 21. The setting of the mounting frame 22 facilitates the support of the third electrically controlled hydraulic telescopic shaft 58. Thereafter, the docking shell block 5 can reach the correction component 23 and perform rotation correction on the correction component 23. At the same time, the height adjustment of the docking shell block 5 can be controlled by the correction component 23. The second hydraulic telescopic device 26 can control the pressing roller 25 to move laterally through the second propulsion rod 24, so that the docking shell block 5 and the LED module 9 can be pressed by the pressing roller 25 to improve the degree of fit.

上料部件16包括存储架27、支撑台架28、第一液压升降气缸29、伸缩调节连板30和封堵板31,支撑台架28上固定连接有存储架27,支撑台架28中部安装有第一液压升降气缸29,第一液压升降气缸29上通过伸缩调节连板30控制封堵板31升降调节,且封堵板31封堵在存储架27的中心下端,封堵板31通过第一液压升降气缸29、伸缩调节连板30只能调节一个对接壳块5的高度,存储架27能够进行对接壳块5的存储,支撑台架28进行存储架27的支撑工作,同时第一液压升降气缸29通过控制伸缩调节连板30的伸缩,能够改变封堵板31在存储架27下端的位置,从而使得对接壳块5下落。The loading component 16 includes a storage rack 27, a support platform 28, a first hydraulic lifting cylinder 29, a telescopic adjustment connecting plate 30 and a blocking plate 31. The storage rack 27 is fixedly connected to the support platform 28, and a first hydraulic lifting cylinder 29 is installed in the middle of the support platform 28. The first hydraulic lifting cylinder 29 controls the lifting and lowering adjustment of the blocking plate 31 through the telescopic adjustment connecting plate 30, and the blocking plate 31 is blocked at the central lower end of the storage rack 27. The blocking plate 31 can only adjust the height of one docking shell block 5 through the first hydraulic lifting cylinder 29 and the telescopic adjustment connecting plate 30. The storage rack 27 can store the docking shell blocks 5, and the support platform 28 supports the storage rack 27. At the same time, the first hydraulic lifting cylinder 29 can change the position of the blocking plate 31 at the lower end of the storage rack 27 by controlling the extension and retraction of the telescopic adjustment connecting plate 30, thereby causing the docking shell block 5 to fall.

校正部件23包括隔板36,隔板36的中心固定安装有第二液压升降气缸39,第二液压升降气缸39上通过轴承盘架38能够调节第一齿盘37的位置,同时轴承盘架38的侧端固定连接有安装侧架40,安装侧架40上安装有马达42,且马达42驱动第二齿盘41转动,第二齿盘41与第一齿盘37啮合连接,且第一齿盘37的上端与运动板34固定,运动板34的上端安装有第三液压伸缩器32,第三液压伸缩器32控制伸缩导轴33伸缩调节,隔板36上固定有支撑板35,通过第三液压伸缩器32控制伸缩导轴33的伸缩,能够使得伸缩导轴33与对接壳块5底部的槽体适配卡接,从而进行对接壳块5的限位,方便进行对接壳块5位置的调整,同时支撑板35上还设有用于对接控制座7位置感应的感应器,校正部件23通过隔板36、支撑板35进行支撑工作,第二液压升降气缸39进行底部限位,且通过伸缩,能够改变第一齿盘37、轴承盘架38、安装侧架40、第二齿盘41、马达42以及第三液压伸缩器32、伸缩导轴33、运动板34的位置,从而进行高度的调整,同时马达42能够控制第二齿盘41转动,实现对第一齿盘37的驱动,从而通过第一齿盘37能够带动第三液压伸缩器32、伸缩导轴33、运动板34进行转动,实现角度校正目的,支撑板35上设有用于对接控制座7感应的感应器,从而方便进行定点限位工作。The correction component 23 includes a partition 36, a second hydraulic lifting cylinder 39 is fixedly installed at the center of the partition 36, and the second hydraulic lifting cylinder 39 can adjust the position of the first gear disc 37 through a bearing disc frame 38, and at the same time, a mounting side frame 40 is fixedly connected to the side end of the bearing disc frame 38, and a motor 42 is installed on the mounting side frame 40, and the motor 42 drives the second gear disc 41 to rotate, and the second gear disc 41 is meshed and connected with the first gear disc 37, and the upper end of the first gear disc 37 is fixed to the moving plate 34, and a third hydraulic telescope 32 is installed on the upper end of the moving plate 34, and the third hydraulic telescope 32 controls the telescopic adjustment of the telescopic guide shaft 33, and a support plate 35 is fixed on the partition 36, and the telescopic guide shaft 33 is controlled by the third hydraulic telescope 32, so that the telescopic guide shaft 33 can be adapted and connected with the groove body at the bottom of the docking shell block 5, so as to limit the docking shell block 5, which is convenient The position of the docking shell block 5 is adjusted. At the same time, the support plate 35 is also provided with a sensor for sensing the position of the docking control seat 7. The correction component 23 is supported by the partition plate 36 and the support plate 35. The second hydraulic lifting cylinder 39 performs bottom limiting, and through extension and retraction, the first gear plate 37, the bearing disc frame 38, the mounting side frame 40, the second gear plate 41, the motor 42 and the third hydraulic telescopic device 32, the telescopic guide shaft 33, and the moving plate 34 can be changed. The position is adjusted to adjust the height. At the same time, the motor 42 can control the rotation of the second gear plate 41 to drive the first gear plate 37, so that the third hydraulic telescopic device 32, the telescopic guide shaft 33, and the moving plate 34 can be driven to rotate through the first gear plate 37 to achieve the purpose of angle correction. The support plate 35 is provided with a sensor for sensing the docking control seat 7, so as to facilitate the fixed-point limiting work.

第一装配结构13包括传输通道43和推进底座44,传输通道43下端固定设有推进底座44,推进底座44能够带动块体伸缩,从而使得LED模块9在传输通道43上进行滑动调节,且传输通道43上固定连接有第三液压升降气缸47,第三液压升降气缸47下端伸缩连接有第一电动吸盘48,传输通道43中心前端对接设有第一底板51和第二底板52,传输通道43侧端固定设有第一板架49,且第一板架49上安装有第一电控液压伸缩轴50,第一电控液压伸缩轴50控制第一底板51的伸缩调节,传输通道43的另一侧固定连接有第二底板54,且第二底板54上安装有第二电控液压伸缩轴53,第二电控液压伸缩轴53控制第二底板52的伸缩调节,位于传输通道43的中心下端固定连接有上胶部件45,上胶部件45的侧端固定连接有支块46,第一装配结构13通过传输通道43、推进底座44、上胶部件45、支块46组合设置,LED模块9能够在传输通道43上滑动,同时推进底座44进行LED模块9的底部推动,使得LED模块9在传输通道43上滑动调节,下端的支块46方便进行上胶部件45的支撑。The first assembly structure 13 includes a transmission channel 43 and a propulsion base 44. The lower end of the transmission channel 43 is fixedly provided with a propulsion base 44. The propulsion base 44 can drive the block to extend and retract, so that the LED module 9 can slide and adjust on the transmission channel 43. A third hydraulic lifting cylinder 47 is fixedly connected to the transmission channel 43. The lower end of the third hydraulic lifting cylinder 47 is telescopically connected to a first electric suction cup 48. The front end of the center of the transmission channel 43 is connected to a first bottom plate 51 and a second bottom plate 52. A first plate frame 49 is fixedly provided at the side end of the transmission channel 43. A first electrically-controlled hydraulic telescopic shaft 50 is installed on the first plate frame 49. The first electrically-controlled hydraulic telescopic shaft 50 controls the telescopic adjustment of the first bottom plate 51. A second base plate 54 is fixedly connected to the other side of 43, and a second electrically-controlled hydraulic telescopic shaft 53 is installed on the second base plate 54. The second electrically-controlled hydraulic telescopic shaft 53 controls the telescopic adjustment of the second base plate 52. A gluing component 45 is fixedly connected to the central lower end of the transmission channel 43, and a support block 46 is fixedly connected to the side end of the gluing component 45. The first assembly structure 13 is arranged in combination through the transmission channel 43, the pushing base 44, the gluing component 45, and the support block 46. The LED module 9 can slide on the transmission channel 43, and at the same time, the pushing base 44 pushes the bottom of the LED module 9, so that the LED module 9 can slide and adjust on the transmission channel 43, and the support block 46 at the lower end facilitates the support of the gluing component 45.

上胶部件45包括第一支撑框架59,第一支撑框架59上安装有第三电控液压伸缩轴58,且第一支撑框架59侧端固定连接有第二支撑框架60,第三电控液压伸缩轴58能够改变位移调节架64的位置,位移调节架64在第一支撑框架59、第二支撑框架60上限位伸缩,位移调节架64上通过铰接连轴63铰接设有加热座55,加热座55一端与导胶口65连通,加热座55另一端通过连通引导管56与刷胶辊57连通,加热座55靠近连通引导管56的一端铰接设有第四电控液压伸缩轴61,且第四电控液压伸缩轴61的下端与匹配板62铰接设置,匹配板62与位移调节架64固定,第一装配结构13内的传输通道43与第一底板51、第二底板52连通,当LED模块9到达第一底板51、第二底板52时,此时的第三液压升降气缸47能够控制第一电动吸盘48下降,从而通过第一电动吸盘48进行LED模块9的限位,之后第一电控液压伸缩轴50、第二电控液压伸缩轴53进行工作,将第一底板51、第二底板52打开,此时的第一电动吸盘48能够控制LED模块9下降,使得LED模块9到达指定位置,实现与对接壳块5的配合连接。The gluing component 45 includes a first support frame 59, on which a third electrically-controlled hydraulic telescopic shaft 58 is installed, and a second support frame 60 is fixedly connected to the side end of the first support frame 59, and the third electrically-controlled hydraulic telescopic shaft 58 can change the position of a displacement adjustment frame 64, and the displacement adjustment frame 64 is telescopically limited in the first support frame 59 and the second support frame 60, and a heating seat 55 is hingedly provided on the displacement adjustment frame 64 through a hinge shaft 63, and one end of the heating seat 55 is connected to the glue guide port 65, and the other end of the heating seat 55 is connected to the glue brush roller 57 through a connecting guide pipe 56, and a fourth electrically-controlled hydraulic telescopic shaft 61 is hingedly provided at one end of the heating seat 55 close to the connecting guide pipe 56, and the fourth electrically-controlled hydraulic telescopic shaft 61 The lower end is hinged to the matching plate 62, and the matching plate 62 is fixed to the displacement adjustment frame 64. The transmission channel 43 in the first assembly structure 13 is connected to the first base plate 51 and the second base plate 52. When the LED module 9 reaches the first base plate 51 and the second base plate 52, the third hydraulic lifting cylinder 47 at this time can control the first electric suction cup 48 to descend, so as to limit the LED module 9 through the first electric suction cup 48. After that, the first electric-controlled hydraulic telescopic shaft 50 and the second electric-controlled hydraulic telescopic shaft 53 work to open the first base plate 51 and the second base plate 52. At this time, the first electric suction cup 48 can control the LED module 9 to descend, so that the LED module 9 reaches the specified position and realizes the matching connection with the docking shell block 5.

限位翻转结构14包括第二动力座72和第二传输带73,第二动力座72上驱动连接有第二传输带73,且第二动力座72中部位置安装有第二红外检测器66,第二动力座72前端固定安装有步进电机71,步进电机71控制转动轴70转动调节,转动轴70上固定连接有支撑块板68,支撑块板68上安装有第五电控液压伸缩轴67,第五电控液压伸缩轴67能够控制限位插辊69伸缩调节,从而通过限位插辊69能够将对接壳块5、LED模块9夹取翻转,上胶部件45用于刷胶处理工作,胶液通过导胶口65传导至加热座55上,之后通过连通引导管56、刷胶辊57进行传导,同时第三电控液压伸缩轴58伸缩调控,能够改变匹配板62、铰接连轴63、位移调节架64、导胶口65、加热座55、连通引导管56、刷胶辊57的整体位置,使得刷胶辊57能够在对接壳块5上进行位置改变,伴随对接壳块5的转动,进行全方位刷胶,同时第四电控液压伸缩轴61通过伸缩控制,能够使得加热座55、连通引导管56、刷胶辊57、导胶口65通过铰接连轴63进行转动调节,第四电控液压伸缩轴61的底部也采用铰接设置,从而能够使得加热座55、连通引导管56、刷胶辊57、导胶口65翻转调节,防止对对接壳块5、LED模块9的结合造成干扰。The limit flip structure 14 includes a second power seat 72 and a second transmission belt 73, the second power seat 72 is driven and connected to the second transmission belt 73, and a second infrared detector 66 is installed in the middle of the second power seat 72, and a stepper motor 71 is fixedly installed at the front end of the second power seat 72, and the stepper motor 71 controls the rotation adjustment of the rotating shaft 70, and a support block plate 68 is fixedly connected to the rotating shaft 70, and a fifth electrically-controlled hydraulic telescopic shaft 67 is installed on the support block plate 68. The fifth electrically-controlled hydraulic telescopic shaft 67 can control the telescopic adjustment of the limit roller 69, so that the docking shell block 5 and the LED module 9 can be clamped and flipped by the limit roller 69. The gluing component 45 is used for the glue brushing process, and the glue liquid is transferred to the heating seat 55 through the glue guide port 65, and then transferred through the connecting guide tube 56 and the glue brushing roller 57. At the same time, the third electrically-controlled hydraulic telescopic shaft 58 is telescopically regulated to change the overall position of the matching plate 62, the hinged connecting shaft 63, the displacement adjustment frame 64, the glue guide port 65, the heating seat 55, the connecting guide tube 56, and the glue brushing roller 57, so that the glue brushing roller 57 can change its position on the docking shell block 5, and perform all-round glue brushing along with the rotation of the docking shell block 5. At the same time, the fourth electrically-controlled hydraulic telescopic shaft 61 can control the telescopic operation so that the heating seat 55, the connecting guide tube 56, the glue brushing roller 57, and the glue guide port 65 can be rotated and adjusted through the hinged connecting shaft 63. The bottom of the fourth electrically-controlled hydraulic telescopic shaft 61 is also hinged, so that the heating seat 55, the connecting guide tube 56, the glue brushing roller 57, and the glue guide port 65 can be flipped and adjusted to prevent interference with the combination of the docking shell block 5 and the LED module 9.

第二装配结构15包括第三传输带80和第三动力座81,第三动力座81上驱动连接有第三传输带80,且第三动力座81前端与支连杆79固定,支连杆79的上端固定设有电动机76,电动机76通过翻转调节轴77控制支撑托底架78翻转调节,电动机76上限位安装有第四液压升降气缸74,第四液压升降气缸74下端伸缩连接有第二电动吸盘75,限位翻转结构14内的第二动力座72能够控制第二传输带73转动,从而使得对接壳块5、LED模块9运动,第二红外检测器66的设置,能够感应对接壳块5、LED模块9,方便进行第二装配结构15的控制,同时能够控制第二动力座72停止,方便进行定位加工目的,对接壳块5、LED模块9在完成加工后,此时的第五电控液压伸缩轴67控制限位插辊69伸缩,将对接壳块5、LED模块9限位在两个限位插辊69之间位置,之后步进电机71能够控制转动轴70转动,使得第五电控液压伸缩轴67、支撑块板68、限位插辊69进行翻转调节,从而将对接壳块5、LED模块9翻面,放置在第二传输带73的上端。The second assembly structure 15 includes a third transmission belt 80 and a third power seat 81. The third power seat 81 is connected to the third transmission belt 80, and the front end of the third power seat 81 is fixed to the supporting rod 79. The upper end of the supporting rod 79 is fixed with a motor 76. The motor 76 controls the flip adjustment of the supporting bracket 78 through the flip adjustment shaft 77. The upper limit of the motor 76 is installed with a fourth hydraulic lifting cylinder 74. The lower end of the fourth hydraulic lifting cylinder 74 is telescopically connected with a second electric suction cup 75. The second power seat 72 in the limited flip structure 14 can control the rotation of the second transmission belt 73, so that the docking shell block 5 and the LED module 9 move. The second infrared detector 66 is set The device can sense the docking shell block 5 and the LED module 9, which is convenient for controlling the second assembly structure 15, and can control the second power seat 72 to stop, which is convenient for positioning processing. After the docking shell block 5 and the LED module 9 are processed, the fifth electrically-controlled hydraulic telescopic shaft 67 controls the limit roller 69 to extend and retract, and limits the docking shell block 5 and the LED module 9 to the position between the two limit rollers 69. Then the stepper motor 71 can control the rotation shaft 70 to rotate, so that the fifth electrically-controlled hydraulic telescopic shaft 67, the support block plate 68, and the limit roller 69 are flipped and adjusted, thereby turning over the docking shell block 5 and the LED module 9 and placing them on the upper end of the second conveyor belt 73.

电动机76通过翻转调节轴77控制支撑托底架78翻转调节,且支撑托底架78能够进行PCB板4的承载,同时第四液压升降气缸74控制第二电动吸盘75下降能够与PCB板4吸附连接,之后支撑托底架78通过伸缩,改变PCB板4的高度,从而使得PCB板4与对接壳块5限位连接,支块46与第一支撑框架59固定,进行上胶部件45的底部连接,导胶口65与外界的导胶管进行连通,第一底板51、第二底板52的分离,能够为LED模块9下降安装提供空间,第二装配结构15内的第三动力座81能够控制第三传输带80传输,从而使得PCB板4进行传输,之后PCB板4到达支撑托底架78上,此时的第四液压升降气缸74控制第二电动吸盘75下降,进行PCB板4的限位吸附,之后电动机76带动翻转调节轴77转动,使得支撑托底架78与PCB板4分离,之后第四液压升降气缸74带动第二电动吸盘75伸长,从而使得PCB板4下降,与下端的对接壳块5结合。The motor 76 controls the flipping adjustment of the support frame 78 through the flipping adjustment shaft 77, and the support frame 78 can carry the PCB board 4. At the same time, the fourth hydraulic lifting cylinder 74 controls the second electric suction cup 75 to descend and can be adsorbed and connected with the PCB board 4. Then, the support frame 78 changes the height of the PCB board 4 by telescoping, so that the PCB board 4 is limitedly connected with the docking shell block 5, the support block 46 is fixed to the first supporting frame 59, and the bottom connection of the glue-applying component 45 is carried out. The glue guide port 65 is connected with the external glue guide tube, and the first bottom plate 51 and the second bottom plate 52 are separated, which can be used for LE The D module 9 is lowered and installed to provide space, and the third power seat 81 in the second assembly structure 15 can control the transmission of the third conveyor belt 80, so that the PCB board 4 is transmitted, and then the PCB board 4 arrives on the supporting base frame 78. At this time, the fourth hydraulic lifting cylinder 74 controls the second electric suction cup 75 to descend, and performs limited adsorption of the PCB board 4. Then the motor 76 drives the flip adjustment shaft 77 to rotate, so that the supporting base frame 78 is separated from the PCB board 4. Then the fourth hydraulic lifting cylinder 74 drives the second electric suction cup 75 to extend, so that the PCB board 4 descends and combines with the docking shell block 5 at the lower end.

工作原理为:将设备进行组合,能够进行LED灯带的生产处理;The working principle is: the equipment is combined to produce and process LED light strips;

其中,传输引导结构12能够进行对接壳块5的传输控制,传输引导结构12内的上料部件16用于对接壳块5的存储工作,通过上料部件16内部的调整,能够使得对接壳块5下落,之后通过第一液压伸缩器17控制第一推进杆18伸缩调节,使得对接壳块5推出,到达第一传输带21上,此时的第一动力座20能够控制第一传输带21转动,实现对接壳块5的传输,同时第一红外检测器19能够进行对接壳块5的感应,从而控制第一动力座20、第一传输带21的运行,对接壳块5能够通过第一传输带21的传输到达校正部件23上,安装架22的设置,方便进行第三电控液压伸缩轴58的支撑,之后对接壳块5能够到达校正部件23上,在校正部件23上进行转动校正,同时能够通过校正部件23控制对接壳块5的高度调节,第二液压伸缩器26能够通过第二推进杆24控制按压辊25进行横向推移,从而通过按压辊25能够将对接壳块5、LED模块9按压,提高吻合程度;Among them, the transmission guide structure 12 can control the transmission of the docking shell block 5, and the loading component 16 in the transmission guide structure 12 is used for the storage of the docking shell block 5. The docking shell block 5 can be made to fall by adjusting the inside of the loading component 16. Then, the first hydraulic telescopic device 17 controls the telescopic adjustment of the first push rod 18 to push the docking shell block 5 out and reach the first conveyor belt 21. At this time, the first power seat 20 can control the rotation of the first conveyor belt 21 to realize the transmission of the docking shell block 5. At the same time, the first infrared detector 19 can sense the docking shell block 5, thereby controlling the first power seat 20. With the operation of the first conveyor belt 21, the docking shell block 5 can be transported to the correction component 23 by the first conveyor belt 21. The installation frame 22 is provided to facilitate the support of the third electrically controlled hydraulic telescopic shaft 58. After that, the docking shell block 5 can be transported to the correction component 23, and the rotation correction can be performed on the correction component 23. At the same time, the height adjustment of the docking shell block 5 can be controlled by the correction component 23. The second hydraulic telescopic device 26 can control the pressing roller 25 to move laterally through the second pushing rod 24, so that the docking shell block 5 and the LED module 9 can be pressed by the pressing roller 25 to improve the degree of fit.

其中,存储架27能够进行对接壳块5的存储,支撑台架28进行存储架27的支撑工作,同时第一液压升降气缸29通过控制伸缩调节连板30的伸缩,能够改变封堵板31在存储架27下端的位置,从而使得对接壳块5下落;The storage rack 27 can store the docking shell block 5, and the support stand 28 supports the storage rack 27. At the same time, the first hydraulic lifting cylinder 29 can change the position of the blocking plate 31 at the lower end of the storage rack 27 by controlling the extension and contraction of the telescopic adjustment connecting plate 30, so that the docking shell block 5 falls.

其中,校正部件23通过隔板36、支撑板35进行支撑工作,第二液压升降气缸39进行底部限位,且通过伸缩,能够改变第一齿盘37、轴承盘架38、安装侧架40、第二齿盘41、马达42以及第三液压伸缩器32、伸缩导轴33、运动板34的位置,从而进行高度的调整,同时马达42能够控制第二齿盘41转动,实现对第一齿盘37的驱动,从而通过第一齿盘37能够带动第三液压伸缩器32、伸缩导轴33、运动板34进行转动,实现角度校正目的,支撑板35上设有用于对接控制座7感应的感应器,从而方便进行定点限位工作;Among them, the correction component 23 is supported by the partition plate 36 and the support plate 35, and the second hydraulic lifting cylinder 39 is used for bottom limit. By telescoping, the first gear plate 37, the bearing disc frame 38, the mounting side frame 40, the second gear plate 41, the motor 42 and the third hydraulic telescopic device 32, the telescopic guide shaft 33, and the moving plate 34 can be changed, so as to adjust the height. At the same time, the motor 42 can control the rotation of the second gear plate 41 to realize the driving of the first gear plate 37, so that the third hydraulic telescopic device 32, the telescopic guide shaft 33, and the moving plate 34 can be driven to rotate through the first gear plate 37 to achieve the purpose of angle correction. The support plate 35 is provided with a sensor for sensing the docking control seat 7, so as to facilitate the fixed-point limit work;

其中,第一装配结构13通过传输通道43、推进底座44、上胶部件45、支块46组合设置,LED模块9能够在传输通道43上滑动,同时推进底座44进行LED模块9的底部推动,使得LED模块9在传输通道43上滑动调节,下端的支块46方便进行上胶部件45的支撑;The first assembly structure 13 is provided by a combination of a transmission channel 43, a push base 44, a glue component 45, and a support block 46. The LED module 9 can slide on the transmission channel 43. At the same time, the push base 44 pushes the bottom of the LED module 9, so that the LED module 9 can slide and adjust on the transmission channel 43. The support block 46 at the lower end facilitates the support of the glue component 45.

其中,第一装配结构13内的传输通道43与第一底板51、第二底板52连通,当LED模块9到达第一底板51、第二底板52时,此时的第三液压升降气缸47能够控制第一电动吸盘48下降,从而通过第一电动吸盘48进行LED模块9的限位,之后第一电控液压伸缩轴50、第二电控液压伸缩轴53进行工作,将第一底板51、第二底板52打开,此时的第一电动吸盘48能够控制LED模块9下降,使得LED模块9到达指定位置,实现与对接壳块5的配合连接;Among them, the transmission channel 43 in the first assembly structure 13 is connected with the first bottom plate 51 and the second bottom plate 52. When the LED module 9 reaches the first bottom plate 51 and the second bottom plate 52, the third hydraulic lifting cylinder 47 at this time can control the first electric suction cup 48 to descend, so that the LED module 9 is limited by the first electric suction cup 48, and then the first electric-controlled hydraulic telescopic shaft 50 and the second electric-controlled hydraulic telescopic shaft 53 work to open the first bottom plate 51 and the second bottom plate 52. At this time, the first electric suction cup 48 can control the LED module 9 to descend, so that the LED module 9 reaches the specified position and realizes the matching connection with the docking shell block 5;

其中,上胶部件45用于刷胶处理工作,胶液通过导胶口65传导至加热座55上,之后通过连通引导管56、刷胶辊57进行传导,同时第三电控液压伸缩轴58伸缩调控,能够改变匹配板62、铰接连轴63、位移调节架64、导胶口65、加热座55、连通引导管56、刷胶辊57的整体位置,使得刷胶辊57能够在对接壳块5上进行位置改变,伴随对接壳块5的转动,进行全方位刷胶,同时第四电控液压伸缩轴61通过伸缩控制,能够使得加热座55、连通引导管56、刷胶辊57、导胶口65通过铰接连轴63进行转动调节,第四电控液压伸缩轴61的底部也采用铰接设置,从而能够使得加热座55、连通引导管56、刷胶辊57、导胶口65翻转调节,防止对对接壳块5、LED模块9的结合造成干扰;Among them, the gluing component 45 is used for the glue brushing process. The glue liquid is conducted to the heating seat 55 through the glue guide port 65, and then conducted through the connecting guide tube 56 and the glue brushing roller 57. At the same time, the third electrically controlled hydraulic telescopic shaft 58 is telescopically regulated to change the overall position of the matching plate 62, the hinged connecting shaft 63, the displacement adjustment frame 64, the glue guide port 65, the heating seat 55, the connecting guide tube 56, and the glue brushing roller 57, so that the glue brushing roller 57 can change its position on the docking shell block 5, and perform all-round glue brushing with the rotation of the docking shell block 5. At the same time, the fourth electrically controlled hydraulic telescopic shaft 61 can make the heating seat 55, the connecting guide tube 56, the glue brushing roller 57, and the glue guide port 65 rotate and adjust through the hinged connecting shaft 63 through telescopic control. The bottom of the fourth electrically controlled hydraulic telescopic shaft 61 is also hinged, so that the heating seat 55, the connecting guide tube 56, the glue brushing roller 57, and the glue guide port 65 can be flipped and adjusted to prevent interference with the combination of the docking shell block 5 and the LED module 9;

其中,限位翻转结构14内的第二动力座72能够控制第二传输带73转动,从而使得对接壳块5、LED模块9运动,第二红外检测器66的设置,能够感应对接壳块5、LED模块9,方便进行第二装配结构15的控制,同时能够控制第二动力座72停止,方便进行定位加工目的,对接壳块5、LED模块9在完成加工后,此时的第五电控液压伸缩轴67控制限位插辊69伸缩,将对接壳块5、LED模块9限位在两个限位插辊69之间位置,之后步进电机71能够控制转动轴70转动,使得第五电控液压伸缩轴67、支撑块板68、限位插辊69进行翻转调节,从而将对接壳块5、LED模块9翻面,放置在第二传输带73的上端;Among them, the second power seat 72 in the limit flip structure 14 can control the second conveyor belt 73 to rotate, so that the docking shell block 5 and the LED module 9 move. The second infrared detector 66 is set to sense the docking shell block 5 and the LED module 9, which is convenient for controlling the second assembly structure 15. At the same time, it can control the second power seat 72 to stop, which is convenient for positioning processing. After the docking shell block 5 and the LED module 9 are processed, the fifth electrically-controlled hydraulic telescopic shaft 67 controls the limit roller 69 to extend and retract, and the docking shell block 5 and the LED module 9 are limited to the position between the two limit rollers 69. After that, the stepping motor 71 can control the rotation shaft 70 to rotate, so that the fifth electrically-controlled hydraulic telescopic shaft 67, the support block plate 68, and the limit roller 69 are flipped and adjusted, so that the docking shell block 5 and the LED module 9 are turned over and placed on the upper end of the second conveyor belt 73;

其中,第二装配结构15内的第三动力座81能够控制第三传输带80传输,从而使得PCB板4进行传输,之后PCB板4到达支撑托底架78上,此时的第四液压升降气缸74控制第二电动吸盘75下降,进行PCB板4的限位吸附,之后电动机76带动翻转调节轴77转动,使得支撑托底架78与PCB板4分离,之后第四液压升降气缸74带动第二电动吸盘75伸长,从而使得PCB板4下降,与下端的对接壳块5结合;Among them, the third power seat 81 in the second assembly structure 15 can control the transmission of the third conveyor belt 80, so that the PCB board 4 is transmitted, and then the PCB board 4 arrives on the supporting frame 78. At this time, the fourth hydraulic lifting cylinder 74 controls the second electric suction cup 75 to descend, and performs the limited adsorption of the PCB board 4. Then the motor 76 drives the flip adjustment shaft 77 to rotate, so that the supporting frame 78 is separated from the PCB board 4. Then the fourth hydraulic lifting cylinder 74 drives the second electric suction cup 75 to extend, so that the PCB board 4 descends and combines with the docking shell block 5 at the lower end;

在使用时,将对接壳块5放置在存储架27内,此时的第一液压升降气缸29能够控制伸缩调节连板30、封堵板31下移,从而空出一个对接壳块5的位置,之后第一液压伸缩器17推动第一推进杆18运动,使得对接壳块5脱离上料部件16到达第一红外检测器19的下端,第一红外检测器19进行对接壳块5的感应,之后第一动力座20控制第一传输带21运行,使得对接壳块5在第一传输带21上传输,之后到达校正部件23位置处,此时的第三液压伸缩器32控制伸缩导轴33伸缩,进行对接壳块5底部的限位,之后马达42驱动第二齿盘41进行转动,使得第一齿盘37跟随进行啮合转动,从而改变第三液压伸缩器32、伸缩导轴33、运动板34的位置,使得对接壳块5也跟随运动,此时的第三电控液压伸缩轴58控制伸缩调节,改变连通引导管56、刷胶辊57的位置,同时导胶口65通过加热座55、连通引导管56向刷胶辊57供胶,伴随对接壳块5的转动,进行对接壳块5上的刷胶工作,且此时的第三电控液压伸缩轴58进行往复伸缩,改变刷胶辊57的位置,实现全面刷胶工作,完成刷胶后,第四电控液压伸缩轴61控制伸缩,使得加热座55通过铰接连轴63进行转动调节,之后继续控制对接壳块5转动,到达支撑板35上的感应器位置时,控制马达42停止驱动,之后LED模块9通过推进底座44在传输通道43上滑动,到达第一底板51、第二底板52上,此时第三液压升降气缸47控制第一电动吸盘48下降,进行LED模块9的吸附连接,同时第一电控液压伸缩轴50、第二电控液压伸缩轴53收缩,使得第一底板51、第二底板52分离,之后第三液压升降气缸47继续控制下降,使得LED模块9到达对接壳块5的上端,进行贴合连接,之后第二液压伸缩器26控制第二推进杆24、按压辊25伸缩,将对接壳块5、LED模块9按压结合,等到固定结合后,此时的第五电控液压伸缩轴67控制限位插辊69伸长,将对接壳块5、LED模块9限位在限位插辊69中心,同时步进电机71带动转动轴70转动,使得限位插辊69进行翻转,使得对接壳块5、LED模块9跟随翻面,到达第二传输带73上,第二动力座72驱动第二传输带73运行,使得对接壳块5、LED模块9在第二传输带73上传输,当到达第二红外检测器66位置时,第二动力座72控制第二传输带73停止,此时的PCB板4在第三传输带80、第三动力座81的驱动下进行运动,到达支撑托底架78上,之后第四液压升降气缸74控制第二电动吸盘75下降,与PCB板4结合,同时电动机76带动翻转调节轴77、支撑托底架78翻转,之后第四液压升降气缸74继续控制第二电动吸盘75、PCB板4运动,使得PCB板4与对接壳块5上端按压结合,实现装配目的,完成工作。When in use, the docking shell block 5 is placed in the storage rack 27. At this time, the first hydraulic lifting cylinder 29 can control the telescopic adjustment connecting plate 30 and the blocking plate 31 to move downward, thereby vacating a position for the docking shell block 5. Then the first hydraulic telescopic device 17 pushes the first propulsion rod 18 to move, so that the docking shell block 5 is separated from the loading component 16 and reaches the lower end of the first infrared detector 19. The first infrared detector 19 senses the docking shell block 5. Then the first power seat 20 controls the first conveyor belt 21 to run, so that the docking shell block 5 is transmitted on the first conveyor belt 21, and then reaches the position of the correction component 23. At this time, the third hydraulic telescopic device 32 controls the telescopic guide shaft 33 to extend and retract, and limits the bottom of the docking shell block 5. Then the motor 42 drives the second gear disc 41 to rotate, so that the first gear disc 37 follows to engage and rotate, thereby changing the third hydraulic telescopic device 3 2. The position of the telescopic guide shaft 33 and the moving plate 34 makes the docking shell block 5 also move with it. At this time, the third electrically controlled hydraulic telescopic shaft 58 controls the telescopic adjustment to change the position of the connecting guide tube 56 and the rubber brush roller 57. At the same time, the glue guide port 65 supplies glue to the rubber brush roller 57 through the heating seat 55 and the connecting guide tube 56. With the rotation of the docking shell block 5, the glue brushing work on the docking shell block 5 is carried out. At this time, the third electrically controlled hydraulic telescopic shaft 58 reciprocates and telescopes to change the position of the rubber brush roller 57 to achieve comprehensive glue brushing. After the glue brushing is completed, the fourth electrically controlled hydraulic telescopic shaft 61 controls the telescopic movement so that the heating seat 55 is rotated and adjusted through the hinged connecting shaft 63, and then the docking shell block 5 continues to be controlled to rotate. When the sensor position on the support plate 35 is reached, the control motor 42 stops driving, and then the LED module 9 slides on the transmission channel 43 by pushing the base 44. When the first bottom plate 51 and the second bottom plate 52 are reached, the third hydraulic lifting cylinder 47 controls the first electric suction cup 48 to descend, and the LED module 9 is adsorbed and connected. At the same time, the first electrically-controlled hydraulic telescopic shaft 50 and the second electrically-controlled hydraulic telescopic shaft 53 are contracted, so that the first bottom plate 51 and the second bottom plate 52 are separated. Then, the third hydraulic lifting cylinder 47 continues to control the descent, so that the LED module 9 reaches the upper end of the docking shell block 5 for fitting connection. Then, the second hydraulic telescopic device 26 controls the second propulsion rod 24 and the pressing roller 25 to extend and retract, and the docking shell block 5 and the LED module 9 are pressed and combined. After the fixed combination, the fifth electrically-controlled hydraulic telescopic shaft 67 controls the limit roller 69 to extend, and the docking shell block 5 and the LED module 9 are limited at the center of the limit roller 69. At the same time, the stepping motor 71 drives the rotating shaft 70 to rotate, so that the limit roller 69 is turned over. The second power seat 72 drives the second conveyor belt 73 to run, so that the docking shell block 5 and the LED module 9 are transmitted on the second conveyor belt 73. When the second infrared detector 66 is reached, the second power seat 72 controls the second conveyor belt 73 to stop. At this time, the PCB board 4 moves under the drive of the third conveyor belt 80 and the third power seat 81 and reaches the supporting base frame 78. Then, the fourth hydraulic lifting cylinder 74 controls the second electric suction cup 75 to descend and combine with the PCB board 4. At the same time, the motor 76 drives the flip adjustment shaft 77 and the supporting base frame 78 to flip. Then, the fourth hydraulic lifting cylinder 74 continues to control the movement of the second electric suction cup 75 and the PCB board 4, so that the PCB board 4 is pressed and combined with the upper end of the docking shell block 5 to achieve the assembly purpose and complete the work.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (9)

1.一种高精度LED灯带自动组装设备,其特征在于:包括传输引导结构(12)、第一装配结构(13)、限位翻转结构(14)和第二装配结构(15),传输引导结构(12)能够用于对接壳块(5)的传输,使得对接壳块(5)引导到达第一装配结构(13)上,第一装配结构(13)用于LED模块(9)的传输,且能够将LED模块(9)粘接在对接壳块(5)上,所述第一装配结构(13)同时与限位翻转结构(14)连通,限位翻转结构(14)能够将对接壳块(5)、LED模块(9)进行翻转传输,从而使得对接壳块(5)的反面翻转向上,第二装配结构(15)能够将PCB板(4)卡接在对接壳块(5)上,且传输引导结构(12)、第一装配结构(13)、限位翻转结构(14)整体连通,所述第二装配结构(15)采用单独通道进行控制。1. A high-precision LED light strip automatic assembly device, characterized in that it comprises a transmission guide structure (12), a first assembly structure (13), a limit flip structure (14) and a second assembly structure (15), wherein the transmission guide structure (12) can be used for the transmission of a docking shell block (5), so that the docking shell block (5) is guided to the first assembly structure (13), the first assembly structure (13) is used for the transmission of an LED module (9), and can bond the LED module (9) to the docking shell block (5), the first assembly structure (13) is simultaneously connected to the limit flip structure (14), the limit flip structure (14) can flip the docking shell block (5) and the LED module (9) for transmission, so that the back side of the docking shell block (5) is flipped upward, the second assembly structure (15) can clamp a PCB board (4) to the docking shell block (5), and the transmission guide structure (12), the first assembly structure (13) and the limit flip structure (14) are connected as a whole, and the second assembly structure (15) is controlled by a separate channel. 2.根据权利要求1所述的一种高精度LED灯带自动组装设备,其特征在于:所述传输引导结构(12)包括第一动力座(20)和第一传输带(21),所述第一动力座(20)上驱动设有第一传输带(21),所述第一动力座(20)一侧固定设有第一液压伸缩器(17),第一液压伸缩器(17)上控制第一推进杆(18)伸缩调节,且第一动力座(20)靠近第一液压伸缩器(17)位置处还设有上料部件(16),上料部件(16)与第一动力座(20)固定,所述第一液压伸缩器(17)能够将上料部件(16)上的对接壳块(5)推出,且位于上料部件(16)一侧设有第一红外检测器(19),能够进行对接壳块(5)的感应,方便控制第一动力座(20)、第一传输带(21)进行驱动工作;2. A high-precision LED light strip automatic assembly equipment according to claim 1, characterized in that: the transmission guide structure (12) includes a first power seat (20) and a first transmission belt (21), the first power seat (20) is driven to be provided with a first transmission belt (21), a first hydraulic telescopic device (17) is fixedly provided on one side of the first power seat (20), the first hydraulic telescopic device (17) controls the telescopic adjustment of the first propulsion rod (18), and a loading component (16) is also provided at the position of the first power seat (20) close to the first hydraulic telescopic device (17), the loading component (16) is fixed to the first power seat (20), the first hydraulic telescopic device (17) can push out the docking shell block (5) on the loading component (16), and a first infrared detector (19) is provided on one side of the loading component (16), which can sense the docking shell block (5) and facilitate the control of the first power seat (20) and the first transmission belt (21) to drive the work; 所述第一动力座(20)背离第一液压伸缩器(17)的一侧固定连接有安装架(22),所述安装架(22)上限位连接有校正部件(23),所述校正部件(23)用于对接壳块(5)的承托,同时能够带动对接壳块(5)进行升降以及转动调节,能够进行位置校准,且安装架(22)的一侧固定安装有第二液压伸缩器(26),所述第二液压伸缩器(26)上通过第二推进杆(24)控制按压辊(25)伸缩调节,按压辊(25)能够将对接壳块(5)与LED模块(9)按压贴合。A mounting frame (22) is fixedly connected to the side of the first power seat (20) facing away from the first hydraulic telescopic device (17); a correction component (23) is connected to the upper limit of the mounting frame (22); the correction component (23) is used to support the docking shell block (5) and can drive the docking shell block (5) to be lifted and rotated, and can perform position calibration; a second hydraulic telescopic device (26) is fixedly installed on one side of the mounting frame (22); a pressing roller (25) is controlled to be telescopically adjusted by a second pushing rod (24) on the second hydraulic telescopic device (26); and the pressing roller (25) can press and fit the docking shell block (5) and the LED module (9). 3.根据权利要求2所述的一种高精度LED灯带自动组装设备,其特征在于:所述上料部件(16)包括存储架(27)、支撑台架(28)、第一液压升降气缸(29)、伸缩调节连板(30)和封堵板(31),所述支撑台架(28)上固定连接有存储架(27),所述支撑台架(28)中部安装有第一液压升降气缸(29),所述第一液压升降气缸(29)上通过伸缩调节连板(30)控制封堵板(31)升降调节,且封堵板(31)封堵在存储架(27)的中心下端,所述封堵板(31)通过第一液压升降气缸(29)、伸缩调节连板(30)只能调节一个对接壳块(5)的高度。3. A high-precision LED light strip automatic assembly equipment according to claim 2, characterized in that: the loading component (16) includes a storage rack (27), a support frame (28), a first hydraulic lifting cylinder (29), a telescopic adjustment connecting plate (30) and a sealing plate (31); the storage rack (27) is fixedly connected to the support frame (28); a first hydraulic lifting cylinder (29) is installed in the middle of the support frame (28); the first hydraulic lifting cylinder (29) controls the lifting and lowering adjustment of the sealing plate (31) through the telescopic adjustment connecting plate (30), and the sealing plate (31) is blocked at the central lower end of the storage rack (27); the sealing plate (31) can only adjust the height of one docking shell block (5) through the first hydraulic lifting cylinder (29) and the telescopic adjustment connecting plate (30). 4.根据权利要求3所述的一种高精度LED灯带自动组装设备,其特征在于:所述校正部件(23)包括隔板(36),所述隔板(36)的中心固定安装有第二液压升降气缸(39),第二液压升降气缸(39)上通过轴承盘架(38)能够调节第一齿盘(37)的位置,同时轴承盘架(38)的侧端固定连接有安装侧架(40),所述安装侧架(40)上安装有马达(42),且马达(42)驱动第二齿盘(41)转动,所述第二齿盘(41)与第一齿盘(37)啮合连接,且第一齿盘(37)的上端与运动板(34)固定,所述运动板(34)的上端安装有第三液压伸缩器(32),第三液压伸缩器(32)控制伸缩导轴(33)伸缩调节,所述隔板(36)上固定有支撑板(35),通过第三液压伸缩器(32)控制伸缩导轴(33)的伸缩,能够使得伸缩导轴(33)与对接壳块(5)底部的槽体适配卡接,从而进行对接壳块(5)的限位,方便进行对接壳块(5)位置的调整,同时支撑板(35)上还设有用于对接控制座(7)位置感应的感应器。4. A high-precision LED light strip automatic assembly equipment according to claim 3, characterized in that: the correction component (23) includes a partition (36), a second hydraulic lifting cylinder (39) is fixedly installed at the center of the partition (36), and the second hydraulic lifting cylinder (39) can adjust the position of the first toothed disc (37) through a bearing disc frame (38), and at the same time, the side end of the bearing disc frame (38) is fixedly connected with a mounting side frame (40), and a motor (42) is installed on the mounting side frame (40), and the motor (42) drives the second toothed disc (41) to rotate, and the second toothed disc (41) is meshed with the first toothed disc (37), and The upper end of the first toothed disc (37) is fixed to the moving plate (34), and a third hydraulic telescopic device (32) is installed on the upper end of the moving plate (34). The third hydraulic telescopic device (32) controls the telescopic adjustment of the telescopic guide shaft (33). A support plate (35) is fixed on the partition plate (36). The telescopic adjustment of the telescopic guide shaft (33) is controlled by the third hydraulic telescopic device (32), so that the telescopic guide shaft (33) can be adapted and engaged with the groove body at the bottom of the docking shell block (5), thereby limiting the docking shell block (5) and facilitating the adjustment of the position of the docking shell block (5). At the same time, a sensor for sensing the position of the docking control seat (7) is also provided on the support plate (35). 5.根据权利要求4所述的一种高精度LED灯带自动组装设备,其特征在于:所述第一装配结构(13)包括传输通道(43)和推进底座(44),所述传输通道(43)下端固定设有推进底座(44),推进底座(44)能够带动块体伸缩,从而使得LED模块(9)在传输通道(43)上进行滑动调节,且传输通道(43)上固定连接有第三液压升降气缸(47),所述第三液压升降气缸(47)下端伸缩连接有第一电动吸盘(48),所述传输通道(43)中心前端对接设有第一底板(51)和第二底板(52),所述传输通道(43)侧端固定设有第一板架(49),且第一板架(49)上安装有第一电控液压伸缩轴(50),所述第一电控液压伸缩轴(50)控制第一底板(51)的伸缩调节,传输通道(43)的另一侧固定连接有第二底板(54),且第二底板(54)上安装有第二电控液压伸缩轴(53),所述第二电控液压伸缩轴(53)控制第二底板(52)的伸缩调节,位于传输通道(43)的中心下端固定连接有上胶部件(45),所述上胶部件(45)的侧端固定连接有支块(46)。5. A high-precision LED light strip automatic assembly device according to claim 4, characterized in that: the first assembly structure (13) includes a transmission channel (43) and a propulsion base (44), the lower end of the transmission channel (43) is fixedly provided with a propulsion base (44), the propulsion base (44) can drive the block to extend and retract, so that the LED module (9) can slide and adjust on the transmission channel (43), and the transmission channel (43) is fixedly connected with a third hydraulic lifting cylinder (47), the lower end of the third hydraulic lifting cylinder (47) is telescopically connected with a first electric suction cup (48), and the front end of the center of the transmission channel (43) is connected to a first bottom plate (51) and a second A bottom plate (52), a first plate frame (49) is fixedly provided at the side end of the transmission channel (43), and a first electrically controlled hydraulic telescopic shaft (50) is installed on the first plate frame (49), and the first electrically controlled hydraulic telescopic shaft (50) controls the telescopic adjustment of the first bottom plate (51); a second bottom plate (54) is fixedly connected to the other side of the transmission channel (43), and a second electrically controlled hydraulic telescopic shaft (53) is installed on the second bottom plate (54), and the second electrically controlled hydraulic telescopic shaft (53) controls the telescopic adjustment of the second bottom plate (52); a rubber component (45) is fixedly connected to the central lower end of the transmission channel (43), and a support block (46) is fixedly connected to the side end of the rubber component (45). 6.根据权利要求5所述的一种高精度LED灯带自动组装设备,其特征在于:所述上胶部件(45)包括第一支撑框架(59),所述第一支撑框架(59)上安装有第三电控液压伸缩轴(58),且第一支撑框架(59)侧端固定连接有第二支撑框架(60),第三电控液压伸缩轴(58)能够改变位移调节架(64)的位置,位移调节架(64)在第一支撑框架(59)、第二支撑框架(60)上限位伸缩,所述位移调节架(64)上通过铰接连轴(63)铰接设有加热座(55),所述加热座(55)一端与导胶口(65)连通,加热座(55)另一端通过连通引导管(56)与刷胶辊(57)连通,所述加热座(55)靠近连通引导管(56)的一端铰接设有第四电控液压伸缩轴(61),且第四电控液压伸缩轴(61)的下端与匹配板(62)铰接设置,所述匹配板(62)与位移调节架(64)固定。6. A high-precision LED light strip automatic assembly device according to claim 5, characterized in that: the glue-applying component (45) comprises a first support frame (59), a third electrically-controlled hydraulic telescopic shaft (58) is installed on the first support frame (59), and a second support frame (60) is fixedly connected to the side end of the first support frame (59), the third electrically-controlled hydraulic telescopic shaft (58) can change the position of the displacement adjustment frame (64), and the displacement adjustment frame (64) is extended between the upper limit position of the first support frame (59) and the second support frame (60). The displacement adjustment frame (64) is hingedly provided with a heating seat (55) through a hinged connecting shaft (63), one end of the heating seat (55) is connected to the glue guide port (65), and the other end of the heating seat (55) is connected to the glue brush roller (57) through a connecting guide tube (56), and a fourth electrically controlled hydraulic telescopic shaft (61) is hingedly provided at one end of the heating seat (55) close to the connecting guide tube (56), and the lower end of the fourth electrically controlled hydraulic telescopic shaft (61) is hingedly provided with a matching plate (62), and the matching plate (62) is fixed to the displacement adjustment frame (64). 7.根据权利要求6所述的一种高精度LED灯带自动组装设备,其特征在于:所述限位翻转结构(14)包括第二动力座(72)和第二传输带(73),所述第二动力座(72)上驱动连接有第二传输带(73),且第二动力座(72)中部位置安装有第二红外检测器(66),所述第二动力座(72)前端固定安装有步进电机(71),步进电机(71)控制转动轴(70)转动调节,所述转动轴(70)上固定连接有支撑块板(68),所述支撑块板(68)上安装有第五电控液压伸缩轴(67),第五电控液压伸缩轴(67)能够控制限位插辊(69)伸缩调节,从而通过限位插辊(69)能够将对接壳块(5)、LED模块(9)夹取翻转。7. A high-precision LED light strip automatic assembly equipment according to claim 6, characterized in that: the limit flipping structure (14) includes a second power seat (72) and a second transmission belt (73), the second power seat (72) is driven and connected to the second transmission belt (73), and a second infrared detector (66) is installed in the middle position of the second power seat (72), a stepper motor (71) is fixedly installed at the front end of the second power seat (72), and the stepper motor (71) controls the rotation adjustment of the rotating shaft (70), and a support block plate (68) is fixedly connected to the rotating shaft (70), and a fifth electro-hydraulic telescopic shaft (67) is installed on the support block plate (68), and the fifth electro-hydraulic telescopic shaft (67) can control the telescopic adjustment of the limit roller (69), so that the docking shell block (5) and the LED module (9) can be clamped and flipped by the limit roller (69). 8.根据权利要求7所述的一种高精度LED灯带自动组装设备,其特征在于:所述第二装配结构(15)包括第三传输带(80)和第三动力座(81),所述第三动力座(81)上驱动连接有第三传输带(80),且第三动力座(81)前端与支连杆(79)固定,所述支连杆(79)的上端固定设有电动机(76),电动机(76)通过翻转调节轴(77)控制支撑托底架(78)翻转调节,所述电动机(76)上限位安装有第四液压升降气缸(74),所述第四液压升降气缸(74)下端伸缩连接有第二电动吸盘(75)。8. According to claim 7, a high-precision LED light strip automatic assembly equipment is characterized in that: the second assembly structure (15) includes a third transmission belt (80) and a third power seat (81), the third power seat (81) is driven and connected to the third transmission belt (80), and the front end of the third power seat (81) is fixed to the supporting rod (79), and the upper end of the supporting rod (79) is fixed with an electric motor (76), and the motor (76) controls the flip adjustment of the supporting frame (78) through the flip adjustment shaft (77), and the upper limit of the motor (76) is installed with a fourth hydraulic lifting cylinder (74), and the lower end of the fourth hydraulic lifting cylinder (74) is telescopically connected with a second electric suction cup (75). 9.根据权利要求8所述的一种高精度LED灯带自动组装设备,其特征在于:所述电动机(76)通过翻转调节轴(77)控制支撑托底架(78)翻转调节,且支撑托底架(78)能够进行PCB板(4)的承载,同时第四液压升降气缸(74)控制第二电动吸盘(75)下降能够与PCB板(4)吸附连接,之后支撑托底架(78)通过伸缩,改变PCB板(4)的高度,从而使得PCB板(4)与对接壳块(5)限位连接,所述支块(46)与第一支撑框架(59)固定,进行上胶部件(45)的底部连接,所述导胶口(65)与外界的导胶管进行连通,所述第一底板(51)、第二底板(52)的分离,能够为LED模块(9)下降安装提供空间。9. A high-precision LED light strip automatic assembly equipment according to claim 8, characterized in that: the motor (76) controls the flip adjustment of the support frame (78) through the flip adjustment shaft (77), and the support frame (78) can carry the PCB board (4), and at the same time the fourth hydraulic lifting cylinder (74) controls the second electric suction cup (75) to descend so as to be adsorbed and connected with the PCB board (4), and then the support frame (78) changes the height of the PCB board (4) by telescoping, so that the PCB board (4) and the docking shell block (5) are limitedly connected, the support block (46) is fixed to the first support frame (59) to connect the bottom of the gluing component (45), the glue guide port (65) is connected to the external glue guide tube, and the separation of the first bottom plate (51) and the second bottom plate (52) can provide space for the LED module (9) to be lowered and installed.
CN202410555803.7A 2024-05-07 2024-05-07 Automatic equipment in high accuracy LED lamp area Active CN118455952B (en)

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CN218057467U (en) * 2022-09-22 2022-12-16 青岛海西宏达机械有限公司 Automatic feeding device of edge bonding machine
CN115609259A (en) * 2022-11-07 2023-01-17 盖文智控技术(深圳)有限公司 Photovoltaic device assembling equipment based on visual inspection
CN219787356U (en) * 2023-05-12 2023-10-03 深圳市威盛自动化技术有限公司 Panel light automatic production line

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108436475A (en) * 2018-04-26 2018-08-24 安徽派日特智能装备有限公司 A kind of bulb assembling machine
CN112518304A (en) * 2020-11-24 2021-03-19 浙江阳光照明电器集团股份有限公司 Automatic assembly line for LED panel lamps
CN112846760A (en) * 2021-01-10 2021-05-28 朱平原 Automatic production line for motorcycle spoke rims
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